John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors Repair Service Manual (TM143719)
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Model:
Complete Repair Service Technical Manual for John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors, with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM143719 English - John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors Repair Technical Manual.pdf
tm143728 French - Manuel technique de remise en état des tracteurs 5075M (FT4/Phase V), 5090M, 5100M, 5100MH, 5100ML, 5115M et 5115ML (IT4/Phase IIIB et FT4/Phase IV)
tm143729 German - Technisches Handbuch zur Reparatur der Traktoren 5075M (FT4/Stufe V), 5090M, 5100M, 5100MH, 5100ML, 5115M und 5115ML (IT4/Stufe IIIB und FT4/Stufe IV)
tm143739 Italian - Manuale tecnico di riparazione dei trattori 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M e 5115ML (IT4/Stage IIIB e FT4/Stage IV)
tm143758 Romanian - Manual tehnic de reparaţii pentru tractoare 5075M (FT4/Etapa V), 5090M, 5100M, 5100MH, 5100ML, 5115M şi 5115ML (IT4/Etapa IIIB şi FT4/Etapa IV)
tm143767 Swedish - 5075M (FT4/Steg V), 5090M, 5100M, 5100MH, 5100ML, 5115M och 5115ML (IT4/Steg IIIB och FT4/Steg IV) Traktorer Reparationsmanual
tm143778 Norwegian - 5075M (FT4 / trinn V), 5090M, 5100M, 5100MH, 5100ML, 5115M og 5115ML (IT4 / trinn IIIB og FT4 / trinn IV) Teknisk håndbok for reparasjon av traktorer
tm143780 Turkish - 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M ve 5115ML (IT4/Stage IIIB ve FT4/Stage IV) Traktör Tamiri Teknik El Kitabı
tm143782 Slovenian - Tehnični priročnik za popravila za traktorje 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M in 5115ML (IT4/Stage IIIB in FT4/Stage IV)
PRODUCT DETAILS:
Total Pages: 904 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Section 10: General Information................21
Group 05: Safety................21
Work In Ventilated Area................26
Recognize Safety Information................27
Avoid Backover Accidents................28
Prevent Machine Runaway................29
Avoid Contact with Agricultural Chemicals................30
Clean Vehicle of Hazardous Pesticides................32
Use a Safety Chain................33
Work in Clean Area................34
Decommissioning — Proper Recycling and Disposal of Fluids and Components................35
Avoid Harmful Asbestos Dust................36
Use Electronic Display Properly................37
Avoid Hot Exhaust................38
Clean Exhaust Filter Safely................39
Exhaust Filter Cleaning................42
Handle Fuel Safely—Avoid Fires................43
Prepare for Emergencies................44
In Case of Fire................45
Handle Fluids Safely—Avoid Fires................46
Avoid High-Pressure Fluids................47
Use Foldable ROPS and Seat Belt Properly................48
Avoid Static Electricity Risk When Refueling................49
Install All Guards................51
Use Proper Lifting Equipment................52
Illuminate Work Area Safely................53
Live With Safety................54
Service Machines Safely................55
Support Machine Properly................56
Protect Against Noise................57
Remove Paint Before Welding or Heating................58
Park Machine Safely................59
Stay Clear of Rotating Drivelines................60
Follow Safety Instructions................62
Use Proper Tools................63
Service Tires Safely................64
Keep ROPS Installed Properly................65
Construct Dealer-Made Tools Safely................66
Practice Safe Maintenance................67
Understand Signal Words................69
Replace Safety Signs................70
Protect Against High Pressure Spray................71
Store Attachments Safely................72
Avoid Heating Near Pressurized Fluid Lines................73
Wear Protective Clothing................74
Precautions for Welding................75
Service Accumulator Systems Safely................77
Handling Batteries Safely................78
Handle Agricultural Chemicals Safely................80
Service Cooling System Safely................82
Wait Before Opening High-Pressure Fuel System................83
Service Front-Wheel Drive Tractor Safely................84
Use Steps and Handholds Correctly................85
Handle Electronic Components and Brackets Safely................86
Transport Tractor Safely................87
Deliver Safely................88
Servicing Electronic Control Units................90
Welding Near Electronic Control Units................1225
Keep Electronic Control Unit Connectors Clean................92
Group 10: General Specifications................1458
Regions and Country Versions................95
Features and Accessories................97
Machine General Specifications................1458
Drain and Refill Capacities................103
Service Recommendations for O-Ring Boss Fittings................104
Service Recommendations for Flat Face O-Ring Seal Fittings................106
Metric Bolt and Screw Torque Values................108
Unified Inch Bolt and Screw Torque Values................110
Glossary of Terms................112
Trademarks................115
Group 15: Fuel and Lubricants................23
Alternative and Synthetic Lubricants................117
Transmission and Hydraulic Oil................118
Diesel Engine Coolant (engine with wet sleeve cylinder liners)................119
Operating in Warm Temperature Climates................121
John Deere COOL-GARD™ II Coolant Extender................122
Water Quality for Mixing with Coolant Concentrate................123
Testing Coolant Freeze Point................124
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines................126
Disposal of Diesel Exhaust Fluid (DEF)................127
Refilling Diesel Exhaust Fluid (DEF) Tank................128
Storing Diesel Exhaust Fluid (DEF)................130
Testing Diesel Exhaust Fluid (DEF)................131
Diesel Engine Oil Service Interval for Operation at High Altitude................132
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................133
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines................135
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................136
Oil Filters................137
Fuel Filters................138
Diesel Fuel................139
Handling and Storing Diesel Fuel................141
Lubricity of Diesel Fuel................142
Testing Diesel Fuel................143
Biodiesel Fuel................144
Minimizing the Effect of Cold Weather on Diesel Engines................146
Supplemental Diesel Fuel Additives................148
Multipurpose Extreme Pressure (EP) Grease................149
Mixing of Lubricants................150
Lubricant Storage................151
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil................152
Oilscan™ and CoolScan™................153
Group 20: Serial Number Locations................24
Serial Numbers................155
Product Identification Number................156
Engine Serial Number................158
Transmission Serial Number................160
Front Axle (2WD) Serial Number Location................161
Mechanical Front Wheel Drive (MFWD) Serial Number................162
Cab Serial Number................163
ROPS Serial Number................164
Section 20: Engine................165
Group 05: Engine................165
Service Equipment and Tools................1455
Specifications................1458
Other Material................1457
John Deere Engine Repair—Use Component Technical Manual................170
Remove Engine................171
Flywheel Housing Removal and Installation 3029 Engines................182
Flywheel Housing Removal and Installation 4045 Engines................187
Install Engine................192
Section 30: Fuel, Air Intake, Exhaust, and Cooling................204
Group 05: Fuel System................204
Specifications................1458
Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual................208
Remove, Inspect, and Install Main Fuel Tank................209
Remove, Inspect, and Install Auxiliary Fuel Tank................229
Replace Fuel Level Sender................234
Replace Fuel Filters................237
Remove and Install Fuel Primer Pump Assembly................239
Remove, Inspect, and Install Fuel Cooler................240
Replace Fuel Strainer and In-Line Check Valve................241
Inspect and Replace Fuel System Lines................244
Group 10: Air Intake System................204
Specifications................1458
Turbocharger Repair................248
Remove, Inspect, and Install Air Cleaner Elements................249
Remove and Install Air Cleaner................252
Remove and Install Air Heater Housing................254
Remove and Install Turbocharger................255
Remove, Inspect, and Install Charge Air Cooler (CAC)................259
Group 15: Exhaust System................204
Specifications................1458
Remove and Install Exhaust Pipe—FT4................263
Remove and Install Exhaust Pipe—IT4................271
Group 20: Cooling System................204
Specifications................1458
Engine Coolant Pump Repair—Use Component Technical Manual................279
Drain Coolant................280
Remove and Install Coolant Recovery Tank................282
Remove and Inspect Radiator................285
Install Radiator................294
Remove and Install Thermostat................298
Inspect and Replace Belt Tensioner................300
Remove and Install Viscous Clutch................309
Group 25: Aftertreatment System................205
Specifications................1458
Service Equipment and Tools................1455
Fuel Dosing Aftertreatment Device Repair and Adjustment—Use Component Technical Manual................317
DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual................318
Remove and Install DEF Tank................319
Remove and Install DEF Dosing Injector................325
Remove and Install Aftertreatment Device (ATD)................328
Remove and Install DEF Decomposition Tube................337
Remove and Install Selective Catalyst Reduction (SCR) Canister................340
Replace DEF Tank Header................343
Replace DEF Dosing Unit Pump................344
Section 40: Electrical................346
Group 05A: Fuses and Relays................348
Fuses and Relays................348
Group 05B: Ground Points................350
Ground Points................350
Group 05C: Connectors................346
Individual Connector Information................352
Group 05D: Wiring Harnesses................354
Wiring Harnesses................354
Group 05E: Electrical Components................356
Electrical Components................356
Reverser Switch................357
Speed Control Pedal................358
Connector Access - Below Operator Seat................364
Connector Access - Below Operator Station (CAB)................366
Connector Access - Behind Fuel Tank................367
Connector Access - Behind DEF Tank................369
Connector Access - Rear End................370
Section 50: Drive Systems and Transmissions................373
Group 00: Transmission Component Identification................373
Component Location................1119
Group 05: Separation................373
Specifications................1458
Service Equipment and Tools................1455
Other Material................1457
Remove, Inspect, and Repair Speed and Range Shift Levers................386
Remove and Install Drive Train Assembly................396
Separate Transmission Case from Differential Case................402
Remove and Inspect Transmission................406
Install Transmission................429
Disassemble and Inspect Transmission Lube Pump................454
Assemble Transmission Lube Pump................455
Group 10: SS Transmission................373
Specifications................1458
Service Equipment and Tools................1455
Other Material................1457
Exploded View—Synchronizer................373
Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission................464
Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission................468
Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission................470
Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission................474
Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—SS Transmission................476
Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission................478
Park Lock Adjustment Procedure—SS Transmission................481
Group 15: PR Transmission................373
Specifications................1458
Service Equipment and Tools................1455
Essential or Recommended Tools................1452
Other Material................1457
Exploded View—Synchronizer................373
Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Transmission................499
Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Transmission................503
Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Transmission................505
Disassemble, Inspect, and Repair Range Shift Assembly—PR Transmission................509
Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Transmission................511
Disassemble, Inspect, and Assemble Countershaft Assembly—PR Transmission................513
Park Lock Adjustment Procedure—PR Transmission................516
Group 20: PR Plus Transmission................374
Specifications................1458
Service Equipment and Tools................1455
Essential or Recommended Tools................1452
Other Material................1457
Exploded View—Synchronizer................374
Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission................534
Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission................538
Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission................540
Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission................544
Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Plus Transmission................546
Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission................548
Park Lock Adjustment Procedure—PR Plus Transmission................551
Group 25: Clutch Assembly—SS Transmission................374
Specifications................1458
Essential or Recommended Tools................1452
Other Material................1457
Remove and Install Clutch and Shaft Assembly—SS Transmission................567
Disassemble, Inspect, and Assemble Clutch Shaft Assembly—SS Transmission................571
Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly—SS Transmission................573
Disassemble and Inspect Clutch Pack—SS Transmission................575
Assemble Clutch Pack—SS Transmission................577
Remove, Inspect, and Repair Clutch Pedal and Linkage—SS Transmission................580
Group 30: Clutch Assembly—PR Transmission................374
Specifications................1458
Essential or Recommended Tools................1452
Other Material................1457
Remove and Install Clutch and Shaft Assembly—PR Transmission................586
Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Transmission................591
Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Transmission................593
Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR Transmission................595
Disassemble and Inspect Clutch Pack—PR Transmission................596
Assemble Clutch Pack—PR Transmission................598
Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Transmission................601
Group 35: Clutch Assembly—PR Plus Transmission................375
Specifications................1458
Essential or Recommended Tools................1452
Other Material................1457
Remove and Install Clutch and Shaft Assembly—PR Plus Transmission................607
Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Plus Transmission................612
Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Plus Transmission................614
Disassemble, Inspect, and Assemble High Clutch Assembly—PR Plus Transmission................616
Disassemble and Inspect Clutch Pack—PR Plus Transmission................618
Assemble Clutch Pack—PR Plus Transmission................620
Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Plus Transmission................623
Remove and Install Hydraulic Accumulator—PR Plus Transmission................625
Group 40: Differential................375
Specifications................1458
Other Material................1457
Essential or Recommended Tools................1452
Remove and Install Differential Assembly................631
Disassemble, Inspect, and Assemble Differential Assembly................635
Remove and Inspect Differential Drive Shaft................637
Differential Cone Point Adjustment................639
Differential Backlash Adjustment................641
Group 45: Control Valve................375
Specifications................1458
Remove, Inspect, and Install Control Valve—SS Transmission (Cab)................645
Remove, Inspect, and Install Control Valve—SS Transmission (OOS)................651
Disassemble, Inspect, and Repair Control Valve—SS Transmission................658
Remove, Inspect, and Install Control Valve - PR/SR and PR Plus Transmission (Cab)................662
Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—OOS................668
Disassemble, Inspect, and Repair Control Valve - PR/SR and PR Plus Transmission................675
Group 50: Final Drives................376
Specifications................1458
Other Material................1457
Remove and Install Final Drive Assembly................682
Remove and Inspect Planetary Drive Assembly................686
Install Planetary Drive Assembly................688
Remove, Inspect, and Install Axle Shaft Assembly................691
Group 55: Hi-Crop Final Drives................376
Other Material................1457
Specifications................1458
Remove and Install Hi-Crop Axle Assembly................698
Remove, Inspect, and Install Hi-Crop Final Drive Assembly................700
Group 60: Rear PTO................376
Specifications................1458
Other Material................1457
Service Equipment and Tools................1455
Remove, Inspect, and Install Rear PTO Lever and Linkage (Cab)................711
Remove, Inspect, and Install Rear PTO Lever and Linkage (OOS)................713
Remove, Inspect, and Install Rear PTO Lever and Linkage (Low Profile)................715
PTO 540/540E Shift Lever and Linkage Adjustment................717
Remove and Install Rear PTO Drive Shaft Assembly................719
Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly................741
Disassemble, Inspect, and Assemble 540/540E/1000 with Rear PTO Drive Shaft Assembly................743
Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly................746
Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly................749
Group 65: Mechanical Front-Wheel Drive................376
Specifications................1458
Other Material................1457
Service Equipment and Tools................1455
MFWD Axle Repair—Use Component Technical Manual................755
Remove and Install MFWD Gearbox................756
Disassemble, Inspect, and Install MFWD Idler Shaft Assembly................757
Disassemble, Inspect, and Install MFWD Output Shaft Assembly................759
Remove, Inspect, and Install MFWD Drive Shaft................761
Remove and Install MFWD Axle Housing Assembly................763
Group 70: Creeper Assembly................377
Specifications................1458
Other Material................1457
Remove, Inspect, and Install Creeper Control Lever and Cable—OOS................768
Remove, Inspect, and Install Creeper Control Lever and Cable—Cab................770
Remove, Inspect, and Install Creeper Gear Assembly................772
Creeper Interlock Shimming Procedure................785
Group 75: Front PTO................377
Specifications................1458
Other Material................1457
Front PTO General Repair Procedures................792
Clean Front PTO Oil Screen................793
Replace Front PTO Solenoid Valve................795
Remove Front PTO Oil Pump................796
Exploded View of Front PTO Oil Pump................798
Install Oil Pump in Front PTO................799
Front PTO Sectional View................801
Disassemble Front PTO................802
Assemble Front PTO................806
Disassemble Front PTO Clutch................811
Assemble Front PTO Clutch................815
Remove Front PTO Drive Coupling................819
Install Front PTO Drive Coupling................821
Remove Front PTO................823
Install Front PTO................827
Remove Front PTO Oil Cooler................832
Install Front PTO Oil Cooler................834
Section 60: Steering and Brakes................836
Group 05: Steering................836
Other Material................1457
Specifications................1458
Remove and Install Steering Wheel................841
Remove and Install Steering Valve................843
Remove and Install Tilt/Telescoping Steering Column................846
Remove and Install Steering Cylinder—2WD Axle................848
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................852
Remove, Inspect, and Install Tie Rod Assembly—2WD Axle................854
Remove and Install Steering Cylinder— MFWD Axle................857
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................860
Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle................861
Inspect and Replace Steering Hydraulic Lines................864
Group 10: Service Brake Repair................836
Service Equipment and Tools................1455
Specifications................1458
Remove and Install Brake Pedals and Brake Valve................869
Remove and Inspect Brakes................875
Install Brakes................879
Inspect and Replace Brake Hydraulic Lines................881
Adjust Brake Pedals................885
Brake Bleeding Procedure (with Secondary Brakes)................887
Brake Bleeding Procedure (without Secondary Brakes)................893
Group 15: Secondary Brake Repair................836
Specifications................1458
Remove and Install Secondary Brake Lever................898
Remove and Install Secondary Brake Valve Assembly................900
Remove and Install Brake Resolution Manifold (BRM) Assembly................903
Disassemble and Assemble Secondary Brake Valve Assembly................906
Disassemble and Assemble Brake Resolution Manifold (BRM) Assembly................907
Group 20: Air Brakes Repair................836
Specifications................1458
Safety Information When Working on the Air Brake System................924
Air Brake System, Screw Union Installation................912
Remove and Install Compressor................914
Remove and Install Compressed Air Tank................917
Remove and Install Pressure Regulating Valve................918
Remove and Install Dual-Line Air Brake Control Valve................920
Remove and Install Coupler................922
Air Brake System................924
Air Brake Test Procedure................926
Group 25: Hydraulic Trailer Brake Repair................837
Specifications................1458
Other Material................1457
Remove, Inspect, and Install Hydraulic Trailer Brake (HTB) Valve................930
Disassemble, Inspect, and Assemble Hydraulic Trailer Brake (HTB) Valve................934
Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines................936
Section 70: Hydraulics................940
Group 05: Hydraulic Pump and Filter................940
Specifications................1458
Remove and Install Hydraulic Pump................944
Remove and Install Hydraulic Pump External Components................949
Disassemble, Inspect, and Assemble Hydraulic Pump................950
Remove and Install Hydraulic Oil Filter and Manifold................953
Group 10: Hydraulic Oil Cooler................940
Other Material................1457
Remove, Inspect, and Install Hydraulic Oil Cooler................962
Group 15: Hitch Valve................940
Other Material................1457
Specifications................1458
Inspect and Repair Control Levers and Cables—Mechanical Hitch (OOS)................969
Inspect and Repair Control Levers and Cables—Mechanical Hitch (Cab)................973
Inspect and Repair Mechanical Hitch Control Linkage................977
Remove and Install Mechanical Hitch Valve................980
Remove and Install Electrohydraulic Hitch Valve................984
Remove and Install Stepper Motor................987
Remove and Install Position Sensor and Toothed Segment................988
Electrohydraulic Hitch Valve Repair................991
Mechanical Hitch Valve Repair................1001
Inspect and Repair Draft Sensing Assembly—Mechanical Hitch................1009
Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch................1015
Remove, Inspect, and Install Lift Arms................1019
Remove, Inspect, and Install Lift Cylinders................1025
Mechanical Hitch Adjustment................1027
Group 20: Hydraulic Rear Selective Control Valve................940
Other Material................1457
Specifications................1458
Inspect and Repair SCV Levers and Linkages (Cab)................1034
Inspect and Repair SCV Levers and Linkages (OOS)................1037
Inspect and Repair SCV Levers and Linkages (Low Profile)................1042
Rear SCV Control Cable Adjustment................1044
Remove and Install Rear Selective Control Valve (SCV)................1047
Dual Rear Selective Control Valve (SCV)................1053
Deluxe Rear Selective Control Valve (SCV)................1062
Group 25: Hydraulic Mid-Mount Selective Control Valve (SCV)................941
Other Material................1457
Specifications................1458
Component Location................1119
Inspect and Repair Joystick and Linkage................1077
Remove and Install Mid-Mount Selective Control Valve (SCV)................1087
Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)................1092
SCV Power Beyond Plug Operation................1102
Mid-Mount SCV Control Cable Adjustment................1103
Group 30: Hydraulic Lines................941
Specifications................1458
Inspect and Replace Hydraulic Lines................1109
Group 35: Front Hitch................941
Specifications................1458
Component Location................1119
Remove Front Hitch................1120
Install Front Hitch................1123
Remove and Install Mowing Unit Suspension Brackets................1126
Remove and Install Front Hitch Lines................1127
Remove and Install Front Hitch Multi-Valve................1131
Remove and Install Front Hitch Cylinders................1133
Front Hitch Joint Repair................1135
Section 80: Miscellaneous................1138
Group 05: Front Axle—2WD................1138
Service Equipment and Tools................1455
Specifications................1458
Remove and Install Front Axle—2WD................1143
Inspect and Replace Pivot Pin and Bushings—2WD Axle................1146
Remove and Install Spindle Assembly—2WD Axle................1147
Inspect and Replace Spindle Shaft Bushings—2WD Axle................1150
Inspect and Replace Front Wheel Bearings................1151
Group 10: Hitches and Drawbars................1138
Specifications................1458
Remove 3-Point Hitch Linkage................1159
Install Lower Draft Links................1162
Install Lift Links................1169
Install Pickup Hitch Lift Links................1175
Install Mechanical Center Link................1178
Install Hydraulic Center Link................1180
Repair Draft Link Latch................1182
Remove and Install Pickup Hitch................1189
Remove and Install Drawbar and Support................1194
Remove and Install Drawbar Support (Wagon Hitch)................1196
Remove and Install Wagon Hitch................1199
Remove and Install Guide Rails................1201
Adjust Pickup hitch................1203
Check Manually Operated Wagon Hitch for Wear................1205
Check Remote Controlled Wagon Hitch for Wear................1208
Check Tow Hook on Pickup Hitch for Wear................1212
Check Drawbar for Wear................1214
Remove, Inspect, and Repair Automatic Wagon Hitch................1215
Remote Control for Automatic Wagon Hitch................1218
Proper Use of Drawbar................1222
Group 15: Fenders................1138
Other Material................1457
Welding Near Electronic Control Units................1225
Remove and Install Fenders—OOS................1226
Remove and Install Fenders—Cab................1229
Remove and Install Fenders—Low Profile................1235
Remove and Install Fender Extension—OOS................1238
Remove and Install Fender Extension—Cab................1242
Remove and Install Fender Extension—Low Profile................1244
Group 20: Hood................1139
Remove and Install Hood................1247
Group 25: Step Assembly................1139
Remove and Install Step Assembly––OOS................1251
Remove and Install Step Assembly––Cab................1253
Group 30: Wheels................1139
Specifications................1458
Jacking Up Tractor––Lifting Points................1256
Tighten Bolts––Front Axle................1258
Tighten Bolts––Rear Axle................1260
Remove and Install Front Wheel................1261
Remove and Install Rear Wheel................1262
Group 35: SCR Covers and Shields................1139
Remove and Install SCR Covers and Shields––OOS, Horizontal SCR................1271
Remove and Install SCR Covers and Shields––OOS, Side Exhaust................1279
Remove and Install SCR Covers and Shields––Cab, Horizontal SCR................1284
Remove and Install SCR Covers and Shields––Cab, Side Exhaust................1292
Section 90: Operator’s Station................1297
Group 05: Seat and Support................1297
Specifications................1458
Remove and Install Seat and Support—OOS................1302
Remove and Install Seat and Support—Cab................1304
Group 10: Control Console................1297
Specifications................1458
Remove and Install Right-Side Control Console—OOS, Mechanical Hitch Control................1308
Remove and Install Right-Side Control Console—OOS, Electrohydraulic Hitch Control................1311
Remove and Install Right-Side Control Console—Low Profile................1314
Remove and Install Right-Side Control Console—Cab................1317
Remove and Install Left-Side Control Console—Cab................1322
Remove and Install Front Control Console................1323
Remove and Install Cowl Cover................1325
Group 15: Roll-Gard................1297
Specifications................1458
Remove and Install Roll-Gard................1331
Remove and Install Rear Roll-Gard—Low Profile................1336
Group 20: Cab Components................1297
Specifications................1458
Other Material................1457
Essential Tools................1341
Service Equipment and Tools................1455
Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1343
Remove, Inspect, and Install Exterior Cab Intake Air Filter................1345
Remove and Install Headliner................1347
Remove and Install Instructional Seat................1350
Remove and Install Left-Side Upholstery................1354
Remove and Install Right-Side Upholstery................1356
Remove and Install Windshield................1358
Remove and Install Front Lower Windows................1363
Remove and Install Rear Lower Window................1365
Remove and Install Rear Upper Window................1366
Remove and Install Side Windows................1367
Remove and Install Cab Doors................1369
Remove and Install Inner Roof for Air Conditioning Housing Repair................1372
Remove Cab................1383
Install Cab................1401
Park Position Indicator Installation and Adjustment Procedure................1417
Group 25: Open Operator Station Components................1298
Essential or Recommended Tools................1452
Service Equipment and Tools................1455
Other Material................1457
Specifications................1458
Remove Open Operator Station................1423
Install Open Operator Station................1435
Park Position Indicator Installation and Adjustment Procedure—OOS................1448
Group 30: Air Conditioning System................1298
Essential or Recommended Tools................1452
Service Equipment and Tools................1455
Other Material................1457
Specifications................1458
Recover/Recycle Air Conditioner Refrigerant................1459
Replace Air Conditioner Receiver/Dryer................1460
Remove, Inspect, and Install Air Conditioner Condenser................1462
Remove, Inspect, and Install Air Conditioner Compressor................1465
Test Volumetric Efficiency of Compressor................1468
Test Compressor Shaft Seal Leakage................1470
Disassemble and Assemble Compressor Clutch................1472
Disassemble, Inspect, and Assemble Compressor................1474
Check Compressor Clutch Hub Clearance................1478
Inspect Compressor Manifold................1479
Remove and Install HVAC Housing Cover................1480
Remove Blower Motors................1481
Remove Evaporator/Heater Core................1482
Leak Test Evaporator/Heater Core................1484
Install Evaporator/Heater Core................1485
Service Expansion Valve................1487
Expansion Valve Bench Test................1488
Refrigerant Oil Information................1490
Check Compressor Oil Charge................1491
Determine Correct Refrigerant Oil Charge................1492
Add Refrigerant Oil to System................1494
System Information................1495
Flush Air Conditioning System................1496
Evacuate Air Conditioning System................1501
Charge Air Conditioning System................1503
Group 35: Heating System................1299
Adjust Heater Temperature Control Cable................1506
Replace Heater Temperature Control Cable................1508
Remove Heater Control Valve................1511
Leak Test Heater Control Valve................1512
Install Heater Control Valve................1513
Section 99: Special Tools................1514
Group 05: Dealer Fabricated Tools................1514
DFLV1A-Final Drive Turning Tool................1517
DFRW20—Compressor Holding Fixture................1519
DFT1162—Snap Ring Removal Tool................1520
John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors Repair Service Manual (TM143719)