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John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors Repair Service Manual (TM143719)

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US Dollar: $35.00

Complete Repair Service Technical Manual for John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM143719 English - John Deere 5075M (FT4_Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4_Stage IIIB and FT4_Stage IV) Tractors Repair Technical Manual.pdf

tm143728 French - Manuel technique de remise en état des tracteurs 5075M (FT4/Phase V), 5090M, 5100M, 5100MH, 5100ML, 5115M et 5115ML (IT4/Phase IIIB et FT4/Phase IV)

tm143729 German - Technisches Handbuch zur Reparatur der Traktoren 5075M (FT4/Stufe V), 5090M, 5100M, 5100MH, 5100ML, 5115M und 5115ML (IT4/Stufe IIIB und FT4/Stufe IV)

tm143739 Italian - Manuale tecnico di riparazione dei trattori 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M e 5115ML (IT4/Stage IIIB e FT4/Stage IV)

tm143758 Romanian - Manual tehnic de reparaţii pentru tractoare 5075M (FT4/Etapa V), 5090M, 5100M, 5100MH, 5100ML, 5115M şi 5115ML (IT4/Etapa IIIB şi FT4/Etapa IV)

tm143767 Swedish - 5075M (FT4/Steg V), 5090M, 5100M, 5100MH, 5100ML, 5115M och 5115ML (IT4/Steg IIIB och FT4/Steg IV) Traktorer Reparationsmanual

tm143778 Norwegian - 5075M (FT4 / trinn V), 5090M, 5100M, 5100MH, 5100ML, 5115M og 5115ML (IT4 / trinn IIIB og FT4 / trinn IV) Teknisk håndbok for reparasjon av traktorer

tm143780 Turkish - 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M ve 5115ML (IT4/Stage IIIB ve FT4/Stage IV) Traktör Tamiri Teknik El Kitabı

tm143782 Slovenian - Tehnični priročnik za popravila za traktorje 5075M (FT4/Stage V), 5090M, 5100M, 5100MH, 5100ML, 5115M in 5115ML (IT4/Stage IIIB in FT4/Stage IV)

PRODUCT DETAILS:
Total Pages: 904 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 10: General Information................21
  Group 05: Safety................21
    Work In Ventilated Area................26
    Recognize Safety Information................27
    Avoid Backover Accidents................28
    Prevent Machine Runaway................29
    Avoid Contact with Agricultural Chemicals................30
    Clean Vehicle of Hazardous Pesticides................32
    Use a Safety Chain................33
    Work in Clean Area................34
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................35
    Avoid Harmful Asbestos Dust................36
    Use Electronic Display Properly................37
    Avoid Hot Exhaust................38
    Clean Exhaust Filter Safely................39
    Exhaust Filter Cleaning................42
    Handle Fuel Safely—Avoid Fires................43
    Prepare for Emergencies................44
    In Case of Fire................45
    Handle Fluids Safely—Avoid Fires................46
    Avoid High-Pressure Fluids................47
    Use Foldable ROPS and Seat Belt Properly................48
    Avoid Static Electricity Risk When Refueling................49
    Install All Guards................51
    Use Proper Lifting Equipment................52
    Illuminate Work Area Safely................53
    Live With Safety................54
    Service Machines Safely................55
    Support Machine Properly................56
    Protect Against Noise................57
    Remove Paint Before Welding or Heating................58
    Park Machine Safely................59
    Stay Clear of Rotating Drivelines................60
    Follow Safety Instructions................62
    Use Proper Tools................63
    Service Tires Safely................64
    Keep ROPS Installed Properly................65
    Construct Dealer-Made Tools Safely................66
    Practice Safe Maintenance................67
    Understand Signal Words................69
    Replace Safety Signs................70
    Protect Against High Pressure Spray................71
    Store Attachments Safely................72
    Avoid Heating Near Pressurized Fluid Lines................73
    Wear Protective Clothing................74
    Precautions for Welding................75
    Service Accumulator Systems Safely................77
    Handling Batteries Safely................78
    Handle Agricultural Chemicals Safely................80
    Service Cooling System Safely................82
    Wait Before Opening High-Pressure Fuel System................83
    Service Front-Wheel Drive Tractor Safely................84
    Use Steps and Handholds Correctly................85
    Handle Electronic Components and Brackets Safely................86
    Transport Tractor Safely................87
    Deliver Safely................88
    Servicing Electronic Control Units................90
    Welding Near Electronic Control Units................1225
    Keep Electronic Control Unit Connectors Clean................92
  Group 10: General Specifications................1458
    Regions and Country Versions................95
    Features and Accessories................97
    Machine General Specifications................1458
    Drain and Refill Capacities................103
    Service Recommendations for O-Ring Boss Fittings................104
    Service Recommendations for Flat Face O-Ring Seal Fittings................106
    Metric Bolt and Screw Torque Values................108
    Unified Inch Bolt and Screw Torque Values................110
    Glossary of Terms................112
    Trademarks................115
  Group 15: Fuel and Lubricants................23
    Alternative and Synthetic Lubricants................117
    Transmission and Hydraulic Oil................118
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................119
    Operating in Warm Temperature Climates................121
    John Deere COOL-GARD™ II Coolant Extender................122
    Water Quality for Mixing with Coolant Concentrate................123
    Testing Coolant Freeze Point................124
    Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines................126
    Disposal of Diesel Exhaust Fluid (DEF)................127
    Refilling Diesel Exhaust Fluid (DEF) Tank................128
    Storing Diesel Exhaust Fluid (DEF)................130
    Testing Diesel Exhaust Fluid (DEF)................131
    Diesel Engine Oil Service Interval for Operation at High Altitude................132
    Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................133
    Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines................135
    John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V................136
    Oil Filters................137
    Fuel Filters................138
    Diesel Fuel................139
    Handling and Storing Diesel Fuel................141
    Lubricity of Diesel Fuel................142
    Testing Diesel Fuel................143
    Biodiesel Fuel................144
    Minimizing the Effect of Cold Weather on Diesel Engines................146
    Supplemental Diesel Fuel Additives................148
    Multipurpose Extreme Pressure (EP) Grease................149
    Mixing of Lubricants................150
    Lubricant Storage................151
    Transmission, Steering, Brake, Hydraulic, and Gear Case Oil................152
    Oilscan™ and CoolScan™................153
  Group 20: Serial Number Locations................24
    Serial Numbers................155
    Product Identification Number................156
    Engine Serial Number................158
    Transmission Serial Number................160
    Front Axle (2WD) Serial Number Location................161
    Mechanical Front Wheel Drive (MFWD) Serial Number................162
    Cab Serial Number................163
    ROPS Serial Number................164
Section 20: Engine................165
  Group 05: Engine................165
    Service Equipment and Tools................1455
    Specifications................1458
    Other Material................1457
    John Deere Engine Repair—Use Component Technical Manual................170
    Remove Engine................171
    Flywheel Housing Removal and Installation 3029 Engines................182
    Flywheel Housing Removal and Installation 4045 Engines................187
    Install Engine................192
Section 30: Fuel, Air Intake, Exhaust, and Cooling................204
  Group 05: Fuel System................204
    Specifications................1458
    Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual................208
    Remove, Inspect, and Install Main Fuel Tank................209
    Remove, Inspect, and Install Auxiliary Fuel Tank................229
    Replace Fuel Level Sender................234
    Replace Fuel Filters................237
    Remove and Install Fuel Primer Pump Assembly................239
    Remove, Inspect, and Install Fuel Cooler................240
    Replace Fuel Strainer and In-Line Check Valve................241
    Inspect and Replace Fuel System Lines................244
  Group 10: Air Intake System................204
    Specifications................1458
    Turbocharger Repair................248
    Remove, Inspect, and Install Air Cleaner Elements................249
    Remove and Install Air Cleaner................252
    Remove and Install Air Heater Housing................254
    Remove and Install Turbocharger................255
    Remove, Inspect, and Install Charge Air Cooler (CAC)................259
  Group 15: Exhaust System................204
    Specifications................1458
    Remove and Install Exhaust Pipe—FT4................263
    Remove and Install Exhaust Pipe—IT4................271
  Group 20: Cooling System................204
    Specifications................1458
    Engine Coolant Pump Repair—Use Component Technical Manual................279
    Drain Coolant................280
    Remove and Install Coolant Recovery Tank................282
    Remove and Inspect Radiator................285
    Install Radiator................294
    Remove and Install Thermostat................298
    Inspect and Replace Belt Tensioner................300
    Remove and Install Viscous Clutch................309
  Group 25: Aftertreatment System................205
    Specifications................1458
    Service Equipment and Tools................1455
    Fuel Dosing Aftertreatment Device Repair and Adjustment—Use Component Technical Manual................317
    DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual................318
    Remove and Install DEF Tank................319
    Remove and Install DEF Dosing Injector................325
    Remove and Install Aftertreatment Device (ATD)................328
    Remove and Install DEF Decomposition Tube................337
    Remove and Install Selective Catalyst Reduction (SCR) Canister................340
    Replace DEF Tank Header................343
    Replace DEF Dosing Unit Pump................344
Section 40: Electrical................346
  Group 05A: Fuses and Relays................348
    Fuses and Relays................348
  Group 05B: Ground Points................350
    Ground Points................350
  Group 05C: Connectors................346
    Individual Connector Information................352
  Group 05D: Wiring Harnesses................354
    Wiring Harnesses................354
  Group 05E: Electrical Components................356
    Electrical Components................356
    Reverser Switch................357
    Speed Control Pedal................358
    Connector Access - Below Operator Seat................364
    Connector Access - Below Operator Station (CAB)................366
    Connector Access - Behind Fuel Tank................367
    Connector Access - Behind DEF Tank................369
    Connector Access - Rear End................370
Section 50: Drive Systems and Transmissions................373
  Group 00: Transmission Component Identification................373
    Component Location................1119
  Group 05: Separation................373
    Specifications................1458
    Service Equipment and Tools................1455
    Other Material................1457
    Remove, Inspect, and Repair Speed and Range Shift Levers................386
    Remove and Install Drive Train Assembly................396
    Separate Transmission Case from Differential Case................402
    Remove and Inspect Transmission................406
    Install Transmission................429
    Disassemble and Inspect Transmission Lube Pump................454
    Assemble Transmission Lube Pump................455
  Group 10: SS Transmission................373
    Specifications................1458
    Service Equipment and Tools................1455
    Other Material................1457
    Exploded View—Synchronizer................373
    Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission................464
    Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission................468
    Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission................470
    Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission................474
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—SS Transmission................476
    Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission................478
    Park Lock Adjustment Procedure—SS Transmission................481
  Group 15: PR Transmission................373
    Specifications................1458
    Service Equipment and Tools................1455
    Essential or Recommended Tools................1452
    Other Material................1457
    Exploded View—Synchronizer................373
    Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Transmission................499
    Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Transmission................503
    Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Transmission................505
    Disassemble, Inspect, and Repair Range Shift Assembly—PR Transmission................509
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Transmission................511
    Disassemble, Inspect, and Assemble Countershaft Assembly—PR Transmission................513
    Park Lock Adjustment Procedure—PR Transmission................516
  Group 20: PR Plus Transmission................374
    Specifications................1458
    Service Equipment and Tools................1455
    Essential or Recommended Tools................1452
    Other Material................1457
    Exploded View—Synchronizer................374
    Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission................534
    Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission................538
    Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission................540
    Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission................544
    Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Plus Transmission................546
    Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission................548
    Park Lock Adjustment Procedure—PR Plus Transmission................551
  Group 25: Clutch Assembly—SS Transmission................374
    Specifications................1458
    Essential or Recommended Tools................1452
    Other Material................1457
    Remove and Install Clutch and Shaft Assembly—SS Transmission................567
    Disassemble, Inspect, and Assemble Clutch Shaft Assembly—SS Transmission................571
    Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly—SS Transmission................573
    Disassemble and Inspect Clutch Pack—SS Transmission................575
    Assemble Clutch Pack—SS Transmission................577
    Remove, Inspect, and Repair Clutch Pedal and Linkage—SS Transmission................580
  Group 30: Clutch Assembly—PR Transmission................374
    Specifications................1458
    Essential or Recommended Tools................1452
    Other Material................1457
    Remove and Install Clutch and Shaft Assembly—PR Transmission................586
    Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Transmission................591
    Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Transmission................593
    Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR Transmission................595
    Disassemble and Inspect Clutch Pack—PR Transmission................596
    Assemble Clutch Pack—PR Transmission................598
    Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Transmission................601
  Group 35: Clutch Assembly—PR Plus Transmission................375
    Specifications................1458
    Essential or Recommended Tools................1452
    Other Material................1457
    Remove and Install Clutch and Shaft Assembly—PR Plus Transmission................607
    Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Plus Transmission................612
    Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Plus Transmission................614
    Disassemble, Inspect, and Assemble High Clutch Assembly—PR Plus Transmission................616
    Disassemble and Inspect Clutch Pack—PR Plus Transmission................618
    Assemble Clutch Pack—PR Plus Transmission................620
    Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Plus Transmission................623
    Remove and Install Hydraulic Accumulator—PR Plus Transmission................625
  Group 40: Differential................375
    Specifications................1458
    Other Material................1457
    Essential or Recommended Tools................1452
    Remove and Install Differential Assembly................631
    Disassemble, Inspect, and Assemble Differential Assembly................635
    Remove and Inspect Differential Drive Shaft................637
    Differential Cone Point Adjustment................639
    Differential Backlash Adjustment................641
  Group 45: Control Valve................375
    Specifications................1458
    Remove, Inspect, and Install Control Valve—SS Transmission (Cab)................645
    Remove, Inspect, and Install Control Valve—SS Transmission (OOS)................651
    Disassemble, Inspect, and Repair Control Valve—SS Transmission................658
    Remove, Inspect, and Install Control Valve - PR/SR and PR Plus Transmission (Cab)................662
    Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—OOS................668
    Disassemble, Inspect, and Repair Control Valve - PR/SR and PR Plus Transmission................675
  Group 50: Final Drives................376
    Specifications................1458
    Other Material................1457
    Remove and Install Final Drive Assembly................682
    Remove and Inspect Planetary Drive Assembly................686
    Install Planetary Drive Assembly................688
    Remove, Inspect, and Install Axle Shaft Assembly................691
  Group 55: Hi-Crop Final Drives................376
    Other Material................1457
    Specifications................1458
    Remove and Install Hi-Crop Axle Assembly................698
    Remove, Inspect, and Install Hi-Crop Final Drive Assembly................700
  Group 60: Rear PTO................376
    Specifications................1458
    Other Material................1457
    Service Equipment and Tools................1455
    Remove, Inspect, and Install Rear PTO Lever and Linkage (Cab)................711
    Remove, Inspect, and Install Rear PTO Lever and Linkage (OOS)................713
    Remove, Inspect, and Install Rear PTO Lever and Linkage (Low Profile)................715
    PTO 540/540E Shift Lever and Linkage Adjustment................717
    Remove and Install Rear PTO Drive Shaft Assembly................719
    Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly................741
    Disassemble, Inspect, and Assemble 540/540E/1000 with Rear PTO Drive Shaft Assembly................743
    Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly................746
    Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly................749
  Group 65: Mechanical Front-Wheel Drive................376
    Specifications................1458
    Other Material................1457
    Service Equipment and Tools................1455
    MFWD Axle Repair—Use Component Technical Manual................755
    Remove and Install MFWD Gearbox................756
    Disassemble, Inspect, and Install MFWD Idler Shaft Assembly................757
    Disassemble, Inspect, and Install MFWD Output Shaft Assembly................759
    Remove, Inspect, and Install MFWD Drive Shaft................761
    Remove and Install MFWD Axle Housing Assembly................763
  Group 70: Creeper Assembly................377
    Specifications................1458
    Other Material................1457
    Remove, Inspect, and Install Creeper Control Lever and Cable—OOS................768
    Remove, Inspect, and Install Creeper Control Lever and Cable—Cab................770
    Remove, Inspect, and Install Creeper Gear Assembly................772
    Creeper Interlock Shimming Procedure................785
  Group 75: Front PTO................377
    Specifications................1458
    Other Material................1457
    Front PTO General Repair Procedures................792
    Clean Front PTO Oil Screen................793
    Replace Front PTO Solenoid Valve................795
    Remove Front PTO Oil Pump................796
    Exploded View of Front PTO Oil Pump................798
    Install Oil Pump in Front PTO................799
    Front PTO Sectional View................801
    Disassemble Front PTO................802
    Assemble Front PTO................806
    Disassemble Front PTO Clutch................811
    Assemble Front PTO Clutch................815
    Remove Front PTO Drive Coupling................819
    Install Front PTO Drive Coupling................821
    Remove Front PTO................823
    Install Front PTO................827
    Remove Front PTO Oil Cooler................832
    Install Front PTO Oil Cooler................834
Section 60: Steering and Brakes................836
  Group 05: Steering................836
    Other Material................1457
    Specifications................1458
    Remove and Install Steering Wheel................841
    Remove and Install Steering Valve................843
    Remove and Install Tilt/Telescoping Steering Column................846
    Remove and Install Steering Cylinder—2WD Axle................848
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................852
    Remove, Inspect, and Install Tie Rod Assembly—2WD Axle................854
    Remove and Install Steering Cylinder— MFWD Axle................857
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................860
    Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle................861
    Inspect and Replace Steering Hydraulic Lines................864
  Group 10: Service Brake Repair................836
    Service Equipment and Tools................1455
    Specifications................1458
    Remove and Install Brake Pedals and Brake Valve................869
    Remove and Inspect Brakes................875
    Install Brakes................879
    Inspect and Replace Brake Hydraulic Lines................881
    Adjust Brake Pedals................885
    Brake Bleeding Procedure (with Secondary Brakes)................887
    Brake Bleeding Procedure (without Secondary Brakes)................893
  Group 15: Secondary Brake Repair................836
    Specifications................1458
    Remove and Install Secondary Brake Lever................898
    Remove and Install Secondary Brake Valve Assembly................900
    Remove and Install Brake Resolution Manifold (BRM) Assembly................903
    Disassemble and Assemble Secondary Brake Valve Assembly................906
    Disassemble and Assemble Brake Resolution Manifold (BRM) Assembly................907
  Group 20: Air Brakes Repair................836
    Specifications................1458
    Safety Information When Working on the Air Brake System................924
    Air Brake System, Screw Union Installation................912
    Remove and Install Compressor................914
    Remove and Install Compressed Air Tank................917
    Remove and Install Pressure Regulating Valve................918
    Remove and Install Dual-Line Air Brake Control Valve................920
    Remove and Install Coupler................922
    Air Brake System................924
    Air Brake Test Procedure................926
  Group 25: Hydraulic Trailer Brake Repair................837
    Specifications................1458
    Other Material................1457
    Remove, Inspect, and Install Hydraulic Trailer Brake (HTB) Valve................930
    Disassemble, Inspect, and Assemble Hydraulic Trailer Brake (HTB) Valve................934
    Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines................936
Section 70: Hydraulics................940
  Group 05: Hydraulic Pump and Filter................940
    Specifications................1458
    Remove and Install Hydraulic Pump................944
    Remove and Install Hydraulic Pump External Components................949
    Disassemble, Inspect, and Assemble Hydraulic Pump................950
    Remove and Install Hydraulic Oil Filter and Manifold................953
  Group 10: Hydraulic Oil Cooler................940
    Other Material................1457
    Remove, Inspect, and Install Hydraulic Oil Cooler................962
  Group 15: Hitch Valve................940
    Other Material................1457
    Specifications................1458
    Inspect and Repair Control Levers and Cables—Mechanical Hitch (OOS)................969
    Inspect and Repair Control Levers and Cables—Mechanical Hitch (Cab)................973
    Inspect and Repair Mechanical Hitch Control Linkage................977
    Remove and Install Mechanical Hitch Valve................980
    Remove and Install Electrohydraulic Hitch Valve................984
    Remove and Install Stepper Motor................987
    Remove and Install Position Sensor and Toothed Segment................988
    Electrohydraulic Hitch Valve Repair................991
    Mechanical Hitch Valve Repair................1001
    Inspect and Repair Draft Sensing Assembly—Mechanical Hitch................1009
    Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch................1015
    Remove, Inspect, and Install Lift Arms................1019
    Remove, Inspect, and Install Lift Cylinders................1025
    Mechanical Hitch Adjustment................1027
  Group 20: Hydraulic Rear Selective Control Valve................940
    Other Material................1457
    Specifications................1458
    Inspect and Repair SCV Levers and Linkages (Cab)................1034
    Inspect and Repair SCV Levers and Linkages (OOS)................1037
    Inspect and Repair SCV Levers and Linkages (Low Profile)................1042
    Rear SCV Control Cable Adjustment................1044
    Remove and Install Rear Selective Control Valve (SCV)................1047
    Dual Rear Selective Control Valve (SCV)................1053
    Deluxe Rear Selective Control Valve (SCV)................1062
  Group 25: Hydraulic Mid-Mount Selective Control Valve (SCV)................941
    Other Material................1457
    Specifications................1458
    Component Location................1119
    Inspect and Repair Joystick and Linkage................1077
    Remove and Install Mid-Mount Selective Control Valve (SCV)................1087
    Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)................1092
    SCV Power Beyond Plug Operation................1102
    Mid-Mount SCV Control Cable Adjustment................1103
  Group 30: Hydraulic Lines................941
    Specifications................1458
    Inspect and Replace Hydraulic Lines................1109
  Group 35: Front Hitch................941
    Specifications................1458
    Component Location................1119
    Remove Front Hitch................1120
    Install Front Hitch................1123
    Remove and Install Mowing Unit Suspension Brackets................1126
    Remove and Install Front Hitch Lines................1127
    Remove and Install Front Hitch Multi-Valve................1131
    Remove and Install Front Hitch Cylinders................1133
    Front Hitch Joint Repair................1135
Section 80: Miscellaneous................1138
  Group 05: Front Axle—2WD................1138
    Service Equipment and Tools................1455
    Specifications................1458
    Remove and Install Front Axle—2WD................1143
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................1146
    Remove and Install Spindle Assembly—2WD Axle................1147
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................1150
    Inspect and Replace Front Wheel Bearings................1151
  Group 10: Hitches and Drawbars................1138
    Specifications................1458
    Remove 3-Point Hitch Linkage................1159
    Install Lower Draft Links................1162
    Install Lift Links................1169
    Install Pickup Hitch Lift Links................1175
    Install Mechanical Center Link................1178
    Install Hydraulic Center Link................1180
    Repair Draft Link Latch................1182
    Remove and Install Pickup Hitch................1189
    Remove and Install Drawbar and Support................1194
    Remove and Install Drawbar Support (Wagon Hitch)................1196
    Remove and Install Wagon Hitch................1199
    Remove and Install Guide Rails................1201
    Adjust Pickup hitch................1203
    Check Manually Operated Wagon Hitch for Wear................1205
    Check Remote Controlled Wagon Hitch for Wear................1208
    Check Tow Hook on Pickup Hitch for Wear................1212
    Check Drawbar for Wear................1214
    Remove, Inspect, and Repair Automatic Wagon Hitch................1215
    Remote Control for Automatic Wagon Hitch................1218
    Proper Use of Drawbar................1222
  Group 15: Fenders................1138
    Other Material................1457
    Welding Near Electronic Control Units................1225
    Remove and Install Fenders—OOS................1226
    Remove and Install Fenders—Cab................1229
    Remove and Install Fenders—Low Profile................1235
    Remove and Install Fender Extension—OOS................1238
    Remove and Install Fender Extension—Cab................1242
    Remove and Install Fender Extension—Low Profile................1244
  Group 20: Hood................1139
    Remove and Install Hood................1247
  Group 25: Step Assembly................1139
    Remove and Install Step Assembly––OOS................1251
    Remove and Install Step Assembly––Cab................1253
  Group 30: Wheels................1139
    Specifications................1458
    Jacking Up Tractor––Lifting Points................1256
    Tighten Bolts––Front Axle................1258
    Tighten Bolts––Rear Axle................1260
    Remove and Install Front Wheel................1261
    Remove and Install Rear Wheel................1262
  Group 35: SCR Covers and Shields................1139
    Remove and Install SCR Covers and Shields––OOS, Horizontal SCR................1271
    Remove and Install SCR Covers and Shields––OOS, Side Exhaust................1279
    Remove and Install SCR Covers and Shields––Cab, Horizontal SCR................1284
    Remove and Install SCR Covers and Shields––Cab, Side Exhaust................1292
Section 90: Operator’s Station................1297
  Group 05: Seat and Support................1297
    Specifications................1458
    Remove and Install Seat and Support—OOS................1302
    Remove and Install Seat and Support—Cab................1304
  Group 10: Control Console................1297
    Specifications................1458
    Remove and Install Right-Side Control Console—OOS, Mechanical Hitch Control................1308
    Remove and Install Right-Side Control Console—OOS, Electrohydraulic Hitch Control................1311
    Remove and Install Right-Side Control Console—Low Profile................1314
    Remove and Install Right-Side Control Console—Cab................1317
    Remove and Install Left-Side Control Console—Cab................1322
    Remove and Install Front Control Console................1323
    Remove and Install Cowl Cover................1325
  Group 15: Roll-Gard................1297
    Specifications................1458
    Remove and Install Roll-Gard................1331
    Remove and Install Rear Roll-Gard—Low Profile................1336
  Group 20: Cab Components................1297
    Specifications................1458
    Other Material................1457
    Essential Tools................1341
    Service Equipment and Tools................1455
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1343
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1345
    Remove and Install Headliner................1347
    Remove and Install Instructional Seat................1350
    Remove and Install Left-Side Upholstery................1354
    Remove and Install Right-Side Upholstery................1356
    Remove and Install Windshield................1358
    Remove and Install Front Lower Windows................1363
    Remove and Install Rear Lower Window................1365
    Remove and Install Rear Upper Window................1366
    Remove and Install Side Windows................1367
    Remove and Install Cab Doors................1369
    Remove and Install Inner Roof for Air Conditioning Housing Repair................1372
    Remove Cab................1383
    Install Cab................1401
    Park Position Indicator Installation and Adjustment Procedure................1417
  Group 25: Open Operator Station Components................1298
    Essential or Recommended Tools................1452
    Service Equipment and Tools................1455
    Other Material................1457
    Specifications................1458
    Remove Open Operator Station................1423
    Install Open Operator Station................1435
    Park Position Indicator Installation and Adjustment Procedure—OOS................1448
  Group 30: Air Conditioning System................1298
    Essential or Recommended Tools................1452
    Service Equipment and Tools................1455
    Other Material................1457
    Specifications................1458
    Recover/Recycle Air Conditioner Refrigerant................1459
    Replace Air Conditioner Receiver/Dryer................1460
    Remove, Inspect, and Install Air Conditioner Condenser................1462
    Remove, Inspect, and Install Air Conditioner Compressor................1465
    Test Volumetric Efficiency of Compressor................1468
    Test Compressor Shaft Seal Leakage................1470
    Disassemble and Assemble Compressor Clutch................1472
    Disassemble, Inspect, and Assemble Compressor................1474
    Check Compressor Clutch Hub Clearance................1478
    Inspect Compressor Manifold................1479
    Remove and Install HVAC Housing Cover................1480
    Remove Blower Motors................1481
    Remove Evaporator/Heater Core................1482
    Leak Test Evaporator/Heater Core................1484
    Install Evaporator/Heater Core................1485
    Service Expansion Valve................1487
    Expansion Valve Bench Test................1488
    Refrigerant Oil Information................1490
    Check Compressor Oil Charge................1491
    Determine Correct Refrigerant Oil Charge................1492
    Add Refrigerant Oil to System................1494
    System Information................1495
    Flush Air Conditioning System................1496
    Evacuate Air Conditioning System................1501
    Charge Air Conditioning System................1503
  Group 35: Heating System................1299
    Adjust Heater Temperature Control Cable................1506
    Replace Heater Temperature Control Cable................1508
    Remove Heater Control Valve................1511
    Leak Test Heater Control Valve................1512
    Install Heater Control Valve................1513
Section 99: Special Tools................1514
  Group 05: Dealer Fabricated Tools................1514
    DFLV1A-Final Drive Turning Tool................1517
    DFRW20—Compressor Holding Fixture................1519
    DFT1162—Snap Ring Removal Tool................1520

John Deere 5075M, 5090M, 5100M, 5100MH, 5100ML, 5115M, 5115ML Tractors Repair Service Manual (TM143719)


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