Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5075E, 5065E, 5055E (European), with all the shop information to maintain, diagnose, and service like professional mechanics.

John Deere Tractors 5055E, 5065E & 5075E workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm901419 - 5055E, 5065E and 5075E Tractors Diagnostic Technical Manual (European Edition) Technical Manual.pdf

Total Pages: 1,395 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      ICC Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Start Aid
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System
      Fuse/Relay Block
      Tests and Adjustments
      Theory of Operation
      Functional Schematics (Cab)
      Functional Schematics (IOOS)
      Connector Information
   Control Units
      General References
      Tests and Adjustments
      CCU
      ICC
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   TSS Transmission
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   Hydraulics
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator`s Station
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer-Fabricated Tools
      Service Tools and Kits

TABLE OF CONTENTS
Section 210: General................25
  Group 05: Safety................25
    Recognize Safety Information................29
    Understand Signal Words................30
    Follow Safety Instructions................31
    Prepare for Emergencies................32
    Wear Protective Clothing................33
    Protect Against Noise................34
    Handle Fuel Safely—Avoid Fires................35
    Fire Prevention................36
    In Case of Fire................37
    Avoid Static Electricity Risk When Refueling................38
    Use Foldable ROPS and Seat Belt Properly................40
    Stay Clear of Rotating Drivelines................41
    Use Steps and Handholds Correctly................43
    Read Operator’s Manuals for ISOBUS Controllers................44
    Use Seat Belt Properly................45
    Vibration................46
    Operating the Tractor Safely................47
    Avoid Backover Accidents................49
    Limited Use in Forestry Operation................50
    Operating the Loader Tractor Safely................51
    Keep Riders Off Machine................52
    Passenger Seat................53
    Use Safety Lights and Devices................54
    Towing Trailers/Implements Safely (Mass)................55
    Use Caution On Slopes and Uneven Terrain................56
    Freeing a Mired Machine................57
    Avoid Contact with Agricultural Chemicals................58
    Handle Agricultural Chemicals Safely................59
    Handling Batteries Safely................61
    Avoid Heating Near Pressurized Fluid Lines................63
    Remove Paint Before Welding or Heating................64
    Handle Electronic Components and Brackets Safely................65
    Practice Safe Maintenance................66
    Avoid Hot Exhaust................67
    Clean Exhaust Filter Safely................68
    Work In Ventilated Area................71
    Support Machine Properly................72
    Prevent Machine Runaway................73
    Park Machine Safely................74
    Transport Tractor Safely................75
    Service Cooling System Safely................76
    Service Accumulator Systems Safely................77
    Service Tires Safely................78
    Service Front-Wheel Drive Tractor Safely................79
    Tightening Wheel Retaining Bolts/Nuts................80
    Avoid High-Pressure Fluids................81
    Do Not Open High-Pressure Fuel System................82
    Store Attachments Safely................83
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................84
  Group 10: General Specifications................86
    General Specifications................86
  Group 15: General References................26
    Bolt and Cap Screw Torque Values................88
    Glossary of Terms................89
    JIC Hydraulic Symbols................93
    Wiring Diagram and Schematic Information................96
    Electrical Schematic Symbols................97
    Reading Wiring Schematics and Diagrams................100
    Visually Inspect Electrical System................104
    Seven-Step Electrical Procedure................105
    Using a Probe Light................108
    Circuit Types................110
    Circuit Malfunctions................112
    Troubleshooting Circuit Malfunctions................115
    Understanding Electrical vs. Electronic Circuits................120
    Intermittent Electronic Problems................122
    Relay Circuit Types................126
    Using a Digital Multimeter................139
    Troubleshooting Unresolved Problems................141
Section 211: Diagnostic Trouble Codes................142
  Group CCU: CCU Code Diagnostics................142
    CCU - Non-Tractor CCU Codes................142
    CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................142
    CCU 000096.04 - Fuel Level Sensor Circuit Voltage Low................142
    CCU 000100.01 - Engine Oil Pressure Signal Extremely Low................142
    CCU 000100.04 - Engine Oil Pressure Signal Out of Range Low................142
    CCU 000110.00 - Engine Coolant Temperature Signal Extremely High................142
    CCU 00110.03 - Engine Coolant Temperature Sensor Out of Range High................142
    CCU 00110.04 - Engine Coolant Temperature Sensor Out of Range Low................142
    CCU 000110.16 - Engine Coolant Temperature Signal Moderately High................142
    CCU 000237.02 - VIN Security Data Conflict................142
    CCU 000237.31 - VIN Security Messages Missing................142
    CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................142
    CCU 000628.02 - CCU EOL Data Fault................142
    CCU 000630.14 - Rear PTO Configuration Invalid................142
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................142
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................142
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................142
    CCU 001638.16 - Hydraulic Oil Temperature High................142
    CCU 001883.00 - Rear PTO Overspeed................142
    CCU 001883.01 - Rear PTO Underspeed................142
    CCU 002818.31 - Operator Presence Switch Not Activated................142
    CCU 003509.03 - Sensor Supply Voltage Out of Range High................142
    CCU 003509.04 - Sensor Supply Voltage Out of Range Low................142
    CCU 523316.04 - CCU Switched Supply Voltage Low................142
    CCU 523839.02 - Secondary Brake Switch Conflict................142
    CCU 523844.12 - Differential Lock Braking Disabled................142
    CCU 523907.02 - PTO Remote Enable Switch Conflict................142
    CCU 523908.02 - Rear PTO External Switch Conflict................142
    CCU 524037.02 - MFWD Switch Circuit Fault................142
    CCU 524223.03 - Differential Lock Circuit Voltage High................142
    CCU 524224.14 - PTO Switch Voltage Mismatch................142
    CCU 524235.05 - MFWD Solenoid Circuit Fault................143
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................143
    CCU 524255.31 - Rear Remote PTO Enabled................143
    CCU 600006.31 - Default DTC................143
  Group ICC: ICC Code Diagnostics................143
    ICC - Non-Tractor ICC Codes................143
    ICC 000237.02 - ICC VIN Security Mismatch................143
    ICC 000237.31 - ICC VIN Security Missing................143
    ICC 000628.12 - ICC Programming Fault................143
    ICC 000630.02 - ICC Calibration Memory Fault................143
    ICC 002818.31 - Operator Presence Switch Not Activated................143
  Group PTR: PTR Code Diagnostics................143
    PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................143
    PTR 000158.01 - System Switched Voltage Low................143
    PTR 000162.02 - High/Low Switch Circuit Conflict................143
    PTR 000162.31 - High, Low Switch Stuck On................143
    PTR 000190.18 - Engine Speed Missing During Shift................143
    PTR 000191.17 - Top Shaft Speed Too Low................143
    PTR 000598.02 - Clutch Switch Open With Pedal Up................143
    PTR 000598.04 - Clutch Switch Signal Failed Low................143
    PTR 000628.02 - EOL Check Sum Error................143
    PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................143
    PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................143
    PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................143
    PTR 001504.10 - Seat Switch Closed Too Long................143
    PTR 002820.31 - Operator Not Present During Shift................143
    PTR 002825.07 - Not Valid Neutral Park Command................143
    PTR 003509.03 - PTR Sensor Supply Voltage High................143
    PTR 003509.04 - PTR Sensor Supply Voltage Low................143
    PTR 521233.05 - High Valve Driver Fault................143
    PTR 521234.05 - Low Valve Driver Fault................143
    PTR 521235.05 - Reverse Valve Driver Fault................143
    PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................143
    PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................144
    PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................144
    PTR 523959.31 - No Wheel Speed While in Gear................144
    PTR 524020.31 - Reverser in Gear at Power-Up................144
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................144
    PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................144
    PTR 524173.02 - Clutch Pedal Compare Error................144
    PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................144
    PTR 524173.15 - Clutch Pedal Voltage High................144
    PTR 524173.16 - Both Clutch Pedals Voltage High................144
    PTR 524173.17 - Clutch Pedal Voltage Low................144
    PTR 524173.18 - Both Clutch Pedals Voltage Low................144
    PTR 524230.05 - Enable Valve Driver Fault................144
    PTR 524230.07 - Enable Valve Stuck................144
    PTR 524234.03 - Pressure Sensor Voltage High................144
    PTR 524234.04 - Pressure Sensor Voltage Low................144
    PTR 524254.03 - Transmission Enable Valve Power High................144
    PTR 524254.04 - Transmission Enable Valve Power Low................144
    PTR 524267.15 - High Speed Shuttle Shift................144
Section 212: Observable Symptoms................275
  Group 20: Engines................275
    Engine Problems................275
  Group 30: Fuel and Air................275
    Fuel and Air Problems................275
  Group 40: Electrical................275
    12-Volt Electrical Problems................275
  Group 45: Control Units................275
    Electronic Problems................275
  Group 55: PowrReverser™ Transmissions................275
    PowrReverser™ Transmission Problems................275
  Group 56: Drive Systems................275
    Drive System Problems................275
  Group 60: Steering and Brakes................275
    Steering and Brake System Problems................275
  Group 70: Hydraulics................275
    Hitch Problems................275
    Selective Control Valve Problems................275
  Group 90: Operator Station................275
    Air Conditioning Problems................275
Section 213: System Diagnosis................299
  Group 40: Starting, Charging and Start Aid................299
    Starting, Charging and Start Aid System Diagnosis................303
  Group 55: PowrReverser™ Transmission................299
    PowrReverser™ Transmission System Diagnosis................309
  Group 56A: Differential Lock................299
    Differential Lock System Diagnosis................314
  Group 56B: MFWD................299
    MFWD System Diagnosis................317
  Group 56C: PTO................299
    Rear Mechanical PTO System Diagnosis................320
    EH PTO System Diagnosis................322
  Group 60A: Steering................299
    Steering System Diagnosis................327
  Group 60B: Rear Brakes................299
    Rear Brake System Diagnosis................333
  Group 70A: Rear SCV System Diagnosis................299
    Single and Dual Rear SCV System Diagnosis................339
  Group 70B: Mid-Mount Control Valve System Diagnosis................299
    Dual Mid-Mount Control Valve System Diagnosis................345
  Group 70C: Rear Hitch System Diagnosis................299
    Rear Mechanical Hitch System Diagnosis................352
    EQRL Hitch System Diagnosis................356
  Group 90: Air Conditioning................299
    Air Conditioning System Diagnosis................362
Section 220: Engines................366
  Group 05: General Information................366
    John Deere Engine Repair—Use Component Technical Manual................368
    General Engine Specifications................369
    List of All Tractor-Specific Engine Information................370
  Group 15: Tests and Adjustments................366
    Throttle Lever Adjustment—Cab................372
  Group 20: Engine System Theory of Operation................366
    Overview of 5055E , 5065E , and 5075E Tractor Engines................374
Section 230: Fuel and Air................375
  Group 05: General Information................375
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................377
  Group 20: Fuel and Air Theory of Operation................375
    Fuel System Operation— 5055E, 5065E and 5075E................380
    Air Intake System Operation................382
Section 240: Electrical System................384
  Group 05: Fuse/Relay Block................384
    Fuse/Relay Block Diagram Listing................389
    Access Fuses and Relays................390
    Load Center Fuses and Relays—Cab (sync shuttle Transmission)................392
    Center Console Relay and Diode—Cab (sync shuttle Transmission)................394
    Load Center Fuses and Relays—Cab (PowrReverser™ Transmission)................395
    Center Console Relay and Diode—Cab (PowrReverser™ Transmission)................397
    EEC Light Module Relays—Cab (PowrReverser™ Transmission)................398
    Light Module Relay—Cab................399
    Load Center - 1 Fuses and Relays—IOOS (PowrReverser™ Transmission)................400
    Load Center - 2 Fuses and Relays—IOOS— (PowrReverser™ Transmission)................401
    Center Console Relay and Diode—IOOS (PowrReverser™ Transmission)................402
  Group 15: Tests and Adjustments................384
    Starting Circuit Test................406
    Fuel Shutoff Solenoid Circuit Test................409
    Battery Inspection Test................411
    Charging System Test................419
    Warning Lights Circuit Test................421
    Turn Signal Lights Circuit Test................427
    Brake Lights Circuit Test................432
    Accessory Power and Junction Block Circuit Test................435
    Engine Speed Sensor Circuit Test................441
    Engine Oil Pressure Switch Circuit Test................445
    Air Filter Restriction Switch Circuit Test................449
    Fuel Level Sender Circuit Test................453
    Engine Coolant Temperature Sender Circuit Test................457
    Tail Light Circuit Test................461
    Front Work Light Circuit Test................464
    Beacon Light Circuit Test................469
    Rear Work Light Circuit Test................471
    Headlight and Backlighting Circuit Test................476
    Radio and Dome Light Circuit Test................485
    HVAC Circuit Test................491
    Wiper System Circuit Test................500
    Key Switch Test................508
    Switch Test................508
    Fuel Transfer Pump Circuit Test................511
  Group 20: Theory of Operation................385
    Starting System Operation................517
    Cold Start System Operation................518
    Charging System Operation................520
    Lighting System Operation—Turn Signals................521
    Lighting System Operation—Warning Lights................522
    Lighting System Operation—Tail Lights................523
    Lighting System Operation—Headlights and Loader Lights................524
    Work Light and Beacon Light Operation................527
    Instrument Cluster Operation—Tachometer/Hour Meter................528
    Instrument Cluster Operation—Fuel Gauge................529
    Instrument Cluster Operation—Coolant Temperature Gauge................530
    PTO Warning System Operation................531
    Air Filter Restriction Indicator Operation................532
    Accessory Power and Junction Block Power Operation................533
    Blower Motor Operation................534
    Front Wiper/Washer Operation................535
    Rear Wiper/Washer Operation................536
    Dome Light Operation................537
    Wheel Speed Sensor Operation................538
  Group 25: Functional Schematics (Cab)................385
    Functional Schematics Listing (Cab)................540
    Schematic and Component Identification Legend (Cab)................541
    SE1—Key Switch, Starter, Alternator, Starting Aid And Fuel Pump Circuit................544
    SE2A—Mechanical PTO, Neutral Start, Fuel Circuit (9/3 TSS), SE2B—EH PTO, Neutral Start, Fuel Circuit (12/12 PR), SE3—Accessory Power, SE4—Horn................545
    SE7—Common Vehicle Lighting Section, Common Cab Work Lighting................546
    SE8—Turn Signal Switch and Hazard Warning Lights................547
    SE9—Power Source, SE11—Trailer Interfaces, SE12—Loader Lights , SE13A—Backup Alarm, SE13B—Beacon Lamp................548
    SE15B—Power Outlet, SE16—Heater, SE17—Air Conditioning................549
    SE20—Front Windshield Wiper And Washer System, SE21—Rear Windshield Wiper And Washer System, SE22—Dome Light, Door Switch And Radio Option, SE23—Air Seat Option................550
    SE24A—Instrumentation (PR), SE24B—Instrumentation (TSS)................551
    SE25—Seat Switch, Rear PTO Switch, SE26—ELX Relay And Fuses, SE27—MFWD, SE28—Brake Switch................552
    SE29—PR Transmission Controller................553
    SE30—EQRL Controller (PR)................554
    SE32—CAN Terminators (PR)................555
  Group 26: Functional Schematics (IOOS)................386
    Functional Schematics Listing (IOOS)................557
    Schematic and Component Identification Legend (IOOS)................558
    SE01— Key Switch, Starter and Alternator................562
    SE02— Light Circuit................563
    SE03— Instrument Cluster................564
    SE04— Transmission Controller................565
    SE05— Transmission Controller and Service ADVISOR™ Unit................566
    SE06— Trailer Circuit, Horn and Seat Switch................567
  Group 30: Wiring Harnesses (Cab)................386
    Wiring Harnesses Schematic Listing................589
    Engine Wiring Harness................570
    Hood Wiring Harness................590
    Cab Wiring Harness................573
    Transmission Wiring Harness (Cab)................577
    Rear Wiring Harness................579
    Wiring Harness Module EEC................583
    Roof Wiring Harness................585
  Group 30A: Wiring Harnesses (IOOS)................386
    Wiring Harnesses Schematic Listing................589
    Hood Wiring Harness................590
    Transmission Wiring Harness (IOOS)................591
    Front Wiring Harness................594
    Alternator Supply Wiring Harness................596
    Beacon Lamp Wiring Harness................597
    Console PR Wiring Harness................598
  Group 35: Connector Information................387
    Front Console-to-Cab Harness Connector 1................603
    Front Console-to-Cab Harness Connector 2................605
    Front Console-to-Cab Harness Connector 3................607
    Roof Harness-to-Cab Harness Connector 1................609
    Roof Harness-to-Cab Harness Connector 2................611
Section 245: Control Units................612
  Group 05: General References................612
    Electro-Hydraulic Controller General Information................621
    Performance Monitor General Operation................623
    Recall, Record, and Clear Codes................627
    Diagnostic Trouble Code Listing................632
    CCU Code List................633
    ICC Code List................635
    PTR Code List................636
    Control Unit Addresses................638
    CCU Address List................639
    ICC Address List................642
    PTR Address List................644
    Programming Control Units................647
    CAN Network Voltage Checks................654
    CAN Communication System Theory of Operation................657
    CAN System Diagnosis................612
    VIN Security Fault Diagnosis................662
  Group 15: Tests and Adjustments................612
    Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................665
    Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................667
    Open Circuit Load Test................669
    EHC—Electrohydraulic Control Unit Test................672
    ICC—Instrument Cluster Control Unit Test................676
  Group CCU: CCU................612
    Chassis Control Unit (CCU) Calibration................687
    Chassis Control Unit (CCU) Configuration and Calibration................694
    CCU—Hydraulic Oil Temperature Sensor Circuit Test (PR Transmission)................695
    CCU—MFWD Solenoid Circuit Test (PR Transmission)................697
    CCU—Sensor Excitation Circuit Test (PR Transmission)................699
    CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................702
    CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................704
    CCU—Secondary Brake Switch Circuit Test (PR Transmission)................706
    CCU—Differential Lock Switch Circuit Test (PR Transmission)................708
    CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................711
    CCU—Fuel Level Sensor Circuit Test (PR Transmission)................713
    CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................715
    CCU—Right Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................717
    CCU—Left Fender PTO ON/OFF Switch Circuit Test (PR Transmission)................719
    CCU 000 — Initial Address................721
    CCU 001 — Recall Diagnostic Codes................722
    CCU 002 — System Beep Address With Speed Sensors................723
    CCU 003 — System Beep Address Without Speed Sensors................726
    CCU 004 — Switched Supply Voltage................728
    CCU 005 — Rear PTO Speed Signal Status................729
    CCU 006 — Primary Wheel Speed Signal Status................730
    CCU 007 — Rear PTO Switch Status................731
    CCU 008 — Engine Speed Signal Status................732
    CCU 010 — Hydraulic Oil Temperature Sensor Voltage................733
    CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................734
    CCU 013 — Primary Fuel Level Sensor Voltage................735
    CCU 014 — Primary Fuel Level Sensor Resistance................736
    CCU 015 — Sensor Reference Voltage Status................737
    CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................738
    CCU 025 — MFWD Switch Status................739
    CCU 050 — CCU Unswitched Supply Voltage................740
    CCU 051 — Sensor Reference Voltage................741
    CCU 052 — Hydraulic Oil Temperature................742
    CCU 054 — Fuel Level Percent................743
    CCU 055 — Primary Wheel Speed................744
    CCU 058 — Rear PTO Speed................745
    CCU 059 — Engine Speed................746
    CCU 060 — Front PTO Speed................747
    CCU 063 — Differential Drive Shaft Speed................748
    CCU 064 — Engine Oil Pressure Switch Status................749
    CCU 065 — Engine Coolant Temperature................750
    CCU 066 — Engine Coolant Temperature Sensor Voltage................751
    CCU 102 — Fuel Sensor Setup................752
    CCU 103 — MFWD Configuration................753
    CCU 104 — Rear PTO Configuration 1................754
    CCU 105 — Rear PTO Configuration 2................755
    CCU 106 — Rear PTO Speed Configuration................756
    CCU 107 — Rear PTO Pulses Per Revolution................757
    CCU 108 — Front PTO Pulses Per Revolution................758
    CCU 109 —Front PTO Installed................759
    CCU 111 — Rear Tire Rolling Circumference................760
    CCU 115 — Differential Lock Configuration................762
    CCU 116 — Differential Lock Switch................763
    CCU 117 — Differential Lock Disengage Wheel Speed Configuration................764
    CCU 120 — Rear PTO Valve Current................765
    CCU 129 — MFWD Engaged with Battery Input................766
    CCU 130 — Secondary Handbrake Configuration................767
    CCU 134 — Engine Hours Display/Input................768
    CCU 135 — Engine Function Configuration................769
    CCU 180 — Not Used................770
    CCU 200-251 — General Control Unit Data................771
    CCU - Beep Mode Test With Speed Sensors................772
    CCU - Beep Mode Test Without Speed Sensors................775
    CCU - Hydraulic Oil Temperature Sensor Circuit Test................776
    CCU - Engine Speed Sensor Circuit Test................780
    CCU - Wheel Speed Sensor Circuit Test................785
    CCU - Controller Theory of Operation................791
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................793
    CCU - Engine Speed Sensor Theory of Operation................794
    CCU - Wheel Speed Sensor Theory of Operation................795
  Group ICC: ICC................614
    Instrument Cluster Control Unit (ICC) Configuration and Calibration................798
    ICC 000 — Initial Address................800
    ICC 001 — Recall Diagnostic Codes................801
    ICC 002 — ICU System Beep Address................802
    ICC 005 — Switch Status................804
    ICC 006 — Indicator Status................805
    ICC 010 — Fuel Level Sender Voltage................807
    ICC 020 — Units Selection................808
    ICC 021 — Auto Clear DTC Hours................809
    ICC 022 — Backlight Dimming Percentage................810
    ICC 031 — Revert to Hours Status................811
    ICC 032 — ICC Flash Rate 1................812
    ICC 033 — ICC Flash Rate 2................813
    ICC 036 — Engine Coolant Warning Level................814
    ICC 037 — Engine Coolant Stop Level................815
    ICC 040 — Fuel Gauge Configuration................816
    ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................817
    ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................818
    ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................819
    ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................820
    ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................821
    ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................822
    ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................823
    ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................824
    ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................825
    ICC 200-248 — General Control Unit Data................826
  Group PTR: PTR................615
    Power Train Reverser (PTR) Control Unit Calibration................848
    Power Train Reverser (PTR) Control Unit Configuration and Calibration................869
    PTR—Clutch Enable Pressure Sensor Circuit Test................871
    PTR—Clutch Enable Solenoid Circuit Test................874
    PTR—Clutch Pedal Position Circuit Test................876
    PTR—Clutch Pedal Switch Circuit Test................879
    PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................881
    PTR—High/Low Shifter Switch Circuit Test................883
    PTR—Park Switch Circuit Test................885
    PTR—Power Shuttle Control Circuit Test................887
    PTR—Start Signal Circuit Test................890
    PTR—Top Shaft Speed Sensor Circuit Test................892
    PTR—Transmission Forward Solenoid Circuit Test (High)................894
    PTR—Transmission Forward Solenoid Circuit Test (Low)................898
    PTR—Transmission Reverse Solenoid Circuit Test................900
    PTR—Speed Lever Neutral Switch Circuit Test................902
    PTR 000 — Initial Address................904
    PTR 001 — Recall Diagnostic Codes................905
    PTR 002 — PTR System Beep Mode................906
    PTR 003 — PTR System Beep Mode With Speed Sensors................908
    PTR 004 — Engine and Countershaft Speed Sensor Status................910
    PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................912
    PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................914
    PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................915
    PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................916
    PTR 009 — High, Low, and Reverse Driver Status................918
    PTR 010 — Trans Enable Solenoid Current................919
    PTR 011 — Power Shuttle Input Voltage................920
    PTR 012 — Trans Enable Pressure Sensor Voltage................921
    PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................923
    PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................924
    PTR 015 — Creeper Lever Position Sensor Voltage................925
    PTR 022 — Clutch Pack Overfill Protection Status................926
    PTR 032 — Clutch Pedal Position................927
    PTR 033 — Clutch Pedal Pressure Command................928
    PTR 034 — Trans Enable Actual Pressure................929
    PTR 036 — Countershaft Speed................931
    PTR 050 — PTR Switched Supply Voltage................933
    PTR 051 — PTR Sensor Supply Voltage................934
    PTR 052 — Hydraulic Oil Temperature................935
    PTR 060 — Transmission Type................936
    PTR 061 — Hydraulic Oil Type Selection................937
    PTR 062 — Temperature Offset For Alternate Hydraulic Oil................938
    PTR 063 — Transmission Calibration................939
    PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................946
    PTR 065 — Forward Valve High Fill Pressure Adjustment................948
    PTR 066 — Forward Valve High Fill Time Adjustment................949
    PTR 067 — Forward Valve Low Fill Pressure Adjustment................950
    PTR 068 — Forward Valve Low Fill Time Adjustment................951
    PTR 069 — Reverse Valve Fill Pressure Adjustment................952
    PTR 070 — Reverse Valve Fill Time Adjustment................953
    PTR 072 — Has Calibration been Completed................954
    PTR 075 — PTR PowerShuttle Setup Status................955
    PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................956
    PTR 077 — PowerShuttle Minimum Wheel Speed................957
    PTR 078 — PowerShuttle Pressure Offset................958
    PTR 079 — High Speed Shuttle Shift Limit................959
    PTR 084 — Engine Brake Torque................960
    PTR 086 — Hi/Lo Switch Setup................961
    PTR 087 — Park Switch Polarity................962
    PTR 088 — Seat Switch Polarity................963
    PTR 100 — Come Home Mode Enable................964
    PTR 101 — Come Home Mode Relay Block Polarity................965
    PTR 200-251 — General Control Unit Data................966
    PTR - Control Unit Beep Mode Test With Speed Sensors................967
    PTR - Control Unit Beep Mode Test Without Speed Sensors................971
    PTR - Directional Reverser Switch Circuit Test................972
    PTR - Clutch Disengaged Switch Circuit Test................976
    PTR - Optional Infinitely Variable Shuttle Control Circuit Test................979
    PTR - Park Switch Circuit Test................984
    PTR - Seat Switch Circuit Test................988
    PTR - Forward Solenoid Circuit Test................992
    PTR - Reverse Solenoid Circuit Test................995
    PTR - Clutch Enable Proportional Valve Circuit Test................998
    PTR - Clutch Pedal Position Sensor Circuit Test................1002
    PTR - Enable Pressure Sensor Circuit Test................1007
    PTR - Countershaft Speed Sensor Circuit Test................1012
    PTR - Control Unit Theory of Operation................1017
    PTR - Directional Reverser Switch Theory of Operation................1021
    PTR - Clutch Disengaged Switch Theory of Operation................1022
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1023
    PTR - Park Switch Theory of Operation................1024
    PTR - Seat Switch Theory of Operation................1025
    PTR - Forward Solenoid Theory of Operation................1026
    PTR - Reverse Solenoid Theory of Operation................1027
    PTR - Clutch Enable Proportional Valve Theory of Operation................1028
    PTR - Clutch Pedal Position Sensor Theory of Operation................1029
    PTR - Enable Pressure Sensor Theory of Operation................1030
    PTR - Countershaft Speed Sensor Theory of Operation................1031
Section 255A: PowrReverser™ Transmission................1032
  Group 05: General Information................1032
    PowrReverser™ Transmission Identification................1034
    Install Test Equipment - Transmission................1035
  Group 10: Preliminary and Operational Checks................1032
    PR Transmission Preliminary Checks................1045
    PR Transmission Operational Checks................1047
  Group 15: Tests and Adjustments................1032
    PowrReverser™ Control Valve Tests................1058
    PR Pump Flow Test................1064
    PR Main Pressure Relief Valve Adjustment................1066
    Transmission System Pressure Test................1068
    PTO Clutch Leak Test................1070
    Checking and Adjusting Clutch Pedal Free Play................1088
  Group 20: Theory of Operation................1032
    PowrReverser™ Transmission Theory of Operation................1076
  Group 25: Schematics and Diagrams................1032
    PowrReverser™ Transmission Component Location Listing................1078
    PR Transmission Hydraulic Schematic................1079
    Power Train Components................1081
    PowrReverser™ Components................1082
    Transmission Components................1083
Section 255B: TSS Transmission................1085
  Group 15: Tests and Adjustments................1085
    Checking and Adjusting Clutch Pedal Free Play................1088
  Group 20: Theory of Operation................1085
    TSS Transmission Theory of Operation................1091
  Group 25: Schematics and Diagrams................1085
    Component Location Information................1093
    Transmission Components (TSS)................1094
    Mechanical PTO Clutch Components................1098
    Park Brake Components (TSS Transmission)................1099
    Rear PTO Components................1101
    Rear 540/540E PTO Components................1102
Section 256: Drive Systems................1103
  Group 05: General Information................1103
    Install Test Equipment - Drive System................1107
  Group 10: Preliminary and Operational Checks................1103
    Preliminary Checks - Drive System................1112
    Rear Differential Lock Operational Check................1114
    PTO Operational Checks................1115
    MFWD Operational Checks................1117
  Group 15: Tests and Adjustments................1103
    MFWD Troubleshooting................1119
    PTO Clutch Lever Linkage Adjustment................1120
    PTO 540/540E Lever and Linkage Adjustment................1122
  Group 20: Theory of Operation................1103
    Drive Systems Theory of Operation Reference Listing................1125
    Differential Power Flow................1126
    Rear Differential Lock Operation................1128
    Final Drive Operation................1130
    Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)................1131
    Mechanical PTO Operation................1133
    540/540E Mechanical PTO Operation................1133
    Electro-Hydraulic PTO Operation................1137
    Electro-Hydraulic PTO Valve Operation................1138
    Electro-Hydraulic PTO Clutch Operation................1140
  Group 25: Schematics and Diagrams................1103
    Drive Systems Component Location Listing................1144
    Final Drive Components................1145
    540/540E Mechanical PTO Components................1103
Section 260: Steering and Brakes................1147
  Group 05: General Information................1147
    Install Test Equipment - Steering and Brake................1151
  Group 10: Preliminary and Operational Checks................1147
    Steering Preliminary Check................1155
    Steering Operational Check................1156
    Rear Brakes Preliminary Check................1157
    Rear Brake Operational Test................1159
  Group 15: Test and Adjustments................1147
    Steering Pump Flow Test................1162
    Steering Valve Relief Test................1163
    Steering Leak Test................1164
    Checking Toe-In—MFWD Axle................1166
    Adjusting Toe-In—MFWD Axle................1167
    Set MFWD Steering Stops Turning Radius................1168
    Bleed Rear Brakes................1169
    Rear Brake Valve Leak Test................1170
    Brake Pedal Adjustment................1171
    Adjust Brake Retractors................1173
  Group 20: Theory of Operation................1147
    Steering Valve Operation—Park Position and Manual Turning................1176
    Steering Valve Operation—Power Turning................1178
    Hydraulic Brake System Operation................1180
    Brake Valve Operation................1182
Section 270: Hydraulics................1186
  Group 05: General Information................1186
    Install Test Equipment - Hydraulics................1191
    Warming Transmission/Hydraulic System Oil................1194
  Group 10: Preliminary and Operational Checks................1186
    Hydraulic System Preliminary Checks................1198
    Hydraulic System Operational Checks................1200
  Group 15: Tests and Adjustments................1186
    Pump Flow Test (Tractors With SCV)................1207
    Main Relief Valve Test (Tractors With SCV)................1209
    SCV Leakage Test................1211
    Rockshaft Leakage Test................1213
    Rockshaft Lift Cycle Test................1215
    Mid-Mount Control Valve Cable Adjustment................1217
    Rear SCV Cable Adjustment................1219
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1220
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1224
    Rockshaft Lever Friction Adjustment................1226
    Hitch Limit Adjustment for EQRL (If Equipped)................1227
  Group 20: Theory of Operation................1186
    Hydraulic System Theory of Operation Information Reference Listing................1230
    Hydraulic System Operation................1231
    Hydraulic Filter Operation................1235
    Hydraulic Pump Operation................1237
    Rockshaft Control Valve Operation—Neutral Phase................1239
    Rockshaft Control Valve Operation—Delivery Phase................1241
    Rockshaft Control Valve Operation—Discharge Phase................1243
    Main Relief Valve Operation................1245
    Rate-of-Drop Valve Operation................1247
    Surge Relief Valve Operation................1249
    Rockshaft Draft-Sensing Operation................1251
    Selective Control Valve—Neutral Position................1253
    Selective Control Valve—Retract Position................1255
    Selective Control Valve—Extend Position................1257
    Selective Control Valve—Float Position................1259
    Dual Mid-Mount Control Valve Operation—Neutral Position................1261
    Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1263
    Dual Mid-Mount Control Valve Operation—Float Position................1265
    Dual Mid-Mount Control Valve Operation—Regenerative Position................1267
    Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1269
    Quick Disconnect Coupler Operation (Rear SCV)................1271
Section 290: Operator's Station................1273
  Group 05: General Information................1273
    Operator Station— Install Test Equipment................1276
  Group 10: Preliminary and Operational Checks................1273
    A/C System Preliminary Checks................1281
    Air Conditioning Operational Checks................1284
  Group 15: Tests and Adjustments................1273
    HVAC Circulation Blower Motor Circuit Test................1295
    HVAC Compressor Clutch Engagement and Cycle Test................1299
    HVAC System Pressure Check................1311
    HVAC Temperature Drop Check................1320
    Summary of A/C Testing................1325
    A/C System Moisture Removal Procedure................1326
    Adjust Heater Temperature Control Cable................1327
    Adjust A/C Temperature Control Switch................1329
  Group 20: Theory of Operation................1273
    Air Conditioning Theory of Operation................1339
Section 299: Service Tools................1347
  Group 05: Dealer-Fabricated Tools................1347
    DFRW26—Test Lead for Automotive-Style Fuses................1350
    DFRW51—Electronic Circuit Load Tester................1351
    DFRW126—Modified Tap Out Harness................1352
    DFRW133—Tap Out Harness................1353
  Group 10: Service Tools and Kits................1347
    AR94522—ISO SCV Coupler................1355
    JDG774—Solenoid Test Harness................1356
    JT02051—Manifold with Gauges................1357
    JT02081—Halogen Leak Detector................1358
    JT02153—Current Clamp-On Probe................1359
    JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1360
    JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1361
    JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1362
    JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1363
    JT03110—Adapter................1364
    JT03262—Adapter................1365
    JT03345—Gauge................1366
    JT03364—Hose with Coupler................1367
    JT03367—Connector................1368
    JT03481—Kit................1369
    JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1370
    JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1371
    JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1372
    JT03520—Special Adapter................1373
    JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1374
    JT05494—7/16-20 M 37° x 3/4-16 M ORB................1375
    JT05498—Hose 508 mm (20 in.)................1376
    JT05634—Pressure Gauge................1377
    JT05685—Battery Load Tester................1378
    JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1379
    JT05791—Digital Multimeter................1380
    JT05843—Hydrometer................1381
    JT07032—Gauge 400 kPa (60 psi)................1382
    JT07041—Gauge 2800 kPa (400 psi)................1383
    JT07148—Digital Hydraulic Tester................1384
    JDG10466................1385
    JDG1478................1386
    
John Deere Tractors 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901419)