John Deere 5050E (Stage IIIA), 5050E, 5058E, 5067E and 5075E (Stage IIIB and Stage V) Tractors (S.No. 045554 — ) Diagnosis and Test Service Technical Manual (TM902219)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5050E (Stage IIIA), 5050E, 5058E, 5067E and 5075E (Stage IIIB and Stage V) Tractors (S.No. 045554 — ) , with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5050E (Stage IIIA), 5050E, 5058E, 5067E and 5075E (Stage IIIB and Stage V) Tractors (S.No. 045554 — ) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM902219 English - John Deere 5050E (Stage IIIA), 5050E, 5058E, 5067E and 5075E (Stage IIIB and Stage V) Tractors (S.No. 045554 — ) Diagnosis and Tests Technical Manual.pdf
tm902228 French - Tracteurs 5050E (phase IIIA), 5050E, 5058E, 5067E et 5075E (phase IIIB et phase V) (n série 045554 — ), Manuel technique de diagnostic
tm902229 German - Traktoren der Serien 5050E (Stufe IIIA), 5050E, 5058E, 5067E und 5075E (Stufe IIIB und Stufe V) (Seriennummern ab 045554) – Technisches Diagnosehandbuch
tm902239 Italian - Trattori 5050E (stage IIIA), 5050E, 5058E, 5067E e 5075E (stage IIIB e stage V) (n. di serie a partire da 045554 ) - Manuale tecnico per la diagnosi
tm902254 Portuguese - Tratores 5050E (Estágio IIIA), 5050E, 5058E, 5067E e 5075E (Estágio IIIB e Estágio V) (Número de Série 045554 — ) Manual Técnico de Diagnóstico
tm902353 Polish - Instrukcja napraw ciągników 5050E, 5058E, 5067E i 5075E
Published on 2019/07/22
PRODUCT DETAILS:
Total Pages: 2,321 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Section 210: General................38
Group 05: Safety................38
Recognize Safety Information................42
Understand Signal Words................43
Follow Safety Instructions................44
Prepare for Emergencies................45
Wear Protective Clothing................46
Protect Against Noise................47
Handle Fluids Safely—Avoid Fires................48
Handle Starting Fluid Safely................49
Fire Prevention................50
Keep ROPS Installed Properly................51
Use Foldable ROPS and Seat Belt Properly................52
Stay Clear of Rotating Drivelines................53
Use Steps and Handholds Correctly................55
Read Operator’s Manuals for ISOBUS Controllers................56
Use Seat Belt Properly................57
Operating the Tractor Safely................58
Avoid Backover Accidents................60
Limited Use in Forestry Operation................61
Operating the Loader Tractor Safely................62
Keep Riders Off Machine................63
Passenger Seat................64
Use Safety Lights and Devices................65
Use a Safety Chain................66
Towing Trailers/Implements Safely................67
Use Caution on Slopes, Uneven Terrain, and Rough Ground................68
Freeing a Mired Machine................70
Avoid Contact with Agricultural Chemicals................71
Handle Agricultural Chemicals Safely................72
Handling Batteries Safely................74
Avoid Heating Near Pressurized Fluid Lines................76
Remove Paint Before Welding or Heating................77
Handle Electronic Components and Brackets Safely................78
Practice Safe Maintenance................79
Avoid Hot Exhaust................81
Clean Exhaust Filter Safely................82
Work In Ventilated Area................85
Support Machine Properly................86
Prevent Machine Runaway................87
Park Machine Safely................88
Transport Tractor Safely................89
Service Cooling System Safely................90
Service Accumulator Systems Safely................91
Service Tires Safely................92
Service Front-Wheel Drive Tractor Safely................93
Tightening Wheel Retaining Bolts/Nuts................94
Avoid High-Pressure Fluids................95
Do Not Open High-Pressure Fuel System................96
Store Attachments Safely................97
Decommissioning — Proper Recycling and Disposal of Fluids and Components................98
Group 10: General Specifications................100
General Specifications................100
General Reference List................101
Group 15: General References................39
Metric Bolt and Cap Screw Torque Values................103
Unified Inch Bolt and Cap Screw Torque Values................104
Glossary of Terms................106
JIC Hydraulic Symbols................110
Wiring Diagram and Schematic Information................113
Electrical Schematic Symbols................114
Reading Wiring Schematics and Diagrams................117
Visually Inspect Electrical System................121
Seven-Step Electrical Procedure................122
Using a Probe Light................125
Circuit Types................127
Circuit Malfunctions................129
Troubleshooting Circuit Malfunctions................132
Understanding Electrical vs. Electronic Circuits................137
Intermittent Electronic Problems................139
Relay Circuit Types................143
Using a Digital Multimeter................156
Troubleshooting Unresolved Problems................158
Section 211: Diagnostic Trouble Codes................159
Group CCU: CCU Code Diagnostics................159
CCU - Non-Tractor CCU Codes................159
CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................159
CCU 000237.02 - VIN Security Data Conflict................159
CCU 000237.31 - VIN Security Messages Missing................159
CCU 002931.01 - Brake Oil Level Extremely Low................159
CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................159
CCU 000628.02 - CCU EOL Data Fault................159
CCU 000630.14 - Rear PTO Configuration Invalid................159
CCU 001069.02 - SRI Tire Value Mismatch................159
CCU 001504.08 - Operator Presence Switch Circuit Fault................159
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................159
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................159
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................159
CCU 001638.16 - Hydraulic Oil Temperature High................159
CCU 001883.00 - Rear PTO Overspeed................159
CCU 001883.01 - Rear PTO Underspeed................159
CCU 002818.31 - Operator Presence Switch Not Activated................159
CCU 003032.02 - Right Brake Pedal Switch Circuit Conflict................159
CCU 003033.02 - Left Brake Pedal Switch Circuit Conflict................159
CCU 003509.03 - Sensor Supply Voltage Out of Range High................159
CCU 003509.04 - Sensor Supply Voltage Out of Range Low................159
CCU 517243.02 - Trailer Brake Test Switch Fault................159
CCU 517243.14 - Trailer Brake Test Switch Stuck on................159
CCU 520870.02 - CCU Control Unit Fault................159
CCU 523219.04 - CCU Valve Power Unswitched Voltage Low................159
CCU 523316.04 - CCU Switched Supply Voltage Low................159
CCU 523839.02 - Secondary Brake Switch Conflict................159
CCU 523844.12 - Differential Lock Braking Disabled................159
CCU 523907.02 - PTO Remote Enable Switch Conflict................159
CCU 523907.07 - PTO Remote Enable Switch Stuck On................159
CCU 524037.02 - MFWD Switch Circuit Fault................159
CCU 524224.14 - PTO Switch Voltage Mismatch................160
CCU 524235.05 - MFWD Solenoid Circuit Fault................160
CCU 524252.05 - Rear PTO Solenoid Circuit Fault................160
CCU 524255.31 - Rear Remote PTO Enabled................160
CCU 517245.03 - Solenoid Valve for Hydraulic Trailer Brake, Voltage Too High................160
CCU 517245.05 - Solenoid Valve for Hydraulic Trailer Brake, Voltage Too Low................160
CCU 517245.06 - Solenoid Valve for Hydraulic Trailer Brake, Current Too High................160
CCU 600006.31 - Default DTC................160
Group ECU: ECU Code Diagnostics................160
ECU - Non-Tractor ECU Codes................160
ECU 000237.02 - VIN Security Data Invalid................160
ECU 000237.13 - VIN Option Code Security Data Conflict................160
ECU 000237.31 - VIN Security Data Missing................160
ECU 000107.15 - Air Filter Pressure Differential Slightly High................160
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery................160
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground................160
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open................160
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery................160
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground................160
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low................160
ECU 524225.31 - Engine Start Protection Bypass Detected................160
Group EIC: EIC Code Diagnostics................160
EIC 000628.02 - EIC EOL Data Fault................160
EIC 000628.12 - EIC Programming Fault................160
EIC 000630.13 - EIC Calibration Fault/Not Calibrated................160
EIC 001237.31 - Failed Key Authentication................160
EIC 002000.09 - ECU Message Missing................160
EIC 002007.09 - RPT Message Missing................160
EIC 002029.09 - Immobilizer Message Missing................160
EIC 002029.12 - EIC Control Unit Fault................160
EIC 002034.09 - SCC Message Missing................160
EIC 002140.09 - AIC Message Missing................160
EIC 003695.14 - Diesel Particulate Filter Regeneration Fault................160
EIC 3719.15 - Diesel Particulate Filter Regeneration Fault................161
EIC 521192.12 - Immobilizer Control Device Fault................161
EIC 521192.13 - Immobilizer Control Device Fault................161
EIC 521214.11 - Immobilizer Control Device Fault................161
EIC 521214.31 - Immobilizer Control Device Fault................161
EIC 521321.09 - Immobilizer Message Missing................161
EIC 521321.12 - Immobilizer Control Device Fault................161
EIC 521322.07 - Immobilizer Control Device Fault................161
EIC 521322.31 - Immobilizer Control Device Fault................161
EIC 523702.14 - EIC Control Unit Fault................161
EIC 523702.31 - EIC Control Unit Fault................161
Group ICC: ICC Code Diagnostics................161
ICC - Non-Tractor ICC Codes................161
ICC 000237.02 - ICC VIN Security Mismatch................161
ICC 000237.31 - ICC VIN Security Missing................161
ICC 000628.12 - ICC Programming Fault................161
ICC 000630.02 - ICC Calibration Memory Fault................161
ICC 002818.31 - Operator Presence Switch Not Activated................161
ICC 003695.02 - Regeneration Switch Malfunction................161
ICC 003696.02 - Regeneration Switch Malfunction................161
Group PTR: PTR Code Diagnostics................161
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................161
PTR 000158.01 - System Switched Voltage Low................161
PTR 000162.02 - High/Low Switch Circuit Conflict................161
PTR 000162.31 - High, Low Switch Stuck On................161
PTR 000190.18 - Engine Speed Missing During Shift................161
PTR 000191.17 - Top Shaft Speed Too Low................161
PTR 000598.02 - Clutch Switch Open With Pedal Up................161
PTR 000598.04 - Clutch Switch Signal Failed Low................161
PTR 000628.02 - EOL Check Sum Error................161
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................161
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................161
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................161
PTR 001504.10 - Seat Switch Closed Too Long................162
PTR 002820.31 - Operator Not Present During Shift................162
PTR 002825.07 - Not Valid Neutral Park Command................162
PTR 003509.03 - PTR Sensor Supply Voltage High................162
PTR 003509.04 - PTR Sensor Supply Voltage Low................162
PTR 521233.05 - High Valve Driver Fault................162
PTR 521234.05 - Low Valve Driver Fault................162
PTR 521235.05 - Reverse Valve Driver Fault................162
PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................162
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................162
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................162
PTR 523959.31 - No Wheel Speed While in Gear................162
PTR 524020.31 - Reverser in Gear at Power-Up................162
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................162
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................162
PTR 524173.02 - Clutch Pedal Compare Error................162
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................162
PTR 524173.15 - Clutch Pedal Voltage High................162
PTR 524173.16 - Both Clutch Pedals Voltage High................162
PTR 524173.17 - Clutch Pedal Voltage Low................162
PTR 524173.18 - Both Clutch Pedals Voltage Low................162
PTR 524230.05 - Enable Valve Driver Fault................162
PTR 524230.07 - Enable Valve Stuck................162
PTR 524234.03 - Pressure Sensor Voltage High................162
PTR 524234.04 - Pressure Sensor Voltage Low................162
PTR 524254.03 - Transmission Enable Valve Power High................162
PTR 524254.04 - Transmission Enable Valve Power Low................162
PTR 524267.15 - High Speed Shuttle Shift................162
Section 212: Observable Symptoms................360
Group 20: Engines................360
Engine Problems................360
Group 30: Fuel and Air................360
Fuel and Air Problems................360
Group 40: Electrical................360
12-Volt Electrical Problems................360
Connector Problems................360
Group 45: Control Units................360
Electronic Problems................360
Group 55: PowrReverser™ Transmissions................360
PowrReverser™ Transmission Problems................360
Group 56: Drive Systems................360
Drive System Problems................360
Group 60: Steering and Brakes................360
Steering and Brake System Problems................360
Group 70: Hydraulics................360
Hitch Problems................360
Selective Control Valve Problems................360
Group 90: Operator Station................360
Air Conditioning Problems................360
Section 213: System Diagnosis................383
Group 40: Starting, Charging and Start Aid................383
Starting, Charging and Start Aid System Diagnosis................387
Group 55: PowrReverser™ Transmission................383
PowrReverser™ Transmission System Diagnosis................393
Group 56A: Differential Lock................383
Differential Lock System Diagnosis................398
Group 56B: MFWD................383
EH MFWD System Diagnosis................383
Group 56C: PTO................383
Rear Mechanical PTO System Diagnosis................408
EH PTO System Diagnosis................410
Group 60A: Steering................383
Steering System Diagnosis................415
Group 60B: Rear Brakes................383
Rear Brake System Diagnosis................421
Group 70A: Rear SCV System Diagnosis................383
Single and Dual Rear SCV System Diagnosis................427
Group 70B: Mid-Mount Control Valve System Diagnosis................383
Dual Mid-Mount Control Valve System Diagnosis................433
Group 70C: Rear Hitch System Diagnosis................383
Rear Mechanical Hitch System Diagnosis................440
Group 90: Air Conditioning................383
Air Conditioning System Diagnosis................448
Section 220: Engines................452
Group 05: General Information................452
John Deere Engine Repair—Use Component Technical Manual................454
General Engine Specifications................455
List of All Tractor-Specific Engine Information................456
Group 15: Tests and Adjustments................452
Adjust Hand Throttle Friction................458
Group 20: Engine System Theory of Operation................452
Overview of 5050E, 5058E , 5067E , and 5075E Tractor Engines................460
Section 230: Fuel and Air................461
Group 05: General Information................461
John Deere Engine Fuel Systems Repair—Use Component Technical Manual................463
Group 20: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation................461
Fuel System Operation................467
Air Intake System Operation................470
Cooling System Theory of Operation................473
Section 240: Electrical System................475
Group 15A: Tests and Adjustments (Stage IIIA, Stage IIIB and Stage V)................475
Connector Test................492
Diode Test................496
Fuse Test................499
Light Test................501
Miscellaneous Component Test................503
Motor Test................505
Pump Test................507
Relay Test................509
Resistor Test................512
Sensor Test................514
Solenoid Test................517
Switch Test................520
Starting Circuit Test for PR................523
Starting Circuit Test for TSS................527
Battery Inspection Test................531
Charging System Test................540
Warning Lights Circuit Test................542
Turn Signal Lights Circuit Test................547
Brake Lights Circuit Test................552
Accessory Power and Junction Block Circuit Test................555
Engine Speed Sensor Circuit Test (For Stage IIIA)................561
Engine Oil Pressure Sensor Circuit Test (For Stage IIIB and Stage V)................564
Air Filter Restriction Switch Circuit Test................568
Fuel Level Sender Circuit Test................572
Engine Coolant Temperature Sensor Circuit Test (For Stage IIIB and Stage V)................576
Tail Light Circuit Test................581
Front Work Light Circuit Test................585
Beacon Light Circuit Test................589
Rear Work Light Circuit Test................591
Headlight and Backlighting Circuit Test................595
Radio and Dome Light Circuit Test................600
HVAC Circuit Test................606
Wiper System Circuit Test................615
Key Switch Test................621
Fuel Transfer Pump Circuit Test................623
Troubleshooting Unresolved Electrical-Electronic Problems................627
Group 20A: Theory of Operation (Cab)................476
Starting System Operation................631
Starting System Operation, TSS (Cab)................634
Cold Start System Operation................635
Charging System Operation................636
Lighting System Operation—Turn Signals................637
Lighting System Operation—Warning Lights................639
Lighting System Operation—Tail Lights................640
Lighting System Operation—Headlights................641
Lightning System Operation — Work Light and Beacon Light................643
Instrument Cluster Operation—Fuel Gauge................644
Instrument Cluster Operation—Coolant Temperature Gauge................645
Air Filter Restriction Indicator Operation................646
Accessory Power and Junction Block Power Operation................647
Blower Motor Operation................648
Front Wiper/Washer Operation................649
Rear Wiper/Washer Operation................650
Dome Light Operation................651
Wheel Speed Sensor Operation................652
Group 25A: Functional Schematics (Stage IIIA)................476
Electrical Schematics - Summary of References................654
Functional Schematics Listing (Stage IIIA)................655
Schematic and Component Identification Legend (Satge IIIA)................656
SE01 - Key Switch , Starter Motor and Alternator - Stage IIIA................659
SE02 - Neutral Start Circuit - Stage IIIA................660
SE03 - Fuel Shutoff Solenoid - Stage IIIA................662
SE04 - Air Heater , Fuel Pump - Stage IIIA................664
SE05 - Lighting Circuit IOOS (PR and TSS) - Stage IIIA................665
SE06 - Lighting Circuit CAB (PR and TSS) - Stage IIIA................666
SE07 - Lighting Circuit CAB (PR and TSS) - Stage IIIA................667
SE08 - Instrument Cluster - Stage IIIA................668
SE09 - EQRL Controller - Stage IIIA................669
SE10 - Power Distribution CAB - Stage IIIA................670
SE11 - Trailer Connector and Service Advisor Connector - Stage IIIA................672
SE12 - HVAC Unit - Stage IIIA................673
SE13 - Windshield / Wiper/ Radio CAB - Stage IIIA................674
SE14 - Flex Box Controller (CAB and IOOS ) PR - Stage IIIA................675
SE15 - Flex Box Controller CAB (PR and TSS) and IOOS (PR and TSS) - Stage IIIA................676
SE16 - Loader Joystick - Stage IIIA................677
Group 25B: Functional Schematics (Stage IIIB and Stage V)................477
Functional Schematics Listing (Stage IIIB and Stage V)................679
Schematic and Component Identification Legend (Stage IIIB and Stage V)................680
SE01 - Key Switch, Starter Motor and Alternator - Stage IIIB and Stage V................684
SE02 - Neutral Start Circuit - Stage IIIB and Stage V................685
SE03 - EH System Relay - Stage IIIB and Stage V................687
SE04 - Light Circuit IOOS (TSS and PR) - Stage IIIB and Stage V................689
SE05 - Work Light, Beacon Lamp IOOS (TSS and PR) - Stage IIIB and Stage V................690
SE06 - Head Light Circuit CAB (TSS and PR) - Stage IIIB and Stage V................692
SE07 - Light Circuit CAB (TSS and PR) - Stage IIIB and Stage V................694
SE08 - Work Light Circuit CAB (TSS and PR) - Stage IIIB and Stage V................695
SE09 - Instrument Cluster - Stage IIIB and Stage V................696
SE10 - EQRL Controller - Stage IIIB and Stage V................697
SE11 - Power Distribution CAB - Stage IIIB and Stage V................698
SE12 - Trailer Connector and Service Advisor Connector - Stage IIIB and Stage V................700
SE13 - HVAC Unit - Stage IIIB and Stage V................701
SE14 - Windshield/Wiper/Radio CAB - Stage IIIB and Stage V................702
SE15 - FlexBox Controller (CAB and IOOS) PR - Stage IIIB and Stage V................703
SE16 - FlexBox Controller CAB (PR and TSS) and IOOS (PR and TSS) - Stage IIIB and Stage V................704
SE17 - Loader Joystick - Stage IIIB and Stage V................705
SE18 - Engine Control Unit CAB (PR and TSS) and IOOS (PR and TSS) - Stage IIIB and Stage V................706
SE19 - Engine Control Unit - Stage IIIB and Stage V................707
Group 26A: Wiring Harnesses (Stage IIIA)................478
Wiring Harnesses Schematic Listing................784
W310 - Front Console Wiring Harness (TSS) - for 5050E (IOOS Stage IIIA)................710
W312 - Front Console Wiring Harness (PR 12x12) - for 5050E (IOOS Stage IIIA)................717
W311 - Rear Wiring Harness (TSS) - for 5050E (IOOS Stage IIIA)................725
W313 - Rear Wiring Harness (PR 12x12) - for 5050E (IOOS Stage IIIA)................731
W314 - Front Console Wiring Harness (TSS) - for 5050E (CAB Stage IIIA)................738
W316 - Front Console Wiring Harness (PR 12x12) - for 5050E (CAB Stage IIIA)................743
W315 - Rear Wiring Harness (TSS) - for 5050E (CAB Stage IIIA)................749
W317 - Rear Wiring Harness (PR 12x12) - for 5050E (CAB Stage IIIA)................760
W328 - Transmission Wiring Harness (PR 12x12) - for 5050E (CAB Stage IIIA)................771
W100 - Hood Wiring Harness - for 5050E (IOOS and CAB Stage IIIA)................774
W326 - Roof Wiring Harness - for 5050E (CAB Stage IIIA)................775
W400 - Engine Wiring Harness (TSS and PR 12x12) - for 5050E (IOOS Stage IIIA)................779
W401 - Engine Wiring Harness - for 5050E (CAB Stage IIIA)................781
Group 26B: Wiring Harnesses (Stage IIIB and Stage V)................478
Wiring Harnesses Schematic Listing................784
W318 - Front Console Wiring Harness (TSS) - for 5050E, 5058E, 5067E and 5075E (IOOS Stage IIIB and Stage V)................785
W320 - Front Console Wiring Harness (PR 12x12 W320 - Front Console Wiring Harness (PR 12x12 & 24x12) - for 5050E, 5058E, 5067E and 5075E (IOOS Stage IIIB and Stage V){pgNO}478 24x12) - for 5050E, 5058E, 5067E and 5075E (IOOS Stage IIIB and Stage V)................792
W319 - Rear Wiring Harness (TSS) - for 5050E, 5058E, 5067E and 5075E (IOOS Stage IIIB and Stage V)................800
W321 - Rear Wiring Harness (PR 12x12 W321 - Rear Wiring Harness (PR 12x12 & 24x12) - for 5050E, 5058E, 5067E and 5075E (IOOS Stage IIIB and Stage V){pgNO}478 24x12) - for 5050E, 5058E, 5067E and 5075E (IOOS Stage IIIB and Stage V)................805
W322 - Front Console Wiring Harness (TSS) - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................813
W324 - Front Console Wiring Harness (PR 12x12) - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................817
W323 - Rear Wiring Harness (TSS) - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................822
W325 - Rear Wiring Harness (PR 12x12) - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................830
W328 - Transmission Wiring Harness (PR 12x12) - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................839
W329 - Transmission Wiring Harness (PR 24x12) - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................842
W327 - Hood Wiring Harness - for 5050E, 5058E, 5067E and 5075E (IOOS and CAB - Stage IIIB and Stage V)................845
W326 - Roof Wiring Harness - for 5050E, 5058E, 5067E and 5075E (CAB Stage IIIB and Stage V)................847
W402 - Engine Wiring Harness - for 5050E, 5058E, 5067E and 5075E (IOOS and CAB - Stage IIIB and Stage V)................851
Group 35A: Connector Information (Stage IIIA)................479
Electrical Components and Connectors - Summary of References................856
A1 Instrument Cluster................857
A2 EQRL Controller................1142
A5 FlexBox Controller................1147
A522 Load Centers (For 9x3 IOOS)................870
A523 Load Centers (For 12x12 IOOS)................875
A533 To A538 Load Centers (For 9x3 Cab)................880
A539 To A544 Load Centers (For 12x12 Cab)................891
B1 Fuel Level Sender................1196
B7 Transmission Oil Pressure Sensor - IIIA................904
B10 Coolant Temperature Sensor................906
B11 Rear PTO Speed Sensor................1199
B12 Engine Magnetic Pickup................910
B14 Wheel Speed Sensor................1201
B15 Hydraulic Oil Temperature Sensor................1203
B2 Air Filter Restriction Switch................916
B3 Brake Oil Presence Switch................1225
B6 Top Shaft Speed Sensor................1227
B8 Oil Pressure Switch/Clutch Pot................922
B9 Power Shuttle Pot................1232
E1 Manifold Heater - Ioos/Cab................926
E2 Beacon Lamp/Light................927
E4 Right Head Lamp................928
E25 License Plate Lamp................1254
E26 Right Tail/Brake/Turn Lamp................1256
E27 Left Tail/Brake/Turn Lamp................1258
E24 License Plate Lamp................1260
E5 Work Lamp................1266
E6 Right Front Fender Lamp................1268
E7 Left Front Fender Lamp................1270
E8 License Plate Lamp................1272
E9 Right Rear Fender Lamp................944
E10 Left Rear Fender Lamp................946
F1 100A Fusible Link - Maxi Fuse................948
F2 125A Fusible Link - Air Heater Fuse - IOOS/CAB................949
F36 Flood Light................950
G3 Alternator................951
GND1 Ground................1278
GND2 Ground................955
GND3 Ground................956
GND4 Ground................957
GND7 Fuel Tank Ground................958
GND5 Ground/Cab Ground................960
GND6 Ground/Cab Ground................962
GND8 Fuel Tank Ground/Chassis Ground................964
GND9 Chassis Ground................1294
GND12 Ground................967
GND13 Ground................968
GND14 Ground................969
GND15 Fuel Tank Ground................970
GND16 Fuel Tank Ground................971
H1 Audible Alarm................1306
H2 Horn................1309
K12 Air Heater Relay................977
K23 Left Turn Relay................979
K24 Right Turn Relay................981
K27 Trailer Power Relay................1311
K3 Starter Relay................1313
M1 Starter Motor/Starter Motor Solenoid................988
M2 Fuel Pump................989
M3 EQRL Motor................1323
M6 A/C Compressor Clutch................1325
M7 Front Washer Pump................1327
M9 Rear Washer Pump................1329
P1 Service Advisor Connector................1333
R1 CAN Terminator................1335
S5 Light Switch................1413
S6 Work Lamp Switch................1005
S7 Combination Switch................1007
S1 Key Switch................1361
S13 Hazard Switch................1364
S14 Turn Switch................1345
S15 Roll Mode Switch................1367
S16 Horn Switch................1369
S17 Quick Raise/Lower Switch................1371
S18 Implement Adjustment Switch................1373
S19 Seat Switch................1375
S2 Gear Lever Neutral Switch................1377
S22 Front Wiper Switch................1379
S23 Rear Wiper Switch................1381
S26 Seat Height Control Switch................1387
S27 Seat Switch................1389
S28 FNR Switch................1391
S3 Rear PTO Switch................1037
S32 Park Switch................1395
S33 MFWD Switch................1397
S34 Gear Lever Neutral Switch................1399
S35 Brake Pedal Switch................1400
S36 Trailer Park Brake Test Switch................1402
S37 Loader Joystick................1049
S38 Hand Brake Switch................1051
S45 PTO Enable Switch................1411
S8 Beacon Light Switch................1416
V2 Diode Module................1418
W012 Cab Power................1059
X1 Electronic Flasher................1424
X104 Front Console Harness to Hood Harness (Headlights) - 9X3, Console to Hood Interconnect - 9X3 and 12x12................1063
X107 Rear to Console Interconnect................1065
X108 Front to Console Interconnector................1068
X109 Rear to Console Interconnect................1071
X137 Console to Rear Interconnect................1075
X138 Console to Front Interconnect................1079
X140 Console To Rear Interconnect................1082
X148 Console To Rear Interconnect................1085
X155 Service Advisor Connector................1089
X162 Rear To Transmission Interconnect................1091
X163 Rear To Transmission Interconnect................1093
X179 Console To Rear Interconnect................1095
X180 Console to Hood Interconnect................1098
X181 Console to Front Interconnect................1100
X182 Rear to Console Interconnect................1102
X3 Junction Block................1479
X4 CNVC Outlet................1482
X6 Power Outlet................1484
X7 Trailer Connector................1486
X186 Rear to Wiper Pigtail................1116
Y1 Fuel Shutoff Solenoid................1118
Y3 PTO Solenoid................1494
Y4 Clutch Enable Valve - Stage IIIA................1121
Y5 Reverse Enable Valve - Stage IIIA................1123
Y6 Forward Enable Valve - Stage IIIA................1125
Y7 MFWD Solenoid - Stage IIIA................1127
Y8 Trailer Brake Solenoid................1129
Group 35B: Connector Information (Stage IIIB and Stage V)................482
A1 Instrument Cluster Connector................1137
A2 EQRL Controller................1142
A3 Radio................1145
A5 FlexBox Controller................1147
A256 To A261 Load Centers (For 9x3 Cab)................1154
A521 Load Centers (For 9x3 IOOS)................1165
A524 Load Centers (For 12x12, 24x12 IOOS)................1171
A527 To A532 Load Centers (For 12x12, 24x12 Cab)................1177
A6 ECU Connectors................1188
B1 Fuel Level Sender................1196
B11 Rear PTO Speed Sensor................1199
B14 Wheel Speed Sensor................1201
B15 Hydraulic Oil Temperature Sensor................1203
B16 Engine Crank Sensor................1205
B17 Engine Cam Sensor................1207
B18 Compressor Inlet Temperature Sensor................1209
B19 Manifold Air Temperature Sensor................1211
B20 Rail Pressure Sensor................1213
B21 Oil Pressure Sensor................1215
B22 Exhaust Pressure Sensor................1217
B23 Fuel Temperature Sensor................1219
B24 Coolant Temperature Sensor................1221
B27 Air Filter Restriction Switch................1223
B3 Brake Oil Presence Switch................1225
B6 Top Shaft Speed Sensor................1227
B7 Transmission Oil Pressure Sensor - Stage IIIB and Stage V................1229
B8 Clutch Pot................1231
B9 Power Shuttle Pot................1232
B4 A/C Deicing Switch................1234
B5 A/C High/Low-Pressure Switch................1236
E15 CAB Stage IIIB and Stage V Rear Work Lamp Left................1238
E19 CAB Stage IIIB and Stage V Front Work Lamp Left................1240
E18 CAB Stage IIIB and Stage V Front Work Lamp Right................1242
E14 CAB Stage IIIB and Stage V Rear Work Lamp Right................1244
E22 Left Forward Facing Clearance Lamp................1246
E23 Right Forward Facing Clearance Lamp................1248
E28 Right-Hand Console Lamp................1250
E2 Beacon Lamp................1251
E25 License Plate Lamp................1254
E26 Right Tail/Brake/Turn Lamp................1256
E27 Left Tail/Brake/Turn Lamp................1258
E24 License Plate Lamp................1260
E3 Right Head Lamp................1262
E4 Left Head Lamp................1264
E5 Work Lamp................1266
E6 Right Front Fender Lamp................1268
E7 Left Front Fender Lamp................1270
E8 License Plate Lamp................1272
F1 100A Maxi Fuse................1274
F36 Trailer Flood Light................1276
GND1 Ground................1278
GND2 Ground/Chassis Ground -2................1280
GND3 Ground/Evaporator Ground................1282
GND4 Ground/Antena Ground................1284
GND5 CAB Stage IIIB and Stage V Frame Ground................1286
GND6 CAB Stage IIIB and Stage V Frame Ground................1288
GND7 Fuel Tank Ground/CAB Stage IIIB and Stage V Frame Ground................1290
GND8 Chassis Ground................1292
GND9 Chassis Ground................1294
GND10 Ground................1296
GND12 Fuel Tank Ground................1297
GND13 Fuel Tank Ground................1298
GND20 Static Ground................1299
GND21 Starter Motor Ground................1300
GND22 Ground................1301
GND23 Ground................1302
GND24 Ground................1303
G3 Alternator Excitation................1304
H1 Audible Alarm................1306
H2 Horn................1309
K27 Trailer Power Relay................1311
K3 Starter Relay................1313
K41 Cold Start Relay................1316
LF Left Speaker................1318
M5 Right Blower Motor................1319
M4 Left Blower Motor................1321
M3 EQRL Motor................1323
M6 A/C Compressor Clutch................1325
M7 Front Washer Pump................1327
M9 Rear Washer Pump................1329
M10 Rear Wiper Motor................1331
P1 Service Advisor Connector................1333
R1 CAN Terminator................1335
R4 Foot Throttle................1337
R5 Hand Throttle................1340
RF Right Speaker................1342
R2 Resistor................1343
S14 Turn Switch................1345
S5 Light Switch................1413
S30 High Low Shifter................1351
S11 Rear Work Lamp Switch................1353
S20 Blower Switch................1355
S21 A/C On/Off Switch................1357
S12 Front Work Lamp Switch................1359
S1 Key Switch................1361
S13 Hazard Switch................1364
S15 Roll Mode Switch................1367
S16 Horn Switch................1369
S17 Quick Raise/Lower Switch................1371
S18 Implement Adjustment Switch................1373
S19 Seat Switch................1375
S2 Gear Lever Neutral Switch................1377
S22 Front Wiper Switch................1379
S23 Rear Wiper Switch................1381
S24 Dome Lamp Switch................1383
S25 Left Door Switch................1385
S26 Seat Height Control Switch................1387
S27 Seat Switch................1389
S28 FNR Switch................1391
S3 Rear PTO Switch.................1393
S32 Park Switch................1395
S33 MFWD Switch................1397
S34 Gear Lever Neutral Switch................1399
S35 Brake Pedal Switch................1400
S36 Trailer Park Brake Test Switch................1402
S37 Loader Joystick/High Low Shift Joystick................1404
S38 Hand Brake Switch/Headlight High-Low Switch................1407
S40 Exhaust Filter Cleaning Switch/Regeneration Switch................1409
S45 PTO Enable Switch................1411
S5 Light Switch................1413
S8 Beacon Light Switch................1416
V2 Diode Module................1418
W014 CAB Stage IIIB and Stage V Power 1/2................1420
W015 CAB Stage IIIB and Stage V Power 1/2................1422
X1 Electronic Flasher................1424
X130 Console to Engine Interconnect/Engine Interconnect/Vehicle Interconnect................1426
X134 Console to Hood Interconnect/Rear to Hood Interconnect................1430
X141 Rear to Right Console Interconnect................1433
X143 Console to Hood Interconnect................1436
X144 Console to Rear Interconnect................1438
X145 Console to Rear Interconnect................1442
X149 Rear to Right Console Interconnect................1446
X150 Rear to Console Interconnect................1449
X151 Rear to Console Interconnect................1454
X152 Rear to Console Interconnect................1459
X161 Rear to Hood Interconnect................1462
X162 Rear to Transmission Interconnect.................1464
X163 Rear to Transmission Interconnect.................1468
X164 Rear to Roof Interconnect................1472
X169 Service Advisor Connector................1477
X3 Junction Block................1479
X4 CNVC Outlet................1482
X6 Power Outlet................1484
Section 245: Control Units................1511
Group 05: General References................1511
Electro-Hydraulic Controller General Information................1522
Performance Monitor General Operation................1524
Access Control Unit Addresses................1557
Recall, Record, and Clear Codes................1534
Diagnostic Trouble Code Listing................1539
CCU Code List................1540
ECU Code List................1544
EIC Code List................1552
ICC Code List................1554
PTR Code List................1555
Control Unit Addresses................1557
CCU Address List................1558
ECU Address List................1561
EIC Address List................1562
ICC Address List................1565
PTR Address List................1567
Programming Control Units................1570
CAN Network Voltage Checks................1577
CAN Communication System Theory of Operation................1580
VIN Security Fault Diagnosis................1582
Group 15: Tests and Adjustments................1511
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................1585
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................1587
Open Circuit Load Test................1589
ECU—Engine Control Unit Test................1592
EHC—Electrohydraulic Control Unit Test................1596
ICC—Instrument Cluster Control Unit Test................1600
Group CCU: CCU................1511
Chassis Control Unit (CCU) Calibration................1611
Chassis Control Unit (CCU) Configuration and Calibration................1618
CCU—MFWD Solenoid Circuit Test (PR Transmission)................1619
CCU—Sensor Excitation Circuit Test (PR Transmission)................1621
CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................1624
CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................1626
CCU—Secondary Brake Switch Circuit Test (PR Transmission)................1628
CCU—Differential Lock Switch Circuit Test (PR Transmission)................1630
CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................1633
CCU—Fuel Level Sensor Circuit Test (PR Transmission)................1635
CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................1637
CCU 000 — Initial Address................1639
CCU 001 — Recall Diagnostic Codes................1640
CCU 002 — System Beep Address With Speed Sensors................1641
CCU 003 — System Beep Address Without Speed Sensors................1644
CCU 004 — Switched Supply Voltage................1646
CCU 005 — Rear PTO Speed Signal Status................1647
CCU 006 — Primary Wheel Speed Signal Status................1648
CCU 007 — Rear PTO Switch Status................1649
CCU 008 — Engine Speed Signal Status................1650
CCU 009 — Front PTO Speed Signal Status................1651
CCU 010 — Hydraulic Oil Temperature Sensor Voltage................1652
CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................1653
CCU 013 — Primary Fuel Level Sensor Voltage................1654
CCU 014 — Fuel Level Sensor Resistance................1655
CCU 015 — Sensor Reference Voltage Status................1656
CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................1657
CCU 025 — MFWD Switch Status................1658
CCU 032 — Brake oil level extremely low................1659
CCU 033 — Brake oil level switch fault................1660
CCU 050 — CCU Unswitched Supply Voltage................1661
CCU 051 — Sensor Reference Voltage................1662
CCU 052 — Hydraulic Oil Temperature................1663
CCU 054 — Fuel Level Sensor Voltage................1664
CCU 055 — Primary Wheel Speed................1665
CCU 058 — Rear PTO Speed................1666
CCU 059 — Engine Speed................1667
CCU 060 — Front PTO Speed................1668
CCU 063 — Differential Drive Shaft Speed................1669
CCU 064 — Engine Oil Pressure Switch Status................1670
CCU 065 — Engine Coolant Temperature................1671
CCU 066 — Engine Coolant Temperature Sensor Voltage................1672
CCU 067 — Operator Presence................1673
CCU 068 — Seat Switch Diagnostics................1674
CCU 102 — Fuel Sensor Setup................1675
CCU 103 — MFWD Configuration................1676
CCU 104 — Rear PTO Configuration 1................1677
CCU 105 — Rear PTO Configuration 2................1678
CCU 106 — Rear PTO Speed Configuration................1679
CCU 107 — Rear PTO Pulses Per Revolution................1680
CCU 108 — Front PTO Pulses Per Revolution................1681
CCU 109 — Front PTO Installed................1682
CCU 111 — Rear Tire Rolling Circumference................1683
CCU 115 — Differential Lock Configuration................1685
CCU 116 — Differential Lock Switch................1686
CCU 117 — Differential Lock Disengage Wheel Speed Configuration................1687
CCU 120 — Rear PTO Valve Current................1688
CCU 124 — Trailer Brake Configuration................1689
CCU 127— Brake Oil Configuration................1690
CCU 129 — Enable Debug Messages Configuration................1691
CCU 130 — Secondary Handbrake Configuration................1692
CCU 132 — Engine Air Heater Status................1693
CCU 133 — Engine Air Heater Configuration................1694
CCU 134 — Engine Hours Display/Input................1695
CCU 135 — Engine Function Configuration................1696
CCU 136 — Engine Elevated Idle Speed................1697
CCU 137 — Engine Low Idle Speed................1698
CCU 138 — Engine Fast Idle Speed................1699
CCU 139 — Rated Engine Speed................1700
CCU 140 — Max Reasonable Engine Speed................1701
CCU 180 — Not Used................1702
CCU 200-251 — General Control Unit Data................1703
CCU - Beep Mode Test With Speed Sensors................1704
CCU - Beep Mode Test Without Speed Sensors................1707
CCU - Hydraulic Oil Temperature Sensor Circuit Test................1708
CCU - Engine Speed Sensor Circuit Test................1713
CCU - Wheel Speed Sensor Circuit Test................1718
CCU - Controller Theory of Operation................1724
CCU - Hydraulic Oil Temperature Sensor Theory of Operation................1726
CCU - Engine Speed Sensor Theory of Operation................1727
CCU - Wheel Speed Sensor Theory of Operation................1728
Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram................1729
Group EIC: EIC................1514
000—Device ID Address................1731
EIC 001—Recall Diagnostic Trouble Codes................1732
EIC 002—EIC System Beep Mode................1733
EIC 004—Index to CAN Debug Request Record................1734
EIC 005—Contents of CAN Debug Request Record................1735
EIC 040—After Treatment Service Cleaning Enable................1736
EIC 041 - Automatic Exhaust Filter Cleaning, Configuration................1737
EIC 050—Hand Throttle Scaled Percent................1738
EIC 051—Foot Throttle Scaled Percent................1739
EIC 052—Hand Throttle Basic Engine Speed................1740
EIC 053—Foot Throttle Basic Engine Speed................1741
EIC 058—Final Commanded Engine Speed................1742
EIC 059—Actual Engine Speed................1743
EIC 060—Engine Hours................1744
EIC 061—Vehicle Hours................1745
EIC 070—Intelligent Power Management Status................1746
EIC 072—Unfiltered Rear PTO Power................1747
EIC 073—Unfiltered Front PTO Power................1748
EIC 075—Intelligent Power Management PTO Boost Status................1749
EIC 076—Intelligent Power Management PTO Boost Percent................1750
EIC 077—Intelligent Power Management PTO Boost Power................1751
EIC 078—Intelligent Power Management Estimated PTO Power................1752
EIC 079—Intelligent Power Management Filtered Front PTO Power................1753
EIC 080—Intelligent Power Management Transport Boost Status................1754
EIC 081—Intelligent Power Management Transport Boost Percent................1755
EIC 082—Intelligent Power Management Transport Boost Power................1756
EIC 095 - Fan Package Selection................1757
EIC 096 - Parasitic Fan Power................1758
EIC 097 - Fan Speed................1759
EIC 100—Current Key ID................1760
EIC 101—Key ID #1................1761
EIC 102—Key ID #2................1762
EIC 103—Key ID #3................1763
EIC 104—Key ID #4................1764
EIC 105—Key ID #5................1765
EIC 106—Key Identification Request................1766
EIC 110—Number of Programmed Keys................1767
EIC 111—Key Number 1—5................1768
EIC 112—Immobilizer Control Device Secure Code Status................1769
EIC 113—Immobilizer Control Device CAN Speed Rate................1770
EIC 114—Immobilizer Control Device Error Code................1771
EIC 115—Immobilizer Control Device Hardware Version Number................1772
EIC 116—Immobilizer Control Device Software Version Number................1773
EIC 180—Field Cruise On/Off................1774
EIC 181—Field Cruise Engine Speed Limit................1775
EIC 182—IPM On/Off................1776
EIC 183—Aftertreatment Operator Setting Disabled/Inhibited................1777
200—251—Control Unit General Data................1778
Group ICC: ICC................1515
Instrument Cluster Control Unit (ICC) Configuration and Calibration................1781
ICC 000 — Initial Address................1783
ICC 001 — Recall Diagnostic Codes................1784
ICC 002 — ICU System Beep Address................1785
ICC 005 — Switch Status................1787
ICC 006 — Indicator Status................1788
ICC 010 — Fuel Level Sender Voltage................1790
ICC 020 — Units Selection................1791
ICC 021 — Auto Clear DTC Hours................1792
ICC 022 — Backlight Dimming Percentage................1793
ICC 023 — Backlight Configuration................1794
ICC 024 — Air Filter HW Configuration................1795
ICC 025 — Battery Charge HW Configuration................1796
ICC 026 — Enable PTO Speed Display................1797
ICC 027 — Enable HI/LO Transmission Gear Display................1798
ICC 028 — Enable Wheel Speed Display................1799
ICC 029 — PTO HW Switch Configuration................1800
ICC 030 — MFWD HW Switch Configuration................1801
ICC 031 — Revert to Hours Status................1802
ICC 032 — ICC Flash Rate 1................1803
ICC 033 — ICC Flash Rate 2................1804
ICC 036 — Engine Coolant Warning Level................1805
ICC 037 — Engine Coolant Stop Level................1806
ICC 040 — Fuel Gauge Configuration................1807
ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................1808
ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................1809
ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................1810
ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................1811
ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................1812
ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................1813
ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................1814
ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................1815
ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................1816
ICC 050 — Seat HW Switch Configuration................1817
ICC 051 — Park Brake HW Switch Configuration................1818
ICC 052 — Diag Fuse Configuration................1819
ICC 053 — EIC Configuration................1820
ICC 055 — PTO Engagement Icon Status................1821
ICC 056 — Park Brake Icon Status................1822
ICC 057 — RPTO Beeper Configuration................1823
ICC 058 — Region Setting Display................1824
ICC 200-248 — General Control Unit Data................1825
Group PTR: PTR................1517
Power Train Reverser (PTR) Control Unit Calibration................1847
Power Train Reverser (PTR) Control Unit Configuration and Calibration................1868
PTR—Clutch Enable Pressure Sensor Circuit Test................1870
PTR—Clutch Enable Solenoid Circuit Test................1873
PTR—Clutch Pedal Position Circuit Test................1875
PTR—Clutch Pedal Switch Circuit Test................1878
PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................1880
PTR—High/Low Shifter Switch Circuit Test................1882
PTR—Park Switch Circuit Test................1884
PTR—Power Shuttle Control Circuit Test................1886
PTR—Start Signal Circuit Test................1889
PTR—Top Shaft Speed Sensor Circuit Test................1891
PTR—Transmission Forward Solenoid Circuit Test (High)................1893
PTR—Transmission Forward Solenoid Circuit Test (Low)................1897
PTR—Transmission Reverse Solenoid Circuit Test................1899
PTR—Speed Lever Neutral Switch Circuit Test................1901
PTR 000 — Initial Address................1903
PTR 001 — Recall Diagnostic Codes................1904
PTR 002 — PTR System Beep Mode................1905
PTR 003 — PTR System Beep Mode With Speed Sensors................1907
PTR 004 — Engine and Topshaft Speed Sensor Status................1909
PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................1911
PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................1913
PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................1914
PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................1915
PTR 009 — High, Low, and Reverse Driver Status................1917
PTR 010 — Trans Enable Solenoid Current................1918
PTR 011 — Power Shuttle Input Voltage................1919
PTR 012 — Trans Enable Pressure Sensor Voltage................1920
PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................1922
PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................1923
PTR 015 — Creeper Lever Position Sensor Voltage................1924
PTR 022 — Clutch Pack Overfill Protection Status................1925
PTR 032 — Clutch Pedal Position................1926
PTR 033 — Clutch Pedal Pressure Command................1927
PTR 034 — Trans Enable Actual Pressure................1928
PTR 036 — Topshaft Speed................1930
PTR 050 — PTR Switched Supply Voltage................1932
PTR 051 — PTR Sensor Supply Voltage................1933
PTR 052 — Hydraulic Oil Temperature................1934
PTR 060 — Transmission Type................1935
PTR 061 — Hydraulic Oil Type Selection................1936
PTR 062 — Temperature Offset For Alternate Hydraulic Oil................1937
PTR 063 — Transmission Calibration................1938
PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................1945
PTR 065 — Forward Valve High Fill Pressure Adjustment................1947
PTR 066 — Forward Valve High Fill Time Adjustment................1948
PTR 067 — Forward Valve Low Fill Pressure Adjustment................1949
PTR 068 — Forward Valve Low Fill Time Adjustment................1950
PTR 069 — Reverse Valve Fill Pressure Adjustment................1951
PTR 070 — Reverse Valve Fill Time Adjustment................1952
PTR 075 — PTR PowerShuttle Setup Status................1953
PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................1954
PTR 077 — PowerShuttle Minimum Wheel Speed................1955
PTR 078 — PowerShuttle Pressure Offset................1956
PTR 079 — High Speed Shuttle Shift Limit................1957
PTR 084 — Engine Brake Torque................1958
PTR 086 — Hi/Lo Switch Setup................1959
PTR 087 — Park Switch Polarity................1960
PTR 088 — Seat Switch Polarity................1961
PTR 092 — Creeper Transmission Enable................1962
PTR 100 — Come Home Mode Enable................1963
PTR 101 — Come Home Mode Relay Block Polarity................1964
PTR 200-251 — General Control Unit Data................1965
PTR - Control Unit Beep Mode Test With Speed Sensors................1966
PTR - Control Unit Beep Mode Test Without Speed Sensors................1970
PTR - Control Unit Theory of Operation................1971
PTR - Directional Reverser Switch Theory of Operation................1975
PTR - Clutch Disengaged Switch Theory of Operation................1976
PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1977
PTR - Park Switch Theory of Operation................1978
PTR - Seat Switch Theory of Operation................1979
PTR - Forward Solenoid Theory of Operation................1980
PTR - Reverse Solenoid Theory of Operation................1981
PTR - Clutch Enable Proportional Valve Theory of Operation................1982
PTR - Clutch Pedal Position Sensor Theory of Operation................1983
PTR - Enable Pressure Sensor Theory of Operation................1984
PTR - Topshaft Speed Sensor Theory of Operation................1985
Clutch Enable Proportional Valve Diagnostic Wiring Diagram PR Transmission (Cab and IOOS)................1986
Clutch Pedal Position Sensor Diagnostic Wiring Diagram PR Transmission (Cab and IOOS)................1987
Park Switch Diagnostic Wiring Diagram................1988
Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (Cab and IOOS)................1989
Forward Solenoid Diagnostic Wiring Diagram PR Transmission (Cab and IOOS)................1990
Reverse Solenoid Diagnostic Wiring Diagram PR Transmission (Cab and IOOS)................1991
Section 255A: PowrReverser™ Transmission................1992
Group 05: General Information................1992
PowrReverser™ Transmission Identification................1994
Drivetrain-General Information................1995
Install Test Equipment - Transmission................1996
Group 10: Preliminary and Operational Checks................1992
PR Transmission — Preliminary Checks................2009
PR Transmission Operational Checks................2013
Group 15: Tests and Adjustments................1992
PowrReverser™ Control Valve Tests................2024
PR Pump Flow Test................2030
PR Main Pressure Relief Valve Adjustment................2032
Transmission System Pressure Test................2034
PTO Clutch Leak Test................2036
Group 20: Theory of Operation................1992
PowrReverser™ Transmission Theory of Operation................2040
Power Train Components................2041
Creeper Operation................2042
Front Axle Operation................2044
Group 25: Drive Systems and Transmission Component and Connector Information................1992
PowrReverser™ Transmission Component Location Listing................2046
Trans-Axle Exploded View (Without EH Hi/Lo)................2047
Trans-Axle Exploded View (With EH Hi/Lo)................2048
Trans-Axle Hydraulic Schematic (Without EH Hi/Lo)................2050
Trans-Axle Hydraulic Schematic (With EH Hi/Lo)................2052
G12 PR Control Valve................2054
G14 PR Clutch Pack................2056
G16 Junction Block................2057
G17 EH PTO Assembly................2059
G18 EH MFWD Assembly................2060
Group 30: Drive Systems and Transmission Tests and Adjustments................1992
Drivetrain — Tests and Adjustments................2062
Section 255B: TSS Transmission................2063
Group 15: Tests and Adjustments................2063
TSS Transmission Tests and Adjustments Reference Listing................2065
Checking and Adjusting Clutch Pedal Free Play................2066
Group 20: Theory of Operation................2063
TSS Transmission Theory of Operation................2069
Group 25: Schematics and Diagrams................2063
Component Location Information................2071
Section 256: Drive Systems................2072
Group 05: General Information................2072
Install Test Equipment - Drive System................2077
Group 10: Preliminary and Operational Checks................2072
Preliminary Checks - Drive System................2083
Rear Differential Lock Operational Check................2085
PTO Operational Checks................2086
MFWD Operational Checks................2088
Group 15: Tests and Adjustments................2072
PTO Clutch Lever Linkage Adjustment................2092
Adjust 540/540E PTO Lever and Linkage................2094
Group 20: Theory of Operation................2072
Drive Systems Theory of Operation Reference Listing................2097
Group 25: Schematics and Diagrams................2072
Drive Systems Component Location Listing................2099
Final Drive Components................2100
540/540E Mechanical PTO Components................2101
Section 260: Steering and Brakes................2102
Group 05: General Information................2102
Install Test Equipment - Steering and Brake................2106
Group 10: Preliminary and Operational Checks................2102
Steering Preliminary Check................2110
Steering Operational Check................2111
Rear Brakes Preliminary Check................2112
Rear Brake Operational Test................2114
Group 15: Test and Adjustments................2102
Steering Pump Flow Test................2117
Steering Valve Relief Test................2118
Steering Leak Test................2119
Checking Toe-In—MFWD Axle................2121
Adjusting Toe-In—MFWD Axle................2122
Set MFWD Steering Stops Turning Radius................2123
Rear Brake Valve Leak Test................2124
Brake Pedal Adjustment................2125
Brake Switch Adjustment................2127
Adjust Brake Retractors................2129
Group 20: Theory of Operation................2102
Steering Valve Operation—Park Position and Manual Turning................2132
Steering Valve Operation—Power Turning................2134
Hydraulic Brake System Operation................2136
Brake Valve Operation................2139
Secondary Brake Valve................2149
Pressure Reducing Block................2152
Trailer Brake Valve................2154
Section 270: Hydraulics................2157
Group 05: General Information................2157
JIC Hydraulic Symbol................2162
Install Test Equipment - Hydraulics................2165
Warming Transmission/Hydraulic System Oil................2168
Group 10: Preliminary and Operational Checks................2157
Hydraulic System Preliminary Checks................2172
Hydraulic System Operational Checks................2174
Group 15: Tests and Adjustments................2157
Pump Flow Test (Tractors With SCV)................2184
Main Relief Valve Test (Tractors With SCV)................2186
SCV Leakage Test................2188
Rockshaft Leakage Test................2190
Rockshaft Lift Cycle Test................2192
Mid-Mount Control Valve Cable Adjustment................2194
Hydraulics - Rear Selective Control Valve (SCV) Cable Adjustment................2196
Rear SCV Cable Adjustment (5050E IOOS - Stage IIIA)................2199
Rockshaft Position-Sensing Feedback Linkage Adjustment................2200
Rockshaft Draft-Sensing Feedback Linkage Adjustment................2204
Rockshaft Lever Friction Adjustment................2206
Group 20: Theory of Operation................2157
Hydraulic System Theory of Operation Information Reference Listing................2208
Hydraulic System Operation................2209
Hydraulic Filter Operation................2212
Hydraulic Pump Operation................2214
Rockshaft Control Valve Operation................2216
Main Relief Valve Operation................2221
Rate-of-Drop Valve Operation................2223
Surge Relief Valve Operation................2225
Rockshaft Draft-Sensing Operation................2227
Selective Control Valve................2229
Dual Mid-Mount Control Valve Operation—Neutral Position................2235
Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................2237
Dual Mid-Mount Control Valve Operation—Float Position................2239
Dual Mid-Mount Control Valve Operation—Regenerative Position................2241
Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................2243
Quick Disconnect Coupler Operation (Rear SCV)................2245
Section 290: Operator's Station................2247
Group 05: General Information................2247
Operator Station— Install Test Equipment................2250
Group 10: Preliminary and Operational Checks................2247
A/C System Preliminary Checks................2255
Air Conditioning Operational Checks................2258
Group 15: Tests and Adjustments................2247
HVAC Circulation Blower Motor Circuit Test................2269
HVAC Compressor Clutch Engagement and Cycle Test................2273
HVAC System Pressure Check................2285
HVAC Temperature Drop Check................2294
Summary of A/C Testing................2299
A/C System Moisture Removal Procedure................2300
Adjust Heater Temperature Control Cable................2301
Adjust A/C Temperature Control Switch................2303
Group 20: Theory of Operation................2247
Air Conditioning Theory of Operation................2313
Section 299: Special Tools................2321
Group 05B: Dealer-Fabricated Tools................2321
Special Tools - Summary of References................2325
DFRW26—Test Lead for Automotive-Style Fuses................2327
DFRW51—Electronic Circuit Load Tester................2328
DFRW126—Modified Tap Out Harness................2329
DFRW133—Tap Out Harness................2331
Group 05C: Dealer Fabricated and Service Tools................2321
DFRW83................2334
DFRW183................2336
D01169AA................2337
JDG10466................2338
JDG11668................2339
JDG1478................2340
JT01767................2341
JT03479................2342
JT05412................2343
JT05418................2344
JT05470................2345
JT05471................2346
JT05480................2347
JT05497................2348
JT07117................2349
JT07253................2350
AR94522—ISO SCV Coupler................2351
JDG774—Solenoid Test Harness................2352
JT02051—Manifold with Gauges................2353
JT02081—Halogen Leak Detector................2354
JT02153—Current Clamp-On Probe................2355
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................2356
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................2357
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................2358
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................2359
JT03110—Adapter................2360
JT03262—Adapter................2361
JT03345—Gauge................2362
JT03364—Hose with Coupler................2363
JT03367—Connector................2364
JT03481—Kit................2365
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................2366
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................2367
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................2368
JT03520—Special Adapter................2369
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................2370
JT05494—7/16-20 M 37° x 3/4-16 M ORB................2371
JT05498—Hose 508 mm (20 in.)................2372
JT05634—Pressure Gauge................2373
JT05685—Battery Load Tester................2374
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................2375
JT05791—Digital Multimeter................2376
JT05843—Hydrometer................2377
JT07032—Gauge 400 kPa (60 psi)................2378
JT07041—Gauge 2800 kPa (400 psi)................2379
JT07148—Digital Hydraulic Tester................2380
John Deere 5050E (Stage IIIA), 5050E, 5058E, 5067E and 5075E (Stage IIIB and Stage V) Tractors (S.No. 045554 — ) Diagnosis and Test Service Technical Manual (TM902219)
