Complete Repair Service Technical Manual for John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm409219 English - 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors Repair (North American Edition) Technical Manual.pdf
tm409228 French - Remise en état des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL (AM16- ) -: (Édition nord-américaine) French.pdf

PRODUCT DETAILS:
Total Pages: 1,766 pages
File Format: PDF(bookmarked, ToC, Searchable, Printable)
Language: English French

TABLE OF CONTENTS................1
Section 05: Safety................24
  Group 05: Safety Measures................24
    Recognize Safety Information................27
    Understand Signal Words................28
    Follow Safety Instructions................29
    Prepare for Emergencies................30
    Wear Protective Clothing................31
    Protect Against Noise................32
    Handle Fuel Safely—Avoid Fires................33
    Handle Starting Fluid Safely................34
    Fire Prevention................35
    In Case of Fire................36
    Avoid Static Electricity Risk When Refueling................37
    Keep ROPS Installed Properly................39
    Use Foldable ROPS and Seat Belt Properly................40
    Stay Clear of Rotating Drivelines................41
    Use Steps and Handholds Correctly................43
    Read Operator’s Manuals for ISOBUS Controllers................44
    Use Seat Belt Properly................45
    Operating the Tractor Safely................46
    Avoid Backover Accidents................48
    Limited Use in Forestry Operation................49
    Operating the Loader Tractor Safely................50
    Keep Riders Off Machine................51
    Instructional Seat................52
    Use Safety Lights and Devices................53
    Use a Safety Chain................54
    Transport Towed Equipment at Safe Speeds................55
    Use Caution on Slopes, Uneven Terrain, and Rough Ground................57
    Freeing a Mired Machine................58
    Avoid Contact with Agricultural Chemicals................59
    Handle Agricultural Chemicals Safely................60
    Handling Batteries Safely................62
    Avoid Heating Near Pressurized Fluid Lines................64
    Remove Paint Before Welding or Heating................65
    Handle Electronic Components and Brackets Safely................66
    Practice Safe Maintenance................67
    Avoid Hot Exhaust................69
    Clean Exhaust Filter Safely................70
    Work In Ventilated Area................73
    Support Machine Properly................74
    Prevent Machine Runaway................75
    Park Machine Safely................76
    Transport Tractor Safely................77
    Service Cooling System Safely................78
    Service Accumulator Systems Safely................79
    Service Tires Safely................80
    Service Front-Wheel Drive Tractor Safely................81
    Tightening Wheel Retaining Bolts/Nuts................82
    Avoid High-Pressure Fluids................83
    Do Not Open High-Pressure Fuel System................102
    Store Attachments Safely................85
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................86
Section 10: General Information................87
  Group 05: Specifications................1636
    Summary of References - Specifications................1636
    Engine................94
    Transmission................95
    Front-Wheel Drive Clutch................96
    Hydraulic System................97
    Electrical System................98
    Capacities................99
    Sound Level................101
    Fuel System................102
    Brakes................103
    Three-Point Hitch................104
    Loads and Weights................105
    Maximum Lifting Force................106
    Shipping Weights................107
    Maximum Permissible Axle Loads and Total Weights................109
    Load Capacity of Tires................110
    Observe Rear Wheel Tread Width Limitations................114
    Metric Bolt and Screw Torque Values................116
    Unified Inch Bolt and Screw Torque Values................118
    Diesel Fuel................120
    Handling and Storing Diesel Fuel................121
    Do Not Use Galvanized Containers................122
    Fill Fuel Tank................123
    Fill DEF (Diesel Exhaust Fluid) Tank (5G VNF)................125
    Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................127
    Transmission and Hydraulic Oil................129
    Front-Wheel Drive Axle Oil................130
    Multipurpose Extreme Pressure (EP) Grease................132
    Oil Filters................133
    Lubricant Storage................134
    Mixing of Lubricants................135
    Diesel Engine Coolant................136
    Operating in Warm Temperature Climates................137
    Alternative and Synthetic Lubricants................138
    Serial Number Plates................139
    Product Identification Number Location................140
    Engine Serial Number................141
    Fuel Injection Pump Serial Number Location................142
    Power Steering Valve Serial Number Location................143
    Air-Conditioning Compressor Serial Number Location (5G VNF)................144
    Transmission Serial Number Location................145
    Front Axle (2WD) Serial Number Location................146
    Front-Wheel Drive Serial Number................147
  Group 10: Tune-Up................88
    Summary of References - Tune-Up................149
    Using High-Pressure Washers................150
    Preliminary engine test................151
    Clean Radiator and Oil Cooler................152
    Radiators Cleaning................154
    Clean Air-Conditioning System Condenser (5G VNF)................157
    Check Hoses and Hose Clamps................158
    Check Blow-By Hose (5075 Models)................159
    Clean the Dust Unloading Valve................161
    Engine Air Filter................162
    Cleaning the Primary Filter Element................164
    Cleaning a Dusty Element................165
    Secondary (Safety) Element................166
    Clean Cab Air Filters (5G VNF)................167
    Check Engine Oil Level................168
    Check Brake System Oil Level (5G VNF)................169
    Check Brake System Oil Level (5GL)................170
    Check Coolant Level................172
    Check Transmission/Hydraulic System Oil Level................174
    Check the Fuel Filter................175
    Starting Motor................178
    Battery - Checking Specific Gravity (5G VNF)................179
    Battery - Checking Specific Gravity (5GL)................180
    Check Neutral Start System................181
    Check Neutral Start System - Power Reverse Transmission (24/12) (5G VN and 5GL) (MY20)................184
    Check Setting of Head Lights and Work Lights................185
    Check Lights................186
    Final Engine Check................187
    Tractor Operation Check................188
  Group 15: Predelivery Inspection................191
    Summary of References - Predelivery Inspection................191
    Predelivery Inspection................191
Section 20: Engine................193
  Group 00: Removal and Installation of Engine Components................193
    Summary of References - Remove and Install Engine Components................197
    Engine Repair................199
    Specifications................1636
    Remove Engine (5G VNF)................201
    Remove Engine (5GL)................229
    Install Engine................238
    Water Pump Repair................243
    Remove and Inspect Radiator (5G VNF)................244
    Remove and Inspect Radiator (5075) (5G VNF)................259
    Remove and Inspect Radiator (5GL)................273
    Install Radiator................281
    Remove Oil Cooler (5G VNF)................282
    Remove Oil Cooler (5GL)................285
    Install Oil Cooler................288
    Replace Thermostat................289
    Remove Engine Side Panels (5G VNF)................292
    Remove Engine Side Panels (5GL)................294
    Install Engine Side Panels (5G VNF)................296
    Install Engine Side Panels (5GL)................298
    Vertical Exhaust Pipe CAB Post Disassembly (5G VNF)................300
    Vertical Exhaust Pipe Disassembly (5G VNF)................304
    Horizontal Exhaust Pipe Disassembly (5G VNF)................306
    Horizontal (Venturi) Exhaust Pipe Disassembly (5075) (5G VNF)................308
    Horizontal Exhaust Pipe Disassembly (5GL)................310
    Remove DOC Module (5G VNF)................314
    Install DOC Module (5G VNF)................318
    Remove SCR Module (5G VNF)................323
    Install SCR Module (5G VNF)................327
    Remove and Install SCR System Support (5G VNF)................332
    Remove DPF Module (5075) (5G VNF)................339
    Install DPF Module (5075) (5G VNF)................342
    Replace DOC Exhaust Pipe (5G VNF)................343
    Remove DPF Module (5GL)................347
    Install DPF Module (5GL)................354
    Replace DPF Exhaust Pipe (5075) (5G VNF)................355
    Replace DPF Exhaust Pipe (5GL)................358
    Separate Engine from Support Front Axle (5G VNF)................362
    Separate Engine from Support Front Axle (5GL)................388
    Install Engine on Support Front Axle (5G VNF)................400
    Install Engine on Support Front Axle (5GL)................402
    A500 - Remove and Install Engine ECU (5G VNF)................405
    A500 - Remove and Install Engine ECU (5GL)................407
    B520 - Replace Aftertreatment Diesel Exhaust Fluid (DEF) Sensor (5G VNF)................409
    Remove Inspect and Install DEF (Diesel Exhaust Fluid) Tank (5G VNF)................419
    Checking and Cleaning the DEF (Diesel Exhaust Fluid) Filter (5G VNF)................432
    B515 - Remove and Install Aftertreatment Outlet NOx Sensor (DOC/SCR) (5G VNF)................434
    B516 - Remove and Install Aftertreatment Inlet NOx Sensor (DOC/SCR) (5G VNF)................438
    Replace the Power Supply Module (5G VNF)................442
    Replace the Power Supply Module Filter (5G VNF)................446
    Y540 - Replace DEF Tank Heater Valve (5G VNF)................449
    B514 - Remove and Install Aftertreatment Outlet NH3 Sensor (DOC-SCR) (5G VNF)................453
    B519 - Remove and Install DOC Inlet Temperature Sensor (5G VNF)................456
    B517 - Remove and Install SCR Outlet Temperature Sensor (5G VNF)................459
    B518 - Remove and Install DOC Outlet Temperature Sensor (5G VNF)................462
    Remove and Install SCR Water Reservoir (5G VNF)................465
    A540 - Replace DEF Dosing Unit (5G VNF)................467
Section 30: Fuel and Air Intake Systems................471
  Group 05: Speed Control Linkage................471
    Summary of References - Speed Control Linkage................474
    Hand Throttle Calibration (5G VNF)................475
    Hand Throttle Calibration (5GL)................479
    Foot Throttle Calibration (5G VNF)................483
    Foot Throttle Calibration (5GL)................487
    Remove and Install Hand Throttle Lever................491
    Remove and Install Foot Throttle Pedal (5G VNF)................493
    Remove and Install Foot Throttle Pedal (5GL)................498
    Remove and Install Foot Throttle Pedal Assembly (5G VN) (MY20)................501
  Group 10: Fuel System................102
    Fuel System - Summary of References................504
    Injection Pump, Nozzle and Governor Repair................505
    Drain Fuel Tank................506
    Remove, Inspect, and Install Fuel Tank (5G VNF)................507
    Remove, Inspect, and Install Fuel Tank (5075) (5G VNF)................516
    Remove, Inspect, and Install Fuel Tank (5GL)................525
    Remove, Inspect, and Install Additional Fuel Tank (5G VNF)................530
    Replace Fuel Filter................535
    Bleed Fuel System................538
    Remove, Inspect, and Install Fuel Cooler (5G VNF)................540
    Remove, Inspect, and Install Fuel Cooler (5GL)................543
  Group 15: Air Intake System................471
    Summary of References - Air Intake System................546
    Turbocharger Repair................547
    Remove and Install Air Cleaner Element (5G VNF)................548
    Remove and Install Air Cleaner Element (5075 Models)................550
    Remove and Install Air Filter Housing (5G VNF)................552
    Remove and Install Air Filter Housing (5075) (5G VNF)................555
    Remove and Install Air Filter Housing (5GL)................557
    Remove and Install Air Intake Hoses (5G VNF)................561
    Remove and Install Air Intake Hoses (5075) (5G VNF)................565
    Remove and Install Air Intake Hoses (5GL)................569
    Remove, Inspect, and Install Air Cooler (5G VNF)................572
    Remove, Inspect, and Install Air Cooler (5GL)................577
Section 40: Electrical System................582
  Group 05: Battery, Starter Motor, and Alternator................582
    Battery, Starter Motor, and Alternator - Summary of References................585
    M01 - Starter Motor Repair................586
    G01 - Disconnect Battery................587
    G01 - Connect Battery................588
    G01 - Remove Battery................589
    G01 - Install Battery................590
    S900 - Battery Cut-off Switch................591
    G01 - Remove and Install Battery (5G VNF)................593
    G01 - Remove and Install Battery (5GL)................595
    M01 - Remove and Install Starter Motor (5G VNF)................598
    M01 - Remove and Install Starter Motor (5GL)................600
    G02 - Alternator/Regulator Repair................602
    G02 - Replace Alternator/Regulator................603
    Check Belt Wear and Tension................607
  Group 10: Switches and Sensors................582
    Summary of References - Switches and Sensors................611
    B02 - Replace Air Filter Restriction Sensor................612
    B03 - Replace Fuel Level Sensor (5G VNF)................615
    B03 - Replace Fuel Level Sensor (5075 Models)................619
    B04 - Replace Engine Oil Pressure Switch................622
    B05 - Replace Park Brake Switch................623
    B06 - Replace Transmission Speed Sensor................625
    B07/1 - Replace PTO Switch (540 rpm)................627
    B07/2 - Replace PTO Switch (540E/1000 rpm)................628
    B08 - Replace PTO Neutral Start Switch (5G VNF)................629
    B36 - Replace Neutral Start Switch................631
    B56 - Replace Coolant Temperature Sensor................632
    B69 - Replace Brake Oil Level Sensor (5G VNF)................633
    B69 - Replace Brake Oil Level Sensor (5GL)................635
    B72 - Replace Engine Speed Sensor................636
    B112 - Replace Brake Pedal Switches (5G VNF)................637
    B112 - Replace Brake Pedal Switches (5GL)................639
    B150 - Replace Thermostat (5G VNF)................642
    B151 - Replace Fan Resistor................643
    B304 - Replace Refrigerant Pressure Sensor (5G VNF)................645
    B511 - Replace DPF Differential Pressure Sensor (5075) (5G VNF)................647
    S01 - Replace Main Switch (5G VNF)................649
    S01 - Replace Main Switch (5GL)................651
    S09 - Replace Multi-Function Lever (5G VNF)................653
    S09 - Replace Multi-Function Lever (5GL)................655
    R998, R999 - Replace Resistances Connector on Ground Drive PTO................657
    Replace Slow Moving Vehicle Light Unit (5G VNF)................658
    Replace Slow Moving Vehicle Light Unit (5GL)................661
    S106 - Replace Hazard Warning Light Switch (5G VNF)................662
    S106 - Replace Hazard Warning Light Switch (5GL)................663
    Replace Instrument Panel Switches (5G VNF)................665
    Replace Instrument Panel Switches (5GL)................667
    Y13 - Replace Fuel Shut-Off Solenoid Valve................669
    K01 - Replace Starter Relay (5G VNF)................670
    K01 - Replace Starter Motor Relay (5GL)................671
    Remove and Install Dashboard Cowls (5G VNF)................672
    Remove and Install Dashboard Cowls (5GL)................679
    Replace Hand Throttle Lever Potentiometer................686
    B999 - Replace Foot Throttle Pedal Potentiometer (5G VNF)................689
    B999 - Replace Foot Throttle Pedal Potentiometer (MY20)................694
    Replace NH3 ECU (5G VNF)................695
    Replace HCU-CP Unit (DEF Valve – Three Ways) (5G VNF)................697
    Replace Glow Plug GCU ECU (5G VNF)................698
    Replace Glow Plug GCU ECU (5GL)................701
Section 50A: Drive Train (without Transmission)................702
  Group 00: Component Removal and Installation................702
    Drive Systems - Component Removal and Installation, Summary of References................705
    Specifications................1636
    Essential or Recommended Tools................1576
    Remove and Install Front-Wheel Drive Clutch................708
    Remove and Install Differential Assembly................710
    Remove and Install Final Drive Assembly (5G VNF)................714
    Remove and Install Final Drive Assembly (5GL)................717
    Remove Rear PTO Cover................720
    Install Rear PTO Cover................722
  Group 15: Front-Wheel Drive Clutch - Transmission................95
    Summary of References - Front-Wheel Drive Clutch................726
    Specifications................1636
    Disassemble and Inspect Front-Wheel Drive Clutch................728
    Front-Wheel Drive Clutch Cross Section................736
    Assemble Front-Wheel Drive Clutch................738
    Disassemble and Inspect Front-Wheel Drive Clutch - Hydraulically Operated (5GL)................747
    Front-Wheel Drive Clutch Cross Section- Hydraulic Operated (5GL)................749
    Assemble Front-Wheel Drive Clutch - Hydraulically Operated (5GL)................751
  Group 20: Differential................702
    Summary of References - Differential................758
    Specifications................1636
    Essential or Recommended Tools................1576
    Service Equipment and Tools................761
    Disassemble, Inspect, and Assemble Four Pinion Differential Assembly................762
    Four Pinion Differential Backlash Adjustment................766
    Four Pinion Differential Bearing Preload Adjustment................768
    Inspect and Repair Hydraulic Differential Lock and Linkage................770
    Remove, Inspect, and Install Differential Lock Assembly................772
  Group 25: Final Drives................702
    Summary of References - Final Drives................779
    Specifications................1636
    Essential or Recommended Tools................1576
    Remove and Inspect Planetary Drive Assembly................782
    Install Planetary Drive Assembly................784
    Remove, Inspect, and Install Axle Shaft Assembly................787
  Group 30: Power Take-Off................703
    Power Take-Off - Summary of References................792
    Power Take-Off - Special Tools................793
    Essential or Recommended Tools................1576
    Rear PTO Clutch Lever and Linkage - Mechanical Version (Hydraulic Engagement)................795
    Disassemble, Inspect, and Assemble the PTO Speed Control and Output Shaft................797
    Remove, Inspect, and Install Hydraulic PTO Clutch Cylinder Assembly - Mechanical Version................799
    Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly................802
    Disassemble, Inspect, and Assemble Rear PTO Engagement Sleeve................805
    Remove and Install Rear PTO Drive Shaft................808
    Disassemble Electro-Hydraulic Rear PTO Cover................810
    Assemble Electro-Hydraulic Rear PTO Cover................813
    Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................817
    Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft................822
    Remove Electro-Hydraulic Rear PTO Drive Shaft................827
    Disassemble Electro-Hydraulic Rear PTO Drive Shaft................828
    Assemble Electro-Hydraulic Rear PTO Drive Shaft................831
    Install Electro-Hydraulic Rear PTO Drive Shaft................835
    Remove Electro-Hydraulic Rear PTO Input Shaft................836
    Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft................837
    Install Electro-Hydraulic Rear PTO Input Shaft................838
    Remove Electro-Hydraulic Rear PTO Brake................839
    Disassemble Electro-Hydraulic Rear PTO Brake................841
    Assemble Electro-Hydraulic Rear PTO Brake................845
    Install Electro-Hydraulic Rear PTO Brake................850
  Group 35: Transmission Housing - Sensors................703
    Remove, Inspect and Install Housing Sensors................857
Section 50B: Mechanical Transmissions................861
  Group 00: Removal and Installation of Power Train Components................861
    Remove and Install Power Train Components - Summary of References................864
    Remove and Install Power Train Components - Specifications................1636
    Essential or Recommended Tools................1576
    Separate Engine from Clutch Housing(5G VNF)................867
    Install Engine on Clutch Housing (5G VNF)................893
    Separate Clutch Housing from Transmission................898
    Install Clutch Housing on Transmission................902
    Replace Clutch Housing Seal - 12/12 Speed Transmission................906
  Group 05: Clutch................861
    Summary of References - Clutch................908
    Specifications................1636
    Essential or Recommended Tools................1576
    Inspect and Repair Clutch Pedal and Linkage................911
    Remove and Install Clutch Assembly................913
    Disassemble and Inspect Clutch Assembly................917
    Assemble Clutch Assembly................926
    Traction Clutch Finger Adjustment................932
    PTO Clutch Finger Adjustment................934
    Remove and Inspect Clutch Release Mechanism................936
    Install Clutch Release Mechanism................939
    Remove and Install the Flywheel................942
  Group 20: Transmission................95
    Transmission - Summary of References................946
    Transmission - Specifications................1636
    Essential or Recommended Tools................1576
    Remove and Install Transmission................950
    Inspect and Repair Gear and Range Shift Levers................952
    Remove, Inspect, and Install Range Shaft................956
    Range Shaft End Play Adjustment................962
    Remove, Inspect, and Install Primary and Reverse Shafts................963
    Primary Shaft End Play Adjustment................976
    Remove, Inspect, and Install Pinion Shaft................978
    Pinion Shaft Cone Point Adjustment................985
    Pinion Bearing Preload Adjustment................987
    Remove, Inspect, and Install Secondary Shaft................990
    Secondary Shaft End Play Adjustment................1002
Section 50C: Power Reverser Transmission (24-12)................1006
  Group 00: Removal and Installation of Components - 24/12-Speed Transmission................95
    Removal and Installation of Components - 24/12-Speed Transmission, Summary of References................1009
    Removal and Installation of Components - 24/12-Speed Transmission, Specifications................1636
    Removal and Installation of Components - 24/12-Speed Transmission, Special Tools................1011
    Essential or Recommended Tools................1576
    Separate Engine from Clutch Housing (5GL)................1013
    Install Engine on Clutch Housing (5GL)................1028
    Separate Clutch Housing from Transmission - 24/12-Speed Transmission................1033
    Install Clutch Housing on Transmission - 24/12-Speed Transmission................1037
    Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................1041
    Remove Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................1043
    Replace Seal Rings of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................1045
    Install Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission................1046
    Remove Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................1050
    Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................1052
    Install Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission................1055
    Remove Air Pump - 24/12-Speed Transmission................1058
    Install Air Pump - 24/12-Speed Transmission................1060
  Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission................95
    Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References................1063
    Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Specifications................1636
    Essential or Recommended Tools................1576
    Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................1066
    Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission................1068
    Disassemble, Inspect, and Assemble Electro-Hydraulic Forward High Clutch - 24/12-Speed Transmission................1072
    Disassemble, Inspect, and Assemble Electro-Hydraulic Forward Low Clutch - 24/12-Speed Transmission................1078
    Disassemble, Inspect, and Assemble Electro-Hydraulic Reverse Clutch - 24/12-Speed Transmission................1084
    Remove Secondary Shaft Assembly - 24/12-Speed Transmission................1091
    Disassemble, Inspect, and Assemble Secondary Shaft Assembly - 24/12-Speed Transmission................1092
    Install Secondary Shaft Assembly - 24/12-Speed Transmission................1097
    Remove Drive Shaft Assembly - 24/12-Speed Transmission................1098
    Replace Clutch Housing Seal - 24/12-Speed Transmission................1099
    Disassemble, Inspect, and Assemble Drive Shaft Assembly - 24/12-Speed Transmission................1100
    Install Drive Shaft Assembly - 24/12-Speed Transmission................1104
Section 60: Steering and Brake Systems................1105
  Group 05: Steering System................1105
    Summary of References - Steering System................1108
    Specifications................1636
    Remove and Install Steering Wheel (5G VNF)................1111
    Remove and Install Steering Wheel (5GL)................1113
    Remove and Install Steering Column (5G VNF)................1115
    Remove and Install Steering Column (5GL)................1117
    Remove and Install Power Steering Valve (5G VNF)................1121
    Remove and Install Power Steering Valve (5075) (5G VNF)................1125
    Remove and Install Power Steering Valve (5GL)................1129
    Remove and Install Steering Cylinder................1131
    Remove and Install Steering Cylinder (Two-Wheel Drive Tractors)................1133
    Disassemble, Inspect, and Assemble Steering Cylinder................1135
    Remove, Inspect, and Install Tie Rod Assembly................1139
    Steering Cylinder Group (5GL)................1144
  Group 10: Brake System................1105
    Summary of References - Brake System................1153
    Specifications................1636
    Change Brake System Oil (5G VNF)................1155
    Change Brake System Oil (5GL)................1158
    Remove and Install Brake Pump and Pedals (5G VNF)................1161
    Remove and Install Brake Pump and Pedals (5GL)................1167
    Disassemble and Inspect Brake Pedals................1171
    Brake Cylinders Cross Section................1172
    Remove and Inspect Brakes................1173
    Install Brakes................1176
    Inspect and Replace Brake Hydraulic Lines................1179
    Remove, Inspect, and Install Brake Linkage................1182
    Remove, Inspect, and Install Park Brake Lever................1186
    Remove, Inspect, and Install Park Brake Linkage................1188
    Park Brake Adjustment................1194
    Remove Brake Pump (5G VNF)................1197
    Remove Brake Pump (5GL)................1203
    Install Brake Pump (5G VNF)................1207
    Install Brake Pump (5GL)................1208
    Bleed Brake System (5G VNF)................1210
    Bleed Brake System (5GL)................1214
Section 70: Hydraulic System................1218
  Group 05: Hydraulic Pump and Filter................1218
    Summary of References - Hydraulic Pump and Filter................1221
    Specifications................1636
    Remove and Install Hydraulic Pump (5G VNF)................1223
    Remove and Install Hydraulic Pump (5GL)................1228
    Remove Hydraulic Pump External Components................1232
    Install Hydraulic Pump External Components................1236
    Replace Hydraulic Filter/Manifold................1238
    Replace Transmission/Hydraulic Oil Filter Assembly (5G VN) (MY20)................1240
    Replace Transmission/Hydraulic Oil Filter Cartridge (5G VNF)................1243
    Replace Transmission/Hydraulic Oil Filter Cartridge (5GL)................1245
    Inspect and Replace Hydraulic Suction Lines................1248
    Inspect and Replace Hydraulic Supply Lines (5G VNF)................1249
    Inspect and Replace Hydraulic Supply Lines (5GL)................1250
  Group 10: Hitch................1218
    Summary of References - Hitch................1252
    Essential or Recommended Tools................1576
    Specifications................1636
    Inspect and Repair Hitch Control Lever and Linkage................1255
    Remove, Inspect, and Install Hitch Valve (5G VNF)................1257
    Remove, Inspect, and Install Hitch Valve (5GL)................1261
    Safety and Relief Valve Adjustment................1265
    Remove, Inspect, and Install Draft and Position Sensing Linkage................1267
    Sensing Spring Adjustment................1270
    Remove and Install Rockshaft Assembly................1271
    Remove, Inspect, and Install Lift Arms and Cylinder of Rockshaft Assembly................1275
    Remove Hitch Control Linkage................1278
    Inspect and Repair Hitch Control Linkage................1281
    Install Hitch Control Linkage................1284
    Hitch Sensitivity Adjustment................1287
    Rockshaft Position Control Lever Adjustment................1288
    Rockshaft Draft Control Lever Adjustment................1290
    Remove, Inspect, and Install Distributor................1292
    Distributor Control Valve Adjustment................1300
  Group 15: Three-Point Hitch................104
    Summary of References - Three-Point Hitch................1303
    Inspect and Repair Draft Links................1304
    Inspect and Repair Adjustable Lift Link................1306
    Inspect and Repair Hydraulically Adjustable Lift Link................1308
    Inspect and Repair Center Link................1310
  Group 20: Selective Control Valves................1219
    Summary of References - Selective Control Valves................1313
    Selective Control Valve and Lever Assembly (5G VNF)................1314
    Selective Control Valve and Lever Assembly (5GL)................1316
    Remove and Install Selective Control Valve (SCV)................1318
    Remove and Install Selective Control Valve (SCV) - Tractors with Mid-Mounted Couplers................1320
    Selective Control Valve Levers - Exploded View (5G VN) (MY20)................1323
    Selective Control Valve Levers - Exploded View (5GL) (MY20)................1325
    Remove and Install Pressure Relief Valve................1327
    Remove, Inspect, and Install Distributor Detent................1330
    Remove, Inspect, and Install Rockshaft Position Control Lever................1336
    Remove, Inspect, and Install Rockshaft Draft Control Lever................1339
Section 80: Miscellaneous................1343
  Group 00: Removal and Installation of Components................1343
    Summary of References - Removal and Installation of Components (Miscellaneous)................1346
    Specifications................1636
    Remove Hood (5G VNF)................1348
    Remove Hood (5075) (5G VNF)................1351
    Remove Hood (5GL)................1353
    Install Hood (5G VNF)................1355
    Install Hood (5GL)................1356
    Remove and Install Front Axle (Two-Wheel Drive Tractors) (5G VNF)................1357
    Remove and Install Front Axle - Four Wheel Drive (5GL)................1359
    Remove, Inspect, and Install Front Axle Drive Shaft (5G VNF)................1363
    Remove, Inspect, and Install Front Axle Drive Shaft (5GL)................1367
    Remove and Install Front Axle (Four Wheel Drive Tractors) (5G VNF)................1371
  Group 10: Front Axle................1343
    Summary of References - Front Axle................1374
    Specifications................1636
    Essential or Recommended Tools................1576
    Inspect and Replace Pivot Pin and Bushings (5G VNF)................1377
    Remove and Install Spindle Assembly (5G VNF)................1378
    Inspect and Replace Spindle Shaft Bushings (5G VNF)................1380
    Inspect and Replace Front-Wheel Bearings (5G VNF)................1381
    Remove and Install Epicyclic/Planetary Reduction (5GL)................1383
    Remove and Install Wheel Hub (5GL)................1390
    Remove and Install Axle Beam (5GL)................1405
    Remove and Install Pinion Shaft Seal (5GL)................1409
    Remove and Install Differential Support (5GL)................1412
    Remove and Install Differential (5GL)................1426
    Remove and Install Pinion (5GL)................1430
    Toe-in/Steering Angle (5GL)................1444
    Testing After Assembly (5GL)................1453
  Group 15: Front and Rear Wheels................1343
    Remove and Install Front or Rear Wheels................1456
  Group 20: Trailer Mounting and Swinging Drawbar................1461
    Summary of References - Trailer Mounting and Swinging Drawbar................1461
    Check the Swinging Drawbar for Wear................1460
    Swinging Drawbar................1461
  Group 25: Fenders................1344
    Summary of References - Fenders................1464
    Remove and Install Fenders................1465
Section 90: Operator's Cab and Open Operator's Station................1470
  Group 00: Remove and Install Operator's Cab/Open Operator's Station................1470
    Summary of References - Remove and Install Operator's Cab/Open Operator's Station................1474
    Remove Operator's Cab (5G VNF)................1475
    Install Operator's Cab (5G VNF)................1502
    Remove Open Operator's Station (5G VNF)................1505
    Install Open Operator's Station (5G VNF)................1527
    Remove Open Operator's Station (5GL)................1530
    Install Open Operator's Station (5GL)................1546
  Group 05: Controls and Instruments................1470
    Summary of References - Controls and Instruments................1550
    Remove and Install Right-hand Control Lever Molding (Cab) (5G VNF)................1551
    Remove and Install Left-hand Control Lever Molding (Cab) (5G VNF)................1556
    Remove and Install Right-hand Control Lever Molding (Open Operator's Station) (5G VNF)................1558
    Remove and Install Left-hand Control Lever Molding (Open Operator's Station) (5G VNF)................1562
    Remove and Install Right-Hand Control Lever Molding (Open Operator’s Station) (5GL)................1565
    Remove and Install Left-Hand Control Lever Molding (Open Operator’s Station) (5GL)................1568
    Replace Dashboard (5G VNF)................1569
    Replace Dashboard (5GL)................1571
  Group 15: Air-Conditioning System................1470
    Air Conditioning System - Summary of References................1574
    Air-Conditioning System - Special Tools................1575
    Essential or Recommended Tools................1576
    Air-Conditioning System - Specifications................1636
    Torques for Tightening Refrigerant Hoses................1578
    Air-Conditioning System - Safety at Work................1579
    Storage of Refrigerant Containers................1581
    Air-Conditioning - Important................1582
    Service Work on Air-Conditioning System................1583
    Fill with Refrigerant Oil................1587
    Discharging the System................1589
    Evacuating the System................1590
    Filling With Refrigerant Oil................1591
    Filling the System................1592
    Topping Up a Partly Discharged System................1593
    Leakage Test................1594
    Replace Air-Conditioning Receiver-Drier................1595
    Remove, Inspect, and Install Air Conditioning Compressor Belt................1598
    Remove, Inspect, and Install Air-Conditioning Compressor................1602
    Remove, Inspect, and Install Air-Conditioning Condenser................1607
    Check Oil Level in the Compressor................1610
    Air-Conditioning Evaporator - Parts................1611
    Remove and Install Air-Conditioning Evaporator................1613
    Air-Conditioning Control Unit Disassembly................1619
  Group 20: Heating System................1471
    Summary of References - Heating System................1623
    Remove, Inspect, and Install Cab Heater Valve................1624
    Remove, Inspect, and Install Cab Heater Core................1626
    Remove, Inspect, and Install Cab Air-Conditioning Core................1628
    Remove, Inspect, and Install Blower Motor................1632
  Group 25: Operator's Cab................1471
    Summary of References - Operator's Cab................1635
    Specifications................1636
    Remove and Install Sun Visor................1637
    Remove and Install Windshield................1638
    Windshield - Exploded View................1642
    Remove and Install Lower Front Windows................1644
    Lower Front Windows - Exploded View................1646
    Remove and Install Cab Door................1648
    Remove and Install Inner Handle................1650
    Cab Door - Exploded View................1652
    Remove and Install Rear Side Cab Windows................1654
    Rear Side Cab Windows, Exploded View................1656
    Remove and Install Rear Window................1657
    Rear Window - Exploded View................1660
    Remove and Install Cab Recirculating/Fresh Air Filter................1662
    Cab Roof Disassembly................1664
    Post-Cover Disassembly................1672
  Group 30: Open Operator's Station................1472
    Summary of References - Open Operator's Station................1677
    Remove and Install 2-Post ROPS (5G VNF)................1678
    Remove and Install Roll-Bar (ROPS) (5GL)................1684
  Group 35: Operator's Seat................1472
    Summary of References - Operator's Seat................1692
    Remove and Install Operator's Seat and Support (5G VNF)................1693
    Remove and Install Operator’s Seat and Support (5GL)................1694
Section 99: Special Tools................1696
  Group 05: Special Tools (Dealer-Fabricated)................1696
    Summary of References — Dealer-Manufactured Tools................1700
    Adapter................1701
    Cone Point Adjustment Tools................1702
    Draft Control Adjusting Tool................1704
    Seal Ring Replacement Kit - Tool 1................1705
    Seal Ring Replacement Kit - Tool 2................1706
    JDG716796................1707
  Group 10: Special Tools (Available as Spare Parts)................1696
    Summary of References - Special Tools and Test Equipment................1710
    D01019AA................1712
    D01072AA................1713
    D01210AA................1714
    JDG1337................1715
    JDG1375................1716
    JDT42................1717
    KJD10447................1718
    KJD10492................1719
    KJD10493................1720
    KJD10494................1721
    KJD119034................1722
    KJD119183................1723
    KJD715093................1724
    KJD715583................1725
    KJD715668................1726
    KJD715800................1727
    KJD715801................1728
    KJD715804................1729
    KJD715805................1730
    KJD715808................1731
    KJD715810................1732
    KJD715815................1733
    KJD715821................1734
    KJD715824................1735
    KJD715825................1736
    KJD715826................1737
    KJD715827................1738
    KJD715829................1739
    KJD715830................1740
    KJD715836................1741
    KJD715838................1742
    KJD715843................1743
    KJD715844................1744
    KJD715845................1745
    KJD715848................1746
    KJD715887................1747
    KJD715888................1748
    KJD716105................1749
    KJD716107................1750
    KJD716108................1751
    KJD716110................1752
    KJD716111................1753
    KJD716134................1754
    KJD716138................1755
    KJD716143................1756
    KJD716144................1757
    KJD716170................1758
    KJD716171................1759
    KJD716202................1760
    KJD716211................1761
    KJD716300................1762
    KJD716302................1763
    KJD716303................1764
    KJD716304................1765
    KJD716305................1766
    KJD10567................1767
    JDG11978................1768
    JT02098................1769
    JDG10975................1770
    7062A................1771

Repair Service Manual for John Deere Tractors Models 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) - TM409219