Complete service repair manual for John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML (FT4) (S.N. MY2014-, MY2014-Dec-2014, MY2016-), with workshop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M Limited workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm134319 English - 5085M, 5100M, 5100MH, 5100ML, 5115M, and 5115ML (FT4) Tractors Repair Technical Manual.pdf

tm134328 French - Manuel technique de remise en état des tracteurs 5085M, 5100M, 5100MH, 5100ML, 5115M, et 5115ML (FT4)

Total Pages: 1,515 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuels and Lubricants
      Serial Number Locations
   Engine
      Engine
      Cooling System
   Fuel, Air Intake, Exhaust, and Cooling
      Fuel System
      Air Intake System
      Exhaust System
   Electrical
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harnesses
   Drive Systems and Transmissions
      Separation
      SS Transmission
      PR Transmission
      PR Plus Transmission
      Clutch Assembly-SS Transmission
      Clutch Assembly-PR Transmission
      Clutch Assembly-PR Plus Transmission
      Differential
      Control Valve
      Final Drives
      Hi-Crop Final Drives
      Rear PTO Drive Shaft
      Mechanical Front-Wheel Drive
      Creeper Assembly
   Steering and Brakes
      Steering Repair
      Brake Repair
   Hydraulics
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Hitch Valve
      Hydraulic Rear Selective Control Valve
      Hydraulic Mid-Mount Selective Control Valve
      Hydraulic Lines
      Front Hitch
   Miscellaneous
      Front Axle-2WD
      3-Point Hitch
      Fenders
      Hood
      Step Assembly
      Wheels
      SCR Covers and Shields
   Cab/Open Operator’s Station
      Seat and Support
      Control Console
      Roll-Gard
      Cab Components
      Open Operator Station Components
      Air Conditioning System
      Heating System
   Special Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information................23
  Group 05: Safety................23
    Work In Ventilated Area................28
    Recognize Safety Information................29
    Avoid Backover Accidents................30
    Prevent Machine Runaway................31
    Avoid Contact with Agricultural Chemicals................32
    Clean Vehicle of Hazardous Pesticides................34
    Use a Safety Chain................35
    Work in Clean Area................36
    Decommissioning: Proper Recycling and Disposal of Fluids and Components................37
    Avoid Harmful Asbestos Dust................38
    Avoid Hot Exhaust................39
    Clean Exhaust Filter Safely................40
    Handle Fuel Safely—Avoid Fires................43
    Prepare for Emergencies................44
    Handle Fluids Safely—Avoid Fires................45
    Avoid High-Pressure Fluids................46
    Install All Guards................47
    Use Proper Lifting Equipment................48
    Illuminate Work Area Safely................49
    Live With Safety................50
    Service Machines Safely................51
    Support Machine Properly................52
    Remove Paint Before Welding or Heating................53
    Park Machine Safely................54
    Stay Clear of Rotating Drivelines................55
    Follow Safety Instructions................57
    Use Proper Tools................58
    Service Tires Safely................59
    Keep ROPS Installed Properly................60
    Construct Dealer-Made Tools Safely................61
    Practice Safe Maintenance................62
    Understand Signal Words................63
    Replace Safety Signs................64
    Avoid Heating Near Pressurized Fluid Lines................65
    Wear Protective Clothing................66
    Handling Batteries Safely................67
    Service Accumulator Systems Safely................69
    Handle Agricultural Chemicals Safely................70
    Service Cooling System Safely................72
    Use Steps and Handholds Correctly................73
    Deliver Safely................74
    Transport Tractor Safely................76
    Servicing Electronic Control Units................298
    Welding Near Electronic Control Units................1269
    Keep Electronic Control Unit Connectors Clean................299
    Service Front-Wheel Drive Tractor Safely................80
    Do Not Open High-Pressure Fuel System................81
  Group 10: General Specifications................1467
    Regions and Country Versions................84
    Features and Accessories................86
    Machine General Specifications................1467
    Drain and Refill Capacities................91
    Service Recommendations for O-Ring Boss Fittings................92
    Service Recommendations For Flat Face O-Ring Seal Fittings................94
    Metric Bolt and Screw Torque Values................96
    Unified Inch Bolt and Screw Torque Values................98
    Glossary of Terms................101
    Trademarks................105
  Group 15: Fuels and Lubricants................24
    Alternative and Synthetic Lubricants................108
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................109
    Operating in Warm Temperature Climates................111
    John Deere COOL-GARD™ II Coolant Extender................112
    Water Quality for Mixing with Coolant Concentrate................113
    Testing Coolant Freeze Point................114
    Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines................116
    Disposal of Diesel Exhaust Fluid (DEF)................117
    Refilling Diesel Exhaust Fluid (DEF) Tank................118
    Storing Diesel Exhaust Fluid (DEF)................120
    Testing Diesel Exhaust Fluid (DEF)................121
    Extended Diesel Engine Oil Service Intervals................122
    Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................123
    Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines................125
    John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................126
    Oil Filters................127
    Fuel Filters................128
    Diesel Fuel................129
    Handling and Storing Diesel Fuel................131
    Lubricity of Diesel Fuel................132
    Testing Diesel Fuel................133
    BioDiesel Fuel................134
    Minimizing the Effect of Cold Weather on Diesel Engines................136
    Supplemental Diesel Fuel Additives................138
    Grease................139
    Mixing of Lubricants................140
    Lubricant Storage................141
    Transmission, Steering, Brake, Hydraulic, and Gear Case Oil................142
    Oilscan™ and CoolScan™................143
  Group 20: Serial Number Locations................25
    Serial Numbers................145
    Product Identification Number................146
    Engine Serial Number................148
    Alternator Identification Number Location................149
    Power Steering Valve Serial Number Location................150
    Starter Serial Number Location................151
    Transmission Serial Number................152
    Front Axle (2WD) Serial Number Location................153
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................154
    Air Conditioner Compressor Serial Number Location................155
    Cab Serial Number................156
Section 20: Engine................157
  Group 05: Engine................157
    Specifications................1467
    Service Equipment and Tools................1465
    Other Material................1466
    John Deere Engine Repair—Use Component Technical Manual................162
    Remove Engine................163
    Install Engine................177
  Group 10: Cooling System................157
    Specifications................1467
    Engine Water Pump Repair—Use Component Technical Manual................191
    Drain Coolant................192
    Remove and Install Coolant Recovery Tank................194
    Remove and Inspect Radiator................196
    Install Radiator................200
    Remove and Install Thermostat................204
    Inspect and Replace Belt Tensioner................205
    Remove and Install Viscous Clutch................208
Section 30: Fuel, Air Intake, Exhaust, and Cooling................211
  Group 05: Fuel System................211
    Specifications................1467
    Injection Pump, Nozzle, and Governor Repair—Use Component Technical Manual................214
    Remove, Inspect, and Install Main Fuel Tank................215
    Remove, Inspect, and Install Auxiliary Fuel Tank................225
    Replace Fuel Filters................228
    Remove and Install Fuel Primer Pump Assembly................230
    Remove, Inspect, and Install Fuel Cooler................231
    Replace Fuel Strainer and In-Line Check Valve................232
    Inspect and Replace Fuel System Lines................234
  Group 15: Air Intake System................211
    Specifications................1467
    Turbocharger Repair................238
    Remove, Inspect, and Install Air Cleaner Elements—Axial Type................239
    Remove and Install Air Cleaner—Axial Type................241
    Remove and Install Air Heater Housing................243
    Remove and Install Turbocharger................245
    Remove, Inspect, and Install Charge Air Cooler (CAC)................248
  Group 20: Exhaust System................211
    Specifications................1467
    Service Equipment and Tools................1465
    Aftertreatment Device Repair and Adjustment—Use Component Technical Manual................253
    DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual................254
    Remove and Install DEF Tank................255
    Remove and Install DEF Dosing Injector................258
    Remove and Install Aftertreatment Device (ATD)................261
    Remove and Install DEF Decomposition Tube................264
    Remove and Install Vertical Exhaust Pipe................267
    Remove and Install Side Discharge Exhaust................275
    Remove and Install Selective Catalyst Reduction (SCR) Canister................280
Section 40: Electrical................283
  Group 05: Battery, Starter and Alternator................283
    Starter Repair—Use Component Technical Manual................289
    Prevent Battery Explosions................290
    Remove and Install Battery................291
    Remove and Install Starter................292
    Remove and Install Alternator................293
  Group 10: Electrical System Components................283
    Essential or Recommended Tools................1462
    Other Material................1466
    Specifications................1467
    Servicing Electronic Control Units................298
    Keep Electronic Control Unit Connectors Clean................299
    Replace Engine Sensors................300
    Remove and Install Electrical Shifter Pod................301
    Replace Key Switch................303
    Replace Light Switch................305
    Replace Roll Mode Switch................307
    Replace Exhaust Filter Cleaning Switch................308
    Replace Power Shuttle Control................309
    Replace Beacon Light Switch................310
    Replace Speakers................311
    Remove and Install Subwoofer................313
    Replace Antenna................316
    Replace Multifunction Switch................320
    Replace Instrument Panel................322
    Replace Rear PTO ON/OFF Switch—OOS................324
    Replace Rear PTO ON/OFF Switch—Cab................325
    Replace Hitch Control Module—Electrohydraulic Hitch................327
    Replace EH Hitch Load/Depth Sensor................332
    Replace Hand Throttle Position Sensor (OOS)................333
    Replace Hand Throttle Position Sensor (Cab)................336
    Replace Foot Throttle Position Sensor................339
    Replace Neutral Start Switch................344
    Replace Reverse Switch................345
    Replace Park Switch................346
    Replace Speed Lever Neutral Switch................347
    Replace Creeper Lever Position Sensor................348
    Replace Fuel Level Sender................351
    Replace Front Wiper Switch................353
    Replace Rear Wiper Switch................354
    Replace AUX and USB Jack................355
    Replace Front Wiper Motor................356
    Replace Blower Control Switch................359
    Replace A/C Deicing Switch................360
    Replace A/C On/Off Switch................362
    Replace HVAC Resistor................363
    Replace A/C High/Low Pressure Switch................364
    Replace Dome Light................365
    Replace Left Door Switch................367
    Replace Seat Switch—Cab................368
    Replace Seat Switch—OOS................370
    Replace Electrohydraulic Control (EHC) Unit—Cab................372
    Replace Electrohydraulic Control (EHC) Unit—OOS................374
    Replace Engine Control Unit (ECU)................376
    Replace Neutral Start Relay................378
    Replace Rear PTO Speed Sensor................379
    Replace EH Hitch Solenoids................380
    Replace Top Shaft Speed Sensor................381
    Replace Wheel Speed Sensor................382
    Replace Enable Pressure Sensor................383
    Replace Hydraulic Oil Temperature Sensor................384
    Replace Clutch Pedal Position Sensor................385
    Replace Hitch Draft Sensor................388
    Replace Hitch Position Sensor................389
    Replace Forward Neutral Reverse (FNR) Switch................390
    Replace Brake Pedal Switch................392
    Replace High/Low Shifter Switch—PowrReverser Plus Transmission................393
    Replace Mid-Mount SCV 3rd Function Switch................395
    Replace Left External Raise/Lower Switch................399
    Replace Mid-Mount Solenoid................401
    Replace Clutch Enable Solenoid Valve................402
    Replace Transmission Reverse Solenoid Valve................403
    Replace Transmission Forward (High) Solenoid Valve................404
    Replace Transmission Forward (Low) Solenoid Valve................405
    Replace PTO Solenoid Valve................406
    Replace MFWD Solenoid................407
    Replace MFWD Switch................408
    Replace Differential Lock Solenoid Valve................410
    Replace Differential Lock Switch—OOS................411
    Replace Differential Lock Switch—Cab................413
    Replace Seat Height Control Switch................414
    Replace Headlight Bulb................418
    Replace Warning Light Bulb—Cab................421
    Replace Tail/Brake Light and/or Turn/Warning Light Bulb—Cab................423
    Replace Tail Light and/or Warning Light Bulb—Open Operator Station................424
    Replace Work Light Bulb—OOS................425
    Replace Work Light Bulb—Cab................426
    Replace Fender Light Bulb—OOS................428
    Replace Loader Light Bulb—If Equipped................429
    Replace Dome Light Bulb—Cab................431
    Replace Controls Illumination Light Bulb—Cab................432
    Replace Map Light—Cab................433
    Replace Map Light Switch—Cab................434
    Replace Rotary Beacon Light Bulb—If Equipped................435
    Compressor Inlet Sensor................438
    Replace DEF Dosing Unit Pump................439
    Replace DEF Tank Header................441
  Group 15: Wiring Harnesses................285
    Essential or Recommended Tools................1462
    Service Equipment and Tools................1465
    Specifications................1467
    Replace Connector Body—Blade Terminals................448
    Replace WEATHER PACK™ Connector................449
    Install WEATHER PACK™ Contact................451
    Repair (Pull Type) METRI-PACK™ Connectors................453
    Repair (Push Type) METRI-PACK™ Connectors................455
    Exploded View—CINCH Flexbox Connectors................458
    CINCH™ Flexbox Connectors................459
    Repair DEUTSCH™ Connectors................463
    Replace W015 Key Switch Wiring Harness................467
    Replace W016 Auxiliary Power Strip Harness................469
    Replace W021 Operator Station Ground Cable................471
    Replace W022 Clutch Assembly Harness................472
    Replace W027 DEF Harness................473
    Replace W029 Overhead Console Harness................475
    Replace W030 Multifunction Switch Jumper Harness................476
    Replace W031 Radio Auxiliary Jack and USB Harness................478
    Replace W035 Convenience Outlet Harness................480
    Replace W050 Positive Battery Cable................481
    Replace W051 Negative Battery Cable................482
    Replace W052 Engine Power Cable................483
    Replace W053 Cab Power Harness................485
    Replace W100 Hood Harness................487
    Replace W101 Left Loader Light Harness................488
    Replace W102 Right Loader Light Harness................490
    Replace W103 Loader Light Switch Harness................492
    Replace W104 Right Beacon Light Harness................494
    Replace W105 Left Beacon Light Harness................496
    Replace W106 Left Rear Work Light Harness................498
    Replace W107 Right Rear Work Light Harness................500
    Replace W108 Deluxe Canopy Warning Light Harness................502
    Replace W110 Brake Light Harness................504
    Replace W111 Right Work Light Fender Extension Harness................505
    Replace W112 Left Fender Extension Harness................507
    Replace W113 Left Work Light and Hitch Switch Harness................509
    Replace W120 Right Beacon Light Harness................511
    Replace W121 Left Beacon Light Harness................513
    Replace W124 Antenna Cable................515
    Replace W201 Back-Up Alarm Harness (OOS, SS)................516
    Replace W202 Back-Up Alarm Harness (Cab, SS)................518
    Replace W310 Chassis Harness (OOS, SS)................520
    Replace W311 Chassis Harness (OOS, PR)................523
    Replace W312 OOS Chassis Harness (Low Profile, PR Transmission)................526
    Replace W400 Engine Harness................529
    Replace W401 Exhaust Filter Temperature Sensor Harness................530
    Replace W509 Cab Chassis Harness (SS Transmission)................532
    Replace W510 Cab Chassis Harness (PR Transmission)................535
    Replace W577 Transmission Harness (SS Transmission)................538
    Replace W578 Transmission Harness (PR Transmission)................540
    Replace W707 Mid-Mount SCV Harness................542
    Replace W708 Multi-Function Control Lever Switch Harness................544
    Replace W875 Hitch Harness/Draft Sensor................545
    Replace W876 Right Hand Fender EH Hitch Switch Harness................546
    Replace W906 Front Console Harness (SS Transmission)................548
    Replace W907 Front Console Harness (PR Transmission)................551
    Replace W925 Roof Harness................554
    Replace W926 Deluxe Roof Harness................556
Section 50: Drive Systems and Transmissions................558
  Group 05: Separation................558
    Specifications................1467
    Service Equipment and Tools................1465
    Other Material................1466
    Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (Cab)................567
    Remove, Inspect, and Repair Speed and Range Shift Levers—SS and PR Transmission (OOS)................570
    Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (Cab)................573
    Remove, Inspect, and Repair Speed and Range Shift Levers—PR Plus Transmission (OOS)................575
    Remove and Install Drive Train Assembly................578
    Separate Transmission Case from Differential Case................583
    Remove and Inspect Transmission................586
    Install Transmission................608
    Disassemble and Inspect Transmission Lube Pump................631
    Assemble Transmission Lube Pump................632
  Group 10: SS Transmission................558
    Specifications................1467
    Service Equipment and Tools................1465
    Other Material................1466
    Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission................640
    Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission................644
    Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission................646
    Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission................650
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly................651
    Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission................653
    Park Lock Adjustment Procedure................655
  Group 15: PR Transmission................558
    Specifications................1467
    Service Equipment and Tools................1465
    Essential or Recommended Tools................1462
    Other Material................1466
    Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Transmission................672
    Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Transmission................676
    Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Transmission................678
    Disassemble, Inspect, and Repair Range Shift Assembly—PR Transmission................682
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Transmission................683
    Disassemble, Inspect, and Assemble Countershaft Assembly—PR Transmission................685
    Park Lock Adjustment Procedure—PR Transmission................688
  Group 20: PR Plus Transmission................559
    Specifications................1467
    Service Equipment and Tools................1465
    Essential or Recommended Tools................1462
    Other Material................1466
    Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission................705
    Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission................709
    Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission................711
    Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission................715
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Plus Transmission................716
    Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission................718
    Park Lock Adjustment Procedure—PR Plus Transmission................721
  Group 25: Clutch Assembly—SS Transmission................559
    Specifications................1467
    Essential or Recommended Tools................1462
    Other Material................1466
    Remove and Install Clutch and Shaft Assembly—SS Transmission................737
    Disassemble, Inspect, and Assemble Clutch Shaft Assembly—SS Transmission................741
    Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly—SS Transmission................743
    Disassemble and Inspect Clutch Pack—SS Transmission................745
    Assemble Clutch Pack—SS Transmission................747
    Remove, Inspect, and Repair Clutch Pedal and Linkage—SS Transmission................750
  Group 30: Clutch Assembly—PR Transmission................559
    Specifications................1467
    Essential or Recommended Tools................1462
    Other Material................1466
    Remove and Install Clutch and Shaft Assembly—PR Transmission................756
    Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Transmission................761
    Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Transmission................763
    Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR Transmission................765
    Disassemble and Inspect Clutch Pack—PR Transmission................766
    Assemble Clutch Pack—PR Transmission................768
    Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Transmission................771
  Group 35: Clutch Assembly—PR Plus Transmission................560
    Specifications................1467
    Essential or Recommended Tools................1462
    Other Material................1466
    Remove and Install Clutch and Shaft Assembly—PR Plus Transmission................777
    Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Plus Transmission................782
    Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Plus Transmission................784
    Disassemble, Inspect, and Assemble High Clutch Assembly—PR Plus Transmission................786
    Disassemble and Inspect Clutch Pack—PR Plus Transmission................788
    Assemble Clutch Pack—PR Plus Transmission................790
    Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Plus Transmission................793
    Remove and Install Hydraulic Accumulator................795
  Group 40: Differential................560
    Specifications................1467
    Essential or Recommended Tools................1462
    Other Material................1466
    Remove and Install Differential Assembly................801
    Disassemble, Inspect, and Assemble Differential Assembly................805
    Remove and Inspect Differential Drive Shaft................807
    Differential Cone Point Adjustment................809
    Differential Backlash Adjustment................811
  Group 45: Control Valve................560
    Specifications................1467
    Remove, Inspect, and Install Control Valve—SS Transmission (Cab)................815
    Remove, Inspect, and Install Control Valve—SS Transmission (OOS)................826
    Disassemble, Inspect, and Repair Control Valve—SS Transmission................834
    Remove, Inspect, and Install Control Valve—PR and PR Plus Transmission (Cab)................838
    Remove, Inspect, and Install Control Valve—PR and PR Plus Transmission (OOS)................847
    Disassemble, Inspect, and Repair Control Valve—PR and PR Plus Transmission................854
  Group 50: Final Drives................561
    Specifications................1467
    Essential or Recommended Tools................1462
    Other Material................1466
    Remove and Install Final Drive Assembly................861
    Remove and Inspect Planetary Drive Assembly................865
    Install Planetary Drive Assembly................867
    Remove, Inspect, and Install Axle Shaft Assembly................870
  Group 55: Hi-Crop Final Drives................561
    Specifications................1467
    Other Material................1466
    Remove and Install Hi-Crop Axle Assembly................877
    Remove, Inspect, and Install Hi-Crop Final Drive Assembly................879
  Group 60: Rear PTO Drive Shaft................561
    Specifications................1467
    Service Equipment and Tools................1465
    Other Material................1466
    Remove, Inspect, and Install Rear PTO Lever and Linkage—Cab................890
    Remove, Inspect, and Install Rear PTO Lever and Linkage—OOS................892
    PTO 540/540E Shift Lever and Linkage Adjustment................894
    Remove and Install Rear PTO Drive Shaft Assembly................896
    Disassemble, Inspect, and Assemble Standard (540) Rear PTO Drive Shaft Assembly................918
    Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly................921
    Disassemble, Inspect, and Assemble 540/540E/1000 with Exchangeable Rear PTO Drive Shaft Assembly................923
    Disassemble, Inspect, and Assemble 540/540E/1000 Rear PTO Drive Shaft Assembly................926
    Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly................929
    Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly................932
  Group 65: Mechanical Front-Wheel Drive................561
    Specifications................1467
    Other Material................1466
    MFWD Axle Repair—Use Component Technical Manual................937
    Remove and Install MFWD Gearbox................938
    Disassemble, Inspect, and Install MFWD Idler Shaft Assembly................939
    Disassemble, Inspect, and Install MFWD Output Shaft Assembly................941
    Remove, Inspect, and Install MFWD Drive Shaft................943
    Remove and Install MFWD Axle Housing Assembly................944
  Group 70: Creeper Assembly................562
    Specifications................1467
    Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (OOS)................948
    Remove, Inspect, and Install Creeper Control Lever and Cable—PR and PR Plus Transmission (OOS)................950
    Remove, Inspect, and Install Creeper Control Lever and Cable—SS Transmission (Cab)................952
    Remove, Inspect, and Install Creeper Control Lever and Cable—PR and PR Plus Transmission (Cab)................954
    Remove, Inspect, and Install Creeper Gear Assembly................956
    Creeper Interlock Shimming Procedure................969
Section 60: Steering and Brakes................973
  Group 05: Steering Repair................973
    Other Material................1466
    Specifications................1467
    Remove and Install Steering Wheel................977
    Remove and Install Steering Valve................979
    Remove and Install Tilt/Telescoping Steering Column................982
    Remove and Install Steering Cylinder—2WD Axle................984
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................988
    Remove, Inspect, and Install Tie Rod Assembly—2WD Axle................990
    Remove and Install Steering Cylinder— MFWD Axle................993
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................996
    Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle................997
    Inspect and Replace Steering Hydraulic Lines................1000
  Group 10: Brake Repair................973
    Specifications................1467
    Service Equipment and Tools................1465
    Other Material................1466
    Remove and Install Brake Valve and Pedals................1007
    Disassemble and Inspect Brake Valve................1011
    Brake Valve Sectional View................1013
    Assemble Brake Valve................1015
    Remove and Inspect Brakes................1018
    Install Brakes................1022
    Inspect and Replace Brake Hydraulic Lines................1024
    Brake Pedal Adjustment................1026
    Bleed Brakes................1028
Section 70: Hydraulics................1033
  Group 05: Hydraulic Pump and Filter................1033
    Specifications................1467
    Remove and Install Hydraulic Pumps................1037
    Remove and Install Hydraulic Pump External Components................1041
    Disassemble, Inspect, and Assemble Hydraulic Pumps................1043
    Remove and Install Hydraulic Oil Filter and Manifold................1046
  Group 10: Hydraulic Oil Cooler................1033
    Remove, Inspect, and Install Hydraulic Oil Cooler................1055
  Group 15: Hitch Valve................1033
    Other Material................1466
    Specifications................1467
    Inspect and Repair Control Levers and Cables—Mechanical Hitch (OOS)................1062
    Inspect and Repair Control Lever and Linkages—Mechanical Hitch (Low Profile)................1066
    Inspect and Repair Control Levers and Cables—Mechanical Hitch (Cab)................1069
    Inspect and Repair Mechanical Hitch Control Linkage................1073
    Remove and Install Mechanical Hitch Valve................1077
    Remove and Install Electrohydraulic Hitch Valve................1080
    Electrohydraulic Hitch Valve Repair................1083
    Mechanical Hitch Valve Repair................1091
    Inspect and Repair Draft Sensing Assembly—Mechanical Hitch................1099
    Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch................1104
    Remove, Inspect, and Install Lift Arms................1108
    Remove, Inspect, and Install Lift Cylinders................1113
    Mechanical Hitch Adjustment................1115
  Group 20: Hydraulic Rear Selective Control Valve................1033
    Specifications................1467
    Other Material................1466
    Inspect and Repair SCV Levers and Linkage (Open Operator Station)................1122
    Inspect and Repair SCV Levers and Linkage (Low Profile)................1127
    Inspect and Repair SCV Levers and Linkages (Cab)................1130
    Remove and Install Rear Selective Control Valve (SCV)................1133
    Disassemble, Inspect, and Assemble Dual Rear Selective Control Valve (SCV)................1139
    Disassemble, Inspect, and Assemble Triple Rear Selective Control Valve (SCV)................1148
    Rear SCV Control Cable Adjustment................1158
  Group 25: Hydraulic Mid-Mount Selective Control Valve................1034
    Specifications................1467
    Other Material................1466
    Inspect and Repair Multi-Function Lever and Linkage................1163
    Remove and Install Mid-Mount Selective Control Valve (SCV)................1173
    Disassemble, Inspect, and Assemble Dual Mid-Mount Selective Control Valve (SCV)................1180
    Disassemble, Inspect, and Assemble Triple Mid-Mount Selective Control Valve (SCV)................1190
    Mid-Mount SCV Control Cable Adjustment................1202
  Group 30: Hydraulic Lines................1034
    Specifications................1467
    Inspect or Replace Hydraulic Lines................1208
  Group 40: Front Hitch................1034
    Specifications................1467
    Remove Front Hitch................1221
    Install Front Hitch................1223
    Remove Front Hitch Cylinders................1225
    Install Front Hitch Cylinders................1227
    Front Hitch Joint Repair................1228
Section 80: Miscellaneous................1231
  Group 05: Front Axle—2WD................1231
    Service Equipment and Tools................1465
    Specifications................1467
    Remove and Install Front Axle—2WD................1236
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................1239
    Remove and Install Spindle Assembly—2WD Axle................1240
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................1243
    Inspect and Replace Front Wheel Bearings................1244
  Group 10: 3-Point Hitch................1231
    Specifications................1467
    Remove 3-Point Hitch Linkage................1248
    Install Lower Draft Links................1251
    Install Lift Links................1256
    Install Center Link................1260
    Remove and Install Drawbar and Support................1262
    Checking the Drawbar for Wear................1265
    Proper Use of Drawbar................1266
  Group 15: Fenders................1231
    Specifications................1467
    Welding Near Electronic Control Units................1269
    Remove and Install Fenders—OOS................1270
    Remove and Install Fenders—Cab................1273
    Remove and Install Fender Extension—OOS................1279
    Remove and Install Fender Extension—Cab................1283
  Group 20: Hood................1231
    Remove and Install Hood................1287
  Group 25: Step Assembly................1231
    Remove and Install Step Assembly––OOS................1290
    Remove and Install Step Assembly––Cab................1291
  Group 30: Wheels................1231
    Specifications................1467
    Jacking Up Tractor––Lifting Points................1294
    Tighten Bolts––Front Axle................1296
    Tighten Bolts––Rear Axle................1298
    Remove and Install Front Wheel................1299
    Remove and Install Rear Wheel................1300
  Group 35: SCR Covers and Shields................1232
    Remove and Install SCR Covers and Shields––OOS................1309
    Remove and Install SCR Covers and Shields––Cab................1317
Section 90: Cab/Open Operator’s Station................1325
  Group 05: Seat and Support................1325
    Specifications................1467
    Remove and Install Seat and Support—Open Operator Station................1330
    Remove and Install Seat and Support—Cab................1332
  Group 10: Control Console................1325
    Specifications................1467
    Remove and Install Right-Hand Control Console—OOS, Mechanical Hitch Control................1336
    Remove and Install Right-Hand Control Console—OOS, Electrohydraulic Hitch Control................1339
    Remove and Install Right-Side Control Console—Low Profile................1342
    Remove and Install Right-Hand Control Console—Cab, Mechanical Hitch Control................1344
    Remove and Install Right-Hand Control Console—Cab, Electrohydraulic Hitch Control................1347
    Remove and Install Left-Hand Control Console—Cab................1350
    Remove and Install Front Control Console................1351
    Remove and Install Cowl Cover................1353
  Group 15: Roll-Gard................1325
    Specifications................1467
    Remove and Install Roll-Gard................1357
  Group 20: Cab Components................1325
    Essential or Recommended Tools................1462
    Service Equipment and Tools................1465
    Other Material................1466
    Specifications................1467
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1372
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1374
    Remove and Install Headliner................1376
    Remove and Install Instructional Seat................1379
    Remove and Install Left-Hand Upholstery................1382
    Remove and Install Right-Hand Upholstery................1384
    Remove and Install Windshield................1385
    Remove and Install Front Lower Windows................1387
    Remove and Install Rear Lower Window................1390
    Remove and Install Rear Upper Window................1391
    Remove and Install Side Windows................1392
    Remove and Install Cab Doors................1394
    Remove and Install Inner Roof for Air Conditioning Housing Repair................1397
    Remove and Install Front Overhead Console................1407
    Remove Cab................1409
    Install Cab................1424
    Park Position Indicator Installation and Adjustment Procedure—Cab................1437
  Group 25: Open Operator Station Components................1326
    Specifications................1467
    Remove Open Operator Station................1440
    Install Open Operator Station................1450
    Park Position Indicator Installation and Adjustment—OOS................1458
  Group 30: Air Conditioning System................1326
    Essential or Recommended Tools................1462
    Service Equipment and Tools................1465
    Other Material................1466
    Specifications................1467
    Adjust Air Conditioning Deicing Switch................1468
    Recover/Recycle Air Conditioning Refrigerant................1470
    Replace Air Conditioning Receiver/Dryer................1471
    Remove, Inspect, and Install Air Conditioning Condenser................1473
    Remove, Inspect, and Install Air Conditioning Compressor................1476
    Test Volumetric Efficiency of Compressor................1478
    Test Compressor Shaft Seal Leakage................1480
    Disassemble and Assemble Compressor Clutch................1482
    Disassemble, Inspect, and Assemble Compressor................1484
    Check Compressor Clutch Hub Clearance................1488
    Inspect Compressor Manifold................1489
    Remove and Install HVAC Housing Cover................1490
    Remove Blower Motors................1491
    Remove Evaporator/Heater Core................1492
    Leak Test Evaporator/Heater Core................1494
    Install Evaporator/Heater Core................1495
    Service Expansion Valve................1497
    Expansion Valve Bench Test................1498
    Refrigerant Oil Information................1500
    Check Compressor Oil Charge................1501
    Determine Correct Refrigerant Oil Charge................1502
    Add Refrigerant Oil to System................1504
    System Information................1505
    Flush Air Conditioning System................1506
    Evacuate Air Conditioning System................1511
    Charge Air Conditioning System................1513
  Group 35: Heating System................1327
    Adjust Heater Temperature Control Cable................1516
    Replace Heater Temperature Control Cable................1518
    Remove Heater Control Valve................1521
    Leak Test Heater Control Valve................1522
    Install Heater Control Valve................1523
Section 99: Special Tools................1524
  Group 05: Dealer Fabricated Tools................1524
    DFLV1A-Final Drive Turning Tool................1527
    DFRW20—Compressor Holding Fixture................1529
    DFT1162—Snap Ring Removal Tool................1530
    
John Deere Tractors 5085M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Repair Service Technical Manual (TM134319)