John Deere Tractors 5090M, 5100M, 5070M, 5080M Diagnosis & Tests Service Manual (TM401919)
Catalog:
Model:
Complete Diagnostics & Tests service manual with Electrical Wiring Diagrams for John Deere Tractor 5090M, 5100M, 5070M, 5080M (European Models, 2WD/MFWD), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Tractors 5090M, 5100M, 5070M, 5080M workshop Operation & Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM401919 English - John Deere Tractor 5090M, 5100M, 5070M, 5080M Technical Manual (Diagnosis & Test).pdf
tm401928 French - Tracteurs5070M, 5080M, 5090M et 5100MDiagnostics
tm401929 German - Traktoren5070M, 5080M, 5090M und 5100MDiagnose
tm401939 Italian - Diagnosi trattori5070M, 5080M, 5090Me 5100M
tm401967 Swedish - Traktorer5070M, 5080M, 5090M och 5100MFelsökning
Total Pages: 2,335 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Diagnostics
CCU Code Diagnostics
HCU Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Electrical System
Electronic Control Units
Transmission
Steering and Brakes
System Diagnostics
Electronic Control Units
Drive Systems
Engines
General Information
Operational Checks
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Electrical System
Starting Motor and Charging Circuit
Fuel Pump and Fuel Preheater
Electrical Starting Aid
ICC Control Unit
Horn
Operator's Seat and Cigarette Lighter
Lights
Worklights
Radio, Dome Light and Console Light
Air-Conditioning System and Fan
Windshield Wiper and Washer
Rear Window Wiper and Washer
Beacon Light
3-Terminal Socket (ECE) and Connector for Accessories
Hazard Warning and Turn Signal Lights
Brake Lights
Front PTO
Signal Socket and Service Socket
7-Terminal Socket (ECE)
CAN BUS Terminating Resistor
EHC Control Unit (CCU, PTR, HCU)
Prewiring for GreenStar
Front Loader
Component Information - Connectors and Contacts
Component Information - Connectors (X001 to X249)
Component Information - Connectors (X250 to X499)
Component Information - Connectors (X500 to X749)
Component Information - Connectors (X750 to X999)
Component Information - Connectors (X1000 to X1249)
Component Information - Connectors (XGND)
Component Information - Wiring Harnesses
Component Information - Electrical Parts/Components
Component Information - Electrical Parts/Components (Actuators)
Component Information - Electrical Parts/Components (Sensors/Switches/Potentiometers)
Component Information - Electrical Parts/Components (Fuses/Relays/Diodes)
Component Information - Electrical Parts/Components (Headlamps/Lights)
Component Information - Electrical Parts/Components (Other)
Component Information - Ground Connections
Component Information - CAN BUS System
Control Units
General References
Interactive Tests
Interactive Calibrations
Information on How to Reprogram Control Units
Data BUS Systems
CCU Control Software
HCU Control Software
ICC Control Unit
PTR Control Software
Transmission
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Drive Systems
Operational Checks
Tests and Adjustments
Front-Wheel Drive
Differential
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Preliminary and Operational Checks
Tests and Adjustments
Hydrostatic Steering System
Brakes
Rear-Wheel Brake
Park Brake
Air Brakes
Hydraulic Trailer Brake
Hydraulic System
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Hydraulic System - Install Test Equipment
Operator's Cab
Operational Checks
Tests and Adjustments
Heating and Ventilation
Air-Conditioning System
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
TABLE OF CONTENTS
Section 210: General Information................46
Group 05: Safety................46
Safety Information................49
Recognize Safety Information................50
”Important” Information................51
”Note” Information................52
Prevent Machine Runaway................53
Handle Fluids Safely—Avoid Fires................54
Prevent Battery Explosions................55
Prepare for Emergencies................56
Prevent Acid Burns................57
Avoid High-Pressure Fluids................59
Service Cooling System Safely................60
Remove Paint Before Welding or Heating................61
Avoid Heating Near Pressurized Fluid Lines................62
Work In Ventilated Area................63
Wear Protective Clothing................64
Practice Safe Maintenance................65
Park Machine Safely................66
Use Proper Lifting Equipment................67
Construct Dealer-Made Tools Safely................68
Support Machine Properly................69
Work in Clean Area................70
Illuminate Work Area Safely................71
Service Machines Safely................72
Use Proper Tools................73
Service Tires Safely................74
Service Front-Wheel Drive Tractor Safely................75
Safety Information - Air Brake System................76
Avoid Eye Contact With Radar................77
Keep ROPS Installed Properly................78
Replace Safety Signs................79
Dispose of Waste Properly................80
Live With Safety................1651
Safety Measures on Electronic Control Units................82
Safety Instructions for Replacing a Halogen Bulb................83
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units................85
Group 10: General References................47
General Information - General References, Summary of References................88
General Information - Transmission and Hydraulic System, Introductory Checks................89
General Information - Inch Bolt and Cap Screws, Torque Values................94
General Information - Metric Bolt and Cap Screws, Torque Values................96
General Information - Hydraulic System Inch Fittings, Torque Values................98
General Information - Hydraulic System Metric Fittings, Torque Values................99
General Information - Electrical System, Component Identification Table................101
General Information - Electrical System, How to Read a Diagnostic Schematic................103
General Information - Electrical System, Lead Numbers and Color Codes................105
General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams................106
General Information - Electrical System, Troubleshooting Unsolved Problems................108
General Information - Electrical System, Worksheet for Circuit/Harness Test................109
General Information - Electrical System, Visual Check................111
General Information - Electrical System, Electrical Circuit Malfunctions................112
General Information - Electrical System, Seven-Step Test Procedure................117
General Information - Hydraulic System, Symbols in Circuit Diagrams................119
General Information - Country Version................125
Section 211: Diagnostics................126
Group CCU: CCU Code Diagnostics................126
CCU 000100.01 - Engine Oil Pressure Switch, Engine Oil Pressure Very Low................126
CCU 000100.04 - Engine Oil Pressure Switch, Open Circuit................126
CCU 000110.00 - Coolant Temperature Sensor, Temperature Very High................126
CCU 000110.03 - Coolant Temperature Sensor, Voltage Out of Range High................126
CCU 000110.04 - Coolant Temperature Sensor, Voltage Out of Range Low................126
CCU 000110.16 - Coolant Temperature Sensor, Temperature High................126
CCU 000237.02 - VIN Information, Mismatch................126
CCU 000237.14 - VIN Information, System De-Activated................126
CCU 000237.31 - VIN Information, Incorrect................126
CCU 000569.05 - Differential Lock Solenoid Valve, Fault................126
CCU 000628.02 - Control Unit Internal Fault................126
CCU 000629.12 - Control Unit Fault................126
CCU 000630.14 - Rear PTO Speed Out of Range................126
CCU 000676.03 - Inlet Air Heater Relay Not Activated, Current Present................126
CCU 000676.05 - Inlet Air Heater Relay Activated, No Current Present................126
CCU 001638.00 - Transmission Oil Temperature Very High................126
CCU 001638.03 - Transmission Oil Temperature Sensor, Voltage Too High................126
CCU 001638.04 - Transmission Oil Temperature Sensor, Voltage Too Low................126
CCU 001638.16 - Transmission Oil Temperature High................126
CCU 001883.00 - Rear PTO Speed Too High................126
CCU 001883.01 - Rear PTO Speed Too Low................126
CCU 002818.31 - Operator Presence Switch Not Activated................126
CCU 003509.03 - 5-volt Supply Voltage of Sensors, Voltage Too High................126
CCU 003509.04 - 5-volt Supply Voltage of Sensors, Voltage Too Low................126
CCU 523839.02 - Switch for Park Brake Indicator Light, Fault................126
CCU 523907.02 - Rear PTO Preselector Switch, Fault................126
CCU 523908.02 - Switches for Remote Control of Rear PTO (Right and Left), Fault................126
CCU 524016.04 - ELX Supply Voltage Too Low................126
CCU 524037.02 - Front-Wheel Drive Switch, Fault................126
CCU 524223.03 - Differential Lock Switch, Fault................126
CCU 524224.14 - Rear PTO Switch, Fault................126
CCU 524235.05 - Front-Wheel Drive Solenoid Valve, Circuit Fault................127
CCU 524252.05 - Rear PTO Solenoid Valve, Circuit Fault................127
CCU 524255.31 - INFORMATION FOR OPERATOR: Rear PTO Preselector Switch is Activated................127
CCU 600006.31 - Diagnostic Trouble Code Not Known................127
Group HCU: HCU Code Diagnostics................127
HCU 000190.02 - Engine Speed Too Low During Calibration................127
HCU 000629.12 - Control Unit Fault................127
HCU 000630.13 - Error During Hitch Calibration................127
HCU 001638.02 - Transmission Oil Temperature Too Low During Calibration................127
HCU 001873.02 - Hitch Position Sensor, Circuit Fault During Calibration................127
HCU 001873.03 - Hitch Position Sensor, Voltage Too High................127
HCU 001873.04 - Hitch Position Sensor, Voltage Too Low................127
HCU 001873.11 - Hitch Position Sensor, Fault During Calibration................127
HCU 001873.13 - Hitch Position Sensor, Fault During Calibration................127
HCU 001881.03 - Draft Sensor, Voltage Too High................127
HCU 001881.04 - Draft Sensor, Voltage Too Low................127
HCU 001881.13 - Draft Sensor, Fault During Calibration................127
HCU 003509.03 - 5-volt Supply Voltage of Sensors, Voltage Too High................127
HCU 003509.04 - 5-volt Supply Voltage of Sensors, Voltage Too Low................127
HCU 521000.02 - Switch for Remote Control of Hitch (Left or Right), Circuit Fault................127
HCU 521000.31 - Switch for Remote Control of Hitch (Left or Right), Fault................127
HCU 521001.02 - Solenoid Valve for Raising (Hitch), Current Too High During Calibration................127
HCU 521001.05 - Solenoid Valve for Raising (Hitch), Current Too Low................127
HCU 521001.06 - Solenoid Valve for Raising (Hitch), Current Too High................127
HCU 521001.07 - Solenoid Valve for Raising (Hitch), Fault During Calibration................127
HCU 521001.11 - Solenoid Valve for Raising (Hitch), Fault During Calibration................127
HCU 521001.13 - Solenoid Valve for Raising (Hitch), Fault During Calibration................127
HCU 521002.05 - Solenoid Valve for Lowering (Hitch), Current Too Low................127
HCU 521002.06 - Solenoid Valve for Lowering (Hitch), Current Too High................127
HCU 521002.07 - Solenoid Valve for Lowering (Hitch), Fault During Calibration................127
HCU 521002.11 - Solenoid Valve for Lowering (Hitch), Fault During Calibration................127
HCU 521002.13 - Solenoid Valve for Lowering (Hitch), Fault During Calibration................127
HCU 523832.03 - Rate-of-Drop Potentiometer, Voltage Too High................127
HCU 523832.04 - Rate-of-Drop Potentiometer, Voltage Too Low................128
HCU 523832.13 - Rate-of-Drop Potentiometer, Fault During Calibration................128
HCU 523833.03 - Raise Limit Potentiometer, Voltage Too High................128
HCU 523833.04 - Raise Limit Potentiometer, Voltage Too Low................128
HCU 523833.13 - Raise Limit Potentiometer, Fault During Calibration................128
HCU 523834.03 - Depth-Setting Potentiometer, Voltage Too High................128
HCU 523834.04 - Depth-Setting Potentiometer, Voltage Too Low................128
HCU 523834.13 - Depth-Setting Potentiometer, Fault During Calibration................128
HCU 523842.03 - Potentiometer for Hitch Control Sensitivity, Voltage Too High................128
HCU 523842.04 - Potentiometer for Hitch Control Sensitivity, Voltage Too Low................128
HCU 523843.02 - Quick Raise/Lower Switch, Circuit Fault................128
HCU 523910.02 - Control Unit Fault................128
HCU 523950.13 - Hitch Position Sensor, Fault During Calibration................128
HCU 523952.31 - Hitch De-activated/Not Available................128
HCU 524016.04 - ELX Supply Voltage Too Low................128
HCU 600006.31 - Diagnostic Trouble Code Not Known................128
Group ICC: ICC Code Diagnostics................128
ICC 000107.00 - Engine Air Cleaner Restricted................128
ICC 000167.04 - D+ Voltage Too Low................128
ICC 000237.02 - VIN Information, Mismatch................128
ICC 000237.31 - VIN Information, Incorrect................128
ICC 000628.12 - Control Unit Internal Fault................128
ICC 000630.02 - Control Unit Internal Fault................128
ICC 600006.31 - Diagnostic Trouble Code Not Known................128
Group PTR: PTR Code Diagnostics................128
PTR 000084.07 - Wheel Speed Detected During Calibration of Transmission................128
PTR 000158.01 - Control Unit, Supply Voltage Too Low................128
PTR 000162.02 - Hi/Lo Switch, Fault................128
PTR 000162.31 - Hi/Lo Switch, Fault................128
PTR 000168.01 - Control Unit, Supply Voltage Too Low................128
PTR 000190.18 - Engine Speed Sensor, Speed Too Low................128
PTR 000191.00 - Transmission Speed Sensor, Speed Too High During Calibration................128
PTR 000191.17 - Transmission Speed Too Low................128
PTR 000598.02 - Clutch Pedal Switch, Fault................129
PTR 000598.04 - Clutch Pedal Switch, Voltage Too Low................129
PTR 000628.02 - Control Unit Internal Fault................129
PTR 000629.12 - Control Unit Fault................129
PTR 000630.14 - Transmission Calibration Values Out of Range................129
PTR 000734.05 - Forward Solenoid Valve, Fault................129
PTR 000735.05 - Reverse Solenoid Valve, Fault................129
PTR 000736.05 - Fast Forward Solenoid Valve, Fault................129
PTR 000752.03 - Potentiometer for PowerShuttle Transmission, Input Voltage Too High................129
PTR 000752.04 - Potentiometer for PowerShuttle Transmission, Input Voltage Too Low................129
PTR 001504.10 - Operator Presence Switch Closed Too Long................129
PTR 002820.31 - Direction of Travel Selected Although Operator Not Present................129
PTR 002825.07 - Reverse Drive Lever Not in Neutral with Park Lock Engaged................129
PTR 003509.03 - 5-volt Supply Voltage of Sensors, Voltage Too High................129
PTR 003509.04 - 5-volt Supply Voltage of Sensors, Voltage Too Low................129
PTR 522454.03 - Creeper Sensor, Voltage Too High................129
PTR 522454.04 - Creeper Sensor, Voltage Too Low................129
PTR 522454.31 - Creeper Engaged, Fault................129
PTR 522456.07 - Park Lock Switch and Transmission Neutral Position Switch, Mismatch................129
PTR 523953.02 - Gear Command, Mismatch................129
PTR 523966.31 - Come-Home Mode Detected................129
PTR524020.31 - Reverse Drive Lever Not in Neutral When Starting................129
PTR 524021.31 - Reverse Drive Lever, Fault................129
PTR 524160.02 - Signals for Neutral Position and Not-Neutral Position, Mismatch................129
PTR 524173.02 - Clutch Pedal Potentiometer, Fault................129
PTR 524173.14 - Reverse Drive Lever Actuated Without Using The Clutch Pedal................129
PTR 524173.15 - Clutch Pedal Potentiometer, Voltage Too High................129
PTR 524173.16 - Clutch Pedal Potentiometer, Voltage Too High................129
PTR 524173.17 - Clutch Pedal Potentiometer, Voltage Too Low................129
PTR 524173.18 - Clutch Pedal Potentiometer, Voltage Too Low................129
PTR 524230.05 - Proportional Solenoid Valve for Transmission Enable, Circuit Fault................129
PTR 524230.07 - Proportional Solenoid Valve for Transmission Enable, Fault................129
PTR 524234.03 - Enable Pressure Sensor, Voltage Too High................129
PTR 524234.04 - Enable Pressure Sensor, Voltage Too Low................130
PTR 524254.03 - Transmission Enable Signal, Voltage Too High................130
PTR 524254.04 - Transmission Enable Signal, Voltage Too Low................130
PTR 524267.15 - Change of Travel Direction, Travel Speed Too High................130
PTR 600006.31 - Diagnostic Trouble Code Not Known................130
Section 212: Observable Symptoms................270
Group 40: Electrical System................270
Starting Motor and Charging Circuit Problems................270
Problems with the Parking Lights................270
Problems with Low-Beam Headlights (without H4 farm headlights on the cab frame)................270
Problems with High-Beam Headlights (without H4 farm headlights on the cab frame)................270
Problems with Low-Beam Headlights (with H4 farm headlights on the cab frame)................270
Problems with High-Beam Headlights (with H4 farm headlights on the cab frame)................270
Problems with the Worklights on Front of Roof................270
Problems with the Worklights on Rear of Roof................270
Problems with the Front Corner Worklights................270
Problems with the Worklights on Cab Frame................270
Problems with the Horn................270
Problems with the Cigarette Lighter................270
Problems with the Operator's Seat................270
Problems with the Beacon Light................270
Group 45: Electronic Control Units................270
Problem with the ICC Control Unit................270
Problem with the CCU Control Software................270
Problem with the HCU Control Software................270
Problem with the PTR Control Software................270
Problems when Programming the EHC Control Unit (CCU Control Software)................270
Problems when Programming the ICC Control Unit................270
Group 50: Transmission................270
Problems with SyncReverser Transmission................270
Problems with PowrReverser Transmission................270
Problems with the PowrReverser Plus Transmission................270
Problems with the Reverse Drive Lever (SyncReverser Transmission)................270
Problems with the Reverse Drive Lever (PowrReverser Transmission and PowrReverser Plus Transmission)................270
Group 60: Steering and Brakes................270
Problems with the Brakes................270
Problems with the Steering................270
Problems with the Park Brake................271
Section 213: System Diagnostics................314
Group 45: Electronic Control Units................314
System Diagnostics for Electronics - Summary of References................316
Check for CAN BUS................317
Check System Voltage................323
Check EHC Supply Voltage................326
Check ICC Supply Voltage................329
VIN Security Fault Diagnosis................332
Group 56: Drive Systems................314
Front-Wheel Drive - System Diagnostics................314
Differential Lock - System Diagnostics................314
Rear PTO - System Diagnostics................314
Section 220: Engines................347
Group 05: General Information................347
Information on Engine................349
Group 10: Operational Checks................347
Engine - Operational Checks, Summary of References................351
Engine - Safety Measures................352
Engine - Preliminary Engine Tests................353
Engine - Performance Variables................354
Group 15: Tests and Adjustments................347
Engine - Tests and Adjustments, Summary of References................356
Engine - Measure PTO Power Output................357
Section 230: Fuel, Air Intake and Cooling Systems................361
Group 15: Tests and Adjustments................361
Fuel, Air Intake and Cooling Systems - Tests and Adjustments, Summary of References................364
Fuel, Air Intake and Cooling Systems - General Information................365
Fuel, Air Intake and Cooling Systems - Explanation of Checks................366
Fuel, Air Intake and Cooling Systems - Safety Measures................367
Fuel, Air Intake and Cooling Systems - Special Tools, Summary of References................368
Fuel, Air Intake and Cooling Systems - Specifications................369
Air Intake System - Check Sensor (B02) for Engine Air Cleaner................370
Cooling System - Fill/Bleed the System................371
Cooling System - Leak Test................373
Cooling System - Test Thermostat Opening Temperature................375
Cooling System - Check Viscous Fan Drive................377
Fuel System - Check Fuel Transfer Pump................379
Adjust the Hand Throttle and Accelerator Pedal................381
Group 20A: Fuel System................361
Fuel System, Summary of References................383
Fuel System - Theory of Operation................384
Group 20B: Air Intake System................361
Air Intake System, Summary of References................387
Air Intake System - Theory of Operation................388
Group 20C: Cooling System................361
Cooling System, Summary of References................391
Cooling System - Coolant Circuit, Description................392
Cooling System - Radiator Description, Component Information................394
Cooling System - Intercooler, Component Information................395
Cooling System - Transmission Oil Cooler, Component Information................396
Cooling System - Viscous Fan Drive, Theory of Operation................397
Cooling System - Automatic Drive Belt Tensioner, Theory of Operation................399
Group 20D: Cold-Weather Starting Aids................361
Cold-Weather Starting Aids, Summary of References................401
Cold-Weather Starting Aids - General Information................402
Cold Start Aids - Fuel Preheater, Component Information................403
Cold-Weather Starting Aids - Electrical Starting Aid, Component Information................404
Cold Start Aids - Coolant Preheater, Component Information................405
Section 240: Electrical System................407
Group SE01: Starting Motor and Charging Circuit................407
SE01 - Starting Motor and Charging Circuit - Summary of References................426
Diagnostic Schematic, SE01 - Starting Motor and Charging Circuit................427
Group SE01A: Fuel Pump and Fuel Preheater................407
SE01A - Fuel Pump and Fuel Preheater - Summary of References................430
Diagnostic Schematic, SE01A - Fuel Pump and Fuel Preheater................431
Group SE01B: Electrical Starting Aid................407
SE01B - Electrical Starting Aid - Summary of References................434
Diagnostic Schematic, SE01B - Electrical Starting Aid................435
Group SE02: ICC Control Unit................407
SE02 - ICC Control Unit - Summary of References................438
Diagnostic Schematic, SE02 - ICC Control Unit................439
B02 - Air Cleaner Restriction Sensor, Circuit/Harness Test................440
B176 - Fuel Level Sensor, Circuit/Harness Test................443
S184 - Roll-Mode Switch, Circuit/Harness Test................446
Group SE03: Horn................407
SE03 - Horn - Summary of References................449
Diagnostic Schematic, SE03 - Horn................450
Horn, Circuit/Harness Test................452
Group SE04: Operator's Seat and Cigarette Lighter................407
SE04 - Operator's Seat and Cigarette Lighter - Summary of References................456
Diagnostic Schematic, SE04 - Operator's Seat and Cigarette Lighter................457
A29 - Operator's Seat with Compressor and Heater, Circuit/Harness Test................459
E05 - Cigarette Lighter, Circuit/Harness Test................461
Group SE06: Lights................407
SE06 - Lights - Summary of References................464
Diagnostic Schematic, SE06 - Lights................465
E01 - Right Headlight, Circuit/Harness Test................472
E02 - Left Headlight, Circuit/Harness Test................475
E03 - Left Clearance Light, Circuit/Harness Test................478
E04 - Right Clearance Light, Circuit/Harness Test................481
E07 - Left Headlight on Cab Frame, Circuit/Harness Test................484
E08 - Right Headlight on Cab Frame, Circuit/Harness Test................487
E13 - Left Tail Light, Circuit/Harness Test................490
E14 - Right Tail Light, Circuit/Harness Test................492
E20-L - Left Worklight on Cab Frame, Circuit/Harness Test................494
E20-R - Right Worklight on Cab Frame, Circuit/Harness Test................497
E21-1 - Right License Plate Light, Circuit/Harness Test................500
E21-2 - Left License Plate Light, Circuit/Harness Test................503
S09 - Light Switch, Circuit/Harness Test................506
S10 - High-Beam Switch, Circuit/Harness Test................508
S11 - Switch for Lights on Cab Frame, Circuit/Harness Test................510
S11 - Switch for Worklights on Cab Frame, Circuit/Harness Test................512
S165 - Turn-Signal Lever, Circuit/Harness Test................514
Group SE07: Worklights................408
SE07 - Worklights - Summary of References................517
Diagnostic Schematic, SE07 - Worklights................518
E09 - Front Corner Worklights, Circuit/Harness Test................520
E11 - Worklights at Rear of Roof, Circuit/Harness Test................523
E18 - Worklights at Front of Roof, Circuit/Harness Test................526
S59 - Switch for Front Corner Worklights, Circuit/Harness Test................529
S92/1 - Switch for Worklights at Front of Roof, Circuit/Harness Test................531
S92/2 - Switch for Worklights at Rear of Roof, Circuit/Harness Test................533
Group SE09: Radio, Dome Light and Console Light................408
SE09 - Radio, Dome Light and Console Light - Summary of References................536
Diagnostic Schematic, SE09 - Radio, Dome Light and Console Light................537
E30 - Console Light, Circuit/Harness Test................539
E32 - Light for Air-Brake Pressure Gauge, Circuit/Harness Test................541
Group SE10: Air-Conditioning System and Fan................408
SE10 - Air-Conditioning System and Fan - Summary of References................545
Diagnostic Schematic, SE10 - Air-Conditioning System and Fan................546
Group SE11: Windshield Wiper and Washer................408
SE11 - Windshield Wiper and Washer - Summary of References................549
Diagnostic Schematic, SE11 - Windshield Wiper and Washer................550
Group SE12: Rear Window Wiper and Washer................409
SE12 - Rear Window Wiper and Washer - Summary of References................553
Diagnostic Schematic, SE12 - Rear Window Wiper and Washer................554
Group SE13: Beacon Light................409
SE13 - Beacon Light - Summary of References................557
Diagnostic Schematic, SE13 - Beacon Light................558
Beacon Light, Circuit/Harness Test................560
Group SE14B: 3-Terminal Socket (ECE) and Connector for Accessories................409
SE14B - 3-Terminal Socket (ECE) and Connector for Accessories - Summary of References................564
Diagnostic Schematic, SE14B - 3-Terminal Socket (ECE) and Connector for Accessories................565
Group SE16A: Hazard Warning and Turn Signal Lights................409
SE16A - Hazard Warning and Turn Signal Lights - Summary of References................568
Diagnostic Schematic, SE16A - Hazard Warning and Turn Signal Lights................569
Group SE16B: Brake Lights................409
SE16B - Brake Lights - Summary of References................572
Diagnostic Schematic, SE16B - Brake Lights................573
Group SE16C: Front PTO................409
SE16C - Front PTO - Summary of References................2127
Diagnostic Schematic, SE16C - Front PTO................577
Group SE17: Signal Socket and Service Socket................409
SE17 - Signal Socket and Service Socket - Summary of References................580
Diagnostic Schematic, SE17 - Signal Socket and Service Socket................581
Group SE17A: 7-Terminal Socket (ECE)................409
SE17A - 7-Terminal Socket (ECE) - Summary of References................584
Diagnostic Schematic, SE17A - 7-Terminal Socket (ECE)................585
Group SE22: CAN BUS Terminating Resistor................409
SE22 - CAN BUS Terminating Resistor - Summary of References................588
Diagnostic Schematic, SE22 - CAN BUS Terminating Resistor................589
Group SE26: EHC Control Unit (CCU, PTR, HCU)................409
SE26 - EHC Control Unit - Summary of References................592
Diagnostic Schematic, SE26 - EHC Control Unit................593
B04 - Engine Oil Pressure Switch, Circuit/Harness Test................597
B06 - Sensor for Rear PTO Speed, Circuit/Harness Test................599
B19 - Draft Sensor, Circuit/Harness Test................602
B21 - Sensor for Hitch Position, Circuit/Harness Test................605
B26 - Potentiometer for Hitch Control Sensitivity, Circuit/Harness Test................608
B27 - Hitch Control Position Feedback Unit, Circuit/Harness Test................611
B37 - Switch for Park Brake Indicator Light, Circuit/Harness Test................614
B56 - Coolant Temperature Sensor, Circuit/Harness Test................617
B60 - Transmission Oil Temperature Sensor, Circuit/Harness Test................620
B65 - Clutch Pedal Potentiometer, Circuit/Harness Test................623
B104 - Transmission Speed Sensor, Circuit/Harness Test................627
B105 - Enable Pressure Sensor, Circuit/Harness Test................631
S21 - Rear PTO Switch, Circuit/Harness Test................635
S22 - Differential Lock Switch, Circuit/Harness Test................637
S23 - Switch for Remote Control of Hitch (Right), Circuit/Harness Test................639
S24 - Quick Raise/Lower Switch, Circuit/Harness Test................641
S40 - Operator Presence Switch, Circuit/Harness Test................643
S44/S121 - Switches for Remote Control of Rear PTO, Circuit/Harness Test................645
S45 - Rear PTO Preselector Switch, Circuit/Harness Test................647
S68 - Switch for Remote Control of Hitch (Left), Circuit/Harness Test................649
S72 - Clutch Pedal Switch, Circuit/Harness Test................652
S114 - Park Lock Switch, Circuit/Harness Test................655
S125-1 - Hi/Lo Switch, Circuit/Harness Test................658
S176 - Transmission Neutral Position Switch, Circuit/Harness Test................661
S162 - Reverse Drive Lever, Circuit/Harness Test................663
Y03 - Solenoid Valve for Front-Wheel Drive, Circuit/Harness Test................667
Y04 - Solenoid Valve for Rear PTO, Circuit/Harness Test................669
Y05 - Solenoid Valve for Differential Lock, Circuit/Harness Test................671
Y33 - Forward Solenoid Valve, Circuit/Harness Test................673
Y36 - Reverse Solenoid Valve, Circuit/Harness Test................676
Y38 - Proportional Solenoid Valve for Transmission Enable, Circuit/Harness Test................679
Y56 - Fast Forward Solenoid Valve (PowrReverser Plus Transmission), Circuit/Harness Test................682
Y95 - Solenoid Valve for Lowering (Hitch), Circuit/Harness Test................685
Y96 - Solenoid Valve for Raising (Hitch), Circuit/Harness Test................687
Supply Voltage of EHC Control Unit, Circuit/Harness Test................689
5-volt Supply Voltage of EHC Sensors, Circuit/Harness Test................692
Group SE32: Prewiring for GreenStar................411
SE32 - Prewiring for GreenStar - Summary of References................695
Diagnostic Schematic, SE32 - Prewiring for GreenStar................696
Group SE45: Front Loader................411
SE45 - Front Loader - Summary of References................699
Diagnostic Schematic, SE45 - Front Loader................700
Group 105A: Component Information - Connectors and Contacts................411
B28-LH - Dome Light Switch, Left Door................1311
F01PLB - Fuses (Fuse Box in Engine Compartment)................706
F02PLB - Fuses (Fuse Box in Engine Compartment)................708
F03PLB - Fuses (Fuse Box in Engine Compartment)................710
F04PLB - Fuses (Fuse Box in Engine Compartment)................712
F03 - Fuses (Fuse Box in Cab)................714
F04 - Fuses (Fuse Box in Cab)................717
F05 - Fuses (Fuse Box in Cab)................720
F01FRM - Fuses (Fuse Box in Cab)................1440
F02FRM - Fuses (Fuse Box in Cab)................725
F31 - Fuse for Battery Voltage (with Battery Cut-Off Switch)................1443
G02-1 - Terminal with Ring for Alternator................729
K01PLB - Starting Motor Relay................1454
K05PLB - Relays (Fuse Box in Engine Compartment)................733
K06PLB - Relays (Fuse Box in Engine Compartment)................735
K01 - Relays (Fuse Box in Cab)................737
K02 - Relays (Fuse Box in Cab)................739
K06 - Relays (Fuse Box in Cab)................742
K07 - Relays (Fuse Box in Cab)................745
K08 - Relays (Fuse Box in Cab)................748
K20-1 - Connector of Turn-Signal Relay................750
K24-1 Terminal with Ring, for Injection Pump Shut-Off Valve................752
K56 - Connection for Battery Cut-Off Relay................754
K57 - Connector of Relay for Battery Cut-Off Switch................756
K65 - Connector of Right Turn Signal Relay of 7-Terminal Power Outlet Socket at Front................758
K66 - Connector of Left Turn Signal Relay of 7-Terminal Power Outlet Socket at Front................760
M01-50 - Terminal for Starting Motor................762
S01F - Connector of Main (Key) Switch................764
S01F-1 - Connector of Main (Key) Switch................766
S08F - Connector of Turn-Signal Switch................768
S09F - Connector of Light Switch................770
S10F - Connector of High-/Low-Beam Switch................772
S72 - Clutch Pedal Switch................1380
Group 105B: Component Information - Connectors (X001 to X249)................412
X02F - Connecting Point between Harnesses W51 and W79................778
X02M - Connecting Point between Harnesses W79 and W51................780
X05F - Connector of 7-Terminal Power Outlet Socket (ECE) at Rear................782
X06F - Connector of 3-Terminal Power Outlet Socket (ECE)................784
X14M-1 - Connector of Hitch Control Position Feedback Unit................786
X14F-2 - Connector of Potentiometer for Hitch Control Sensitivity................788
X20M - Connector of Roll-Mode Switch................790
X28F - Connector of Air-Conditioning Pressure Switch................792
X34F - Connector of Switch for Remote Control of Hitch (Right)................794
X35F - Connector of Switch for Remote Control of Hitch (Left)................796
X37F - Connector for Front Loader................798
X38F - Connector of Windshield Wiper Motor................800
X39F - Connecting Point between Harnesses W23 and W91................802
X39M - Connecting Point between Harnesses W91 and W23................804
X43F - Connector of Rear Window Wiper Motor................806
X44F - Connector of Rear Window Washer Pump................808
X45F - Connector of Switch for Air-Conditioning Compressor................810
X46F - Connector of Fan Motor................812
X47F - Connector of Fan Motor................814
X48F - Connector of Fan Resistors................816
X59F - Connector of Horn Switch................818
X66F - Connector of Horn................820
X67F - Connector of Right Headlight................822
X68F - Connector of Left Headlight................824
X69F-1 - Connector of Left Front Corner Worklight................826
X69F-2 - Connector of Right Front Corner Worklight................828
X70F - Connector of Air Cleaner Restriction Sensor................830
X72F - Connector of Thermostat Switch................832
X76F - Connector of Engine Speed Sensor................834
X78F - Connector of Engine Oil Pressure Switch................836
X79F - Connector of Heating Element of Fuel Preheater................838
X87F - Connector of Differential Lock Solenoid Valve................840
X88F - Connector of Wheel Speed Sensor................842
X90F - Connector of Draft Sensor................844
X91F - Connector of Front-Wheel Drive Solenoid Valve................846
X94F - Connector of Rear PTO Speed Sensor................848
X95F - Connector of Rear PTO Solenoid Valve................850
X96F - Connector of Hitch Position Sensor................852
X99F - Connector of Beacon Light Switch................854
X100F - Connector of Fan Switch................856
X101M - Connector of Switch for Worklights or Headlights on Cab Frame................858
X106F - Connector of Right Tail, Brake and Turn Signal Lights................860
X107F - Connector of Left Tail, Brake and Turn Signal Lights................862
X108F - Connector of Right Turn Signal and Clearance Lights................864
X109F - Connector of Left Turn Signal and Clearance Lights................866
X110F - Connector of Left Headlight or Left Worklight on Cab Frame................868
X111F - Connector of Left Headlight on Cab Frame................870
X113F - Connecting Point between Harnesses W23 and W17................872
X113M - Connecting Point between Harnesses W17 and W23................874
X113-1F - Connector of Left License Plate Light................876
X113-2F - Connector of Right License Plate Light................878
X114-1F1 - Connector of Inner Worklight on Rear of Roof (Right)................880
X114-1F2 - Connector of Outer Worklight on Rear of Roof (Right)................882
X114-2F1 - Connector of Inner Worklight on Rear of Roof (Left)................884
X114-2F2 - Connector of Outer Worklight on Rear of Roof (Left)................886
X115F - Connector of Right Headlight or Right Worklight on Cab Frame................888
X116F - Connector of Right Headlight on Cab Frame................890
X120-1F - Connector of Light for Air-Brake Pressure Gauge................892
X122F - Connector of Differential Lock Switch................894
X125M - Connector of Rear PTO Switch................896
X127M - Connector of Front PTO Switch................898
X128F-1 - Connector of Cigarette Lighter................900
X130F - Connector of A/C Compressor Clutch................902
X142-1 - Prewiring for Beacon Light................904
X142-2 - Terminal with Ring for Beacon Light Ground Connection................906
X155F - Connector of Right Worklight or Right Headlight on Cab Frame................908
X156F - Connector of Left Worklight or Left Headlight on Cab Frame................910
X158M-1 - Connector of Radio Antenna Ground Connection................912
X174F - Connector of Switch for Remote Control of Rear PTO (Left)................914
X213F - Connector of Switch for Park Brake Indicator Light................916
X230F - Connector of Operator Presence Switch................918
X234F - Connecting Point between Harnesses W07 and W61 or W07/2................920
X234M - Connecting Point between Harnesses W61 and W07................922
X234F-1 - Connecting Point between Harnesses W07/2 and W07................924
X234M-1 - Connecting Point between Harnesses W07 and W07/02................926
X239F - Connecting Point between Harnesses W21 and W04 or W05................928
X239M - Connecting Point between Harnesses W04 and W21................930
X239M - Connecting Point between Harnesses W05 and W21................932
X239F-1 - Connecting Point between Harnesses W05 and W04................934
X239F-2 - Connecting Point between Harnesses W05 and W06................936
X239M-2 - Connecting Point between Harnesses W06 and W05................938
X243F - Connector for Rear PTO Preselector Switch................940
X245M - Connector of Front-Wheel Drive Switch................942
Group 105C: Component Information - Connectors (X250 to X499)................414
X261F - Connector of Coolant Temperature Sensor................946
X278F - Connector of Windshield Wiper and Washer Switch................948
X283F - Connector of Left Speaker................950
X284F - Connector of Right Speaker................952
X285F - Connector of Windshield Washer Pump................954
X304 - 3-Terminal Power Outlet Socket Strip................956
X305F - Connector of Radiator Ground Connection................958
X307F - Connector of Transmission Oil Temperature Sensor................960
X322F - Connecting Point between Harnesses W21 and W27................962
X322M - Connecting Point between Harnesses W27 and W21................964
X324F - Connector of Brake Pedal Sensor Unit................966
X328F - Connector of Clutch Pedal Potentiometer................968
X402M - Connector of Switch for Front Corner Worklights................970
X411F - Connecting Point between Harnesses W51 and W11................972
X411M - Connecting Point between Harnesses W11 and W51................974
X430F - Connecting Point between Harnesses W61 and W21................976
X430M - Connecting Point between Harnesses W21 and W63................979
X433F-1 - Connecting Point between Harnesses W23 and W13................982
X433M-1 - Connecting Point between Harnesses W13 and W23................984
X433F-2 - Connecting Point between Harnesses W23 and W13................986
X433M-2 - Connecting Point between Harnesses W13 and W23................988
X434F-1 - Connecting Point between Harnesses W23 and W13................990
X434M-1 - Connecting Point between Harnesses W13 and W23................992
X434F-2 - Connecting Point between Harnesses W23 and W13................994
X434M-2 - Connecting Point between Harnesses W13 and W23................996
X442F - Connecting Point between Harnesses W23 and W12................998
X442M - Connecting Point between Harnesses W12 and W23................1000
X443F - Connecting Point between Harnesses W23 and W12................1002
X443M - Connecting Point between Harnesses W12 and W23................1004
X452-1F1 - Connector of Inner Worklight on Front of Roof (Right)................1006
X452-1F2 - Connector of Outer Worklight on Front of Roof (Right)................1008
X452-2F1 - Connector of Inner Worklight on Front of Roof (Left)................1010
X452-2F2 - Connector of Outer Worklight on Front of Roof (Left)................1012
X459F - Connector of Enable Pressure Sensor................1014
X472M-1 - Connector of Switch for Worklights on Front of Roof................1016
X472M-2 - Connector of Switch for Worklights on Rear of Roof................1018
X473F - Connecting Point between Harnesses W01 and W21................1020
X473M - Connecting Point between Harnesses W21 and W01................1022
X474F - Connector for Accessories................1024
X486F - Not used................1026
X487F - Connecting Point between Harnesses W21 and W28................1028
X487M - Connecting Point between Harnesses W28 and W21 (SyncReverser)................1030
X487M - Connecting Point between Harnesses W28 and W21 (PowrReverser)................1032
X488F - Connector of Operator's Seat with Compressor and Heater................1034
X493F - Connector of Forward Solenoid Valve................1036
X494F - Plug of Reverse Solenoid Valve................1038
X495F - Connector of Proportional Solenoid Valve for Transmission Enable................1040
X499F - Connector of Transmission Speed Sensor................1042
Section 245: Control Units................1593
Group 05: General References................1593
Operation and General Information on Diagnostics - Summary of References................1603
Operation and General Information on Diagnostics - Special Tools................1952
Operation and General Information on Diagnostics - Abbreviations for Control Units................1605
Operation and General Information on Diagnostics - Procedure for Dealing with Diagnostic Trouble Codes................1606
Operation and General Information on Diagnostics - Operation and Entering the Program Mode................1610
Operation and General Information on Diagnostics - Operation and Entering the Program Mode using the Performance Monitor................1611
Operation and General Information on Diagnostics - Operation and Entering the Program Mode using the Digital Display (ICC Control Unit)................1619
Operation and General Information on Diagnostics - Accessing Addresses and Diagnostic Trouble Codes................1622
Operation and General Information on Diagnostics - Approved Software for Control Units................1635
Operation and General Information on Diagnostics - Locations and Allocations of Control Units................1636
Operation and General Information on Diagnostics - VIN Security Function................1637
Group 10A: Interactive Tests................1593
Interactive Tests - Summary of References................1639
Control Unit Info and Input Addresses - Summary................1640
Group 10B: Interactive Calibrations................1593
Interactive Calibrations - Summary of References................1642
Procedure in the Event of Problems with Interactive Calibrations................1643
Calibrate Hitch Control (HCU020)................1644
Calibrate Transmission (PTR 063)................1646
Group 15: Information on How to Reprogram Control Units................1593
Information on How to Reprogram Control Units - Summary of References................1649
General Information on How to Reprogram Control Units................1650
Live With Safety................1651
Check and Download Tractor-Specific Software Information................1652
Procedure When Replacing Control Units................1653
Important Notes on Programming................1654
Procedure When Programming Control Units................1655
Procedure in the Event of a Problem Programming VIN Control Units................1656
Procedure in the Event of a General Programming Problem................1659
Group 20: Data BUS Systems................1594
Data BUS Systems - Summary of References................1662
Data BUS Systems - CAN BUS Systems................1663
Determining the Type of the CAN BUS Fault................1666
Group CCU: CCU Control Software................1594
CCU - Summary of References................1670
Configuration and Calibration of the CCU Control Software................1672
CCU - Theory of Operation................1673
Address CCU001 - Stored Codes of the CCU Control Software................1676
Address CCU002 - Beep Mode with Speed Sensors of the CCU Control Software................1677
Address CCU003 - Beep Mode without Speed Sensors of the CCU Control Software................1678
Address CCU004 - ELX Supply Voltage of EHC Control Unit................1679
Address CCU005 - Status, Rear PTO Speed Signal................1680
Address CCU006 - Status, Wheel Speed Signal................1681
Address CCU007 - Status, Rear PTO Switch................1682
Address CCU008 - Status, Engine Speed Signal................1683
Address CCU010 - Transmission Oil Temperature Sensor Voltage................1684
Address CCU012 - Status, Rear PTO Preselector Switch/Switches for Remote Control of Rear PTO (Right and Left)................1685
Address CCU015 - Status, ELX Supply Voltage of EHC Control Unit................1686
Address CCU024 - Status, Switch for Park Brake Indicator Light/Brake Pedal Sensor Unit................1687
Address CCU025 - Status, Front-Wheel Drive Switch................1688
Address CCU050 - BAT Supply Voltage of EHC Control Unit................1689
Address CCU051 - 5-volt Supply Voltage of CCU Sensors................1690
Address CCU052 - Transmission Oil Temperature................1691
Address CCU055 - Wheel Speed................1692
Address CCU058 - Rear PTO Speed................1693
Address CCU059 - Engine Speed................1694
Address CCU063 - Differential Drive Shaft Speed................1695
Address CCU064 - Status, Engine Oil Pressure Switch................1696
Address CCU065 - Coolant Temperature................1697
Address CCU066 - Coolant Temperature Sensor Voltage................1698
Address CCU103 - Input Address, Configuration of Front-Wheel Drive................1699
Address CCU104 - Input Address, Configuration 1 of Rear PTO................1700
Address CCU105 - Input Address, Configuration 2 of Rear PTO................1701
Address CCU106 - Input Address, Configuration of Rear PTO Speed................1702
Address CCU107 - Input Address, Rear PTO Pulses per Revolution................1703
Address CCU111 - Input Address, Rolling Circumference of Rear Wheels................1704
Address CCU115 - Input Address, Configuration of Differential Lock................1705
Address CCU116 - Status, Differential Lock Switch................1706
Address CCU117 - Input Address, Automatic Disengagement of Differential Lock................1707
Address CCU120 - Current of Rear PTO Solenoid Valve................1708
Address CCU - Input Address, Not Used................1709
Address CCU130 - Input Address, Configuration of Park Brake................1710
Address CCU132 - Status, Heating Element of Electrical Starting Aid................1711
Address CCU133 - Input Address, Configuration of Inlet Air Heater................1712
Address CCU134 - Input Address, Configuration of Engine Operating Hours................1713
Address CCU135 - Input Address, Configuration of Engine Functions................1714
Address CCU223 - Second EOL Software Part Number................1715
Address CCU224 - Second EOL Software Version Number................1716
Address CCU225 - Configuration of Software Part Number................1717
Address CCU226 - Configuration of Software Version Number................1718
Address CCU227 - Part Number of Boot Block Program................1719
Address CCU228 - Version Number of Boot Block Program................1720
Address CCU229 - EOL Software Part Number................1721
Address CCU230 - EOL Software Version Number................1722
Address CCU232 - Version Number of Operating System................1723
Address CCU233 - Software Part Number................1724
Address CCU234 - Software Version Number................1725
Address CCU235 - Control Unit Part Number................1726
Address CCU236 - Control Unit Serial Number................1727
Address CCU237 - Software Assembly Part Number................1728
Address CCU238 - Software Assembly Version Number................1729
Address CCU245 - Input Address, Number of CAN Bus Off Retries................1730
Address CCU246 - Input Address, CAN Bus Off Intervals................1731
Address CCU247 - Model Number of Current Vehicle................1732
Address CCU248 - Serial Number of Current Vehicle................1733
Address CCU251 - John Deere PIN of Current Vehicle................1734
Group HCU: HCU Control Software................1596
HCU - Summary of References................1737
Configuration and Calibration of the HCU Control Software................1739
HCU - Theory of Operation................1740
Address HCU000 - Initial Address................1742
Address HCU002 - Beep Mode of the HCU Control Software................1743
Address HCU005 - Draft Sensor Voltage................1744
Address HCU006 - Voltage of Potentiometer for Hitch Control Sensitivity................1745
Address HCU007 - Voltage of Depth-Setting Potentiometer................1746
Address HCU008 - Hitch Position Sensor Voltage................1747
Address HCU009 - Voltage of Raise Limit Potentiometer................1748
Address HCU010 - Voltage of Rate-of-Drop Potentiometer................1749
Address HCU011 - Quick Raise/Lower Switch Voltage................1750
Address HCU012 - Status, Switches for Remote Control of Hitch (Left and Right)................1751
Address HCU013 - 5-volt Supply Voltage of HCU Sensors................1752
Address HCU015 - Input Address, Hitch Dampening Enable................1753
Address HCU016 - Input Address, Hitch Configuration................1754
Address HCU017 - Status, Solenoid Valves for Raising/Lowering (Hitch)................1755
Address HCU018 - ELX Supply Voltage of EHC Control Unit................1756
Address HCU019 - Transmission Oil Temperature................1757
Address HCU020 - Calibration Address, Hitch Calibration................1758
Address HCU021 - Input Address, Threshold Setting for Solenoid Valve for Raising (Hitch)................1766
Address HCU022 - Input Address, Threshold Setting for Solenoid Valve for Lowering (Hitch)................1767
Address HCU023 - Input Address, Max. Current Setting for Solenoid Valve for Raising (Hitch)................1768
Address HCU024 - Input Address, Setting of Hitch Lift Rate................1769
Address HCU025 - Input Address, Scaling Factor Setting for Draft Sensor................1770
Address HCU026 - Input Address, Voltage Setting for Draft Sensor................1771
Address HCU027 - Input Address, Voltage Setting for Lowest Hitch Position................1772
Address HCU028 - Input Address, Voltage Setting for Highest Hitch Position................1773
Address HCU029 - Input Address, Voltage Setting for Position 0 of Depth-Setting Potentiometer................1774
Address HCU030 - Input Address, Voltage Setting for Position 9 of Depth-Setting Potentiometer................1775
Address HCU031 - Status, Feedback Amperage of Solenoid Valve for Raising (Hitch)................1776
Address HCU032 - Status, Feedback Amperage of Solenoid Valve for Lowering (Hitch)................1777
Address HCU033 - Input Address, Off-Command Frequency................1778
Address HCU034 - Status, Rate of Lift/Drop of Hitch................1779
Address HCU - Input Address, Not Used................1780
Address HCU222 - Hitch Version Number................1781
Address HCU223 - Second EOL Software Part Number................1782
Address HCU224 - Second EOL Software Version Number................1783
Address HCU225 - Configuration of Software Part Number................1784
Address HCU226 - Configuration of Software Version Number................1785
Address HCU227 - Part Number of Boot Block Program................1786
Address HCU228 - Version Number of Boot Block Program................1787
Address HCU229 - EOL Software Part Number................1788
Address HCU230 - EOL Software Version Number................1789
Address HCU232 - Version Number of Operating System................1790
Address HCU233 - Software Part Number................1791
Address HCU234 - Software Version Number................1792
Address HCU235 - Control Unit Part Number................1793
Address HCU236 - Control Unit Serial Number................1794
Address HCU237 - Software Assembly Part Number................1795
Address HCU238 - Software Assembly Version Number................1796
Address HCU245 - Input Address, Number of CAN Bus Off Retries................1797
Address HCU246 - Input Address, CAN Bus Off Intervals................1798
Address HCU247 - Current Vehicle Model Number................1799
Address HCU248 - Current Vehicle Serial Number................1800
Address HCU251 - Current Vehicle John Deere PIN................1801
Group ICC: ICC Control Unit................1597
ICC - Summary of References................1803
Configuration and Calibration of ICC Control Unit................1804
ICC - Theory of Operation................1805
Address ICC001 - Stored Codes of the Control Unit................1807
Address ICC002 - Beep Mode of the ICC Control Unit................1808
Address ICC005 - Status of Switches for Hazard Warning Lights, High-Beam Headlights, Lights, Roll-Mode, Air Cleaner Restriction and of Diagnostic Fuse F03/17................1809
Address ICC006 - Status, Indicator Lights................1811
Address ICC010 - Voltage of Fuel Level Sensor................1813
Address ICC020 - Input Address, Selection of Units of Measure................1814
Address ICC021 - Input Address, Automatic Deletion of Diagnostic Trouble Codes................1815
Address ICC022 - Input Address, Brightness of Backlighting................1816
Address ICC030 - Input Address, Display of Radar Speed and Wheel Slip................1817
Address ICC031 - Input Address, Display of Operating Hours................1818
Address ICC032 - Input Address, Flashing Frequency 1................1819
Address ICC033 - Input Address, Flashing Frequency 2................1820
Address ICC036 - Input Address, Threshold for Coolant Temperature Warning (Caution)................1821
Address ICC037 - Input Address, Threshold for Coolant Temperature Warning (Stop)................1822
Address ICC040 - Input Address, Configuration 1 of Fuel Gauge................1823
Address ICC041 - Input Address, Configuration 2 of Fuel Gauge................1824
Address ICC042 - Input Address, Configuration 3 of Fuel Gauge................1825
Address ICC043 - Input Address, Configuration 4 of Fuel Gauge................1826
Address ICC044 - Input Address, Configuration 5 of Fuel Gauge................1827
Address ICC045 - Input Address, Configuration 6 of Fuel Gauge................1828
Address ICC046 - Input Address, Configuration 7 of Fuel Gauge................1829
Address ICC047 - Input Address, Configuration 8 of Fuel Gauge................1830
Address ICC048 - Input Address, Configuration 9 of Fuel Gauge................1831
Address ICC225 - Configuration of Software Part Number................1832
Address ICC226 - Configuration of Software Version Number................1833
Address ICC227 - Part Number of Boot Block Program................1834
Address ICC228 - Version Number of Boot Block Program................1835
Address ICC229 - EOL Software Part Number................1836
Address ICC230 - EOL Software Version Number................1837
Address ICC231 - Part Number of Operating System................1838
Address ICC232 - Version Number of Operating System................1839
Address ICC233 - Software Part Number................1840
Address ICC234 - Software Version Number................1841
Address ICC235 - Control Unit Part Number................1842
Address ICC236 - Control Unit Serial Number................1843
Address ICC237 - Software Assembly Part Number................1844
Address ICC238 - Software Assembly Version Number................1845
Address ICC245 - Input Address, Number of CAN Bus Off Retries................1846
Address ICC246 - Input Address, CAN Bus Off Intervals................1847
Group PTR: PTR Control Software................1599
PTR - Summary of References................1850
Configuration and Calibration of the PTR Control Software................1852
PTR - Theory of Operation................1853
Address PTR001 - Stored Codes of the PTR Control Software................1855
Address PTR002 - Beep Mode with Speed Sensors of the PTR Control Software................1856
Address PTR003 - Beep Mode without Speed Sensors of the PTR Control Software................1857
Address PTR004 - Status, Engine Speed and Transmission Speed Sensors................1858
Address PTR005 - Status of Come-Home Mode, Transmission Enable (VP1), Clutch Pedal Switch and Operator Presence Switch................1859
Address PTR006 - Status, Reverse Driver Lever and Not-Neutral Relay (K02/2)................1861
Address PTR007 - Status, Transmission Neutral Position Switch, Hi/Lo Switch and Park Lock Switch................1862
Address PTR008 - Status, Commands for Solenoid Valves for Direction of Travel and Transmission Enable Relay................1864
Address PTR009 - Status, Solenoid Valves for Direction of Travel................1866
Address PTR010 - Current of Proportional Solenoid Valve for Transmission Enable................1867
Address PTR011 - Not Used................1868
Address PTR012 - Enable Pressure Sensor Voltage................1869
Address PTR013 - Voltage at Clutch Pedal Potentiometer, Channel A................1870
Address PTR014 - Voltage at Clutch Pedal Potentiometer, Channel B................1871
Section 250: Transmission................1930
Group 10: Preliminary and Operational Checks................1930
Preliminary and Operational Checks - Summary of References................1933
Transmission - Introductory Checks................1934
SyncReverser Transmission - Operational Checks................1938
PowrReverser Transmission - Operational Checks................1943
Group 15: Tests and Adjustments................1930
Transmission - Tests and Adjustments, Summary of References................1949
Hydraulic System - Safety Measures for Hydraulic Checks................1950
Special Tools................1952
Connect SensoControl Test Equipment................1954
Hydraulic System - Heat Up the Hydraulic Oil................1955
Transmission - Test Result Table................1956
Transmission - Hydraulic Checks................1958
Transmission - Check Lube Pressure................1971
Transmission - Check Clutch Enable Pressure................1973
Transmission - Check System 1 Pressure................1975
Transmission - Check System 2 Pressure................1977
Transmission - Adjust the System Pressure................1979
Transmission - Oil Cooler Flow Check................1982
Group 20: Theory of Operation................1930
Transmission - Theory of Operation, Summary of References................1987
SyncReverser and PowrReverser Transmissions - Survey................1989
SyncReverser and PowrReverser Transmissions - Hydraulic Circuit Diagram and Description................1991
SyncReverser and PowrReverser Transmissions - Operation of Forward Low Clutch................1994
SyncReverser and PowrReverser Transmissions - Operation of Reverse Clutch................1996
SyncReverser and PowrReverser Transmissions - Hydraulic Operation in Neutral Position................1998
SyncReverser and PowrReverser Transmissions - Hydraulic Operation during Forward Travel................2000
SyncReverser and PowrReverser Transmissions - Hydraulic Operation during Reverse Travel................2002
SyncReverser and PowrReverser Transmissions - Operation of Lubrication System................2004
SyncReverser and PowrReverser Transmissions - Power Flow of Gear Transmission................2008
SyncReverser and PowrReverser Transmissions - Power Flow of Range Transmission................2010
SyncReverser and PowrReverser Transmissions - Operation of Gear Shift Linkage................2012
SyncReverser and PowrReverser Transmissions - Operation of Range Shift Linkage................2014
SyncReverser and PowrReverser Transmissions - Operation of Gear Shift Synchronizer Unit................2016
SyncReverser and PowrReverser Transmissions - Operation of Range Shift Collar................2018
SyncReverser and PowrReverser Transmissions - Operation during Forward Travel................2019
SyncReverser and PowrReverser Transmissions - Operation during Reverse Travel................2021
PowrReverser Plus Transmission - Overview................2023
PowrReverser Plus Transmission - Hydraulic Circuit Diagram and Description................2025
PowrReverser Plus Transmission - Operation of Forward Low Clutch................2029
PowrReverser Plus Transmission - Operation of Forward High Clutch................2030
PowrReverser Plus Transmission - Operation of Reverse Clutch................2032
PowrReverser Plus Transmission - Hydraulic Operation in Neutral Position................2033
PowrReverser Plus Transmission - Hydraulic Operation during Forward Travel (Lo)................2034
PowrReverser Plus Transmission - Hydraulic Operation during Forward Travel (Hi)................2036
PowrReverser Plus Transmission - Hydraulic Operation during Reverse Travel................2038
PowrReverser Plus Transmission - Operation during Forward Travel (Lo)................2040
PowrReverser Plus Transmission - Operation during Forward Travel (Hi)................2042
PowrReverser Plus Transmission - Operation during Reverse Travel................2044
PowrReverser Plus Transmission - Miscellaneous................2046
Creeper Transmission - Operation................2047
Section 256: Drive Systems................2050
Group 10: Operational Checks................2050
Drive Systems - Operational Check, Summary of References................2053
Drive Systems - Operational Check................2054
Group 15: Tests and Adjustments................2050
Drive Systems - Tests and Adjustments, Summary of References................2059
Drive Systems, Tests and Adjustments, Special Tools................2060
Drive Systems - Front-Wheel Drive Clutch, Leak Test................2061
Drive Systems - Differential Lock, Leak Test................2068
Drive Systems - Differential, Check Lube Oil Pressure................2075
Drive Systems - Rear PTO, Leak Test................2079
Drive Systems - Check Pressure at the Front PTO................2087
Group 20A: Front-Wheel Drive................2050
Front-Wheel Drive - Theory of Operation, Summary of References................2089
Front-Wheel Drive - Front Axle Operation................2090
Front-Wheel Drive - Operation of Front-Wheel Drive Control Valve................2091
Front-Wheel Drive - Operation of Front-Wheel Drive................2093
Front-Wheel Drive - Operation of Front-Wheel Drive Power Flow................2095
Group 20B: Differential................2050
Differential - Theory of Operation, Summary of References................2099
Differential - Overview................2100
Differential - Operation of Differential Lock Control Valve................2102
Differential - Operation of Differential Lock................2104
Differential - Power Flows................2107
Group 20C: Final Drives................2050
Final Drives - Theory of Operation, Summary of References................2110
Final Drives - Operation................2111
Group 20D: Rear PTO................2050
Rear PTO - Theory of Operation, Summary of References................2113
Rear PTO - Operation................2114
Rear PTO - Control Valve Operation................2115
Rear PTO - Operation of PTO Clutch and Brake................2116
Rear PTO - Operation of PTO Control................2119
Group 20E: Front PTO................2051
Front PTO - Summary of References................2127
Front PTO - Operation................2128
Front PTO - Description, Hydraulic Circuit................2130
Front PTO - Solenoid Valve................2132
Front PTO - Hydraulic Pump................2133
Front PTO - Oil Cooler................2134
Section 260: Steering and Brakes................2135
Group 10: Preliminary and Operational Checks................2135
Steering and Brakes - Preliminary Checks, Summary of References................2138
Brakes - Preliminary Check................2139
Brakes - Operational Check................2141
Steering - Preliminary Check................2142
Steering - Operational Check................2145
Group 15: Tests and Adjustments................2135
Steering and Brakes - Tests and Adjustments, Summary of References................2148
Steering - Leak Test................2149
Steering - Preliminary Supply Pressure Test................2151
Steering - Steering Pressure Test................2153
Steering - Pump Delivery Test................2155
Brakes - Brake System Leak Isolation Test................2157
Brakes - Adjust Brake Piston Retractor................2159
Brakes - Check Brake Valve Supply................2160
Brakes - Adjust Brake Pedals................2161
Brakes - Bleed Brakes................2163
Brakes - Check Park Brake................2169
Brakes - Adjust Park Brake................2170
Brakes - Check Air-Brake System................2174
Brakes - Check Air-Brake System (Visual Check)................2182
Brakes - Check System for Leaks................2183
Brakes - Check “Supply” Coupling End................2185
Brakes - Check Dual-Line Brake................2187
Brakes - Check Single-Line Brake................2189
Brakes - Check Pressure-Regulating Valve and Air-Brake Fill Time................2191
Brakes - Adjust Park Brake when Air Brakes are Equipped................2194
Brakes - Check Hydraulic Trailer Brake Valve................2196
Group 20A: Hydrostatic Steering System................2135
Steering - Summary of References................2200
Steering - Summary of Components................2201
Steering - Gerotor Operation................2203
Steering - Steering Pump Operation................2205
Steering - Steering Valve Operation................2206
Steering - Operation of Steering Valve Components................2209
Steering - Schematic................2211
Group 20B: Brakes................2136
Brakes - Summary of References................2214
Brakes - Brake Valve Operation................2215
Brakes - Summary of Components................2218
Brakes - Schematic................2220
Group 20C: Rear-Wheel Brake................2136
Brakes - Rear-Wheel Brake, Summary of References................2222
Brakes - Rear-Wheel Brake, Operation................2223
Group 20D: Park Brake................2136
Park Brake - Summary of References................2226
Park Brake - Operation................2227
Group 20E: Air Brakes................2136
Brakes - Air Brakes, Summary of References................2230
Brakes - Description of Air Brakes, Operation................2231
Group 20F: Hydraulic Trailer Brake................2136
Brakes - Hydraulic Trailer Brake, Summary of References................2237
Brakes - Hydraulic Trailer Brake, Determine Pressure Ratio................2238
Section 270: Hydraulic System................2239
Group 10: Preliminary and Operational Checks................2239
Hydraulic System - Preliminary Check................2243
Hydraulic System - Operational Check................2245
Hydraulic System - Hitch Operational Check................2249
Group 15: Tests and Adjustments................2239
Hydraulic System - Heat Hydraulic Oil................2252
Hydraulic System - Check Hitch Cylinder Supply Pressure................2253
Hydraulic System - Adjust Hitch Load Sense Relief Valve................2255
Hydraulic System - Check Hitch Surge Relief Valve................2257
Hydraulic System - Check Delivery Rate of Main Hydraulic Pump................2259
Hydraulic System - Adjust System Pressure Relief Valve................2262
Hydraulic System - Cut-Off Pressure (Hydraulic Detent)................2264
Hydraulic System - Check Main Relief Valve................2266
Hydraulic System - Leak Test of Selective Control Valves................2268
Group 20: Theory of Operation................2239
Hydraulic System - Summary of References................2270
Hydraulic System - Summary of Components................2271
Hydraulic System - Symbolic Representation................2272
Hydraulic System - Main Hydraulic Filter Operation................2276
Hydraulic System - Hydraulic Pump Operation................2277
Hydraulic System - Mechanical Hitch Valve Operation, Lower................2279
Hydraulic System - Mechanical Hitch Valve Operation, Neutral Position................2281
Hydraulic System - Mechanical Hitch Valve Operation, Raise................2283
Hydraulic System - Mechanical Hitch Main Relief Valve Operation................2285
Hydraulic System - Mechanical Hitch Rate-of-Drop Valve Operation................2287
Hydraulic System - Mechanical Hitch Draft Control Operation................2288
Hydraulic System - Electro-Hydraulic Hitch Valve Operation, Lower................2290
Hydraulic System - Electro-Hydraulic Hitch Valve Operation, Neutral Position................2292
Hydraulic System - Electro-Hydraulic Hitch Valve Operation, Raise................2294
Hydraulic System - Electro-Hydraulic Hitch Main Relief Valve Operation................2296
Hydraulic System - Extend and Retract Position Operation, Valve Block with Two M-ICVs................2298
Hydraulic System - Float Position Operation, Valve Block with Two M-ICVs................2300
Hydraulic System - Neutral Position Operation, Valve Block with Two M-ICVs................2302
Hydraulic System - Extend and Retract Position Operation, Valve Block with Three M-ICVs................2305
Hydraulic System - Neutral Position Operation, Valve Block with Three M-ICVs................2308
Hydraulic System - Float Position Operation, Valve Block with Three M-ICVs................2311
Hydraulic System - Flow Control Valve Operation, Valve Block with Three M-ICVs................2313
Hydraulic System - Extend and Retract Position Operation, Valve Blocks with One M-SCV and with Two M-SCVs................2315
Hydraulic System - Float Position Operation, Valve Blocks with One M-SCV and with Two M-SCVs................2317
Hydraulic System - Neutral Position Operation, Valve Blocks with One M-SCV and with Two M-SCVs................2319
Hydraulic System - Extend and Retract Position Operation, Valve Block with Three M-SCVs................2321
Hydraulic System - Float Position Operation, Valve Block with Three M-SCVs................2323
Hydraulic System - Neutral Position Operation, Valve Block with Three M-SCVs................2325
Hydraulic System - Continuous Detent Operation, Valve Block with Three M-SCVs................2327
Hydraulic System - Hydraulic Detent Operation, Valve Block with Three M-SCVs................2329
Hydraulic System - No Detent Position Operation, Valve Block with Three M-SCVs................2331
Hydraulic System - Priority Valve Operation, Valve Block with Three M-SCVs................2332
Hydraulic System - Quick Coupler Operation................2334
Group 70: Hydraulic System - Install Test Equipment................2240
Install Test Equipment 70-1................2338
Install Test Equipment 70-2................2340
Install Test Equipment 70-3................2341
Install Test Equipment 70-4................2342
Install Test Equipment 70-5................2343
Install Test Equipment 70-6................2344
Install Test Equipment 70-7................2345
Install Test Equipment 70-8................2347
Section 290: Operator's Cab................2348
Group 10: Operational Checks................2348
Air-Conditioning, Heater and Operator's Seat - Operational Checks, Summary of References................2351
Air-Conditioning and Heater - Test Sequence................2352
Operator's Cab - Air Comfort Seat MSG95, Operational Checks................2358
Group 15: Tests and Adjustments................2348
Operator's Cab - Tests and Adjustments - Summary of References................2363
Operator's Cab - Special Tools, Summary of References................2364
Air-Conditioning System - Special Tools................2365
Air-Conditioning System - Specifications................2366
Air-Conditioning System - Safety at Work................2367
Storage of Refrigerant Containers................2369
Air-Conditioning - Important................2370
Service Work on Air-Conditioning System................2371
Air-Conditioning System - Preventive Maintenance................2374
Fill with Refrigerant Oil................2375
Air-Conditioning - Test with Air-Conditioning Service Unit................2377
Air-Conditioning - System Test................2378
Air-Conditioning - Pressure Deviations................2390
Air Comfort Seat MSG93................2392
Air Comfort Seat MSG95 - Diagnostics................2393
Air Comfort Seat MSG95 - Compressor Operational Check................2401
Air Comfort Seat MSG95 - System Leak Test................2404
Group 20A: Heating and Ventilation................2348
Heating and Ventilation - Summary of References................2408
Heating and Ventilation - Temperature Control, Theory of Operation................2409
Heating and Ventilation - Theory of Operation................2410
Group 20B: Air-Conditioning System................2348
Air-Condtioning System - Summary of References................2413
Air Condtioning System - R134A Refrigerant................2414
Air Condtioning System - Principle of Heat Exchange................2415
Air Conditioning System - Theory of Operation................2416
Air Condtioning System - Summary of Components................2418
Air Condtioning System - Compressor, Component Information................2420
Air Conditioning System - Compressor, Component Information................2421
Air Conditioning System - Condenser, Component Information................2422
Air Condtioning System - Receiver-Drier, Component Information................2423
Air Condtioning System - Expansion Valve, Component Information................2424
Air Condtioning System - Thermostat Switch, Component Information................2426
Air Condtioning System - Evaporator, Component Information................2427
Air Condtioning System - High and Low Pressure Switch, Component Information................2428
Air Conditioning System - Temperature Control................2429
Section 299: Special Tools................2430
Group 05: Special Tools (Dealer-Fabricated)................2430
Special Tools (Dealer-Fabricated) - Summary of References................2433
DFLX12 - CAN BUS - E-SCV/E-ICV and CAN BUS - Vehicle/Power Train................2434
DFLX14 - Solenoid Valve Test Harness................2435
DFRW183 - Test adapter................2436
Group 10: Special Tools (Available as Spare Parts)................2430
Special Tools (Available as Spare Part) - Summary of References................2439
38H1145 - Plug (-4 ORFS)................2441
38H1147 - Plug (-8 ORFS)................2442
38H1149 - Plug (-12 ORFS)................2443
38H1279 - Fitting (-8 ORFS)................2444
38H1414 - Cap (-4 ORFS)................2445
38H1415 - Cap (-6 ORFS)................2446
38H1416 - Cap (-8 ORFS)................2447
38H5067 - Tee fitting (-6 (m) ORFS x -6 (m) ORFS x M14 (m))................2448
D01019AA - Manually operated hydraulic pump................2449
D01169AA - Hydraulic tester................2450
D05104ST - Pump................2451
FKM10002 or JT05470 - Pressure test kit................2452
FKM10242 - Pressure Gauge................2453
Battery Load Tester FKM10409................2454
FKM10445 - Universal Pressure Test Kit................2455
FKM10470 - Pressure Measuring System (stage 1)................2456
FKM10471 - Pressure measuring system (stage 2)................2457
FKM10472 - Flow measurement system................2458
FKM10472-4 - Temperature sensor................2459
FKM10474 - Fill and Check Device................2460
FKM10482 - Pressure Test Kit................2461
JDG839 - Adapter................2462
Clamp-on Current Probe JT02153................2463
JT03479 - Quick coupler with male terminal x 13/16-16 (f) ORFS................2464
JT05473 - Pressure gauge with quick coupler, 35000 kPa (350 bar) (5000 psi)................2465
JT05480 - Diagnostic Receptacle (M14 x 1.5M ORB x 1/2 Quick Coupler)................2469
JT05497 - Hose, 3048 mm (120 in.) long................2467
JT05470 / FKM10002 - Universal Pressure Test Kit................2468
JT05480 - Diagnostic Receptacle (M14 x 1.5M ORB x 1/2 Quick Coupler)................2469
JT05719 - Hand-Held Digital Tachometer................2470
JT05791A - Multimeter................2471
JT05845 - Two-speed manually-operated pump................2472
JT07115 - Pressure test kit................2473
JT07117 - Three-gauge assembly................2474
JT07212 - Diagnostic Adapter Kit................2475
KJD10128 - Fitting................2476
KJD10194 - Pressure gauge set for air brakes................2477
KJD10292 - Diagnostic Harness................2478
KJD10352 - Restriction fitting................2479
KJD10495 - Hose connector................2480
KJD10580 - Filling reservoir................2481
KJD10586 - Test set................2482
KJD10587 - Torque screwdriver, 1 to 5 N•m................2483
OTC7062A - Holder................2484
RE200689 - Performance monitor................2485
RE60701 - Diagnostic Receptacle................2486
John Deere Tractors 5090M, 5100M, 5070M, 5080M Diagnosis & Tests Service Manual (TM401919)
