Technical Manual (Diagnosis & Tests) for John Deere Tractors Models 5090G, 5090GV, 5090GF, 5100GV, 5100GF, 5090GH, 5080GV, 5080GF, 5080G - TM402419
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Model:
Complete Diagnostic & Tests service manual with Electrical Wiring Diagrams for John Deere Tractor 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF (Worldwide Models, 2WD/MFWD), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Tractors 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF workshop Operation & Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM402419 English - John Deere Tractor 5080G-5090G, 5090GH, 5080GV-5100GV and 5080GF-5100GF Technical Manual (Diagnosis & Test).pdf
tm402428 French - Tracteurs 5080G-5090G, 5090GH,5080GV-5100GV et5080GF-5100GFDiagnostics.pdf
tm402429 German - Traktoren 5080G-5090G,5090GH, 5080GV-5100GVund 5080GF-5100GFDiagnose.pdf
tm402439 Italian - Trattori 5080G-5090G, 5090GH,5080GV-5100GV e5080GF-5100GFDiagnosi.pdf
tm402454 Portuguese - Tratores 5080G-5090G, 5090GH,5080GV-5100GV e5080GF-5100GFDiagnósticos.pdf
Total Pages: 1,653 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English etc.
MAIN SECTIONS
Foreword
General Information
Safety Measures
General References
Diagnostic Trouble Codes
Transmission Control Unit (EHM III)
Electronic Hitch Sensing
Observable Symptoms
Fuel and Air Intake System
Electrical System
Electronics
Power Train
Steering and Brakes
Hydraulic System
Front-Wheel Drive
Air-Conditioning System
Engine
Operational Check-Out
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Theory of Operation
Electrical System
SE01-Starting Motor and Charging System
SE02-Instrument Panel
SE03-Horn
SE04-Lighting System
SE05-Work Lights-Cab
SE06-Radio, Dome and Spot Light
SE07-Fan and Air-Conditioning System
SE08-Windshield Wiper and Washer System
SE09-Rear Window Wiper and Washer System
SE10-Beacon Light
SE11-Power Outlet
SE12-Electronic Hitch Sensing (EHS II)
SE13-Hazard Warning and Turn Signal Lights
SE14-PTO Warning and Speed System
SE15-Front-Wheel Drive and Park Brake
SE16-Differential Lock
SE17-Brake System
SE18-Electro-Hydraulic Hi-Lo
SE19-Controller Area Network (CAN)
SE20 - Transmission Control Unit
Component Information-Connectors
Component Information-Wiring Harnesses
Component Information-Electrical Parts
Component Information-Ground Connection
Wiring Diagrams up to Serial Number 920065
Wiring Diagrams from Serial Number 920066
Electronic Control Units
Operation and General Information on Diagnostics
Information on How to Reprogram Control Units
TCU - Transmission Control Unit
EHS II - Electronic Hitch Sensing
Power Train
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
24/12-Speed Transmission
Operational Checks
Tests and Adjustments
Theory of Operation
Drive Systems
Component Location
Tests and Adjustments
Front-Wheel Drive
Differential
Final Drives
Rear PTO
Steering and Brake Systems
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System
Component Location
Theory of Operation
Diagnosis
Tests
Adjustments
Hydraulic System Schematics
Miscellaneous
Operational Checks
Air-Conditioning System
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
TABLE OF CONTENTS
Section 210: General Information................1648
Group 05: Safety Measures................35
Recognize Safety Information................38
Understand Signal Words................39
“Important” - Information................40
”Note” Information................41
Follow Safety Instructions................42
Handle Fluids Safely—Avoid Fires................43
Prevent Battery Explosions................44
Prepare for Emergencies................45
Prevent Acid Burns................46
Service Cooling System Safely................48
Avoid High-Pressure Fluids................49
Park Machine Safely................50
Support Machine Properly................51
Wear Protective Clothing................52
Work in Clean Area................53
Service Machines Safely................54
Work In Ventilated Area................55
Illuminate Work Area Safely................56
Replace Safety Signs................57
Use Proper Lifting Equipment................58
Keep ROPS Installed Properly................59
Service Tires Safely................60
Avoid Harmful Asbestos Dust................61
Avoid Heating Near Pressurized Fluid Lines................62
Remove Paint Before Welding or Heating................63
Use Proper Tools................64
Dispose of Waste Properly................65
Use Safety Lights and Devices................66
Practice Safe Maintenance................67
Service Front-Wheel Drive Tractor Safely................68
Live With Safety................1172
Group 10: General References................36
General Information - General References, Summary of References................71
General Information - Electrical System, Approach to Tabular Diagnostic Procedures................72
General Information - Electrical System, Troubleshooting Unsolved Problems................74
General Information - Electrical System, Worksheet for Circuit/Harness Test................75
General Information - Electrical System, Visual Check................77
General Information - Electrical System, Electrical Circuit Malfunctions................78
Section 211: Diagnostic Trouble Codes................83
Group TCU: Transmission Control Unit (EHM III)................83
TCU 000126.02 - Oil Filter Restricted Sensor Fault................83
TCU 000126.31 - Transmission Oil Filter Restricted................83
TCU 000127.02 - Transmission Oil Pressure Detected with Engine Off................83
TCU 000127.07 - Transmission Oil Pressure Detected with Shut-Off Solenoid Valve Deactivated................83
TCU 000127.31 - Transmission Oil Pressure too Low................83
TCU 000177.00 - Transmission Oil Temperature too High................83
TCU 000177.01 - Transmission Oil Temperature too Low................83
TCU 000177.05 - Transmission Oil Temperature Sensor, Signal Voltage too High................83
TCU 000177.06 - Transmission Oil Temperature Sensor, Signal Voltage too Low................83
TCU 000522.31 - INFORMATION FOR OPERATOR: Clutch Pedal not Completely Released................83
TCU 000598.02 - Clutch Pedal Potentiometer and Clutch Pedal Switch, Signals Mismatch................83
TCU 000629.12 - Control Unit Internal Fault................83
TCU 000629.14 - Control Unit Internal Fault................83
TCU 000629.31 - Control Unit Internal Fault................83
TCU 000630.02 - Calibration Parameters Out of Range................83
TCU 000630.31 - Calibration Parameters Saving Fault................83
TCU 000639.31 - CAN BUS, High Error Rate................83
TCU 000788.06 - Forward High Clutch or Reverse Clutch, Current too High................83
TCU 000976.31 - PTO Switch Fault................83
TCU 001565.00 - INFORMATION FOR OPERATOR: Move Reverse Drive Lever to Neutral................83
TCU 003509.00 - 5-Volt Supply Voltage too Low................83
TCU 003509.01 - 5-Volt Supply Voltage too High................83
TCU 003593.06 - Current too High at All Outputs to Solenoid Valve................83
TCU 003596.06 - PTO Mode Indicator Lights, Current too High................83
TCU 003599.06 - PTO Shut-Off Solenoid Valve, Current too High................83
TCU 521215.00 - PTO Pressure Detected with PTO Shut-Off Solenoid Valve Not Activated................83
TCU 521215.15 - PTO Pressure Detected with PTO Solenoid Valve Not Activated................83
TCU 521215.16 - PTO Pressure Detected with PTO Switched Off................83
TCU 521215.18 - PTO Pressure Not Detected with PTO Switched On................83
TCU 521216.31 - INFORMATION FOR OPERATOR: Stop Tractor, System Check in Process................83
TCU 521221.00 - Forward Low Clutch, Unexpected Slip................83
TCU 521221.06 - Forward Low Clutch, Current too High................84
TCU 521222.00 - Forward High Clutch, Unexpected Slip................84
TCU 521230.02 - Reverse Drive Lever Switch Fault, Neutral and Reverse Signals Received Simultaneously................84
TCU 521230.07 - Reverse Drive Lever Switch Fault, Neutral and Forward Signals Received Simultaneously................84
TCU 521230.14 - Reverse Drive Lever Switch Fault, Forward and Reverse Signals Received Simultaneously................84
TCU 521230.31 - Reverse Drive Lever Switch Fault, Neutral, Forward and Reverse Signals Received Simultaneously................84
TCU 521233.00 - Forward High Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated................84
TCU 521233.01 - Forward High Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated................84
TCU 521233.31 - Forward High Clutch Solenoid Valve, Measured and Reference Current Mismatch................84
TCU 521234.00 - Forward Low Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated................84
TCU 521234.01 - Forward Low Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated................84
TCU 521234.31 - Forward Low Clutch Solenoid Valve, Measured and Reference Current Mismatch................84
TCU 521235.00 - Reverse Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated................84
TCU 521235.01 - Reverse Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated................84
TCU 521235.31 - Reverse Clutch Solenoid Valve, Measured and Reference Current Mismatch................84
TCU 521236.06 - Shut-Off Solenoid Valve, Overcurrent or Shorted to Ground................84
TCU 521236.31 - Shut-Off Solenoid Valve, Feedback Current too High................84
TCU 521237.00 - Forward High Clutch, Pressure too High................84
TCU 521237.01 - Forward High Clutch, Pressure too Low................84
TCU 521237.03 - Forward High Clutch Pressure Sensor, Signal Voltage too High................84
TCU 521237.04 - Forward High Clutch Pressure Sensor, Signal Voltage too Low................84
TCU 521237.14 - Forward High Clutch, Pressure Difference too High................84
TCU 521237.31 - Forward High Clutch Solenoid Valve, Fault................84
TCU 521238.00 - Forward Low Clutch, Pressure too High................84
TCU 521238.01 - Forward Low Clutch, Pressure too Low................84
TCU 521238.03 - Forward Low Clutch Pressure Sensor, Signal Voltage too High................84
TCU 521238.04 - Forward Low Clutch Pressure Sensor, Signal Voltage too Low................84
TCU 521238.14 - Forward Low Clutch, Pressure Difference too High................85
TCU 521238.31 - Forward Low Clutch Solenoid Valve, Fault................85
TCU 521239.00 - Reverse Clutch, Pressure too High................85
TCU 521239.01 - Reverse Clutch, Pressure too Low................85
TCU 521239.03 - Reverse Clutch Pressure Sensor, Signal Voltage too High................85
TCU 521239.04 - Reverse clutch pressure sensor signal too low................85
TCU 521239.14 - Reverse Clutch, Pressure Difference too High................85
TCU 521239.31 - Reverse Clutch Solenoid Valve, Fault................85
TCU 522383.00 - Reverse Clutch, Unexpected Slip................85
TCU 522402.02 - Transmission Speed Sensor, Signal Faulty................85
TCU 522402.08 - Transmission Speed Sensor, Fault................85
TCU 523666.00 - Control Unit, Supply Voltage too High................85
TCU 523666.01 - Control Unit, Supply Voltage too Low................85
TCU 523735.14 - Driving Clutch Solenoid Valves Activated without a signal from the Reverse Drive Lever................85
TCU 523735.31 - Driving Clutch Solenoid Valves Activated with Reverse Drive Lever in Neutral or Clutch Pedal Completely Depressed................85
TCU 524173.00 - Clutch Pedal Potentiometer, Value too High................85
TCU 524173.01 - Clutch Pedal Potentiometer, Value too Low................85
TCU 524173.03 - Clutch Pedal Potentiometer, Output Voltage too High................85
TCU 524173.04 - Clutch Pedal Potentiometer, Output Voltage too Low................85
Group EHS II: Electronic Hitch Sensing................85
Electronic Hitch Sensing (Summary of References)................165
Diagnosis (EHS II)................166
EHS01 - Position Sensor Failure................85
EHS02 - Draft Sensor Failure................85
EHS04 - EPROM Reading Failure................85
EHS08 - Power Supply Less Than 10 Volts................85
EHS16 - Power Supply Greater Than 16 Volts................85
EHS32 - Lowering Solenoid Valve Failure................85
EHS64 - Raising Solenoid Valve Failure................85
Section 212: Observable Symptoms................174
Group 30: Fuel and Air Intake System................174
Fuel and Air Intake Problems................174
Group 40: Electrical System................174
Electrical System (Summary of References)................178
Starting System Diagnostics................174
Charging System Diagnostics................174
Lighting System Diagnostics................174
Group 45: Electronics................174
CAN BUS check................187
Group 50: Power Train................174
Drive System Diagnostics................174
Group 60: Steering and Brakes................174
Problems with the Brakes................174
Problems with the Steering System................174
Problems with the Trailer Brakes................174
Group 70: Hydraulic System................174
Problems with the Hydraulic System................174
Group 80: Front-Wheel Drive................174
Problems with the Front-Wheel Drive................174
Group 90: Air-Conditioning System................174
Problems with the Air-Conditioning System................174
Section 220: Engine................204
Group 10: Operational Check-Out................204
Operational Check-Out (Summary of References)................206
Safety................217
Preliminary Engine Tests................208
Group 15: Tests and Adjustments................204
Tests and Adjustments (Summary of References)................210
Dynamometer Test................211
Section 230: Fuel, Air Intake and Cooling Systems................212
Group 15: Tests and Adjustments................212
Summary of References - Tests and Adjustments................214
General Information................1648
Explanation of Checks................216
Safety................217
Special Tools................1675
Specifications................1589
Test Air Intake System................220
Test the Low-Pressure Switch in Air Intake System................222
Check the Cooling System for Leaks................223
Testing the Temperature at which the Thermostat opens................225
Checking the Viscous Clutch of the Fan................227
Check the Fuel Transfer Pump................228
Hand Throttle Lever and Accelerator Pedal Adjustment................230
Group 20: Theory of Operation................212
Summary of References - Theory of Operation................1655
Fuel System - Description (Standard Tractors)................234
Fuel System - Description (F and V Tractors)................236
Air Intake System - Theory of Operation................238
Engine Cooling System Operation................240
Cooling System Radiator — Description................242
Viscous Clutch of Fan — Theory of Operation................243
Automatic Drive Belt Tensioner — Theory of Operation................245
Cold Weather Starting Aid — Theory of Operation................246
Section 240: Electrical System................248
Group S01: SE01—Starting Motor and Charging System................248
SE01—Starting Motor and Charging System (Summary of References)................265
Diagnostic Schematic, SE01—Starting Motor and Charging Circuit................266
Diagnostic Schematic, SE01—Intake Air Heater Circuit................268
Group S02: SE02—Instrument Panel................248
SE02 - Instrument Panel (Summary of References)................271
Diagnostic Schematic, SE02 - Instrument Panel................272
B02—Air Filter Restriction Sensor, Circuit/Harness Test................274
B03—Fuel Level Sensor, Circuit/Harness Test................276
B04—Engine Oil Pressure Switch, Circuit/Harness Test................278
B06—Transmission Speed Sensor, Circuit/Harness Test................280
B56—Coolant Temperature Sensor, Circuit/Harness Test................283
B72—Engine Speed Sensor Circuit/Harness Test................286
Group S03: SE03—Horn................248
SE03—Horn (Summary of References)................289
SE03—Horn H01, Diagnostic Schematic................290
H01—Horn, Circuit/Harness Test................292
Group S04: SE04—Lighting System................248
SE04—Lighting System (Summary of References)................295
Diagnostic Schematic, SE04—Head Lights................296
Diagnostic Schematic, SE04—Clearance Lights and Tail Lights................298
E01—H4 Right-Hand Side Head Light, Circuit/Harness Test................300
E02—H4 Left-Hand Side Head Light, Circuit/Harness Test................303
E03—Left-Hand Side Clearance Light, Circuit/Harness Test................306
E04—Right-Hand Side Clearance Light, Circuit/Harness Test................308
E13—Left-Hand Side Tail Light, Circuit/Harness Test................310
E14—Right-Hand Side Tail Light, Circuit/Harness Test................312
S09—Multifunction Lever, Circuit/Harness Test................314
Group S05: SE05—Work Lights—Cab................248
SE05—Work Lights—Cab (Summary of References)................317
Diagnostic Schematic, SE05—Work Lights—Cab................318
E11—Work Lights at Rear of Roof, Circuit/Harness Test................320
E18—Work Lights at Front of Roof, Circuit/Harness Test................322
S92/1—Front Work Light Switch, Circuit/Harness Test................325
S92/2—Rear Work Light Switch, Circuit/Harness Test................327
Group S06: SE06—Radio, Dome and Spot Light................249
SE06—Radio, Dome and Spot Light (Summary of References)................330
Diagnostic Schematic, SE06—Radio, Dome and Spot Light................331
X122—8-Pin Connector for Radio, Circuit/Harness Test................333
E12—Dome Light, Circuit/Harness Test................336
E30—Spot Light, Circuit/Harness Test................338
Group S07: SE07—Fan and Air-Conditioning System................249
SE07—Fan and Air-Conditioning System (Summary of References)................341
Diagnostic Schematic, SE07—Fan Motor M07 and E28 Lights................342
Diagnostic Schematic, SE07—Air-Conditioning System (Standard Tractors)................344
Diagnostic Schematic, SE07—Air-Conditioning System (F and V Tractors)................346
Diagnostic Schematic, SE07—Air-Conditioning Condenser (F and V Tractors)................348
M02—Air-Conditioning Compressor Clutch, Circuit/Harness Test................350
M07—Fan Motor, Circuit/Harness Test................352
M08—Fan Motor, Circuit/Harness Test................355
M09—Fan Motor, Circuit/Harness Test................358
Group S08: SE08—Windshield Wiper and Washer System................249
SE08—Windshield Wiper and Washer System (Summary of References)................362
Diagnostic Schematic, SE08—Windshield Wiper and Washer System................363
M03—Front Wiper Motor, Circuit/Harness Test................365
M05—Pump of Washer System, Circuit/Harness Test................368
Group S09: SE09—Rear Window Wiper and Washer System................249
SE09—Rear Window Wiper and Washer System (Summary of References)................372
Diagnostic Schematic, SE09—Rear Window Wiper and Washer System................373
M04—Rear Wiper Motor, Circuit/Harness Test................375
Group S10: SE10—Beacon Light................249
SE10—Beacon Light (Summary of References)................379
Diagnostic Schematic, SE10—Beacon Light (Open Operator Station)................380
Diagnostic Schematic, SE10—Beacon Light (Cab)................383
E27—Beacon Light (Open Operator Station), Circuit/Harness Test................385
E27—Beacon Light (Cab), Circuit/Harness Test................387
Group S11: SE11—Power Outlet................250
SE11—Power Outlet (Summary of Reference)................390
X17—3-Pin Power Outlet Socket, Circuit/Harness Test................391
X112—3/1-Pin Connectors for Cigarette Lighter, Circuit/Harness Test................393
Group S12: SE12—Electronic Hitch Sensing (EHS II)................250
SE12—Electronic Hitch Sensing (EHS II) (Summary of References)................396
Servicing Electronic Control Units................397
Welding Near Electronic Control Units................398
Keep Electronic Control Unit Connectors Clean................400
Keep Electronic Control Unit Connectors Clean................400
Diagnostic Schematic, SE12—Electronic Hitch Sensing (EHS II)................401
B200—Position Sensor (EHS II), Circuit/Harness Test................403
B201—Draft Sensor (EHS II), Circuit/Harness Test................406
S68—Hitch Remote Control Switch (EHS II), Circuit/Harness Test................409
S200—Raise Limit Switch (EHS II), Circuit/Harness Test................412
S201—Raise/Lower Switch (EHS II), Circuit/Harness Test................415
Y200—Raise Solenoid Valve (EHS II), Circuit/Harness Test................417
Y201—Lower Solenoid Valve (EHS II), Circuit/Harness Test................419
Group S13: SE13—Hazard Warning and Turn Signal Lights................250
SE13—Hazard Warning and Turn Signal Lights (Summary of References)................422
Diagnostic Schematic, SE13—Hazard Warning Lights................423
Diagnostic Schematic, SE13— Turn Signal Lights................425
Diagnostic Schematic, SE13—X18—7-Pin Connector for Trailer Socket................427
H34—Turn Signal Light Left-Hand Side (Front side), Circuit/Harness Test................429
H35—Turn Signal Light Left-Hand Side (Rear side), Circuit/Harness Test................432
H44—Turn Signal Light Right-Hand Side (Front side), Circuit/Harness Test................435
H45—Turn Signal Light Right-Hand Side (Rear side), Circuit/Harness Test................438
X18—7-Pin Trailer Socket Circuit/Harness Test................441
Group S14: SE14—PTO Warning and Speed System................250
SE14—PTO Warning and Speed System (Summary of References)................445
Diagnostic Schematic, SE14—PTO Warning and Speed System................446
B07/A—PTO Speed Switch, Circuit/Harness Test................448
B07/B—PTO Speed Switch, Circuit/Harness Test................450
S21/A—Independent PTO Switch, Circuit/Harness Test................452
S21/B—Ground Drive PTO Switch, Circuit/Harness Test................454
Group S15: SE15—Front-Wheel Drive and Park Brake................251
SE15—Front-Wheel Drive and Park Brake (Summary of References)................457
Diagnostic Schematic, SE15—Front-Wheel Drive and Park Brake................458
Y03—Front-Wheel Drive Solenoid Valve, Circuit/Harness Test................460
Group S16: SE16—Differential Lock................251
SE16—Differential Lock (Summary of References)................464
Diagnostic Schematic, SE16—Differential Lock................465
Y05—Differential Lock Solenoid Valve, Circuit/Harness Test................467
Group S17: SE17—Brake System................251
SE17—Brake System (Summary of References)................471
Diagnostic Schematic, SE17—Brake System................472
H32 and H33—Brake Lights, Circuit/Harness Test................474
Group S18: SE18—Electro-Hydraulic Hi-Lo................251
SE18—Electro-Hydraulic Hi-Lo (Summary of References)................477
Diagnostic Schematic, SE18—Electro-Hydraulic Hi-Lo................478
Y50—Electro-Hydraulic Hi-Lo Solenoid Valve (24/24-Speed Transmission only), Circuit/Harness Test................480
Group S19: SE19—Controller Area Network (CAN)................251
SE19—Controller Area Network (CAN) (Summary of References)................484
Diagnostic Schematic, SE19—Controller Area Network (CAN)................485
Diagnostic Schematic, SE19 - Controller Area Network (CAN)................487
Controller Area Network (CAN) Theory of Operation................489
Controller Area Network (CAN), Voltage Checks................490
Group SE20: SE20 - Transmission Control Unit................251
SE20 - Transmission Control Unit, Summary of References................494
Transmission Control Unit, Functional Schematic................495
B60 - Transmission Oil Temperature Sensor, Circuit and Harness Test................497
B63 - High Range/Low Range Switch on Transmission, Circuit and Harness Test................499
B64 - Reverse Drive Lever Switch, Circuit and Harness Test................501
B65 - Clutch Pedal Potentiometer, Circuit and Harness Test................503
B73 - Oil Filter Restriction Sensor, Circuit and Harness Test................505
B104 - Top Shaft Speed Sensor, Circuit and Harness Test................507
B300 - Forward High Clutch Pressure Sensor, Circuit and Harness Test................510
B301 - Forward Low Clutch Pressure Sensor, Circuit and Harness Test................512
B302 - Reverse Clutch Pressure Sensor, Circuit and Harness Test................514
B303 - EHM III System Pressure Sensor, Circuit and Harness Test................516
B350 - PTO Pressure Sensor, Circuit and Harness Test................518
S21/C - PTO Mode Switch (EHM III), Circuit/Harness Test................520
S50 - Calibration Switch, Circuit and Harness Test................522
S72 - Clutch Pedal Switch, Circuit/Harness Test................524
S350 - PTO Switch, Circuit/Harness Test................526
Y04 - PTO Solenoid Valve, Circuit/Harness Test................528
Y51 - Reverse Clutch Solenoid Valve, Circuit/Harness Test................530
Y52 - Forward Low Clutch Solenoid Valve, Circuit/Harness Test................532
Y53 - Forward High Clutch Solenoid Valve, Circuit/Harness Test................534
Y300 - EHM III Shut-Off Solenoid Valve, Circuit/Harness Test................536
Y350 - PTO Main Solenoid Valve, Circuit/Harness Test................538
Group 105: Component Information—Connectors................252
Component Location - Connectors (Summary of References)................544
X01—1-Pin Connector for Shut-off Solenoid Valve Y13................548
X04—6-Pin Connector Between Wiring Harnesses W02 and W07................549
X06—3-Pin Connector Between Wiring Harnesses W01 and W10................551
X07—15-Pin Interconnection between Wiring Harnesses W01 and W02................552
X09—9-Pin Interconnection between Wiring Harnesses W01 and W09................554
X10—2-Pin Interconnection between Wiring Harnesses W01 and W10................556
X16 - 9-Pin Com-Port for Diagnostic Connector to PC................557
X17—3/1-Pin Connectors for 3-Pin Power Outlet................559
X18—7-Pin Connector for 7-Pin Trailer Socket................560
X19—36-Pin Connector for Instrument Panel................562
X23—3-Pin Connector for Hi-Lo Switches (S52 and S53)................565
X24—4-Pin Connector for E13, H32, and H35 Lights Left-Hand Side................567
X25—4-Pin Connector for E14, H33, and H45 Lights Right-Hand Side................569
X27—2-Pin Interconnection Between Wiring Harnesses W02 and W08................571
X32 —3-Pin Connector for E03 and H34 Lights Left-Hand Side................572
X33—3-Pin Connector for E04 and H44 Lights Right-Hand Side................574
X41—4-Pin Interconnection between Wiring Harnesses W11/1 and W11/2 (EHS II)................576
X42—3-Pin Connector for Diagnostic (EHS II) to PC................578
X44—3-Pin Interconnection between EHS II Control Panel A210 and Adapter Wiring Harness W11/3 (EHS II)................580
X45—3-Pin Interconnection between EHS II Control Panel A210 and Wiring Harness W11/4 (EHS II)................581
X56—4-Pin Interconnection between Wiring Harnesses W05/W12 and W14................582
X100—16-Pin Connector for Fuse Box................584
X103 - 14-Pin Interconnection Between Wiring Harnesses W02 and W03................585
X104—9-Pin Connector for Diagnostic Socket (CAN Bus)................587
X110—1-Pin Connector for Front PTO................589
X111—2-Pin Interconnection Between Wiring Harnesses W02 and W05/W12................590
X112—3/1-Pin Connectors for Cigarette Lighter................591
X113—6-Pin Connector for H4 Light Harness................592
X114—6-Pin Connector for Multifunction Lever S09................594
X116—2-Pin Connector for Independent PTO Switch S21/A................596
X117—1-Pin Connector for Starting Motor M01................597
X118—2-Pin Connector Between Wiring Harnesses W02 and W05/W12................598
X122—8-Pin Connector for Radio................600
X123—2-Pin Interconnection Between Wiring Harnesses W05/W12 and W08................602
X124—2-Pin Interconnection Between Wiring Harnesses W05/W12 and W15................603
X125—4-Pin Connector for Rear Wiper Motor M04................605
X126—2-Pin Interconnection Between Wiring Harnesses W05/W12 and W15................607
X127—2-Pin Connector for Washer Pump Motor M05................608
X128—8-Pin Connector for Radio Speakers A05 and A06................610
X129—2/1-Pin Connectors for Radio Speaker A05................612
X130—2/1-Pin Connectors for Radio Speaker A06................613
X131—1-Pin Interconnection Between Wiring Harness W05/W12 and Compressor Wiring Harness W16/W17................614
X132—1-Pin Connector for W05 and W12, Cab Wiring Harness Power Supply................615
X138—2-Pin Interconnection Between Wiring Harnesses W05/W12 and W08................616
X139—14-Pin Interconnection Between Wiring Harnesses W11/1 and W11/3 (EHS II)................617
X140—2-Pin Interconnection Between Wiring Harnesses W11/3 and W11/4 (EHS II)................619
X142—1-Pin Interconnection Between Relay K18 and Alternator G02................621
X143—1-Pin Interconnection Between Fuse F24 and Alternator G02................622
X144—2-Pin Interconnection Between Wiring Harnesses W02 and W08................623
X153—6-Pin Interconnection Between Wiring Harnesses W12 and W13................624
XA210—12-Pin Connector for EHS II Control Panel A210................626
XA320 - 56-Pin Connector for Transmission Control Unit A320................628
XB02—2/1-Pin Connectors for Air Filter Restriction Sensor B02................634
XB03—2-Pin Connector for Fuel Level Sensor B03................635
XB04—1-Pin Connector for Engine Oil Pressure Switch B04................636
XB05—4-Pin Connector for Parking Brake Switch B05................637
XB06—3-Pin Connector for Transmission Speed Sensor B06................639
XB07/A—2-Pin Connector for PTO Speed Selector Switch B07/A................640
XB07/B—2-Pin Connector for PTO Speed Selector Switch B07/B................641
XB08—3/1-Pin Connectors for PTO Safety Switch B08................642
XB15—2-Pin Connector for Air-Conditioning Pressure Switch B15................644
XB36—2/1-Pin Connectors for Neutral Start Switch B36................645
XB56—2-Pin Connector for Coolant Temperature Sensor B56................646
XB60 - 2-Pin Connector for Transmission Oil Temperature Sensor B60................647
XB63 - 2-Pin Connector for High Range/Low Range Switch on Transmission B63................649
XB64 - 4-Pin Connector for Reverse Drive Lever Switch B64................651
XB65 - 6-Pin Connector for Clutch Pedal Potentiometer B65................653
XB69—2/1-Pin Connectors for Brake Oil Level Sensor B69................655
XB72—2-Pin Connector for Engine Speed Sensor B72................656
XB73 - 2-Pin Connector for Oil Filter Restriction Sensor B73................658
XB104 - 4-Pin Connector for Top Shaft Speed Sensor B104................660
XB112—3/1-Pin Connectors for Brake Pedal Switches B112................662
XB150—3-Pin Connector for Thermostat B150................664
XB151—4-Pin Connector for Resistor B151................665
XB200—6-Pin Connector for Position Sensor B200 (EHS II)................666
XB201—6-Pin Connector for Draft Sensor B201 (EHS II)................668
XB300 - 3-Pin Connector for Forward High Clutch Pressure Sensor B300................670
XB301 - 3-Pin Connector for Forward Low Clutch Pressure Sensor B301................672
XB302 - 3-Pin Connector for Reverse Clutch Pressure Sensor B302................674
XB303 - 2-Pin Connector for EHM III Pressure Sensor B303................676
XB350 - 2-Pin Connector for PTO Shut OFF Pressure Sensor B350................678
XD50 - 6-Pin Connector for Transmission Enable Diode D50................680
XE01—3/1-Pin Connectors for Right-Hand Side Headlight E01................681
XE02—3/1-Pin Connectors for Left-Hand Side Headlight E02................683
XE07—3-Pin Connector for Left-Hand Side H4 Farm Headlight E07................685
XE08—3-Pin Connector for Right-Hand Side H4 Farm Headlight E08................686
XE11/L—2-Pin Connector for Left-Hand Side Rear Work Light E11/L................687
XE11/R—2-Pin Connector for Right-Hand Side Rear Work Light E11/R................688
XE12—2/1-Pin Connectors for Dome Light E12................689
XE18/1L—2-Pin Connector for Left-Hand Side Front Work Light E18/1L (Inner)................690
XE18/1R—2-Pin Connector for Right-Hand Side Front Work Light E18/1R (Inner)................691
XE18/2L—2-Pin Connector for Left-Hand Side Front Work Light E18/2L (Outer)................692
XE18/2R—2-Pin Connector for Right-Hand Side Front Work Light E18/2R (Outer)................693
XE21—2-Pin Connector for License Plate Light E21 (Without Cab)................694
XE21/B—2-Pin Connector for License Plate Light E21 (With Cab)................695
XE27—2/1-Pin Connectors for Beacon Light E27................696
XE30—2/1-Pin Connectors for Spot Light E30................698
XF00—2-Pin Connector for Main Fuse F00................699
XF17—2-Pin Connector for Main Fuse F17................700
XF18 to XF23—Connectors for Cab Fuses (F18 to F23)................702
XF24—2-Pin Connector for Fuse F24 for Power Supply to Relay K18................703
XG02—3/1-Pin Connectors for Alternator G02................704
XH01—2/1-Pin Connectors for Horn H01................706
XK01—5-Pin Connector for Starter Relay K01................707
XK02—5-Pin Connector for Hi-Lo Relay (ON)................709
XK03—5-Pin Connector for Hi-Lo Relay (OFF)................711
XK08—6-Pin Connector for Turn/Warn Signal Relay K08................713
XK10—5-Pin Connector for Intake Air Heater Relay K10................715
XK15 - 5-Pin Connector for Declutch Relay K15................717
XK18—5-Pin Connector for Relay K18 (EHS II)................719
XK19—5-Pin Connector for Low Beam Relay K19................721
XK20—5-Pin Connector for High Beam Relay K20................723
XK21—5-Pin Connector for PTO Relay K21................725
XK22—5-Pin Connector for Cab Power Supply Relay K22................727
XK23—5-Pin Connector for Front Work Light Relay K23................729
XK24—5-Pin Connector for Rear Work Light Relay K24................731
XK25—5-Pin Connector for Compressor Clutch Relay K25................733
XK26—5-Pin Connector for High Beam Relay K26 of H4 Farm Headlights................735
XK27—5-Pin Connector for Low Beam Relay K27 of H4 Farm Headlights................737
XK28—4-Pin Connector for Relay K28................739
XK50 - 5-Pin Connector for PTO Shut Off Relay K50................741
XK350 - 5-Pin Connector for PTO Relay K350................743
XM01—Connectors for Starting Motor M01................745
Section 245: Electronic Control Units................1156
Group 05: Operation and General Information on Diagnostics................1156
Operation and General Information on Diagnostics (Summary of references)................1159
General Operating Instructions................1160
Connectivity from Service ADVISOR™ to Control Units................1162
Procedure for Dealing with Diagnostic Trouble Codes................1167
Group 15: Information on How to Reprogram Control Units................1156
Information on How to Reprogram Control Units - Summary of References................1170
General Information on How to Reprogram Control Units................1171
Live With Safety................1172
Software Data Files Available for Downloading................1173
Procedure When Replacing Control Units................1174
Important Notes on Programming................1175
Procedure When Programming Control Units................1176
Procedure in the Event of a Programming Problem................1177
Group TCU: TCU - Transmission Control Unit................1156
TCU - Transmission Control Unit - Summary of References................1179
Transmission Control Unit - On-Board Configuration................1180
Failure Codes and Calibration Messages (TCU)................1186
Transmission Control Unit - On-Board Configuration and Calibration Values................1191
Transmission Control Unit Software Information................1192
Transmission Control Unit Speed Information................1193
Clutch Pedal, Operational Check................1194
Reverse Drive Lever, Operational Check................1195
Voltage, Operational Check................1196
Forward High Clutch, Operational Check................1197
Forward Low Clutch, Operational Check................1198
Reverse Clutch, Operational Check................1199
Power Take Off (PTO), Operational Check................1200
Main Ring Pressure, Operational Check................1201
Group EHS: EHS II - Electronic Hitch Sensing................1156
EHS II - Electronic Hitch Sensing (Summary of References)................1203
Calibration of the EHS II System................1204
Failure Codes and Calibration Messages (EHS II)................1206
Electronic Hitch Sensing, System Information................1207
Electronic Hitch Sensing, Operational Check (EHS II)................1208
Section 250: Power Train................1209
Group 05: Component Location................1209
Summary of References—Component Location................1212
Component Location Information................1506
Mechanical Power Train Components................1214
Clutch Components................1216
Transmission Components — 12/12-Speed Transmission................1218
Transmission Components — 24/24-Speed Transmission (Mechanical High-Low Version)................1220
Transmission Components — 24/24-Speed Transmission (Hydraulic High-Low Version)................1222
Group 10: Theory of Operation................1209
Summary of References - Theory of Operation................1655
Theory of Operation Information................1656
Clutch Operation................1227
Transmission Power Flow - Mechanical High-Low................1234
Transmission Power Flow - Electrohydraulic High-Low................1236
Transmission Synchronizer Operation - Mechanical High-Low................1238
Clutch Operation - Electrohydraulic High-Low................1240
Transmission Power Flow - Reverse Speed Gears................1242
Transmission Power Flow - Forward Speed Gears................1244
Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear................1246
Transmission Power Flow - Range Shift................1248
Group 15: Diagnosis, Tests and Adjustments................1209
Summary of References - Diagnosis, Tests and Adjustments................1459
Specifications................1589
Diagnostic Information................1677
Jerky or Rough Transmission................1254
Major Transmission Check................1255
Low Transmission Oil Level (Excessive Oil Leakage)................1260
Gears Clash, Shift Hard, or Will Not Engage................1261
Two Speeds Engage Together................1262
Transmission Will Not Stay in Gear................1263
Transmission Noisy................1264
Clutch Pedal Free Play Adjustment................1265
Section 251: 24/12-Speed Transmission................1267
Group 10: Operational Checks................1267
Transmission - Introductory Checks................1272
24/12 Transmission - Operational Checks................1276
Group 15: Tests and Adjustments................1267
24/12 Transmission, Tests and Adjustments - Summary of References................1282
Hydraulic System - Safety Measures for Hydraulic Checks................1283
Connect SensoControl Test Equipment................1351
24/12 Transmission, Tests and Adjustments - Test Ports................1286
24/12 Transmission, Tests and Adjustments - System Check................1289
24/12 Transmission, Tests and Adjustments - EHM III Circuit Pressure Check................1295
24/12 Transmission, Tests and Adjustments - EHM III Pressure Relief Valve Check................1297
24/12 Transmission, Tests and Adjustments - Forward High Clutch Pressure Check................1298
24/12 Transmission, Tests and Adjustments - Forward Low Clutch Pressure Check................1300
24/12 Transmission, Tests and Adjustments - Reverse Clutch Pressure Check................1302
24/12 Transmission, Tests and Adjustments - Oil Cooler Flow Test................1304
24/12 Transmission, Tests and Adjustments - Lube Valve Check................1306
24/12 Transmission, Tests and Adjustments - Oil Cooler Bypass Valve Check................1308
24/12 Transmission, Tests and Adjustments - Clutch Leakage Check................1310
24/12 Transmission, Tests and Adjustments - Test Result Table................1313
Hydraulic System - Heat Up the Hydraulic Oil................1315
Group 20: Theory of Operation................1267
24/12-Speed Transmission - Theory of Operation, Summary of References................1317
24/12-Speed Transmission - Theory of Operation, Layout of Valves and Components................1318
24/12-Speed Transmission - Theory of Operation, Power Flow................1320
24/12-Speed Transmission - Theory of Operation, Hydraulic Schematic................1323
24/12-Speed Transmission - Theory of Operation, EHM III Valves................1325
24/12-Speed Transmission - Theory of Operation, Auxiliary Valves................1327
24/12-Speed Transmission - Theory of Operation, Cooling and Lube Circuit................1328
24/12-Speed Transmission - Theory of Operation, Air Pump................1330
Section 256: Drive Systems................1331
Group 05: Component Location................1331
Drive Systems - Component Location, Summary of References................1334
Drive Systems - Component Location Information................1506
Front-Wheel Drive Components—Mechanically Shifted................1336
Front-Wheel Drive Components - Electro-Hydraulically Shifted................1337
Differential Components................1339
Differential Lock Components................1340
Differential Lock Components (Hydraulic Version)................1341
Final Drive Components................1343
Final Drive Components (HighCrop Tractor)................1344
Hydraulic PTO Clutch Components................1345
Rear PTO Components—540 and 540E/1000 RPM................1347
Ground Drive PTO Components................1348
Group 15: Tests and Adjustments................1331
Drive Systems - Tests and Adjustments, Summery of References................1350
Connect SensoControl Test Equipment................1351
Drive Systems, Tests and Adjustments - Test Ports and Test Equipment................1352
Pressure Relief Valve - Pressure check................1354
Hydraulic Front-Wheel Drive Clutch - Pressure Check................1356
Hydraulic Differential Lock - Pressure Check................1358
Hydraulic Rear PTO Clutch - Pressure Check................1360
Hydraulic Rear PTO Brake - Pressure Check................1362
Lube Oil Pressure Check................1363
Drive Systems - Tests and Adjustments, Test Result Table................1365
Front-Wheel Drive Lever Will Not Stay in Off Position................1366
Problem with Noises when Driving with Front-Wheel Drive Engaged................1331
Unusual Vibrations when Driving with Front-Wheel Drive Engaged................1331
Excessive Differential Noise................1376
Differential Does Not Work................1377
Differential Lock Does Not Work................1378
Differential Chatters................1379
Axle Noise................1380
Axle Shaft Will Not Turn................1381
PTO Noisy................1382
PTO Hard to Engage................1383
PTO Will Not Operate................1384
PTO Will Not Stay Engaged................1386
PTO Clutch Lever Adjustment................1387
Group 20A: Front-Wheel Drive................1332
Front-Wheel Drive - Theory of Operation, Summery of References................1391
Front-Wheel Drive - Theory of Operation, Summery of References................1391
Front-Wheel Drive Operation - Mechanically Shifted................1392
Front-Wheel Drive Operation - Electro-Hydraulically Shifted................1394
Group 20B: Differential................1332
Differential - Theory of Operation, Summery of References................1399
Differential Power Flow................1400
Differential Lock Operation................1402
Differential Lock Operation (Hydraulic Version)................1404
Group 20C: Final Drives................1332
Final Drives - Theory of Operation, Summery of References................1407
Final Drive Operation................1408
Final Drive Operation (HighCrop Tractor)................1410
Group 20D: Rear PTO................1332
Rear PTO - Theory of Operation, Summery of References................1413
Operation of PTO Dry Clutch................1414
Electro-Hydraulic Rear PTO - Description................1415
Electro-Hydraulic Rear PTO - PTO Solenoid Valves................1417
Electro-Hydraulic Rear PTO - PTO Clutch and PTO Brake................1422
Ground Drive and Electro-Hydraulic Rear PTO - Power Flows................1425
540/540E and 540/1000 rpm Rear PTO Operation................1427
Ground Drive and Independent Rear PTO Operation................1429
Section 260: Steering and Brake Systems................1431
Group 05: Component Location................1431
Summary of References - Component Location................1505
Component Location Information................1506
Steering System Components................1436
Brake System Components................1437
Trailer Brake System Components................1439
Group 10: Theory of Operation................1431
Summary of References - Theory of Operation................1655
General Information................1648
Steering System Operation................1443
Steering Valve Operation - Neutral and Manual Turning................1445
Steering Valve Operation - Power Turning................1447
Brake System Operation................1449
Brake Cylinder Operation - Brake Pedal Depressed................1451
Brake Cylinder Operation - Brake Pedal Released................1452
Trailer Brake System Operation................1453
Trailer Brake Valve Operation................1455
Group 15: Diagnosis, Tests and Adjustments................1431
Summary of References - Diagnosis, Tests and Adjustments................1459
Essential Tools................1460
Specifications................1589
Diagnostic Information................1677
Steering System Operational Check................1464
Steering System Diagnosis................1465
Steering Sluggish or Loss of Steering................1470
Brake System Operational Check................1471
Brake System Diagnosis................1472
Excessive Brake Pedal Leak-Down................1474
Excessive Brake Chatter................1475
Trailer Brake Valve Operational Check................1476
Trailer Brake Valve Troubleshooting................1477
Steering Pump Flow Test................1593
Steering Valve Relief Test................1481
Steering Cylinder Leakage Test................1482
Steering Valve Leakage Test................1483
Toe-In Check and Adjustment................1485
Toe-In Check and Adjustment (Front-Wheel Drive Axle)................1488
Steering Stop Adjustment................1490
Steering Stop Adjustment (Front-Wheel Drive Axle)................1492
Brake Pedal Adjustment................1494
Park Brake Adjustment................1496
Bleed Brake System................1498
Section 270: Hydraulic System................1501
Group 05: Component Location................1501
Summary of References - Component Location................1505
Component Location Information................1506
Hydraulic System Components - Steering and Front-Wheel Drive (12/12-Speed Transmission)................1507
Hydraulic System Components - Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)................1508
Hydraulic System Components - Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)................1509
Hitch Control Lever Linkage Components................1511
SCVs with Levers and Flow Divider Valve................1513
Group 10: Theory of Operation................1501
Summary of References—Theory of Operation................1517
General Information................1648
Hydraulic System Operation................1519
Oil Cooler Operation................1522
Hydraulic Filter Operation................1524
Hydraulic Pump Operation................1526
Hydraulic System Operation - Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)................1528
Hydraulic System Operation - Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)................1530
Rockshaft Control Valve Operation - Neutral Position................1533
Rockshaft Control Valve Operation - Raise Position................1535
Rockshaft Control Valve Operation - Lower Position................1537
Rockshaft Draft - Sensing Operation................1539
Electro-Hydraulic Hitch Sensing II Operation - Neutral Phase................1541
Electro-Hydraulic Hitch Sensing II Operation - Loading Phase................1543
Electro-Hydraulic Hitch Sensing II Operation - Discharge Phase................1545
Double-Acting Selective Control Valve – Neutral Position................1547
Double-Acting Selective Control Valve – Position 1................1549
Double-Acting Selective Control Valve – Position 2................1551
Double-Acting Selective Control Valve - Float Position................1553
Double-Acting Sleeve Coupler Operation................1555
Flow Divider Valve without Solenoid Valve Operation................1557
Group 15: Diagnosis................1502
Summary of References - Diagnosis................1560
Safety Precautions................1561
Diagnostic Information................1677
Hydraulic Oil Warm-Up Procedure................1563
Hydraulic System Major Test................1564
Hydraulic System Diagnosis................1567
Insufficient Pump Delivery................1573
Hydraulic Functions Too Slow................1574
Excessive Pump Pressure................1575
Slow Hydraulic Pump Response................1576
Excessive Pump Noise During Operation................1577
Rockshaft Does Not Lift or Lifts Slowly................1578
Rockshaft Does Not Lower or Lowers Slowly................1579
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down................1580
SCV Control Lever Does Not Return to Neutral Position................1581
SCV Does Not Return to Neutral Position - SCV With Detent Position................1582
SCV Does Not Remain In Detent Position - SCV With Detent Position................1583
Remote Cylinder Does Not Extend or Retract................1584
Remote Cylinder Settles Under Load................1585
Remote Cylinder Operates Too Fast or Too Slow................1586
Group 20: Tests................1502
Summary of References - Tests................1588
Specifications................1589
Hydraulic System Tests - with SCV................1590
Hydraulic System Tests................1591
Transmission Hydraulic System................1592
Pump Flow Test................1593
SCV Relief Valve Test................1595
SCV Leakage Test................1596
EHS II Leakage Test................1597
Rockshaft Lift Cycle Test................1598
Group 25: Adjustments................1502
Summary of References - Adjustments................1601
Rockshaft Control Lever Friction Adjustment................1602
Hitch Sensitivity Adjustment................1603
Rockshaft Position Control Adjustment................1605
Rockshaft Draft Control Adjustment................1607
Electro-Hydraulic Hitch Sensing II Adjustment - Draft Sensor Rod Adjustment................1609
Rockshaft Safety and Relief Valve Adjustment................1611
Electro-Hydraulic Hitch Sensing Adjustment - Electro-Hydraulic Valve Adjustment................1613
Electro-Hydraulic Hitch Sensing Adjustment - Backstop Limit Switch Adjustment................1615
SCV Relief Valve Adjustment................1617
Flow Divider Valve Adjustment................1618
Group 30: Hydraulic System Schematics................1503
Summary of References - Hydraulic System Schematics................1621
Hydraulic Symbols................1622
12/12-Speed Transmission - Steering System without Front-Wheel Drive................1625
24/24-Speed Transmission - Steering System and Front-Wheel Drive with Mechanical Hi-Lo................1627
24/24-Speed Transmission - Steering System and Front-Wheel Drive with Electro-Hydraulic Hi-Lo................1629
SCV and Hitch with Flow Divider................1631
Section 280: Miscellaneous................1635
Group 10: Operational Checks................1635
Operational Test on Front-Wheel Drive Axle................1639
Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle................1642
Section 290: Air-Conditioning System................1646
Group 05: Component Location................1646
General Information................1648
Air-Conditioning System Components................1649
Heating System Components................1652
Group 10: Theory of Operation................1646
Summary of References - Theory of Operation................1655
Theory of Operation Information................1656
Principle of Heat Exchange................1657
R134a Refrigerant................1672
Operation of Air-Conditioning System - Air Flow................1659
Air-Conditioning System Operation................1661
Compressor................1663
Condenser................1664
Receiver-Drier................1665
Expansion Valve................1666
Group 15: Diagnosis, Tests and Adjustments................1646
Summary of References — Diagnosis, Tests and Adjustments................1668
Safety Equipment................1669
In an Emergency................1670
Storage of Refrigerant Containers................1671
R134a Refrigerant................1672
Important Note................1673
Special or Essential Tools................1674
Special Tools................1675
Diagnostic Information................1677
Air-Conditioning System Diagnosis................1678
Pressure Deviations................1687
Air-Conditioning System Troubleshooting................1689
Failure Of Mechanical Type................1693
Section 299: Special Tools................1695
Group 05: Special Tools (Dealer-Fabricated)................1695
Summary of References — Dealer-Manufactured Tools................1697
Draft Control Adjusting Tool................1698
Group 10: Special Tools (Available as Spare Parts)................1695
Special Tools (Available as Spare Parts) - Summary of References................1700
D01019AA - Single-Speed Hydraulic Hand Pump Assembly................1701
FKM10475 - Adjusting Tool................1702
JT05791A - Multimeter................1703
JT05800 - Digital Thermometer................1704
KJD10491—Diagnostic Interface Cable................1705
JT02153—Current Clamp-On Probe................1706
JDG10555 - Air-Conditioning Service Unit................1707
FKM10470 - Pressure Measuring System (Stage 1)................1708
FKM10471 - Pressure Measuring System (Stage 2)................1709
FKM10472 - Flow Measurement System................1710
FKM10472-4 - Temperature Sensor................1711
KJD10589 - Hydraulic Test Kit for Transmission Diagnostics................1712
Technical Manual (Diagnosis & Tests) for John Deere Tractors Models 5090G, 5090GV, 5090GF, 5100GV, 5100GF, 5090GH, 5080GV, 5080GF, 5080G - TM402419