John Deere 5055E, 5065E & 5075E Tractors Repair Service Manual (TM901319)
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Model:
Complete service repair manual for John Deere Tractors 5055E, 5065E & 5075E, with all the technical information to maintain, service, and rebuild like professional mechanics.
John Deere 5055E, 5065E & 5075E Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM901319 English - John Deere 5055E, 5065E& 5075E Tractors Repair (European Edition) Technical Manual.pdf
tm901328 French - Manuel technique Remise en état des tracteurs 5055E, 5065E et 5075E (édition européenne)
tm901329 German - Technisches Handbuch zur Reparatur – Traktoren 5055E, 5065E und 5075E (Europäische Version)
tm901339 Italian - Manuale tecnico di riparazione dei trattori 5055E, 5065E e 5075E (versione europea)
tm901354 Portuguese - Manual Técnico Reparos de Tratores 5055E, 5065E e 5075E (Edição Europeia)
tm901380 Turkish - 5055E, 5065E Ve 5075E Traktörler Onarım Teknik El Kitabı (Avrupa Sürümü)
PRODUCT DETAILS:
Total Pages: 936 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Section 10: General Information................18
Group 05: Safety................18
Recognize Safety Information................22
Understand Signal Words................23
Follow Safety Instructions................24
Prepare for Emergencies................25
Wear Protective Clothing................26
Protect Against Noise................27
Handle Fuel Safely—Avoid Fires................28
Fire Prevention................29
In Case of Fire................30
Avoid Static Electricity Risk When Refueling................110
Use Foldable ROPS and Seat Belt Properly................33
Stay Clear of Rotating Drivelines................34
Use Steps and Handholds Correctly................36
Read Operator’s Manuals for ISOBUS Controllers................37
Use Seat Belt Properly................38
Vibration................39
Operating the Tractor Safely................40
Avoid Backover Accidents................42
Limited Use in Forestry Operation................43
Operating the Loader Tractor Safely................44
Keep Riders Off Machine................45
Passenger Seat................46
Use Safety Lights and Devices................47
Towing Trailers/Implements Safely................48
Use Caution on Slopes, Uneven Terrain, and Rough Ground................49
Freeing a Mired Machine................50
Avoid Contact with Agricultural Chemicals................51
Handle Agricultural Chemicals Safely................52
Handling Batteries Safely................54
Avoid Heating Near Pressurized Fluid Lines................56
Remove Paint Before Welding or Heating................57
Handle Electronic Components and Brackets Safely................58
Practice Safe Maintenance................59
Avoid Hot Exhaust................61
Clean Exhaust Filter Safely................62
Work In Ventilated Area................65
Support Machine Properly................66
Prevent Machine Runaway................67
Park Machine Safely................68
Transport Tractor Safely................69
Service Cooling System Safely................70
Service Accumulator Systems Safely................71
Service Tires Safely................72
Service Front-Wheel Drive Tractor Safely................73
Tightening Wheel Retaining Bolts/Nuts................74
Avoid High-Pressure Fluids................75
Do Not Open High-Pressure Fuel System................76
Store Attachments Safely................77
Decommissioning — Proper Recycling and Disposal of Fluids and Components................78
Group 10: General Specifications................800
General Specifications................800
Overall Dimensions and Weights................89
Loads For Tractor................90
Sound Level................91
Ground Speed Estimates — (Sync Shuttle Transmission)................92
Ground Speed Estimates — (PowrReverser PowrReverser is a trademark of Deere & Company Transmission)................19
Correction Factors For Other Tire Sizes................97
Service Recommendations for O-Ring Boss Fittings................98
Service Recommendations for Flat Face O-Ring Seal Fittings................100
Metric Bolt and Screw Torque Values................102
Unified Inch Bolt and Screw Torque Values................104
Group 20: Fuel and Lubricants................19
Diesel Fuel................108
Avoid Static Electricity Risk When Refueling................110
Fuel Storage................112
Do Not Use Galvanized Containers................113
Fill Fuel Tank................114
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................115
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................117
Transmission and Hydraulic Oil................119
Grease (Specific Application)................120
Grease................121
Lubricant Storage................122
Group 25: Serial Number Locations................20
Serial Numbers................124
Product Identification Number................125
Record Engine Serial Number................126
Fuel Injection Pump Serial Number................127
Alternator Serial Number Location................128
Power Steering Valve Serial Number Location................129
Transmission Serial Number Location (9X3 TSS Transmission)................130
Transaxle Serial Number Location (12X12 PR Transmission)................131
Record Mechanical Front Wheel Drive (MFWD) Serial Number................132
Cab Serial Number................133
ROPS Serial Number................905
Group 30: Features and Accessories................136
Features and Accessories................136
Standard Features................137
Field Installed Optional Kits and Accessories................140
Section 20: Engine Repair................141
Group 05: Engine................141
Service Equipment and Tools................798
Specifications................800
John Deere Engine Repair................145
Remove Engine................146
Install Engine................155
Group 10: Cooling System................141
Special or Essential Tools................795
Specifications................800
Torques for Hardware................167
Clean Grille, Radiator, Charge Air Cooler (CAC), and Fuel Cooler (SyncShuttle)................168
Clean Grille, Radiator, Charge Air Cooler (CAC), Oil Cooler and Fuel Cooler (PowrReverser PowrReverser is a trademark of Deere & Company )................141
Remove and Inspect Radiator................175
Water Pump — Exploded View................180
Remove Water Pump................181
Disassemble Water Pump................182
Assemble Water Pump................184
Install Water Pump................187
Inspect Thermostat................188
Cooling System Deaeration................190
Check Fan/Alternator Belt Tension................191
Install Radiator................193
Replace Thermostat................197
Section 30: Fuel and Air Intake System Repair................200
Group 05: Fuel System................200
Special or Essential Tools................795
Self-Manufactured Tool Template For Front Plate Replacement................205
Torques For Hardware................206
Injection Pump, Nozzle and Governor Repair................207
Remove, Inspect and Install Fuel Tank................208
Replace Fuel Filter................211
Remove and Install Fuel Filter/Primer Pump Assembly................212
Group 10: Air Intake and Exhaust System................200
Remove, Inspect, and Install Air Cleaner Elements................216
Check Air Inlet Pipe................219
Remove Turbocharger................223
Exhaust Manifold Inspection................225
Install Turbocharger................226
Turbocharger Break-In................229
Group 15: Speed Control Linkage................200
Inspect and Repair Speed Control Linkage................232
Section 40: Electrical Repair................234
Group 05: Battery, Starter and Alternator................234
Starter Repair—Use CTM................238
Remove and Install Battery (Cab)................239
Remove and Install Battery(IOOS)................241
Remove and Install Starter................243
Alternator/Regulator Repair—Use CTM................244
Replace Alternator/Regulator................245
Group 10: Electrical System Components................234
Service Equipment and Tools................798
Other Material................799
Replace Air Filter Restriction Sensor................251
Replace Coolant Temperature Sender................252
Replace Engine Speed Sensor................253
Replace Engine Oil Pressure Sensor................254
Replace Key Switch (CAB)................255
Replace Key Switch (IOOS)................257
Replace Light Switch................259
Replace Beacon Lamp Switch (CAB)................261
Replace Beacon Lamp Switch (IOOS)................262
Replace Turn Signal Switch (CAB)................263
Replace Turn Signal Switch (IOOS)................265
Replace Wiper Control Switch................267
Remove And Install Wiper Motor................268
Remove and Replace EH Directional Reverser Lever (If Equipped)................271
Replace Instrument Cluster................273
Replace Instrument Panel (CAB)................275
Replace Instrument Panel (IOOS)................276
Replace Starter Relay................278
Replace Rear PTO ON/OFF Switch (PowrReverser PowrReverser is a trademark of Deere & Company )................234
Remove and Install Rear PTO Switch (TSS Transmission)—Cab................280
Replace Electro-Hydraulic Control (EHC) Unit—Cab (If Equipped)................282
Replace Clutch Enable Solenoid Valve—PR Transmission................283
Replace Transmission Reverse Solenoid Valve—PR Transmission................285
Replace Transmission Forward Solenoid Valve—PR Transmission................286
Replace Clutch Pedal Position Sensor (PR Transmission)................287
Replace Seat Switch (Cab)................290
Replace Neutral Start Switch................291
Replace Park Pawl Switch................292
Replace MFWD Switch................293
Replace 7 Pin Connector................294
Replace Park Brake Switch................296
Replace Horn................297
Replace Fuel Level Sender................298
Replace Rotating Beacon Lamp................300
Group 15: Wiring Harness................235
Special or Essential Tools................795
Service Parts Kits................564
Remove Connector Body from Blade Terminals................305
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................235
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................235
Replace Battery Positive Cable (CAB)................310
Replace Battery Positive Cable (IOOS)................311
Replace Engine Power Cable................312
Replace Hood Wiring Harness................314
Replace Beacon Lamp Wiring Harness (CAB)................316
Replace Front Windshield Wiper Harness (Cab)................317
Replace Engine Wiring Harness................319
Replace Console Wiring Harness (9x3 TSS Transmission)................321
Replace Console Wiring Harness (CAB) (12x12 PR Transmission)................323
Replace Console Wiring Harness (IOOS — 12x12 PowrReverser™ Transmission)................327
Replace Rear Wiring Harness (9x3 TSS Transmission)................329
Replace Rear Wiring Harness (CAB) (12x12 PR Transmission)................331
Replace Rear Wiring Harness (IOOS) (12x12 PR Transmission)................334
Replace Transmission Harness—Cab (12x12 PowrReverser™ Transmission)................336
Replace Transmission Harness—IOOS (12x12 PowrReverser™ Transmission)................338
Replace Roof Harness—Cab................340
Replace 7-Pin Connector Wiring Harness (CAB)................342
Replace 7-Pin Connector Wiring Harness (IOOS)................343
Section 50: Power Train Repair (12x12 PR Transmission)................344
Group 05: Clutch Housing................344
John Deere Transmission Repair — Use CTM................459
Specifications................800
Separate Engine from Clutch Housing (PR)................349
Install Engine to Clutch Housing (PR)................357
Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)................365
Group 10: Clutch Assembly................344
Specifications................800
Adjust Clutch Pedal and Linkage................369
John Deere Transmission Repair — Use CTM................459
Group 15: Transmission................344
Other Material................799
Specifications................800
John Deere Transmission Repair — Use CTM................459
Inspect and Repair Gear Shift Lever................448
Inspect and Repair Range Shift Lever................450
Group 21: Rear PTO................344
Other Material................799
Specifications................800
John Deere Transmission Repair — Use CTM................459
Group 26: Differential................344
Essential Tools................795
Service Equipment and Tools................798
Other Material................799
Specifications................800
Service Parts Kits................564
John Deere Transmission Repair — Use CTM................459
Group 30: Final Drives................344
Service Equipment and Tools................798
Other Material................799
Specifications................800
John Deere Transmission Repair — Use CTM................459
Group 35: Mechanical Front Wheel Drive................345
Mechanical Front Wheel Drive – If Equipped—Summary of References................477
Service Equipment and Tools................798
Essential Tools................795
Other Material................799
Specifications................800
MFWD Axle Repair — Use CTM................405
MFWD Dropbox Repair—Use CTM................406
Remove, Inspect and Install MFWD Drive Shaft(PR)................407
Remove and Install MFWD Axle Housing Assembly(PR)................408
Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)................410
Section 51: Power Train Repair (9x3 TSS Transmission)................412
Group 05: Clutch Housing................412
John Deere Transmission Repair — Use CTM................459
Service Equipment and Tools................798
Other Material................799
Essential Tools................795
Specification................907
Separate Engine from Clutch Housing (TSS)................420
Install Engine to Clutch Housing (TSS)................428
Inspect and Repair Clutch Pedal and Linkage (TSS)................436
Group 10: Clutch Assembly................412
Specification................907
Traction Clutch Finger Adjustment................440
PTO Clutch Finger Adjustment................442
John Deere Transmission Repair — Use CTM................459
Group 15: Transmission................412
Specifications................800
John Deere Transmission Repair — Use CTM................459
Inspect and Repair Gear Shift Lever................448
Inspect and Repair Range Shift Lever................450
Group 21: Rear PTO................412
Other Material................799
Specifications................800
John Deere Transmission Repair — Use CTM................459
Remove, Inspect and Install Rear PTO Lever and Linkage................456
Group 26: Differential................412
John Deere Transmission Repair — Use CTM................459
Group 30: Final Drives................412
Service Equipment and Tools................798
Other Material................799
Specifications................800
Remove and Install Final Drive Assembly................464
Remove and Inspect Planetary Drive Assembly................466
Install Planetary Drive Assembly................469
Remove, Inspect, and Install Axle Shaft Assembly................472
Group 35: Mechanical Front Wheel Drive................413
Mechanical Front Wheel Drive – If Equipped—Summary of References................477
Service Equipment and Tools................798
Essential Tools................795
Other Material................799
Specifications................800
MFWD Axle Repair—Use CTM................485
Inspect and Repair MFWD Lever and Linkage................486
Remove and Install MFWD Drop Gearbox................487
Disassemble and Inspect MFWD Drop Gear box................489
MFWD Drop Gearbox Cross Section................492
Assemble MFWD Drop Gearbox................494
Remove, Inspect and Install MFWD Drive Shaft................500
Remove and Install MFWD Axle Housing Assembly................501
Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................503
Section 60: Steering and Brake Repair................505
Group 05: Steering Repair................505
Other Material................799
Specification................907
Service Parts Kits................564
Remove and Install Steering Wheel................510
Remove and Install Tilt/Telescoping Steering Column................512
Remove and Install Steering Column and Valve................514
Disassemble and Inspect Steering Valve - Sauer Danfoss................519
Assemble Steering Valve - Sauer Danfoss................523
Remove and Install Steering Cylinder— MFWD Axle................528
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................531
Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................532
Inspect and Replace Steering Hydraulic Lines................535
Group 10: Brake Repair................505
Service Equipment and Tools................798
Other Material................799
Specification................907
Remove and Install Brake Valve and Pedals................541
Disassemble and Inspect Brake Pedals and Valve................543
Brake Valve Cross Section................546
Assemble Brake Valve................548
Remove and Inspect Brakes................551
Install Brakes................554
Inspect and Replace Brake Hydraulic Lines................557
Section 70: Hydraulic Repair................559
Group 05: Hydraulic Pump and Filter................559
Essential Tools................795
Specifications................800
Service Parts Kits................564
Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................565
Remove and Install Hydraulic Pump................567
Remove Hydraulic Pump External Components................569
Disassemble and Inspect Hydraulic Pump................570
Assemble Hydraulic Pump................573
Install Hydraulic Pump External Components................575
Remove and Install Hydraulic Oil Filter/Manifold................577
Inspect and Replace Hydraulic Supply and Suction/Return Lines................578
Group 10: JD Rockshaft................559
Other Material................799
Specification................907
Inspect and Repair Rockshaft Control Lever Assembly................583
Inspect and Repair Rockshaft Control Linkage................588
Inspect and Repair Draft Sensing Support Assembly................592
Replace Main Relief Valve................594
Replace Rockshaft Surge Relief Valve................596
Remove, Inspect, and Install Rate-of-Drop Valve................598
Replace Rockshaft Control Valve................601
Remove and Install Rockshaft Case................605
Remove, Inspect, and Install Rockshaft Lift Arms................608
Remove, Inspect, and Install Rockshaft Piston and Cylinder................610
Group 15: Selective Control Valve (SCV)................559
Specification................907
Inspect and Repair SCV Lever and Linkage................615
Remove and Install EATON Selective Control Valve................617
Remove and Install Rear Coupler Bracket................621
Remove and Install SCV Oil Lines................624
Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)................625
Remove and Install EQRL Motor (If Equipped)................631
Section 80: Miscellaneous Repair................632
Group 05: Front Axle................632
Specification................907
Remove and Install Front Axle — MFWD................635
Group 10: Wheels................632
Specifications................800
Remove and Install Front or Rear Wheels................641
Inspect and Replace Front Wheel Bearings................642
Tighten Bolts—Rear Axle (M-20 Bolt)................644
Tighten Nuts—Front Axle (MFWD)................645
Group 15: 3-Point Hitch................632
Specifications................800
Inspect and Repair Fixed Draft Links................648
Inspect and Repair Lift Link (If Equipped)................651
Inspect and Repair Lift Link (If Equipped)................651
Inspect and Repair Adjustable Lift Link (If Equipped)................655
Inspect and Repair Adjustable Lift Link (If Equipped)................655
Inspect and Repair Center Link................657
Remove and Install Wagon Hitch and Support................659
Remove and Install EQRL Motor................660
Group 20: Hood................632
Specification................907
Remove and Install Hood................663
Group 25: Ballast................632
Specifications................800
Remove and Install Front Ballast................668
Remove and Install Rear Ballast................672
Section 90: Operator Station Repair (CAB)................674
Group 05: Seat and Support................674
Remove and Install Seat and Support (Cab)................678
Group 10: Control Console and Panel................674
Specifications................800
Remove and Install Right-Side Control Console................681
Remove and Install Left-Side Control Console................683
Remove and Install Center Control Console (TSS Transmission)................685
Remove and Install Center Control Console (PR Transmission)................687
Group 20: Cab Components................674
Essential Tools................795
Service Equipment and Tools................798
Other Material................799
Specifications................800
Remove, Inspect, and Install Cab Interior Recirculating Air Filters................694
Remove, Inspect, and Install Exterior Cab Intake Air Filter................696
Remove and Install Headliner................698
Remove and Install Cowl Cover................701
Remove and Install Left-Side Upholstery................703
Remove and Install Right-Side Upholstery................705
Remove and Install Windshield................706
Remove and Install Front Lower Windows................709
Remove and Install Rear Lower Window................711
Remove and Install Rear Upper Window................712
Remove and Install Side Windows................713
Remove and Install Cab Doors................715
Remove and Install Inner Roof for Air Conditioning Housing Repair ( -XXXXXX)................718
Remove and Install Inner Roof for Air Conditioning Housing Repair (XXXXXX- )................730
Remove Cab ( -XXXXXX)................742
Remove Cab (XXXXXX- )................755
Install Cab ( -XXXXXX)................768
Install Cab (XXXXXX- )................780
Group 30: Air Conditioning System................675
Essential Tools................795
Service Equipment and Tools................798
Other Material................799
Specifications................800
Adjust A/C Temperature Control Switch................801
Recover/Recycle Air Conditioning Refrigerant................803
Replace Air Conditioning Receiver/Dryer................804
Remove, Inspect, and Install Air Conditioning Condenser................806
Remove, Inspect, and Install Air Conditioning Compressor................809
Test Volumetric Efficiency of Compressor................813
Test Compressor Shaft Seal Leakage................815
Disassemble and Assemble Compressor Clutch................817
Disassemble, Inspect, and Assemble Compressor................819
Check Compressor Clutch Hub Clearance................823
Inspect Compressor Manifold................824
Remove, Inspect, and Install Compressor Relief Valve................825
Remove and Install HVAC Housing Cover ( -XXXXXX)................826
Remove and Install Outer Roof Assembly (XXXXXX- )................827
Remove Blower Motors................832
Remove Evaporator/Heater Core ( -XXXXXX)................833
Remove Evaporator/Heater Core (XXXXXX- )................835
Leak Test Evaporator/Heater Core................837
Install Evaporator/Heater Core ( -XXXXXX)................838
Install Evaporator/Heater Core (XXXXXX- )................840
Service Expansion Valve................842
Expansion Valve Bench Test................843
Refrigerant Oil Information................845
Check Compressor Oil Charge................846
Determine Correct Refrigerant Oil Charge................847
Add Refrigerant Oil to System................849
System Information................850
Flush Air Conditioning System................851
Evacuate Air Conditioning System................856
Charge Air Conditioning System................857
Group 35: Heating System................676
Adjust Heater Temperature Control Cable................860
Replace Heater Temperature Control Cable ( -XXXXXX)................862
Replace Heater Temperature Control Cable (XXXXXX- )................865
Remove Heater Control Valve ( -XXXXXX)................868
Remove Heater Control Valve (XXXXXX- )................869
Leak Test Heater Control Valve................870
Install Heater Control Valve ( -XXXXXX)................871
Install Heater Control Valve (XXXXXX- )................872
Section 91: Operator Station Repair (IOOS)................873
Group 05: Seat and Support................873
Remove and Install Seat and Support (IOOS)................875
Disassemble, Inspect and Assemble Seat and Seat Switch................876
Group 10: Control Console and Panel................873
Remove and Install Center Control Console................881
Remove and Install Right-Side Control Console (IOOS)................884
Remove and Install EQRL Switch (If Equipped)................886
Remove and Install Secondary Brake Lever (If Equipped)................888
Group 11: Roll-Gard™................873
Specification................907
Remove ROLL-GARD™................893
Install ROLL-GARD™................899
ROPS Serial Number................905
Group 20: Operator Station................873
Specification................907
Remove Operator Platform (IOOS)................908
Install Operator Platform (IOOS)................917
Remove and Install Left and Right Side Steps................927
Remove Center Console Assembly................929
Install Center Console Assembly................935
Group 25: Fenders................873
Remove and Install Fenders................944
John Deere 5055E, 5065E & 5075E Tractors Repair Service Manual (TM901319)