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John Deere Tractors 5045E, 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901619)

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US Dollar: $39.00

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5045E, 5055E, 5065E & 5075E (North Amereca), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere Tractors 5045E, 5055E, 5065E & 5075E (FT4) workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm901619 English - 5045E, 5055E, 5065E and 5075E (FT4) Tractors Diagnosis and Tests Technical Manual.pdf
tm901628  - Manuel technique de diagnostic, tracteurs 5045E, 5055E, 5065E et 5075E (FT4).pdf

PRODUCT DETAILS:
Total Pages: 1,542 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French

MAIN SECTIONS
  Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      CCU Code Diagnostics
      ECU Code Diagnostics
      EIC Code Diagnostics
      ICC Code Diagnostics
      PTR Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrReverser™ Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Starting, Charging and Start Aid
      PowrReverser™ Transmission
      Differential Lock
      MFWD
      PTO
      Steering
      Rear Brakes
      Rear SCV System Diagnosis
      Mid-Mount Control Valve System Diagnosis
      Rear Hitch System Diagnosis
      Air Conditioning
   Engines
      General Information
      Tests and Adjustments
      Engine System Theory of Operation
   Fuel and Air
      General Information
      Fuel and Air Theory of Operation
   Electrical System
      Tests and Adjustments (Cab)
      Tests and Adjustments (OOS)
      Theory of Operation (Cab)
      Theory of Operation (OOS)
      Functional Schematics (Cab)
      Functional Schematics (OOS)
      Wiring Harnesses (Cab)
      Wiring Harnesses (OOS)
      Connector Information (Cab)
      Connector Information (OOS)
   Control Units
      General References
      Tests and Adjustments
      CCU
      EIC
      ICC
      PTR
   PowrReverser™ Transmission
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   TSS Transmission
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Drive Systems
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
      Schematics and Diagrams
   Steering and Brakes
      General Information
      Preliminary and Operational Checks
      Test and Adjustments
      Theory of Operation
   Hydraulics
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator's Station
      General Information
      Preliminary and Operational Checks
      Tests and Adjustments
      Theory of Operation
   Service Tools
      Dealer-Fabricated Tools
      Service Tools and Kits

TABLE OF CONTENTS
Section 210: General................28
  Group 05: Safety................28
    Recognize Safety Information................32
    Understand Signal Words................33
    Follow Safety Instructions................34
    Prepare for Emergencies................35
    Wear Protective Clothing................36
    Protect Against Noise................37
    Handle Fluids Safely—Avoid Fires................38
    Handle Starting Fluid Safely................39
    Fire Prevention................40
    Keep ROPS Installed Properly................41
    Use Foldable ROPS and Seat Belt Properly................42
    Stay Clear of Rotating Drivelines................43
    Use Steps and Handholds Correctly................45
    Read Operator’s Manuals for ISOBUS Controllers................46
    Use Seat Belt Properly................47
    Operating the Tractor Safely................48
    Avoid Backover Accidents................50
    Limited Use in Forestry Operation................51
    Operating the Loader Tractor Safely................52
    Keep Riders Off Machine................53
    Instructional Seat................54
    Use Safety Lights and Devices................55
    Use a Safety Chain................56
    Transport Towed Equipment at Safe Speeds................57
    Use Caution On Slopes and Uneven Terrain................59
    Freeing a Mired Machine................60
    Avoid Contact with Agricultural Chemicals................61
    Handle Agricultural Chemicals Safely................62
    Handling Batteries Safely................64
    Avoid Heating Near Pressurized Fluid Lines................66
    Remove Paint Before Welding or Heating................67
    Handle Electronic Components and Brackets Safely................68
    Practice Safe Maintenance................69
    Avoid Hot Exhaust................70
    Clean Exhaust Filter Safely................71
    Work In Ventilated Area................74
    Support Machine Properly................75
    Prevent Machine Runaway................76
    Park Machine Safely................77
    Transport Tractor Safely................78
    Service Cooling System Safely................79
    Service Accumulator Systems Safely................80
    Service Tires Safely................81
    Service Front-Wheel Drive Tractor Safely................82
    Tightening Wheel Retaining Bolts/Nuts................83
    Avoid High-Pressure Fluids................84
    Do Not Open High-Pressure Fuel System................85
    Store Attachments Safely................86
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................87
  Group 10: General Specifications................89
    General Specifications................89
    General Reference List................90
  Group 15: General References................29
    Metric Bolt and Cap Screw Torque Values................93
    Unified Inch Bolt and Cap Screw Torque Values................95
    Glossary of Terms................97
    JIC Hydraulic Symbols................101
    Wiring Diagram and Schematic Information................104
    Electrical Schematic Symbols................105
    Reading Wiring Schematics and Diagrams................108
    Visually Inspect Electrical System................112
    Seven-Step Electrical Procedure................113
    Using a Probe Light................116
    Circuit Types................118
    Circuit Malfunctions................120
    Troubleshooting Circuit Malfunctions................123
    Understanding Electrical vs. Electronic Circuits................128
    Intermittent Electronic Problems................130
    Relay Circuit Types................134
    Using a Digital Multimeter................147
    Troubleshooting Unresolved Problems................149
Section 211: Diagnostic Trouble Codes................150
  Group CCU: CCU Code Diagnostics................150
    CCU - Non-Tractor CCU Codes................150
    CCU 000096.03 - Fuel Level Sensor Circuit Voltage High................150
    CCU 000237.02 - VIN Security Data Conflict................150
    CCU 000237.31 - VIN Security Messages Missing................150
    CCU 000569.05 - Rear Differential Lock Solenoid Circuit Fault................150
    CCU 000628.02 - CCU EOL Data Fault................150
    CCU 000630.14 - Rear PTO Configuration Invalid................150
    CCU 001638.00 - Hydraulic Oil Temperature Very Hot................150
    CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................150
    CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................150
    CCU 001638.16 - Hydraulic Oil Temperature High................150
    CCU 001883.00 - Rear PTO Overspeed................150
    CCU 001883.01 - Rear PTO Underspeed................150
    CCU 002818.31 - Operator Presence Switch Not Activated................150
    CCU 003509.03 - Sensor Supply Voltage Out of Range High................150
    CCU 003509.04 - Sensor Supply Voltage Out of Range Low................150
    CCU 523316.04 - CCU Switched Supply Voltage Low................150
    CCU 523839.02 - Secondary Brake Switch Conflict................150
    CCU 523844.12 - Differential Lock Braking Disabled................150
    CCU 524037.02 - MFWD Switch Circuit Fault................150
    CCU 524224.14 - PTO Switch Voltage Mismatch................150
    CCU 524235.05 - MFWD Solenoid Circuit Fault................150
    CCU 524252.05 - Rear PTO Solenoid Circuit Fault................150
    CCU 524255.31 - Rear Remote PTO Enabled................150
    CCU 600006.31 - Default DTC................150
  Group ECU: ECU Code Diagnostics................150
    ECU - Non-Tractor ECU Codes................150
    ECU 3695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open................150
    ECU 3696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low................150
  Group EIC: EIC Code Diagnostics................150
    EIC 000628.02 - EIC EOL Data Fault................151
    EIC 000628.12 - EIC Programming Fault................151
    EIC 000630.13 - EIC Calibration Fault/Not Calibrated................151
    EIC 001237.31 - Failed Key Authentication................151
    EIC 002000.09 - ECU Message Missing................151
    EIC 002007.09 - RPT Message Missing................151
    EIC 002029.09 - Immobilizer Message Missing................151
    EIC 002029.12 - EIC Control Unit Fault................151
    EIC 002034.09 - SCC Message Missing................151
    EIC 002140.09 - AIC Message Missing................151
    EIC 003695.14 - Diesel Particulate Filter Regeneration Fault................151
    EIC 3719.15 - Diesel Particulate Filter Regeneration Fault................151
    EIC 521192.12 - Immobilizer Control Device Fault................151
    EIC 521192.13 - Immobilizer Control Device Fault................151
    EIC 521214.11 - Immobilizer Control Device Fault................151
    EIC 521214.31 - Immobilizer Control Device Fault................151
    EIC 521321.09 - Immobilizer Message Missing................151
    EIC 521321.12 - Immobilizer Control Device Fault................151
    EIC 521322.07 - Immobilizer Control Device Fault................151
    EIC 521322.31 - Immobilizer Control Device Fault................151
    EIC 523702.14 - EIC Control Unit Fault................151
    EIC 523702.31 - EIC Control Unit Fault................151
  Group ICC: ICC Code Diagnostics................151
    ICC - Non-Tractor ICC Codes................151
    ICC 000237.02 - ICC VIN Security Mismatch................151
    ICC 000237.31 - ICC VIN Security Missing................151
    ICC 000628.12 - ICC Programming Fault................151
    ICC 000630.02 - ICC Calibration Memory Fault................151
    ICC 002818.31 - Operator Presence Switch Not Activated................151
    ICC 003695.02 - Regeneration Switch Malfunction................151
    ICC 003696.02 - Regeneration Switch Malfunction................151
  Group PTR: PTR Code Diagnostics................151
    PTR 000084.07 - Excessive Wheel Speed Detected During Calibration................151
    PTR 000158.01 - System Switched Voltage Low................152
    PTR 000162.02 - High/Low Switch Circuit Conflict................152
    PTR 000162.31 - High, Low Switch Stuck On................152
    PTR 000190.18 - Engine Speed Missing During Shift................152
    PTR 000191.17 - Top Shaft Speed Too Low................152
    PTR 000598.02 - Clutch Switch Open With Pedal Up................152
    PTR 000598.04 - Clutch Switch Signal Failed Low................152
    PTR 000628.02 - EOL Check Sum Error................152
    PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High................152
    PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High................152
    PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low................152
    PTR 001504.10 - Seat Switch Closed Too Long................152
    PTR 002820.31 - Operator Not Present During Shift................152
    PTR 002825.07 - Not Valid Neutral Park Command................152
    PTR 003509.03 - PTR Sensor Supply Voltage High................152
    PTR 003509.04 - PTR Sensor Supply Voltage Low................152
    PTR 521233.05 - High Valve Driver Fault................152
    PTR 521234.05 - Low Valve Driver Fault................152
    PTR 521235.05 - Reverse Valve Driver Fault................152
    PTR 522456.07 - Speed Control Lever Park and Neutral Switch Conflict................152
    PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal................152
    PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict................152
    PTR 523959.31 - No Wheel Speed While in Gear................152
    PTR 524020.31 - Reverser in Gear at Power-Up................152
    PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................152
    PTR 524160.02 - Not Valid Neutral/Not Neutral Switch................152
    PTR 524173.02 - Clutch Pedal Compare Error................152
    PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged................152
    PTR 524173.15 - Clutch Pedal Voltage High................152
    PTR 524173.16 - Both Clutch Pedals Voltage High................152
    PTR 524173.17 - Clutch Pedal Voltage Low................152
    PTR 524173.18 - Both Clutch Pedals Voltage Low................152
    PTR 524230.05 - Enable Valve Driver Fault................152
    PTR 524230.07 - Enable Valve Stuck................153
    PTR 524234.03 - Pressure Sensor Voltage High................153
    PTR 524234.04 - Pressure Sensor Voltage Low................153
    PTR 524254.03 - Transmission Enable Valve Power High................153
    PTR 524254.04 - Transmission Enable Valve Power Low................153
    PTR 524267.15 - High Speed Shuttle Shift................153
Section 212: Observable Symptoms................314
  Group 20: Engines................314
    Engine Problems................314
  Group 30: Fuel and Air................314
    Fuel and Air Problems................314
  Group 40: Electrical................314
    12-Volt Electrical Problems................314
    Connector Problems................314
  Group 45: Control Units................314
    Electronic Problems................314
  Group 55: PowrReverser™ Transmissions................314
    PowrReverser™ Transmission Problems................314
  Group 56: Drive Systems................314
    Drive System Problems................314
  Group 60: Steering and Brakes................314
    Steering and Brake System Problems................314
  Group 70: Hydraulics................314
    Hitch Problems................314
    Selective Control Valve Problems................314
  Group 90: Operator Station................314
    Air Conditioning Problems................314
Section 213: System Diagnosis................339
  Group 40: Starting, Charging and Start Aid................339
    Starting, Charging and Start Aid System Diagnosis................343
  Group 55: PowrReverser™ Transmission................339
    PowrReverser™ Transmission System Diagnosis................349
  Group 56A: Differential Lock................339
    Differential Lock System Diagnosis................354
  Group 56B: MFWD................339
    MFWD System Diagnosis................357
  Group 56C: PTO................339
    Rear Mechanical PTO System Diagnosis................360
    EH PTO System Diagnosis................362
  Group 60A: Steering................339
    Steering System Diagnosis................367
  Group 60B: Rear Brakes................339
    Rear Brake System Diagnosis................373
  Group 70A: Rear SCV System Diagnosis................339
    Single and Dual Rear SCV System Diagnosis................379
  Group 70B: Mid-Mount Control Valve System Diagnosis................339
    Dual Mid-Mount Control Valve System Diagnosis................385
  Group 70C: Rear Hitch System Diagnosis................339
    Rear Mechanical Hitch System Diagnosis................392
  Group 90: Air Conditioning................339
    Air Conditioning System Diagnosis................400
Section 220: Engines................404
  Group 05: General Information................404
    John Deere Engine Repair—Use Component Technical Manual................406
    General Engine Specifications................407
    List of All Tractor-Specific Engine Information................408
  Group 15: Tests and Adjustments................404
    Adjust Hand Throttle Friction................410
  Group 20: Engine System Theory of Operation................404
    Overview of 5045E,5055E , 5065E , and 5075E Tractor Engines................412
Section 230: Fuel and Air................413
  Group 05: General Information................413
    John Deere Engine Fuel Systems Repair—Use Component Technical Manual................415
  Group 20: Fuel and Air Theory of Operation................413
    Fuel System Operation................418
    Air Intake System Operation................420
Section 240: Electrical System................423
  Group 15A: Tests and Adjustments (Cab)................423
    Starting Circuit Test for PR (Cab)................432
    Starting Circuit Test for TSS (Cab)................436
    Battery Inspection Test (Cab)................440
    Charging System Test (Cab)................448
    Warning Lights Circuit Test (Cab)................450
    Turn Signal Lights Circuit Test (Cab)................456
    Brake Lights Circuit Test (Cab)................462
    Accessory Power and Junction Block Circuit Test (Cab)................465
    Engine Speed Sensor Circuit Test (Cab)................471
    Engine Oil Pressure Sensor Circuit Test (Cab)................475
    Air Filter Restriction Switch Circuit Test (Cab)................479
    Fuel Level Sender Circuit Test (Cab)................483
    Engine Coolant Temperature Sensor Circuit Test (Cab)................487
    Tail Light Circuit Test (Cab)................492
    Front Work Light Circuit Test (Cab)................497
    Beacon Light Circuit Test (Cab)................502
    Rear Work Light Circuit Test (Cab)................504
    Headlight and Backlighting Circuit Test (Cab)................508
    Radio and Dome Light Circuit Test................513
    HVAC Circuit Test................519
    Wiper System Circuit Test................528
    Key Switch Test (Cab)................534
    Fuel Transfer Pump Circuit Test (Cab)................536
  Group 15B: Tests and Adjustments (OOS)................423
    Starting Circuit Test for PR (OOS)................544
    Starting Circuit Test for TSS (OOS)................548
    Battery Inspection Test (OOS)................552
    Charging System Test (OOS)................560
    Warning Lights Circuit Test (OOS)................562
    Turn Signal Lights Circuit Test (OOS)................567
    Engine Speed Sensor Circuit Test (OOS)................573
    Engine Oil Pressure Sensor Circuit Test (OOS)................577
    Air Filter Restriction Switch Circuit Test (OOS)................581
    Fuel Level Sender Circuit Test (OOS)................585
    Engine Coolant Temperature Sensor Circuit Test (OOS)................589
    Tail Light Circuit Test (OOS)................593
    Rear Work Light Circuit Test (OOS)................596
    Headlight and Backlighting Circuit Test (OOS)................600
    Key Switch Test (OOS)................605
    Fuel Transfer Pump Circuit Test (OOS)................607
  Group 20A: Theory of Operation (Cab)................424
    Starting System Operation, PR (Cab)................612
    Starting System Operation, TSS (Cab)................613
    Cold Start System Operation (Cab)................614
    Charging System Operation (Cab)................616
    Lighting System Operation—Turn Signals (Cab)................617
    Lighting System Operation—Warning Lights (Cab)................618
    Lighting System Operation—Tail Lights (Cab)................619
    Lighting System Operation—Headlights (Cab)................620
    Work Light and Beacon Light Operation................622
    Instrument Cluster Operation—Tachometer/Hour Meter (Cab)................623
    Instrument Cluster Operation—Fuel Gauge (Cab)................624
    Instrument Cluster Operation—Coolant Temperature Gauge (Cab)................625
    PTO Warning System Operation (Cab)................626
    Air Filter Restriction Indicator Operation (Cab)................627
    Accessory Power and Junction Block Power Operation................628
    Blower Motor Operation................629
    Front Wiper/Washer Operation................630
    Rear Wiper/Washer Operation................631
    Dome Light Operation................632
    Wheel Speed Sensor Operation (Cab)................633
  Group 20B: Theory of Operation (OOS)................424
    Starting System Operation (PR)................635
    Starting System Operation (TSS)................636
    Cold Start System Operation................637
    Charging System Operation................639
    Lighting System Operation—Turn Signals................640
    Lighting System Operation—Warning Lights................641
    Lighting System Operation—Tail Lights................642
    Lighting System Operation—Headlights................643
    Instrument Cluster Operation—Tachometer/Hour Meter................644
    Instrument Cluster Operation—Fuel Gauge................645
    Instrument Cluster Operation—Coolant Temperature Gauge................646
    PTO Warning System Operation................647
    Air Filter Restriction Indicator Operation................648
    Wheel Speed Sensor Operation................649
  Group 25A: Functional Schematics (Cab)................425
    Circuit Number Identification for Cab and OOS................652
    Functional Schematics Listing (Cab)................654
    Schematic and Component Identification Legend (Cab)................655
    SE11—Engine Controller (Cab)................659
    SE12—Engine Controller (Cab)................660
    SE13—Key Switch, Starter, Alternator Circuit (PR)................661
    SE14—Key Switch, Starter, Alternator Circuit (TSS)................662
    SE15—Accessory Power, Horn, Light switch Circuit................663
    SE16—Turn and Hazard Light................664
    SE17— Tail/Brake/Clearance/Turn/License Plate Lights................665
    SE18— Cab Work Light and Beacon Light................666
    SE19—Power Source and Trailer Interface................667
    SE20—Power Outlet, Lighter, Heater, and air conditioning................668
    SE21—Windshield Wiper, Radio................669
    SE22—Instrument Cluster (TSS)................670
    SE23—Instrument Cluster (PR)................671
    SE24—Seat, Brake, Backup Alarm, and Wheel Speed................672
    SE25—Transmission Controller................673
    SE26—Transmission Controller (Cab)................674
    SE27—Can Terminators And AMS (Cab)................675
  Group 25B: Functional Schematics (OOS)................426
    Functional Schematics Listing (OOS)................677
    Schematic and Component Identification Legend (OOS)................678
    SE01—Key Switch, Starter and Alternator (TSS)................680
    SE02—Key Switch, Starter and Alternator (PR)................681
    SE04—Light Circuit, SE06—Optional Work Light................682
    SE05—Trailer Connector, Horn SE05—Trailer Connector, Horn & Backup Alarm{pgNO}426 Backup Alarm................683
    SE07—Instrument Cluster................684
    SE09—Transmission Controller................685
    SE10—Transmission Controller................686
    SE11—Engine Controller (OOS)................687
    SE12—Engine Controller (OOS)................688
  Group 26A: Wiring Harnesses (Cab)................426
    Wiring Harnesses Schematic Listing................713
    Front Console Wiring Harness (PR)................714
    Cab Wiring Harness (PR)................695
    Transmission Wiring Harness for Cab (PR)................699
    Roof Wiring Harness................701
    SAE Module Wiring Harness................704
    Front Console Wiring Harness (TSS)................720
    Cab Wiring Harness (TSS)................709
  Group 26B: Wiring Harnesses (OOS)................426
    Wiring Harnesses Schematic Listing................713
    Console Wiring Harness (PR)................714
    Transmission Wiring Harness (PR)................717
    Console Wiring Harness (TSS)................720
    Transmission Wiring Harness (TSS)................723
    Head Lamp Wiring Harness................725
  Group 35A: Connector Information (Cab)................426
    Roof Harness Connector-to-Cab Harness Connector 1................729
    Roof Harness Connector-to-Cab Harness Connector 2................731
    Front Console to Cab Harness Connector 1 (PR)................733
    Front Console to Cab Harness Connector 2 (PR)................735
    Front Console to Cab Harness Connector 3 (PR)................737
    Front Console to Cab Harness Connector 1 (TSS)................739
    Front Console to Cab Harness Connector 2 (TSS)................741
    Front Console to Cab Harness Connector 3 (TSS)................743
    Transmission Harness to Cab Harness Connector 1 (PR)................745
    Transmission Harness to Cab Harness Connector 2 (PR)................747
  Group 35B: Connector Information (OOS)................427
    Console Harness to Transmission Harness Connector 1 (PR)................751
    Console Harness to Transmission Harness Connector 2 (PR)................753
    Console Harness to Transmission Harness Connector 1 (TSS)................755
    Console Harness Connector 2................757
    Console Harness to Hood Harness Connector................758
Section 245: Control Units................760
  Group 05: General References................760
    Electro-Hydraulic Controller General Information................771
    Performance Monitor General Operation................773
    Access Control Unit Addresses................804
    Recall, Record, and Clear Codes................783
    Diagnostic Trouble Code Listing................788
    CCU Code List................789
    ECU Code List................791
    EIC Code List................799
    ICC Code List................801
    PTR Code List................802
    Control Unit Addresses................804
    CCU Address List................805
    ECU Address List................808
    EIC Address List................809
    ICC Address List................812
    PTR Address List................814
    Programming Control Units................817
    CAN Network Voltage Checks................824
    CAN Communication System Theory of Operation................827
    VIN Security Fault Diagnosis................829
  Group 15: Tests and Adjustments................760
    Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................832
    Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................834
    Open Circuit Load Test................836
    ECU—Engine Control Unit Test................839
    EHC—Electrohydraulic Control Unit Test................843
    ICC—Instrument Cluster Control Unit Test................847
  Group CCU: CCU................760
    Chassis Control Unit (CCU) Calibration................858
    Chassis Control Unit (CCU) Configuration and Calibration................865
    CCU—MFWD Solenoid Circuit Test (PR Transmission)................866
    CCU—Sensor Excitation Circuit Test (PR Transmission)................868
    CCU—Rear PTO Solenoid Circuit Test (PR Transmission)................871
    CCU—Rear PTO Speed Sensor Circuit Test (PR Transmission)................873
    CCU—Secondary Brake Switch Circuit Test (PR Transmission)................875
    CCU—Differential Lock Switch Circuit Test (PR Transmission)................877
    CCU—Differential Lock Solenoid Circuit Test (PR Transmission)................880
    CCU—Fuel Level Sensor Circuit Test (PR Transmission)................882
    CCU—Remote PTO Enable Switch Circuit Test (PR Transmission)................884
    CCU 000 — Initial Address................886
    CCU 001 — Recall Diagnostic Codes................887
    CCU 002 — System Beep Address With Speed Sensors................888
    CCU 003 — System Beep Address Without Speed Sensors................891
    CCU 004 — Switched Supply Voltage................893
    CCU 005 — Rear PTO Speed Signal Status................894
    CCU 006 — Primary Wheel Speed Signal Status................895
    CCU 007 — Rear PTO Switch Status................896
    CCU 008 — Engine Speed Signal Status................897
    CCU 009 — Front PTO Speed Signal Status................898
    CCU 010 — Hydraulic Oil Temperature Sensor Voltage................899
    CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status................900
    CCU 013 — Primary Fuel Level Sensor Voltage................901
    CCU 014 — Fuel Level Sensor Resistance................902
    CCU 015 — Sensor Reference Voltage Status................903
    CCU 024 — Secondary Hand Brake/Brake Pedal Switch Status................904
    CCU 025 — MFWD Switch Status................905
    CCU 050 — CCU Unswitched Supply Voltage................906
    CCU 051 — Sensor Reference Voltage................907
    CCU 052 — Hydraulic Oil Temperature................908
    CCU 054 — Fuel Level Sensor Voltage................909
    CCU 055 — Primary Wheel Speed................910
    CCU 058 — Rear PTO Speed................911
    CCU 059 — Engine Speed................912
    CCU 060 — Front PTO Speed................913
    CCU 063 — Differential Drive Shaft Speed................914
    CCU 064 — Engine Oil Pressure Switch Status................915
    CCU 065 — Engine Coolant Temperature................916
    CCU 066 — Engine Coolant Temperature Sensor Voltage................917
    CCU 102 — Fuel Sensor Setup................918
    CCU 103 — MFWD Configuration................919
    CCU 104 — Rear PTO Configuration 1................920
    CCU 105 — Rear PTO Configuration 2................921
    CCU 106 — Rear PTO Speed Configuration................922
    CCU 107 — Rear PTO Pulses Per Revolution................923
    CCU 108 — Front PTO Pulses Per Revolution................924
    CCU 109 — Front PTO Installed................925
    CCU 111 — Rear Tire Rolling Circumference................926
    CCU 115 — Differential Lock Configuration................928
    CCU 116 — Differential Lock Switch................929
    CCU 117 — Differential Lock Disengage Wheel Speed Configuration................930
    CCU 120 — Rear PTO Valve Current................931
    CCU 129 — Enable Debug Messages Configuration................932
    CCU 130 — Secondary Handbrake Configuration................933
    CCU 132 — Engine Air Heater Status................934
    CCU 133 — Engine Air Heater Configuration................935
    CCU 134 — Engine Hours Display/Input................936
    CCU 135 — Engine Function Configuration................937
    CCU 136 — Engine Elevated Idle Speed................938
    CCU 137 — Engine Low Idle Speed................939
    CCU 138 — Engine Fast Idle Speed................940
    CCU 139 — Rated Engine Speed................941
    CCU 140 — Max Reasonable Engine Speed................942
    CCU 180 — Not Used................943
    CCU 200-251 — General Control Unit Data................944
    CCU - Beep Mode Test With Speed Sensors................945
    CCU - Beep Mode Test Without Speed Sensors................948
    CCU - Hydraulic Oil Temperature Sensor Circuit Test................949
    CCU - Engine Speed Sensor Circuit Test................953
    CCU - Wheel Speed Sensor Circuit Test................958
    CCU - Controller Theory of Operation................964
    CCU - Hydraulic Oil Temperature Sensor Theory of Operation................966
    CCU - Engine Speed Sensor Theory of Operation................967
    CCU - Wheel Speed Sensor Theory of Operation................968
    Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram (Cab)................969
    Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram (OOS)................970
  Group EIC: EIC................763
    000—Device ID Address................763
    EIC 001—Recall Diagnostic Trouble Codes................973
    EIC 002—EIC System Beep Mode................974
    EIC 004—Index to CAN Debug Request Record................975
    EIC 005—Contents of CAN Debug Request Record................976
    EIC 040—After Treatment Service Cleaning Enable................977
    EIC 041 - Automatic Exhaust Filter Cleaning, Configuration................978
    EIC 050—Hand Throttle Scaled Percent................979
    EIC 051—Foot Throttle Scaled Percent................980
    EIC 052—Hand Throttle Basic Engine Speed................981
    EIC 053—Foot Throttle Basic Engine Speed................982
    EIC 058—Final Commanded Engine Speed................983
    EIC 059—Actual Engine Speed................984
    EIC 060—Engine Hours................985
    EIC 061—Vehicle Hours................986
    EIC 070—Intelligent Power Management Status................987
    EIC 072—Unfiltered Rear PTO Power................988
    EIC 073—Unfiltered Front PTO Power................989
    EIC 075—Intelligent Power Management PTO Boost Status................990
    EIC 076—Intelligent Power Management PTO Boost Percent................991
    EIC 077—Intelligent Power Management PTO Boost Power................992
    EIC 078—Intelligent Power Management Estimated PTO Power................993
    EIC 079—Intelligent Power Management Filtered Front PTO Power................994
    EIC 080—Intelligent Power Management Transport Boost Status................995
    EIC 081—Intelligent Power Management Transport Boost Percent................996
    EIC 082—Intelligent Power Management Transport Boost Power................997
    EIC 095 - Fan Package Selection................998
    EIC 096 - Parasitic Fan Power................999
    EIC 097 - Fan Speed................1000
    EIC 100—Current Key ID................1001
    EIC 101—Key ID #1................1002
    EIC 102—Key ID #2................1003
    EIC 103—Key ID #3................1004
    EIC 104—Key ID #4................1005
    EIC 105—Key ID #5................1006
    EIC 106—Key Identification Request................1007
    EIC 110—Number of Programmed Keys................1008
    EIC 111—Key Number 1—5................1009
    EIC 112—Immobilizer Control Device Secure Code Status................1010
    EIC 113—Immobilizer Control Device CAN Speed Rate................1011
    EIC 114—Immobilizer Control Device Error Code................1012
    EIC 115—Immobilizer Control Device Hardware Version Number................1013
    EIC 116—Immobilizer Control Device Software Version Number................1014
    EIC 180—Field Cruise On/Off................1015
    EIC 181—Field Cruise Engine Speed Limit................1016
    EIC 182—IPM On/Off................1017
    EIC 183—Aftertreatment Operator Setting Disabled/Inhibited................1018
    200—251—Control Unit General Data................764
  Group ICC: ICC................764
    Instrument Cluster Control Unit (ICC) Configuration and Calibration................1022
    ICC 000 — Initial Address................1024
    ICC 001 — Recall Diagnostic Codes................1025
    ICC 002 — ICU System Beep Address................1026
    ICC 005 — Switch Status................1028
    ICC 006 — Indicator Status................1029
    ICC 010 — Fuel Level Sender Voltage................1031
    ICC 020 — Units Selection................1032
    ICC 021 — Auto Clear DTC Hours................1033
    ICC 022 — Backlight Dimming Percentage................1034
    ICC 031 — Revert to Hours Status................1035
    ICC 032 — ICC Flash Rate 1................1036
    ICC 033 — ICC Flash Rate 2................1037
    ICC 036 — Engine Coolant Warning Level................1038
    ICC 037 — Engine Coolant Stop Level................1039
    ICC 040 — Fuel Gauge Configuration................1040
    ICC 041 — Resistance Verses Fuel Level Gauge Constant 1................1041
    ICC 042 — Resistance Verses Fuel Level Gauge Constant 2................1042
    ICC 043 — Resistance Verses Fuel Level Gauge Constant 3................1043
    ICC 044 — Resistance Verses Fuel Level Gauge Constant 4................1044
    ICC 045 — Resistance Verses Fuel Level Gauge Constant 5................1045
    ICC 046 — Resistance Verses Fuel Level Gauge Constant 6................1046
    ICC 047 — Resistance Verses Fuel Level Gauge Constant 7................1047
    ICC 048 — Resistance Verses Fuel Level Gauge Constant 8................1048
    ICC 049 — Resistance Verses Fuel Level Gauge Constant 9................1049
    ICC 200-248 — General Control Unit Data................1050
  Group PTR: PTR................765
    Power Train Reverser (PTR) Control Unit Calibration................1072
    Power Train Reverser (PTR) Control Unit Configuration and Calibration................1093
    PTR—Clutch Enable Pressure Sensor Circuit Test................1095
    PTR—Clutch Enable Solenoid Circuit Test................1098
    PTR—Clutch Pedal Position Circuit Test................1100
    PTR—Clutch Pedal Switch Circuit Test................1103
    PTR—Forward Neutral Reverse (FNR) Switch Circuit Test................1105
    PTR—High/Low Shifter Switch Circuit Test................1107
    PTR—Park Switch Circuit Test................1109
    PTR—Power Shuttle Control Circuit Test................1111
    PTR—Start Signal Circuit Test................1114
    PTR—Top Shaft Speed Sensor Circuit Test................1116
    PTR—Transmission Forward Solenoid Circuit Test (High)................1118
    PTR—Transmission Forward Solenoid Circuit Test (Low)................1122
    PTR—Transmission Reverse Solenoid Circuit Test................1124
    PTR—Speed Lever Neutral Switch Circuit Test................1126
    PTR 000 — Initial Address................1128
    PTR 001 — Recall Diagnostic Codes................1129
    PTR 002 — PTR System Beep Mode................1130
    PTR 003 — PTR System Beep Mode With Speed Sensors................1132
    PTR 004 — Engine and Countershaft Speed Sensor Status................1134
    PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status................1136
    PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status................1138
    PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status................1139
    PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command................1140
    PTR 009 — High, Low, and Reverse Driver Status................1142
    PTR 010 — Trans Enable Solenoid Current................1143
    PTR 011 — Power Shuttle Input Voltage................1144
    PTR 012 — Trans Enable Pressure Sensor Voltage................1145
    PTR 013 — Clutch Pedal Potentiometer Channel A Voltage................1147
    PTR 014 — Clutch Pedal Potentiometer Channel B Voltage................1148
    PTR 015 — Creeper Lever Position Sensor Voltage................1149
    PTR 022 — Clutch Pack Overfill Protection Status................1150
    PTR 032 — Clutch Pedal Position................1151
    PTR 033 — Clutch Pedal Pressure Command................1152
    PTR 034 — Trans Enable Actual Pressure................1153
    PTR 036 — Countershaft Speed................1155
    PTR 050 — PTR Switched Supply Voltage................1157
    PTR 051 — PTR Sensor Supply Voltage................1158
    PTR 052 — Hydraulic Oil Temperature................1159
    PTR 060 — Transmission Type................1160
    PTR 061 — Hydraulic Oil Type Selection................1161
    PTR 062 — Temperature Offset For Alternate Hydraulic Oil................1162
    PTR 063 — Transmission Calibration................1163
    PTR 064 — Transmission Fill Pressure and Fill Time Calibration Values................1170
    PTR 065 — Forward Valve High Fill Pressure Adjustment................1172
    PTR 066 — Forward Valve High Fill Time Adjustment................1173
    PTR 067 — Forward Valve Low Fill Pressure Adjustment................1174
    PTR 068 — Forward Valve Low Fill Time Adjustment................1175
    PTR 069 — Reverse Valve Fill Pressure Adjustment................1176
    PTR 070 — Reverse Valve Fill Time Adjustment................1177
    PTR 075 — PTR PowerShuttle Setup Status................1178
    PTR 076 — PowerShuttle Minimum Wheel Speed Fill Pressure................1179
    PTR 077 — PowerShuttle Minimum Wheel Speed................1180
    PTR 078 — PowerShuttle Pressure Offset................1181
    PTR 079 — High Speed Shuttle Shift Limit................1182
    PTR 084 — Engine Brake Torque................1183
    PTR 086 — Hi/Lo Switch Setup................1184
    PTR 087 — Park Switch Polarity................1185
    PTR 088 — Seat Switch Polarity................1186
    PTR 092 — Creeper Transmission Enable................1187
    PTR 100 — Come Home Mode Enable................1188
    PTR 101 — Come Home Mode Relay Block Polarity................1189
    PTR 200-251 — General Control Unit Data................1190
    PTR - Control Unit Beep Mode Test With Speed Sensors................1191
    PTR - Control Unit Beep Mode Test Without Speed Sensors................1195
    PTR - Control Unit Theory of Operation................1196
    PTR - Directional Reverser Switch Theory of Operation................1200
    PTR - Clutch Disengaged Switch Theory of Operation................1201
    PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1202
    PTR - Park Switch Theory of Operation................1203
    PTR - Seat Switch Theory of Operation................1204
    PTR - Forward Solenoid Theory of Operation................1205
    PTR - Reverse Solenoid Theory of Operation................1206
    PTR - Clutch Enable Proportional Valve Theory of Operation................1207
    PTR - Clutch Pedal Position Sensor Theory of Operation................1208
    PTR - Enable Pressure Sensor Theory of Operation................1209
    PTR - Countershaft Speed Sensor Theory of Operation................1210
    Clutch Enable Proportional Valve Diagnostic Wiring Diagram (Cab)................1211
    Clutch Enable Proportional Valve Diagnostic Wiring Diagram (OOS)................1212
    Clutch Pedal Position Sensor Diagnostic Wiring Diagram (Cab)................1213
    Clutch Pedal Position Sensor Diagnostic Wiring Diagram (OOS)................1214
    Park Switch Diagnostic Wiring Diagram (Cab)................1215
    Park Switch Diagnostic Wiring Diagram (OOS)................1216
    Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (Cab)................1217
    Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram (OOS)................1218
    Forward Solenoid Diagnostic Wiring Diagram (Cab)................1219
    Forward Solenoid Diagnostic Wiring Diagram (OOS)................1220
    Reverse Solenoid Diagnostic Wiring Diagram (Cab)................1221
    Reverse Solenoid Diagnostic Wiring Diagram (OOS)................1222
Section 255A: PowrReverser™ Transmission................1223
  Group 05: General Information................1223
    PowrReverser™ Transmission Identification................1225
    Install Test Equipment - Transmission................1226
  Group 10: Preliminary and Operational Checks................1223
    PR Transmission Preliminary Checks................1236
    PR Transmission Operational Checks................1238
  Group 15: Tests and Adjustments................1223
    PowrReverser™ Control Valve Tests................1249
    PR Pump Flow Test................1255
    PR Main Pressure Relief Valve Adjustment................1257
    Transmission System Pressure Test................1259
    PTO Clutch Leak Test................1261
    Checking and Adjusting Clutch Pedal Free Play................1279
  Group 20: Theory of Operation................1223
    PowrReverser™ Transmission Theory of Operation................1267
  Group 25: Schematics and Diagrams................1223
    PowrReverser™ Transmission Component Location Listing................1269
    PR Transmission Hydraulic Schematic................1270
    Power Train Components................1272
    PowrReverser™ Components................1273
    Transmission Components................1274
Section 255B: TSS Transmission................1276
  Group 15: Tests and Adjustments................1276
    TSS Transmission Tests and Adjustments Reference Listing................1278
    Checking and Adjusting Clutch Pedal Free Play................1279
  Group 20: Theory of Operation................1276
    TSS Transmission Theory of Operation................1282
  Group 25: Schematics and Diagrams................1276
    Component Location Information................1284
Section 256: Drive Systems................1285
  Group 05: General Information................1285
    Install Test Equipment - Drive System................1289
  Group 10: Preliminary and Operational Checks................1285
    Preliminary Checks - Drive System................1294
    Rear Differential Lock Operational Check................1296
    PTO Operational Checks................1297
    MFWD Operational Checks................1299
  Group 15: Tests and Adjustments................1285
    MFWD Troubleshooting................1301
    PTO Clutch Lever Linkage Adjustment................1302
    PTO 540/540E Lever and Linkage Adjustment................1304
  Group 20: Theory of Operation................1285
    Drive Systems Theory of Operation Reference Listing................1307
  Group 25: Schematics and Diagrams................1285
    Drive Systems Component Location Listing................1309
    Final Drive Components................1310
    540/540E Mechanical PTO Components................1285
Section 260: Steering and Brakes................1312
  Group 05: General Information................1312
    Install Test Equipment - Steering and Brake................1316
  Group 10: Preliminary and Operational Checks................1312
    Steering Preliminary Check................1320
    Steering Operational Check................1321
    Rear Brakes Preliminary Check................1322
    Rear Brake Operational Test................1324
  Group 15: Test and Adjustments................1312
    Steering Pump Flow Test................1327
    Steering Valve Relief Test................1328
    Steering Leak Test................1329
    Checking Toe-In—MFWD Axle................1331
    Adjusting Toe-In—MFWD Axle................1332
    Set MFWD Steering Stops Turning Radius................1333
    Bleed Rear Brakes................1334
    Rear Brake Valve Leak Test................1335
    Brake Pedal Adjustment................1336
    Adjust Brake Retractors................1338
  Group 20: Theory of Operation................1312
    Steering Valve Operation—Park Position and Manual Turning................1341
    Steering Valve Operation—Power Turning................1343
    Hydraulic Brake System Operation................1345
    Brake Valve Operation................1347
Section 270: Hydraulics................1351
  Group 05: General Information................1351
    Install Test Equipment - Hydraulics................1356
    Warming Transmission/Hydraulic System Oil................1359
  Group 10: Preliminary and Operational Checks................1351
    Hydraulic System Preliminary Checks................1363
    Hydraulic System Operational Checks................1365
  Group 15: Tests and Adjustments................1351
    Pump Flow Test (Tractors With SCV)................1372
    Main Relief Valve Test (Tractors With SCV)................1374
    SCV Leakage Test................1376
    Rockshaft Leakage Test................1378
    Rockshaft Lift Cycle Test................1380
    Mid-Mount Control Valve Cable Adjustment................1382
    Rear SCV Cable Adjustment................1384
    Rockshaft Position-Sensing Feedback Linkage Adjustment................1385
    Rockshaft Draft-Sensing Feedback Linkage Adjustment................1389
    Rockshaft Lever Friction Adjustment................1391
  Group 20: Theory of Operation................1351
    Hydraulic System Theory of Operation Information Reference Listing................1393
    Hydraulic System Operation................1394
    Hydraulic Filter Operation................1398
    Hydraulic Pump Operation................1400
    Rockshaft Control Valve Operation—Neutral Phase................1402
    Rockshaft Control Valve Operation—Delivery Phase................1404
    Rockshaft Control Valve Operation—Discharge Phase................1406
    Main Relief Valve Operation................1408
    Rate-of-Drop Valve Operation................1410
    Surge Relief Valve Operation................1412
    Rockshaft Draft-Sensing Operation................1414
    Selective Control Valve—Neutral Position................1416
    Selective Control Valve—Retract Position................1418
    Selective Control Valve—Extend Position................1420
    Selective Control Valve—Float Position................1422
    Dual Mid-Mount Control Valve Operation—Neutral Position................1424
    Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1426
    Dual Mid-Mount Control Valve Operation—Float Position................1428
    Dual Mid-Mount Control Valve Operation—Regenerative Position................1430
    Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1432
    Quick Disconnect Coupler Operation (Rear SCV)................1434
Section 290: Operator's Station................1436
  Group 05: General Information................1436
    Operator Station— Install Test Equipment................1439
  Group 10: Preliminary and Operational Checks................1436
    A/C System Preliminary Checks................1444
    Air Conditioning Operational Checks................1447
  Group 15: Tests and Adjustments................1436
    HVAC Circulation Blower Motor Circuit Test................1458
    HVAC Compressor Clutch Engagement and Cycle Test................1462
    HVAC System Pressure Check................1474
    HVAC Temperature Drop Check................1483
    Summary of A/C Testing................1488
    A/C System Moisture Removal Procedure................1489
    Adjust Heater Temperature Control Cable................1490
    Adjust A/C Temperature Control Switch................1492
  Group 20: Theory of Operation................1436
    Air Conditioning Theory of Operation................1502
Section 299: Service Tools................1510
  Group 05: Dealer-Fabricated Tools................1510
    DFRW26—Test Lead for Automotive-Style Fuses................1513
    DFRW51—Electronic Circuit Load Tester................1514
    DFRW126—Modified Tap Out Harness................1515
    DFRW133—Tap Out Harness................1516
  Group 10: Service Tools and Kits................1510
    AR94522—ISO SCV Coupler................1518
    JDG774—Solenoid Test Harness................1519
    JT02051—Manifold with Gauges................1520
    JT02081—Halogen Leak Detector................1521
    JT02153—Current Clamp-On Probe................1522
    JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1523
    JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1524
    JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1525
    JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1526
    JT03110—Adapter................1527
    JT03262—Adapter................1528
    JT03345—Gauge................1529
    JT03364—Hose with Coupler................1530
    JT03367—Connector................1531
    JT03481—Kit................1532
    JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1533
    JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1534
    JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1535
    JT03520—Special Adapter................1536
    JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1537
    JT05494—7/16-20 M 37° x 3/4-16 M ORB................1538
    JT05498—Hose 508 mm (20 in.)................1539
    JT05634—Pressure Gauge................1540
    JT05685—Battery Load Tester................1541
    JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1542
    JT05791—Digital Multimeter................1543
    JT05843—Hydrometer................1544
    JT07032—Gauge 400 kPa (60 psi)................1545
    JT07041—Gauge 2800 kPa (400 psi)................1546
    JT07148—Digital Hydraulic Tester................1547
    JDG10466................1548
    JDG1478................1549
    
John Deere Tractors 5045E, 5055E, 5065E, 5075E Diagnosis and Tests Service Technical Manual (TM901619)


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