Complete Repair Service Technical Manual for John Deere 5045E, 5055E, 5065E and 5075E (FT4) Tractors (S.No. 748241— ), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5045E, 5055E, 5065E and 5075E (FT4) Tractors (S.No. 748241— ) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM902519 English - John Deere 5045E, 5055E, 5065E and 5075E (FT4) Tractors (S.No. 748241— ) Repair Technical Manual.pdf
tm902528 French - Manuel technique de remise en état, tracteurs 5045E, 5055E, 5065E et 5075E (FT4) (n de série 748241 —).pdf

PRODUCT DETAILS:
Total Pages: 904 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 10: General Information................18
  Group 05: Safety................18
    Recognize Safety Information................22
    Understand Signal Words................23
    Follow Safety Instructions................24
    Handle Fluids Safely—Avoid Fires................25
    Prevent Battery Explosions................26
    Prepare for Emergencies................27
    Prevent Acid Burns................28
    Service Cooling System Safely................30
    Avoid High-Pressure Fluids................31
    Park Machine Safely................32
    Support Machine Properly................33
    Wear Protective Clothing................34
    Work in Clean Area................35
    Service Machines Safely................36
    Work In Ventilated Area................37
    Illuminate Work Area Safely................38
    Replace Safety Signs................39
    Use Proper Lifting Equipment................40
    Service Tires Safely................41
    Avoid Harmful Asbestos Dust................42
    Avoid Heating Near Pressurized Fluid Lines................43
    Remove Paint Before Welding or Heating................44
    Use Proper Tools................45
    Dispose of Waste Properly................46
    Live With Safety................47
  Group 10: General Specifications (9x3 TSS Transmission)................18
    Machine Specifications................915
    Repair Specifications................915
    Ground Speed Estimates — Sync Shuttle Transmission................57
    Service Recommendations for O-Ring Boss Fittings................80
    Service Recommendations for Flat Face O-Ring Seal Fittings................82
    Metric Bolt and Cap Screw Torque Values................84
    Unified Inch Bolt and Cap Screw Torque Values................85
    Glossary of Terms................87
  Group 11: General Specifications (12x12 PR Transmission)................19
    Machine Specifications................915
    Repair Specifications................915
    Ground Speed Estimates —PowrReverser Transmission................79
    Service Recommendations for O-Ring Boss Fittings................80
    Service Recommendations for Flat Face O-Ring Seal Fittings................82
    Metric Bolt and Cap Screw Torque Values................84
    Unified Inch Bolt and Cap Screw Torque Values................85
    Glossary of Terms................87
  Group 15: Fuel and Lubricants................19
    Diesel Fuel................93
    Handling and Storing Diesel Fuel................95
    Lubricity of Diesel Fuel................96
    Testing Diesel Fuel................97
    Biodiesel Fuel................98
    Do Not Use Galvanized Containers................100
    Fill Fuel Tank................101
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................103
    Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................105
    Oil Filters................107
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................108
    Operating in Warm Temperature Climates................110
    Water Quality for Mixing with Coolant Concentrate................111
    Testing Coolant Freeze Point................112
    Transmission and Hydraulic Oil................114
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................115
    Use Correct Transmission/Hydraulic Filter Element................117
    Gear Oil................118
    Multipurpose Extreme Pressure (EP) Grease................119
    Mixing of Lubricants................120
    Alternative and Synthetic Lubricants................121
    Lubricant Storage................122
  Group 20: Serial Number Locations................20
    Serial Numbers................124
    Product Identification Number................125
    Record Engine Serial Number................126
    Fuel Injection Pump Serial Number................127
    Alternator Serial Number Location................128
    Power Steering Valve Serial Number Location................129
    Starter Serial Number Location................130
    Transaxle Serial Number Location (12x12 PR Transmission)................131
    Record Front Axle (2-WD) Serial Number................132
    Record Mechanical Front Wheel Drive (MFWD) Serial Number................133
  Group 25: Features and Accessories................135
    Features and Accessories................135
    Standard Features................136
    Factory Installed Optional Equipment................138
    Field Installed Optional Kits and Accessories................139
Section 20: Engine Repair................140
  Group 05: Engine................140
    Service Equipment and Tools................913
    Specifications................915
    John Deere Engine Repair—Use CTM................144
    Remove Engine — Cab................145
    Remove Engine — OOS................154
    Install Engine — Cab................162
    Install Engine — OOS................170
    Remove and Install Rocker Arm Cover................177
  Group 30: Cooling System................140
    Special or Essential Tools................910
    Specifications................915
    Torques for Hardware................181
    Remove and Inspect Radiator (OOS)................182
    Remove and Inspect Radiator (Cab)................188
    Water Pump — Exploded View................194
    Cooling System Repair—Use CTM................195
Section 30: Fuel, Air Intake and Exhaust Systems................196
  Group 05: Fuel System................196
    Special or Essential Tools................910
    Injection Pump, Nozzle and Governor Repair—Use CTM................205
    Remove, Inspect and Install Fuel Tank (OOS)................206
    Remove, Inspect and Install Fuel Tank (Cab)................209
    Remove, Inspect and Install Fuel Cooler................213
  Group 10: Air Intake System................196
    Remove, Inspect, and Install Air Cleaner Elements................218
    Remove, Inspect and Install Air Cleaner Assembly................221
    Check Air Inlet Pipe with Turbocharger................223
    Remove and Install Turbocharger................224
    Turbocharger Repair................226
  Group 15: Exhaust System................196
    Other Material................914
    Specifications................915
    Service Exhaust System................230
Section 40: Electrical Repair................238
  Group 05: Battery, Starter and Alternator................238
    Starter Repair—Use CTM................242
    Remove and Install Battery (OOS)................243
    Remove and Install Battery (CAB)................246
    Remove and Install Starter................249
    Replace Alternator/Regulator................250
  Group 10: Electrical System Components................238
    Essential or Recommended Tools................684
    Other Material................914
    Specifications................915
    Servicing Electronic Control Units................255
    Keep Electronic Control Unit Connectors Clean................256
    Repair Engine Electrical System Components—Use CTM................257
    Replace Air Filter Restriction Sensor................258
    Replace Coolant Temperature Sensor................259
    Replace Engine Speed Sensor................260
    Replace Engine Oil Pressure Sensor................261
    Replace Key Switch (OOS)................262
    Replace Key Switch (CAB)................264
    Replace Light Switch (OOS)................265
    Replace Light Switch (CAB)................267
    Replace Turn Signal Switch (OOS)................269
    Remove and Replace Turn Signal Switch (Cab)................271
    Replace Wiper Control Switch................272
    Remove and Install Wiper Motor................273
    Remove and Install Instrument Panel................789
    Remove and Replace Forward, Neutral, Reverse Lever (If Equipped)................278
    Remove and Install Acceleration Potentiometer (Shuttle Control) (If Equipped)................280
    Replace Horn Switch (If Equipped)................281
    Replace Starter Relay................282
    Replace Hand Throttle Position Sensor................284
    Replace Foot Throttle Position Sensor................286
    Replace Rear PTO ON/OFF Switch (OOS)................291
    Replace Electro-Hydraulic Control (EHC) Unit—Cab................292
    Replace Electro-Hydraulic Control (EHC) Unit—OOS................294
    Replace Engine Control Unit (ECU) (2.9 L)................296
    Replace Enable Proportional Solenoid Valve—PR Transmission................298
    Replace Transmission Reverse Solenoid Valve—PR Transmission................300
    Replace Transmission Forward Solenoid Valve—PR Transmission................301
    Replace Clutch Pedal Position Sensor (PR Transmission)................302
    Remove and Install Rear PTO Switch (TSS Transmission)—OOS................305
    Remove and Install Rear PTO Switch (TSS Transmission)—Cab................307
    Replace Neutral Start Switch................309
    Replace Seat Switch (OOS)................310
    Replace Seat Switch (Cab)................312
    Replace Fuel Level Sender (OOS)................313
    Replace Fuel Level Sender (Cab)................314
  Group 15: Wiring Harness................239
    Service Equipment and Tools................913
    Essential Tools................910
    Remove Connector Body from Blade Terminals................319
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................239
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................239
    Repair (Pull Type) METRI-PACK™ Connectors................324
    Repair (Push Type) METRI-PACK™ Connectors................326
    Exploded View—CINCH Flexbox Connectors................329
    CINCH™ Flexbox Connectors................330
    Repair DEUTSCH™ Connectors................334
    Replace Positive Battery Cable (OOS)................338
    Replace Positive Battery Cable (CAB)................339
    Replace Engine Power Cable................340
    Replace Hood Wiring Harness (OOS and CAB)................342
    Replace Beacon Lamp Wiring Harness (If Equipped)................344
    Replace Front Console Wiring Harness—OOS (9x3 TSS Transmission)................345
    Replace Front Console Wiring Harness—OOS (12x12 PowrReverser™ Transmission)................348
    Replace Front Console Wiring Harness—Cab (9x3 TSS Transmission)................351
    Replace Front Console Wiring Harness—Cab (12x12 PowrReverser™ Transmission)................353
    Replace Right-Hand Console Wiring Harness—OOS (12x12 PowrReverser™ Transmission)................355
    Replace Transmission Harness—Cab (12x12 PowrReverser™ Transmission)................356
    Replace Engine Harness................359
    Replace Cab Power Harness................360
    Replace Rear Wiring Harness—OOS (9x3 TSS Transmission)................362
    Replace Rear Wiring Harness—OOS (12x12 PowrReverser™ Transmission)................365
    Replace Rear Wiring Harness—Cab (9x3 TSS Transmission)................368
    Replace Rear Wiring Harness—Cab (12x12 PowrReverser™ Transmission)................372
    Replace Roof Harness—Cab................376
    Replace 7-Pin Connector Wiring Harness (CAB)................378
    Replace 7-Pin Connector Wiring Harness (OOS)................379
    Replace Exhaust Filter Harness................380
    Replace Injector Harness................382
Section 50: Power Train Repair (12x12 PR Transmission)................383
  Group 05: Clutch Housing................383
    John Deere Transmission Repair — Use CTM................491
    Specifications................915
    Separate Engine from Clutch Housing (PR)................388
    Install Engine to Clutch Housing (PR)................395
    Remove, Inspect, and Repair Clutch Pedal and Linkage (PR IOOS)................402
    Remove, Inspect, and Repair Clutch Pedal and Linkage (PR CAB)................404
  Group 10: Clutch Assembly................383
    Specifications................915
    John Deere Transmission Repair — Use CTM................491
  Group 15: Transmission................383
    Other Material................914
    Specifications................915
    John Deere Transmission Repair — Use CTM................491
    Inspect and Repair Gear and Range Shift Lever (OOS 12x12)................413
    Inspect and Repair Gear and Range Shift Lever (CAB 12x12)................415
  Group 21: Rear PTO................383
    Other Material................914
    Specifications................915
    John Deere Transmission Repair — Use CTM................491
  Group 26: Differential................383
    Essential Tools................910
    Service Equipment and Tools................913
    Other Material................914
    Specifications................915
    Service Parts Kits................607
    John Deere Transmission Repair — Use CTM................491
  Group 30: Final Drives................383
    Service Equipment and Tools................913
    Other Material................914
    Specifications................915
    John Deere Transmission Repair — Use CTM................491
  Group 35: Mechanical Front Wheel Drive................384
    Mechanical Front Wheel Drive – If Equipped—Summary of References................509
    Service Equipment and Tools................913
    Essential Tools................910
    Other Material................914
    Specifications................915
    MFWD Axle Repair — Use CTM................439
    MFWD Dropbox Repair—Use CTM................440
    Remove, Inspect and Install MFWD Drive Shaft(PR)................441
    Remove and Install MFWD Axle Housing Assembly(PR)................442
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)................444
Section 51: Power Train Repair (9x3 TSS Transmission)................446
  Group 05: Clutch Housing................446
    John Deere Transmission Repair — Use CTM................491
    Service Equipment and Tools................913
    Other Material................914
    Essential Tools................910
    Specification................731
    Separate Engine from Clutch Housing (TSS)................454
    Install Engine to Clutch Housing (TSS)................461
    Inspect and Repair Clutch Pedal and Linkage (TSS)................468
    Inspect and Repair Clutch Pedal and Linkage (TSS- Cab)................470
  Group 10: Clutch Assembly................446
    Specification................731
    John Deere Transmission Repair — Use CTM................491
  Group 15: Transmission................446
    Specifications................915
    John Deere Transmission Repair — Use CTM................491
    Inspect and Repair Gear and Range Shift Lever (OOS)................478
    Inspect and Repair Gear and Range Shift Lever (CAB)................480
  Group 21: Rear PTO................446
    Other Material................914
    Specifications................915
    John Deere Transmission Repair — Use CTM................491
    Remove, Inspect, and Install Rear PTO Lever and Linkage (CAB)................486
    Remove, Inspect and Install Rear PTO Lever and Linkage — (OOS)................488
  Group 26: Differential................446
    John Deere Transmission Repair — Use CTM................491
  Group 30: Final Drives................446
    Service Equipment and Tools................913
    Other Material................914
    Specifications................915
    Remove and Install Final Drive Assembly................496
    Remove and Inspect Planetary Drive Assembly................498
    Install Planetary Drive Assembly................501
    Remove, Inspect, and Install Axle Shaft Assembly................504
  Group 35: Mechanical Front Wheel Drive................447
    Mechanical Front Wheel Drive – If Equipped—Summary of References................509
    Service Equipment and Tools................913
    Essential Tools................910
    Other Material................914
    Specifications................915
    MFWD Axle Repair—Use CTM................514
    Inspect and Repair MFWD Lever and Linkage................515
    Disassemble and Repair MFWD Drop Gearbox................517
    Remove and Install MFWD Drop Box................519
    MFWD Drop Gearbox Cross Section................521
    Assemble MFWD Drop Gearbox................523
    Remove, Inspect and Install MFWD Drive Shaft................529
    Remove and Install MFWD Axle Housing Assembly................530
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................532
Section 60: Steering and Brake Repair................534
  Group 05: Steering Repair................534
    Other Material................914
    Specifications................915
    Service Parts Kits................607
    Remove and Install Steering Wheel................539
    Remove and Install Tilt/Telescoping Steering Column................541
    Remove and Install Steering Column (9x3 TSS Transmission)................543
    Remove and Install Steering Column and Valve................545
    Disassemble and Inspect Steering Valve - Sauer Danfoss................548
    Assemble Steering Valve - Sauer Danfoss................552
    Remove and Install Steering Cylinder—2WD Axle................557
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................561
    Remove, Inspect, and Install Tie Rod Assembly—2WD Axle................563
    Remove and Install Steering Cylinder— MFWD Axle................566
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................569
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................570
    Inspect and Replace Steering Hydraulic Lines................573
  Group 10: Brake Repair................534
    Service Equipment and Tools................913
    Other Material................914
    Specifications................915
    Remove and Install Brake Valve................581
    Disassemble and Inspect Brake Pedals................583
    Remove and Inspect Brakes................585
    Install Brakes................587
    Adjusting the Brake Pedals................590
    Adjusting the Brake Switch................592
    Bleeding Procedure................594
    Adjust Brake Retractors................597
    Inspect and Replace Brake Hydraulic Lines (Cab)................598
    Inspect and Replace Brake Hydraulic Lines (OOS)................600
Section 70: Hydraulic Repair................602
  Group 05: Hydraulic Pump and Filter................602
    Essential Tools................910
    Specifications................915
    Service Parts Kits................607
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................608
    Remove and Install Hydraulic Pump................610
    Remove Hydraulic Pump External Components................612
    Disassemble and Inspect Hydraulic Pump................613
    Assemble Hydraulic Pump................616
    Install Hydraulic Pump External Components................618
    Remove and Install Hydraulic Oil Filter/Manifold................620
    Inspect and Replace Hydraulic Supply and Suction/Return Lines (TSS Transmission)................621
    Inspect and Replace Hydraulic Supply and Suction/Return Lines (PR Transmission)................623
  Group 15: JD Rockshaft................602
    Other Material................914
    Specifications................915
    Inspect and Repair Rockshaft Control Lever Assembly................628
    Inspect and Repair Rockshaft Control Linkage................634
    Inspect and Repair Draft Sensing Support Assembly................638
    Replace Main Relief Valve................641
    Replace Rockshaft Surge Relief Valve................643
    Replace Rockshaft Control Valve................645
    Remove and Install Rockshaft Housing................649
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................652
    Inspect and Repair SCV I Lever Linkage Assembly (OOS)................655
    Inspect and Repair SCV I Lever Linkage Assembly (CAB)................656
  Group 25: EATON Selective Control Valve (SCV)................602
    Install Single Selective Control Valve (SCV)................662
    Assemble Rear Quick Coupler................672
    Remove, Inspect, and Install Selective Control Valve (SCV) Oil Liens................667
    Install Second Selective Control Valve (SCV)................670
    Assemble Rear Quick Coupler................672
    Install Hydraulic Oil Lines................674
    Remove, Inspect, and Install Selective Control Valve (SCV) Oil Lines CAB................678
  Group 30: Mid Mount Selective Control Valve (SCV)................603
    Essential or Recommended Tools................684
    Other Material................914
    Specifications................915
    Service Parts Kit................687
    Other Material................914
    Specifications................915
    Remove, Inspect and Install Joystick Assembly................690
    Remove and Install Mid Mount Control Valve, and Oil Lines................700
    Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)................710
    Remove and Install Mid Mount Control Valve................716
    Remove, Inspect and Install Joystick and Cables—Mid Mount Valve................719
    Disassemble, Inspect, and Assemble Joystick—Mid Mount Coupler................721
    Disassemble, Inspect and Assemble Mid Mount Control Valve................723
    Start-Up Procedure................727
Section 80: Miscellaneous Repair................729
  Group 05: Front Axle................729
    Specification................731
    Remove and Install Front Axle—2WD................732
    Remove and Install Front Axle — MFWD................735
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................739
    Remove and Install Spindle Assembly—2WD................740
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................742
  Group 10: Wheels................729
    Specifications................915
    Remove and Install Front or Rear Wheels................745
    Inspect and Replace Front Wheel Bearings................746
    Tighten Bolts—Rear Axle (M-20 Stud)................748
    Tighten Nuts—Front Axle (MFWD)................749
    Tighten Cap Screws—Front Axle (2WD)................750
  Group 15: 3-Point Hitch................729
    Specifications................915
    Inspect and Repair Fixed Draft Links................753
    Inspect and Repair Telescopic Draft Links (If Equipped)................754
    Inspect and Repair Lift Link (If Equipped)................757
    Inspect and Repair Lift Link (If Equipped)................757
    Inspect and Repair Adjustable Lift Link (If Equipped)................761
    Inspect and Repair Adjustable Lift Link (If Equipped)................761
    Inspect and Repair Center Link................763
  Group 25: Hood................729
    Remove and Install Hood................767
Section 90: Operator Station Repair (OOS)................769
  Group 05: Seat and Support................769
    Remove and Install Seat and Support (OOS)................772
    Disassemble, Inspect and Assemble Seat and Seat Switch................774
  Group 06: Center Console................769
    Remove and Install Cowl Cover (OOS)................778
    Remove and Install Right-Side Control Console................780
    Remove and Install Left-Side Control Console................785
    Remove and Install Instrument Panel................789
  Group 10: Roll-Gard™................769
    Specifications................915
    Remove and Install Roll-Gard™................793
    ROPS Serial Number................797
  Group 15: Operator Platform................769
    Specifications................915
    Remove Right-Side Platform and Step................800
    Remove and Install Left-Side Platform and Handrail................807
  Group 20: Fenders................769
    Remove and Install Fenders................819
  Group 25: Canopy (If Equipped)................769
    Specifications................915
    Remove and Install Canopy................828
Section 91: Operator Station Repair (Cab)................830
  Group 05: Seat and Support................830
    Remove and Install Seat and Support (Cab)................833
  Group 10: Control Console................830
    Specifications................915
    Remove and Install Right-Side Control Console—Cab................836
    Remove and Install Left-Side Control Console—Cab................840
    Remove and Install Cowl Cover (Cab)................842
    Remove and Install Front Control Console................843
  Group 20: Cab Components................830
    Essential Tools................910
    Service Equipment and Tools................913
    Other Material................914
    Specifications................915
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................850
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................852
    Remove and Install Headliner................854
    Remove and Install Left-Side Upholstery................857
    Remove and Install Right-Side Upholstery................859
    Remove and Install Windshield................861
    Remove and Install Front Lower Windows................863
    Remove and Install Rear Lower Window................865
    Remove and Install Rear Upper Window................866
    Remove and Install Side Windows................867
    Remove and Install Cab Doors................869
    Remove and Install Inner Roof for Air Conditioning Housing Repair................874
    Remove Cab................885
    Install Cab................897
  Group 30: Air Conditioning System................830
    Essential Tools................910
    Service Equipment and Tools................913
    Other Material................914
    Specifications................915
    Adjust A/C Temperature Control Switch................916
    Recover/Recycle Air Conditioning Refrigerant................918
    Replace Air Conditioning Receiver/Dryer................919
    Remove, Inspect, and Install Air Conditioning Condenser................921
    Remove, Inspect, and Install Air Conditioning Compressor................925
    Test Volumetric Efficiency of Compressor................927
    Test Compressor Shaft Seal Leakage................929
    Disassemble and Assemble Compressor Clutch................931
    Disassemble, Inspect, and Assemble Compressor................933
    Check Compressor Clutch Hub Clearance................937
    Inspect Compressor Manifold................938
    Remove Blower Motors................939
    Remove Evaporator/Heater Core................940
    Leak Test Evaporator/Heater Core................942
    Install Evaporator/Heater Core................943
    Service Expansion Valve................945
    Expansion Valve Bench Test................946
    Refrigerant Oil Information................948
    Check Compressor Oil Charge................949
    Determine Correct Refrigerant Oil Charge................950
    Add Refrigerant Oil to System................952
    System Information................953
    Flush Air Conditioning System................954
    Evacuate Air Conditioning System................959
    Charge Air Conditioning System................960
  Group 35: Heating System................831
    Adjust Heater Temperature Control Cable................963
    Replace Heater Temperature Control Cable................965
    Remove Heater Control Valve................968
    Leak Test Heater Control Valve................969
    Install Heater Control Valve................970

John Deere 5045E, 5055E, 5065E and 5075E (FT4) Tractors (S.No. 748241— ) Repair Service Manual (TM902519)