Complete Repair Service Technical Manual for John Deere 5060E, 5070E, and 5080E (From Serial Number 000101-); 5078E (From Serial Number 018723-) and 5090E (From Serial Number 003439-) Tractors, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5060E, 5070E, and 5080E (From Serial Number 000101-); 5078E (From Serial Number 018723-) and 5090E (From Serial Number 003439-) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM807019 English - John Deere 5060E, 5070E, and 5080E (From Serial Number 000101-); 5078E (From Serial Number 018723-) and 5090E (From Serial Number 003439-) Tractors—Repair Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,224 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS................1
Section 05: Safety................24
  Group 05: Safety................24
    Recognize Safety Information................557
    Understand Signal Words................28
    Follow Safety Instructions................29
    Prevent Machine Runaway................30
    Avoid Backover Accidents................31
    Handle Fluids Safely—Avoid Fires................32
    Prevent Battery Explosions................33
    Prepare for Emergencies................34
    Handling Batteries Safely................35
    Handle Agricultural Chemicals Safely................37
    Park Machine Safely................39
    Support Machine Properly................40
    Wear Protective Clothing................41
    Work in Clean Area................42
    Clean Vehicle of Hazardous Pesticides................43
    Service Machines Safely................44
    Stay Clear of Rotating Drivelines................45
    Work In Ventilated Area................46
    Illuminate Work Area Safely................47
    Replace Safety Signs................48
    Use Proper Lifting Equipment................49
    Avoid High-Pressure Fluids................50
    Wait Before Opening High-Pressure Fuel System................51
    Protect Against High Pressure Spray................52
    Service Accumulator Systems Safely................53
    Service Cooling System Safely................54
    Remove Paint Before Welding or Heating................55
    In Case of Fire................56
    Avoid Heating Near Pressurized Fluid Lines................57
    Avoid Static Electricity Risk When Refueling................122
    Avoid Hot Exhaust................60
    Prevent Acid Burns................61
    Keep ROPS Installed Properly................63
    Instructional Seat................64
    Use Steps and Handholds Correctly................65
    Service Front-Wheel Drive Tractor Safely................66
    Transport Tractor Safely................67
    Follow Tire Recommendations................68
    Service Tires Safely................69
    Practice Safe Maintenance................70
    Use Proper Tools................71
    Construct Dealer-Made Tools Safely................72
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................73
    Dispose of Waste Properly................74
    Protect Against Noise................75
    Install All Guards................76
    Live With Safety................77
Section 10: General Information................399
  Group 05: Specifications................1193
    Engine Specifications................1193
    Fuel System Specifications................1193
    Power Take-Off (PTO) Specifications................1193
    Clutch Specifications................1193
    Transmission Specifications................1193
    Tractor Speeds—Top Shaft Synchronized Transmission................94
    Tractor Speeds—PowrReverser™ Transmission................95
    Brake Specifications................1193
    Hydraulic System Specifications................1193
    Electrical System Specifications................1193
    Front Axle Specifications................1193
    Rear Axle Specifications................1193
    Weights................103
    Capacities................105
    Wheel Configurations................106
    Dimensions................108
    Metric Bolt and Screw Torque Values................268
    Unified Inch Bolt and Screw Torque Values................270
    Carbon Dioxide Emissions (CO₂)................117
  Group 10: Fuels, Lubricants, and Coolants................78
    Carbon Dioxide Emissions (CO₂)................117
    Emissions Performance and Tampering................119
    Engines with Tier 3-Stage IIIA/MAR-I Emission Control................120
    Handle Fuel Safely—Avoid Fires................121
    Avoid Static Electricity Risk When Refueling................122
    Diesel Fuel................124
    Lubricity of Diesel Fuel................126
    Handling and Storing Diesel Fuel................127
    Supplemental Diesel Fuel Additives................128
    Biodiesel Fuel................129
    Testing Diesel Fuel................131
    Minimizing the Effect of Cold Weather on Diesel Engines................132
    Fill the Fuel Tank................134
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................136
    Operating in Warm Temperature Climates................138
    Water Quality for Mixing with Coolant Concentrate................139
    Testing Coolant Freeze Point................140
    Diesel Engine Oil — Tier 3 and Stage IIIA................142
    Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA—3029 (3-Cylinder) PowerTech™ Engines................144
    Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA—4045 (4-Cylinder) PowerTech™ Engines................146
    Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................148
    Diesel Engine Oil Service Interval for Operation at High Altitude................150
    Transmission and Hydraulic Oil................151
    Transmission, Steering, Brake, Hydraulic, and Gear Case Oil................152
    Front Axle Oil................153
    Multipurpose Extreme Pressure (EP) Grease................154
    Oil Filters................155
    Fuel Filters................156
    Alternative and Synthetic Lubricants................157
    Lubricant Storage................158
    Mixing of Lubricants................159
  Group 15: Serial Numbers................79
    Identification Numbers................161
    Keep Machines Secure................162
    Keep Proof of Ownership................163
    Interpreting Machine Serial Number................164
    Interpreting Engine Serial Number................169
    Tractor Identification Number................168
    Engine Serial Number................169
    Transmission Serial Number................170
    Front Axle Serial Number................171
    Operator’s Cab Serial Number................172
  Group 20: Adjustments, Checks, and General Service................80
    Safe Maintenance and Cleaning................174
    Using High Pressure Washers................175
    Use Compressed Air................176
    Access to Engine Compartment................177
    Preliminary Engine Test................179
    Check the Neutral Start System................180
    Check the Transmission Park System................182
    Adjust Headlights................183
    Final Engine Checks................186
    Checking Tractor Operation................187
    Replace the Primary and Secondary Engine Air Filters—5060E, 5070E, and 5080E Tractors................188
    Replace the Primary and Secondary Engine Air Filters—5078E and 5090E Tractors................190
    Clean Primary Engine Air Filter—5060E, 5070E, and 5080E Tractors................192
    Clean Primary Engine Air Filter—5078E and 5090E Tractors................193
    Check and Tighten the Air Intake, Hydraulic, and Cooling System Hoses and Clamps................195
    Clean Crankcase Breather................197
    Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)................198
    Check Engine Thermostat................202
    Check Thermovalve Opening Temperature................203
    Access to Battery................205
    Check Charge and Clean Battery................206
    Check Starter Motor................208
    Replace the Cab Recirculation Air Filters................209
    Replace the Cab Fresh Air Filters................212
    Change the Engine Coolant................214
    Check the Engine Coolant Level................219
    Replace the Engine Thermovalve—5060E, 5070E, and 5080E Tractors................221
    Replace the Engine Thermovalve—5078E and 5090E Tractors................223
    Replace the Water Separator................225
    Change the Engine Oil and Replace the Engine Oil Filter................228
    Check the Engine Oil Level—5060E, 5070E, and 5080E Tractors................231
    Check the Engine Oil Level—5078E and 5090E Tractors................233
    Change the Transmission/Hydraulic System Oil................235
    Replace the Transmission/Hydraulic Oil Filter—Top Shaft Synchronized (TSS) Transmission................238
    Replace the Transmission and Hydraulic Oil Filters—PowrReverser™ Transmission................240
    Check the Transmission/Hydraulic System Oil Level................242
    Drain the Water and Sediments from the Fuel Filter—5060E, 5070E, and 5080E Tractors................246
    Drain the Water and Sediments from the Fuel Filter—5078E and 5090E Tractors................247
    Drain the Water and Sediments from the Water Separator—5060E, 5070E, and 5080E Tractors................248
    Drain the Water and Sediments from the Water Separator—5078E and 5090E Tractors................249
    Drain the Water and Sediments from the Fuel Tank................250
    Bleed the Fuel System—5060E, 5070E, and 5080E Open Operator’s Station Tractors................251
    Bleed the Fuel System—5060E, 5070E, and 5080E Cab Tractors................254
    Bleed the Fuel System—5078E and 5090E Tractors................256
    Change the Front Axle Final Drive Oil................258
    Change the Front Axle Differential Oil................259
    Check the Front Axle Final Drive Oil Level................260
    Check the Front Axle Differential Oil Level................261
  Group 25: References for Technical Information................81
    Sealants and Adhesives Cross-Reference Chart................265
    Metric Bolt and Screw Torque Values................268
    Unified Inch Bolt and Screw Torque Values................270
    Face Seal Fittings Assembly and Installation—All Pressure Applications................272
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................273
    Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................275
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures................277
    SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications................279
    Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications................281
    SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications................282
    SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications................283
    External Hexagon Port Plug Torque Chart................284
    Prevent Hydraulic System Contamination................286
    Check Oil Lines and Fittings................287
    Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems................288
    Identify Zinc-Flake Coated Fasteners................289
    Use Torque Wrench Adapter................290
    Servicing and Connecting Snap to Connect STC™ Fittings................292
    Use Special Wrench................294
    Install Hydraulic Fittings................295
Section 20A: Engine—5060E, 5070E, and 5080E Tractors................297
  Group 05: Remove and Install Components................297
    John Deere Engine Component Information................334
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Remove and Install the Engine—Open Operator’s Station Tractors................338
    Remove and Install the Engine—Cab Tractors................345
  Group 10: Monitoring Systems................297
    Replace Engine Speed Sensor................355
    Replace Engine Oil Pressure Sensor................356
Section 20B: Engine—5078E and 5090E Tractors................332
  Group 05: Remove and Install Components................332
    John Deere Engine Component Information................334
    Special Tools................1191
    Other Materials................1142
    Specifications................1193
    Remove and Install the Engine—Open Operator’s Station Tractors................338
    Remove and Install the Engine—Cab Tractors................345
  Group 10: Monitoring Systems................332
    Replace Engine Speed Sensor................355
    Replace Engine Oil Pressure Sensor................356
Section 30A: Fuel, Air Intake, Cooling, and Exhaust System—5060E, 5070E, and 5080E Tractors................357
  Group 05: Speed Control................357
    Hand Throttle and Accelerator Pedal—Open Operator’s Station Tractors—Exploded View................391
    Hand Throttle—Cab Tractors—Exploded View................393
    Accelerator Pedal—Cab Tractors—Exploded View................395
    Inspect and Repair................397
  Group 10: Fuel System................357
    General information................412
    Specifications................1193
    Fuel System—Components Identification View................401
    Remove and Install Fuel Tank—Open Operator’s Station Tractors................404
    Remove and Install Fuel Tank—Cab Tractors................406
    Remove and Install Electrical Fuel Transfer Pump—Cab Tractors Only................377
  Group 15: Air Intake System................357
    General information................412
    Specifications................1193
    Remove and Install Engine Air Cleaner Housing................414
    Remove and Install Charge Air Cooler—Open Operator’s Station Tractors................383
    Remove and Install Charge Air Cooler—Cab Tractors................385
Section 30B: Fuel, Air Intake, Cooling, and Exhaust System—5078E and 5090E Tractors................388
  Group 05: Speed Control................388
    Hand Throttle and Accelerator Pedal—Open Operator’s Station Tractors—Exploded View................391
    Hand Throttle—Cab Tractors—Exploded View................393
    Accelerator Pedal—Cab Tractors—Exploded View................395
    Inspect and Repair................397
  Group 10: Fuel System................388
    General Information................399
    Specifications................1193
    Fuel System—Components Identification View................401
    Remove and Install Fuel Tank—Open Operator’s Station Tractors................404
    Remove and Install Fuel Tank—Cab Tractors................406
    Remove and Install Electrical Fuel Transfer Pump................409
  Group 15: Air Intake System................388
    General information................412
    Specifications................1193
    Remove and Install Engine Air Cleaner Housing................414
    Remove and Install Charge Air Cooler and Oil Cooler................416
Section 40: Electrical System................418
  Group 05: Connectors................451
    Essential or Recommended Tools................422
    General................423
    Use of High-Pressure Washers................424
    Disconnecting Electrical Circuits................560
    Reconditioning Wire Ends................426
    Installing a Terminal................427
    WEATHER PACK connectors................428
    METRI PACK connector with rear terminal lock................431
    METRI PACK connector with Front Terminal Lock................434
    METRIC PACK connectors................437
    CAN BUS Terminating Resistor Connector................442
    Electronic Control Unit Connectors................451
    Connectors................451
    CRIMP SNAP IN connectors................456
    KOSTAL Connectors................458
    DEUTSCH Connectors................461
    Individual terminals................464
    Fuse and Relay Boxes on Tractors with Operator's Cab................466
    Fuse and Relay Box on Tractors with Cab and Open Operator Station................470
  Group 10: Wiring Harnesses................418
    Disconnecting Electrical Circuits................560
    Wire Numbers and Color Codes................475
    Tractor Ground Points................476
    W010—Battery Negative Cable................479
    W020—Battery Positive Cable (3 Cylinders Engine)................481
    W021—Battery Positive Cable (4 Cylinders Engine)................483
    W030—Fused Power Wiring Harness (3 Cylinders Engine)................484
    W031—Fused Power Wiring Harness (4 Cylinders Engine)................485
    W032—Positive Cable (3 Cylinders Engine)................486
    W033—Cab Battery Cable................487
    W040—Engine Wiring Harness (3 Cylinders)................488
    W041—Engine Wiring Harness (4 Cylinders)................489
    W045—Fuel Transfer Pump Wiring Harness (Cab Tractors)................490
    W050—Platform Wiring Harness (TSS Transmission)................491
    W051—Platform Wiring Harness (PowrReverser™ Transmission)................493
    W060—Cab Wiring Harness (TSS Transmission)................495
    W061—Cab Wiring Harness (PowrReverser™ Transmission)................497
    W065—Roof Wiring Harness (Cab Tractors)................499
    W070—Console Wiring Harness (Cab Tractors with TSS Transmission)................501
    W071—Console Wiring Harness (Cab Tractors with PowrReverser™ Transmission)................503
    W072—Console Wiring Harness (OOS Tractors with TSS Transmission)................505
    W073—Console Wiring Harness (OOS Tractors with PowrReverser™ Transmission)................507
    W080—Hood Wiring Harness................509
    W090—PowrReverser™ Transmission Wiring Harness (Cab Tractors)................510
    W100—AutoTrac™ Universal (ATU) Wiring Harness................511
    W101—GPS Receiver Adapter Wiring Harness (Tractors with AutoTrac™ Universal)................513
    W102—GPS Receiver Wiring Harness (Tractors with AutoTrac™ Universal)................514
    W103—Implement CAN Bus Active Terminator Wiring Harness (Tractors with AutoTrac™ Universal)................515
  Group 15: Instrument Panel................419
    Specifications................1193
    Remove and Install Instrument Panel—Top Shaft Synchronized Transmission................518
  Group 25: Fuses, Relays, and Switches................419
    Note................525
    Specifications................1193
    Disconnecting Electrical Circuits................560
    Access to Fuses and Relays—Open Operator’s Station Tractors................528
    Access to Fuses and Relays—Cab Tractors................533
    Fuses and Relays—Open Operator's Station Tractors................530
    Fuses and Relays—Cab Tractors................533
    Replace Starter Relay................536
    Replace Key Switch................537
    Replace Light Switch................539
    Replace Turn-Signal Switch................541
    Replace Brake Switch................543
Section 45: Electronic Control Units................544
  Group 05: General Information................399
    Special Tools................1191
    Servicing Electronic Control Units................547
    Welding Near Electronic Control Units................548
    Keep Electronic Control Unit Connectors Clean................549
    General Information on How to Reprogram Control Units................550
    Check and Download Tractor-Specific Software Information................551
    Control Unit Locations................552
    Control Unit Functions................554
  Group 10: Remove and Install Components................544
    Safety Information................557
    Instructions when Replacing a Control Unit................558
    Instructions when Replacing a VIN Control Unit................559
    Disconnecting Electrical Circuits................560
    Specifications................1193
    Replace EHC Control Unit................562
    Replace ICC Control Unit................564
    Replace Vehicle CAN Bus Terminator (XR02)—PowrReverser™ Transmission................565
    Replace Vehicle CAN Bus Terminator (XR03)—PowrReverser™ Transmission................566
    Replace Implement CAN Bus Passive Terminator (XR05)................567
    Replace Implement CAN Bus Active Terminator (XR06)................568
Section 50A: Top Shaft Synchronized (TSS) Transmission................569
  Group 05: Remove and Install Components—Open Operator’s Station Tractors................569
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Separate the Clutch Housing from the Engine................726
    Remove and Install Clutch Housing................612
    Remove and Install Transmission Housing................615
  Group 06: Remove and Install Components—Cab Tractors................569
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Separate the Clutch Housing from the Engine—5060E, 5070E, and 5080E Tractors................743
    Separate the Clutch Housing from the Engine—5078E and 5090E Tractors................751
    Remove and Install Clutch Housing................612
    Remove and Install Transmission Housing................615
  Group 10: Transmission Controls—Open Operator’s Station Tractors................569
    Inspect and Repair Gear-Shift Lever and Range-Shift Lever Assembly................628
    Inspect and Repair Clutch Pedal Assembly................630
    Adjust Clutch Pedal Play................632
  Group 11: Transmission Controls—Cab Tractors................569
    Inspect and Repair Gear-Shift Lever and Range-Shift Lever Assembly................628
    Inspect and Repair Clutch Pedal Assembly................630
    Adjust Clutch Pedal Play................632
  Group 15: Clutch................569
    Special Tools................1191
    Other Material................1192
    Specifications................1193
    Remove and Install Clutch Assembly................641
    Replace Clutch Housing Retainer................644
    Clutch Housing Seals................646
    Disassemble and Inspect Clutch Assembly................648
    Assemble Clutch................659
    Adjust Drive Clutch Fingers................665
    Adjust PTO Clutch Fingers................667
    Remove and Inspect the Clutch Mechanism and Axles................669
    Install the Clutch Mechanism and the Axles................673
  Group 20: Transmission—Gear Assembly................570
    Specifications................1193
    Remove, Inspect, and Install Shifter Rods Assembly................678
    Remove and Inspect Top Shaft................680
    Install Top Shaft................683
    Remove, Inspect, and Install Driven Shaft................691
    Remove, Inspect, and Install Reverse Shaft................693
  Group 21: Transmission—Range Assembly................570
    Specifications................1193
    Other Materials................1142
    Remove, Inspect, and Install Lower Shaft Gears................699
    Remove, Inspect, and Install Range Reduction Shaft................702
    Park Brake Components................704
    Remove, Inspect, and Install the Park Brake Components................706
  Group 22: Transmission—Creeper Assembly................570
    Specifications................1193
    Remove and Install Creeper Transmission................716
    Disassemble, Inspect, and Assembly Creeper Transmission................718
    Final Considerations................720
Section 50B: PowrReverser™ Transmission................721
  Group 05: Remove and Install Components—Open Operator’s Station................721
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Separate the Clutch Housing from the Engine................726
    Remove and Install PowrReverser™ Transmission Housing................759
  Group 06: Remove and Install Components—Cab Tractors................721
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Separate the Clutch Housing from the Engine—5060E, 5070E, and 5080E Tractors................743
    Separate the Clutch Housing from the Engine—5078E and 5090E Tractors................751
    Remove and Install PowrReverser™ Transmission Housing................759
  Group 11: Transmission Controls................721
    Inspect and Repair Gear-Shift Lever and Range-Shift Lever Assembly—Open Operator’s Station Tractors................766
    Inspect and Repair Gear-Shift Lever and Range-Shift Lever Assembly—Cab Tractors................768
    Inspect and Repair Clutch Pedal................770
  Group 15: Transmission................721
    John Deere Transmission Repair — Use CTM................773
  Group 20: Monitoring Systems................721
    Replace Top Shaft Speed Sensor (B03)................775
    Replace Transmission Oil Pressure Sensor (B04)................776
    Replace Clutch Pedal Position Sensor (B05)................777
    Replace Wheel Speed Sensor (B11)................779
Section 50C: Drivetrain................780
  Group 05: Remove and Install Components................780
    Specifications................1193
    Other Materials................1142
    Remove, Inspect and Install MFWD Drive Shaft................785
    Remove and Install Mechanical Front-Wheel Drive (MFWD) Clutch Housing—Top Shaft Synchronized (TSS) Transmission................786
    Remove and Install Mechanical Front-Wheel Drive (MFWD) Clutch Housing—PowrReverser™ Transmission................788
    Remove and Install Front Axle................790
    Remove and Install Final Drives................792
    Remove and Install Differential Housing................794
  Group 20: Final Drives................780
    Special Tools................1191
    Specifications................1193
    General Repair Procedures — Final Drive................801
    Remove and Inspect Planetary Drive Assembly................803
    Install Planetary Drive Assembly................805
    Remove, Inspect, and Install Axle Shaft Assembly................808
  Group 25: Rear Differential................780
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Remove and Install Differential Assembly................816
    Disassemble, Inspect, and Assemble Differential Assembly................818
    Remove and Inspect Differential Drive Shaft................820
    Install Differential Drive Shaft................823
    Differential Backlash Adjustment................827
  Group 30: Rear Power Take-Off—Top Shaft Synchronized Transmission................780
    Specifications................1193
    Inspecting and Repairing PTO Lever and Linkage - Open Operator's Station................831
    Inspect and Repair Power Take-Off (PTO) Lever and Linkage System—Cab Tractors................833
    Removing, Inspecting and Repairing PTO (540/540E) Lever and Linkage - Open Operator's Station................845
    Removing, Inspecting and Installing PTO (540/540E) Lever and Linkage - Cab Tractors................846
    Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly................838
  Group 31: Rear Power Take-Off—PowrReverser™ Transmission................781
    Special Tools................1191
    Specifications................1193
    Other Materials................1142
    Removing, Inspecting and Repairing PTO (540/540E) Lever and Linkage - Open Operator's Station................845
    Removing, Inspecting and Installing PTO (540/540E) Lever and Linkage - Cab Tractors................846
    Remove and Install Rear 540/540E Electro-Hydraulic PTO Shaft Assembly................847
    Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic Pinion Shaft................850
    Disassemble, Inspect, and Assemble Rear Power Take-Off (PTO) Drive Shaft Assembly................853
    Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic PTO Output Shaft Assembly................857
    Remove, Inspect and Install Electro-Hydraulic PTO Valve................860
Section 60A: Steering................862
  Group 05: Steering Column—Top Shaft Synchronized (TSS) Transmission................862
    Specification................919
    Remove and Install Steering Column—Open Operator’s Station Tractors................871
    Remove and Install Steering Column—Cab Tractors................873
  Group 06: Steering Column—PowrReverser™ Transmission................862
    Specifications................1193
    Remove and Install Steering Column—Open Operator’s Station Tractors................871
    Remove and Install Steering Column—Cab Tractors................873
  Group 10: Steering Valve................862
    Specification................919
    Remove and Install Steering Valve—Open Operator’s Station Tractors................877
    Remove and Install Steering Valve—Cab Tractors................880
    Disassemble and Inspect Steering Valve................883
    Assemble Steering Valve................888
  Group 15: Steering Cylinder................862
    Specification................919
    Remove, Inspect, and Install Tie Rod Assembly................896
    Remove and Install Steering Cylinder................898
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use Component Technical Manual................900
Section 60B: Brakes................901
  Group 05: Brake Valve................901
    Specification................919
    Brake Valve—Exploded View................904
    Remove and Install Brake Valve and Pedals................906
    Disassemble and Inspect Brake Valve................909
    Brake Valve Cross Section................912
    Assemble Brake Valve................914
  Group 10: Rear Brakes................901
    Other Materials................1142
    Specification................919
    Remove and Inspect Rear Wheel Brakes................920
    Install Rear Wheel Brakes................923
Section 70: Hydraulic System................926
  Group 05: Pickup Hitch and Selective Control Valve Controls................926
    Inspect and Repair Pickup Hitch Control Lever Assembly................931
  Group 10: Hydraulic Pump................926
    Specifications................1193
    Hydraulic System — General Safety and Repair Instructions................960
    Remove and Install Hydraulic Pump—5060E, 5070E, and 5080E Tractors................939
    Remove and Install Hydraulic Pump—5078E and 5090E Tractors................941
    Disassemble, Inspect, and Assemble Hydraulic Pump External Components—5060E, 5070E, and 5080E Tractors................943
    Disassemble, Inspect, and Assemble Hydraulic Pump External Components—5078E and 5090E Tractors................946
    Disassemble, Inspect, and Assemble Hydraulic Pump—5078E and 5090E Tractors................949
    Remove, Inspect, and Install Suction Screen................953
    Inspect and Repair Hydraulic Lines................955
  Group 15: Hitch Valve................926
    Other Material................1192
    Specifications................1193
    Hydraulic System — General Safety and Repair Instructions................960
    Remove, Inspect, and Install Rate-of-Drop Control Valve................961
    Replace Main Relief Valve................964
    Replace Pickup Hitch Pressure Relief Valve................966
    Replace Pickup Hitch Valve................967
  Group 20: Rockshaft................926
    Other Materials................1142
    Specifications................1193
    Remove and Install Lift Arms................975
    Remove and Install Rockshaft................977
    Remove and Install Rockshaft Housing................979
    Remove, Inspect, and Install Lift Cylinder................987
    Inspect and Repair Position Sensor Support Assembly................990
    Inspect and Repair Draft Sensor Support Assembly................991
  Group 25: Standard Selective Control Valves................926
    Other Material................1192
    Specifications................1193
    Inspect and Replace Hydraulic Hoses and Other Components................1008
    Remove and Install Selective Control Valve................999
    Disassemble, Inspect, and Assemble Selective Control Valve................1001
  Group 26: Stackable Selective Control Valves................927
    Other Material................1192
    Specifications................1193
    Inspect and Replace Hydraulic Hoses and Other Components................1008
    Remove and Install Selective Control Valves................1010
    Disassemble, Repair, and Assemble Standard Stackable Selective Control Valve (SCV)................1015
    Disassemble, Repair, and Assemble Deluxe Stackable Selective Control Valve (SCV)................1018
    Install Shuttle Valves................1021
  Group 30: Steering and Brakes................927
    Inspect and Replace Steering System Hydraulic Lines................1026
    Inspect and Replace Brake Hydraulic Lines................1029
Section 80: Miscellaneous................1031
  Group 05: Engine Hood................1031
    Specifications................1193
    Remove and Install Hood—5060E, 5070E, and 5080E Tractors................1034
    Remove and Install Hood—5078E and 5090E Tractors................1036
    Remove and Install Hood Support................1038
  Group 10: Fenders................1031
    Removing and Installing Fenders—Open Operator's Station................1043
    Removing and Installing Fenders - Cab Tractor................1047
  Group 15: Wheels................1031
    Specifications................1193
    Remove and Install Front or Rear Wheels................1055
    Tighten Screws—Rear Axle................1056
    Tighten Nuts—Front Axle (MFWD)................1057
  Group 20: Ballast................1031
    Specifications................1193
    Remove and Install Front Ballast................1060
    Remove and Install Rear Ballast................1062
  Group 25: Drawbar................1031
    Removing and Installing Drawbar and Support................1066
    Drawbar and Support (Continued)—Type A................1068
    Drawbar and Support (Continued)—Type B................1070
  Group 30: Three-Point Rear Hitch................1031
    Stabilizer Bars—Exploded View................1072
    Draft Link—Exploded View................1073
    Lift Link—Exploded View................1074
    Center Link—Exploded View................1076
Section 90: Operator’s Station................1077
  Group 05: Remove and Install Components................1077
    Special Tools................1191
    Other Materials................1142
    Specifications................1193
    Remove Open Operator’s Station................1084
    Install Open Operator’s Station................1089
    Remove Cab................1094
    Install Cab................1106
  Group 10: Open Operator’s Station (OOS)................1077
    Specifications................1193
    Remove and Install Front Console................1175
    Remove and Install Right-Hand Side Console................1126
    Remove and Install Mechanical Operator’s Seat................1184
    Remove and Install Rear Platform Floor................1131
    Remove and Install Platform Roof................1136
    Remove and Install Roll-Over Protective Structure (ROPS)................1138
  Group 15: Cab................1077
    Special Tools................1191
    Other Materials................1142
    Specifications................1193
    Cab Rubber Mounts—Exploded View................1144
    Remove and Install Cab Lining................1145
    Remove and Install Cab Outer Roof................1147
    Remove and Install Inner Roof................1150
    Remove and Install Windshield Wiper................1161
    Remove and Install Windshield................1163
    Remove and Install Upper Rear Window................1165
    Remove and Install Lower Rear Window................1166
    Remove and Install Side Windows................1167
    Adjust Window Contact Pressure................1169
    Remove and Install Door................1170
    Remove and Install Door Lock................1173
    Remove and Install Sun Visor................1174
    Remove and Install Front Console................1175
    Remove and Install Right-Hand Side Console and Panels................1177
    Remove and Install Left-Hand Side Panel................1179
    Remove and Install Right-Hand Side Levers Console................1180
    Remove and Install Left-Hand Side Levers Console—Top Shaft Synchronized (TSS) Transmission................1182
    Remove and Install Mechanical Operator’s Seat................1184
    Remove and Install Deluxe Pneumatic Operator’s Seat................1186
    Remove and Install Outside Mirrors................1189
  Group 20: Air-Conditioning System................1078
    Special Tools................1191
    Other Material................1192
    Specifications................1193
    Safety Regulations................1194
    Handling Refrigerant................1195
    In the event of an Emergency................1196
    Safety Equipment................1197
    Storage of Refrigerant Containers................1198
    R134a Refrigerant................1199
    Important................1200
    Recover/Recycle Air-Conditioning Refrigerant................1201
    Tightening Torque for Refrigerant Hoses................1203
    Leak Test................1204
    Replace Air Conditioner Receiver-Drier................1205
    Remove, Inspect, and Install Air Conditioner Condenser................1207
    Remove, Inspect, and Install Air Conditioner Compressor—5060E, 5070E, and 5080E Tractors................1210
    Remove, Inspect, and Install Air Conditioner Compressor—5078E and 5090E Tractors................1213
    Check Compressor Clutch Hub Distance................1216
    Access HVAC System................1217
    Remove and Install Blower Motors................1218
    Remove Heater/Evaporator Core................1219
    Evaporator/heater Core Leak Test................1221
    Install Heater/Evaporator Core................1222
    Service Expansion Valve................1224
    Expansion Valve Bench Test................1225
    Refrigerant Oil Information................1227
    Check Compressor Oil Charge................1228
    Determine Correct Refrigerant Oil Charge................1230
    Add Refrigerant Oil to System................1232
    System Information................1234
    Clean Air-Conditioning System................1235
    Evacuate Air-Conditioning System................1240
    Charge Air-Conditioning System................1242
  Group 25: Heating System................1079
    Replace Heater Control Cable................1247
    Adjust Heater Control Cable................1250
    Removing Heater Control Valve................1252
    Heater Control Valve—Leak Test................1253
    Installing Heater Control Valve................1254
Section 99: Dealer-Fabricated Tools................1255
  Group 05: Dealer Fabricated Tools................1255
    PTO Clutch Finger Height Gauge................1257
    Traction Clutch Finger Height Gauge................1258
    Traction Clutch Finger Height Adjustment Tool................1259
    DFLV1A Final Drive Turning Tool................1260
    DFRW20—Compressor Holding Fixture................1261
    DFLX13—Holding Device................1262
    DFLX15—Holding Device................1263
    Axle Support Bushing Installation Tool................1264
    U-Joint Shaft Bushing Installation Tool................1265
    U-Joint Shaft Link Seal Installation Tool................1266
    U-Joint Shaft Link Seal Installation Tool Ring................1267
    Wheel Hub Bearing External Cup Mounting Tool................1268
    Wheel Hub Sealing Ring Mounting Tool................1269
    Wheel Hub Leveling Tool................1270
    Pinion Grooved Nut Removal Tool................1272
    Splined Shaft Wrench................1274
    Pinion Bearing Mounting Tool................1275
    Pinion Shaft Seat Seal Mounting Tool................1276

John Deere 5060E, 5070E, 5080E, 5078E, 5090E Tractors Repair Service Manual (TM807019)