John Deere Tractors 5050E, 5055E, 5060E, 5065E, 5075E, 5210, 5310 Diagnostic and Repair Service Manual (TM900619)
Catalog:
Model:
Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5050E, 5055E, 5060E, 5065E, 5075E, 5210, 5310 (PIN prefix 1PY), with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).
John Deere Tractors 5310, 5050E, 5210, 5055E, 5060E, 5065E and 5075E workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM900619 - 5310, 5050E, 5210, 5055E, 5060E, 5065E and5075E Tractors India Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,691 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cylinder Head and Valves
Cylinder Block, Liners, Pistons and Rods
Crankshaft, Main Bearings and Flywheel
Camshaft and Timing Gear Train
Lubrication System
Cooling System
Fuel and Air Intake System Repair
Fuel System
Air Intake and Exhaust System
Speed Control Linkage
Fuel Shut-Off Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly
Transmission
Rear PTO Drive Shaft
Differential
Final Drives
Mechanical Front Wheel Drive – If Equipped
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
JD Rockshaft
Selective Control Valve (SCV)
Miscellaneous Repair
Front Axle
Wheels
3-Point Hitch
Hood
Cowl
Operator Station Repair
Seat and Support
Center Console
Operator Platform
Fenders
Roll-Gard™
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Wiring Schematics
Component Information-Connectors
Power Train Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Steering and Brake Operation, Tests & Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests - Without SCV
Hydraulic Tests-With SCV
Hydraulic Tests - All
Adjustments
Hydraulic Schematics
TABLE OF CONTENTS
Section 10: General Information................34
Group 05: Safety................34
Safety—Summary of References................38
Recognize Safety Information................39
Understand Signal Words................40
Follow Safety Instructions................41
Handle Fluids Safely—Avoid Fires................42
Prevent Battery Explosions................43
Prepare for Emergencies................44
Prevent Acid Burns................45
Service Cooling System Safely................47
Avoid High-Pressure Fluids................48
Park Machine Safely................49
Support Machine Properly................50
Wear Protective Clothing................51
Work in Clean Area................52
Service Machines Safely................53
Work In Ventilated Area................54
Illuminate Work Area Safely................55
Replace Safety Signs................56
Use Proper Lifting Equipment................57
Service Tires Safely................58
Avoid Harmful Asbestos Dust................59
Avoid Heating Near Pressurized Fluid Lines................60
Remove Paint Before Welding or Heating................61
Use Proper Tools................62
Decommissioning — Proper Recycling and Disposal of Fluids and Components................63
Live With Safety................64
Group 10: General Specifications................1113
General Specifications—Summary of References................66
John Deere 5310 Tractor................67
John Deere 5310 Tractor (2100 RPM)................70
John Deere 5050E and 5210 Tractor................73
John Deere 5055E Tractor................76
John Deere 5060E Tractor................79
John Deere 5065E Tractor................82
John Deere 5075E Tractor................85
Ground Speed Estimates................88
Service Recommendations for O-Ring Boss Fittings................92
Service Recommendations for Flat Face O-Ring Seal Fittings................94
Metric Bolt and Screw Torque Values................96
Unified Inch Bolt and Screw Torque Values................98
Group 20: Fuel and Lubricants................35
Fuel and Lubricants—Summary of References................101
Diesel Fuel................102
Fuel Storage................104
Do Not Use Galvanized Containers................105
Fill Fuel Tank................106
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................107
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................109
Transmission and Hydraulic Oil................111
Grease (Specific Application)................112
Grease................113
Lubricant Storage................114
Group 25: Serial Number Locations................35
Serial Number Locations—Summary of References................116
Serial Numbers................117
Product Identification Number Location................118
Engine Serial Number Location................119
Fuel Injection Pump Serial Number Location................120
Alternator Serial Number Location................121
Power Steering Valve Serial Number Location................122
Transmission Serial Number Location................123
Front Axle Serial Number Location- 2WD................124
Front Axle Serial Number Location—MFWD................125
Group 30: Features and Accessories................128
Features and Accessories—Summary of References................127
Features and Accessories................128
Standard Features................129
Factory Installed Optional Kits................131
Field Installed Optional Kits and Accessories................132
Section 20: Engine Repair................133
Group 05: Engine................133
Engine—Summary of References................140
Service Equipment and Tools................856
Specifications................1113
John Deere Engine Repair................143
Remove Engine (5055E, 5060E, 5065E and 5075E)................144
Remove Engine (5310, 5050E and 5210)................151
Install Engine (5055E, 5060E, 5065E and 5075E)................158
Install Engine (5310, 5050E and 5210)................166
Engine Disassembly Sequence................172
Sealant Application Guidelines................174
Engine Re-Assembly Sequence................175
Engine Break-In Guidelines................177
Perform Engine Break-In................178
Diesel Engine Break-In Oil................179
Group 10: Cylinder Head and Valves................133
Cylinder Head and Valves—Summary of References................181
Special or Essential Tools................1114
Specifications................1113
Torques for Hardware................390
Cylinder Head - Exploded View................237
Check Valve Lift................190
Remove Cylinder Head................191
Clean Injection Nozzle Bores................194
Valve Actuating Parts................195
Remove Valves and Valve Springs................196
Checking Cylinder Head Flatness................197
Clean Valve Guides................198
Measure Valve Guides................199
Knurl Valve Guides................201
Clean and Inspect Valve Seats................202
Lapping Valve Seats................203
Check Valve Recess................204
Remove Valve Seat Inserts................205
Valve Seat Insert Installation................207
Check Valves................208
Grind Valves................209
Check Valve Spring Compression................210
Inspect Valve Rotators................211
Install Valves................212
Install Cylinder Head................214
Torque Turn Tightening Method................216
Disassembling and Checking Rocker Arm Shaft................218
Reassembling Rocker Arm Shaft................220
Install Rocker Arm Assembly................221
Valve Clearance................222
Valve Adjustment Sequence................223
Install Rocker Arm Cover................225
Final Work................226
Group 15: Cylinder Block, Liners, Pistons and Rods................134
Cylinder Block, Liners, Pistons and Rods—Summary of References................228
Special or Essential Tools................1114
Specifications................1113
Torques for Hardware................390
Exploded View................237
Connecting Rods - General Information................238
Remove Pistons and Connecting Rods................240
Measure Cylinder Liner Bore................242
Remove Cylinder Liners................243
Cylinder Liner Deglazing................244
Cylinder Block Cleaning................245
Check Piston Cooling Jets................246
Cam Follower Bore Measure................247
Measure Camshaft Bore................248
Remove Camshaft Bushing................249
Install Camshaft Bushing................250
Measure Crankshaft Bore................251
Replace Crankshaft Bearing Caps................252
Cylinder Block Top Desk Flatness................253
Measure Cylinder Liner Protrusion................254
Liner Packing Installation................256
Liner O-Ring Installation................257
Install Cylinder Liners................258
Measure Connecting Rod Bearing................259
Rod Bearing Clearance................261
Measure Connecting Rod Bushing................262
Replace Connecting Rod Bushing (3029D)................263
Replace Connecting Rod Bushing (3029T)................264
Measure Piston Pin................267
Clean and Inspect Pistons................268
Measure Piston Pin Bore................269
Piston Top Ring Groove................270
Second and Third Piston Ring Grooves................271
Piston Head and Skirt Checking................272
Install Piston Rings................273
Piston Rings Staggering................275
Piston/Liner Set Information................276
Assemble Piston and Connecting Rod................277
Install Piston and Connecting Rod................279
Measure Piston Protrusion................283
Complete Final Assembly................285
Group 20: Crankshaft, Main Bearings and Flywheel................135
Crankshaft, Main Bearings and Flywheel—Summary of References................289
Special or Essential Tools................1114
Specifications................1113
Torques For Hardware................492
Remove Crankshaft Pulley................294
Install Crankshaft Pulley................295
Flywheel Removal................296
Flywheel Ring Gear Replacement................297
Install Ball Bearing................298
Install Flywheel................299
Remove Crankshaft Rear Oil Seal................300
Flywheel Housing Replacement................303
Install Oil Seal/Wear Sleeve................305
Crankshaft End Play Measure................306
Remove Crankshaft................308
Crankshaft Inspection................309
Check Crankshaft Journal Diameter................310
Determine Crankshaft Main Bearing Clearance Using PLASTIGAGE PLASTIGAGE is a trademark of DANA Corp.................136
Regrind Crankshaft................313
Crankshaft Regrinding Guidelines................314
Micro-Finishing Specifications................1113
Replace Crankshaft Gear................316
Install Main Bearing Inserts................318
Install 2-Piece Thrust Bearing................319
Crankshaft Installation................320
Group 25: Camshaft and Timing Gear Train................136
Camshaft and Timing Gear Train—Summary of References................323
Special or Essential Tools................1114
Specifications................1113
Torques for Hardware................390
Remove Crankshaft Front Oil Seal................329
Remove Timing Gear Cover................330
Measure Timing Gear Backlash................331
Camshaft End Play Measure................332
Remove Camshaft................333
Measure Camshaft Journal................334
Measure Height of Cam Lobe................335
Replace Camshaft Gear................336
Install Camshaft................337
Check Cam Follower................338
Idler Gear End Play Measure................339
Remove Front Plate................340
Idler Gear Bushing and Shaft Measure................342
Idler Gear Bushing Replacement................344
Remove Idler Shaft................345
Install Idler Shaft Spring Pin................346
Install Idler Shafts................347
Install Front Plate................348
Install Upper Timing Gear Train................350
Install Lower Timing Gear Train................352
Install Oil Deflector................353
Timing Gear Cover Identification................354
Install Timing Gear Cover................355
Install Crankshaft Front Oil Seal................357
Install Wear Ring................358
Install Auxiliary Equipment................359
Group 30: Lubrication System................137
Lubrication System—Summary of References................361
Special or Essential Tools................1114
Specifications................1113
Torques for Hardware................390
Oil Cooler Identification................365
Remove Oil Cooler................366
Replace Oil Cooler Nipple................367
Install Oil Cooler................368
Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive................369
Remove Oil Pressure Regulating Valve................371
Replace Oil Pressure Regulating Valve Seat................372
Install Oil Pressure Regulating Valve................373
Replace Oil Dipstick Guide................374
Replace Oil By-Pass Valve................375
Replace Oil Pump Strainer................376
Remove Oil Pump................377
Oil Pump Gear Axial Clearance................378
Oil Pump Gear Radial Clearance................379
Oil Pump Specifications................1113
Oil Pump Installation................381
Install Oil Pan................384
Group 35: Cooling System................138
Cooling System—Summary of References................387
Special or Essential Tools................1114
Specifications................1113
Torques for Hardware................390
Remove and Inspect Radiator................391
Water Pump — Exploded View................396
Remove Water Pump................397
Disassemble Water Pump................398
Assemble Water Pump................400
Install Water Pump................403
Inspect Thermostat................404
Cooling System Deaeration................406
Check Fan/Alternator Belt Tension................407
Install Radiator................409
Replace Thermostat................413
Section 25: Telematics Repair................416
Group 05: JDLink Dealer App Guide................416
Prepare for Telematics Device................439
Initial Settings for the App................419
Dealer details................425
Customer Details................427
Field Kit Option (If Applicable)................432
Activity Log................435
Group 10: Telematics JDLink Mobile App User Guide (If Equipped)................416
Prepare for Telematics Device................439
Initial Settings for the JDLink Mobile Apps................440
Main Menu Options................445
Settings................446
Machine Selection (Navigation Drawer)................453
Alerts................454
Monitor Menu................457
Track Menu................460
Report Menu................467
Help Menu................473
Group 15: Telematics Unit (If Equipped)................416
Remove and Install Telematics Device................478
Install and Remove SIM Card................480
Telematics Device Troubleshooting................482
Section 30: Fuel and Air Intake System Repair................485
Group 05: Fuel System................485
Fuel System—Summary of References................488
Special or Essential Tools................1114
Self-Manufactured Tool Template For Front Plate Replacement................491
Torques For Hardware................492
Injection Pump, Nozzle and Governor Repair—Use CTM8................493
Remove, Inspect and Install Fuel Tank................494
Replace Fuel Filter (5055E, 5060E, 5065E and 5075E)................497
Replace Fuel Filter Inserts (5310, 5050E and 5210)................498
Remove and Install Fuel Filter/Primer Pump Assembly (5055E, 5060E, 5065E and 5075E)................499
Remove and Install Fuel Filter Assembly (5310, 5050E and 5210)................500
Remove, Inspect and Install Fuel Cooler................501
Remove, Inspect and Install Water Separator................503
Remove Fuel Injection Nozzle................504
Clean Fuel Injection Nozzle................506
Fuel Injection Nozzle Disassembly................507
Install Fuel Injection Nozzle................508
Group 10: Air Intake and Exhaust System................485
Air Intake and Exhaust System—Summary of References................512
Remove and Install Air Cleaner Assembly................513
Remove, Inspect, and Install Air Cleaner Elements................515
Remove and Install Charge Air Cooler Assembly (If Equipped)................518
Check Air Inlet Pipe (5310, 5055E, 5060E, 5065E and 5075E)................522
Check Air inlet Pipe (5050E and 5210)................524
Remove Turbocharger................525
Exhaust Manifold Inspection................527
Turbocharger Cut-Away View (Borge Warner)––If Equipped................528
Check Radial Clearance––If Equipped................530
Check Axial Clearance––If Equipped................531
Repair Turbocharger––If Equipped................532
Prelube Turbocharger––If Equipped................533
Install Turbocharger––If Equipped................534
Turbocharger Break-In––If Equipped................537
Recommendations for Turbocharger Use––If Equipped................538
Group 15: Speed Control Linkage................486
Speed Control Linkage—Summary of References................540
Inspect and Repair Speed Control Linkage (5055E, 5060E, 5065E and 5075E)................541
Inspect and Repair Speed Control Linkage (5310, 5050E and 5210)................543
Group 20: Fuel Shut-Off Linkage................486
Fuel Shut-Off Linkage—Summary of References................546
Inspect and Repair Fuel Shut-Off Knob and Linkage (5310 and 5050E and 5210)................547
Section 40: Electrical Repair................549
Group 05: Battery, Starter and Alternator................549
Battery, Starter and Alternator—Summary of References................552
Starter Repair—Use CTM77................553
Remove and Install Battery................554
Remove and Install Starter................556
Alternator/Regulator Repair—Use CTM77................557
Replace Alternator/Regulator................558
Group 10: Electrical System Components................549
Electrical System Components—Summary of References................562
Service Equipment and Tools................856
Other Material................911
Replace Air Filter Restriction Sensor................565
Replace Coolant Temperature Sensor................566
Replace Engine Oil Pressure Sensor................567
Replace Key Switch................568
Replace Light Switch................571
Replace Turn/Hazard Signal Switch................573
Replace Trip Switch (If Equipped)................575
Replace Instrument Panel................576
Remove and Install Rear PTO Switch................579
Replace Neutral Start Switch................587
Replace 7 Pin Connector................588
Replace Brake Switch................590
Replace Horn................592
Replace Fuel Level Sender................593
Group 15: Wiring Harness................549
Wiring Harness—Summary of References................596
Special or Essential Tools................1114
Service Parts Kits................894
Remove Connector Body from Blade Terminals................599
Replace WEATHER PACK Connector................600
Install WEATHER PACK Contact................602
Replace Battery Positive Cable................604
Replace Hood Wiring Harness................605
Replace Engine Wiring Harness................607
Replace Console Wiring Harness................609
Replace Console Wiring Harness Telematics................611
Replace Pigtail Wiring Harness Telematics................613
Replace Rear Wiring Harness................615
Section 50: Power Train Repair................617
Group 05: Clutch Housing................617
Clutch Housing—Summary of References................621
Service Equipment and Tools................856
Other Material................911
Specifications................1113
Separate Engine from Clutch Housing................625
Install Engine to Clutch Housing................631
Replace Clutch Housing Seal................637
Inspect and Repair Clutch Pedal and Linkage................639
Group 10: Clutch Assembly................617
Clutch Assembly—Summary of References................642
Essential Tools................1114
Service Equipment and Tools................856
Other Material................911
Specifications................1113
Remove and Install Clutch Assembly................647
Disassemble and Inspect Clutch Assembly................650
Assemble Clutch Assembly................658
Traction Clutch Finger Adjustment................664
PTO Clutch Finger Adjustment................666
Remove and Inspect Clutch Release Mechanism and Shafts................668
Install Clutch Release Mechanism and Shafts................672
Group 15: Transmission................617
Transmission—Summary of References................676
Specifications................1113
Separate Clutch Housing From Transmission................678
Install Clutch Housing to Transmission................682
Inspect and Repair Gear Shift Lever................687
Inspect and Repair Range Shift Lever................689
Remove Transmission................691
Disassemble and Inspect Transmission— Collarshift................696
Assemble Transmission — Collarshift................702
Disassemble and Inspect Transmission — SyncShuttle™................708
Assemble Transmission — SyncShuttle™................714
Install Transmission................720
Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................724
Disassemble, Inspect, and Assemble CollarShift Transmission Top Shaft................726
Disassemble, Inspect, and Assemble SyncShuttle™ Transmission Top Shaft................729
Disassemble, Inspect, and Assemble Range Reduction Shaft................732
Disassemble, Inspect and Assemble Driven Shaft................734
Remove, Inspect, and Install Range Gears................736
Remove, Inspect, and Install Reverse Idler Shaft................738
Group 20: Rear PTO Drive Shaft................618
Rear PTO Drive Shaft—Summary of References................741
Other Material................911
Specifications................1113
Remove, Inspect and Install Rear PTO Lever and Linkage................744
Remove, Inspect and Install 540/540E Shift Lever and Linkage................746
Remove, Inspect and Install Reverse PTO Shift Lever and Linkage................747
Remove and Install 540/540E Rear PTO Drive Shaft Assembly – If Equipped................749
Remove and Install Reverse PTO Drive Shaft Assembly – If Equipped................751
Disassemble, Inspect and Assemble Rear 540/540E PTO Drive Shaft Assembly – If Equipped................753
Group 25: Differential................618
Differential—Summary of References................758
Essential Tools................1114
Service Equipment and Tools................856
Other Material................911
Specifications................1113
Service Parts Kits................894
Remove and Install Differential Assembly................764
Disassemble, Inspect, and Assemble Differential Assembly................766
Remove and Inspect Differential Drive Shaft................768
Install Differential Drive Shaft................772
Remove, Inspect, and Install Differential Lock Assembly................777
Differential Cone Point Adjustment................779
Differential Backlash Adjustment................781
Group 30: Final Drives................619
Final Drives—Summary of References................784
Service Equipment and Tools................856
Other Material................911
Specifications................1113
Remove and Install Final Drive Assembly................788
Remove and Inspect Planetary Drive Assembly................790
Install Planetary Drive Assembly................793
Remove, Inspect, and Install Axle Shaft Assembly................796
Group 35: Mechanical Front Wheel Drive – If Equipped................619
Mechanical Front Wheel Drive – If Equipped—Summary of References................801
Service Equipment and Tools................856
Essential Tools................1114
Other Material................911
Specifications................1113
MFWD Axle Repair—Use CTM4820................809
Inspect and Repair MFWD Lever and Linkage................810
Remove and Install MFWD Drop Gearbox................811
Disassemble and Inspect MFWD Drop Gear box................813
MFWD Drop Gearbox Cross Section................816
Assemble MFWD Drop Gearbox................818
Remove, Inspect and Install MFWD Drive Shaft................824
Remove and Install MFWD Axle Housing Assembly................825
Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................827
Section 60: Steering and Brake Repair................829
Group 05: Steering Repair................829
Steering Repair—Summary of References................831
Other Material................911
Specification................1000
Service Parts Kits................894
Remove and Install Steering Column and Valve................835
Disassemble and Inspect Steering Valve - Sauer Danfoss................837
Assemble Steering Valve - Sauer Danfoss................841
Remove and Install Steering Cylinder (Global Front Axle)................846
Remove and Install Steering Cylinder—2WD Axle................847
Disassemble, Inspect and Assemble Steering Cylinder (Global Front Axle)................849
Disassemble, Inspect and Assemble Steering Cylinder—2WD Axle................850
Remove, Inspect and Install Tie Rod Assembly—2WD................852
Group 10: Brake Repair................829
Brake Repair—Summary of References................855
Service Equipment and Tools................856
Other Material................911
Specification................1000
Remove and Install Brake Valve................859
Disassemble and Inspect Brake Pedals and Valve................861
Brake Valve Cross Section................864
Assemble Brake Valve................866
Remove and Inspect Brakes................869
Install Brakes................872
Inspect and Replace Brake Hydraulic Lines................875
Trailer Brake Provision................877
Remove and Install Hand Brake Liners................882
Handbrake Adjustment................886
Section 70: Hydraulic Repair................888
Group 05: Hydraulic Pump and Filter................888
Hydraulic Pump and Filter—Summary of References................891
Essential Tools................1114
Specification................1000
Service Parts Kits................894
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................895
Remove and Install Hydraulic Pump................896
Remove Hydraulic Pump External Components................898
Disassemble and Inspect Hydraulic Pump................899
Assemble Hydraulic Pump................902
Install Hydraulic Pump External Components................904
Remove and Install Hydraulic Oil Filter/Manifold................906
Inspect and Replace Hydraulic Supply and Suction/Return Lines................907
Group 10: JD Rockshaft................888
JD Rockshaft—Summary of References................910
Other Material................911
Specification................1000
Inspect and Repair Rockshaft Control Lever Assembly................913
Inspect and Repair Rockshaft Control Linkage................919
Inspect and Repair Draft Sensing Support Assembly................923
Replace Main Relief Valve................925
Replace Rockshaft Surge Relief Valve................927
Remove, Inspect, and Install Rate-of-Drop Valve................929
Replace Rockshaft Control Valve................932
Remove and Install Rockshaft Case................936
Remove, Inspect, and Install Rockshaft Lift Arms................939
Remove, Inspect, and Install Rockshaft Piston and Cylinder................941
Group 15: Selective Control Valve (SCV)................888
Selective Control Valve (SCV)—Summary of References................945
Specification................1000
Inspect and Repair SCV Lever and Linkage................947
Remove and Install EATON Selective Control Valve................949
Remove and Install Rear Coupler Bracket................953
Remove and Install SCV Oil Lines................956
Section 80: Miscellaneous Repair................957
Group 05: Front Axle................957
Front Axle—Summary of References................960
Specification................1000
Remove and Install Front Axle — 2WD................962
Remove and Install Front Axle — MFWD................966
Inspect and Replace Pivot Pin and Bushings — 2WD................970
Remove and Install Spindle Assembly of Fixed Front Axle — 2WD................972
Remove and Install Spindle Assembly of Adjustable Front Axle — 2WD (If Equipped)................974
Inspect and Replace Spindle Shaft Bushings of Fixed Front Axle — 2WD................976
Inspect and Replace Spindle Shaft Bushings of Adjustable Front Axle — 2WD (If Equipped)................977
Group 10: Wheels................957
Wheels—Summary of References................979
Specifications................1113
Remove and Install Front or Rear Wheels................981
Inspect and Replace Front Wheel Bearings................982
Tighten Bolts—Rear Axle (M-20 Bolt)................984
Tighten Nuts—Front Axle (MFWD)................985
Tighten Cap Screws—Front Axle (2WD)................986
Group 15: 3-Point Hitch................957
3-Point Hitch—Summary of References................957
Specifications................1113
Inspect and Repair Fixed Draft Links................990
Inspect and Repair Fixed Lift Link................991
Inspect and Repair Adjustable Lift Link................993
Inspect and Repair Center Link................995
Remove and Install Wagon Hitch and Support................997
Group 20: Hood................957
Hood—Summary of References................999
Specification................1000
Remove and Install Hood................1001
Hood lock Mechanism Parts................1004
Remove and Install Hood lock Mechanism................1006
Group 25: Cowl................958
Cowl—Summary of References................1008
Remove and Install Cowl................1009
Section 90: Operator Station Repair................1011
Group 05: Seat and Support................1011
Seat and Support—Summary of References................1013
Specifications................1113
Remove and Install Seat and Support................1015
Group 06: Center Console................1011
Center Console—Summary of References................1017
Remove Center Console Assembly................1018
Install Center Console Assembly................1023
Group 15: Operator Platform................1011
Operator Platform—Summary of References................1029
Specifications................1113
Remove and Install Right-Side Platform................1031
Remove and Install Left-Side Platform and Step................1033
Remove and Install Right-Side Platform and Step................1035
Remove and Install Left-Side Platform and Handrail................1037
Group 20: Fenders................1011
Fenders—Summary of References................1041
Remove and Install Fenders................1042
Group 25: Roll-Gard™................1011
Roll-Gard™—Summary of References................1045
Specifications................1113
Remove and Install ROLL-GARD™................1047
ROPS Serial Number................1050
Section 210: Operational Checkout Procedures................1051
Group 10: Operational Checkout Procedures................1051
Operational Checkout Procedures—Summary of References................1053
Operational Checkout Procedure Information................1054
Engine Oil Level and Condition Check................1055
Coolant Level and Condition Check................1057
Transmission and Hydraulic Oil Check................1058
Fan and Belt Check................1061
Fuel System Check................1062
Air Intake System Check................1063
Electrical System Check................1065
Hydraulic System Check................1067
Indicator Lamps Check................1068
Engine Start Check................1070
Transmission Park Position Start Check................1071
Engine Fast and Slow Idle Operation................1073
Power Steering Check................1074
Differential Lock Check................1075
Clutch Check................1076
Transmission Shift Check................1077
Range Lever Shift Check................1078
Brake Check................1079
Rockshaft Check................1080
Selective Control Valve Check................1082
Miscellaneous Checks................1084
Section 220: Engine Operation, Tests and Adjustments................1085
Group 05: Component Location................1085
Component Location—Summary of References................1591
Component Location Information................1592
Engine External Components—Left-Hand Side (5055E, 5060E, 5065E and 5075E)................1090
Engine External Components—Left-Hand Side (5310, 5050E and 5210)................1092
Engine External Components—Right-Hand Side (5055E, 5060E, 5065E and 5075E)................1094
Engine External Components—Right-Hand Side (5310, 5050E and 5210)................1096
Group 10: Theory of Operation................1085
Theory of Operation—Summary of References................1596
Theory of Operation Information................1597
Engine Lubrication System Operation................1101
Engine Lubrication System Operation (5050E and 5210 Tractors Only)................1105
Engine Cooling System Operation................1109
Group 15: Diagnosis, Tests and Adjustments................1085
Diagnosis, Tests and Adjustments—Summary of References................1675
Specifications................1113
Essential Tools................1114
Diagnostic Information................1634
Engine Turns Over But Will Not Start or Starts Hard................1116
Engine Runs Irregularly or Stalls Frequently................1117
Engine Runs Rough................1118
Engine Low Power................1119
Engine Smokes—Black or Grey................1121
Engine Smokes Excessively—White................1122
Engine Uses Excess Fuel................1123
Engine Has Excess Noise or Vibration................1124
Engine Uses Excess Oil or Smokes Blue................1125
Engine Has Low Oil Pressure................1126
Engine Coolant Operating Temperature Incorrect................1127
Oil In Coolant or Coolant in Oil................1129
Radiator Bubble Test................1130
Cooling System Test................1133
Radiator Cap Pressure Test................1134
Engine Oil Pressure Test................1135
Cylinder Compression Pressure Test................1137
Fuel Shutoff Solenoid Check................1139
Throttle Lever Adjustment................1140
Rotary Fuel Injection Pump Timing Adjustment................1141
Rotary Fuel Injection Pump Slow Idle Adjustment................1142
Rotary Fuel Injection Pump Fast Idle Adjustment................1144
Idle Speed Adjustment (5310, 5050E and 5210)................1146
Valve Clearance Adjustment................1147
Fan/Alternator Drive Belt Adjustment................1149
Bleeding Fuel System – Rotary Pump................1151
Bleeding Fuel System (5310, 5050E and 5210)................1154
Section 230: Fuel/Air Operation, Tests and Adjustments................1155
Group 05: Component Location................1155
Component Location—Summary of References................1591
Component Location Information................1592
Fuel System Components................1159
Air Intake System Components................1160
Group 10: Theory of Operation................1155
Theory of Operation—Summary of References................1596
Theory of Operation Information................1597
Fuel System Operation................1164
Fuel Filter Operation................1166
Fuel Injection Nozzle Operation................1168
Air Intake System Operation................1171
Turbocharger Operation––If Equipped................1173
Check Turbocharger Boost Pressure––If Equipped................1174
Diagnosing Turbocharger Malfunctions––If Equipped................1175
Stanadyne Rotary Fuel Injection Pump Operation................1176
In-Line Fuel Injection Pump Operation (5310, 5050E and 5210)................1178
Cold Weather Starting Aid Operation................1180
Group 15: Diagnosis, Tests and Adjustments................1155
Diagnosis, Tests and Adjustments—Summary of References................1675
Diagnostic Information................1634
Fuel/Air Diagnosis, Tests and Adjustments................1185
Section 240: Electrical System Operation, Tests and Adjustments................1186
Group 05: Component Location................1186
Component Location—Summary of References................1591
Component Location Information................1592
Engine Electrical Components—Right-Hand Side................1194
Engine Electrical Components—Left-Hand Side................1195
Dash And Center Control Console Electrical Components................1196
Group 10: Theory of Operation................1186
Theory of Operation—Summary of References................1596
Theory of Operation Information................1597
Fuse Block and Fuses................1201
Relays................1204
Starting System Operation—Normal................1205
Starting System Operation—Bypass Attempt (If Equipped)................1208
Charging System Operation................1210
Turn Signal and Warning Light Operation................1212
Parking Light Operation................1214
Headlights and Instrument Lights Operation................1216
Tachometer/Hour Meter Operation................1218
Fuel Gauge Operation................1220
Temperature Gauge Operation................1222
PTO Indicator Operation................1224
Air Filter Restriction Indicator Operation................1226
7-Pin Trailer Outlet Connector Operation................1186
Horn Operation................1230
Flood Light Operation................1232
Brake Switch Operation................1234
Engine Oil Pressure Indicator Operation................1236
Riding Clutch Pedal Warning Operation (If Equipped)................1238
Go Home Operation (If Equipped)................1240
Electrical Quick Hitch Raise/Lower Indicator Operation (If Equipped)................1242
Wheel Slip Indicator Operation — If Equipped................1244
Mobile Charger Operation (If Equipped)................1246
Group 15: Diagnosis, Tests and Adjustments................1187
Diagnosis, Tests and Adjustments—Summary of References................1675
Diagnostic Information................1634
Starting System Test Points................1251
Charging System Test Points................1255
Turn Signals Test Points................1257
Parking Light Test Points................1260
Flood Light Test Points................1263
Headlight and Instrument Light Test Points................1265
Tachometer/Hourmeter Test Points................1268
Fuel Gauge Test Points................1271
Temperature Gauge Test Points................1273
Engine Oil Pressure Indicator Test Points................1276
Air Filter Restriction Indicator Test Points................1279
Go Home Operation Test Points (If Equipped)................1282
Brake Switch Test Points................1285
Horn Test Points................1287
Trailer Connector Test Points................1289
Clutch Pedal Over Riding Operation Test Points (If Equipped)................1292
Electrical Quick Hitch Raise/Lower Test Points (If Equipped)................1295
PTO Indicator Operation Test Points................1298
Wheel Slip Indicator Operation Test Points—(If Equiped)................1301
Mobile Charger Indicator Operation Test Points (If Equipped)................1304
Battery Voltage and Specific Gravity Tests................1306
Charge Battery................1308
Battery Load Test................1310
Starter Amp Draw/RPM Test................1312
Starter No-Load amp Draw/RPM Test................1314
Alternator/Regulator Test................1316
Starter Solenoid Test................1318
Starter Relay Test................1319
Key Switch Test................1321
Plug-In Relay Test................1322
Mini Plug-In Relay................1324
Diode Pack Test................1326
Fuse Test................1328
Neutral Start Switch Test................1329
PTO Switch Test................1331
Park Brake Switch Test................1332
Light Switch Test................1333
Turn Signal Switch Test................1334
Fuel Shut-Off Solenoid Test................1335
Group 20: Wiring Schematics................1188
Wiring Schematics—Summary of References................1337
Schematic Information................1338
Component Identification Table................1339
Quick Reference Table................1340
Reference Tables................1342
SE01 Starting Circuit Inline Pump................1344
SE02 Starting Circuit Air Heater................1345
SE03 Starting Circuit Rotary Pump................1346
SE04 Lighting Circuit................1347
SE05 Instrument Cluster................1348
SE06 Instrument Cluster Telematics................1349
SE07 Instrument Cluster Rotary Pump................1350
SE08 Instrument Cluster Rotary Pump Telematics................1351
SE09 EQRL Controller................1352
Group 25: Component Information—Connectors................1188
Component Location—Connectors (Summary of Information)................1354
X01—7-Pin Connector for Trailer................1355
X02—3-Pin Connector for Flasher................1356
X03 and X04—16-Pin Connectors for Rear to Front Wiring Harness................1357
X05 and X06—3-Pin Connectors for Hood to Front Wiring Harness................1361
X07 and X08—6-Pin Connectors for QRL (If Equipped) to Front Wiring Harness................1364
X09—60-Pin Connector for Fuse Box................1366
XA01/1—8-Pin Connector for Instrument Cluster................1373
XA01/2—10-Pin Connector for Instrument Cluster................1375
XA01/3—12-Pin Connector for Instrument Cluster................1377
XA01/4—14-Pin Connector for ECU................1378
XA02/1—14-Pin Connector for ECU................1381
XA02/2—8-Pin Connector for ECU................1385
XA03/1—1-Pin Connectors for Mobile Charger................1386
XA03/2—1-Pin Connectors for Mobile Charger................1387
XB01—2-Pin Connector for Fuel Level Sensor................1388
XB02—1-Pin Connector for Coolant Temperature Sensor................1389
XB03—2-Pin Connector for Air Filter Restriction Sensor................1390
XB04—1-Pin Connector for Engine Oil Pressure Switch................1391
XB05—3-Pin Connector for Wheel Speed Sensor................1392
XB06—3-Pin Connector for Differential Speed Sensor................1393
XE01—3-Pin Connector for Right Front High/Low Beam Light................1394
XE02—3-Pin Connector for Left Front High/Low Beam Light................1395
XE03/1—3-Pin Connector for LH Rear Fender Light................1396
XE03/2—1-Pin Connector for LH Rear Fender Light................1397
XE04/1—2-Pin Connector for LH Front Light................1398
XE04/2—1-Pin Connector for LH Front Light................1399
XE05/1—3-Pin Connector for RH Rear Fender Light................1400
XE05/2—1-Pin Connector for RH Rear Fender Light................1401
XE06/1—2-Pin Connector for RH Front Light................1402
XE06/2—1-Pin Connector for RH Front Light................1403
XE07—2-Pin Connector for Rear Flood Lamp................1404
XF12—1-Pin Connector for Fuse Link................1405
XG02/1—2-Pin Connector for Alternator................1406
XG02/2—1-Pin Connector for Alternator................1407
XG02/3—1-Pin Connector for Alternator................1408
XH01/1—1-Pin Connector for Horn................1409
XH01/2—1-Pin Connector for Horn................1410
XH02—2-Pin Connector for Clutch Overriding Buzzer................1411
XK02/1—2-Pin Connector for Starter Relay................1413
XK02/2—1-Pin Connector for Starter Relay................1415
XK02/3—1-Pin Connector for Starter Relay................1416
XK03—9-Pin Connector for Latch Relay................1418
XM01—1-Pin Connector for Starter Motor Solenoid................1419
XM02—2-Pin Connector for QRL Motor (If Equipped)................1420
XS01— Key Switch................1421
XS01/1—1-Pin Connector for Key Switch................1423
XS01/2—1-Pin Connector for Key Switch................1424
XS01/3—1-Pin Connector for Key Switch................1425
XS02—6-Pin Connector for PTO Switch................1426
XS03/1—1-Pin Connector for Neutral Start Switch................1427
XS03/2—1-Pin Connector for Neutral Start Switch................1428
XS04—6-Pin Connector for Reverse PTO Switch................1429
XS05/1—1-Pin Connector for Left Front Turn Signal................1430
XS05/2—1-Pin Connector for Right Front Turn Signal................1431
XS05/3—1-Pin Connector for Flasher Input for Left/Right Turn Signal Switch................1432
XS06/1—1-Pin Connector for Horn Switch................1433
XS06/2—1-Pin Connector for Horn Switch................1434
XS07—2-Pin Connector for Flood Light Switch................1435
XS08/1—1-Pin Connector for Brake Switch................1436
XS08/2—1-Pin Connector for Brake Switch................1437
XS09/1—1-Pin Connector for Menu Select Switch................1438
XS09/2—1-Pin Connector for Menu Select Switch................1439
XS10—3-Pin Connector for Riding Clutch Pedal Switch................1440
XS11—6-Pin Connector for QRL Switch (If Equipped)................1441
XS12—6-Pin Connector for Implement Adjustment Switch................1442
XS13—4-Pin Connector for Light Switch................1443
XV01 and XV02—9-Pin Connector for Diode Module (If Equipped)................1445
XY01—1-Pin Connector for Fuel Shut Off Solenoid (If Equipped)................1446
XGND1—Ground (WH Wheel Sleep)................1447
XGND2—Ground (Front Wiring Harness)................1448
XGND3—Ground (QRL Wiring Harness (If Equipped))................1449
XGND4—Ground (Rear Wiring Harness)................1450
Section 250: Power Train Operation, Tests and Adjustments................1451
Group 05: Component Location................1451
Component Location—Summary of References................1591
Component Location Information................1592
Power Train Components................1456
Clutch Components—Dual................1457
Transmission Components—SyncShuttle™................1459
Transmission Components—CollarShift................1461
Final Drive Components................1463
Rear 540 PTO Components................1464
Rear 540/540E PTO Components––If Equipped................1465
Reverse PTO Components––If Equipped................1466
Group 10: Theory of Operation................1451
Theory of Operation—Summary of References................1596
Theory of Operation Information................1597
Clutch Operation—Dual Clutch................1470
Transmission Lubrication System................1478
SyncShuttle™ Transmission—Gear Shift Power Flow................1480
CollarShift Transmission - Gear Shift Power Flow................1482
SyncShuttle™ Transmission Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate Type Synchronizer)................1484
SyncShuttle™ Transmission Synchronizer Operation - 1st and 3rd Gear (Cone-Type Synchronizer)................1486
SyncShuttle™ Transmission—Range Shift Power Flow................1488
CollarShift Transmission - Range Shift Power Flow................1490
Mechanical Front Wheel Drive (MFWD) Operation (If Equipped)................1492
Rear 540 PTO Operation................1494
Rear 540/540E PTO Operation––If Equipped................1496
Reverse PTO Operation—If Equipped................1498
Differential Power Flow................1500
Differential Lock Operation................1502
Final Drive Operation................1504
Group 15: Diagnosis, Tests and Adjustments................1451
Diagnosis, Tests and Adjustments—Summary of References................1675
Diagnostic Information................1634
Isolate the Problem Area................1509
Traction Clutch Slips................1511
Traction Clutch Dragging................1512
Traction Clutch Does Not Engage................1513
Traction Clutch Grabs................1514
Traction Clutch Squeaks................1515
Traction Clutch Does Not Release................1516
Traction Clutch Chatters................1517
Traction Clutch Rattles................1518
Traction Clutch Engagement Is Noisy................1519
Excessive Vibration in Traction Clutch................1520
Clutch Pedal Does Not Return................1521
Clutch Pedal Loose................1522
Clutch Pedal Pulsates................1523
Jerky or Rough Transmission of Power................1524
Low Transmission Oil Level (Excessive Oil Leakage)................1525
Gears Clash, Shift Hard, or Will Not Engage................1526
Two Speeds Engage Together................1527
Transmission Will Not Stay in Gear................1528
Transmission Noisy................1529
PTO Noisy................1530
PTO Hard to Engage................1531
PTO Will Not Operate................1532
PTO Will Not Stay Engaged................1533
Excessive Differential Noise................1534
Differential Does Not Work................1535
No Differential Lock................1536
Differential Chatters................1537
Axle Noise................1538
Axle Shaft Will Not Turn................1539
Check and Adjust Clutch Pedal Free Play................1540
Adjust PTO Clutch Operating Rod................1541
Section 260: Steering and Brake Operation, Tests Section 260: Steering and Brake Operation, Tests & Adjustments{pgNO}1544 Adjustments................1544
Group 05: Component Location................1544
Component Location—Summary of References................1591
Component Location Information................1592
Steering System Components................1548
Brake System Components................1549
Group 10: Theory of Operation................1544
Theory of Operation—Summary of References................1596
Theory of Operation Information................1597
Steering System Operation................1554
Steering Valve Operation—Neutral and Manual Turning................1556
Steering Valve Operation—Power Turning................1558
Brake System Operation................1560
Brake Valve Operation................1562
Group 15: Diagnosis, Tests and Adjustments................1544
Diagnosis, Tests and Adjustments—Summary of References................1675
Diagnostic Information................1634
Isolate the Problem—Steering System................1569
Steering Sluggish or Loss of Steering................1570
Isolate the Problem—Brakes................1571
Excessive Brake Pedal Leak-Down................1572
Excessive Brake Chatter................1573
Steering Pump Flow Test................1654
Steering Valve Relief Test................1576
Steering Cylinder Leakage Test................1577
Steering Valve Leakage Test................1578
Checking Toe-In (Two Wheel Drive Tractor)................1580
Adjusting Toe-In (Two-Wheel Drive Tractor)................1581
Checking Toe-In (MFWD Tractor)................1582
Adjusting Toe-In (MFWD Tractor)................1583
Brake Pedal Adjustment................1584
Bleed Brake System................1586
Section 270: Hydraulic System Operation, Tests and Adjustments................1587
Group 05: Component Location................1587
Component Location—Summary of References................1591
Component Location Information................1592
Hydraulic System Components................1593
Group 10: Theory of Operation................1587
Theory of Operation—Summary of References................1596
Theory of Operation Information................1597
Hydraulic System Operation................1598
Hydraulic Filter Operation................1600
Hydraulic Pump Operation................1602
EATON Selective Control Valve—Neutral Position................1604
EATON Selective Control Valve—Retract Position................1606
EATON Selective Control Valve—Extend Position................1608
EATON Selective Control Valve—Float Position................1610
Hitch Valve Operation—Neutral Phase................1612
Hitch Valve Operation—Delivery Phase................1614
Hitch Valve Operation—Discharge Phase................1616
Hitch Rate-of-Drop Valve (Implement Lock) Operation................1618
Rockshaft Draft-Sensing Operation................1620
Rockshaft Surge Relief Valve Operation................1622
Rockshaft Main Relief Valve Operation................1624
Quick Hitch Raise/Lower Operation................1626
Hitch Draft-Sensing Operation................1629
Functioning of Hitch Position Control................1631
Group 15: Diagnosis................1587
Diagnosis—Summary of References................1633
Diagnostic Information................1634
Preliminary Hydraulic System Inspection................1635
Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................1636
Insufficient Pump Delivery................1637
Hydraulic Functions Too Slow................1638
Excessive Pump Pressure................1639
Slow Hydraulic Pump Response................1640
Excessive Pump Noise During Operation................1641
Rockshaft Does Not Lift or Lifts Slowly................1642
Rockshaft Does Not Lower or Lowers Slowly................1643
Park Position Unstable, Rockshaft Drops after Engine Shut Down................1644
SCV Control Lever Does Not Return to Neutral Position................1645
SCV Does Not Return to Neutral Position-SCV With Detent Position................1646
SCV Does Not Remain In Detent Position-SCV With Detent Position................1647
Remote Cylinder Does Not Extend or Retract................1648
Remote Cylinder Settles Under Load................1649
Remote Cylinder Operates Too Fast or Too Slow................1650
Group 20: Hydraulic Tests - Without SCV................1588
Hydraulic Tests - Without SCV—Summary of References................1652
Hydraulic System Tests................1653
Pump Flow Test................1654
JD Rockshaft Main Relief Valve Test................1656
Group 25: Hydraulic Tests—With SCV................1588
Hydraulic Tests—With SCV—Summary of References................1659
Hydraulic System Tests—With SCV................1660
Pump Flow Test—With SCV................1662
Main Relief Valve Test—With SCV................1664
SCV Leakage Test................1666
Group 30: Hydraulic Tests - All................1588
Hydraulic Tests - All—Summary of References................1669
JD Rockshaft Leakage Test................1670
Rockshaft Lift Cycle Test................1672
Group 40: Adjustments................1588
Adjustments—Summary of References................1675
Rockshaft Lever Friction Adjustment- JD Rockshaft................1676
Rockshaft Position-Sensing Feedback Linkage Adjustment- JD Rockshaft................1677
Rockshaft Draft-Sensing Feedback Linkage Adjustment- JD Rockshaft................1681
Group 45: Hydraulic Schematics................1589
Hydraulic Schematics—Summary of References................1684
Hydraulic Circuit Symbols................1685
Hydraulic System—Standard Tractor with First and Second Rear SCV................1687
John Deere Tractors 5050E, 5055E, 5060E, 5065E, 5075E, 5210, 5310 Diagnostic and Repair Service Manual (TM900619)