Complete service repair manual for John Deere Tractor 5080R, 5090R, 5100R, 5080RN, 5090RN, 5100RN (European Models, 2WD / MFWD), with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractor 5080R(N), 5090R(N), 5100R(N) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm401816 - Traktory 5080R-5100R a 5080RN-5100RN Opravy Czech.pdf
tm401818 - Trekkers 5080R-5100R en 5080RN-5100RN Reparatie Dutch.pdf
TM401819 - John Deere Tractor 5080R, 5090R, 5100R, 5080RN, 5090RN, 5100RN Technical Manual (Repair).PDF
tm401822 - Traktorit 5080R-5100R ja 5080RN-5100RN Korjaus Finnish.pdf
tm401828 - Tracteurs 5080R-5100R et 5080RN-5100RN Réparation French.pdf
tm401829 - Traktoren 5080R-5100R und 5080RN-5100RN Reparatur German.pdf
tm401839 - Riparazioni trattori 5080R-5100R e 5080RN-5100RN Italian.pdf
tm401858 - Tractoare 5080R-5100R şi 5080RN-5100RN Reparare Romanian.pdf
tm401867 - 5080R-5100R och 5080RN-5100RN Traktorer Reparation Swedish.pdf
tm401874 - Traktor 5080R-5100R og 5080RN-5100RN Reparation Danish.pdf
tm401876 - Opravytraktorov 5080R-5100R a 5080RN – 5100RN -: (Európska verzia) Slovak.pdf
tm401878 - 5080R-5100R og 5080RN-5100RN traktorer Reparasjoner Norwegian.pdf
tm401880 - 5080R-5100R ve 5080RN-5100RN TraktörlerOnarım -: (Avrupa Sürümü) Turkish.pdf
tm401882 - Traktorji 5080R-5100R in 5080RN-5100RNPopravilo -: (Evropska izvedba) Slovenian.pdf
tm4018a5 - Traktori 5080R-5100R i 5080RN-5100RN Popravak Croatian.pdf

Total Pages: 1,356 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English etc.

MAIN SECTIONS
 Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tests and Adjustments
      Predelivery Inspection
   Engine
      Removal and Installation of Components
   Fuel, Air Intake, Cooling and Exhaust Systems
      Removal and Installation of Components
      Speed Control Linkage
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust System
   Electrical System
      Connectors
      Alternator
      Starter Motor
      Electrical Components
   Electronic Control Units
      Removal and Installation of Electronic Control Units
      Removal and Installation of Terminating Resistors
   PowrQuad Transmission
      Removal and Installation of Components
      Transmission Shift Controls
      PowrQuad Module
      Reduction Gear
      Range Transmission
   Drive Systems
      Removal and Installation of Components
      U-Jointed Shafts and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Hydraulic Pump Drive
      Final Drives
      Rear PTO
      Front PTO
   Steering and Brakes
      Hydrostatic Steering
      Brake Valve
      Rear Brakes
      Park Brake
      Hydraulic Trailer Brake
      Air Brake System
   Hydraulic System
      Controls
      Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves (SCVs) and Couplers
   Miscellaneous
      Removal and Installation of Components
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Pick-Up Hitch
      Front Hitch
      Front Loader
   Operator's Cab
      Removal and Installation of Components
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Seats
      Operator's Cab
      Parts for Electronic Hitch Control
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Part)

TABLE OF CONTENTS................1
Section 05: Safety................27
  Group 05: Safety Measures................27
    Recognize Safety Information................358
Section 10: General Information................346
  Group 05: Specifications................1159
    Engine Specifications................1159
    Cooling System................70
    Electronic Fuel System with Common Rail (Denso)................71
    Air Intake System................72
    Electrical System................73
    Hydrostatic Steering................74
    Clutch................75
    Transmission................76
    Reduction Gear................77
    Rear PTO................78
    Front PTO................79
    Differential................80
    Differential Lock................81
    Final Drives................82
    Front-Wheel Drive................83
    Hydraulic Brakes................84
    Park Brake................85
    Parking Lock................86
    Hydraulic System................87
    Rockshaft................88
    Front Hitch................89
    Ground Travel Speeds................90
    Front and Rear Wheels................91
    Dimensions and Weights................92
    Capacities................93
    Handling and Storing Diesel Fuel................95
    Diesel Fuel................95
    Biodiesel Fuel................96
    Lubricity of Diesel Fuel................98
    Diesel Engine Break-In Oil................99
    Diesel Engine Oil................100
    Transmission and Hydraulic Oil................102
    Front-Wheel Drive Axle Oil................103
    Diesel Engine Coolant................104
    Supplemental Coolant Additives................105
    Grease................106
    Oil Filters................107
    Mixing of Lubricants................108
    Lubricant Storage................109
    Operating in Warm Temperature Climates................110
    Alternative and Synthetic Lubricants................111
    Unified Inch Bolt and Screw Torque Values................112
    Metric Bolt and Screw Torque Values................114
    Hydraulic system inch fitting torques................116
    Hydraulic system metric fitting torques................117
    Product Identification Number................119
    Engine Serial Number................120
    Transmission Serial Number................121
    Front-Wheel Drive Axle Serial Number................122
    Operator's Cab Serial Number................123
    Operator's seat serial number................124
    Sub-assembly serial numbers................125
  Group 10: Tests and Adjustments................64
    General Information - Tune-Up, Summary of References................127
    Specifications................1159
    Using High-Pressure Washers................129
    Preliminary Engine Test................130
    Preliminary Fuel System Test................131
    Clean Dust Unloading Valve................132
    Engine Air Cleaner................133
    Cleaning the Primary Filter Element................134
    Cleaning a Dusty Element................135
    Secondary (Safety) Element................136
    Check Air Intake System Connections for Leaks................137
    Check Crankcase Vent Hose for Clogging................138
    Clean the Radiator Grille Screen................139
    Clean Radiator................140
    Check Caps on Expansion Tank................141
    Check Radiator for Leaks................142
    Check Engine Thermostat................143
    Check Operation of Fuel Transfer Pump................144
    Check Fuel Filter................145
    Bleed Fuel System................228
    Clean Water Trap................147
    Clean Battery, Cables and Battery Box with Clean Cloth................148
    Check Neutral Start Circuit................149
    Check Starting Motor Operation................150
    Checking the Lighting Circuit................151
    Final Engine Check................152
    Tractor Operation Check................153
  Group 15: Predelivery Inspection................155
    Predelivery Inspection................155
Section 20: Engine................156
  Group 00: Removal and Installation of Components................156
    Engine - Removal and Installation of Components, Summary of References................158
    Special Tools................867
    Specifications................1159
    Remove the Engine................161
    Install the Engine................167
    Engine Mounting................173
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems................175
  Group 00: Removal and Installation of Components................175
    Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References................179
    Specifications................1159
    Remove Engine Hood................181
    Install Engine Hood................183
    Remove Battery................185
    Install Battery................186
    Remove and Install Front Frame................187
    Front Frame - Remove Front Section................188
    Front Frame - Install Front Section................194
    Front Frame - Remove Center Section................199
    Front Frame - Install Center Section................200
    Front Frame - Remove Hood Carrier................201
    Front Frame - Install Hood Carrier................203
  Group 05: Speed Control Linkage................175
    Speed Control, Summary of References................205
    Accelerator Pedal Potentiometer, Removal and Installation................206
    Hand Throttle Potentiometer, Removal and Installation................211
  Group 10: Fuel System................175
    Fuel System, Summary of References................215
    Fuel System - General Information................346
    Remove Fuel Tank................217
    Install Fuel Tank................220
    Replace Fuel Level Sending Unit................221
    Replace Fuel Transfer Pump................225
    Replace Fuel Filter................227
    Bleed Fuel System................228
  Group 15: Air Intake System................72
    Air Intake System - Summary of References................230
    General Information................346
    Check Dust Unloading Valve................232
    Air Cleaner, Removal and Installation................233
    Air Intake Hoses, Removal and Installation................235
    Replace Sending Unit for Air Cleaner Restriction (B02)................236
    Remove Charge Air Cooler................237
    Install Charge Air Cooler................238
    Remove Charge Air Cooler Fan................239
    Install Charge Air Cooler Fan................241
  Group 20: Cooling System................70
    Cooling System - Summary of References................244
    General Information................346
    Specifications................1159
    Remove Radiator................247
    Install Radiator................251
    Change Viscous Clutch of Fan................252
    Thermostat and Temperature Sensor, Removal and Installation................255
    Drain Coolant................257
    Add Coolant................259
    Relieve Drive Belt Tension................332
    Replace Drive Belt................262
    Replace the Drive Belt Tensioner................264
    Recondition the Fan Console................265
  Group 25: Cold-Weather Starting Aids................176
    Cold-Weather Starting Aids - Summary of References................269
    Fuel Preheater................270
    Electrical Starting Aid................271
    Coolant Heater................272
    Transmission Preheater................274
  Group 30: Exhaust System................176
    Exhaust System, Summary of References................276
    Exhaust System - General Information................346
    Exhaust System - Install Muffler................278
    Exhaust System - Exhaust Pipe on Right of Cab Frame................279
    Exhaust System - Exhaust Pipe to Top Right................281
    Exhaust System - Exhaust Pipe to Bottom Right................283
Section 40: Electrical System................285
  Group 05: Connectors................309
    Connectors - Reconditioning (Summary of References)................288
    Special Tools................867
    General................290
    Using high-pressure washers................291
    Disconnecting electrical circuits................347
    Strip Wire Ends................293
    Installing a Terminal................294
    METRI PACK Connector With Terminal Lock at the Rear................295
    METRI PACK Connectors................309
    Connectors for Electronic Control Units................304
    Connectors................309
    CRIMP SNAP IN Connectors................314
    DEUTSCH Connectors................316
    Individual Terminals................320
    Fuse and Relay Boxes................322
  Group 10: Alternator................285
    Alternator - Reconditioning (Summary of References)................327
    Special Tools................867
    Specifications................1159
    Repairing the Alternator................330
    Disconnecting Electrical Circuits................341
    Relieve Drive Belt Tension................332
    Remove/Install the Alternator................333
    Pulley Removal and Installation................335
  Group 15: Starter Motor................285
    Starting Motor - Reconditioning (Summary of References)................338
    Specifications................1159
    Repairing the Starter Motor................340
    Disconnecting Electrical Circuits................341
    Remove and Install Starting Motor................342
  Group 20: Electrical Components................286
    Electrical Components - Reconditioning (Summary of References)................345
    General Information................346
    Disconnecting electrical circuits................347
    Adjusting the Headlights................348
    Adjust Lights on the Cab Frame................350
    Safety Instructions for Replacing a Halogen Bulb................351
Section 45: Electronic Control Units................353
  Group 05: Removal and Installation of Electronic Control Units................353
    Electronic Control Units - Summary of References................355
    Instructions when Replacing a Control Unit................356
    Instructions when Replacing a VIN Control Unit................357
    Safety Information................358
    Replace BCU Control Unit................359
    Replace BIF Control Unit................361
    Replace ECU Control Unit................362
    Replace EPC Control Unit................363
    Replace PRF Control Unit................365
  Group 10: Removal and Installation of Terminating Resistors................353
    Terminating Resistors - Summary of References................367
    Terminating Resistors - CAN-BUS System................368
Section 55: PowrQuad Transmission................369
  Group 00: Removal and Installation of Components................369
    PowrQuad Transmission - Removal and Installation of Components, Summary of References................373
    PowrQuad Transmission - Removal and Installation of Components, Special Tools................867
    PowrQuad Transmission - Removal and Installation of Components, Specifications................1159
    PowrQuad Plus Transmission, Removal and Installation................376
    AutoQuad Plus Transmission, Removal and Installation................377
    Remove PowrQuad Transmission................378
    Install PowrQuad Transmission................382
    Remove Reduction Gear................385
    Install Reduction Gear................386
    Remove Range Transmission................387
    Install Range Transmission................389
  Group 05: Transmission Shift Controls................369
    PowrQuad Transmission - Transmission Shift Controls, Summary of References................393
    PowrQuad Transmission - Transmission Shift Controls, Specifications................1159
    Recondition Range Shift Linkage (Shift Elements)................395
    Recondition Range Shift Linkage (Lever and Gate)................397
    PowrQuad Transmission - Check and Adjust the Shift Mechanism/Linkage and the Park Lock................399
    Reduction Gear - Recondition Actuator................403
    Reduction Gear - Adjust Shift Mechanism................405
    Repair Clutch Actuation Mechanism................406
  Group 10: PowrQuad Module................369
    PowrQuad Module - Summary of References................415
    Special Tools, Summary of References................417
    Specifications................1159
    Transmission Sub-Assemblies................420
    Replace Temperature Sensor and Pressure Switches................421
    Remove and Install Oil Filter Housing................423
    Replace Oil Filter................424
    Remove and Install Front Valve Housing................425
    Remove and Install the Valves in the Front Valve Housing................427
    Remove and Install Front Transmission Cover................430
    Remove and Install the Valves in the Front Transmission Cover................433
    Remove and Install Shift Valve Housing................436
    Remove and Install the Valves in the Shift Valve Housing................438
    Remove Transmission Oil Pump................441
    Recondition Transmission Oil Pump................443
    Install Transmission Oil Pump................450
    Remove the Gear-Shift Planetary Drive................451
    Recondition the Gear-Shift Planetary Drive................453
    Install the Gear-Shift Planetary Drive................459
    Remove the B1 Brake Housing................463
    Recondition the B1 Brake................466
    Install the B1 Brake Housing................471
    Remove the B2-B3 Brake Housing................473
    Recondition the B2 Brake................475
    Recondition the B3 Brake................478
    Install the B2-B3 Brake Housing................483
    Remove the C4 Clutch................485
    Recondition the C4 Clutch................487
    Install the C4 Clutch................499
    Remove the Reverse Brake................501
    Recondition Reverse Brake................505
    Install the Reverse Brake................514
    Remove the Forward Clutch with Planetary Drive (Forward/Reverse)................517
    Recondition Forward Clutch with Planetary Drive (Forward/Reverse)................518
    Install the Forward Clutch with Planetary Drive (Forward/Reverse)................535
    Replace the Clutch Carriers for the C4 Clutch and the Forward Clutch................537
    Replace the Transmission Output Shaft and Rear PTO Drive Shaft................541
  Group 15: Reduction Gear................77
    Reduction Gear - Summary of References................545
    Exploded View of Reduction Gear................546
    Recondition Reduction Gear................548
    Pre-Assembly of Reduction Gear................549
    Measure the Gaps at the Reduction Gear Connecting Ring................555
    Remove and Install Bearing of Reduction Gear Countershaft................559
  Group 25: Range Transmission................76
    Range Transmission - Summary of References................561
    Range Transmission - Specifications................1159
    Range Transmission - Sectional View................563
    Recondition Range Transmission, Preliminary Work................564
    Recondition Range Transmission................565
    Assemble Range Transmission................587
    Recondition the Shift Cover................596
    Replace Transmission Speed Sensor (B104)................598
Section 56: Drive Systems................600
  Group 00: Removal and Installation of Components................600
    Drive Systems - Removal and Installation of Components, Summary of References................605
    Drive Systems - Removal and Installation of Components, Special Tools................867
    Drive Systems - Removal and Installation of Components, Specifications................1159
    Remove Front-Wheel Drive Clutch................608
    Install Front-Wheel Drive Clutch................610
    Remove Differential Housing................611
    Install Differential Housing................617
    Remove Final Drives................622
    Install Final Drives................630
    Remove Rear PTO................635
    Install Rear PTO................638
    Remove Front PTO................639
    Install Front PTO................643
  Group 05: U-Jointed Shafts and Torsion Damper................600
    U-Jointed Shafts and Torsion Damper - Summary of References................650
    U-Jointed Shafts and Torsion Damper - Special Tools................867
    Use of Special Tool KJD10426................652
    U-Jointed Shafts and Torsion Damper - Specifications................1159
    Remove U.j. Shaft (Front-Wheel Drive)................654
    Install U.j. Shaft (Front-Wheel Drive)................656
    Disassemble U.j. Shaft (Front-Wheel Drive)................658
    Assemble U.j. Shaft (Front-Wheel Drive)................660
    Remove Engine U.j. Shaft................663
    Install Engine U.j. Shaft................664
    Remove Torsion Damper................666
    Install Torsion Damper................667
    Change Torsion Damper Bearings................668
  Group 10: Front-Wheel Drive Clutch................75
    Front-Wheel Drive Clutch - Summary of References................671
    Front-Wheel Drive Clutch - Special Tools................867
    Front-Wheel Drive Clutch - Specifications................1159
    Replace Wheel Speed Sensor B35................674
    Replace Front-Wheel Drive Solenoid Valve Y03................675
    Front-Wheel Drive Clutch - Sectional View................677
    Front-Wheel Drive Clutch - Exploded View................678
    Disassemble Front-Wheel Drive Clutch................680
    Recondition the Front Wheel Drive Clutch................683
    Assemble Front-Wheel Drive Clutch................691
  Group 15: Differential................80
    Differential - Reconditioning, Summary of References................700
    Differential - Specifications................1159
    Remove Differential Lock................702
    Install Differential Lock................704
    Remove Differential................706
    Install Differential................708
    Differential and Differential Lock - Sectional View................711
    Differential and Differential Lock - Exploded View................712
    Disassemble Differential Lock................714
    Assemble Differential Lock................716
    Disassemble Differential................718
    Assemble Differential................721
  Group 20: Hydraulic Pump Drive................601
    Hydraulic Pump Drive - Reconditioning, Summary of References................726
    Hydraulic Pump Drive - Specifications................1159
    Remove Hydraulic Pump Drive................728
    Hydraulic Pump Drive - Exploded View................730
    Install Hydraulic Pump Drive................731
  Group 25: Final Drives................82
    Final Drives - Summary of References................735
    Final Drives - Special Tools................867
    Final Drives - Specifications................1159
    Final Drives - Sectional View................738
    Final Drives - Exploded View................739
    Final Drives - Remove Planetary Carrier................741
    Final Drives - Recondition Planetary Carrier................743
    Final Drives - Install Planetary Carrier................746
    Final Drives - Adjust Rolling Drag Torque................748
    Disassemble Final Drives................751
    Assemble Final Drives................753
  Group 30: Rear PTO................78
    Rear PTO - Reconditioning, Summary of References................758
    Rear PTO - Special Tools................867
    Other Material................1102
    Rear PTO - Specifications................1159
    Replace Output Shaft Seal Ring................762
    Remove PTO Clutch................763
    Exploded View of PTO Clutch................765
    Repair PTO Clutch................767
    Install PTO Clutch................770
    Disassemble PTO Drive Train................772
    Recondition Output Shaft, 540/540E/1000 rpm................774
    Recondition Output Shaft, 540/540E rpm - Exploded View................776
    Recondition Countershaft (540/540E rpm and 540/540E/1000 rpm)................778
    Assemble PTO Shifter (540/540E rpm and 540/540E/1000 rpm)................779
    Assemble Drive Train................782
    Install Support and Adjust Taper Roller Bearings................785
    Remove PTO Modulating Valve................786
    Recondition PTO Modulating Valve................787
    Install PTO Modulating Valve................789
    Recondition Solenoid Valve................790
    Replace PTO Speed Sending Unit................792
    Change and Adjust Bowden Cable................793
  Group 35: Front PTO................79
    Front PTO - Summary of References................796
    Front PTO - Specifications................1159
    Front PTO - General Repair Procedures................798
    Front PTO - Clean Oil Screen................799
    Front PTO - Replace Solenoid Valve (Y01)................801
    Front PTO - Remove Oil Pump................802
    Front PTO - Exploded View of Oil Pump................804
    Front PTO - Install Oil Pump................805
    Front PTO - Sectional View................807
    Disassemble Front PTO................809
    Assemble Front PTO................813
    Front PTO - Disassemble Clutch................817
    Front PTO - Assemble Clutch................820
    Front PTO - Remove Constant-Velocity Joint from Drive Shaft................823
    Front PTO - Install Constant-Velocity Joint on Drive Shaft................825
    Front PTO - Remove Oil Cooler................827
    Front PTO - Install Oil Cooler................829
Section 60: Steering and Brakes................831
  Group 05: Hydrostatic Steering................74
    Hydrostatic Steering - Summary of References................834
    Special Tools................867
    Specifications................1159
    Disconnect/Connect Steering or Brake Hoses................1180
    Remove and Install Steering Unit................839
    Steering Unit Components................844
    Remove Steering Wheel................845
    Install Steering Wheel................846
    Remove Panels from Steering Column................848
    Install Panels on Steering Column................850
    Repair Steering Column................852
  Group 15: Brake Valve................831
    Brake Valve - Summary of References................856
    Specifications................1159
    Remove and Install Brake Valve................858
  Group 20: Rear Brakes................831
    Rear Brakes - Summary of References................866
    Special Tools................867
    Remove Rear Brakes................868
    Install Rear Brakes................870
    Bleed Air from Brakes................873
  Group 25: Park Brake................85
    Park Brake - Summary of References................875
    Park Brake - Special Tools................876
    Park Brake - Specifications................1159
    Remove Park Brake................878
    Disassemble Park Brake................879
    Park Brake - Exploded View................881
    Assemble Park Brake................882
    Install Park Brake................884
    Remove Brake Lever of Park Brake................885
    Install Brake Lever of Park Brake................887
    Park Brake - Components................889
    Check and Adjust Park Brake................891
  Group 30: Hydraulic Trailer Brake................832
    Hydraulic Trailer Brake - Summary of References................894
    Hydraulic Trailer Brake - Specifications................1159
    Hydraulic Trailer Brake - Instructions on Repair................896
    Hydraulic Trailer Brake - Change Trailer Brake Valve................897
    Hydraulic Trailer Brake - Clean the Screen................899
    Hydraulic Trailer Brake - Change Check Valve................900
    Hydraulic Trailer Brake - Change Control Head................901
    Bleed Air from Hydraulic Trailer Brake Valve................902
    Check Hydraulic Trailer Brake Valve................903
  Group 35: Air Brake System................832
    Air Brake System - Summary of References................905
    Specifications................1159
    Safety Information When Working on the Air Brake System................907
    Screw Union Installation................908
    Change Air Compressor................909
    Gasket Set for Air Compressor................911
    Change Compressed-Air Tank................913
    Replace the Pressure-Regulating Valve................914
    Change Trailer Control Valve................915
    Change Coupling Ends................917
    Air Brake Test Procedure................918
Section 70: Hydraulic System................919
  Group 05: Controls................919
    Hydraulic System - Controls (Summary of References)................922
    Selective Control Valves - Remove and Install the Actuating Elements................923
    Selective Control Valve - Adjust the Bowden Cable................924
    Remove and Install the Multi-Function Lever................925
    Adjust Multi-Function Lever................927
  Group 10: Hydraulic Pump................919
    Hydraulic Pump - Summary of References................929
    Specifications................1159
    Remove Hydraulic Pump................931
    Recondition Hydraulic Pump................933
    Install Hydraulic Pump................934
  Group 15: Valves................919
    PC Hydraulic System - Recondition Valves, Summary of References................936
    Hydraulic System — General Instructions on Safety and Repair................937
    Remove Priority Valve Block................939
    Recondition Priority Valve Block................942
    Install Priority Valve Block................945
  Group 20: Hitch................919
    Hitch - Summary of References................949
    Recondition Rockshaft - Special Tools, Summary of References................950
    Other Material................1102
    Hitch - Specifications................1159
    Hitch - Direct Control................953
    Remove Hitch Valve................954
    Recondition the Rockshaft Valve................956
    Install Hitch Valve................960
    Hitch Valve - Remove the Stepper Motor................964
    Hitch Valve - Install the Stepper Motor................965
    Hitch Valve - Center the Stepper Motor................966
    Hitch - Remove and Install the Position Sensor and Toothed Segment................967
    Remove and Install Rockshaft Housing................968
    Removal and installation................974
    Remove Rockshaft Cylinders................978
    Install Rockshaft Cylinders................980
    Remove and Install Draft Sensor and Draft Link Bearing Pins................981
    Automatic Stabilizer Rod................988
    Stabilizing Rod Bracket................990
  Group 25: Selective Control Valves (SCVs) and Couplers................920
    Selective Control Valves (SCVs) and Couplers - Summary of References................992
    Selective Control Valves (SCVs) and Couplers - Specifications................1159
    Repair the Selective Control Valves (SCVs) and Couplers - General Instructions on Safety and Reconditioning................995
    Selective Control Valves (SCVs) - Identification................997
    Remove the Selective Control Valves (SCVs)................998
    Install Selective Control Valves (SCVs)................1000
    Recondition Selective Control Valves (SCV 105)................1002
    Recondition Selective Control Valves (SCV 205)................1005
    Recondition the Selective Control Valves (SCV 305)................1010
    Selective Control Valves (SCVs) - Reconditioning the Couplers................1013
    Selective Control Valves for Front Loader - Identification................1015
    Remove Selective Control Valves for Front Loader................1016
    Install Selective Control Valves for Front Loader................1018
    Install a Front Loader................1020
Section 80: Miscellaneous................1021
  Group 00: Removal and Installation of Components................1021
    Miscellaneous - Removal and Installation of Components, Summary of References................1024
    Miscellaneous - Removal and Installation of Components, Special Tools................1025
    Miscellaneous - Removal and Installation of Components, Specifications................1159
    Remove Main Frame................1027
    Install Main Frame................1033
    Remove Front Hitch................1036
    Install Front Hitch................1039
    Remove the Front-Wheel Drive Axle................1043
    Install the Front-Wheel Drive Axle................1046
    Remove Front Axle Support................1047
    Install Front Axle Support................1051
  Group 15: Front and Rear Wheels................91
    Special or Essential Tools................1054
    Specifications................1159
    Front Wheels, Rear Wheels and Fenders—Reconditioning (Summary of References)................1056
    Remove Front and Rear Wheels................1057
    Recondition Front and Rear Wheels................1059
    Install Front and Rear Wheels................1060
    Pivoting (Front) Fender................1062
  Group 20: Trailer Mounting and Swinging Drawbar................1095
    Trailer Mounting and Swinging Drawbar - Reconditioning, Summary of References................1066
    Trailer Mounting and Swinging Drawbar, Reconditioning, Specifications................1159
    Check the Manually-Operated Trailer Hitch for Wear................1068
    Checking the Manually-Operated Hitch for Wear (Italy and Spain Only)................1072
    Check Remote Controlled Trailer Hitch for Wear................1074
    Checking the Tow-Hook for Wear................1079
    Check the Swinging Drawbar for Wear................1080
    Install the Center Link Support................1081
    Guide Rails for Height-Adjustable Trailer Hitch................1082
    Repair of Automatic Trailer Hitch................1084
    Remote Control for Automatic Trailer Hitch................1091
    Swinging Drawbar................1095
    Proper Use of Drawbar................1097
    Swinging Drawbar with Pick-Up Hitch................1098
  Group 30: Pick-Up Hitch................1022
    Pick-Up Hitch — Summary of References................1100
    Specifications................1159
    Other Material................1102
    Check Tow Hook on Pick-Up Hitch for Wear................1103
    Install Pick-Up Hitch................1105
    Adjust the Lift Links................1108
    Check and Adjust the Retainer Spring................1110
    Recondition the Latch Housing................1112
    Repairing the Hydraulic Cylinder................1115
    Adjust the Guide Stop................1118
    Adjust the Locking Pin................1120
    Operational Check of Pick-Up Hitch................1121
  Group 40: Front Hitch................89
    Front Hitch - Reconditioning (Summary of References)................1123
    Remove and Install Bracket for Mowing Unit Suspension................1124
    Lines and Hoses of Front Hitch, Removal and Installation (without Multi-Valve)................1125
    Lines and Hoses of Front Hitch, Removal and Installation (with Multi-Valve)................1128
    Remove and Install Front Hitch Multi-Valve................1132
    Remove and Install Front Hitch Accumulator................1134
    Service Front Hitch Accumulator................1136
    Remove Front Hitch Cylinders................1137
    Install Front Hitch Cylinders................1139
    Recondition Front Hitch Cylinders................1141
    Recondition Front Hitch Joint................1145
  Group 50: Front Loader................1022
    Remove and Install the Mountings................1150
Section 90: Operator's Cab................1153
  Group 00: Removal and Installation of Components................1153
    Operator's Cab, Removal and Installation of Components - Summary of References................1157
    Special tools................1158
    Specifications................1159
    Operator's Cab, Tilt or Remove and Install - Summary of References................1160
    Tilt Operator's Cab Upward................1161
    Tilt Operator’s Cab Downward................1176
    Disconnect/Connect Steering or Brake Hoses................1180
    Remove Operator’s Cab................1182
    Install Operator's Cab................1190
    Check and Adjust Shift Units................1194
  Group 05: Controls and Instruments................1153
    Controls and Instruments (Summary of References)................1196
  Group 10: Air-Conditioning System................1153
    Air-Conditioning System - Summary of References................1198
    Air-Conditioning - Special Tools................1199
    Air-Conditioning System - Specifications................1200
    Torques for Tightening Refrigerant Hoses................1201
    Air-Conditioning System - Safety at Work................1202
    Storage of Refrigerant Containers................1204
    Air-Conditioning - Important................1205
    Service Work on Air-Conditioning System................1206
    Fill with Refrigerant Oil................1209
    Instructions for Starting Up the DENSO Air-Conditioning Compressor................1211
    Remove and Install Compressor................1212
    Checking Level in the Compressor................1213
    Disassemble Compressor Clutch................1214
    Checking Clutch Hub Clearance................1216
    Checking the Compressor Manifold................1217
    Remove and Install Condenser................1218
    Remove and Install Receiver-Drier................1220
    Remove and Install the Evaporator and Expansion Valve................1221
    Arrangement of Condensation Water Drain Hoses................1224
    Remove and Install Thermostat Switch................1225
    Adjust Thermostat Switch Bowden Cable................1226
    Remove and Install the High/Low Pressure Switch................1227
  Group 15: Heating System................1154
    Heating System (Summary of References)................1229
    Remove and Install Radiator................1230
    Remove and Install Fan Motors................1231
    Remove and Install Fan Motor Resistors................1232
    Remove and Install Heater Valve................1233
    Adjust Heater Valve Bowden Cable................1234
    Remove and Install Control Console for Ventilation System................1235
    Change Air Hoses in Ventilation System................1238
  Group 20: Seats................1154
    Seats - Summary of References................1241
    Seats - Specifications................1242
    Seats - Special Tools, Summary of References................1243
    Remove the Operator's Seat................1244
    Install the Operator's Seat................1245
    Comfort Seat MSG83................1246
    Air Comfort Seat MSG95 - Remove and Install the Compressor................1260
    Air Comfort Seat MSG95 - Remove and Install the Air Spring................1266
    Air Comfort Seat MSG95, Check and Adjust the Height-Adjustment Bowden Cables and Lever................1268
    Air Comfort Seat MSG95, Remove and Install the Height-Adjustment Bowden Cables and Lever................1271
    Air Comfort Seat MSG95 - Adjust the Level Control (Micro-Switch, Vent Valve)................1273
    Air Comfort Seat MSG95 - Remove and Install the Level Control with Height Stop................1275
    Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hoses with Quick-Coupling System)................1278
    Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hose System with Clamps)................1283
    Air Comfort Seat MSG95 - Remove and Install the Air Tank with Additional Capacity................1289
    Passenger Seat, Exploded View................1292
  Group 25: Operator's Cab................1154
    Operator's Cab - Summary of References................1296
    Cab Mounting Torques................1297
    Remove and Install Windshield................1298
    Remove and Install Rear Window................1299
    Remove and Install Sun Roof................1301
    Installing Door Lock................1302
    Remove and Install Cab Door................1304
    Remove Trim Panels from Switch Console................1306
    Install Trim Panels from Shift Console................1308
    Remove Inner Roof Trim................1310
    Install Inner Roof Trim................1315
  Group 30: Parts for Electronic Hitch Control................1155
    Electronic Hitch Control (Summary of References)................1321
    Disconnecting Electrical Circuit................1322
    Service Information................1323
    Replace Hitch Control Operation Unit................1324
Section 99: Special Tools................1326
  Group 05: Special Tools (Dealer-Fabricated)................1326
    DFLX1 - Adapter Strut................1330
    DFLX6 - Bushing................1331
    DFLX8 - Thrust Pieces................1332
    DFLX38 - Turning Device................1333
  Group 10: Special Tools (Available as Spare Part)................1326
    AR52361 - Socket................1335
    D01019AA - Manually-Operated Hydraulic Pump................1336
    D01042AA – Load-Positioning Sling................1337
    D01045AA - Bushing, Bearing and Seal Driver Set................1338
    FKM10002 or JT05470 - Pressure Test Kit................1339
    FKM10409 - Battery Tester................1340
    FKM10427 - Crimping Pliers................1341
    FKM10444 - Leak Detector................1342
    FKM10455 - Extraction Tool................1343
    FKM10456 - Extraction Tool................1344
    FKM10457 - Extraction Tool................1345
    FKM10470 - Pressure Measuring System (Stage 1)................1346
    FKM10471 - Pressure Measuring System (Stage 2)................1347
    FKM10461 - Wiring Harness Repair Kit................1348
    FKM10469 - Crimping Pliers................1349
    FKM10472 - Flow Measurement System................1350
    FKM10472-4 - Temperature Sensor................1351
    FKM10482 - Pressure Test Kit................1352
    JDE83 – Flywheel Turning Tool................1353
    JDG19 – Special Mounting Brackets................1354
    JDG23 – Lifting Sling................1355
    JDG359 - Electrical Repair Tool Kit................1356
    JDG360 - DEUTSCH Crimping Pliers................1357
    JDG361 - Extraction Tool................1358
    JDG362 - Extraction Tool................1359
    JDG749 - 1,30 m (52 in.) Torque wrench extension................1360
    JDG750 – Swivel Socket................1361
    JDG765 - Bushing Installer................1362
    JDG772 - Planetary Installation Tool................1363
    JDG775 - Seal Installer................1364
    JDG776 - Extraction Tool................1365
    JDG777 - Extraction Tool................1366
    JDG785 - Extraction Tool................1367
    JDG1655A - Suspension Device for PowrQuad Transmission................1368
    KJD10557 - Cab Tilting Device................1369
    KJD10561 - Bracket for Lift Post (5020, 5R and 5M)................1370
    KJD10562 - Tilt Joint Kit (5020, 5R and 5M)................1371
    KJD10565 - Storing system for tilting device KJD10557................1372
    KJD10570 - Safety Equipment (Air-Conditioning Service)................1373
    KJD10571 - Protective Cover for Air-Conditioning Service Unit................1374
    KJD10572 - Standard Flushing Kit (Air-Conditioning Service)................1375
    KJD10573 - UV Contrast Agent (Air-Conditioning Service)................1376
    KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)................1377
    KJD10575 - PAG Oil (Air-Conditioning Service)................1378
    KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)................1379
    KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit................1380
    JDG10974EU - Air-Conditioning Service Unit................1381
    JDH43A - Tester for Pressure-Relief Valves................1382
    JT02043 - Support Stand................1383
    JT02044 - Support Stand................1384
    JT02153 - Clamp-On Current Probe................1385
    JT03248 - Fitting................1386
    JT05472 - Pressure Gauge................1387
    JT05723 – Medium-Duty Rear Tractor Splitting Stand................1388
    JT05724 – Medium-Duty Front Tractor Splitting Stand................1389
    JT05725 – Universal Support Stand................1390
    JT05791A - Multimeter................1391
    JT07115 - Pressure Test Kit................1392
    JT07211 - Support Stand................1393
    KJD10128 - Fitting................1394
    KJD10194 - Pressure Test Kit................1395
    KJD10227 - Special Tool................1396
    KJD10278 - Special Tool................1397
    KJD10283 - Supplementary Kit................1398
    KJD10292 - Diagnostic Harness................1399
    KJD10293 – Disconnecting Tool................1400
    KJD10501 - Disconnecting Tools (Kit)................1401
    KJD10352 - Restriction Fitting................1402
    KJD10388 - Assembly fixture................1403
    KJD10426 - Special Tool................1404
    KJD10495 - Hose Connector................1405
    KJD10529 - Cutting Tool................1406
    KJD10530 - Pliers................1407
    KJD10559 - Support Stand for Front Axle and Final Drives................1408
    KJD10560 - Adapter for TLS Front Axle (Used in Conjunction with Support Stand KJD10559)................1410
    KML10005 - Spring Compressor................1411
    R83489 - Adapter available as spare part................1328
    RE200689 - Performance Monitor................1413
    RE37996 - Adjusting Tool................1414
     
Repair Service Technical Manual for John Deere Tractor 5080R, 5090R, 5100R, 5080RN, 5090RN, 5100RN - TM401819