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John Deere 5055E, 5065E & 5075E Tractors Repair Service Manual (TM901319)

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US Dollar: $35.00

Complete service repair manual for John Deere Tractors 5055E, 5065E & 5075E, with all the technical information to maintain, service, and rebuild like professional mechanics.

John Deere 5055E, 5065E & 5075E Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM901319 English - John Deere 5055E, 5065E& 5075E Tractors Repair (European Edition) Technical Manual.pdf
tm901328 French - Manuel technique Remise en état des tracteurs 5055E, 5065E et 5075E (édition européenne)
tm901329 German - Technisches Handbuch zur Reparatur – Traktoren 5055E, 5065E und 5075E (Europäische Version)
tm901339 Italian - Manuale tecnico di riparazione dei trattori 5055E, 5065E e 5075E (versione europea)
tm901354 Portuguese - Manual Técnico Reparos de Tratores 5055E, 5065E e 5075E (Edição Europeia)
tm901380 Turkish - 5055E, 5065E Ve 5075E Traktörler Onarım Teknik El Kitabı (Avrupa Sürümü)

PRODUCT DETAILS:
Total Pages: 936 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 10: General Information................18
  Group 05: Safety................18
    Recognize Safety Information................22
    Understand Signal Words................23
    Follow Safety Instructions................24
    Prepare for Emergencies................25
    Wear Protective Clothing................26
    Protect Against Noise................27
    Handle Fuel Safely—Avoid Fires................28
    Fire Prevention................29
    In Case of Fire................30
    Avoid Static Electricity Risk When Refueling................110
    Use Foldable ROPS and Seat Belt Properly................33
    Stay Clear of Rotating Drivelines................34
    Use Steps and Handholds Correctly................36
    Read Operator’s Manuals for ISOBUS Controllers................37
    Use Seat Belt Properly................38
    Vibration................39
    Operating the Tractor Safely................40
    Avoid Backover Accidents................42
    Limited Use in Forestry Operation................43
    Operating the Loader Tractor Safely................44
    Keep Riders Off Machine................45
    Passenger Seat................46
    Use Safety Lights and Devices................47
    Towing Trailers/Implements Safely................48
    Use Caution on Slopes, Uneven Terrain, and Rough Ground................49
    Freeing a Mired Machine................50
    Avoid Contact with Agricultural Chemicals................51
    Handle Agricultural Chemicals Safely................52
    Handling Batteries Safely................54
    Avoid Heating Near Pressurized Fluid Lines................56
    Remove Paint Before Welding or Heating................57
    Handle Electronic Components and Brackets Safely................58
    Practice Safe Maintenance................59
    Avoid Hot Exhaust................61
    Clean Exhaust Filter Safely................62
    Work In Ventilated Area................65
    Support Machine Properly................66
    Prevent Machine Runaway................67
    Park Machine Safely................68
    Transport Tractor Safely................69
    Service Cooling System Safely................70
    Service Accumulator Systems Safely................71
    Service Tires Safely................72
    Service Front-Wheel Drive Tractor Safely................73
    Tightening Wheel Retaining Bolts/Nuts................74
    Avoid High-Pressure Fluids................75
    Do Not Open High-Pressure Fuel System................76
    Store Attachments Safely................77
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................78
  Group 10: General Specifications................800
    General Specifications................800
    Overall Dimensions and Weights................89
    Loads For Tractor................90
    Sound Level................91
    Ground Speed Estimates — (Sync Shuttle Transmission)................92
    Ground Speed Estimates — (PowrReverser PowrReverser is a trademark of Deere & Company Transmission)................19
    Correction Factors For Other Tire Sizes................97
    Service Recommendations for O-Ring Boss Fittings................98
    Service Recommendations for Flat Face O-Ring Seal Fittings................100
    Metric Bolt and Screw Torque Values................102
    Unified Inch Bolt and Screw Torque Values................104
  Group 20: Fuel and Lubricants................19
    Diesel Fuel................108
    Avoid Static Electricity Risk When Refueling................110
    Fuel Storage................112
    Do Not Use Galvanized Containers................113
    Fill Fuel Tank................114
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................115
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................117
    Transmission and Hydraulic Oil................119
    Grease (Specific Application)................120
    Grease................121
    Lubricant Storage................122
  Group 25: Serial Number Locations................20
    Serial Numbers................124
    Product Identification Number................125
    Record Engine Serial Number................126
    Fuel Injection Pump Serial Number................127
    Alternator Serial Number Location................128
    Power Steering Valve Serial Number Location................129
    Transmission Serial Number Location (9X3 TSS Transmission)................130
    Transaxle Serial Number Location (12X12 PR Transmission)................131
    Record Mechanical Front Wheel Drive (MFWD) Serial Number................132
    Cab Serial Number................133
    ROPS Serial Number................905
  Group 30: Features and Accessories................136
    Features and Accessories................136
    Standard Features................137
    Field Installed Optional Kits and Accessories................140
Section 20: Engine Repair................141
  Group 05: Engine................141
    Service Equipment and Tools................798
    Specifications................800
    John Deere Engine Repair................145
    Remove Engine................146
    Install Engine................155
  Group 10: Cooling System................141
    Special or Essential Tools................795
    Specifications................800
    Torques for Hardware................167
    Clean Grille, Radiator, Charge Air Cooler (CAC), and Fuel Cooler (SyncShuttle)................168
    Clean Grille, Radiator, Charge Air Cooler (CAC), Oil Cooler and Fuel Cooler (PowrReverser PowrReverser is a trademark of Deere & Company )................141
    Remove and Inspect Radiator................175
    Water Pump — Exploded View................180
    Remove Water Pump................181
    Disassemble Water Pump................182
    Assemble Water Pump................184
    Install Water Pump................187
    Inspect Thermostat................188
    Cooling System Deaeration................190
    Check Fan/Alternator Belt Tension................191
    Install Radiator................193
    Replace Thermostat................197
Section 30: Fuel and Air Intake System Repair................200
  Group 05: Fuel System................200
    Special or Essential Tools................795
    Self-Manufactured Tool Template For Front Plate Replacement................205
    Torques For Hardware................206
    Injection Pump, Nozzle and Governor Repair................207
    Remove, Inspect and Install Fuel Tank................208
    Replace Fuel Filter................211
    Remove and Install Fuel Filter/Primer Pump Assembly................212
  Group 10: Air Intake and Exhaust System................200
    Remove, Inspect, and Install Air Cleaner Elements................216
    Check Air Inlet Pipe................219
    Remove Turbocharger................223
    Exhaust Manifold Inspection................225
    Install Turbocharger................226
    Turbocharger Break-In................229
  Group 15: Speed Control Linkage................200
    Inspect and Repair Speed Control Linkage................232
Section 40: Electrical Repair................234
  Group 05: Battery, Starter and Alternator................234
    Starter Repair—Use CTM................238
    Remove and Install Battery (Cab)................239
    Remove and Install Battery(IOOS)................241
    Remove and Install Starter................243
    Alternator/Regulator Repair—Use CTM................244
    Replace Alternator/Regulator................245
  Group 10: Electrical System Components................234
    Service Equipment and Tools................798
    Other Material................799
    Replace Air Filter Restriction Sensor................251
    Replace Coolant Temperature Sender................252
    Replace Engine Speed Sensor................253
    Replace Engine Oil Pressure Sensor................254
    Replace Key Switch (CAB)................255
    Replace Key Switch (IOOS)................257
    Replace Light Switch................259
    Replace Beacon Lamp Switch (CAB)................261
    Replace Beacon Lamp Switch (IOOS)................262
    Replace Turn Signal Switch (CAB)................263
    Replace Turn Signal Switch (IOOS)................265
    Replace Wiper Control Switch................267
    Remove And Install Wiper Motor................268
    Remove and Replace EH Directional Reverser Lever (If Equipped)................271
    Replace Instrument Cluster................273
    Replace Instrument Panel (CAB)................275
    Replace Instrument Panel (IOOS)................276
    Replace Starter Relay................278
    Replace Rear PTO ON/OFF Switch (PowrReverser PowrReverser is a trademark of Deere & Company )................234
    Remove and Install Rear PTO Switch (TSS Transmission)—Cab................280
    Replace Electro-Hydraulic Control (EHC) Unit—Cab (If Equipped)................282
    Replace Clutch Enable Solenoid Valve—PR Transmission................283
    Replace Transmission Reverse Solenoid Valve—PR Transmission................285
    Replace Transmission Forward Solenoid Valve—PR Transmission................286
    Replace Clutch Pedal Position Sensor (PR Transmission)................287
    Replace Seat Switch (Cab)................290
    Replace Neutral Start Switch................291
    Replace Park Pawl Switch................292
    Replace MFWD Switch................293
    Replace 7 Pin Connector................294
    Replace Park Brake Switch................296
    Replace Horn................297
    Replace Fuel Level Sender................298
    Replace Rotating Beacon Lamp................300
  Group 15: Wiring Harness................235
    Special or Essential Tools................795
    Service Parts Kits................564
    Remove Connector Body from Blade Terminals................305
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................235
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................235
    Replace Battery Positive Cable (CAB)................310
    Replace Battery Positive Cable (IOOS)................311
    Replace Engine Power Cable................312
    Replace Hood Wiring Harness................314
    Replace Beacon Lamp Wiring Harness (CAB)................316
    Replace Front Windshield Wiper Harness (Cab)................317
    Replace Engine Wiring Harness................319
    Replace Console Wiring Harness (9x3 TSS Transmission)................321
    Replace Console Wiring Harness (CAB) (12x12 PR Transmission)................323
    Replace Console Wiring Harness (IOOS — 12x12 PowrReverser™ Transmission)................327
    Replace Rear Wiring Harness (9x3 TSS Transmission)................329
    Replace Rear Wiring Harness (CAB) (12x12 PR Transmission)................331
    Replace Rear Wiring Harness (IOOS) (12x12 PR Transmission)................334
    Replace Transmission Harness—Cab (12x12 PowrReverser™ Transmission)................336
    Replace Transmission Harness—IOOS (12x12 PowrReverser™ Transmission)................338
    Replace Roof Harness—Cab................340
    Replace 7-Pin Connector Wiring Harness (CAB)................342
    Replace 7-Pin Connector Wiring Harness (IOOS)................343
Section 50: Power Train Repair (12x12 PR Transmission)................344
  Group 05: Clutch Housing................344
    John Deere Transmission Repair — Use CTM................459
    Specifications................800
    Separate Engine from Clutch Housing (PR)................349
    Install Engine to Clutch Housing (PR)................357
    Remove, Inspect, and Repair Clutch Pedal and Linkage (PR)................365
  Group 10: Clutch Assembly................344
    Specifications................800
    Adjust Clutch Pedal and Linkage................369
    John Deere Transmission Repair — Use CTM................459
  Group 15: Transmission................344
    Other Material................799
    Specifications................800
    John Deere Transmission Repair — Use CTM................459
    Inspect and Repair Gear Shift Lever................448
    Inspect and Repair Range Shift Lever................450
  Group 21: Rear PTO................344
    Other Material................799
    Specifications................800
    John Deere Transmission Repair — Use CTM................459
  Group 26: Differential................344
    Essential Tools................795
    Service Equipment and Tools................798
    Other Material................799
    Specifications................800
    Service Parts Kits................564
    John Deere Transmission Repair — Use CTM................459
  Group 30: Final Drives................344
    Service Equipment and Tools................798
    Other Material................799
    Specifications................800
    John Deere Transmission Repair — Use CTM................459
  Group 35: Mechanical Front Wheel Drive................345
    Mechanical Front Wheel Drive – If Equipped—Summary of References................477
    Service Equipment and Tools................798
    Essential Tools................795
    Other Material................799
    Specifications................800
    MFWD Axle Repair — Use CTM................405
    MFWD Dropbox Repair—Use CTM................406
    Remove, Inspect and Install MFWD Drive Shaft(PR)................407
    Remove and Install MFWD Axle Housing Assembly(PR)................408
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)(PR)................410
Section 51: Power Train Repair (9x3 TSS Transmission)................412
  Group 05: Clutch Housing................412
    John Deere Transmission Repair — Use CTM................459
    Service Equipment and Tools................798
    Other Material................799
    Essential Tools................795
    Specification................907
    Separate Engine from Clutch Housing (TSS)................420
    Install Engine to Clutch Housing (TSS)................428
    Inspect and Repair Clutch Pedal and Linkage (TSS)................436
  Group 10: Clutch Assembly................412
    Specification................907
    Traction Clutch Finger Adjustment................440
    PTO Clutch Finger Adjustment................442
    John Deere Transmission Repair — Use CTM................459
  Group 15: Transmission................412
    Specifications................800
    John Deere Transmission Repair — Use CTM................459
    Inspect and Repair Gear Shift Lever................448
    Inspect and Repair Range Shift Lever................450
  Group 21: Rear PTO................412
    Other Material................799
    Specifications................800
    John Deere Transmission Repair — Use CTM................459
    Remove, Inspect and Install Rear PTO Lever and Linkage................456
  Group 26: Differential................412
    John Deere Transmission Repair — Use CTM................459
  Group 30: Final Drives................412
    Service Equipment and Tools................798
    Other Material................799
    Specifications................800
    Remove and Install Final Drive Assembly................464
    Remove and Inspect Planetary Drive Assembly................466
    Install Planetary Drive Assembly................469
    Remove, Inspect, and Install Axle Shaft Assembly................472
  Group 35: Mechanical Front Wheel Drive................413
    Mechanical Front Wheel Drive – If Equipped—Summary of References................477
    Service Equipment and Tools................798
    Essential Tools................795
    Other Material................799
    Specifications................800
    MFWD Axle Repair—Use CTM................485
    Inspect and Repair MFWD Lever and Linkage................486
    Remove and Install MFWD Drop Gearbox................487
    Disassemble and Inspect MFWD Drop Gear box................489
    MFWD Drop Gearbox Cross Section................492
    Assemble MFWD Drop Gearbox................494
    Remove, Inspect and Install MFWD Drive Shaft................500
    Remove and Install MFWD Axle Housing Assembly................501
    Remove, Inspect and Install MFWD Axle Supports (Without Paddy Seal)................503
Section 60: Steering and Brake Repair................505
  Group 05: Steering Repair................505
    Other Material................799
    Specification................907
    Service Parts Kits................564
    Remove and Install Steering Wheel................510
    Remove and Install Tilt/Telescoping Steering Column................512
    Remove and Install Steering Column and Valve................514
    Disassemble and Inspect Steering Valve - Sauer Danfoss................519
    Assemble Steering Valve - Sauer Danfoss................523
    Remove and Install Steering Cylinder— MFWD Axle................528
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................531
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................532
    Inspect and Replace Steering Hydraulic Lines................535
  Group 10: Brake Repair................505
    Service Equipment and Tools................798
    Other Material................799
    Specification................907
    Remove and Install Brake Valve and Pedals................541
    Disassemble and Inspect Brake Pedals and Valve................543
    Brake Valve Cross Section................546
    Assemble Brake Valve................548
    Remove and Inspect Brakes................551
    Install Brakes................554
    Inspect and Replace Brake Hydraulic Lines................557
Section 70: Hydraulic Repair................559
  Group 05: Hydraulic Pump and Filter................559
    Essential Tools................795
    Specifications................800
    Service Parts Kits................564
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................565
    Remove and Install Hydraulic Pump................567
    Remove Hydraulic Pump External Components................569
    Disassemble and Inspect Hydraulic Pump................570
    Assemble Hydraulic Pump................573
    Install Hydraulic Pump External Components................575
    Remove and Install Hydraulic Oil Filter/Manifold................577
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................578
  Group 10: JD Rockshaft................559
    Other Material................799
    Specification................907
    Inspect and Repair Rockshaft Control Lever Assembly................583
    Inspect and Repair Rockshaft Control Linkage................588
    Inspect and Repair Draft Sensing Support Assembly................592
    Replace Main Relief Valve................594
    Replace Rockshaft Surge Relief Valve................596
    Remove, Inspect, and Install Rate-of-Drop Valve................598
    Replace Rockshaft Control Valve................601
    Remove and Install Rockshaft Case................605
    Remove, Inspect, and Install Rockshaft Lift Arms................608
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................610
  Group 15: Selective Control Valve (SCV)................559
    Specification................907
    Inspect and Repair SCV Lever and Linkage................615
    Remove and Install EATON Selective Control Valve................617
    Remove and Install Rear Coupler Bracket................621
    Remove and Install SCV Oil Lines................624
    Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)................625
    Remove and Install EQRL Motor (If Equipped)................631
Section 80: Miscellaneous Repair................632
  Group 05: Front Axle................632
    Specification................907
    Remove and Install Front Axle — MFWD................635
  Group 10: Wheels................632
    Specifications................800
    Remove and Install Front or Rear Wheels................641
    Inspect and Replace Front Wheel Bearings................642
    Tighten Bolts—Rear Axle (M-20 Bolt)................644
    Tighten Nuts—Front Axle (MFWD)................645
  Group 15: 3-Point Hitch................632
    Specifications................800
    Inspect and Repair Fixed Draft Links................648
    Inspect and Repair Lift Link (If Equipped)................651
    Inspect and Repair Lift Link (If Equipped)................651
    Inspect and Repair Adjustable Lift Link (If Equipped)................655
    Inspect and Repair Adjustable Lift Link (If Equipped)................655
    Inspect and Repair Center Link................657
    Remove and Install Wagon Hitch and Support................659
    Remove and Install EQRL Motor................660
  Group 20: Hood................632
    Specification................907
    Remove and Install Hood................663
  Group 25: Ballast................632
    Specifications................800
    Remove and Install Front Ballast................668
    Remove and Install Rear Ballast................672
Section 90: Operator Station Repair (CAB)................674
  Group 05: Seat and Support................674
    Remove and Install Seat and Support (Cab)................678
  Group 10: Control Console and Panel................674
    Specifications................800
    Remove and Install Right-Side Control Console................681
    Remove and Install Left-Side Control Console................683
    Remove and Install Center Control Console (TSS Transmission)................685
    Remove and Install Center Control Console (PR Transmission)................687
  Group 20: Cab Components................674
    Essential Tools................795
    Service Equipment and Tools................798
    Other Material................799
    Specifications................800
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................694
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................696
    Remove and Install Headliner................698
    Remove and Install Cowl Cover................701
    Remove and Install Left-Side Upholstery................703
    Remove and Install Right-Side Upholstery................705
    Remove and Install Windshield................706
    Remove and Install Front Lower Windows................709
    Remove and Install Rear Lower Window................711
    Remove and Install Rear Upper Window................712
    Remove and Install Side Windows................713
    Remove and Install Cab Doors................715
    Remove and Install Inner Roof for Air Conditioning Housing Repair ( -XXXXXX)................718
    Remove and Install Inner Roof for Air Conditioning Housing Repair (XXXXXX- )................730
    Remove Cab ( -XXXXXX)................742
    Remove Cab (XXXXXX- )................755
    Install Cab ( -XXXXXX)................768
    Install Cab (XXXXXX- )................780
  Group 30: Air Conditioning System................675
    Essential Tools................795
    Service Equipment and Tools................798
    Other Material................799
    Specifications................800
    Adjust A/C Temperature Control Switch................801
    Recover/Recycle Air Conditioning Refrigerant................803
    Replace Air Conditioning Receiver/Dryer................804
    Remove, Inspect, and Install Air Conditioning Condenser................806
    Remove, Inspect, and Install Air Conditioning Compressor................809
    Test Volumetric Efficiency of Compressor................813
    Test Compressor Shaft Seal Leakage................815
    Disassemble and Assemble Compressor Clutch................817
    Disassemble, Inspect, and Assemble Compressor................819
    Check Compressor Clutch Hub Clearance................823
    Inspect Compressor Manifold................824
    Remove, Inspect, and Install Compressor Relief Valve................825
    Remove and Install HVAC Housing Cover ( -XXXXXX)................826
    Remove and Install Outer Roof Assembly (XXXXXX- )................827
    Remove Blower Motors................832
    Remove Evaporator/Heater Core ( -XXXXXX)................833
    Remove Evaporator/Heater Core (XXXXXX- )................835
    Leak Test Evaporator/Heater Core................837
    Install Evaporator/Heater Core ( -XXXXXX)................838
    Install Evaporator/Heater Core (XXXXXX- )................840
    Service Expansion Valve................842
    Expansion Valve Bench Test................843
    Refrigerant Oil Information................845
    Check Compressor Oil Charge................846
    Determine Correct Refrigerant Oil Charge................847
    Add Refrigerant Oil to System................849
    System Information................850
    Flush Air Conditioning System................851
    Evacuate Air Conditioning System................856
    Charge Air Conditioning System................857
  Group 35: Heating System................676
    Adjust Heater Temperature Control Cable................860
    Replace Heater Temperature Control Cable ( -XXXXXX)................862
    Replace Heater Temperature Control Cable (XXXXXX- )................865
    Remove Heater Control Valve ( -XXXXXX)................868
    Remove Heater Control Valve (XXXXXX- )................869
    Leak Test Heater Control Valve................870
    Install Heater Control Valve ( -XXXXXX)................871
    Install Heater Control Valve (XXXXXX- )................872
Section 91: Operator Station Repair (IOOS)................873
  Group 05: Seat and Support................873
    Remove and Install Seat and Support (IOOS)................875
    Disassemble, Inspect and Assemble Seat and Seat Switch................876
  Group 10: Control Console and Panel................873
    Remove and Install Center Control Console................881
    Remove and Install Right-Side Control Console (IOOS)................884
    Remove and Install EQRL Switch (If Equipped)................886
    Remove and Install Secondary Brake Lever (If Equipped)................888
  Group 11: Roll-Gard™................873
    Specification................907
    Remove ROLL-GARD™................893
    Install ROLL-GARD™................899
    ROPS Serial Number................905
  Group 20: Operator Station................873
    Specification................907
    Remove Operator Platform (IOOS)................908
    Install Operator Platform (IOOS)................917
    Remove and Install Left and Right Side Steps................927
    Remove Center Console Assembly................929
    Install Center Console Assembly................935
  Group 25: Fenders................873
    Remove and Install Fenders................944

John Deere 5055E, 5065E & 5075E Tractors Repair Service Manual (TM901319)


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