John Deere Tractors 5085E, 5095E, 5100E Diagnosis & Tests Service Technical Manual (TM128219)
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Model:
Complete Diagnostics & Tests technical manual with Electrical Wiring Diagrams for John Deere Tractors 5085E, 5095E and 5100E (Worldwide), with workshop information to maintain, diagnose, and service like professional mechanics.
John Deere Tractors 5085E, 5095E & 5100E workshop operation tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm128219 English - John Deere 5085E and 5100E (IT4) Tractors Diagnosis and Tests Technical Manual.pdf
tm128228 French - Manuel technique de diagnostic des tracteurs 5085E et 5100E (IT4)
tm128229 German - Traktoren 5085E, 5095E und 5100E – Technisches Diagnosehandbuch
tm128239 Italian - Manuale tecnico per la diagnosi dei trattori 5085E, 5095E e 5100E
tm128254 Portuguese - Manual Técnico de Diagnósticos de Tratores 5085E, 5095E e 5100E
Total Pages: 2,887pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Technical Specific References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
EIC Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms and System Diagnostics
General References
Engine Diagnostics
Fuel, Air Intake, Exhaust, and Cooling Diagnostics
Electrical Diagnostics
Electronic Control Unit Diagnostics
Drive Systems and Transmission Diagnostics
Steering and Brakes Diagnostics
Hydraulic Diagnostics
Cab/Open Operator's Station Diagnostics
Engine
General References
Engine Calibrations, Preliminary Checks and Operational Checks
Engine Theory of Operation
Engine Schematics
Engine Component and Connector Information
Engine Tests and Adjustments
Fuel, Air Intake, Exhaust, and Cooling
General References
Fuel, Air Intake, Exhaust, and Cooling Calibrations, Preliminary and Operational Checks
Fuel, Air Intake, Exhaust, and Cooling Theory of Operation
Fuel, Air Intake, Exhaust, and Cooling Schematics
Fuel, Air Intake, Exhaust, and Cooling Component and Connector Information
Fuel, Air Intake, Exhaust, and Cooling Tests and Adjustments
Electrical General and Theory of Operation
General References
Turn Signal Switch and Warning Lights
Warning and Turn Signal Lighting (License and Clearance Lights)
Wipers (Two Speed)
Wipers (Single Speed)
Rear Wipers
Instrument Cluster Control (ICC)
Electrohydraulic Control Unit (EHC)
Power Train Reverser (PTR)
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Controller Area Network
Electrical Schematics
General References
Key Switch, Starter and Alternator (SE1)
Neutral Start (SE2)
Accessory Power (SE3)
Horn (SE4)
Light Switch, Headlights, and Signal Lights (SE5A)
Cab Work Lighting (SE5B)
Open Operator Station Work Lighting (SE5C)
Turn Signal Switch and Warning Lights (SE6)
Light Switch, Headlights and Signal Lights (License and Clearance Lights) (SE7A)
Cab Work Lighting (License and Clearance Lights) (SE7B)
Warning and Turn Signal Lighting (License and Clearance Lights) (SE8)
Junction Block Power (SE9)
Trailer Connector (SE10)
Trailer Connector (Implement Flood Light Connector) (SE11)
Loader Lights (SE12)
Back-Up Alarm (SE13A)
Beacon Light (SE13B)
Mid-Mount SCV (SE14)
Power Outlets (Square Terminals) (SE15A)
Power Outlets (Round Terminals) (SE15B)
Heating (SE16)
Air Conditioning (SE17)
Wipers (Two Speed) (SE19)
Wipers (Single Speed) (SE20)
Rear Wipers (SE21)
Dome Light, Door Switch, and Radio (SE22)
Air Seat (SE23)
Instrument Cluster Control (ICC) (SE24)
Seat, Rear PTO and Wheel Speed (SE25A)
Multi-Function Control Lever (SE25B)
ELX Relay and Fuses (SE26)
Mechanical Front-Wheel Drive (MFWD) (SE27)
Brake Switch (SE28)
Electrohydraulic Control Unit (EHC) (SE29A)
Power Train Reverser Control Unit (PTR) (SE29B)
Chassis Control Unit (CCU) (SE29C)
Engine Control Unit (ECU) (SE30)
Controller Area Network (SE32)
Electrical Components and Connectors
General References
Starting and Charging (SE1)
Neutral Start (SE2)
Accessory Power (SE3)
Horn (SE4)
Light Switch, Headlights, and Signal Lights (SE5A)
Cab Work Lighting (SE5B)
Open Operator Station Work Lighting (SE5C)
Turn Signal Switch and Warning Lights (SE6)
Light Switch, Headlights and Signal Lights (License and Clearance Lights) (SE7A)
Cab Work Lighting (License and Clearance Lights) (SE7B)
Warning Light Switch and Turn Signal Lighting (License and Clearance Lights) (SE8)
Junction Block Power (SE9)
Trailer Connector (SE10)
Trailer Connector (Implement Flood Light Connector) (SE11)
Loader Lights (SE12)
Back-Up Alarm (SE13A)
Beacon Light (SE13B)
Mid-Mount SCV (SE14)
Power Outlets (Square Terminals) (SE15A)
Power Outlets (Round Terminals) (SE15B)
Heating (SE16)
Air Conditioning (SE17)
Wipers (Two Speed) (SE19)
Wipers (Single Speed) (SE20)
Rear Wipers (SE21)
Dome Light, Door Switch and Radio (SE22)
Air Seat (SE23)
Instrument Cluster Control (ICC) (SE24)
Seat, Rear PTO and Wheel Speed (SE25A)
Multi-Function Control Lever (SE25B)
ELX Relay and Fuses (SE26)
Mechanical Front-Wheel Drive (MFWD) (SE27)
Brake Switch (SE28)
Electrohydraulic Control Unit (EHC) (SE29A)
Power Train Reverser (PTR) (SE29B)
Chassis Control Unit (CCU) (SE29C)
Engine Control Unit (ECU) (SE30)
Controller Area Network (SE32)
Fuses and Relays
Ground Points
Interconnects
Wiring Harnesses
Electrical Tests and Adjustments
General References
Starting and Charging
Neutral Start
Accessory Power
Horn
Light Switch, Headlights, and Signal Lights
Cab Work Lighting
Open Operator Station Work Lighting
Turn Signal Switch and Warning Lights
Light Switch, Headlights and Signal Lights (License and Clearance Lights)
Cab Work Lighting (License and Clearance Lights)
Warning and Turn Signal Lighting (License and Clearance Lights)
Junction Block Power
Trailer Connector
Trailer Connector (Implement Flood Light Connector)
Loader Lights
Back-Up Alarm
Beacon Light
Mid-Mount SCV
Power Outlets (Square Terminals)
Power Outlets (Round Terminals)
Heating
Air Conditioning
Wipers (Two Speed)
Wipers (Single Speed)
Rear Wipers
Dome Light, Door Switch and Radio
Air Seat
Instrument Cluster Control (ICC)
Seat, Rear PTO and Wheel Speed
Multi-Function Control Lever
ELX Relay and Fuses
Mechanical Front-Wheel Drive (MFWD)
Brake Switch
Electrohydraulic Control Unit (EHC)
Power Train Reverser (PTR)
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Controller Area Network
Electronic Control Units
General References
Calibrations, Preliminary Checks and Operational Checks
Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Chassis Control Unit (CCU)
Engine Control Unit (ECU)
Engine Interface Control Unit (EIC)
Instrument Cluster Control Unit (ICC)
Power Train Reverser (PTR)
Drive Systems and Transmissions
General References
Calibrations, Preliminary Checks and Operational Checks
Drive Systems and Transmission Theory of Operation
Drive Systems and Transmission Schematics
Drive Systems and Transmission Component and Connector Information
Drive Systems Tests and Adjustments
Transmission Tests and Adjustments
Steering and Brakes
General References
Brake Calibrations, Preliminary Checks and Operational Checks
Steering Calibrations, Preliminary Checks and Operational Checks
Brake Theory of Operation
Secondary Brake Theory of Operation
Steering Theory of Operation
Brake Schematics
Steering Schematics
Brake Component and Connector Information
Secondary Brake Component and Connector Information
Steering Component and Connector Information
Brake Tests and Adjustments
Secondary Brake Tests and Adjustments
Steering Tests and Adjustments
Hydraulics
General References
Calibrations, Preliminary Checks and Operational Checks
General Hydraulics Theory of Operation
Mechanical Hitch Theory of Operation
Hydraulic Filter Theory of Operation
Hydraulic Pump Theory of Operation
Dual Mid-Mount SCV Theory of Operation
Power Beyond Theory of Operation
Quick Disconnect Coupler Theory of Operation
Dual Rear SCV Theory of Operation
Triple Mid-Mount SCV Theory of Operation
Triple Rear SCV Theory of Operation
Hydraulic Trailer Brake Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Cab/Open Operator's Station
General References
Calibrations, Preliminary Checks and Operational Checks
HVAC Theory of Operation
Seat Theory of Operation
Schematics
Component and Connector Information
Tests and Adjustments
Special Tools
General References
Dealer Fabricated and Service Tools
TABLE OF CONTENTS
Section 210: General Information................44
Group 05A: Safety................44
Work In Ventilated Area................47
Recognize Safety Information................48
Avoid Backover Accidents................49
Prevent Machine Runaway................50
Avoid Contact with Agricultural Chemicals................51
Clean Vehicle of Hazardous Pesticides................53
Use a Safety Chain................54
Work in Clean Area................55
Decommissioning: Proper Recycling and Disposal of Fluids and Components................56
Avoid Harmful Asbestos Dust................57
Avoid Hot Exhaust................58
Clean Exhaust Filter Safely................59
Handle Fuel Safely—Avoid Fires................62
Prepare for Emergencies................63
Handle Fluids Safely—Avoid Fires................64
Avoid High-Pressure Fluids................65
Install All Guards................66
Use Proper Lifting Equipment................67
Illuminate Work Area Safely................68
Live With Safety................69
Service Machines Safely................70
Support Machine Properly................71
Remove Paint Before Welding or Heating................72
Park Machine Safely................73
Stay Clear of Rotating Drivelines................74
Follow Safety Instructions................76
Use Proper Tools................77
Service Tires Safely................78
Keep ROPS Installed Properly................79
Construct Dealer-Made Tools Safely................80
Practice Safe Maintenance................81
Understand Signal Words................82
Replace Safety Signs................83
Avoid Heating Near Pressurized Fluid Lines................84
Wear Protective Clothing................85
Service Accumulator Systems Safely................86
Handling Batteries Safely................87
Handle Agricultural Chemicals Safely................89
Service Cooling System Safely................91
Use Steps and Handholds Correctly................92
Transport Tractor Safely................93
Group 05B: General References................45
General Information - Summary of References................95
Regions and Country Versions................96
Deliver Safely................98
Glossary of Terms................100
Information Available in Sections, Groups and Subgroups................104
Trademarks................105
Group 05C: Technical Specific References................45
Features and Accessories................109
Metric Bolt and Screw Torque Values................111
Unified Inch Bolt and Screw Torque Values................113
Section 211: Diagnostic Trouble Codes................116
Group CCU: CCU Code Diagnostics................116
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................116
CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low................116
CCU 000237.02 - VIN Security Data Conflict................116
CCU 000237.31 - VIN Security Messages Missing................116
CCU 000628.02 - CCU EOL Data Fault................116
CCU 000630.14 - Rear PTO Configuration Invalid................116
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................116
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................116
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................116
CCU 001638.16 - Hydraulic Oil Temperature High................116
CCU 001883.00 - Rear PTO Overspeed................116
CCU 001883.01 - Rear PTO Underspeed................116
CCU 002818.31 - Operator Presence Switch Not Activated................116
CCU 003509.03 - Sensor Supply Voltage Out of Range High................116
CCU 003509.04 - Sensor Supply Voltage Out of Range Low................116
CCU 523316.04 - CCU Switched Supply Voltage Low................116
CCU 523839.02 - Secondary Brake Switch Conflict................116
CCU 524037.02 - MFWD Switch Circuit Fault................116
CCU 524235.05 - MFWD Solenoid Circuit Fault................116
CCU 524252.05 - Rear PTO Solenoid Circuit Fault................116
Group ECU: ECU Code Diagnostics................116
ECU - Non-Tractor ECU Codes................116
ECU 000084.31 - ECU Calculated Vehicle Speed and CAN bus Vehicle Speed Mismatch................116
ECU 000152.12 - Control Unit Fault................116
ECU 000152.14 - Control Unit Fault................116
ECU 000152.16 - Control Unit Fault................116
ECU 000237.02 - VIN Security Data Invalid................116
ECU 000237.13 - VIN Option Code Security Data Conflict................116
ECU 000237.31 - VIN Security Data Missing................116
ECU 000647.03 - Engine Fan Clutch Output Device Driver Voltage Above Normal, Or Shorted To High Source................116
ECU 000695.19 - Unapproved Engine Speed Request................117
ECU 000876.05 - Air Conditioner Compressor Clutch Circuit Open................117
ECU 000876.06 - Air Conditioner Compressor Clutch Circuit Short To Ground................117
ECU 001069.31 - Tire Size Error................117
ECU 001110.31 - Engine Protection Shutdown................117
ECU 001351.05 - Air Brake Compressor Clutch open circuit................117
ECU 001351.06 - Air Brake Compressor Clutch Short To Ground................117
ECU 001550.05 - Air Conditioner Compressor Clutch Under-Current................117
ECU 001550.06 - Air Conditioner Compressor Clutch Over-Current................117
ECU 003353.31 - Alternator Not Charging With Engine Running................117
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery................117
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground................117
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open................117
ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration................117
ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions................117
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery................117
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground................117
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low................117
ECU 003711.14 - Exhaust Temperature Management Failure Special Instructions................117
ECU 003711.31 - DOC Inlet Temperature Not Reached During ETM................117
ECU 524225.31 - Engine Start Protection Bypass Detected................117
Group EIC: EIC Code Diagnostics................117
EIC 000628.02 - EIC EOL Data Fault................117
EIC 000628.12 - EIC Programming Fault................117
EIC 000630.13 - EIC Calibration Fault/Not Calibrated................117
EIC 001237.31 - Failed Key Authentication................117
EIC 002000.09 - ECU Message Missing................117
EIC 003695.14 - Diesel Particulate Filter Regeneration Fault................117
EIC 003719.15 - Diesel Particulate Filter Regeneration Fault................117
EIC 521214.11 - Immobilizer Control Device Fault................117
EIC 521321.12 - Immobilizer Control Device Fault................117
EIC 521322.31 - Immobilizer Control Device Fault................117
EIC 523702.14 - EIC Control Unit Fault................117
EIC 523702.31 - EIC Control Unit Fault................118
Group ICC: ICC Code Diagnostics................118
ICC 000107.00 - Air Filter Restricted................118
ICC 000167.04 - Alternator Voltage Below Normal................118
ICC 000237.02 - ICC VIN Security Mismatch................118
ICC 000237.31 - ICC VIN Security Missing................118
ICC 000628.12 - ICC Programming Fault................118
ICC 000630.02 - ICC Calibration Memory Fault................118
ICC 002818.31 - Operator Presence Switch Not Activated................118
Group PTR: PTR Code Diagnostics................118
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................118
PTR 000158.01 - System Switched Voltage Low................118
PTR 000162.02 - High/Low Switch Circuit Conflict................118
PTR 000162.31 - High, Low Switch Stuck On................118
PTR 000190.18 - Engine Speed Missing During Shift................118
PTR 000191.00 - Excessive Top Shaft Speed During Calibration................118
PTR 000191.17 - Top Shaft Speed Too Low................118
PTR 000598.02 - Clutch Switch Open With Pedal Up................118
PTR 000598.04 - Clutch Switch Signal Failed Low................118
PTR 000628.02 - EOL Data Fault................118
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................118
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................118
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................118
PTR 001504.10 - Seat Switch Closed Too Long................118
PTR 002820.31 - Operator Not Present During Shift................118
PTR 002825.07 - Not Valid Neutral Park Command................118
PTR 003509.03 - PTR Sensor Supply Voltage High................118
PTR 003509.04 - PTR Sensor Supply Voltage Low................118
PTR 521233.05 - High Valve Driver Fault................118
PTR 521234.05 - Low Valve Driver Fault................118
PTR 521235.05 - Reverse Valve Driver Fault................118
PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................118
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................118
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................119
PTR 523959.31 - No Wheel Speed While in Gear................119
PTR 523966.31 - Come Home Detected................119
PTR 524020.31 - Reverser in Gear at Power-Up................119
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................119
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................119
PTR 524173.02 - Clutch Pedal Compare Error................119
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................119
PTR 524173.15 - Clutch Pedal Voltage High................119
PTR 524173.16 - Both Clutch Pedals Voltage High................119
PTR 524173.17 - Clutch Pedal Voltage Low................119
PTR 524173.18 - Both Clutch Pedals Voltage Low................119
PTR 524230.05 - Enable Valve Driver Fault................119
PTR 524230.07 - Enable Valve Stuck................119
PTR 524234.03 - Pressure Sensor Voltage High................119
PTR 524234.04 - Pressure Sensor Voltage Low................119
PTR 524254.03 - Transmission Enable Valve Power High................119
PTR 524254.04 - Transmission Enable Valve Power Low................119
PTR 524267.15 - High Speed Shuttle Shift................119
Section 212: Observable Symptoms and System Diagnostics................304
Group 05B: General References................304
Observable Symptoms and System Diagnostics - Summary of References................309
Group 20: Engine Diagnostics................304
Engine System Problems................304
Group 30: Fuel, Air Intake, Exhaust, and Cooling Diagnostics................304
Fuel and Air System Problems................304
Group 40: Electrical Diagnostics................304
Back-Up Alarm Problems................304
Charging System Problems................304
Door Switch and Dome Light Problems................304
Electrical Connector Problems................304
Horn Problems................304
Lighting System Problems................304
Power Outlet Problems................304
Starting System Problems................304
Trailer Connector and Junction Block Problems................304
Group 45: Electronic Control Unit Diagnostics................304
CAN System Diagnosis................304
Chassis Control Unit (CCU) Problems................304
Codes After Adding / Removing Control Units................304
Control Unit Problems................304
Control Unit Programming Failed................304
Control Unit System Diagnosis................304
Engine Control Unit (ECU) Problems................304
Instrument Cluster Control (ICC) Problems................304
Power Train Reverser (PTR) Problems................304
Programming Multiple Control Units................304
Group 50: Drive Systems and Transmission Diagnostics................304
MFWD Problems................304
MFWD System Diagnosis................304
PowrReverser Transmission Problems................304
PowrReverser Transmission System Diagnosis................305
Rear PTO Problems................305
Rear PTO System Diagnosis................305
Group 60: Steering and Brakes Diagnostics................305
Brake Problems................305
Brake System Diagnosis................305
Steering Problems................305
Steering System Diagnosis................305
Group 70: Hydraulic Diagnostics................305
Mechanical Hitch Problems................305
Mechanical Hitch System Diagnosis................305
Mid-Mount SCV Problems................305
Mid-Mount SCV System Diagnosis................305
Rear SCV Problems................305
Rear SCV System Diagnosis................305
Hydraulic Trailer Brake Problems................305
Hydraulic Trailer Brake System Diagnosis................305
Group 90: Cab/Open Operator's Station Diagnostics................305
HVAC Problems................305
HVAC System Diagnosis................305
Radio Problems................305
Seat Problems................305
Wiper Problems................305
Section 220: Engine................416
Group 05B: General References................416
Engine - Summary of References................418
Engine Information................419
Group 10AA: Engine Calibrations, Preliminary Checks and Operational Checks................421
Engine Calibrations, Preliminary Checks and Operational Checks................421
Group 20AA: Engine Theory of Operation................423
Engine Theory of Operation................423
Group 30AA: Engine Schematics................425
Engine Schematics................425
Group 40AA: Engine Component and Connector Information................416
Engine Components................428
Group 50AA: Engine Tests and Adjustments................416
Engine Test Procedures and Adjustments................431
Engine Performance Testing................432
Engine Performance Variables................435
Section 230: Fuel, Air Intake, Exhaust, and Cooling................437
Group 05B: General References................437
Fuel, Air Intake, Exhaust, and Cooling - Summary of References................439
Fuel, Air Intake, Exhaust, and Cooling Information................440
Group 10AA: Fuel, Air Intake, Exhaust, and Cooling Calibrations, Preliminary and Operational Checks................437
Fuel and Air System Calibrations, Preliminary and Operational Checks................442
Group 20AA: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation................437
Air Intake System Theory of Operation................445
Cooling System Theory of Operation................447
Exhaust System Theory of Operation................449
Fuel System Theory of Operation................450
Group 30AA: Fuel, Air Intake, Exhaust, and Cooling Schematics................453
Fuel, Air Intake, Exhaust, and Cooling Schematics................453
Group 40AA: Fuel, Air Intake, Exhaust, and Cooling Component and Connector Information................455
Fuel, Air Intake, Exhaust, and Cooling Component and Connector Information................455
Group 50AA: Fuel, Air Intake, Exhaust, and Cooling Tests and Adjustments................457
Fuel, Air Intake, Exhaust, and Cooling Tests and Adjustments................457
Section 240A: Electrical General and Theory of Operation................458
Group 05B: General References................458
Electrical General and Theory of Operation - Summary of References................462
Circuit Malfunctions................464
Circuit Types................467
Electrical Designators................469
Electrical Procedure................470
Electrical Schematic Symbols................474
Reading Wiring Schematics and Diagrams................477
Relay Circuit Types................481
Troubleshooting Unresolved Electrical/Electronic Problems................494
Using a Digital Multimeter................495
Using a Probe Light................497
Visually Inspect Electrical System................499
Wiring Diagram and Schematic Information................500
Group 20DD: Turn Signal Switch and Warning Lights................458
Turn Signal Switch and Warning Lights Theory of Operation................505
Group 20ED: Warning and Turn Signal Lighting (License and Clearance Lights)................458
Warning and Turn Signal Lighting Theory of Operation (with License and Clearance Lights)................511
Group 20MA: Wipers (Two Speed)................458
Front Wiper Switch (Two Speed) Theory of Operation................514
Group 20MB: Wipers (Single Speed)................458
Front Wiper Switch (Single Speed) Theory of Operation................516
Group 20MC: Rear Wipers................458
Rear Wiper Switch Theory of Operation................518
Group 20PA: Instrument Cluster Control (ICC)................458
Instrument Cluster Control (ICC) Theory of Operation................522
Instrument Cluster Alarm Theory of Operation................525
Group 20UA: Electrohydraulic Control Unit (EHC)................458
Electrohydraulic Control Unit (EHC) Theory of Operation................527
Group 20UC: Power Train Reverser (PTR)................458
Power Train Reverser (PTR) Theory of Operation................534
Group 20UD: Chassis Control Unit (CCU)................459
Chassis Control Unit (CCU) Theory of Operation (PR Transmission)................543
Fuel Level Sensor Theory of Operation (PR Transmission)................546
Group 20VA: Engine Control Unit (ECU)................459
Engine Control Unit (ECU) Theory of Operation................548
Group 20WA: Controller Area Network................459
CAN Communication System Theory Of Operation................551
Section 240B: Electrical Schematics................553
Group 05B: General References................553
Electrical Schematics - Summary of References................558
Group 30AA: Key Switch, Starter and Alternator (SE1)................553
Key Switch, Starter and Alternator Schematic and Circuit Diagram (SE1)................564
Group 30AC: Neutral Start (SE2)................553
Neutral Start Schematic and Circuit Diagram (SE2)................572
Group 30BA: Accessory Power (SE3)................553
Accessory Power Schematic and Circuit Diagram (SE3)................580
Group 30CA: Horn (SE4)................553
Horn Schematic and Circuit Diagram (SE4)................588
Group 30DA: Light Switch, Headlights, and Signal Lights (SE5A)................553
Light Switch, Headlights, and Signal Lights Schematic and Circuit Diagram (SE5A)................597
Group 30DB: Cab Work Lighting (SE5B)................553
Cab Work Lighting Schematic and Circuit Diagram (SE5B)................605
Group 30DC: Open Operator Station Work Lighting (SE5C)................553
Open Operator Station Work Lighting Schematic and Circuit Diagram (SE5C)................611
Group 30DD: Turn Signal Switch and Warning Lights (SE6)................553
Turn Signal Switch and Warning Lights Schematic and Circuit Diagram (SE6)................621
Group 30EA: Light Switch, Headlights and Signal Lights (License and Clearance Lights) (SE7A)................553
Light Switch, Headlights and Signal Lights Schematic and Circuit Diagram (with License and Clearance Lights) (SE7A)................632
Group 30EB: Cab Work Lighting (License and Clearance Lights) (SE7B)................553
Cab Work Lighting Schematic and Circuit Diagram (with License and Clearance Lights) (SE7B)................639
Group 30ED: Warning and Turn Signal Lighting (License and Clearance Lights) (SE8)................553
Warning and Turn Signal Lighting Schematic and Circuit Diagram (with License and Clearance Lights) (SE8)................646
Group 30FA: Junction Block Power (SE9)................553
Junction Block Power Schematic and Circuit Diagram (SE9)................654
Group 30GA: Trailer Connector (SE10)................553
Trailer Connector Schematic and Circuit Diagram (SE10)................662
Group 30GB: Trailer Connector (Implement Flood Light Connector) (SE11)................553
Trailer Connector Schematic and Circuit Diagram (with Implement Flood Light Connector) (SE11)................669
Group 30HA: Loader Lights (SE12)................554
Loader Lights Schematic and Circuit Diagram (SE12)................677
Group 30IA: Back-Up Alarm (SE13A)................554
Back-Up Alarm Schematic and Circuit Diagram (SE13A)................686
Group 30IB: Beacon Light (SE13B)................554
Beacon Light Schematic and Circuit Diagram (SE13B)................694
Group 30JA: Mid-Mount SCV (SE14)................554
Mid-Mount SCV Schematic and Circuit Diagram (SE14)................702
Group 30KA: Power Outlets (Square Terminals) (SE15A)................554
Power Outlets Schematic and Circuit Diagram (with Square Terminals) (SE15A)................710
Group 30KB: Power Outlets (Round Terminals) (SE15B)................554
Power Outlets Schematic and Circuit Diagram (with Round Terminals) (SE15B)................717
Group 30LA: Heating (SE16)................554
Heating Schematic and Circuit Diagram (SE16)................724
Group 30LB: Air Conditioning (SE17)................554
Air Conditioning Schematic and Circuit Diagram (SE17)................732
Group 30MA: Wipers (Two Speed) (SE19)................554
Wipers Schematic and Circuit Diagram (Two Speed) (SE19)................739
Group 30MB: Wipers (Single Speed) (SE20)................554
Wipers Schematic and Circuit Diagram (Single Speed) (SE20)................745
Group 30MC: Rear Wipers (SE21)................554
Rear Wipers Schematic and Circuit Diagram (SE21)................751
Group 30NA: Dome Light, Door Switch, and Radio (SE22)................554
Dome Light, Door Switch, and Radio Schematic and Circuit Diagram (SE22)................758
Group 30OA: Air Seat (SE23)................554
Air Seat Schematic and Circuit Diagram (SE23)................765
Group 30PA: Instrument Cluster Control (ICC) (SE24)................554
Instrument Cluster Control (ICC) Schematic and Circuit Diagram (SE24)................773
Group 30QA: Seat, Rear PTO and Wheel Speed (SE25A)................554
Seat Switch, Rear PTO Switch and Wheel Speed Sensor Schematic and Circuit Diagram (SE25A)................782
Group 30QB: Multi-Function Control Lever (SE25B)................555
Multi-Function Control Lever Schematic and Circuit Diagram (SE25B)................790
Group 30RA: ELX Relay and Fuses (SE26)................555
ELX Relay and Fuses Schematic and Circuit Diagram (SE26)................798
Group 30SA: Mechanical Front-Wheel Drive (MFWD) (SE27)................555
Mechanical Front-Wheel Drive (MFWD) Schematic and Circuit Diagram (SE27)................807
Group 30TA: Brake Switch (SE28)................555
Brake Switch Schematic and Circuit Diagram (SE28)................817
Group 30UA: Electrohydraulic Control Unit (EHC) (SE29A)................555
Electrohydraulic Control Unit (EHC) Schematic and Circuit Diagram (SE29A)................828
Group 30UC: Power Train Reverser Control Unit (PTR) (SE29B)................555
Power Train Reverser Control Unit (PTR) Schematic and Circuit Diagram (SE29B)................839
Group 30UD: Chassis Control Unit (CCU) (SE29C)................555
Chassis Control Unit (CCU) Schematic and Circuit Diagram (PR Transmission) (SE29C)................849
Group 30VA: Engine Control Unit (ECU) (SE30)................555
Engine Control Unit (ECU) Schematic and Circuit Diagram (SE30)................858
Group 30WA: Controller Area Network (SE32)................555
Controller Area Network Schematic and Circuit Diagram (SE32)................866
Section 240C: Electrical Components and Connectors................870
Group 05B: General References................870
Electrical Components and Connectors - Summary of References................894
Group 40AA: Starting and Charging (SE1)................870
F26 (125A) Fusible Link................909
G01 Battery................911
G02 Alternator................913
M01 Starter Motor/Solenoid................915
S01 Key Switch................917
Group 40AC: Neutral Start (SE2)................870
K11 Neutral Relay................922
K18 Neutral Start Relay................925
Group 40BA: Accessory Power (SE3)................870
K07 Accessory Relay................931
Group 40CA: Horn (SE4)................870
H01 Horn................936
S05 Horn Switch................938
Group 40DA: Light Switch, Headlights, and Signal Lights (SE5A)................870
E01 Right Front High/Low Beam Headlight................942
E02 Left Front High/Low Beam Headlight................944
H02 Right Tail/Turn Light................946
H03 Left Tail/Turn Light................948
H08 Left Brake Light................950
H09 Right Brake Light................952
H14 Right Rear Tail/Turn/Warning Light................954
H15 Left Rear Tail/Turn/Warning Light................957
K27 Headlight Relay................960
S06 Light Switch................963
S45 HI/LO Headlight Switch................965
V01 Diode Block................967
Group 40DB: Cab Work Lighting (SE5B)................870
E03 Left Front Work Light................972
E04 Right Front Work Light................974
E05 Left Rear Work Light................976
E06 Right Rear Work Light................978
E07 Left Front Work Light................980
E08 Right Front Work Light................982
E09 Right Rear Work Light................984
E10 Left Rear Work Light................986
Group 40DC: Open Operator Station Work Lighting (SE5C)................871
E11 Left Rear Work Light................990
E12 Right Rear Work Light................992
E13 Right Front Work Light................994
E14 Left Front Work Light................996
Group 40DD: Turn Signal Switch and Warning Lights (SE6)................871
H04 Right Front Warning Light................1000
H05 Left Front Warning Light................1002
H10 Right Rear Warning Light................1004
H11 Left Rear Warning Light................1006
S43 Turn Signal Switch................1008
Group 40EA: Light Switch, Headlights and Signal Lights (License and Clearance Lights) (SE7A)................871
E01 Right Front High/Low Beam Headlight (with License and Clearance Lights)................1012
E02 Left Front High/Low Beam Headlight (with License and Clearance Lights)................1014
E19 Left License Plate Light (with License and Clearance Lights)................1016
E20 Right License Plate Light (with License and Clearance Lights)................1018
H02 Right Tail/Turn Light (with License and Clearance Lights)................1020
H03 Left Tail/Turn Light (with License and Clearance Lights)................1022
H16 Right Front Clearance/Turn/Warning Light (with License and Clearance Lights)................1024
H17 Left Front Clearance/Turn/Warning Light (with License and Clearance Lights)................1026
H23 Right Front Clearance/Turn/Warning Light (with License and Clearance Lights)................1028
H24 Left Front Clearance/Turn/Warning Light (with License and Clearance Lights)................1030
K27 Headlight Relay (with License and Clearance Lights)................1032
S06 Light Switch (with License and Clearance Lights)................1034
S45 HI/LO Headlight Switch (with License and Clearance Lights)................1036
V01 Diode Block (with License and Clearance Lights)................1038
Group 40EB: Cab Work Lighting (License and Clearance Lights) (SE7B)................872
E31 Left Rear Work Light (with License and Clearance Lights)................1042
E32 Right Rear Work Light (with License and Clearance Lights)................1044
E33 Left Front Work Light (with License and Clearance Lights)................1046
E34 Right Front Work Light (with License and Clearance Lights)................1048
E35 Left Rear Work Light (with License and Clearance Lights)................1050
E36 Right Rear Work Light (with License and Clearance Lights)................1052
E37 Left Front Work Light (with License and Clearance Lights)................1054
E38 Right Front Work Light (with License and Clearance Lights)................1056
S22 Front Work Light Switch (with License and Clearance Lights)................1058
S24 Rear Work Light Switch (with License and Clearance Lights)................1060
Group 40ED: Warning Light Switch and Turn Signal Lighting (License and Clearance Lights) (SE8)................872
K30 Flasher Logic Relay (with License and Clearance Lights)................1065
S10 Warning Light Switch (with License and Clearance Lights)................1068
S43 Turn Signal Switch (with License and Clearance Lights)................1070
Group 40FA: Junction Block Power (SE9)................872
X02 Junction Block................1075
Group 40GA: Trailer Connector (SE10)................872
X01 Trailer Connector................1080
Group 40GB: Trailer Connector (Implement Flood Light Connector) (SE11)................872
X01_1 Trailer Connector (with Implement Flood Light Connector)................1084
X01_2 Implement Flood Light Connector................1086
Group 40HA: Loader Lights (SE12)................872
E15 Left Front Loader Light................1090
E16 Right Front Loader Light................1092
E21 Right Front High/Low Beam/Clearance Light (with License and Clearance Lights)................1094
E22 Left Front High/Low Beam/Clearance Light (with License and Clearance Lights)................1097
S26 Loader Light Switch................1100
Group 40IA: Back-Up Alarm (SE13A)................872
H06 Back-Up Alarm................1107
Group 40IB: Beacon Light (SE13B)................872
H07 Beacon Light................1112
S25 Beacon Light Switch................1115
Group 40JA: Mid-Mount SCV (SE14)................873
K25 Mid-Mount SCV Retract (Black) 3rd Function Relay................1121
K26 Mid-Mount SCV Extend (Gray) 3rd Function Relay................1124
S19 Mid-Mount SCV 3rd Function Switch................1127
Y03 Mid-Mount SCV Retract (Black) 3rd Function Solenoid Valve................1129
Y04 Mid-Mount SCV Extend (Gray) 3rd Function Solenoid Valve................1131
Group 40KA: Power Outlets (Square Terminals) (SE15A)................873
X03 Convenience Outlet (Convenience Outlet with Square Terminals)................1135
X05 Auxiliary Power Strip (Convenience Outlet with Square Terminals)................1137
X06 Power Outlet (Convenience Outlet with Square Terminals)................1139
Group 40KB: Power Outlets (Round Terminals) (SE15B)................873
X04 Convenience Outlet (Convenience Outlet with Round Terminals)................1144
X05 Auxiliary Power Strip (Convenience Outlet with Round Terminals)................1146
X06 Power Outlet (Convenience Outlet with Round Terminals)................1148
Group 40LA: Heating (SE16)................873
M02 Left HVAC Blower Motor................1152
M03 Right HVAC Blower Motor................1154
R03 HVAC Resistor................1156
S08 HVAC Blower Switch................1158
Group 40LB: Air Conditioning (SE17)................873
B07 A/C Deicing Switch................1162
B08 A/C High/Low Pressure Switch................1164
M04 A/C Compressor Clutch................1166
S09 A/C ON/OFF Switch................1168
Group 40MA: Wipers (Two Speed) (SE19)................873
M05 Front Wiper Motor (Two Speed)................1172
M06 Front Washer Pump (Two Speed)................1174
S30 Front Wiper Switch (Two Speed)................1176
Group 40MB: Wipers (Single Speed) (SE20)................873
M05_1 Front Wiper Motor (Single Speed)................1180
M06 Front Washer Pump (Single Speed)................1182
S30_1 Front Wiper Switch (Single Speed)................1184
Group 40MC: Rear Wipers (SE21)................874
M07 Rear Wiper Motor................1188
M08 Rear Washer Pump................1190
S11 Rear Wiper Switch................1192
Group 40NA: Dome Light, Door Switch and Radio (SE22)................874
A03 Dome Light and Switch Assembly................1196
B240 Right Speaker................1198
B241 Left Speaker................1200
E18 Right-Hand Console Light................1922
S13 Left Door Switch................1204
X08 Radio Connector................1206
Group 40OA: Air Seat (SE23)................874
A05 Air Seat Assembly................1210
Group 40PA: Instrument Cluster Control (ICC) (SE24)................874
A01 Instrument Cluster Control (ICC)................1213
A01X1 Instrument Control Cluster (ICC) Connector................1214
A01X2 Instrument Control Cluster (ICC) Connector................1216
A01X3 Instrument Control Cluster (ICC) Connector................1218
A01X4 Instrument Control Cluster (ICC) Connector................1220
H18 Instrument Cluster Alarm................1223
S36 Roll Mode Switch................1225
Group 40QA: Seat, Rear PTO and Wheel Speed (SE25A)................874
B10 Wheel Speed Sensor................1229
S02 Rear PTO ON/OFF Switch................1231
S04 Seat Switch................1234
Group 40QB: Multi-Function Control Lever (SE25B)................874
A11 Multi-Function Control Lever Controller................1238
S48 Multi-Function Control Lever Switch................1240
Y26 Multi-Coupler................1242
Group 40RA: ELX Relay and Fuses (SE26)................874
ELX Relay and Fuses Component and Connectors................1245
Group 40SA: Mechanical Front-Wheel Drive (MFWD) (SE27)................875
S16_2 MFWD Switch................1248
S39 MFWD Lever Position Switch................1250
Group 40TA: Brake Switch (SE28)................875
S17 Brake Pedal Switch................1254
Group 40UA: Electrohydraulic Control Unit (EHC) (SE29A)................875
A06 Electrohydraulic Control Unit (EHC)................1257
A06X1 Electrohydraulic Control Unit (EHC) Connector................1258
A06X2 Electrohydraulic Control Unit (EHC) Connector................1262
A06X3 Electrohydraulic Control Unit (EHC) Connector................1266
Group 40UC: Power Train Reverser (PTR) (SE29B)................875
A06A Power Train Reverser (PTR)................1270
B12 Enable Pressure Sensor................1271
B13 Clutch Pedal Position Sensor................1275
B21 Power Shuttle Control................1277
B24 Top Shaft Speed Sensor................1279
S14 Forward Neutral Reverse (FNR) Switch................1281
S15 Clutch Pedal Disengage Switch................1283
S18 Park Switch................1285
S23 High/Low Shifter Switch................1287
S34 Speed Lever Neutral Switch................1289
Y05 Transmission Forward (Low) Solenoid Valve................1291
Y06 Transmission Reverse Solenoid Valve................1295
Y07 Clutch Enable Solenoid Valve................1299
Y10 Transmission Forward (High) Solenoid Valve................1303
Group 40UD: Chassis Control Unit (CCU) (SE29C)................875
A06B Chassis Control Unit (CCU) (PR Transmission)................1306
B01 Fuel Level Sensor (PR Transmission)................1307
B05 PTO Speed Sensor (PR Transmission)................1310
B11 Hydraulic Oil Temperature Sensor (PR Transmission)................1312
S33 Secondary Brake Switch (PR Transmission)................1314
Y01 PTO Solenoid Valve (PR Transmission)................1316
Y02 MFWD Solenoid (PR Transmission)................1318
Group 40VA: Engine Control Unit (ECU) (SE30)................876
A09 Engine Control Unit (ECU)................1321
A09X1 Engine Control Unit (ECU) Connector................1322
A09X2 Engine Control Unit (ECU) Connector................1323
A09X3 Engine Control Unit (ECU) Connector................1324
B23 Hand Throttle Position Sensor................1328
B32 Foot Throttle Position Sensor................1331
B42 Electronic Fan Speed Sensor................1333
B44 Engine Crankshaft Speed Sensor................1334
B45 Engine Camshaft Speed Sensor................1335
B47 Crankcase Pressure Sensor................1336
B48 Intake Manifold Pressure Sensor................1337
B49 EGR Valve................1338
B51 Compressor Inlet Humidity/Pressure/Temperature Sensor................1339
B52 EGR Temperature Sensor................1340
B53 Intercooler Outlet Temperature Sensor................1341
B54 Manifold Air Temperature Sensor................1342
B55 Rail Pressure Sensor................1343
B56 Engine Oil Pressure Sensor................1344
B57 Exhaust Manifold Pressure Sensor................1345
B58 Water In Fuel Sensor................1346
B59 Coolant Temperature Sensor................1347
B60 Fuel Temperature Sensor................1348
B61 Fuel Pressure Sensor................1349
B62 DPF Delta Pressure Sensor................1350
B63 After Treatment Air Temperature Sensor................1352
F5005 (50A) Glow Plug Relay Fuse................1355
K5803 Glow Plug Relay................1357
M09 Electronic Fan Motor................1359
M11 Exhaust Throttle Actuator................1360
R03 Engine CAN Terminator................1361
S35 Exhaust Filter Cleaning Switch................1362
X11 Engine/After Treatment Interface Connector................1364
X12 Electronic Fan Drive Connector................1366
X13 Relay Driver................1367
X14 Single Pin Deutsch Engine Harness Connector to Chassis................1368
Y21 Cylinder 1 Fuel Injector................1370
Y22 Cylinder 2 Fuel Injector................1371
Y23 Cylinder 3 Fuel Injector................1372
Y24 Cylinder 4 Fuel Injector................1373
Y25 High Pressure Fuel Pump SCV................1374
Group 40WA: Controller Area Network (SE32)................877
A911 CAN Terminator (Cab/Operator Station)................1377
A912 CAN Terminator (Chassis)................1379
X10 Service ADVISOR™ Connector................1382
Group 40ZA: Fuses and Relays................877
Load Center Fuses and Relays................1404
Load Center Fuses and Relays (with License and Clearance Lights)................1422
Group 40ZB: Ground Points................877
Ground Point Locations................1430
XGND1 Single Point Ground................1432
XGND2 Operator Station Chassis Ground................1434
XGND3 Vehicle Chassis Ground................1436
XGND5 Right Beacon Light Harness Ground (OOS)................1438
XGND6 Left Beacon Light Harness Ground (OOS)................1440
XGND7 Right Beacon Light Harness Ground (Cab)................1442
XGND9 Cab Roof Ground................1444
XGND11 Evaporator Ground................1446
XGND12 Front Wiper Ground................1448
XGND15 Left Beacon Light Harness Ground (Cab)................1450
Group 40ZC: Interconnects................877
XSP1 Circuit 050 Splice Pack................1454
X09 Engine/Cab Power/Chassis Harness to Left Front Junction Block................1456
X16 Left Rear Junction Block to Cab Power Harness................1458
X17 Cab/Chassis Harness to Convenience Outlet................1460
X18 Cab Harness to Multi-Function Control Lever Harness................1462
X19 Multi-Function Control Lever Harness to Multi-Coupler Harness................1464
X20 Multi-Function Control Lever Harness to Multi-Coupler Harness................1466
X21 Cab Harness to Multi-Function Control Lever Harness................1468
X24 Multi-Function Control Lever Harness to Multi-Function Control Lever Switch Harness................1470
X26 Cab/Chassis Harness to Clutch Assembly Harness................1472
X102 Cab Harness to Loader Light Switch Harness................1474
X103 Loader Light Switch to Hood Harness................1476
X104 Chassis/Cab to Hood Harness................1478
X104_1 Hood Harness................1480
X105 Loader Light Switch to Left Loader Light Harness................1482
X106 Loader Light Switch to Right Loader Light Harness................1484
X107 Chassis to Right Fender Work Light Harness (OOS)................1486
X108 Chassis to Left Fender Work Light Harness (OOS)................1488
X110 Chassis to Right Beacon Light Harness (OOS)................1490
X111 Chassis to Left Beacon Light Harness (OOS)................1492
X113 Chassis to Left Rear Work Light (OOS)................1494
X114 Chassis to Right Rear Work Light (OOS)................1496
X124 Roof to Left Front Beacon Light Harness (Cab)................1498
X125 Roof to Right Front Beacon Light Harness (Cab)................1500
X126 Roof to Right-Hand Handrail Light Harness................1502
X127 Roof to Left-Hand Handrail Light Harness................1505
X130 Cab/OOS Chassis to Transmission Harness................1508
X132 Cab/Chassis to Transmission Harness (PR Transmission)................1511
X140 Cab to Front Console Harness................1514
X141 Cab to Front Console Harness................1517
X142 Cab to Front Console Harness................1520
X918 Cab to Roof Harness Connector with License Plate Light................1523
X919 Cab to Roof Harness Connector without License Plate Light................1526
X920 Cab to Roof Harness Connector with License Plate Light................1529
X921 Roof Harness to Front Windshield Wiper Harness................1532
X922 Roof Harness to Roof License Plate Lighting Harness................1534
Group 40ZD: Wiring Harnesses................879
W005 Convenience Outlet Harness (Convenience Outlet with Square Terminals)................1538
W006 Convenience Outlet Harness (Convenience Outlet with Round Terminals)................1540
W007 Engine Power Cable................1541
W008 Positive Battery Cable................1543
W009 Negative Battery Cable................1544
W013 Front Windshield Wiper Harness................1545
W016 Auxiliary Power Strip Harness................1546
W017 Roof License Plate Lighting Harness................1547
W022 Clutch Assembly Harness................1548
W100 Hood Harness................1549
W101 Left Loader Light Harness................1550
W102 Right Loader Light Harness................1551
W103 Loader Light Switch Harness................1552
W104 Right Beacon Light Harness................1553
W105 Left Beacon Light Harness................1554
W106 Left Rear Work Light Harness................1555
W107 Right Rear Work Light Harness................1556
W110 Brake Light Harness................1557
W111 Right Work Light Fender Extension Harness................1558
W112 Left Work Light Fender Extension Harness................1559
W118 Right-Hand Handrail Light Harness................1560
W119 Left-Hand Handrail Light Harness................1561
W120 Right Beacon Light Harness................1562
W121 Left Beacon Light Harness................1563
W307 Engine Harness................1564
W308 Chassis Harness (OOS, PR)................1565
W506 Cab Harness (PR)................1567
W507 Cab Power Harness................1569
W508 Cab Harness (PR, Secondary Brake)................1570
W575 Transmission Harness (PR)................1572
W576 Transmission Harness (PR, Secondary Brake)................1574
W701 Mid-Mount SCV Harness (Cab)................1576
W702 Mid-Mount SCV Harness (OOS)................1577
W703 Multi-Function Control Lever Harness (with Hi/Lo)................1578
W704 Multi-Function Control Lever Harness (without Hi/Lo)................1579
W705 Multi-Function Control Lever Switch Harness................1580
W706 Multi-Coupler Harness................1581
W904 Front Console Harness (PR)................1582
W905 Front Console Harness (PR, Secondary Brake)................1584
W923 Roof Harness (Cab)................1586
W924 Roof Harness (Cab, Secondary Brake)................1588
W931 Air Seat Harness................1590
Section 240D: Electrical Tests and Adjustments................1591
Group 05B: General References................1591
Electrical Tests and Adjustments - Summary of References................1601
Group 50AA: Starting and Charging................1591
Battery Inspection Test................1614
Charging System Circuit Test................1622
Starting System Circuit Test (PR Transmission)................1625
Group 50AC: Neutral Start................1591
Neutral Start Circuit Test (PR Transmission)................1632
Group 50BA: Accessory Power................1591
Accessory Power Circuit Test................1637
Group 50CA: Horn................1591
Horn Circuit Test................1644
Group 50DA: Light Switch, Headlights, and Signal Lights................1591
Light Switch Circuit Test................1650
Headlight Circuit Test................1653
Signal Lights Circuit Test................1660
Group 50DB: Cab Work Lighting................1591
Cab Front Work Light Circuit Test................1667
Cab Rear Work Light Circuit Test................1671
Group 50DC: Open Operator Station Work Lighting................1591
Open Operator Station Front and Rear Work Light Circuit Test................1679
Group 50DD: Turn Signal Switch and Warning Lights................1591
Right Turn Signal Light Circuit Test................1694
Left Turn Signal Light Circuit Test................1705
Group 50EA: Light Switch, Headlights and Signal Lights (License and Clearance Lights)................1591
Light Switch Circuit Test (with License and Clearance Lights)................1719
Headlight Circuit Test (with License and Clearance Lights)................1722
Signal Light Circuit Test (with License and Clearance Lights)................1729
License Plate Light Circuit Test (with License and Clearance Lights)................1734
Clearance Light Circuit Test (with License and Clearance Lights)................1737
Group 50EB: Cab Work Lighting (License and Clearance Lights)................1591
Cab Front Work Light Circuit Test (with License and Clearance Lights)................1747
Cab Rear Work Light Circuit Test (with License and Clearance Lights)................1752
Group 50ED: Warning and Turn Signal Lighting (License and Clearance Lights)................1592
Right Turn Signal Light Circuit Test (with License and Clearance Lights)................1765
Left Turn Signal Light Circuit Test (with License and Clearance Lights)................1773
Group 50FA: Junction Block Power................1592
Junction Block Power Circuit Test................1784
Group 50GA: Trailer Connector................1592
Trailer Connector Circuit Test................1790
Group 50GB: Trailer Connector (Implement Flood Light Connector)................1592
Trailer Connector Circuit Test (with Implement Flood Light Connector)................1796
Group 50HA: Loader Lights................1592
Loader Lights Circuit Test................1803
Loader Lights Circuit Test (with License and Clearance Lights)................1807
Group 50IA: Back-Up Alarm................1592
Back-Up Alarm Circuit Test................1815
Group 50IB: Beacon Light................1592
Beacon Light Circuit Test................1821
Group 50JA: Mid-Mount SCV................1592
Mid-Mount SCV Retract (Black) 3rd Function Circuit Test................1828
Mid-Mount SCV Extend (Gray) 3rd Function Circuit Test................1832
Group 50KA: Power Outlets (Square Terminals)................1592
Convenience Outlet Circuit Test (Convenience Outlet with Square Terminals)................1839
Power Outlet Circuit Test (Convenience Outlet with Square Terminals)................1842
Auxiliary Power Strip Circuit Test (Convenience Outlet with Square Terminals)................1844
Group 50KB: Power Outlets (Round Terminals)................1592
Convenience Outlet Circuit Test (Convenience Outlet with Round Terminals)................1850
Power Outlet Circuit Test (Convenience Outlet with Round Terminals)................1853
Auxiliary Power Strip Circuit Test (Convenience Outlet with Round Terminals)................1855
Group 50LA: Heating................1592
Heater and Blower Circuit Test................1867
Group 50LB: Air Conditioning................1592
Air Conditioner Control and Compressor Circuit Test................1880
Group 50MA: Wipers (Two Speed)................1593
Front Wiper/Washer Circuit Test (Two Speed)................1889
Group 50MB: Wipers (Single Speed)................1593
Front Wiper/Washer Circuit Test (Single Speed)................1899
Group 50MC: Rear Wipers................1593
Rear Wiper/Washer Circuit Test................1909
Group 50NA: Dome Light, Door Switch and Radio................1593
Dome Light Circuit Test................1917
Door Switch Circuit Test................1920
Right-Hand Console Light................1922
Radio/Clock Circuit Test................1924
Radio Speaker Circuit Test................1927
Group 50OA: Air Seat................1593
Air Seat Circuit Test................1932
Group 50PA: Instrument Cluster Control (ICC)................1593
ICC—Instrument Cluster Control Unit Test................1938
ICC—Flasher Output Circuit Test................1941
ICC—High Beam Headlight Input Circuit Test................1944
ICC—Instrument Cluster Audible Alarm Circuit Test................1946
ICC—Instrument Cluster Backlighting Circuit Test................1948
ICC—Left Turn Signal Indicator Input Circuit Test................1950
ICC—Right Turn Signal Indicator Input Circuit Test................1952
ICC—Warning Light Indicator Input Circuit Test................1954
ICC—Roll Mode Switch Circuit Test................1957
Group 50QA: Seat, Rear PTO and Wheel Speed................1593
Seat Switch Circuit Test................1962
Rear PTO Switch Circuit Test................1965
Wheel Speed Sensor Circuit Test................1968
Group 50QB: Multi-Function Control Lever................1593
Multi-Function Control Lever Circuit Test................1977
Group 50RA: ELX Relay and Fuses................1593
ELX Relay and Fuses Circuit Test................1988
Group 50SA: Mechanical Front-Wheel Drive (MFWD)................1594
MFWD Lever Position Switch Circuit Test................1995
MFWD Switch Circuit Test (with License and Clearance Lights)................1998
Group 50TA: Brake Switch................1594
Brake Switch Circuit Test................2005
Brake Light Circuit Test................2009
Group 50UA: Electrohydraulic Control Unit (EHC)................1594
EHC—Electrohydraulic Control Unit Test................2016
ECU—Electrohydraulic Control Unit (EHC) Sensor Supply and Ground Circuit Test................2020
Group 50UC: Power Train Reverser (PTR)................1594
PTR—Clutch Enable Pressure Sensor Circuit Test................2025
PTR—Clutch Enable Solenoid Circuit Test................2028
PTR—Clutch Pedal Position Circuit Test................2030
PTR—Clutch Pedal Switch Circuit Test................2033
PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................2035
PTR—Multi-Function Control Lever Test................2038
PTR—Park Switch Circuit Test................2043
PTR—Power Shuttle Control Circuit Test................2045
PTR—Start Signal Circuit Test................2048
PTR—Top Shaft Speed Sensor Circuit Test................2050
PTR—Transmission Forward Solenoid Circuit Test (High)................2053
PTR—Transmission Forward Solenoid Circuit Test (Low)................2056
PTR—Transmission Reverse Solenoid Circuit Test................2058
PTR—Speed Lever Neutral Switch Circuit Test................2060
Group 50UD: Chassis Control Unit (CCU)................1594
CCU—Hydraulic Oil Temperature Sensor Circuit Test (PR Transmission)................2064
CCU—MFWD Solenoid Circuit Test (PR Transmission)................2066
CCU—Sensor Excitation Circuit Test (PR Transmission)................2068
CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................2069
CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................2071
CCU—Secondary Brake Switch Circuit Test (PR Transmission)................2073
CCU—Fuel Level Sensor Circuit Test (PR Transmission)................2076
Group 50VA: Engine Control Unit (ECU)................1595
ECU—Engine Control Unit Test................2082
ECU—Exhaust Filter Cleaning Switch Circuit Test................2086
ECU—Hand Throttle Position Sensor Circuit Test................2090
ECU—Foot Throttle Position Sensor Circuit Test................2093
Group 50WA: Controller Area Network................1595
CAN Network Voltage Checks................2100
Section 245: Electronic Control Units................2105
Group 05B: General References................2105
Electronic Control Units - Summary of References................2120
Control Unit Addresses - Access................2128
Recall, Record, and Clear Codes................2134
Address 200-251 — General Control Unit Data................2139
Programming Control Units................2142
Control Unit Locations and Identification................2145
VIN Security Fault Diagnosis................2148
Servicing Electronic Control Units................2150
Welding Near Electronic Control Units................2151
Keep Electronic Control Unit Connectors Clean................2152
Group 10AA: Calibrations, Preliminary Checks and Operational Checks................2105
Control Unit Calibration Procedures................2154
Group 20AA: Theory of Operation................2105
Control Unit Theory of Operation................2156
Group 30AA: Schematics................2105
Control Unit Schematics and Diagrams................2158
Group 40AA: Component and Connector Information................2105
Control Unit Connectors and Components................2160
Group 50AA: Tests and Adjustments................2105
Control Unit Tests and Adjustments................2162
Group CCU: Chassis Control Unit (CCU)................2105
Chassis Control Unit (CCU) Configuration and Calibration................2164
CCU 000 — Initial Address................2165
CCU 001 — Recall Diagnostic Codes................2166
CCU 002 — System Beep Address With Speed Sensors................2167
CCU 003 — System Beep Address Without Speed Sensors................2170
CCU 004 — Switched Supply Voltage................2172
CCU 005 — Rear PTO Speed Signal Status................2173
CCU 006 — Primary Wheel Speed Signal Status................2174
CCU 007 — Rear PTO Switch Status................2175
CCU 008 — Engine Speed Signal Status................2176
CCU 010 — Hydraulic Oil Temperature Sensor Voltage................2177
CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................2178
CCU 013 — Primary Fuel Level Sensor Voltage................2179
CCU 014 — Primary Fuel Level Sensor Resistance................2180
CCU 015 — Sensor Reference Voltage Status................2181
CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................2182
CCU 025 — MFWD Switch Status................2183
CCU 050 — CCU Unswitched Supply Voltage................2184
CCU 051 — Sensor Reference Voltage................2185
CCU 052 — Hydraulic Oil Temperature................2186
CCU 054 — Fuel Level Percentage................2187
CCU 055 — Primary Wheel Speed................2188
CCU 058 — Rear PTO Speed................2189
CCU 059 — Engine Speed................2190
CCU 063 — Differential Drive Shaft Speed................2191
CCU 064 — Engine Oil Pressure Switch Status................2192
CCU 065 — Engine Coolant Temperature................2193
CCU 066 — Engine Coolant Temperature Sensor Voltage................2194
CCU 102 — Fuel Sensor Setup................2195
CCU 103 — MFWD Configuration................2196
CCU 104 — Rear PTO Configuration 1................2197
CCU 105 — Rear PTO Configuration 2................2198
CCU 106 — Rear PTO Speed Configuration................2199
CCU 107 — Rear PTO Pulses Per Revolution................2200
CCU 111 — Rear Tire Rolling Circumference................2201
CCU 115 — Differential Lock Configuration................2203
CCU 116 — Differential Lock Switch................2204
CCU 117 — Differential Lock Disengage Wheel Speed Configuration................2205
CCU 120 — Rear PTO Valve Current................2206
CCU 129 — Enable Debug Messages Configuration / MFWD Engaged with Battery Input................2207
CCU 130 — Secondary Handbrake Configuration................2209
CCU 132 — Engine Air Heater Status................2210
CCU 133 — Engine Air Heater Configuration................2211
CCU 134 — Engine Hours Display/Input................2212
CCU 135 — Engine Function Configuration................2213
CCU 136 — Engine Elevated Idle Speed................2214
CCU 137 — Engine Low Idle Speed................2215
CCU 138 — Engine Fast Idle Speed................2216
CCU 139 — Rated Engine Speed................2217
CCU 140 — Maximum Reasonable Engine Speed................2218
CCU 200-251 — General Control Unit Data................2219
Group ECU: Engine Control Unit (ECU)................2107
Engine Control Unit (ECU) Diagnostic Address List................2224
Group EIC: Engine Interface Control Unit (EIC)................2107
Engine Interface Control Unit (EIC) Configuration and Calibration................2229
EIC 000 — Initial Address................2230
EIC 001 — Recall Diagnostic Codes................2231
EIC 002 — System Beep Address................2232
EIC 040 — After Treatment Service Cleaning Enable................2235
EIC 041 — Save Aftertreatment Inhibit Setting................2236
EIC 050 — Hand Throttle Scaled Percent................2237
EIC 051 — Foot Throttle Scaled Percent................2238
EIC 052 — Hand Throttle Basic Engine Speed................2239
EIC 053 — Foot Throttle Basic Engine Speed................2240
EIC 058 — Final Commanded Engine Speed................2241
EIC 059 — Actual Engine Speed................2242
EIC 060 — Engine Hours................2243
EIC 061 — Vehicle Hours................2244
EIC 070 — Power Management Status................2245
EIC 072 — Unfiltered Rear PTO Power................2246
EIC 073 — Unfiltered Front PTO Power................2247
EIC 075 — Intelligent Power Management PTO Boost Status................2248
EIC 076 — Intelligent Power Management PTO Boost Percent................2249
EIC 077 — Intelligent Power Management PTO Boost Power................2250
EIC 078 — Intelligent Power Management Filtered Rear PTO Power................2251
EIC 079 — Intelligent Power Management Filtered Front PTO Power................2252
EIC 080 — Intelligent Power Management PTO Transport Boost Status................2253
EIC 081 — Intelligent Power Management PTO Transport Boost Percent................2254
EIC 082 — Intelligent Power Management PTO Transport Boost Power................2255
EIC 100 — Current Key ID................2256
EIC 101 — Key ID 1................2257
EIC 102 — Key ID 2................2258
EIC 103 — Key ID 3................2259
EIC 104 — Key ID 4................2260
EIC 105 — Key ID 5................2261
EIC 106 — Key Identification Request................2262
EIC 110 — Number of Programmed Keys................2263
EIC 111 — Current Key Number................2264
EIC 112 — Immobilizer Control Device Secure Code Status................2265
EIC 113 — Immobilizer Control Device CAN Speed Rate................2266
EIC 114 — Immobilizer Control Device Error Code................2267
EIC 115 — Immobilizer Control Device Hardware Version Number................2268
EIC 116 — Immobilizer Control Device Software Version Number................2269
EIC 180 — Field Cruise On/Off................2270
EIC 181 — Field Cruise Engine Speed Limit................2271
EIC 182 — IPM On/Off................2272
EIC 183 — Aftertreatment Operator Setting Disabled/Inhibited................2273
EIC 200-251 — General Control Unit Data................2274
Group ICC: Instrument Cluster Control Unit (ICC)................2108
Instrument Cluster Control Unit (ICC) Configuration and Calibration................2277
ICC 000 — Initial Address................2279
ICC 001 — Recall Diagnostic Codes................2280
ICC 002 — ICU System Beep Address................2281
ICC 005 — Switch Status................2283
ICC 006 — Indicator Status................2284
ICC 010 — Fuel Level Sender Voltage................2286
ICC 020 — Units Selection................2287
ICC 021 — Auto Clear DTC Hours................2288
ICC 022 — Backlight Dimming Percentage................2289
ICC 023 — Backlight Configuration................2290
ICC 024 — Air Filter Configuration................2291
ICC 025 — Battery Charge Configuration................2292
ICC 026 — Enable PTO Speed Display................2293
ICC 027 — Enable HI/LO Transmission Gear Display................2294
ICC 031 — Revert to Hours Status................2295
ICC 032 — ICC Flash Rate 1................2296
ICC 033 — ICC Flash Rate 2................2297
ICC 036 — Engine Coolant Warning Level................2298
ICC 037 — Engine Coolant Stop Level................2299
ICC 040 — Fuel Gauge Configuration................2300
ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................2301
ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................2302
ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................2303
ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................2304
ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................2305
ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................2306
ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................2307
ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................2308
ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................2309
ICC 200-251 — General Control Unit Data................2310
Group PTR: Power Train Reverser (PTR)................2109
Power Train Reverser (PTR) Control Unit Configuration and Calibration................2313
PTR 000 — Initial Address................2315
PTR 001 — Recall Diagnostic Codes................2316
PTR 002 — PTR System Beep Mode................2317
PTR 003 — PTR System Beep Mode With Speed Sensors................2319
PTR 004 — Engine and Countershaft Speed Sensor Status................2321
PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................2322
PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................2324
PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................2325
PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................2326
PTR 009 — High, Low, and Reverse Driver Status................2328
PTR 010 — Trans Enable Solenoid Current................2329
PTR 011 — Power Shuttle Input Voltage................2330
PTR 012 — Trans Enable Pressure Sensor Voltage................2331
PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................2333
PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................2334
PTR 015 — Creeper Lever Position Sensor Voltage................2335
PTR 022 — Clutch Pack Overfill Protection Status................2336
PTR 032 — Clutch Pedal Position................2337
PTR 033 — Clutch Pedal Pressure Command................2338
PTR 034 — Trans Enable Actual Pressure................2339
PTR 036 — Countershaft Speed................2341
PTR 050 — PTR Switched Supply Voltage................2342
PTR 051 — PTR Sensor Supply Voltage................2343
PTR 052 — Hydraulic Oil Temperature................2344
PTR 060 — Transmission Type................2345
PTR 061 — Hydraulic Oil Type Selection................2346
PTR 062 — Temperature Offset For Alternate Hydraulic Oil................2347
PTR 063 — Transmission Calibration................2348
PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................2355
PTR 065 — Forward Valve High Fill Pressure Adjustment................2357
PTR 066 — Forward Valve High Fill Time Adjustment................2358
PTR 067 — Forward Valve Low Fill Pressure Adjustment................2359
PTR 068 — Forward Valve Low Fill Time Adjustment................2360
PTR 069 — Reverse Valve Fill Pressure Adjustment................2361
PTR 070 — Reverse Valve Fill Time Adjustment................2362
PTR 072 — Transmission Calibration Complete and Values Saved................2363
PTR 075 — PTR PowerShuttle Setup Status................2364
PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................2365
PTR 077 — PowerShuttle Minimum Wheel Speed................2367
PTR 078 — PowerShuttle Pressure Offset................2368
PTR 079 — High Speed Shuttle Shift Limit................2369
PTR 084 — Engine Brake Torque................2370
PTR 086 — Hi/Lo Switch Setup................2371
PTR 087 — Park Switch Polarity................2372
PTR 088 — Seat Switch Polarity................2373
PTR 092 — Creeper Transmission................2374
PTR 100 — Come Home Mode Enable................2375
PTR 101 — Come Home Mode Relay Block Polarity................2376
PTR 200-251 — General Control Unit Data................2377
Section 250: Drive Systems and Transmissions................2378
Group 05B: General References................2378
Drive Systems and Transmission—Summary of References................2382
Drive Systems and Transmission - Install Test Equipment................2384
John Deere Drive Systems and Transmission Install Test Equipment—Use Component Technical Manual................2385
Group 10AA: Calibrations, Preliminary Checks and Operational Checks................2378
John Deere Drive Systems and Transmission Calibrations, Preliminary Checks and Operational Checks—Use Component Technical Manual................2387
Transmission - Calibration................2388
Transmission - Preliminary Checks................2389
Transmission - Operational Checks................2393
Drive System - Preliminary Checks................2396
Rear Differential Lock - Operational Check................2399
EH PTO - Operational Checks................2400
MFWD (Mechanical) - Operational Checks................2401
MFWD (EH) - Operational Checks................2404
Group 20AA: Drive Systems and Transmission Theory of Operation................2378
Drive Systems and Transmission - Theory of Operation................2406
John Deere Drive Systems and Transmission Theory of Operation—Use Component Technical Manual................2407
Group 30AA: Drive Systems and Transmission Schematics................2378
Drive Systems and Transmission - Schematics................2409
John Deere Drive Systems and Transmission Schematics—Use Component Technical Manual................2410
Group 40AA: Drive Systems and Transmission Component and Connector Information................2378
Drive Systems and Transmission - Component and Connector Information................2412
John Deere Drive Systems and Transmission Component and Connector Information—Use Component Technical Manual................2413
Drive Systems - Power Train Components................2414
Group 50AA: Drive Systems Tests and Adjustments................2378
Drive Systems - Tests and Adjustments................2416
Drive Systems - MFWD (Mechanical) Troubleshooting................2417
Drive Systems - MFWD (Mechanical) Engaged Indicator Switch Adjustment................2418
Drive Systems - PTO 540/540E Lever and Linkage Adjustment................2420
John Deere Drive Systems Tests and Adjustments—Use Component Technical Manual................2422
Group 50BA: Transmission Tests and Adjustments................2379
Transmission - Tests and Adjustments................2424
John Deere Transmission Tests and Adjustments—Use Component Technical Manual................2425
Section 260: Steering and Brakes................2426
Group 05B: General References................2426
Steering and Brakes - Summary of References................2430
Install Test Equipment 60-2................2432
Install Test Equipment 60-3................2433
Install Test Equipment 60-4................2434
Install Test Equipment 60-5................2435
Install Test Equipment 60-7................2436
Install Test Equipment 60-8................2437
Install Test Equipment 60-9................2438
Group 10AA: Brake Calibrations, Preliminary Checks and Operational Checks................2426
Brakes - Preliminary Check................2442
Brakes - Operational Test................2444
Group 10BA: Steering Calibrations, Preliminary Checks and Operational Checks................2426
Steering - Preliminary Check................2450
Steering - Operational Check................2453
Group 20AA: Brake Theory of Operation................2426
Brakes - Brake Pistons, Plates, and Disks Theory of Operation................2457
Brakes - Brake Valve Theory of Operation................2459
Group 20AB: Secondary Brake Theory of Operation................2426
Brakes - Secondary Brake Theory of Operation................2466
Group 20BA: Steering Theory of Operation................2426
Steering - Gerotor Theory of Operation................2472
Steering - Steering Pump Theory of Operation................2474
Steering - Steering Valve Component Theory of Operation................2475
Steering - Steering Valve Theory of Operation................2477
Steering - Steering Valve with Anti-Cavitation and Surge Relief Valves Theory of Operation................2480
Group 30AA: Brake Schematics................2426
Brakes - System Schematics................2483
Group 30BA: Steering Schematics................2426
Steering - System Schematics................2486
Group 40AA: Brake Component and Connector Information................2426
Brakes - Component Diagrams................2490
Group 40AB: Secondary Brake Component and Connector Information................2427
Brakes - Secondary Brake Component Diagrams................2493
Group 40BA: Steering Component and Connector Information................2427
Steering - Component Diagrams................2496
Group 50AA: Brake Tests and Adjustments................2427
Brakes - Brake Element Leak Isolation Test................2500
Brakes - Brake Retractor Adjustment................2502
Brakes - Brake Valve Supply Test................2503
Group 50AB: Secondary Brake Tests and Adjustments................2427
Brakes - Secondary Brake Test................2506
Group 50BA: Steering Tests and Adjustments................2427
Steering - Leak Test................2510
Steering - Pump Flow Test................2512
Steering - Steering Relief Pressure Test................2514
Steering - Cooler Flow Test................2516
Section 270: Hydraulics................2518
Group 05B: General References................2518
Hydraulics - Summary of References................2525
Hydraulic Designators................2529
JIC Hydraulic Symbols................2530
Install Test Equipment 70-1................2533
Install Test Equipment 70-2................2535
Install Test Equipment 70-3................2536
Install Test Equipment 70-4................2538
Install Test Equipment 70-5................2540
Install Test Equipment 70-6................2541
Install Test Equipment 70-7................2542
Install Test Equipment 70-8................2544
Install Test Equipment 70-9................2545
Install Test Equipment 70-10................2547
Install Test Equipment 70-11................2548
Install Test Equipment 70-12................2549
Group 10AA: Calibrations, Preliminary Checks and Operational Checks................2518
Hydraulics - Preliminary Check................2553
Hydraulics - Operational Check................2556
Hydraulics - Rear Hitch System Operational Check................2560
Hydraulics - Hydraulic Trailer Brake System Operational Check................2562
Group 20AA: General Hydraulics Theory of Operation................2518
Hydraulics - System Theory of Operation................2564
Group 20BB: Mechanical Hitch Theory of Operation................2518
Hydraulics - Hitch Control Valve Neutral Operation................2567
Hydraulics - Hitch Control Valve Raise Operation................2569
Hydraulics - Hitch Control Valve Lower Operation................2571
Hydraulics - Relief Valve Operation................2573
Hydraulics - Hitch Rate-of-Drop Valve Operation................2575
Hydraulics - Hitch Surge Relief Valve Operation................2576
Group 20CA: Hydraulic Filter Theory of Operation................2518
Hydraulics - Main Hydraulic Filter Operation................2579
Group 20CB: Hydraulic Pump Theory of Operation................2519
Hydraulics - Hydraulic Pump Operation................2582
Group 20DA: Dual Mid-Mount SCV Theory of Operation................2519
Hydraulics - Dual Mid-Mount SCV Extend and Retract Operation................2586
Hydraulics - Dual Mid-Mount SCV Float Operation................2588
Hydraulics - Dual Mid-Mount SCV Neutral Operation................2590
Hydraulics - Dual Mid-Mount SCV Regenerative Operation................2593
Group 20DB: Power Beyond Theory of Operation................2519
Hydraulics - Power Beyond Operation................2596
Hydraulics - SCV Diverter Plug Operation................2597
Group 20DC: Quick Disconnect Coupler Theory of Operation................2519
Hydraulics - Quick Disconnect Coupler Operation................2600
Group 20DD: Dual Rear SCV Theory of Operation................2519
Hydraulics - Dual Rear SCV Extend and Retract Operation................2604
Hydraulics - Dual Rear SCV Float Operation................2606
Hydraulics - Dual Rear SCV Neutral Operation................2608
Group 20DE: Triple Mid-Mount SCV Theory of Operation................2519
Hydraulics - Triple Mid-Mount SCV Extend and Retract Operation................2612
Hydraulics - Triple Mid-Mount SCV Neutral Operation................2614
Hydraulics - Triple Mid-Mount SCV Float Operation................2616
Hydraulics - Triple Mid-Mount SCV Flow Control Valve Operation................2618
Group 20DF: Triple Rear SCV Theory of Operation................2519
Hydraulics - Triple Rear SCV Extend and Retract Operation................2621
Hydraulics - Triple Rear SCV Float Operation................2623
Hydraulics - Triple Rear SCV Neutral Operation................2625
Hydraulics - Triple Rear SCV Continuous Detent Operation................2627
Hydraulics - Triple Rear SCV Kick-Out Detent Operation................2629
Hydraulics - Triple Rear SCV No Detent Operation................2631
Hydraulics - Triple Rear SCV Priority Flow Control Valve Operation................2632
Group 20EA: Hydraulic Trailer Brake Theory of Operation................2519
Hydraulics - Hydraulic Trailer Brake Operation................2638
Group 30AA: Schematics................2520
Hydraulics - Functional Schematic................2649
Group 40AA: Component and Connector Information................2520
Hydraulics - Component Information................2663
Group 50AA: Tests and Adjustments................2520
Hydraulics - Prime Hydraulic Pump................2671
Hydraulics - Heating Hydraulic Oil................2672
Hydraulics - Implement Pump Flow Test................2674
Hydraulics - Implement Relief Valve Test................2676
Hydraulics - Implement Relief Valve Adjustment................2678
Hydraulics - Hitch Cylinder Supply Pressure Test................2679
Hydraulics - Hitch Load-Sense Relief Valve Adjustment................2680
Hydraulics - Hitch Surge Relief Valve Test................2682
Hydraulics - Rockshaft Leakage Test................2684
Hydraulics - Rockshaft Lift Cycle Test................2686
Hydraulics - SCV Leak Down Test................2688
Hydraulics - Triple Deluxe Rear SCV Functional Test................2690
Hydraulics - Triple Deluxe Rear SCV Flow Control Test................2693
Hydraulics - Triple Mid-Mount Control Valve Flow Control Test................2695
Hydraulics - Kick-Out Detent Pressure Test................2697
Hydraulics - Hydraulic Trailer Brake Valve Test................2699
Hydraulics - Mid-Mount SCV Cable Adjustment................2701
Hydraulics - Multi-Funtional Control Cable Adjustment (with Secondary Brake)................2703
Hydraulics - Rear SCV Cable Adjustment................2709
Hydraulics - Rockshaft Draft-Sensing and Position Control Cable Adjustment................2712
Hydraulics - Rockshaft Lever Friction Adjustment................2713
Hydraulics - Rockshaft Position-Sensing Feedback Linkage Adjustment................2714
Hydraulics - Rockshaft Draft-Sensing Feedback Linkage Adjustment................2719
Section 290: Cab/Open Operator's Station................2721
Group 05B: General References................2721
Operator Station - Summary of References................2724
Install Test Equipment 90-1................2726
Group 10AA: Calibrations, Preliminary Checks and Operational Checks................2721
Operator Station - HVAC Preliminary Checks................2730
Operator Station - HVAC Operational Checks................2733
Group 20AA: HVAC Theory of Operation................2721
Operator Station - Air Conditioning System Operation................2742
Operator Station - Air Conditioning Compressor Operation................2745
Operator Station - Air Conditioning Condenser Operation................2746
Operator Station - Air Conditioning Dual Pressure Switch Operation................2747
Operator Station - Air Conditioning Evaporator Operation................2748
Operator Station - Air Conditioning Expansion Valve Operation................2749
Operator Station - Air Conditioning Receiver/Dryer Operation................2750
Operator Station - Air Conditioning Temperature Control Switch Operation................2751
Operator Station - Air Conditioning ON/OFF Switch and Temperature Control Knob Operation................2752
Operator Station - Heater Temperature Control Knob Operation................2753
Operator Station - Heating and Ventilation Operation................2754
Group 20BA: Seat Theory of Operation................2721
Operator Station - Air Seat Operation................2757
Operator Station - Mechanical Seat Operation................2758
Group 30AA: Schematics................2721
Operator Station - Schematics................2761
Group 40AA: Component and Connector Information................2721
Operator Station - Component and Connector Information................2763
Group 50AA: Tests and Adjustments................2721
Operator Station - A/C System Pressure Test................2773
Operator Station - A/C System Static Pressure Test................2782
Operator Station - Temperature Drop Test................2787
Section 299: Special Tools................2792
Group 05B: General References................2792
Special Tools - Summary of References................2798
Group 05C: Dealer Fabricated and Service Tools................2792
38H1029................2792
38H1145................2792
38H1147................2792
38H1414................2792
38H1415................2792
38H1416................2792
38H5003................2792
AR52361................2809
AR94522................2810
D01169AA................2811
D05330ST................2812
D15032NU................2813
DFRW126................2814
DFRW133................2816
DFRW183................2817
DFRW213................2818
DFRW227................2820
FKM10002................2821
FKM10302................2822
FKM10303................2823
FKM10305................2824
JDG774................2825
JDG1478................2826
JDG10466................2827
JT02051................2828
JT02063................2829
JT02153................2830
JT02178................2831
JT02180................2832
JT03043................2833
JT03044................2834
JT03051................2835
JT03059................2836
JT03261................2837
JT03262................2838
JT03364................2839
JT03477................2840
JT03478................2841
JT03479................2842
JT03481................2843
JT03481-1................2844
JT03481-3................2845
JT03481-4................2846
JT03520................2847
JT05418................2848
JT05470................2849
JT05471................2850
JT05472................2851
JT05473................2852
JT05474................2853
JT05480................2854
JT05494................2855
JT05497................2856
JT05498................2857
JT05634................2858
JT05685................2859
JT05690................2860
JT05791................2861
JT05832................2862
JT05833................2863
JT05843................2864
JT05845................2865
JT07032................2866
JT07041................2867
JT07115................2868
JT07115 SUP................2869
JT07117................2870
JT07119................2871
JT07148................2872
JT07212................2873
JT07253................2874
KJD10128................2875
RE43774................2876
RE60701................2877
John Deere Tractors 5085E, 5095E, 5100E Diagnosis & Tests Service Technical Manual (TM128219)