Complete service repair manual for John Deere Tractors 5065M, 5075M, 5085M, 5095M, 5095MH, 5105ML, 5105M (Tier 3/Stage IIIA), with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M Limited workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM102619 English - John Deere 5065M and 5075M (IT4/Stage IIIB), 5085M, 5095M, 5095MH, 5105M and 5105ML (Tier 3/Stage IIIA) Tractors Technical Manual (Repair).PDF
tm102628 French - Manuel technique de remise en état des tracteurs 5065M et 5075M (IT4/Phase IIIB), 5085M, 5095M, 5095MH, 5105M et 5105ML (Tier 3/Phase IIIA)
tm102629 German - Technisches Handbuch zur Reparatur der Traktoren 5065M und 5075M (IT4/Stufe IIIB), 5085M, 5095M, 5095MH, 5105M und 5105ML (Tier 3/Stufe IIIA)
tm102639 Italian - Manuale tecnico di riparazione trattori 5065M e 5075M (IT4/fase IIIB), 5085M, 5095M, 5095MH, 5105M e 5105ML (Tier 3/fase IIIA)
tm102644 Korean - 5065M, 5075M （IT4/단계 IIIB), 5085M, 5095M, 5095MH, 5105M 및 5105ML (타이어 3/단계 IIIA) 트랙터 수리 기술 매뉴얼
tm102654 Portuguese - Manual Técnico de Reparo dos Tratores 5065M e 5075M (IT4/Estágio IIIB), 5085M, 5095M, 5095MH, 5105M e 5105ML (Classe 3/Estágio IIIA)

Total Pages: 1,704 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
   Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake and Exhaust Systems
      Fuel System
      Throttle Controls
      Air Intake System
      Air Exhaust System
   Electrical System
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Power Train
      Separation
      SyncShuttle Plus™ Transmission
      SyncReverser™ Transmission and PowrReverser™ Transmission
      PowrReverser Plus™ Transmission
      Clutch Assembly-SyncShuttle Plus™ Transmission
      Clutch Assembly-SyncReverser™/PowrReverser™ Transmission
      Clutch Assembly-PowrReverser Plus™ Transmission
      Differential
      Control Valve
      Final Drives
      Hi-Crop Final Drives
      Rear PTO Drive Shaft
      Mechanical Front-Wheel Drive
      Creeper Assembly
   Steering and Brake
      Steering Repair
      Brake Repair
   Hydraulic
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Hitch Valve
      Hydraulic Rear Selective Control Valve-Mono-Block Valve
      Hydraulic Rear Selective Control Valve-Sectional Valve
      Hydraulic Mid-Mount Selective Control Valve-Mono-Block Valve
      Hydraulic Mid-Mount Selective Control Valve-Sectional Valve
      Hydraulic Lines
      Hydraulic Trailer Brake Valve
   Miscellaneous
      Front Axle-2WD
      3-Point Hitch
      Fenders
      Hood
   Operator's Station
      Seat and Support
      Control Console
      Roll-Gard™
      Cab Components
      Open Operator's Station Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools
      Service Tools

TABLE OF CONTENTS................1
Section 10: General Information................26
  Group 05: Safety................26
    Recognize Safety Information................30
    Handle Fuel Safely—Avoid Fires................31
    Prevent Battery Explosions................290
    Prepare for Emergencies................33
    Prevent Acid Burns................34
    Service and Operate Chemical Sprayers Safely................36
    Handle Chemical Products Safely................38
    Avoid High-Pressure Fluids................39
    Park Machine Safely................40
    Support Machine Properly................41
    Wear Protective Clothing................42
    Work in Clean Area................43
    Service Machines Safely................44
    Work In Ventilated Area................45
    Illuminate Work Area Safely................46
    Replace Safety Signs................47
    Use Proper Lifting Equipment................48
    Remove Paint Before Welding or Heating................49
    Avoid Heating Near Pressurized Fluid Lines................50
    Keep ROPS Installed Properly................51
    Service Tires Safely................52
    Avoid Harmful Asbestos Dust................53
    Practice Safe Maintenance................54
    Use Proper Tools................56
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................57
    Prevent Machine Runaway................58
    Handle Starting Fluid Safely................59
    Service Cooling System Safely................60
    Stay Clear of Rotating Drivelines................61
    Protect Against High Pressure Spray................63
    Construct Dealer-Made Tools Safely................64
    Clean Vehicle of Hazardous Pesticides................65
    Welding Near Electronic Control Units................66
    Live With Safety................67
  Group 10: General Specifications................1641
    Regions and Country Versions................70
    Features and Accessories................72
    Machine General Specifications................1641
    Service Recommendations for O-Ring Boss Fittings................80
    Service Recommendations For Flat Face O-Ring Seal Fittings................82
    Metric Cap Screw Torque Values—Grade 7................84
    Metric Bolt and Screw Torque Values................85
    Unified Inch Bolt and Screw Torque Values................87
    Glossary of Terms................89
  Group 15: Fuel and Lubricants................27
    Diesel Fuel................95
    Handling and Storing Diesel Fuel................97
    Do Not Use Galvanized Containers................98
    Lubricity of Diesel Fuel................99
    Testing Diesel Fuel................100
    BioDiesel Fuel................101
    Fill Fuel Tank................103
    Diesel Engine Break-In Oil—4 Cylinder Engine................105
    Diesel Engine Oil—5 Cylinder Engine................106
    Diesel Engine Break-In Oil—5 Cylinder Engine................108
    Diesel Engine Oil—4 Cylinder Engine................109
    Oil Filters................111
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................112
    Operating in Warm Temperature Climates................114
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER................115
    Testing Diesel Engine Coolant................117
    Transmission and Hydraulic Oil................118
    Use Correct Transmission/Hydraulic Filter Element................119
    MFWD Axle Housing and Wheel Hub Oil................120
    Grease................121
    Mixing of Lubricants................122
    Alternative and Synthetic Lubricants................123
    Lubricant Storage................124
  Group 20: Serial Number Locations................28
    Serial Numbers................126
    Product Identification Number Location................127
    Engine Serial Number Location................128
    Fuel Injection Pump Serial Number Location................129
    Alternator Identification Number Location................130
    Power Steering Valve Serial Number Location................131
    Starter Serial Number Location—4 Cylinder Engine................132
    Starter Serial Number Location—5 Cylinder Engine................133
    Transmission Serial Number Location................134
    Front Axle (2WD) Serial Number Location................135
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................136
    Air Conditioner Compressor Serial Number Location................137
    Cab Serial Number Location................138
Section 20: Engine................139
  Group 05: Engine................139
    Service Equipment and Tools................1639
    Specifications................1641
    John Deere Engine Repair—Use Component Technical Manual................143
    Remove Engine................144
    Install Engine................155
  Group 10: Cooling System................139
    Specifications................1641
    Engine Water Pump Repair—Use Component Technical Manual................168
    Drain Coolant................169
    Remove and Install Coolant Recovery Tank................171
    Remove and Inspect Radiator................174
    Install Radiator................180
    Remove and Install Thermostat—4 Cylinder Engine................185
    Remove and Install Thermostat—5 Cylinder Engine................188
    Inspect and Replace Belt Tensioner—4 Cylinder Engine................190
    Inspect and Replace Belt Tensioner—5 Cylinder Engine................194
Section 30: Fuel, Air Intake and Exhaust Systems................198
  Group 05: Fuel System................198
    Specifications................1641
    Injection Pump, Nozzle and Governor Repair................202
    Replace Fuel Gauge Sensor................203
    Remove, Inspect and Install Fuel Tank................206
    Replace Fuel Filter—5 Cylinder Engine................215
    Replace Fuel Filters—4 Cylinder Engine................216
    Remove and Install Fuel Primer Pump Assembly................218
    Remove, Inspect and Install Fuel Cooler................220
    Replace Fuel Strainer and In-Line Check Valve................221
    Inspect and Replace Fuel System Lines—5 Cylinder Engine................222
    Inspect and Replace Fuel System Lines—4 Cylinder PTM (Tier3) Engine................224
    Inspect and Replace Fuel System Lines—4 Cylinder PTE Engine................226
    Inspect and Repair Speed Control Linkage—OOS................228
    Inspect and Repair Speed Control Linkage—Cab................231
  Group 10: Throttle Controls................198
    Throttle Lever Adjustment—OOS................235
    Throttle Lever Adjustment—Cab................237
    Throttle Pedal Adjustment—OOS................239
    Throttle Pedal Adjustment—Cab................240
    Fuel Injection Pump Throttle Cable Adjustment................241
  Group 15: Air Intake System................198
    Turbocharger Repair................244
    Specifications................1641
    Other Material................1640
    Remove, Inspect and Install Air Cleaner Elements—Axial Type................247
    Remove, Inspect, and Install Air Cleaner Elements—Radial Type................250
    Remove and Install Air Cleaner—Axial Type................252
    Remove and Install Air Cleaner—Radial Type................254
    Remove Turbocharger—5 Cylinder Engine................256
    Install Turbocharger—5 Cylinder Engine................257
    Remove Turbocharger—4 Cylinder Engine................259
    Install Turbocharger—4 Cylinder Engine................261
    Remove, Inspect and Install Charge Air Cooler (CAC)................263
  Group 20: Air Exhaust System................199
    Specifications................1641
    Install Muffler - 5 Cylinder Engines................267
    Install Muffler - 4 Cylinder Engines................269
    Install Vertical Exhaust Pipe—5-Cylinder Engines................271
    Install Vertical Exhaust Pipe - 4 Cylinder Engines................273
    Install Side Exhaust Pipe - 5 Cylinder Engines................277
    Install Side Exhaust Pipe - 4 Cylinder Engines................279
Section 40: Electrical System................282
  Group 05: Battery, Starter and Alternator................282
    Starter Repair—Use Component Technical Manual................289
    Prevent Battery Explosions................290
    Remove and Install Battery................291
    Remove and Install Starter................292
    Replace Alternator—4 Cylinder Engine................294
    Replace Alternator—5 Cylinder Engine................296
  Group 10: Electrical System Components................282
    Essential Tools................1637
    Other Material................1640
    Specifications................1641
    Servicing Electronic Control Units................302
    Keep Electronic Control Unit Connectors Clean................303
    Replace Air Filter Restriction Switch (B03)................304
    Replace Cold Advance Temperature Sensor (B34)—4 Cylinder PTM Engine................305
    Replace Cold Advance Solenoid (Y09)—4 Cylinder PTM Engine................307
    Replace Coolant Temperature Sensor (B26)—5 Cylinder PTE Engine................308
    Replace Coolant Temperature Sensor (B26)—4 Cylinder PTE Engine................309
    Replace Coolant Temperature Sensor (B41/B02)—4 Cylinder PTM Engine................310
    Replace Fuel Temperature Sensor—4 Cylinder PTE Engine................311
    Replace Fuel Pressure Sensor (B40)—4 Cylinder PTE Engine................312
    Replace Fuel Flow Solenoid (Y12)—4 Cylinder PTM Engine................313
    Replace Engine Crankshaft Speed Sensor (B29)—4 Cylinder PTE Engine................314
    Replace Engine Crankshaft Speed Sensor (B42)—4 Cylinder PTM Engine................315
    Replace Engine Camshaft Speed Sensor (B28)—4 Cylinder PTE Engine................316
    Replace Engine Camshaft Speed Sensor—5 Cylinder Engine................317
    Replace Suction Control Valve—4 Cylinder PTE Engine................318
    Replace Water-in-Fuel Sensor (B24)—4 Cylinder PTE Engine................319
    Replace Engine Oil Pressure Switch (B38)—4 Cylinder PTM Engine................320
    Replace Engine Oil Pressure Switch (B39)—4 Cylinder PTE Engine................321
    Replace Engine Oil Pressure Switch—5 Cylinder Engine................322
    Replace Manifold Air Temperature Sensor (B25)—5 Cylinder Engine................323
    Replace Key Switch................324
    Replace Light Switch................326
    Replace Speakers................328
    Replace Antenna................329
    Replace Turn Signal Switch................333
    Replace Instrument Panel................336
    Replace Rear PTO Switch—OOS................341
    Replace Rear PTO Switch—Cab................343
    Replace Hitch Control Module—Electro-Hydraulic Hitch................344
    Replace EH Hitch Load/Depth Sensor................349
    Replace Hand Throttle Position Sensor (OOS)—PTE Engine................350
    Replace Hand Throttle Position Sensor (Cab)—PTE Engine................355
    Replace Foot Throttle Position Sensor................358
    Replace Neutral Start Switch—SS Plus Transmission................363
    Replace Park Lock Switch—SR, PR and PR Plus Transmission................364
    Replace Speed Lever Neutral Switch (S34)—SR, PR and PR Plus Transmission with Creeper................365
    Replace Creeper Lever Position Sensor (B43)................366
    Replace Fuel Level Sender................369
    Replace Wiper Control Switch................371
    Replace Wiper Motor................373
    Replace Blower Control Switch................376
    Replace A/C On/Off Switch................377
    Replace A/C Deicing Switch (B07)................378
    Replace Blower Motor Resistor................380
    Replace A/C High/Low Pressure Switch................381
    Replace Dome Light................382
    Replace Door Switch................384
    Replace Seat Switch—Cab................385
    Replace Seat Switch—OOS................387
    Replace Electro-Hydraulic Control Unit and Engine Control Unit—Cab................389
    Replace Electro-Hydraulic Control Unit and Engine Control Unit—OOS................391
    Replace Starter Relay................393
    Replace Rear PTO Speed Sensor................394
    Replace Ground Drive PTO Switch (S35)—OOS, Low Profie................395
    Replace EH Hitch Solenoids................396
    Replace Top Shaft Speed Sensor (B09)................397
    Replace Wheel Speed Sensor (B10)................398
    Replace Enable Pressure Sensor—SR, PR and PR Plus Transmission................399
    Replace Transmission Oil Temperature Sensor................400
    Replace Clutch Pedal Position Sensor—SR, PR and PR Plus™ Transmission................401
    Replace EH Hitch Draft Sensor................404
    Replace EH Hitch Position Sensor................405
    Replace Electro-Hydraulic Directional Reverser—PR and PR Plus Transmission................406
    Replace Electro-Hydraulic Directional Reverser—SR Transmission................413
    Replace Brake Pedal Switch................415
    Replace Hi/Lo Shifter Switch—PowrReverser Plus™ Transmission................416
    Replace Mid-Mount Solenoid Switch................418
    Replace EH Hitch External Raise/Lower Switch................422
    Replace Mid-Mount Solenoid................424
    Replace Clutch Enable Solenoid—SR, PR and PR Plus Transmission................425
    Replace Reverse Solenoid—SR, PR and PR Plus Transmission................426
    Replace High Solenoid—PR Plus Transmission................427
    Replace Low Solenoid—SR, PR and PR Plus Transmission................428
    Replace Rear PTO Solenoid................429
    Replace MFWD Solenoid................430
    Replace MFWD Switch................431
    Replace Differential Lock Solenoid................433
    Replace Differential Lock Switch—OOS................434
    Replace Differential Lock Switch—Cab................436
    Replace Seat Height Control Switch................437
    Replace Headlight Bulb................441
    Replace Warning Light Bulb—Cab................444
    Replace Turn/Warning Light and/or Clearance Light Bulb—Cab (Europe)................446
    Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab................447
    Replace Tail Light and/or Warning Light Bulb—Open Operator's Station................448
    Replace Turn/Warning Light and/or Clearance Light Bulb—Open Operator's Station (Europe)................449
    Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Open Operator's Station (Europe)................450
    Replace Work Light Bulb—OOS................451
    Replace Work Light Bulb—Cab................452
    Replace Fender Light Bulb—OOS................454
    Replace Loader Light Bulb—If Equipped................455
    Replace Dome Light Bulb—Cab................457
    Replace Controls Illumination Light Bulb—Cab................458
    Replace Rotary Beacon Light Bulb—If Equipped................459
  Group 15: Wiring Harnesses................285
    Service Equipment and Tools................1639
    Essential Tools................1637
    Replace Connector Body—Blade Terminals................465
    Replace WEATHER PACK™ Connector................466
    Install WEATHER PACK™ Contact................468
    Repair (Pull Type) METRI-PACK™ Connectors................470
    Repair (Push Type) METRI-PACK™ Connectors................472
    Exploded View—CINCH Flexbox Connectors................475
    CINCH™ Flexbox Connectors................476
    Repair DEUTSCH™ Connectors................480
    Replace Headlight Wiring Harness................484
    Replace Convenience Outlet Harness (W005)................486
    Replace Positive Battery Cable (4.5L) (W010)................487
    Replace Positive Battery Cable (3.0L) (W011)................488
    Replace Engine Power Cable (4.5L) (W013)................489
    Replace Engine Power Cable (3.0L) (W014)................490
    Replace Auxiliary Power Strip (Cab) (W016)................491
    Replace Negative Battery Cable (W020)................493
    Replace Operator Station Ground Cable (W021)................494
    Replace Radiator Ground Cable (W022)................495
    Replace Left Loader Light Harness (W101)................496
    Replace Right Loader Light Harness (W102)................497
    Replace Loader Light Switch Harness (W103)................498
    Replace Right Beacon Light Harness (OOS) (W104) / Left Beacon Light Harness (OOS) (W105)................499
    Replace Left Rear Work Light Harness (OOS) (W106)................501
    Replace Right Rear Work Light Harness (OOS) (W107)................502
    Replace Canopy Warning Light Harness (OOS) (W108)................503
    Replace Right Front Inner Roof Work Light Harness (Cab) (W109)................505
    Replace Left Front Inner Roof Work Light Harness (Cab) (W110)................506
    Replace Right Fender Work Light Harness (OOS) (W111)................507
    Replace Left Fender Work Light Harness (OOS) (W112)................508
    Replace Left Fender Work Light and Hitch Switch Harness (OOS) (W113)................509
    Replace Right Rear Inner Roof Work Light Harness (Cab) (W114)................510
    Replace Left Rear Inner Roof Work Light Harness (Cab) (W115)................511
    Replace Right Rear Tail Light Harness (W116)................512
    Replace Left Rear Tail Light Harness (W117)................513
    Replace Backup Alarm Harness (OOS, SS) (W201)................514
    Replace Backup Alarm Harness (Cab, SS) (W202)................515
    Replace Engine Harness (4.5L PTE) (W307)................516
    Replace Engine Harness (4.5L PTM) (W308)................519
    Replace Engine Harness (3.0L PTE) (W309)................522
    Replace Engine Injector Harness (3.0L PTE) (W310)................525
    Replace Engine Injector Harness (4.5L PTE) (W311)................526
    Replace Engine Electronic Unit Pump Harness (3.0L PTE) (W312)................527
    Replace Chassis Harness (OOS, PTE, PR, SR, EH 3PT) (W300)................528
    Replace Chassis Harness (OOS, PTE, SR, Mech 3PT) (W301)................531
    Replace Chassis Harness (OOS, PTE, SS, Mech 3PT) (W302)................533
    Replace Chassis Harness (OOS, PTM, SS, Mech 3PT) (W303)................535
    Replace Chassis Harness (OOS, PTM, PR, SR, EH 3PT) (W304)................537
    Replace Chassis Harness (OOS, PTM, SR, Mech 3PT) (W305)................539
    Replace Chassis Harness (OOS, PTE, PR, SR, Creeper, EH 3PT) (W316)................541
    Replace Chassis Harness (OOS, PTM, PR, SR, Creeper, EH 3PT) (W317)................544
    Replace Chassis Harness (OOS, PR/SR, Secondary Brake, GD PTO) (W318)................546
    Replace Chassis Harness (OOS, SS, Secondary Brake, Ground Drive PTO) (W319)................548
    Replace Chassis Harness (OOS, SS, Low Profile) (W320)................550
    Replace Chassis Harness (OOS, PR, Low Profile) (W321)................552
    Replace Glow Plug Harness (3.0L, PTE) (W410)................555
    Replace Cab Harness (PTE, PR, EH 3PT) (W500)................557
    Replace Cab Harness (PTM, PR, SR, EH 3PT) (W501)................559
    Replace Cab Harness (PTE, SS, Mech 3PT) (W502)................561
    Replace Cab Harness (PTM, SS, Mech 3PT) (W503)................563
    Replace Cab Harness (PTM, SR, Mech 3PT) (W504)................565
    Replace Cab Harness (PTE, Mech 3PT) (W505)................567
    Replace Cab Harness (PTM, PR, Creeper) (W508)................569
    Replace Cab Harness (PTE, PR, Creeper) (W509)................571
    Replace Cab Harness (SS, Secondary Brake, Ground Drive PTO) (W510)................573
    Replace Cab Harness (PR/SR, Secondary Brake, Ground Drive PTO) (W511)................575
    Replace Transmission Harness (PR, SR) (W573)................577
    Replace Transmission Harness (SS) (W574)................579
    Replace Transmission Harness (SS, License Light) (W575)................581
    Replace Transmission Harness (PR, SR, Creeper) (W577)................583
    Replace Transmission Harness (PR/SR, License Light, GD PTO) (W578)................585
    Replace Mid-Mount SCV Harness (Cab) (W701)................588
    Replace Mid-Mount SCV Harness (OOS) (W702)................589
    Replace Hitch Harness (W875)................590
    Replace Right Fender Hitch Switch Harness (W876)................591
    Replace Front Console Harness (Cab, PTM/PTE, PR) (W900)................592
    Replace Front Console Harness (Cab, PTM/PTE, SS) (W901)................595
    Replace Front Console Harness (Cab, PTM/PTE, SR) (W902)................598
    Replace Front Console Harness (Cab, SS, Ground Drive PTO) (W905)................601
    Replace Front Console Harness (Cab, PR/SR, Ground Drive PTO) (W906)................604
    Replace Roof Harness (W920)................607
    Replace Air Seat Harness (Cab) (W930)................609
Section 50: Power Train................610
  Group 05: Separation................610
    Specifications................1641
    Remove, Inspect and Repair Speed and Range Shift Levers—SS Transmission (Cab) (—Dec. 2011)................618
    Remove, Inspect, and Repair Speed and Range Shift Levers—SS Transmission (Cab) (Dec. 2011—)................620
    Remove, Inspect and Repair Speed and Range Shift Levers—SS Transmission (OOS) (—Dec. 2011)................622
    Remove, Inspect, and Repair Speed and Range Shift Levers—SS Transmission (OOS) (Dec. 2011—)................625
    Remove, Inspect and Repair Speed and Range Shift Levers—SR and PR Transmission (Cab) (—Dec. 2011)................628
    Remove, Inspect, and Repair Speed and Range Shift Levers—SR and PR Transmission (Cab) (Dec. 2011—)................630
    Remove, Inspect and Repair Speed and Range Shift Levers—SR and PR Transmission (OOS) (—Dec. 2011)................632
    Remove, Inspect, and Repair Speed and Range Shift Levers—SR and PR Transmission (OOS) (Dec. 2011—)................635
    Remove, Inspect and Repair Speed and Range Shift Levers—PR Plus Transmission (Cab) (—Dec. 2011)................638
    Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (Cab) (Dec. 2011—)................641
    Remove, Inspect and Repair Speed and Range Shift Levers—PR Plus Transmission (OOS) (—Dec. 2011)................644
    Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (OOS) (Dec. 2011—)................647
    Remove and Install Drive Train Assembly................650
    Separate Transmission Case from Differential Case................657
    Remove and Inspect Transmission................660
    Install Transmission................682
    Disassemble and Inspect Transmission Lube Pump................705
    Assemble Transmission Lube Pump................707
  Group 10: SyncShuttle Plus™ Transmission................610
    Essential Tools................1637
    Specifications................1641
    Disassemble, Inspect and Assemble Top Shaft Assembly—SyncShuttle Plus™ Transmission................714
    Disassemble, Inspect and Assemble Speed Shift Assembly—SyncShuttle Plus™ Transmission................718
    Disassemble, Inspect and Assemble Differential Drive Shaft—SyncShuttle Plus™ Transmission................720
    Disassemble, Inspect and Repair Range Shift Assembly—SyncShuttle Plus™ Transmission................724
    Disassemble, Inspect and Assemble Park Lock Shift Rail Assembly—SyncShuttle Plus™ Transmission (—Dec. 2011)................725
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—SyncShuttle Plus™ Transmission (Dec. 2011—)................727
    Disassemble, Inspect and Assemble Countershaft Assembly—SyncShuttle Plus™ Transmission................729
    Park Lock Adjustment Procedure—SyncShuttle Plus™ Transmission (—Dec. 2011)................732
    Park Lock Adjustment Procedure—SyncShuttle Plus™ Transmission (Dec. 2011—)................739
  Group 15: SyncReverser™ Transmission and PowrReverser™ Transmission................611
    Essential Tools................1637
    Specifications................1641
    Exploded View—Synchronizer................611
    Disassemble, Inspect and Assemble Top Shaft Assembly—SyncReverser™ Transmission and PowrReverser™ Transmission................754
    Disassemble, Inspect and Assemble Speed Shift Assembly—SyncReverser™ Transmission and PowrReverser™ Transmission................758
    Disassemble, Inspect and Assemble Differential Drive Shaft—SyncReverser™ Transmission and PowrReverser™ Transmission................764
    Disassemble, Inspect and Assemble Differential Drive Shaft—SyncReverser™ Transmission and PowrReverser™ Transmission................764
    Disassemble, Inspect and Repair Range Shift Assembly—SyncReverser™ Transmission and PowrReverser™ Transmission................769
    Disassemble, Inspect and Assemble Park Lock Shift Rail Assembly—SyncReverser™ Transmission and PowrReverser™ Transmission (—Dec. 2011)................770
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—SyncReverser™ Transmission and PowrReverser™ Transmission (Dec. 2011—)................772
    Disassemble, Inspect and Assemble Countershaft Assembly—SyncReverser™ Transmission and PowrReverser™ Transmission................774
    Park Lock Adjustment Procedure—SyncReverser™ Transmission and PowrReverser™ Transmission (—Dec. 2011)................777
    Park Lock Adjustment Procedure—SyncReverser™ Transmission and PowrReverser™ Transmission (Dec. 2011—)................784
  Group 20: PowrReverser Plus™ Transmission................611
    Essential Tools................1637
    Specifications................1641
    Exploded View—Synchronizer................611
    Disassemble, Inspect and Assemble Top Shaft Assembly—PowrReverser Plus™ Transmission................799
    Disassemble, Inspect and Assemble Speed Shift Assembly—PowrReverser Plus™ Transmission................803
    Disassemble, Inspect and Assemble Differential Drive Shaft—PowrReverser Plus™ Transmission................805
    Disassemble, Inspect and Repair Range Shift Assembly—PowrReverser Plus™ Transmission................810
    Disassemble, Inspect and Assemble Park Lock Shift Rail Assembly—PowrReverser Plus™ Transmission (—Dec. 2011)................811
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PowrReverser Plus™ Transmission (Dec. 2011—)................813
    Disassemble, Inspect and Assemble Countershaft Assembly—PowrReverser Plus™ Transmission................815
    Park Lock Adjustment Procedure—PowrReverser Plus™ Transmission (—Dec. 2011)................818
    Park Lock Adjustment Procedure—PowrReverser Plus™ Transmission (Dec. 2011—)................825
  Group 25: Clutch Assembly—SyncShuttle Plus™ Transmission................612
    Specifications................1641
    Remove and Install Clutch and Shaft Assembly—SyncShuttle Plus™ Transmission................838
    Disassemble, Inspect and Assemble Clutch Shaft Assembly—SyncShuttle Plus™ Transmission................842
    Disassemble, Inspect and Assemble Pump Idler Shaft Assembly—SyncShuttle Plus™ Transmission................844
    Disassemble and Inspect Clutch Pack—SyncShuttle Plus™ Transmission................846
    Assemble Clutch Pack—SyncShuttle Plus™ Transmission................848
    Remove, Inspect and Repair Clutch Pedal and Linkage—SyncShuttle Plus™ Transmission................851
  Group 30: Clutch Assembly—SyncReverser™/PowrReverser™ Transmission................612
    Specifications................1641
    Remove and Install Clutch and Shaft Assembly—SyncReverser™ and PowrReverser™ Transmission................855
    Disassemble, Inspect and Assemble Low Clutch Shaft Assembly—SyncReverser™ and PowrReverser™ Transmission................860
    Disassemble, Inspect and Assemble Reverse Clutch Assembly—SyncReverser™ and PowrReverser™ Transmission................862
    Disassemble, Inspect and Assemble Reverse Idler Shaft Assembly—SyncReverser™ and PowrReverser™ Transmission................864
    Disassemble and Inspect Clutch Pack—SyncReverser™ and PowrReverser™ Transmission................865
    Assemble Clutch Pack—SyncReverser™ and PowrReverser™ Transmission................867
    Remove, Inspect and Repair Clutch Pedal and Linkage—SyncReverser™ and PowrReverser™ Transmission................870
  Group 35: Clutch Assembly—PowrReverser Plus™ Transmission................612
    Specifications................1641
    Remove and Install Clutch and Shaft Assembly—PowrReverser Plus™ Transmission................874
    Disassemble, Inspect and Assemble Low Clutch Shaft Assembly—PowrReverser Plus™ Transmission................880
    Disassemble, Inspect and Assemble Reverse Clutch Assembly—PowrReverser Plus™ Transmission................882
    Disassemble, Inspect and Assemble High Clutch Assembly—PowrReverser Plus™ Transmission................884
    Disassemble and Inspect Clutch Pack—PowrReverser Plus™ Transmission................886
    Assemble Clutch Pack—PowrReverser Plus™ Transmission................888
    Remove, Inspect and Repair Clutch Pedal and Linkage—PowrReverser Plus™ Transmission................891
    Remove and Install Hydraulic Accumulator—PowrReverser Plus™ Transmission................893
  Group 40: Differential................613
    Essential Tools................1637
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    Remove and Install Differential Assembly................900
    Disassemble, Inspect and Assemble Differential Assembly................904
    Remove and Inspect Differential Drive Shaft................906
    Differential Cone Point Adjustment................908
    Differential Backlash Adjustment................910
  Group 45: Control Valve................613
    Specifications................1641
    Remove, Inspect and Install Control Valve - SS Plus Transmission—Cab................914
    Remove, Inspect and Install Control Valve - SS Plus Transmission—OOS................922
    Disassemble, Inspect and Repair Control Valve - SS Plus Transmission................929
    Remove, Inspect and Install Control Valve - SR, PR and PR Plus Transmission—Cab................933
    Remove, Inspect and Install Control Valve - SR, PR and PR Plus Transmission—OOS................940
    Disassemble, Inspect and Repair Control Valve - SR, PR and PR Plus Transmission................946
  Group 50: Final Drives................613
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    Remove and Install Final Drive Assembly................954
    Remove and Inspect Planetary Drive Assembly................959
    Install Planetary Drive Assembly................961
    Remove, Inspect, and Install Axle Shaft Assembly................964
  Group 55: Hi-Crop Final Drives................614
    Other Material................1640
    Specifications................1641
    Remove and Install Hi-Crop Axle Assembly................971
    Remove, Inspect and Install Hi-Crop Final Drive Assembly................973
  Group 60: Rear PTO Drive Shaft................614
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    Remove, Inspect and Install Rear PTO Lever and Linkage—Cab................984
    Remove, Inspect and Install Rear PTO Lever and Linkage—OOS................986
    Remove, Inspect and Install Rear PTO Lever and Linkage—Low Profile................988
    PTO 540/540E Shift Lever and Linkage Adjustment................990
    Remove and Install Rear PTO Drive Shaft Assembly................992
    Disassemble, Inspect and Assemble Standard (540) Rear PTO Drive Shaft Assembly................1014
    Disassemble, Inspect and Assemble 540/540E Rear PTO Drive Shaft Assembly................1017
    Disassemble, Inspect and Assemble 540/540E/1000 with Exchangeable Rear PTO Drive Shaft Assembly................1020
    Disassemble, Inspect and Assemble 540/540E/1000 Rear PTO Drive Shaft Assembly................1023
    Disassemble, Inspect and Assemble 540/540E/Ground Drive PTO Shaft Assembly................1026
    Disassemble, Inspect and Assemble Rear PTO Clutch Assembly................1029
  Group 65: Mechanical Front-Wheel Drive................614
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    MFWD Axle Repair—Use Component Technical Manual................1036
    Remove and Install MFWD Gearbox................1037
    Disassemble, Inspect and Install MFWD Idler Shaft Assembly................1038
    Disassemble, Inspect and Install MFWD Output Shaft Assembly................1040
    Remove, Inspect and Install MFWD Drive Shaft................1042
    Remove and Install MFWD Axle Housing Assembly................1043
  Group 70: Creeper Assembly................614
    Other Material................1640
    Specifications................1641
    Remove, Inspect and Install Creeper Control Lever and Cable—SS Plus Transmission (OOS)................1048
    Remove, Inspect and Install Creeper Control Lever and Cable—SR/PR/PR Plus Transmission (OOS)................1050
    Remove, Inspect and Install Creeper Control Lever and Cable—SS PlusTransmission (Cab)................1052
    Remove, Inspect and Install Creeper Control Lever and Cable—SR/PR/PR Plus Transmission (Cab)................1054
    Remove, Inspect and Install Creeper Gear Assembly................1056
    Creeper Interlock Shimming Procedure................1069
Section 60: Steering and Brake................1073
  Group 05: Steering Repair................1073
    Other Material................1640
    Specifications................1641
    Remove and Install Steering Valve................1077
    Remove and Install Tilt/Telescoping Steering Column................1080
    Remove and Install Steering Cylinder—2WD Axle................1082
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................1086
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle................1088
    Remove and Install Steering Cylinder— MFWD Axle................1091
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................1094
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................1095
    Inspect and Replace Steering Hydraulic Lines................1098
  Group 10: Brake Repair................1073
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    Remove and Install Brake Valve and Pedals................1105
    Disassemble and Inspect Brake Valve................1109
    Brake Valve Sectional View................1111
    Assemble Brake Valve................1113
    Remove and Inspect Brakes................1116
    Install Brakes................1120
    Remove, Inspect and Install Secondary Brakes................1122
    Secondary Brake Adjustment................1128
    Inspect and Replace Brake Hydraulic Lines................1131
    Brake Pedal Adjustment................1134
    Bleed Brakes................1136
Section 70: Hydraulic................1137
  Group 05: Hydraulic Pump and Filter................1137
    Service Equipment and Tools................1639
    Specifications................1641
    Remove and Install Hydraulic Pumps................1143
    Remove and Install Hydraulic Pump External Components................1146
    Disassemble, Inspect and Assemble Hydraulic Pumps................1148
    Remove and Install Hydraulic Oil Filter and Manifold................1151
  Group 10: Hydraulic Oil Cooler................1137
    Remove, Inspect and Install Hydraulic Oil Cooler................1158
  Group 15: Hitch Valve................1137
    Other Material................1640
    Specifications................1641
    Inspect and Repair Control Lever and Cables—Mechanical Hitch (OOS)................1165
    Inspect and Repair Control Lever and Linkages—Mechanical Hitch (Low Profile)................1169
    Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab)................1172
    Inspect and Repair Hitch Control Linkage—Mechanical Hitch................1176
    Inspect and Repair Hitch Control Linkage—Mechanical Hitch (Low Profile)................1180
    Remove and Install Hitch Valve—Mechanical Hitch................1184
    Remove and Install Hitch Valve—Electro-Hydraulic Hitch................1188
    Replace Main/Implement Relief Valve—Mechanical Hitch................1191
    Replace Shock Relief Valve—Mechanical Hitch................1193
    Remove, Inspect and Install Rate-of-Drop Valve—Mechanical Hitch................1195
    Remove, Inspect and Install Check Valve—Mechanical Hitch................1199
    Hitch Valve Repair—Electro-Hydraulic Hitch................1201
    Hitch Valve Exploded View—Electro-Hydraulic Hitch................1208
    Hitch Valve Repair—Mechanical Hitch................1211
    Hitch Valve Exploded View—Mechanical Hitch................1215
    Inspect and Repair Draft Sensing Assembly—Mechanical Hitch................1217
    Inspect and Repair Draft Sensing Assembly—Electro-Hydraulic Hitch................1222
    Remove, Inspect and Install Lift Arms................1226
    Remove, Inspect and Install Lift Cylinders................1231
    Mechanical Hitch Adjustment................1233
  Group 20A: Hydraulic Rear Selective Control Valve—Mono-Block Valve................1138
    Other Material................1640
    Specifications................1641
    Inspect and Repair SCV Levers and Linkage—Open Operator's Station................1241
    Inspect and Repair SCV Levers and Linkage—Low Profile................1246
    Inspect and Repair SCV Levers and Linkage—Cab................1249
    Remove and Install Rear Selective Control Valve (SCV)................1307
    Disassemble, Inspect and Assemble Single Rear Selective Control Valve (SCV)................1257
    Disassemble, Inspect and Assemble Dual Rear Selective Control Valve (SCV)................1265
    Triple Rear Selective Control Valve (SCV) Sectional View................1273
    Disassemble, Inspect and Assemble Triple Rear Selective Control Valve (SCV)................1275
    SCV Diverter Plug Operation................1390
    Rear SCV Control Cable Adjustment................1333
    Rear Triple Deluxe SCV Kick-Out Relief Valve Adjustment................1292
  Group 20B: Hydraulic Rear Selective Control Valve—Sectional Valve................1138
    Other Material................1640
    Specifications................1641
    Inspect and Repair SCV Levers and Linkage (Open Operator Station)................1299
    Inspect and Repair SCV Levers and Linkages (Cab)................1304
    Remove and Install Rear Selective Control Valve (SCV)................1307
    Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)................1313
    Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)................1322
    SCV Diverter Plug Operation................1390
    Rear SCV Control Cable Adjustment................1333
  Group 25A: Hydraulic Mid-Mount Selective Control Valve—Mono-Block Valve................1138
    Other Material................1640
    Specifications................1641
    Inspect and Repair Joystick and Linkage................1338
    Remove and Install Mid-Mount Selective Control Valve (SCV)................1379
    Disassemble, Inspect and Assemble Dual Mid-Mount Selective Control Valve (SCV)................1348
    Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)................1355
    SCV Diverter Plug Operation................1390
    Mid-Mount SCV Control Cable Adjustment................1391
  Group 25B: Hydraulic Mid-Mount Selective Control Valve—Sectional Valve................1139
    Other Material................1640
    Specifications................1641
    Inspect and Repair Multi-Function Lever and Linkage................1370
    Remove and Install Mid-Mount Selective Control Valve (SCV)................1379
    Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)................1381
    SCV Diverter Plug Operation................1390
    Mid-Mount SCV Control Cable Adjustment................1391
  Group 30: Hydraulic Lines................1139
    Specifications................1641
    Inspect and Replace Hydraulic Lines................1397
  Group 35: Hydraulic Trailer Brake Valve................1139
    Specifications................1641
    Remove, Inspect and Install Hydraulic Trailer Brake (HTB) Valve................1404
    Disassemble, Inspect and Assemble Hydraulic Trailer Brake (HTB) Valve................1407
    Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines................1409
Section 80: Miscellaneous................1413
  Group 05: Front Axle—2WD................1413
    Service Equipment and Tools................1639
    Specifications................1641
    Remove and Install Front Axle—2WD................1417
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................1420
    Remove and Install Spindle Assembly—2WD Axle................1421
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................1424
    Inspect and Replace Front Wheel Bearings................1425
  Group 10: 3-Point Hitch................1413
    Specifications................1641
    Remove 3-Point Hitch Linkage................1431
    Install Lower Draft Links................1434
    Install Lift Links................1439
    Install Center Link................1443
    Remove and Install Drawbar and Support................1445
    Remove and Install Drawbar Support (No Trailer Hitch)................1448
    Remove and Install Drawbar Support (Trailer Hitch)................1450
    Remove and Install Trailer Hitch................1452
    Checking the Manually-Operated Hitch for Wear................1453
  Group 15: Fenders................1413
    Other Material................1640
    Specifications................1641
    Remove and Install Fenders—Open Operator's Station................1458
    Remove and Install Fenders—Low Profile................1462
    Remove and Install Fenders—Cab................1464
  Group 20: Hood................1413
    Specifications................1641
    Remove and Install Hood................1471
Section 90: Operator's Station................1473
  Group 05: Seat and Support................1473
    Specifications................1641
    Remove and Install Seat and Support—Open Operator's Station................1478
    Remove and Install seat and Support—Cab................1481
  Group 10: Control Console................1473
    Specifications................1641
    Remove and Install Right-Side Control Console — OOS, Mechanical Hitch Control................1485
    Remove and Install Right-Side Control Console — OOS, Electro-Hydraulic Hitch Control................1489
    Remove and Install Right-Side Control Console — Low Profile................1493
    Remove and Install Right-Side Control Console — Cab................1495
    Remove and Install Left-Side Control Console—Cab................1500
    Remove and Install Front Control Console................1501
    Remove and Install Cowl Cover................1503
  Group 15: Roll-Gard™................1473
    Specifications................1641
    Remove and Install Roll-Gard™................1509
    Remove and Install Front Roll-Gard™—Low Profile................1518
    Remove and Install Rear Roll-Gard™—Low Profile................1520
  Group 20: Cab Components................1473
    Essential Tools................1637
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1527
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1529
    Remove and Install Headliner................1531
    Remove and Install Instructional Seat................1534
    Remove and Install Left-Side Upholstery................1538
    Remove and Install Right-Side Upholstery................1540
    Remove and Install Windshield................1542
    Remove and Install Front Lower Windows................1545
    Remove and Install Rear Lower Window................1547
    Remove and Install Rear Upper Window................1548
    Remove and Install Side Windows................1549
    Remove and Install Cab Doors................1551
    Remove and Install Inner Roof for Air Conditioning Housing Repair................1554
    Remove Cab................1567
    Install Cab................1583
    Park Position Indicator Installation and Adjustment Procedure—Cab (—Dec. 2011)................1598
    Park Position Indicator Installation and Adjustment Procedure—Cab (Dec. 2011—)................1601
  Group 25: Open Operator's Station Components................1474
    Other Material................1640
    Specifications................1641
    Remove Open Operator’s Station................1605
    Install Open Operator's Station................1618
    Park Position Indicator Installation and Adjustment Procedure—OOS (—Dec. 2011)................1631
    Park Position Indicator Installation and Adjustment Procedure—OOS (Dec. 2011—)................1634
  Group 30: Air Conditioning System................1474
    Essential Tools................1637
    Service Equipment and Tools................1639
    Other Material................1640
    Specifications................1641
    Adjust A/C Deicing Switch................1642
    Recover/Recycle Air Conditioning Refrigerant................1644
    Replace Air Conditioning Receiver/Dryer................1645
    Remove, Inspect, and Install Air Conditioning Condenser................1647
    Remove, Inspect, and Install Air Conditioning Compressor................1650
    Test Volumetric Efficiency of Compressor................1654
    Test Compressor Shaft Seal Leakage................1656
    Disassemble and Assemble Compressor Clutch................1658
    Disassemble, Inspect, and Assemble Compressor................1660
    Check Compressor Clutch Hub Clearance................1664
    Inspect Compressor Manifold................1665
    Remove, Inspect, and Install Compressor Relief Valve................1666
    Remove and Install HVAC Housing Cover................1667
    Remove Blower Motors................1668
    Remove Evaporator/Heater Core................1669
    Leak Test Evaporator/Heater Core................1671
    Install Evaporator/Heater Core................1672
    Service Expansion Valve................1674
    Expansion Valve Bench Test................1675
    Refrigerant Oil Information................1677
    Check Compressor Oil Charge................1678
    Determine Correct Refrigerant Oil Charge................1679
    Add Refrigerant Oil to System................1681
    System Information................1682
    Flush Air Conditioning System................1683
    Evacuate Air Conditioning System................1688
    Charge Air Conditioning System................1689
  Group 35: Heating System................1475
    Adjust Heater Temperature Control Cable................1692
    Replace Heater Temperature Control Cable................1694
    Remove Heater Control Valve................1697
    Leak Test Heater Control Valve................1698
    Install Heater Control Valve................1699
Section 99: Special Tools................1700
  Group 05: Dealer Fabricated Tools................1700
    DFLV1A-Final Drive Turning Tool................1703
    DFRW20—Compressor Holding Fixture................1705
    DFT1162—Snap Ring Removal Tool................1706
  Group 10: Service Tools................1700
    D15032NU — Vacuum Pump Kit................1708
    D05330ST — Supplemental Accessory Kit................1709
    JDG364 — Weatherpack Extraction Tool................1710
    JDG776 — Weatherpack Extractor, 56-Series Metripack, Blue Handle................1711
    JDG777 — Extractor, Weatherpack Narrow................1712
    JDG783 — Packard Crimping Tool................1713
    JDG10562 — Nut Wrench................1714
    JDG10810 — Shaft Socket................1715
    JDG10940 — Transmission Top Shaft Socket................1716
    JT01767 — Supplemental Lawn and Grounds Care Products Hydraulic Fitting Kit................1717
    JT02081—Halogen Leak Detector................1718
    JT02098 — Air Conditioning Flushing Kit................1719
    JT07115 — Master Hydraulic Test Kit................1720
    JT07115 SUP — Supplemental Master Hydraulic Test Kit................1721
    JT07195B — Technicians Electrical Repair Kit................1722
    JT02095 — R134a Start-Up Kit................1723
    JT07196 — Technicians A/C R134a Service Kit................1724
    JT07120 — Load Valve Assembly................1725
    JT03105 — Connector (1/2 (m) NPT X 1/4 (f) NPT)................1726
    JT03261 — Coupler (1/4 (m) NPT)................1727
    JT05412 — Industrial Universal Pressure Test Kit................1728
    JT05470 — Universal Pressure Test Kit................1729
    JT05497 — Hose Assembly, 3048 mm (120 in.) Long................1730
    JT07117 — Three-Gauge Manifold................1731
    JT03348 — Tee Fitting (1/2 (f) NPT x 1/2 (f) NPT x 1/2 (f) NPT)................1732
    R36659 — Hydraulic Jumper Hose (3 ft)................1733
       
John Deere Tractors 5065M, 5075M, 5085M, 5095M, 5095MH, 5105ML, 5105M Repair Service Technical Manual (TM102619)