John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML Tractors Diagnosis and Test Service Technical Manual (TM143619)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM143619 English - John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors Diagnosis and Tests Technical Manual.pdf
tm143628 French - Manuel technique de diagnostic des tracteurs 5075M (FT4/Phase V), 5090M, 5100M, 5100MH, 5100ML, 5115M et 5115ML (IT4/Phase IIIB et FT4/Phase IV)
tm143629 German - Technisches Handbuch zur Diagnose der Traktoren 5075M (FT4/Stufe V), 5090M, 5100M, 5100MH, 5100ML, 5115M und 5115ML (IT4/Stufe IIIB und FT4/Stufe IV)
tm143639 Italian - Manuale tecnico per la diagnosi dei trattori 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M e 5115ML (IT4/Stage IIIB e FT4/Stage IV)
tm143658 Romanian - 5075M (FT4/Etapa V), 5090M, 5100M, 5100MH, 5100ML, 5115M şi 5115ML (IT4/Etapa IIIB şi FT4/Etapa IV) Manual tehnic diagnostic Tractoare
tm143667 Swedish - 5075M (FT4/Steg V), 5090M, 5100M, 5100MH, 5100ML, 5115M och 5115ML (IT4/Steg IIIB och FT4/Steg IV) Traktorer Felsökningsmanual
tm143678 Norwegian - 5075M (FT4 / trinn V), 5090M, 5100M, 5100MH, 5100ML, 5115M og 5115ML (IT4 / trinn IIIB og FT4 / trinn IV) Diagnostisk teknisk håndbok for traktorer
tm143680 Turkish - 5075M (FT4/Faz V), 5090M, 5100M, 5100MH, 5100ML, 5115M ve 5115ML (IT4/Faz III B ve FT4/Faz IV) Traktör Tanılama Teknik El Kitabı
tm143682 Slovenian - Tehnični priročnik za diagnostiko za traktorje 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M in 5115ML (IT4/Stage IIIB in FT4/Stage IV)
PRODUCT DETAILS:
Total Pages: 3,122 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS................1
Section 210: General Information................41
Group 05: Safety................41
Work In Ventilated Area................45
Recognize Safety Information................46
Avoid Backover Accidents................47
Prevent Machine Runaway................48
Avoid Contact with Agricultural Chemicals................49
Clean Vehicle of Hazardous Pesticides................51
Use a Safety Chain................52
Work in Clean Area................53
Decommissioning — Proper Recycling and Disposal of Fluids and Components................54
Avoid Harmful Asbestos Dust................55
Use Electronic Display Properly................56
Avoid Hot Exhaust................57
Clean Exhaust Filter Safely................58
Exhaust Filter Cleaning................61
Handle Fuel Safely—Avoid Fires................62
Prepare for Emergencies................63
In Case of Fire................64
Handle Fluids Safely—Avoid Fires................65
Avoid High-Pressure Fluids................66
Use Foldable ROPS and Seat Belt Properly................67
Avoid Static Electricity Risk When Refueling................68
Install All Guards................70
Use Proper Lifting Equipment................71
Illuminate Work Area Safely................72
Live With Safety................73
Service Machines Safely................74
Support Machine Properly................75
Protect Against Noise................76
Remove Paint Before Welding or Heating................77
Park Machine Safely................78
Stay Clear of Rotating Drivelines................79
Follow Safety Instructions................81
Use Proper Tools................82
Service Tires Safely................83
Keep ROPS Installed Properly................84
Construct Dealer-Made Tools Safely................85
Practice Safe Maintenance................86
Understand Signal Words................88
Replace Safety Signs................89
Protect Against High Pressure Spray................90
Store Attachments Safely................91
Avoid Heating Near Pressurized Fluid Lines................92
Wear Protective Clothing................93
Precautions for Welding................94
Service Accumulator Systems Safely................96
Handling Batteries Safely................97
Handle Agricultural Chemicals Safely................99
Service Cooling System Safely................101
Wait Before Opening High-Pressure Fuel System................102
Service Front-Wheel Drive Tractor Safely................103
Use Steps and Handholds Correctly................104
Handle Electronic Components and Brackets Safely................105
Transport Tractor Safely................106
Deliver Safely................107
Group 10: General References................42
General Information - Summary of References................110
Regions and Country Versions................111
How to Use This Manual................113
Information Available in Sections, Groups and Subgroups................114
General Troubleshooting Information................115
Systematic Diagnostic Approach Overview................117
Trademarks................121
Glossary of Terms................122
Group 15: Technical Specific References................42
Features and Accessories................129
Metric Bolt and Screw Torque Values................133
Unified Inch Bolt and Screw Torque Values................135
Group 20: Understanding Tractor Serial Numbers................43
Record Product Identification Number................139
Section 211: Diagnostic Trouble Codes................141
Group CCU: CCU Code Diagnostics................141
CCU 000000.00-999999.99 - CCU Diagnostic Trouble Codes................141
Group ECU: ECU Code Diagnostics................141
ECU 000000.00-999999.99 - ECU (IT4/Stage IIIB) 4.5L Diagnostic Trouble Codes................141
ECU 000000.00-999999.99 - ECU (FT4/Stage IIIB) 2.9L Diagnostic Trouble Codes................141
ECU 000000.00-999999.99 - ECU (FT4/Stage IV) 4.5L Diagnostic Trouble Codes................141
Group EIC: EIC Code Diagnostics................141
EIC 000000.00-999999.99 - EIC Diagnostic Trouble Codes................141
Group HCC: HCC Code Diagnostics................141
HCC 000000.00-999999.99 - HCC Diagnostic Trouble Codes................141
Group HV1: HV1 Code Diagnostics................141
HV1 000000.00-999999.99 - HV1 Diagnostic Trouble Codes................141
Group ICC: ICC Code Diagnostics................141
ICC 000000.00-999999.99 - ICC Diagnostic Trouble Codes................141
Group JDL: JDL Code Diagnostics................141
JDL 000000.00-999999.99 - JDL Diagnostic Trouble Codes................141
Group PTF: PTF Code Diagnostics................141
PTF 000000.00-999999.99 - PTF Diagnostic Trouble Codes................141
Group PTR: PTR Code Diagnostics................141
PTR 000000.00-999999.99 - PTR Diagnostic Trouble Codes................141
Group XMC: XMC Code Diagnostics................141
XMC 000000.00-999999.99 - XMC Diagnostic Trouble Codes................141
Group XSC: XSC Code Diagnostics................141
XSC 000000.00-999999.99 - XSC Diagnostic Trouble Codes................141
Section 212: Observable Symptoms and System Diagnostics................272
Group 05: General References................272
Observable Symptoms and System Diagnostics - Summary of References................278
Group 20: Engine Diagnostics................272
Engine System Problems................272
Group 30: Fuel, Air Intake, Exhaust, and Cooling Diagnostics................272
Fuel and Air System Problems................272
Group 40: Electrical Diagnostics................272
Back-Up Alarm Problems................272
Charging System Problems................272
Door Switch and Dome Lamp Problems................272
Electrical Connector Problems................272
Horn Problems................272
Lighting System Problems................272
Power Outlet Problems................272
Starting System Problems................272
Trailer Connector and Junction Block Problems................272
Fuel Gauge Problems................272
Fuel Gauge System Diagnosis................272
Group 45: Electronic Control Unit Diagnostics................272
CAN System Diagnosis................272
Codes After Adding / Removing Control Units................272
Control Unit Problems................272
Control Unit Programming Failed................272
Control Unit System Diagnosis................272
Programming Multiple Control Units................272
5 Volt Sensor Supply Circuit Problems................272
Instrument Cluster Control Problems (ICC)................272
Engine Control Unit Problems (ECU)................272
Electrohydraulic Control Unit Problems (CCU, PTR and EIC)................272
Front PTO Control Unit Problems (PTF)................272
Electrohydraulic Hitch Control Unit Problems (HCC and HV1)................272
Secondary Brake and Backup Control Unit Problems (XMC and XSC)................273
Modular Telematics Gateway Problems (JDL)................273
Group 50: Drive Systems and Transmission Diagnostics................273
MFWD Problems................273
MFWD System Diagnosis................273
PowrReverser Transmission Problems................273
PowrReverser Transmission System Diagnosis................273
SyncShuttle Transmission Problems................273
SyncShuttle Transmission System Diagnosis................273
Rear Differential Lock Problems................273
Rear Differential Lock System Diagnosis................273
Rear PTO Problems................273
Rear PTO System Diagnosis................273
Front PTO Problems................273
Front PTO System Diagnosis................273
Group 60: Steering and Brakes Diagnostics................273
Brake Problems................273
Brake System Diagnosis................273
Secondary Brake Problems................273
Secondary Brake System Diagnosis................273
Hydraulic Trailer Brake Problems................273
Hydraulic Trailer Brake System Diagnosis................273
Air Trailer Brake Problems................273
Air Trailer Brake System Diagnosis................273
Steering Problems................273
Steering System Diagnosis................273
Group 70: Hydraulic Diagnostics................273
EH Hitch Problems................273
EH Hitch System Diagnosis................273
Mechanical Hitch Problems................273
Mechanical Hitch System Diagnosis................273
Mid-Mount SCV Problems................273
Mid-Mount SCV System Diagnosis................273
Rear SCV Problems................274
Rear SCV System Diagnosis................274
Group 90: Cab/Open Operator's Station Diagnostics................274
HVAC Problems................274
HVAC System Diagnosis................274
Park Position Problems................274
Radio Problems................274
Seat Problems................274
Wiper Problems................274
Section 220: Engine................433
Group 05: General References................433
Engine - Summary of References................435
Engine Information................436
Group 10: Calibrations, Preliminary and Operational Checks................433
Engine Calibrations, Preliminary Checks and Operational Checks................438
Group 20: Theory of Operation................433
Engine Theory of Operation - Final Tier 4/Stage IV................440
Engine Theory of Operation - Final Tier 4/Stage IIIB................441
Engine Theory of Operation - Interim Tier 4/Stage IIIB................442
Group 30: Schematics................433
Engine Schematics................444
Group 40: Components and Connectors................433
Engine Components - Final Tier 4/Stage IV................447
Engine Components - Final Tier 4/Stage IIIB................449
Engine Components - Interim Tier 4/Stage IIIB................451
Group 50: Tests and Adjustments................433
Engine Test Procedures and Adjustments................454
Engine Performance Testing................455
Engine Performance Variables................458
Section 230: Fuel, Air Intake, Exhaust and Cooling................460
Group 05: General References................460
Fuel, Air Intake, Exhaust and Cooling - Summary of References................462
Fuel, Air Intake, Exhaust and Cooling Information................463
Group 10: Calibrations, Preliminary and Operational Checks................460
Fuel and Air System Calibrations, Preliminary and Operational Checks................465
Group 20: Theory of Operation................460
Air Intake System Theory of Operation................469
Cooling System Theory of Operation................472
Fuel System Theory of Operation - Final Tier 4/Stage IV................475
Fuel System Theory of Operation - Final Tier 4/Stage IIIB................477
Fuel System Theory of Operation - Interim Tier 4/Stage IIIB................479
Fuel Cooler Theory of Operation................481
DEF Tank Header Theory of Operation................482
Exhaust Aftertreatment System Theory of Operation - Final Tier 4/Stage IV................484
Exhaust Aftertreatment System Theory of Operation - Final Tier 4/Stage IIIB................487
Exhaust Aftertreatment System Theory of Operation - Interim Tier 4/Stage IIIB................489
Group 30: Schematics................460
Fuel, Air Intake, Exhaust and Cooling Schematics................491
Group 40: Components and Connectors................460
Fuel, Air Intake, Exhaust and Cooling Component and Connector Information................493
Group 50: Tests and Adjustments................460
Fuel, Air Intake, Exhaust and Cooling Tests and Adjustments................495
Section 240A: Electrical General and Theory of Operation................496
Group 05: General References................496
Electrical General and Theory of Operation - Summary of References................500
How to Use Electrical Information................502
Circuit Malfunctions................503
Circuit Types................506
Electrical Designators................508
Electrical Procedure................509
Electrical Schematic Symbols................513
Reading Wiring Schematics and Diagrams................516
Relay Circuit Types................520
Troubleshooting Unresolved Electrical/Electronic Problems................533
Using a Digital Multimeter................534
Using a Probe Light................536
Visually Inspect Electrical System................538
Wiring Diagram and Schematic Information................539
Seven-Step Electrical Procedure................540
Troubleshooting Circuit Malfunctions................543
Understanding Electrical vs. Electronic Circuits................548
Group SE01: Starting, Charging and Neutral Start Circuit................496
Starting, Charging and Neutral Start Circuit Theory of Operation................558
Group SE05: Lighting System................496
Light System (R4) Theory Of Operation................566
Road Light System (R4) Theory Of Operation................567
Work Light System (R4) Theory Of Operation................572
Brake Light System (R4) Theory Of Operation................578
Light System (R2) Theory Of Operation................581
Park Light System (R2) Theory Of Operation................582
Road Light System (R2) Theory Of Operation................585
Work Light System OOS (R2) Theory Of Operation................590
Work Light System CAB (R2) Theory Of Operation................593
Brake Light System (R2) Theory Of Operation................596
Turn Signal Switch and Warning Lights Theory of Operation................599
Group SE06: Hazard / Warning Lights................497
Hazard Light System (R4) Theory Of Operation................604
Warning Light System (R2) Theory Of Operation................607
Group SE17: HVAC System................497
HVAC Theory of Operation................613
Group SE19: Front Wiper................497
Front Wiper Switch Theory of Operation................618
Group SE21: Rear Wiper................497
Rear Wiper Switch Theory of Operation................620
Section 240B: Electrical Schematics................621
Group 05: General References................621
Electrical Schematics - Summary of References................628
How to Use Electrical Schematics Information................632
Wiring Diagram Information................633
Electrical Component Identification Table................636
Group SE01: SE01 — Keyswitch, Starter, and Alternator................621
Key Switch, Starter, and Alternator Schematic (SE01)................639
Group SE02: SE02 — Neutral Start................621
TSS Neutral Start Schematic (SE02.1)................641
PR Neutral Start Schematic (SE02.2)................642
Group SE03: SE03 — Accessory Power................621
Accessory Power Schematic (SE03)................645
Group SE04: SE04 — Horn................621
Horn Schematic (SE04)................649
Group SE05: SE05 — Lights................621
Lighting Section, R4 Schematic (SE05.1)................652
Lighting Section, R2 Schematic (SE05.2)................653
Lighting Section, Common Headlights Schematic (SE05.3)................654
Tail Tail & Brake Lighting Schematic (SE05.4){pgNO}621 Brake Lighting Schematic (SE05.4)................656
Cab Work Lighting Schematic (SE05.5)................657
Working Lights, OOS Schematic (SE05.6)................658
Brake Light Relay Schematic (SE05.7)................659
Cab Work Lighting Schematic (SE05.8)................661
Group SE06: SE06 — Hazard / Warning Lights................621
Hazard Warning Lights Schematic (SE06)................663
Group SE07: SE07 — Junction Block................621
Junction Block Schematic (SE07)................666
Group SE10: SE10 — Trailer Connector................621
Trailer Connector Schematic (SE10)................669
Group SE11: SE11 — Front Implement Connector................621
Front Implement Connector Schematic (SE11)................672
Group SE12: SE12 — Auxiliary Lights................622
Auxiliary Lights Schematic (SE12)................675
Group SE13: SE13 — Back-up Alarm and Beacon Lights................622
Backup Alarm Schematic (SE13.1)................678
Beacon Lights Schematic (SE13.2)................680
Group SE14: SE14 — Joystick (R4)................622
Joystick Schematic (R4) (SE14)................684
Group SE15: SE15 — Power Outlets................622
Power Outlets Schematic (SE15)................687
Group SE16: SE16 — Heater................622
Heater Schematic (SE16)................689
Group SE17: SE17 — Air Conditioning................622
Air Conditioning Schematic (SE17)................692
Group SE18: SE18 — Air and Hydraulic Brakes................622
Air and Hydraulic Brakes Schematic (SE18)................695
Group SE19: SE19 — Front Wiper and Washer................622
Front Wiper and Washer Schematic (SE19)................697
Group SE21: SE21 — Rear Wiper and Washer................622
Rear Wiper and Washer Schematic (SE21)................700
Group SE22: SE22 — Dome Light, Door Switch, and Radio................622
Dome Light, Door Switch, and Radio Schematic (SE22)................703
Group SE23: SE23 — Air Seat................622
Air Seat Schematic (SE23)................706
Group SE24: SE24 — Instrument Cluster................622
Instrument Cluster Schematic (SE24)................709
Group SE25.1: SE25.1 — Seat and Rear PTO Switches................622
Seat and Rear PTO Switches Schematic (SE25.1)................711
Group SE25.2: SE25.2 — Joystick (R2)................622
Joystick (R2) Schematic (SE25.2)................714
Group SE25.3: SE25.3 — Front PTO................622
Front PTO Schematic (SE25.3)................718
Group SE26: SE26 — ELX Power and Relay................622
ELX Power and Relay Schematic (SE26)................722
Group SE27: SE27 — MFWD................623
MFWD Schematic (SE27)................726
Group SE28: SE28 — Fuel Heater (4045 IT4 / Stage IIIB)................623
Fuel Heater (4045 IT4 / Stage IIIB) Schematic (SE28)................730
Group SE29: SE29 — Transmission Control Unit................623
Transmission Control Unit Schematic (SE29.1)................733
Transmission Control Unit Schematic (SE29.2)................734
Transmission Control Unit Schematic (SE29.3)................736
Group SE30: SE30 — ECU (4045 FT4 / Stage IV)................623
ECU (4045 FT4 / Stage IV) Schematic (SE30.1)................739
ECU (4045 FT4 / Stage IV) Schematic (SE30.2)................740
ECU (4045 FT4 / Stage IV) Schematic (SE30.3)................741
ECU (4045 FT4 / Stage IV) Schematic (SE30.4)................742
Group SE31: SE31 — ECU (4045 IT4 / Stage IIIB)................623
ECU (4045 IT4 / Stage IIIB) Schematic (SE31.1)................745
ECU (4045 IT4 / Stage IIIB) Schematic (SE31.2)................747
ECU (4045 IT4 / Stage IIIB) Schematic (SE31.3)................749
Group SE32: SE32 — ECU (3029 FT4 / Stage IIIB)................623
ECU (3029 FT4 / Stage IIIB) Schematic (SE32.1)................751
ECU (3029 FT4 / Stage IIIB) Schematic (SE32.2)................752
ECU (3029 FT4 / Stage IIIB) Schematic (SE32.3)................753
Group SE33: SE33 — CAN Terminators................623
CAN Terminators Schematic (SE33)................755
Group SE34: SE34 — JDLink................623
JDLink Schematic (SE34)................758
Group SE35: SE35 — Electrohydraulic Hitch................623
Electrohydraulic Hitch Schematic (SE35)................761
Section 240C: Electrical Components and Connectors................762
Group 05: General References................762
Electrical Components and Connectors - Summary of References................792
How to Use Electrical Component and Connector Information................808
How to Use Wire Harness Information................811
Group 40A: Fuses and Relays................762
A021 Load Center R4 (OOS)................817
A022 Load Center R2 (OOS)................822
A023 Load Center R4 (CAB)................827
A024 Load Center R2 (CAB)................833
Group 40B: Ground Points................762
XGND1 Single Point Ground................843
XGND2 Open Operator Station Chassis Ground................846
XGND3 Vehicle Chassis Ground................849
XGND5 Right Beacon Light Ground................852
XGND6 Left Beacon Light Ground................855
XGND7 Beacon Light Harness Ground (Cab)................858
XGND9 Cab Roof Ground................861
XGND10 Radio Antenna Ground................864
XGND11 Evaporator Ground................867
XGND14 Steering Column Ground................870
XGND15 Fuel Tank Ground................873
XGND16 Fuel Filler Neck Ground................876
XGND18A Single Point Ground................879
XGND18B Single Point Ground................882
XGND18C Single Point Ground................885
Group 40C: Interconnects................762
XE11 Left Rear Work Light Interconnect................891
XE12 Right Rear Work Light Interconnect................894
X03 Convenience Outlet................897
X003A Transmission-to-Cab Interconnect................900
X003B Cab-to-Transmission Interconnect................904
X004A Transmission-to-Cab Interconnect................908
X004B Cab-to-Transmission Interconnect................912
X005A Transmission-to-Cab Interconnect................916
X005B Cab-to-Transmission Interconnect................920
X09 Engine Power Cable to Cab Power Cable/OOS Chassis Harness Junction Block................924
X10 Service ADVISOR™ Connector................928
X011A Front PTO-to-7 Pin Interconnect................933
X012A Cab-to-Roof Interconnect................936
X012B Roof-to-Cab Interconnect................939
X013A Cab-to-Roof Interconnect................942
X013B Roof-to-Cab Interconnect................945
X014A Cab-to-Roof Interconnect................948
X014B Roof-to-Cab Interconnect................951
X16 Cab Power Cable to Cab Chassis Harness Junction Block................954
X016B Roof To Overhead Console Interconnect................957
X017A Licence Plate Light Interconnect................960
X021A CAB-OSS to-Fuel Heater Interconnect................963
X021B Fuel Heater-to-CAB-OSS Interconnect................966
X023A Cab-to-Front PTO Interconnect................969
X023B Front PTO-to-Cab Interconnect................972
X25A Beacon Light #1 Interconnect................975
X26A Beacon Light #2 Interconnect................979
X031A Cab-to-Front Console Interconnect................983
X031B Front Console-to-Cab Interconnect................986
X032A Cab-to-Front Console Interconnect................989
X032B Front Console-to-Cab Interconnect................992
X033A Cab-to-Front Console Interconnect................995
X033B Front Console-to-Cab Interconnect................999
X37A Joystick Power Interconnect................1003
X037A Cab-to-JDLink Interconnect................1006
X037B JDLink-to-Cab Interconnect................1009
X039A Front Wiper Motor Interconnect................1012
X050A Keyswitch And Pod Lighting Interconnect................1015
X050B Keyswitch And Pod Lighting Interconnect................1018
X051A Front Console-to-Steering Pod Interconnect................1021
X052A CAB/OOS to Hitch Interconnect................1025
X052B Hitch to CAB/OOS Interconnect................1028
X058A Left Fender Interconnect................1031
X058B Left Fender Interconnect................1034
X059A Work Light Interconnect................1037
X061A CAB/OOS Chassis to Mid-Mount SCV Interconnect................1040
X061B Mid-Mount SCV to CAB/OOS Chassis Interconnect................1043
X102 Cab Chassis Harness to Loader Light Switch Harness Connector................1046
X103 Loader Light Switch Harness to Hood Harness Connector................1049
X104 Cab/OOS Chassis Harness to Hood Harness Connector................1052
X105 Left Loader Light Switch Interconnect................1056
X106 Right Loader Light Switch Interconnect................1059
X103A CAB/00S Chassis to Trailer Brakes Interconnect................1062
X103B Trailer Brakes to CAB/OOS Chassis Interconnect................1066
X112 Flood Light Connector (R2)................1070
X5036 Starter Solenoid Interconnect................1073
X700A CAB/OOS To Hitch Interconnect................1076
X700B Hitch to CAB/OOS Interconnect................1081
X701A CAB/OOS To Hitch Interconnect................1085
X701B Hitch to CAB/OOS Interconnect................1090
Group 40D: Wire Harnesses................764
Wiring Harness Overview................1099
W015 Key/Light Switch Harness................1104
W016 Auxiliary Power Strip Harness................1106
W017 Roof Licence Plate Lighting Harness................1108
W021 Operator Platform Ground Cable................1109
W023 7-Pin Connector Front Hitch Harness................1110
W025 Front PTO Harness................1112
W026 Fuel Preheater Harnesss................1115
W026 Fuel Preheater Harnesss (3029)................1117
W027 DEF Harness................1119
W028 JDLink Harness................1121
W029 Overhead Console Harness................1123
W030 Multifunction Switch Jumper Harness................1125
W031 Radio Auxiliary Jack and USB Harness................1127
W035 Convenience Outlet Harness................1129
W050 Positive Battery Cable................1131
W051 Negative Battery Cable................1132
W052 Engine Power Cable................1133
W053 Cab Power Cable................1135
W100 Hood Harness................1136
W101 Left Loader Light Harness................1138
W102 Right Loader Light Harness................1139
W103 Loader Light Switch Harness................1140
W104 Right Beacon Light Harness (OOS)................1142
W105 Left Beacon Light Harness (OOS)................1144
W106 Left Rear Work Light Harness................1146
W107 Right Rear Work Light Harness................1147
W108 Deluxe Canopy Warning Light Harness................1148
W111 Right Fender Extension Harness................1150
W112 Left Fender Extension Harness................1151
W120 Right Beacon Light Harness (Cab)................1153
W121 Left Beacon Light Harness (Cab)................1154
W124 Antenna Cable................1155
W201 Backup Alarm Harness (OOS, SS)................1157
W202 Backup Alarm Harness (Cab, SS)................1159
W300 OOS Chassis Harness (TSS, R4, 4.5l)................1161
W301 OOS Chassis Harness (TSS, R4, 2.9l)................1167
W302 OOS Chassis Harness (PR, R4, 4.5l)................1173
W303 OOS Chassis Harness (PR, R4, 2.9l)................1180
W304 OOS Chassis Harness (PR R2)................1187
W400 Engine Harness................1195
W401 Exhaust Filter Temperature Sensor Harness................1196
W500 CAB Chassis Harness (TSS, R4, 4.5l)................1198
W501 CAB Chassis Harness (TSS, R4, 2.9l)................1203
W502 CAB Chassis Harness (PR, R4, 4.5l)................1209
W503 CAB Chassis Harness (PR, R4, 2.9l)................1215
W504 CAB Chassis Harness (PR, R2)................1221
W570 Transmission Harness (TSS, R4)................1227
W571 Transmission Harness (PR, R4)................1229
W572 Transmission Harness (PR, R2)................1232
W707 Mid-Mount SCV Harness................1235
W875 Hitch and Draft Sensor Harness................1237
W876 Right Hand Fender EH Hitch Switch Harness................1239
W880 Hydraulic Trailer Brake Harness (R2)................1241
W900 Front Console Harness (TSS, R4)................1244
W901 Front Console Harness (PR, R4)................1246
W902 Front Console Harness (PR, R2)................1248
W920 Roof Harness (Standard R4/R2, Premium R2)................1250
W921 Roof Harness (Premium R4)................1254
W930 Air Trailer Brake Harness (R2)................1258
W940 Air Seat Compressor Jumper Harness................1260
Group SE01: SE01 — Keyswitch, Starter, and Alternator................766
F26 Fusible Link................1264
F36 Battery Disconnect Fuse................1267
G01 Battery................1270
G02 Alternator................1273
K14 Battery Disconnect Relay................1276
K33 Battery Disconnect Relay................1279
M01 Start Motor................1282
S01 Key Switch................1285
S28 Battery Disconnect Switch................1288
SPK01 Circuit 0050 Splice Pack................1290
Group SE02: SE02 — Neutral Start................766
K11 Neutral Relay................1296
K18 Start Relay (PR Transmission)................1299
K18 Start Relay (SS Transmission)................1302
S03 Neutral Start Switch................1305
Group SE03: SE03 — Accessory Power................767
K07 Accessory Power Relay................1311
Group SE04: SE04 — Horn................767
H01 Horn................1317
S05 Horn Switch................1320
Group SE05: SE05 — Lights................767
E01 Right High/Low Beam Headlight................1326
E02 Left High/Low Beam Headlight................1329
E03 Left Front Work Light................1332
E04 Right Front Work Light................1335
E05 Left Rear Work Light................1338
E06 Right Rear Work Light................1341
E07 Left Front Work Light................1344
E08 Right Front Work Light................1347
E09 Right Rear Work Light................1350
E10 Left Rear Work Light................1353
E11 Left Rear Work Light................1356
E12 Right Rear Work Light................1359
E13 Right Front Work Light................1362
E14 Left Front Work Light................1365
E17 License Plate Light................1368
E19 License Plate Light................1371
E20 License Plate Light................1374
H02 Right Tail/Brake/Turn Light................1377
H03 Left Tail/Brake/Turn Light................1380
H12 Right Tail/Turn/Warning Light (R4)................1383
H13 Left Tail/Turn/Warning Light (R4)................1387
H14 Right Tail/Turn/Warning Light (R2)................1391
H15 Left Tail/Turn/Warning Light (R2)................1395
H16 Right Front Position/Turn/Warning Light (R2)................1399
H17 Left Front Position/Turn/Warning Light (R2)................1402
K27 Headlight Relay................1405
S06 Light Switch................1408
S12 HI/LO Beam Flash-to-Pass Switch................1411
S22 Front Work Light Switch................1414
S24 Rear Work Light Switch................1417
S42 Light Switch................1420
V01 Diode Module (Lighting)................1423
Group SE06: SE06 — Hazard / Warning Lights................768
H04 Right Front Warning Light................1429
H05 Left Front Warning Light................1432
H10 Right Rear Warning Light................1435
H11 Left Rear Warning Light................1438
Group SE07: SE07 — Junction Block................768
X02 Junction Block................1445
Group SE10: SE10 — Trailer Connector................768
X01 Implement Connector................1452
Group SE11: SE11 — Front Implement Connector................768
KE35 Left Front Turn Relay................1457
KE36 Right Front Turn Relay................1459
X13 Front Implement Connector................1461
Group SE12: SE12 — Auxiliary Lights................768
E15 Left Loader Light................1467
E16 Right Loader Light................1470
S26 Loader Light Switch................1473
Group SE13: SE13 — Back-up Alarm and Beacon Lights................768
B20 Reverse Switch................1479
H06 Back-Up Alarm................1482
H07-R Right Beacon Light................1485
H07-L Left Beacon Light................1488
S25 Beacon Light Switch................1491
Group SE14: SE14 — Joystick (R4)................768
S19 Mid-Mount Solenoid Switch................1498
V06 Mid-Mount SCV Retract Solenoid Diode................1501
V07 Mid-Mount SCV Extend Solenoid Diode................1504
Y03 Mid-Mount Retract Solenoid................1507
Y04 Mid-Mount Extend Solenoid................1510
Group SE15: SE15 — Power Outlets................769
X04 EEC Convenience Outlet................1516
X05 Auxiliary Power Strip................1519
X06 Power Outlet................1522
Group SE16: SE16 — Heater................769
M02 Left Blower Motor................1528
M03 Right Blower Motor................1531
R03 HVAC Resistor................1534
S08 Blower Switch................1537
Group SE17: SE17 — Air Conditioning................769
B07 A/C Deicing Switch................1543
B08 A/C High/Low Pressure Switch................1546
M04 A/C Compressor Clutch................1549
S09 A/C ON/OFF Switch................1552
V05 A/C Compressor Clutch Diode................1555
Group SE18: SE18 — Air and Hydraulic Brakes................769
A980 Steering , Braking and Backup Control Unit................1559
A980-J1 Steering, Braking and Backup Control Unit Connector 1................1560
A980-J2 Steering, Braking and Backup Control Unit Connector 2................1563
B257 Hydraulic Trailer Brake Control Pressure Sensor................1567
B258 Hydraulic Trailer Brake Supplementary Pressure Sensor................1570
B770 Air Brake Yellow Line Pressure Sensor................1573
B773 Service Brake Pressure................1576
Y721 Air Trailer Brake Leak Detection Valve Solenoid................1578
Y722 Hydraulic Trailer Brake Leak Detection Valve Solenoid................1581
Group SE19: SE19 — Front Wiper and Washer................769
M05 Front Wiper Motor................1587
M06 Front Washer Pump................1590
S30 Front Wiper Switch................1593
Group SE21: SE21 — Rear Wiper and Washer................770
M07 Rear Wiper Motor................1599
M08 Rear Washer Pump................1602
S11 Rear Wiper Switch................1605
Group SE22: SE22 — Dome Light, Door Switch, and Radio................770
A03 Dome Light and Switch Assembly................1611
A04 Radio................1614
A04-J1 Radio Connector................1615
A04-J2 Radio Connector................1617
A04-J3 Radio Connector................1619
A04-J4 USB Connector................1621
A04-J5 Radio Antenna Connector................1623
A127 Stereo Auxiliary Input................1626
A127-J1 Stereo Auxiliary Connector................1627
A127-J2 USB Port Connector................1630
A128 Subwoofer Assembly................1633
B240 Right Speaker................1637
B241 Left Speaker................1640
B242 Right Front Speaker................1643
B243 Left Front Speaker................1646
E18 Right-Hand Console Light................1649
E25 Map Light................1652
E146 Microphone................1655
S13 Left Door Switch................1658
S102 Map Light Switch................1661
W125 Antenna Base................1664
Group SE23: SE23 — Air Seat................770
A05 Air Seat Assembly................1670
XA05 Air Seat Assembly Connector................1673
Group SE24: SE24 — Instrument Cluster................770
A01 Instrument Control Cluster (ICC)................1677
A01-J1 Instrument Control Cluster (ICC) Connector................1678
A01-J2 Instrument Control Cluster (ICC) Connector................1681
B556 Brake Oil Level Switch................1684
H18 Instrument Cluster Alarm................1687
S07 Turn Signal Switch................1691
S10 Hazzard Switch................1694
S35 Exhaust Filter Cleaning Switch................1697
S36 Roll Mode Switch................1700
Group SE25.1: SE25.1 — Seat and Rear PTO Switches................771
B10 Wheel Speed Sensor................1706
H35 Ground Drive PTO Indicator Light................1709
S02 Rear PTO Switch (OOS)................1712
S02 Rear PTO Switch (CAB)................1715
S37 Ground Drive PTO Switch................1718
Group SE25.2: SE25.2 — Joystick (R2)................771
S46 Joystick (R2)................1724
Group SE25.3: SE25.3 — Front PTO................771
A10 Front PTO Control Unit................1731
B66 Front PTO Speed Sensor................1735
F41 (10A) A10 Front PTO Control Unit Fuse................1738
S29 Front PTO Switch................1741
Y09 Front PTO Valve Solenoid................1744
Group SE26: SE26 — ELX Power and Relay................771
ELX Relay and Fuses Component and Connectors................1748
Group SE27: SE27 — MFWD................771
S16 MFWD Auto Switch (R4)................1753
S16 MFWD Switch (R4)................1757
S16 MFWD Switch (R2)................1761
Group SE28: SE28 — Fuel Heater (4045 IT4 / Stage IIIB)................771
E21 Fuel Heater................1767
FE01 Fuel Heater Fuse (15A)................1769
KE01 Fuel Heater Relay................1771
Group SE29: SE29 — Transmission Control Unit................771
A06 Electrohydraulic Control Unit (EHC)................1774
A06-J1 Electrohydraulic Control Unit (EHC) Connector................1775
A06-J2 Electrohydraulic Control Unit (EHC) Connector................1781
A06-J3 Electrohydraulic Control Unit (EHC) Connector................1787
B01 Fuel Level Sender................1793
B06 PTO Speed Sensor................1796
B09 Top Shaft Speed Sensor................1799
B11 Hydraulic Oil Temperature Sensor................1801
B12 Enable Pressure Sensor................1804
B13 Clutch Pedal Position Sensor................1807
B21 Power Shuttle Control................1810
B772 Trailer Brake Park Test Override Sensor................1813
B992 Air Trailer Brake Pressure Sensor................1816
S14 Forward Neutral Reverse (FNR) Switch................1819
S15 Clutch Pedal Disengage Switch................1822
S18 Park Switch................1825
S20 Differential Lock Switch................1828
S23-1 HI/LO Shifter A Switch................1831
S23-2 HI/LO Shifter B Switch................1834
S31 Remote PTO Enable Switch................1837
S32 Left Remote PTO Fender Switch................1840
S33 Secondary Brake Switch................1843
S34 Speed Lever Neutral Switch................1845
S38 Right Remote PTO Fender Switch................1848
S100 Right Brake Pressure Switch................1851
S101 Left Brake Pressure Switch................1854
Y01 PTO Solenoid Valve................1857
Y02 MFWD Solenoid Valve................1860
Y05 Transmission Forward (Low) Solenoid Valve................1863
Y06 Transmission Reverse Solenoid Valve................1866
Y07 Clutch Enable Solenoid Valve................1869
Y10 Transmission Forward (High) Solenoid Valve................1872
Y11 Differential Lock Solenoid Valve................1875
Y664 Air Trailer Brake Park Valve Solenoid................1878
Group SE30: SE30 , SE31 and SE32 — ECU................773
A5505 Engine Control Unit (ECU)................1882
A5505-J3 ECU Control Unit (4045 FT4 / Stage IV)................1883
A5505-J3 ECU Control Unit (4045 IT4 / Stage IIIB)................1887
A5505-J3 ECU Control Unit (3029 FT4 / Stage IIIB)................1891
A5507 DEF Tank Header................1895
B23 Hand Throttle Position Sensor................1899
B32 Speed Control Pedal Position Sensor................1903
B5100 Fuel Rail Pressure Sensor................1906
B5101 Engine Oil Pressure Sensor................1907
B5102 Exhaust Manifold Pressure Sensor................1908
B5103 EGR Flow Sensor................1909
B5104 Manifold Air Pressure Sensor................1910
B5105 Crankcase Pressure Sensor................1911
B5107 Low Pressure Fuel Sensor................1912
B5109 DPF Differential Pressure Sensor................1913
B5111 Air Filter Restriction Switch................1914
B5113 Rail Pressure Sensor................1915
B5204 Aftertreatment Temperature Module................1916
B5205 Charge Air Cooler Outlet Temperature Sensor................1917
B5206 Manifold Air Temperature Sensor................1918
B5207 EGR Temperature Sensor................1919
B5208 Engine Coolant Temperature Sensor................1920
B5209 Fuel Temperature Sensor................1921
B5214 Compressor Inlet Temperature Sensor................1922
B5217 DOC/SCR Temperature Sensor................1923
B5301 Crankshaft Position Sensor................1924
B5302 Camshaft Position Sensor................1925
B5500 Intake Air Sensor................1926
B5501 DEF Dosing Unit................1927
B5502 Aftertreatment Inlet NOx Sensor................1930
B5503 Aftertreatment Outlet NOx Sensor................1931
Section 240D: Electrical Test and Adjustments................2022
Group 05: General References................2022
Electrical Tests and Adjustments - Summary of References................2024
How to Use Electrical Tests and Adjustments Information................2025
Group 50: Tests and Adjustments................2022
A/C Compressor Circuit Test................2028
Alternator Circuit Test................2030
Battery Inspection Test................2032
Connector Test................2037
Diode Test................2042
Fuse Test................2045
Light Test................2047
Miscellaneous Component Test................2049
Motor Test................2051
Open Circuit Load Test................2053
Pump Test................2057
Relay Test................2059
Resistor Test................2062
Sensor Test................2064
Solenoid Test................2067
Switch Test................2070
Section 245: Electronic Control Units................2073
Group 05: General References................2073
Electronic Control Units - Summary of References................2082
Control Unit Addresses - Access................2087
Recall, Record, and Clear Codes................2093
Servicing Electronic Control Units................2098
Welding Near Electronic Control Units................2099
Keep Electronic Control Unit Connectors Clean................2100
Group 10: Calibrations, Preliminary Checks and Operational Checks................2073
Control Unit Calibration Procedures................2102
Download Tractor-Specific Software Information................2103
Procedure for Programming Problem................2105
Programming Control Units with Software Bundles................2107
Software Server Update................2109
Group 20: Theory of Operation................2073
CAN Communication System Theory Of Operation................2112
CAN System and Vehicle Electronic Architecture................2114
Control Unit Power Supply and Ground Theory of Operation................2117
Electrical Power Supply (ELX) Theory of Operation................2119
Wake-Up Voltage and Keep-Alive Voltage Theory of Operation................2121
A06 Electrohydraulic Control Unit (EHC) Theory of Operation................2124
A5505 Engine Control Unit (ECU) Theory of Operation................2126
A970 Electrohydraulic Hitch Theory of Operation................2128
A980 Electrohydraulic Secondary Brake Theory of Operation................2130
Steering, Braking and Backup Control (SBBC) Theory of Operation................2132
Group 30: Schematics................2073
Control Unit Schematics and Diagrams................2135
Group 40: Component and Connector Information................2073
Control Unit Locations and Identification................2140
Control Unit Connectors and Components................2144
Group 50: Tests and Adjustments................2073
Control Unit Test................2150
CAN Network Voltage Checks................2155
Hitch CAN Network Voltage Checks................2160
Programming Control Units................2165
VIN Security Fault Diagnosis................2168
CAN Communication Fault Checks................2170
5 Volt Sensor Supply Circuit Test................2173
Group CCU: Chassis Control Unit (CCU)................2074
Chassis Control Unit (CCU) Address List................2187
Chassis Control Unit (CCU) Beep Mode With Speed Sensors................2197
Chassis Control Unit (CCU) Beep Mode Without Speed Sensors................2200
Chassis Control Unit (CCU) Configuration and Calibration................2202
Chassis Control Unit (CCU) Theory of Operation................2203
Fuel Level Sensor Theory of Operation................2208
Group ECU1: Engine Control (ECU) 4.5L IT4................2074
Engine Control Unit (ECU) 4.5L IT4 Diagnostic Address List................2213
Engine Control Unit (4.5L IT4) Theory of Operation................2217
Group ECU2: Engine Control Unit (ECU) 2.9L FT4................2074
Engine Control Unit (ECU) 2.9L FT4 Diagnostic Address List................2223
Engine Control Unit (2.9L FT4) Theory of Operation................2227
Group ECU3: Engine Control (ECU) 4.5L FT4................2074
Engine Control Unit (ECU) 4.5L FT4 Diagnostic Address List................2241
Engine Control Unit (4.5L FT4) Theory of Operation................2253
Group EIC: Engine Interface Control Unit (EIC)................2074
Engine Interface Control (EIC) Address List................2260
Engine Interface Control (EIC) Beep Mode................2265
Engine Interface Control Unit (EIC) Configuration and Calibration................2268
Engine Interface Control Unit (EIC) After Treatment Service Cleaning Enable................2269
Engine Interface Control (EIC) Theory of Operation................2270
Group HCC: Hitch Control Unit (HCC)................2074
Hitch Control Unit (HCC) Address List................2280
Hitch Control Unit (HCC) Beep Mode................2288
Hitch Control Unit (HCC) Configuration and Calibration................2290
Hitch Control Unit (HCC) Rear Hitch Calibration................2291
Hitch Control Unit (HCC) Theory of Operation................2296
Hitch Quick Raise/Lower Assembly Theory of Operation................2301
Load/Depth Sensor Theory of Operation................2303
Hitch Position Sensor Theory of Operation................2304
Left External Raise/Lower Switch Theory of Operation................2305
Left External Raise/Lower Switch Theory of Operation (with Right External Raise/Lower Switch)................2306
Right External Raise/Lower Switch Theory of Operation................2307
Hitch Raise Solenoid Theory of Operation................2308
Hitch Lower Solenoid Theory of Operation................2309
Group HV1: Hitch Valve Control (HV1)................2075
Hitch Valve Control (HV1) Address List................2312
Hitch Valve Control (HV1) Beep Mode................2314
Hitch Valve Control (HV1) Configuration and Calibration................2316
Hitch Valve Control (HV1) Theory of Operation................2317
Group ICC: Instrument Cluster Control Unit (ICC)................2075
Instrument Cluster Control Unit (ICC) Address List................2327
Instrument Cluster Control Unit (ICC) Beep Mode................2335
Instrument Cluster Control Unit (ICC) Configuration and Calibration................2337
A01 Instrument Cluster Control (ICC) Theory of Operation................2338
Instrument Cluster Alarm Theory of Operation................2344
Group JDL: JDLink (JDL)................2075
JDL Addresses................2346
D112 JDLink Theory of Operation................2347
Group PTF: Front PTO (PTF)................2075
Front PTO (PTF) Address List................2362
Front PTO (PTF) Beep Mode................2376
Front PTO (PTF) Beep Mode With Speed Sensors................2379
Front PTO (PTF) Configuration and Calibration................2382
A10 Front PTO Control Unit Theory Of Operation................2383
Group PTR: Power Train Reverser (PTR)................2075
Power Train Reverser (PTR) Address List................2395
Power Train Reverser (PTR) Beep Mode................2405
Power Train Reverser (PTR) Beep Mode With Speed Sensors................2408
Power Train Reverser (PTR) Control Unit Configuration and Calibration................2411
Power Train Reverser (PTR) Transmission Calibration................2413
Power Train Reverser (PTR) Theory of Operation................2420
Group XMC: AutoTrac Main Control (XMC)................2076
AutoTrac Main Control (XMC) Address List................2438
AutoTrac Main Control (XMC) Beep Mode................2446
AutoTrac Main Control (XMC) Configuration and Calibration................2447
AutoTrac Main Control (XMC) Secondary Brake Calibration................2448
AutoTrac Main Control (XMC) Theory of Operation................2451
Group XSC: AutoTrac Supervisor Control (XSC)................2076
AutoTrac Supervisor Control (XSC) Address List................2463
AutoTrac Supervisor Control (XSC) Beep Mode................2473
AutoTrac Supervisor Control (XSC) Configuration and Calibration................2474
AutoTrac Supervisor Control (XSC) Theory of Operation................2475
Section 250: Drive Systems and Transmissions................2477
Group 05: General References................2477
Drive Systems and Transmissions - Summary of References................2486
Install Test Equipment 50-1................2491
Install Test Equipment 50-2................2494
Install Test Equipment 50-3................2497
Install Test Equipment 50-4................2499
Install Test Equipment 50-5................2501
Install Test Equipment 50-6................2502
Install Test Equipment 50-7................2504
Install Test Equipment 50-8................2505
Install Test Equipment 50-9................2506
Install Test Equipment 50-10................2507
Install Test Equipment 50-11................2509
Install Test Equipment 50-12................2511
Install Test Equipment 50-13................2513
Install Test Equipment 50-14................2514
Install Test Equipment 50-15................2516
Install Test Equipment 50-21................2518
Install Test Equipment 50-22................2519
Install Test Equipment 50-23................2521
Install Test Equipment 50-24................2523
Install Test Equipment 50-25................2525
Install Test Equipment 50-26................2527
Install Test Equipment 50-27................2529
Install Test Equipment 50-28................2531
Group 10: Calibrations, Preliminary Checks and Operational Checks................2477
Transmission - Preliminary Checks................2536
Front PTO - Preliminary Checks................2540
PR Transmission - Operational Checks................2545
SS Transmission - Operational Checks................2551
Group 20A: Creeper Theory of Operation................2477
Drive Systems - Creeper Operation................2559
Group 20B: Differential Theory of Operation................2478
Drive Systems - Rear Differential and Final Drive Lubrication................2564
Drive Systems - Rear Differential Power Flow................2566
Group 20C: Differential Lock Theory of Operation................2478
Drive Systems - Rear Differential Lock Control Valve Operation................2569
Drive Systems - Rear Differential Lock Operation................2570
Group 20D: Final Drive Theory of Operation................2478
Drive Systems - Rear Final Drive Operation................2573
Group 20E: Front PTO Theory of Operation................2478
Drive Systems—Front PTO Operation................2576
Drive Systems—Front PTO Hydraulic Circuit Description................2578
Drive Systems—Front PTO Solenoid Valve................2579
Drive Systems—Front PTO Hydraulic Pump................2580
Drive Systems—Front PTO Oil Cooler................2581
Group 20F: Rear PTO Theory of Operation................2478
Drive Systems - Rear Power Take-Off Brake Control Valve Operation................2583
Drive Systems - Rear Power Take-Off Clutch Control Valve Operation................2584
Drive Systems - Rear Power Take-Off Operation................2585
Drive Systems - Rear Power Take-Off Shift Operation................2588
Group 20G: High Crop Axle Theory of Operation................2478
Drive Systems - Rear High Crop Differential and Final Drive Operation................2599
Group 20H: MFWD Theory of Operation................2478
Drive Systems - Front Axle Operation................2602
Drive Systems - MFWD Control Valve Operation................2603
Drive Systems - MFWD Operation................2605
Drive Systems - MFWD Power Flow Operation................2608
Group 20I: PR Transmission Theory of Operation................2478
PR Transmission - Forward (Low) Clutch Operation................2613
PR Transmission - Reverse Clutch Operation................2615
PR Transmission - Control Valve Neutral Operation................2617
PR Transmission - Control Valve Forward (Low) Operation................2618
PR Transmission - Control Valve Reverse Operation................2619
PR Transmission - Lubrication System Operation................2620
PR Transmission - Speed Shift Power Flow Operation................2624
PR Transmission - Range Shift Power Flow Operation................2626
PR Transmission - Speed Shift Linkage Operation................2628
PR Transmission - Range Shift Linkage Operation................2630
PR Transmission - Speed Shift (Cone-Type) Synchronizer Operation................2632
PR Transmission - Range Shift Collar Operation................2633
PR Transmission - Forward (Low) Operation................2634
PR Transmission - Reverse Operation................2636
Group 20J: PR Plus Transmission Theory of Operation................2479
PR Plus Transmission - Forward (High) Clutch Operation................2640
PR Plus Transmission - Control Valve Neutral Operation................2642
PR Plus Transmission - Control Valve Forward (Low) Operation................2643
PR Plus Transmission - Control Valve Forward (High) Operation................2644
PR Plus Transmission - Control Valve Reverse Operation................2645
PR Plus Transmission - Forward (Low) Operation................2646
PR Plus Transmission - Forward (High) Operation................2648
PR Plus Transmission - Reverse Operation................2650
Group 20K: SS Transmission Theory of Operation................2479
SS Transmission - Traction (Low) Clutch Operation................2654
SS Transmission - Control Valve Neutral Operation................2656
SS Transmission - Control Valve Forward/Reverse (Low) Operation................2657
SS Transmission - Lubrication System Operation................2658
SS Transmission - Speed Shift Power Flow................2662
SS Transmission - Range Shift Power Flow................2664
SS Transmission - Speed Shift Linkage Operation................2666
SS Transmission - Range Shift Linkage Operation................2668
SS Transmission - Speed Shift (Cone-Type) Synchronizer Operation................2670
SS Transmission - Range Shift Collar Operation................2671
Group 30A: Drive Systems Schematics................2479
Drive Systems - Functional Schematic................2678
Drive Systems - Front PTO Schematic................2684
Group 30B: Transmission Schematics................2480
PR Transmission - Functional Schematic and Theory................2690
SS Transmission - Functional Schematic and Theory................2694
Group 40A: Drive Systems Component and Connector Information................2480
Drive Systems - Overview................2699
Group 40B: Transmission Component and Connector Information................2480
PR Transmission - Overview................2703
SS Transmission - Overview................2705
Group 50A: Drive Systems Tests and Adjustments................2480
Drive Systems - Differential Lube Pressure Test................2709
Drive Systems - MFWD Leak Test................2711
Drive Systems - PTO Leak Test................2715
Drive Systems - Rear Differential Lock Leak Test................2719
Drive Systems—Front PTO Pressure Test................2723
Group 50B: Transmission Tests and Adjustments................2480
Transmission - Preliminary Pressure Test................2727
Transmission - Traction Clutch Leak Test................2729
Transmission - Forward Clutch Leak Test................2732
Transmission - Reverse Clutch Leak Test................2736
Transmission - Low Clutch Leak Test................2740
Transmission - High Clutch Leak Test................2744
Transmission - Cooler Flow Test................2749
Transmission - Lube Pressure Test................2752
Transmission - EOV Pressure Test................2754
Transmission - Clutch Enable Pressure Test................2756
Transmission - System Pressure Test................2758
Section 260: Steering and Brakes................2760
Group 05: General References................2760
Steering and Brakes - Summary of References................2765
Install Test Equipment 60-2................2768
Install Test Equipment 60-4................2769
Install Test Equipment 60-5................2770
Install Test Equipment 60-6................2771
Install Test Equipment 60-7................2772
Install Test Equipment 60-8................2773
Group 10A: Brake Calibrations, Preliminary Checks and Operational Checks................2760
Brakes - Preliminary Check................2776
Air Brakes - Preliminary Check................2778
Brakes - Operational Test................2781
Hydraulic Trailer Brake System Operational Check................2783
Group 10B: Steering Calibrations, Preliminary Checks, and Operational Checks................2760
Steering - Preliminary Check................2787
Steering - Operational Check................2790
Group 20A: Brake Theory of Operation................2760
Brakes - Brake Pistons, Plates, and Disks Theory of Operation................2794
Brakes - Brake Valve Theory of Operation................2796
Brakes - Secondary Brake Theory of Operation................2800
Brakes - Hydraulic Trailer Brake Theory of Operation................2803
Brakes - Air Trailer Brake Theory of Operation................2814
Brakes - De-aerator Theory of Operation................2817
Group 20B: Steering Theory of Operation................2760
Steering - Gerotor Theory of Operation................2822
Steering - Steering Pump Theory of Operation................2824
Steering - Steering Valve Component Theory of Operation................2825
Steering - Valve Theory of Operation................2826
Steering - Cylinder Theory of Operation................2828
Group 30A: Brake Schematics................2760
Brakes - System Schematics................2835
Group 30B: Steering Schematics................2761
Steering - System Schematics................2842
Group 40A: Brake Components and Connectors................2761
Brakes—Air Trailer Brake Overview................2845
Brakes—Service and Hydraulic Trailer Brake Overview................2846
Brakes—Service and Safim Hydraulic Trailer Brake Overview................2847
G201 Boosted Brake Valve Assembly................2848
G202 Brake Resolution Manifold Assembly................2850
G203 Secondary Brake Assembly................2852
G204 Air Trailer Brake Valve Assembly................2853
G205 Hydraulic Trailer Brake Valve Assembly................2855
G207 Safim Hydraulic Trailer Brake Valve Assembly................2857
G220 - Brake Pressure Regulating Valve Assembly................2859
J001 De-aerator................2861
Group 40B: Steering Components and Connectors................2761
Steering—Steering Overview................2863
C101 Steering Cylinder................2864
G101 Steering Valve................2865
Group 50A: Brake Tests and Adjustments................2761
Brakes - Brake Element Leak Isolation Test................2868
Brakes - Brake Retractor Adjustment................2870
Brakes - Secondary Brake Pressure Test................2872
Brakes - Hydraulic Trailer Brake Pressure Test................2874
Brakes - Air Trailer Brake Pressure Test................2878
Group 50B: Steering Tests and Adjustments................2761
Steering - Leak Test................2885
Steering - Preliminary Supply Pressure Test................2887
Steering - Pump Flow Test................2889
Steering - Steering Relief Pressure Test................2891
Section 270: Hydraulics................2893
Group 05: General References................2893
Hydraulics - Summary of References................2899
Hydraulic Designators................2902
JIC Hydraulic Symbols................2903
Install Test Equipment 70-1................2906
Install Test Equipment 70-2................2909
Install Test Equipment 70-3................2911
Install Test Equipment 70-4................2912
Install Test Equipment 70-5................2913
Install Test Equipment 70-6................2914
Install Test Equipment 70-7................2915
Install Test Equipment 70-8................2916
Install Test Equipment 70-9................2917
Group 10: Calibrations, Preliminary Checks and Operational Checks................2893
Hydraulics - Preliminary Check................2922
Hydraulics - Operational Check................2925
Hydraulics - Rear Hitch System Operational Check................2928
Group 20A: Rear Hitch Theory of Operation................2893
Hydraulics - EH Hitch Valve Neutral Operation................2932
Hydraulics - EH Hitch Valve Raise Operation................2934
Hydraulics - EH Hitch Valve Lower Operation................2936
Hydraulics - EH Hitch Relief Valve Operation................2938
Hydraulics - Mechanical Hitch Control Valve Neutral Operation................2940
Hydraulics - Mechanical Hitch Control Valve Raise Operation................2942
Hydraulics - Mechanical Hitch Control Valve Lower Operation................2944
Hydraulics - Mechanical Hitch Implement Relief Valve Operation................2946
Hydraulics - Mechanical Hitch Rate-of-Drop Valve Operation................2948
Hydraulics - Mechanical Hitch Lower Link Draft-Sensing Operation................2949
Group 20B: Rear SCV Theory of Operation................2893
Hydraulics - Triple Rear SCV Neutral Operation................2953
Hydraulics - Triple Rear SCV Float Operation................2955
Hydraulics - Triple Rear SCV Continuous Detent Operation................2958
Hydraulics - Triple Rear SCV Kick-Out Detent Extend Operation................2962
Hydraulics - Triple Rear SCV No Detent Retract Operation................2965
Hydraulics - Dual Rear SCV Neutral Operation................2969
Hydraulics - Dual Rear SCV Extend and Retract Operation................2971
Hydraulics - Dual Rear SCV Float Operation................2975
Hydraulics - Quick Disconnect Coupler Operation................2977
Group 20C: Mid-Mount SCV Theory of Operation................2894
Hydraulics - Dual Mid-Mount SCV Neutral Operation................2981
Hydraulics - Dual Mid-Mount SCV Extend and Retract Operation................2983
Hydraulics - Dual Mid-Mount SCV Float Operation................2987
Hydraulics - Triple Mid-Mount SCV Neutral Operation................2989
Hydraulics - Triple Mid-Mount SCV Extend and Retract Operation................2991
Hydraulics - Triple Mid-Mount SCV Float Operation................2995
Hydraulics - Triple Mid-Mount SCV Flow Control with Pressure Compensator Valve Operation................2997
Group 20D: Power Beyond Theory of Operation................2894
Hydraulics - Power Beyond Operation................3002
Group 20E: Front Hitch Theory of Operation................2894
Front Hitch - Component Identification................3006
Front Hitch - Diverter Valve Operation................3007
Group 30: Schematics................2894
Hydraulics - Schematic (R4, Dual SCV Assemblies, Mechanical Hitch Valve)................3019
Hydraulics - Schematic (R4, Triple SCV Assemblies, Electro-Hydraulic Hitch Valve)................3022
Hydraulics - Schematic (R2, Dual SCV Assemblies, Air Trailer Brakes, Mechanical Hitch Valve, Front Hitch)................3025
Hydraulics - Schematic (R2, Triple SCV Assemblies, Electro-Hydraulic Hitch Valve, Hydraulic Trailer Brakes)................3029
Group 40: Components and Connectors................2894
Rear / Mid SCV Hydraulic Overview................3036
G001 Hydraulic Filter Assembly................3037
G002 Tandem Pump Assembly................3038
G003 Transmission Lube Manifold Assembly................3039
G7 Mechanincal Hitch Valve Assembly................3041
G401 EH Hitch Valve Assembly................3043
G504 Manual Rear SCV Assembly................3044
G505 Manual Mid Mount SCV Assembly................3046
G18 Power Beyond Assembly................3048
G220 Brake Pressure Regulating Valve Assembly................3050
Group 50: Tests and Adjustments................2895
Hydraulics - Heat Hydraulic Oil................3052
Hydraulics - Hitch Cylinder Supply Pressure Test................3053
Hydraulics - Hitch Load Sense Relief Valve Test................3055
Hydraulics - Hitch Surge Relief Valve Test................3056
Hydraulics - Hydraulic Trailer Brake Valve Test................3058
Hydraulics - Implement Pump Flow Test................3060
Hydraulics - Implement Relief Valve Test................3063
Hydraulics - Kick-Out Detent Pressure Test................3065
Hydraulics - Main Relief Valve Test................3067
Hydraulics - SCV Leak Down Test................3069
Section 290: Cab / Open Operator’s Station................3071
Group 05: General References................3071
Operator Station - Summary of References................3075
Install Test Equipment 90-1................3077
Group 10: Calibrations, Preliminary Checks and Operational Checks................3071
Operator Station - HVAC Preliminary Checks................3081
Operator Station - HVAC Operational Checks................3084
Group 20A: HVAC Theory of Operation................613
Operator Station - Air Conditioning System Operation................3093
Operator Station - Air Conditioning Compressor Operation................3096
Operator Station - Air Conditioning Condenser Operation................3097
Operator Station - Air Conditioning Dual Pressure Switch Operation................3098
Operator Station - Air Conditioning Evaporator Operation................3099
Operator Station - Air Conditioning Expansion Valve Operation................3100
Operator Station - Air Conditioning Receiver/Dryer Operation................3101
Operator Station - Air Conditioning Temperature Control Switch Operation................3102
Operator Station - Air Conditioning ON/OFF Switch and Temperature Control Knob Operation................3103
Operator Station - Heater Temperature Control Knob Operation................3104
Operator Station - Heating and Ventilation Operation................3105
Group 20B: Seat Theory of Operation................3071
Operator Station - Air Seat Operation................3110
Operator Station - Mechanical Seat Operation................3113
Group 30: Schematics................3071
Operator Station - Schematics................3116
Group 40: Components and Connectors................3071
Operator Station - Component and Connector Information................3118
Group 50: Tests and Adjustments................3071
Operator Station - A/C System Pressure Test................3127
Operator Station - A/C System Static Pressure Test................3135
Operator Station - Temperature Drop Test................3139
Operator Station - Test Volumetric Efficiency of Compressor................3144
Operator Station - Check Compressor Clutch Hub Clearance................3146
Operator Station - Nitrogen Leak Test................3148
Operator Station - Air Seat Test................3150
Section 299: Special Tools................3152
Group 05: General References................3152
Special Tools - Summary of References................3154
Group 10: Dealer Fabricated and Service Tools................3152
DFRW26................3156
DFRW51................3157
DFRW183................3158
DFRW213................3159
DFRW221................3161
DFRW229................3163
Universal Tap-Out Harness................3164
John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML Tractors Diagnosis and Test Service Technical Manual (TM143619)
