John Deere 5083E and 5093E Tractors Diagnosis and Test Service Technical Manual (TM609619)
Catalog:
Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5083E and 5093E Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5083E and 5093E Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM609619 English - John Deere 5083E and 5093E Tractors, Diagnostic Technical Manual.pdf
tm609639 Italian - Manuale tecnico diagnostico per i trattori 5083E e 5093E
tm609680 Turkish - 5083E ve 5093E Traktörler, Diyagnostik Teknik El Kitabı
tm609628 French - Tracteurs 5083E et 5093E , manuel technique de diagnostic
PRODUCT DETAILS:
Total Pages: 1,802 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English
Category: Diagnosis and Tests
Published on 2019/12/23
TABLE OF CONTENTS
Section 210: General Information................26
Group 05A: Safety................26
Recognize Safety Information................30
Understand Signal Words................31
Follow Safety Instructions................32
Prepare for Emergencies................33
Wear Protective Clothing................34
Protect Against Noise................35
Handle Fuel Safely—Avoid Fires................36
Handle Starting Fluid Safely................37
Keep ROPS Installed Properly................38
Use Foldable ROPS and Seat Belt Properly................39
Stay Clear of Rotating Drivelines................40
Use Steps and Handholds Correctly................42
Read Operator’s Manuals for ISOBUS Controllers................43
Use Seat Belt Properly................44
Operating the Tractor Safely................45
Limited Use in Forestry Operation................47
Operating the Loader Tractor Safely................48
Keep Riders Off Machine................49
Instructional Seat................50
Use Safety Lights and Devices................51
Use a Safety Chain................52
Transport Towed Equipment at Safe Speeds................53
Use Caution on Slopes, Uneven Terrain, and Rough Ground................55
Freeing a Mired Machine................57
Avoid Contact with Agricultural Chemicals................61
Handle Agricultural Chemicals Safely................59
Avoid Contact with Agricultural Chemicals................61
Handle Fluids Safely—Avoid Fires................63
Install All Guards................64
Use Proper Lifting Equipment................65
Illuminate Work Area Safely................66
Live With Safety................67
Service Machines Safely................68
Use Proper Tools................69
Construct Dealer-Made Tools Safely................70
Clean Vehicle of Hazardous Pesticides................71
Work in Clean Area................72
Decommissioning — Proper Recycling and Disposal of Fluids and Components................73
Avoid Harmful Asbestos Dust................74
Avoid Hot Exhaust................75
Clean Exhaust Filter Safely................76
Handling Batteries Safely................79
Avoid Heating Near Pressurized Fluid Lines................81
Remove Paint Before Welding or Heating................82
Handle Electronic Components and Brackets Safely................83
Practice Safe Maintenance................84
Exhaust Filter Cleaning................86
Work In Ventilated Area................87
Support Machine Properly................88
Prevent Machine Runaway................89
Park Machine Safely................90
Transport Tractor Safely................91
Service Cooling System Safely................92
Service Accumulator Systems Safely................93
Service Tires Safely................94
Service Front-Wheel Drive Tractor Safely................95
Replace Safety Signs................96
Tightening Wheel Retaining Bolts/Nuts................97
Avoid High-Pressure Fluids................98
Avoid Backover Accidents................99
Do Not Open High-Pressure Fuel System................100
Store Attachments Safely................101
Group 05B: General References................27
For complete service information also see:................103
General Information - Summary of References................104
Regions and Country Versions................105
How to Use This Manual................107
Information Available in Sections, Groups and Subgroups................108
General Troubleshooting Information................109
Systematic Diagnostic Approach Overview................111
Glossary of Terms................115
Trademarks................119
Group 05C: Technical Specific References................28
Features and Accessories................125
Metric Bolt and Screw Torque Values................129
Unified Inch Bolt and Screw Torque Values................131
Section 211: Diagnostic Trouble Codes................133
Group CCU: CCU Code Diagnostics................133
CCU 000000.00-999999.99 - CCU Diagnostic Trouble Codes................133
Group ICC: ICC Code Diagnostics................133
ICC 000000.00-999999.99 - ICC Diagnostic Trouble Codes................133
Group PTR: PTR Code Diagnostics................133
PTR 000000.00-999999.99 - PTR Diagnostic Trouble Codes................133
Section 212: Observable Symptoms and System Diagnostics................156
Group 05B: General References................156
Observable Symptoms and System Diagnostics - Summary of References................161
Group 20: Engine Diagnostics................156
Engine System Problems................156
Group 30: Fuel, Air Intake, Exhaust and Cooling Diagnostics................156
Fuel, Air, Exhaust, and Cooling Problems................156
Group 40: Electrical Diagnostics................156
Back-Up Alarm Problems................156
Charging System Problems................156
Door Switch and Dome Lamp Problems................156
Electrical Connector Problems................156
Horn Problems................156
Lighting System Problems................156
Power Outlet Problems................156
Starting and Charging System Diagnosis................156
Starting System Problems................156
Trailer Connector and Junction Block Problems................156
Group 45: Electronic Control Unit Diagnostics................156
CAN System Diagnosis................156
Chassis Control Unit (CCU) Problems................156
Codes After Adding / Removing Control Units................156
Control Unit Problems................156
Control Unit Programming Failed................156
Control Unit System Diagnosis................156
VIN Security Fault Diagnosis................191
5 Volt Sensor Supply Circuit Problems................156
Instrument Cluster Control (ICC) Problems................156
Power Train Reverser (PTR) Problems................156
Programming Multiple Control Units................156
Intermittent Electronic Problems................196
Group 50: Drive Systems and Transmission Diagnostics................156
PR and PR plus Transmission Problems................157
PR and PR plus Transmission System Diagnosis................157
Differential System Problems................157
Differential Lock System Diagnosis................157
MFWD System Problems................157
MFWD System Diagnosis................157
EH MFWD System Problems................157
EH MFWD System Diagnosis................157
Power Take Off (PTO) System Problems................157
EH Power Take Off (PTO) System Problems................157
Power Take Off (PTO) System Diagnosis................157
Group 60: Steering and Brakes Diagnostics................157
Brake Problems................157
Brake System Diagnosis................157
Hydraulic Trailer Brake Problems................157
Hydraulic Trailer Brake System Diagnosis................157
Steering Problems................157
Steering System Diagnosis................157
Group 70: Hydraulic Diagnostics................157
Mechanical Hitch Problems................157
Mechanical Hitch System Diagnosis................157
Mid-Mount SCV Problems................157
Mid-Mount SCV System Diagnosis................157
Rear SCV Problems................157
Rear SCV System Diagnosis................157
Group 90: Operator’s Station—Cab Diagnostics................157
HVAC Problems................157
HVAC System Diagnosis................157
Park Position Problems................157
Radio Problems................157
Seat Problems................157
Wiper Problems................157
Section 220: Engine................277
Group 05B: General References................277
Engine - Summary of References................279
Engine Information................280
Group 10AA: Engine Calibrations, Preliminary Checks, and Operational Checks................282
Engine Calibrations, Preliminary Checks, and Operational Checks................282
Group 20AA: Engine Theory of Operation................284
Engine Theory of Operation................284
Group 30AA: Engine Schematics................286
Engine Schematics................286
Group 40AA: Engine Component and Connector Information................277
Engine Components................289
Group 50AA: Engine Tests and Adjustments................277
Engine Test Procedures and Adjustments................292
Engine Performance Variables................293
Throttle Lever Adjustment................294
Section 230: Fuel, Air Intake, Exhaust, and Cooling................296
Group 05B: General References................296
Fuel, Air Intake, Exhaust, and Cooling - Summary of References................298
John Deere Engine Fuel Systems Repair—Use Component Technical Manual................299
Group 20AA: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation................296
Fuel System Operation — OOS Tractors................302
Fuel System Operation — CAB Tractors................304
Air Intake and Exhaust System Operation................305
Cooling System Theory of Operation................307
Section 240A: Electrical General and Theory of Operation................309
Group 05B: General References................309
Electrical General and Theory of Operation - Summary of References................311
How to Use Electrical Information................312
How to Read Electrical Theory of Operation................313
Group 20AA: Theory of Operation................309
Starting, Charging and Neutral Start Circuit Theory of Operation (PR Transmission)................321
Park Light System Theory of Operation................326
Work Light System (Cab) Theory of Operation................328
Work Light System (OOS) Theory of Operation................330
Road High Light System Theory of Operation................332
Road Low Light System Theory of Operation................334
Brake Light System Theory of Operation................336
Turn Light System (EEC) Theory of Operation................337
Warning Light System (EEC) Theory of Operation................339
HVAC Theory of Operation................341
Section 240B: Electrical Schematics................343
Group 05B: General References................343
Electrical Schematics - Summary of References................346
Wiring Diagram Information................347
How to Use Electrical Schematics Information................349
Electrical Designator and Component Identification Table................350
Electrical Schematic Symbols................352
Reading Wiring Schematics and Diagrams................355
Group 30AA: Starting, Charging (SE1) and Neutral Start (SE2) Schematic................360
Starting, Charging (SE1) and Neutral Start (SE2) Schematic................360
Group 30BA: Accessory Power (SE3), Horn (SE4) Schematic................363
Accessory Power (SE3), Horn (SE4) Schematic................363
Group 30CA: Light Switch (SE5B), Headlights (SE6) Schematic................367
Light Switch (SE5B), Headlights (SE6) Schematic................367
Group 30DA: Lighting Relay EEC (SE7) Schematic................370
Lighting Relay EEC (SE7) Schematic................370
Group 30EA: Lighting System (SE8) Schematic................372
Lighting System (SE8) Schematic................372
Group 30FA: Cab Work, Beacon Lighting (SE9A), OOS Work, Beacon Lighting (SE9B) Schematic................374
Cab Work, Beacon Lighting (SE9A), OOS Work, Beacon Lighting (SE9B) Schematic................374
Group 30HA: Junction Block (SE10), Trailer Connector EEC (SE11) Schematic................343
Junction Block Power (SE10), Trailer Connector EEC (SE11) Schematic................376
Group 30JA: Power Outlets and Lighter (SE12), Heating (SE13), Air Conditioning (SE14) Schematic................378
Power Outlets and Lighter (SE12), Heating (SE13), Air Conditioning (SE14) Schematic................378
Group 30KA: Windshield Wiper and Washer (SE15), Dome Light, Door Switch, and Radio (SE16) Schematic................380
Windshield Wiper and Washer (SE15), Dome Light, Door Switch, and Radio (SE16) Schematic................380
Group 30MB: Instrument Cluster Control (PR) (SE17) Schematic................382
Instrument Cluster Control (PR) (SE17) Schematic................382
Group 30NA: Seat,Back-up,Wheel Speed (SE18),ELX (SE19),MFWD (SE20),Brake (SE21) Schematic................343
Seat Switch, Back-up Alarm, and Wheel Speed Sensor (SE18), ELX Relay, and Fuses (SE19), EH MFWD (SE20), Brake Switch (SE21) Schematic................384
Group 30RA: Electro-Hydraulic Control (SE22) Schematic................387
Electro-Hydraulic Control (SE22) Schematic................387
Group 30SA: CAN Terminators and Service Advisor (SE23), AMS (SE24) Schematic................390
CAN Terminators and Service Advisor (SE23), AMS (SE24) Schematic................390
Section 240C: Electrical Components and Connectors................391
Group 05B: General References................391
Electrical Components and Connectors - Summary of References................406
How to Use Electrical Component and Connector Information................414
How to Use Wire Harness Information................418
Group 40A: Fuses and Relays................391
A21 Load Center (OOS, PR)................434
A23 Load Center (Cab, PR)................448
EEC Relays Module................465
Group 40B: Ground Points................391
Ground Point Locations................473
XGND1 Single Point Ground................475
XGND5 Fuel Filter Ground (Cab)................477
XGND7 OOS Ground................479
XGND8 Front Console Ground (Right, Outer) (Cab)................482
Console Ground (Cab)................485
XGND12 Back Up Alarm Ground................488
XGND13 Cab Roof Ground................491
XGND14 A/C Evaporator Ground................494
XGND15 Radio Antenna Ground................497
XGND16 Radio Ground................500
XGND17 Beacon Light Ground (OOS)................503
XGND18 Beacon Light Ground (Cab)................506
XGND19 Cab Ground................509
Group 40C: Interconnects................391
X101 Engine Power Cable to Engine Harness................515
X102 Engine Harness to OOS Chassis/Cab Front Console Harness................518
X103 Engine Power Cable to (IOOS Chassis Harness) and (Cab Power Cable)................522
X104 OOS Chassis/Cab Front Console Harness to Hood Harness (Headlights)................525
X105 Cab Power Cable/Chassis Harness to Power Junction Box................528
X107 OOS Chassis/Transmission (Cab) Harness to Back-up Alarm Harness (PR)................531
X108 Chassis Harness to LH Beacon Light Harness (OOS)................534
X110 Roof Harness to LH Beacon Light Harness (Cab)................537
X111 Roof Harness to RH Beacon Light Harness (Cab)................540
X117 Position Receiver Adapter Harness to Position Receiver Extension Harness (ATU)................543
X119 Cab Chassis Harness to Front Console Harness................546
X120 Cab Chassis Harness to Front Console Harness................549
X121 Cab Chassis Harness to Front Console Harness................552
X122 Cab Chassis Harness to PR Transmission Harness................555
X123 Cab Chassis Harness to PR Transmission Harness................558
X124 Cab Chassis Harness to Cab Roof Harness................561
X125 Cab Chassis Harness to Cab Roof Harness................563
X126 Cab Chassis Harness to Cab Position Receiver Harness (ATU)................566
X127 Cab Chassis Harness to Steering Unit and Monitor Harness (ATU)................569
X128 Cab Front Console Harness to A/C Compressor Harness................572
X129 Chassis Harness to Clutch Pedal Harness (PR)................574
X130 OOS Chassis to Seat Adapter Harness (OOS)................577
X131 Seat Adapter to Seat Jumper Harness (OOS)................579
X132 Cab Seat to Cab Chassis Harness................581
X133 Fuel Pump Shutoff Solenoid (PR) to Fuel Primer Pump Harness................583
Group 40D: Wiring Harnesses................392
Wiring Harnesses Diagram Listing................586
Wire Harness Overview................587
Wire Harness Layout................589
W010 Positive Battery Cable................602
W011 Negative Battery Cable................604
W012 Engine Power Cable................606
W020 Clutch Pedal Harness (PR)................608
W100 Hood Harness (Headlights)................610
W102 Relay Module Harness (EEC)................612
W111 Left Beacon Light Harness (OOS)................614
W130 Beacon Light Harness (Cab)................616
W200 Back-up Alarm Harness................618
W202 ATU Position Receiver Extension Harness................620
W203 ATU Steering and Monitor Harness................623
W204 ATU Cab Position Receiver Harness................625
W205 Radio Antenna Harness................627
W301 OOS Chassis Harness (PR)................629
W320 Fuel Primer Pump Adapter Harness................636
W321 Fuel Primer Pump Harness................638
W330 Mechanical Seat Switch Adapter Harness (OOS)................640
W331 Mechanical Seat Switch Jumper Harness (OOS)................642
W400 Engine Harness................644
W501 Cab Chassis Harness (PR)................646
W570 PR Transmission Harness (Cab)................648
W901 Cab Front Console Harness (PR)................650
W902 Cab Power Cable................653
W920 Cab Roof Harness................656
W930 Seat Air Compressor Harness (Cab)................658
W931 Seat Switch Jumper Harness (Cab)................660
Group SE1: SE1 Starting and Charging Circuit................393
F26 (125A) Fusible Link................664
G01 Battery................667
G02 Alternator................670
K01 Manifold Heater Relay................673
M01 Starter Motor/Solenoid................676
S01 Key Switch................679
Group SE2: SE2 Neutral Start Circuit................393
A05 Electrical Fuel Primer Pump................684
B30 Cold Advance Switch................686
K18 Neutral Start Relay................689
Y12 Fuel Shutoff Solenoid (PR)................693
Y20 Cold Advance Solenoid................696
Group SE4: SE4 Horn................393
H01 Horn................702
S05 Horn Switch................705
Group SE5B: SE5B 5 Position Light Switch................393
S06 Light Switch................713
Group SE6: SE6 Headlamps................394
E01 Right Headlight................720
E02 Left Headlight................723
Group SE7: SE7 Turn Signal Switch And Hazard Warning Lights—EEC................394
S07 Turn Signal Switch................731
S35 Hazard Light Switch (EEC)................736
P01/P02 Module Harness Connector (EEC)................739
Group SE8: SE8 Tail- Brake- Clearance- License Plate- Warning Turn Lights................394
E03 Right Tail/ Brake/Turn Signal Light................746
E04 Left Tail/ Brake/Turn Signal Light................749
H04 Right Front Warning Light................752
H05 Left Front Warning Light................757
H09 Left Clearance Light (EEC)................761
H10 Right Clearance Light (EEC)................765
H11 Right License Plate Light................770
H12 Left License Plate Light................773
Group SE9A: SE9A Cab Work Light and Beacon Light Switch................394
E07 Right Front Work Light (Cab)................779
E08 Left Front Work Light (Cab)................782
E09 Right Rear Work Light (Cab)................785
E10 Left Rear Work Light (Cab)................788
H07 Beacon Light (Cab)................791
S25 Beacon Light Switch (Cab)................794
S33 Rear Work Light Switch (Cab)................797
S34 Front Work Light Switch (Cab)................800
Group SE9B: SE9B OOS Work Lighting................394
E05 Left Rear Work Light (OOS)................806
H07 Beacon Light (OOS)................809
S25 Beacon Light Switch (OOS)................812
Group SE10: SE10 Power Source................394
X02 Power, Accessory, Ground to Junction Block................819
Group SE11: SE11 EEC Trailer Interfaces................394
X01B Trailer Connector (EEC)................828
X14 Flood Light................832
Group SE12: SE12 Power Outlet And Lighter................395
X04 Convenience Outlet (EEC)................837
X05 Auxiliary Power Strip (Cab)................840
X06 Cigarette Lighter................843
Group SE13: SE13 Heater................395
M02 Left HVAC Blower Motor................849
M03 Right HVAC Blower Motor................852
R03 HVAC Resistor................855
S08 HVAC Blower Switch................858
Group SE14: SE14 Air Conditioning................395
B07 A/C Deicing Switch................864
B08 A/C High/Low Pressure Switch................867
M04 A/C Compressor................870
S09 A/C On/Off Switch................873
V05 A/C Compressor Diode................876
Group SE15: SE15 Windshield Wiper................395
M05 Front Wiper Motor................882
M06 Front Washer Pump................885
M07 Rear Wiper Motor................888
M08 Rear Washer Pump................891
S11 Rear Wiper Switch................894
S30 Front Wiper Switch................897
Group SE16: SE16 Dome Light- Door Switch- Radio................395
A03 Dome Light and Switch Assembly................903
A04 Radio................906
A04X1 Radio Connector................907
A04X2 Radio Antenna Connector................910
B50 Right Speaker................913
B51 Left Speaker................916
E14 Right-Hand Console Light................919
S13 Left Door Switch................922
Group SE17: SE17 Instrument Cluster (PR)................396
A01 Instrument Cluster Control Unit (PR)................926
A01X1 ICC Connector 1................927
A01X2 ICC Connector 2................931
A01X3 ICC Connector 3................935
A01X4 ICC Connector 4................939
B01 Fuel Level Sensor................943
B03 Air Filter Restriction Switch................947
H08 Instrument Cluster Alarm................951
S36 Roll Mode Switch................954
Group SE18: SE18 Seat Switch Circuit................396
B10 Wheel Speed Sensor................960
H06 Back-up Alarm................963
S04 Seat Switch................966
M09 Seat Air Compressor................970
Group SE20: SE20 EH MFWD (PR)................396
S16 EH MFWD Switch................976
Y02 EH MFWD Solenoid................979
Group SE21: SE21 Brake Switch................396
S17 Brake Pedal Switch................988
Group SE22: SE22 EH Transmission................396
A06 Electrohydraulic Control Unit (EHC)................994
A06X1 EHC Connector 1 (Black)................995
A06X2 EHC Connector 2 (Brown)................1001
A06X3 EHC Connector 3 (Blue)................1008
B02 Coolant Temperature Sensor................1014
B04 Engine Oil Pressure Switch................1018
B09 Countershaft Speed Sensor................1022
B11 Hydraulic Oil Temperature Sensor................1026
B12 Enable Pressure Sensor................1029
B13 Clutch Pedal Position Sensor................1033
B15 Engine Magnetic Pick-Up................1036
B16 Rear EH PTO Speed Sensor................1040
B21 Power Shuttle Control................1043
S03 Neutral Start Switch................1046
S10 Handbrake Switch................1049
S14 Forward Neutral Reverse (FNR) Switch................1054
S15 Clutch Pedal Disengage Switch................1059
S18 Rear EH PTO Switch................1062
S19 Park Switch................1065
S23 High/Low Shifter Switch................1070
Y05 Forward/Forward Low Solenoid................1075
Y06 Reverse Solenoid................1079
Y07 Enable Proportional Valve Solenoid................1083
Y08 EH PTO Solenoid................1087
Y09 Forward High Solenoid................1091
Group SE23: SE23 CAN Terminators................397
X09 Cab CAN Terminator Connector................1098
X10 Chassis CAN Terminator Connector................1101
X11 Service Advisor Connector................1104
Group SE24: SE24 AMS................397
A10 ATU Monitor................1110
A11 ATU Steering Unit................1113
A15 ATU Position Receiver................1115
X12 ATU Cab CAN Terminator Connector................1117
X13 ATU Front Console CAN Terminator Connector................1119
Section 240D: Electrical Tests and Adjustments................1121
Group 05B: General References................1121
Electrical Tests and Adjustments - Summary of References................1125
How to Use Electrical Tests and Adjustments Information................1127
Visually Inspect Electrical System................1131
Seven-Step Electrical Procedure................1132
Using a Probe Light................1135
Circuit Types................1137
Circuit Malfunctions................1139
Troubleshooting Circuit Malfunctions................1142
Understanding Electrical vs. Electronic Circuits................1147
Using a Digital Multimeter................1150
Troubleshooting Unresolved Electrical-Electronic Problems................1156
Install Test Equipment 40-1................1157
Install Test Equipment 40-2................1159
Relay Circuit Types................1161
Group 50AA: Tests and Adjustments................1121
Connector Circuit Test................1179
Diode Circuit Test................1184
Fuse Circuit Test................1187
Light Circuit Test................1189
Miscellaneous Component Test................1191
Motor Circuit Test................1193
Pump Circuit Test................1195
Relay Circuit Test................1197
Resistor Circuit Test................1200
Sensor Circuit Test................1202
Solenoid Circuit Test................1206
Switch Circuit Test................1211
A/C Compressor Circuit Test................1215
Alternator Circuit Test................1217
Battery Inspection Test................1219
Open Circuit Load Test................1228
5 Volt Sensor Supply Circuit Test................1235
CAN Network Voltage Checks................1238
EHC—Electrohydraulic Control Unit Test................1241
EHC—Electrohydraulic Control Unit Sensor Power and Ground Test................1245
ICC—Instrument Cluster Control Unit Test................1248
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................1252
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................1254
Section 245: Electronic Control Units................1256
Group 05B: General References................1256
Electronic Control Units - Summary of References................1260
How to Read Control Unit Theory of Operation................1262
Recall, Record, and Clear Codes................1264
Control Unit Addresses - Access................1271
Electro-Hydraulic Controller General Information................1278
Performance Monitor General Operation................1280
On-Board Diagnostic Tool General Operation................1284
Programming Control Units................1289
Control Unit Locations and Identification................1296
Servicing Electronic Control Units................1298
Welding Near Electronic Control Units................1299
Keep Electronic Control Unit Connectors Clean................1300
Group 10AA: Electronic Control Unit Calibrations, Preliminary Checks and Operational Checks................1256
Control Unit Calibration Procedures................1302
Group 20AA: Electronic Control Unit Theory of Operation................1256
CAN System and Vehicle Electronic Architecture................1305
Control Unit Power and Ground Theory of Operation................1307
Control Unit Excitation (ELX) Theory of Operation................1309
Wake-Up Voltage and Keep-Alive Voltage Theory of Operation................1311
Instrument Cluster Control (ICC) Theory of Operation................1315
Electrohydraulic Control Unit (EHC) Theory of Operation................1318
Chassis Control Unit (CCU) Theory of Operation................1319
Power Train Reverser (PTR) Theory of Operation................1321
Group 30AA: Electronic Control Unit Schematics................1256
Control Unit Schematics and Diagrams................1325
Group 40AA: Electronic Control Unit Component and Connector Information................1256
Control Unit Connectors and Components................1327
Group 50AA: Electronic Control Unit Tests and Adjustments................1329
Control Unit Tests and Adjustments................1329
Group CCU: Chassis Control Unit (CCU)................1256
Chassis Control Unit (CCU) Address List................1337
CCU—Beep Mode Test With Speed Sensors................1344
CCU—Beep Mode Test Without Speed Sensors................1347
Chassis Control Unit (CCU) Configuration and Calibration................1348
Chassis Control Unit (CCU) Rear Tire Rolling Circumference................1350
Group ICC: Instrument Cluster Control Unit (ICC)................1257
Instrument Cluster Control Unit (ICC) Address List................1356
Instrument Cluster Control Unit (ICC) Beep Mode................1360
Instrument Cluster Control Unit (ICC) Configuration and Calibration................1362
Group PTR: Power Train Reverser (PTR)................1257
Power Train Reverser (PTR) Address List................1374
PTR Control Unit Beep Mode Test with Speed Sensors................1384
PTR Control Unit Beep Mode Test Without Speed Sensors................1388
Power Train Reverser (PTR) Control Unit Configuration and Calibration................1389
Power Train Reverser (PTR) Transmission Calibration................1390
Section 250: Drive Systems and Transmissions................1397
Group 05B: General References................1397
Drivetrain—Summary of References................1400
Drivetrain-General Information................1402
Group 10AA: Drive Systems and Transmission Preliminary, Operational and Calibrations Checks................1397
PR and PR Plus Transmission — Preliminary Checks................1407
PR and PR Plus Transmission — Operational Checks................1411
PR and PR Plus Transmission — Calibration................1415
Differential, PTO and Axle — Preliminary Checks................1416
Rear Differential Lock — Operational Check................1419
Power Take-Off — Operational Checks................1420
MFWD — Operational Checks................1422
Group 20AA: Drive Systems and Transmission Theory of Operation................1397
Drivetrain Overview and Theory of Operation................1426
Creeper Operation................1428
Theory of Operation — Front Axle................1430
Group 30AA: Drive Systems and Transmission Schematics................1397
Drivetrain Hydraulic Schematic — PR................1433
Drivetrain Hydraulic Schematic — PR Plus................1435
Group 40AA: Drive Systems and Transmission Component and Connector Information................1397
Drive Systems and Transmission Component and Connector Overview................1439
F7 Secondary Oil Filter................1441
G12 PR Control Valve................1444
G13 PR plus Control Valve................1448
G14 PR Clutch Pack................1452
G15 PR plus Clutch Pack................1456
G16 Junction Block................1460
G17 EH PTO Assembly................1464
G18 EH MFWD Assembly................1468
Group 50AB: Drive Systems and Transmission Tests and Adjustments................1397
Drivetrain — Tests and Adjustments................1473
Section 260: Steering and Brakes................1474
Group 05B: General References................1474
Steering and Brakes - Summary Of References................1478
Install Test Equipment 60-1................1480
Install Test Equipment 60-2................1483
Install Test Equipment 60-3................1484
Install Test Equipment 60-4................1485
Install Test Equipment 60-5................1486
Install Test Equipment 60-6................1488
Group 10AA: Steering Calibrations, Preliminary Checks and Operational Check................1474
Steering Preliminary Check................1491
Steering Operational Check................1492
Group 10AB: Brakes Calibrations, Preliminary Checks and Operational Checks................1474
Rear Brakes Preliminary Check................1494
Rear Brake Operational Check................1495
Trailer Brake System Operational Check................1497
Group 20AA: Steering Theory of Operation................1474
Steering - Steering Valve Theory of Operation................1502
Steering - Steering Valve with Anti-Cavitation and Surge Relief Valves Theory of Operation................1506
Group 20AB: Brakes Theory of Operation................1474
Brake System Operation................1510
Brake Valve Operation................1512
Trailer Brake System Operation................1516
Group 30AA: Steering Schematics................1474
Steering - System Schematics................1521
Group 30AB: Brakes Schematics................1474
Brakes - System Schematics................1525
Group 40AA: Steering Component and Connector Information................1474
Steering System Component and Connector Overview................1528
G3 Steering Valve Assembly................1529
G4 Steering Valve with Anti-Cavitation................1533
Group 40AB: Brakes Component and Connector Information................1474
Brake System Component and Connector Overview................1539
G9 Brake Valve Assembly................1541
G10 Hydraulic Trailer Brake Valve................1545
Group 50AA: Steering Test and Adjustments................1475
Steering - Pump Flow Test................1550
Steering Valve Relief Test................1551
Steering Leak Test................1552
Steering - Cooler Flow Test................1554
Group 50AB: Front axle Test and Adjustments................1475
Checking Toe-In—Adjustable Front Axle................1557
Adjusting Toe-In—Adjustable Front Axle................1558
Checking Toe-In—MFWD Axle................1560
Adjusting Toe-In—MFWD Axle................1561
Set MFWD Steering Stops Turning Radius................1562
Group 50AC: Brake Test and Adjustments................1475
Bleed Rear Brakes................1564
Rear Brake Valve Leak Test................1565
Brakes - Brake Element Leak Isolation Test................1566
Brakes - Brake Retractor Adjustment................1568
Brakes - Brake Valve Supply Test................1569
Brakes - Hydraulic Trailer Brake Valve Test................1570
Section 270: Hydraulics................1572
Group 05B: General References................1572
Hydraulics - Summary of References................1578
Hydraulic Designators................1581
JIC Hydraulic Symbols................1582
Hydraulic Oil Warm-Up Procedure................1585
Install Test Equipment 70-1................1587
Install Test Equipment 70-2................1588
Install Test Equipment 70-3................1589
Install Test Equipment 70-4................1591
Install Test Equipment 70-5................1592
Install Test Equipment 70-6................1593
Group 10AA: Hydraulic Calibrations, Preliminary Checks and Operational Checks................1572
Hydraulics - Hydraulic System Preliminary Check................1596
Hydraulics - Hydraulic System Operational Check................1598
Hydraulics - Rear Hitch System Operational Check................1602
Group 20AA: Hydraulic System Theory of Operation................1572
Hydraulic System Overview................1607
Hydraulic Filter Operation................1610
Hydraulic Pump Operation................1611
Group 20AB: Rockshaft Control Valve Theory of Operation................1572
Rockshaft Control Valve General Overview................1615
Rockshaft Control Valve Operation—Neutral Position................1617
Rockshaft Control Valve Operation—Lower Position................1619
Rockshaft Control Valve Operation—Raise Position................1621
Group 20AC: Surge relief valve Theory of Operation................1572
Surge Relief Valve Operation................1626
Group 20AD: Rate-of-Drop Valve Theory of Operation................1572
Rate-of-Drop Valve Operation—Full Open................1630
Rate-of-Drop Valve Operation—Full Closed................1631
Group 20AE: Rockshaft Draft Sensing Theory of Operation................1572
Rockshaft Draft-Sensing Operation................1634
Group 20AF: Selective Control Valve Theory of Operation................1573
SCV Operation (Neutral Position)................1638
Selective Control Valve Operation—Extend and Retract Positions................1640
Selective Control Valve Operation— Float Position................1642
Selective Control Valve Operation— Regenerative Position................1644
Group 20AG: Dual Mid-Mount Control Valve Theory of Operation................1573
Dual Mid-Mount Control Valve Operation—Neutral Position................1648
Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1650
Dual Mid-Mount Control Valve Operation—Float Position................1652
Dual Mid-Mount Control Valve Operation—Regenerative Position................1654
Group 20AH: Double-Acting Sleeve Coupler Theory of Operation................1573
Double-Acting Sleeve Coupler Operation................1658
Group 20AI: Power Beyond Theory of Operation................1662
Power Beyond Theory of Operation................1662
Group 30AA: Hydraulic Schematics................1573
Hydraulics - Functional Schematic................1666
Power Beyond Hydraulic Schematic................1668
Group 40AA: Hydraulic Component and Connector Information................1573
Hydraulic System Component and Connector Overview................1671
G1 Hydraulic Filter Assembly................1672
G2 Dual Pump Assembly................1676
G5 Mechanical Hitch Valve Assembly................1680
G6 Dual Mid-Mount SCV................1684
G7 Dual Rear SCV Assembly................1688
G11 Power Beyond Valve................1692
H1 Hydraulic Oil Cooler................1696
Group 50AA: Hydraulics Test and Adjustments................1573
Hydraulics - Prime Hydraulic Pump................1701
Hydraulics - Implement Pump Flow Test................1702
Hydraulics - Implement Relief Valve Test................1704
Hydraulics - Implement Relief Valve Adjustment................1706
Hydraulics - Hitch Cylinder Supply Pressure Test................1707
Hydraulics - Hitch Load-Sense Relief Valve Adjustment................1708
Hydraulics - Rockshaft Leakage Test................1710
Hydraulics - Rockshaft Lift Cycle Test................1712
Hydraulics - SCV Leakage Test................1714
Hydraulics - Mid-Mount Control Valve Cable Adjustment................1716
Hydraulics - Rockshaft Draft-Sensing and Position Control Cable Adjustment................1718
Hydraulics - Rockshaft Lever Friction Adjustment................1719
Hydraulics - Rockshaft Position-Sensing Feedback Linkage Adjustment................1720
Hydraulics - Rockshaft Draft-Sensing Feedback Linkage Adjustment................1724
Section 290: Operator's Station................1726
Group 05B: General References................1726
Operator Station — Summary of References................1729
Install Test Equipment 90-1................1731
Group 10AA: Calibrations, Preliminary Checks, and Operational Checks................1726
Operator Station - HVAC Preliminary Checks................1735
Operator Station - HVAC Operational Checks................1738
Group 20AA: Theory of Operation................1726
Refrigerant Circuit Layout................1746
Operator Station - Air Conditioning System Operation................1748
Operator Station - Air Conditioning Compressor Operation................1751
Functional Description of Components — Condenser................1752
Functional Description of Components—Receiver-Drier................1753
Functional Description of Components—Expansion Valve................1754
Functional Description of Components—Thermostat Switch................1757
Functional Description of Components—Evaporator................1758
Functional Description of Components—High/Low Pressure Switch................1759
Functional Description of Components—Control Knobs for Heating and Cooling................1760
Heating and Ventilation................1761
Group 30AA: Schematics................1726
Operator Station - Schematics................1764
Group 40AA: Component and Connector Information................1726
Operator Station - Component and Connector Information................1767
Group 50AA: Test and Adjustments................1726
Adjust Heater Temperature Control Cable................1771
Adjust A/C Temperature Control Switch................1773
Operator Station - A/C System Pressure Test................1775
Operator Station - A/C System Static Pressure Test................1784
Operator Station - Temperature Drop Test................1789
Section 299: Special Tools................1795
Group 05B: General References................1795
Special Tools - Summary of References................1797
Group 05C: Dealer Fabricated and Service Tools................1795
DFRW26................1799
DFRW51................1800
DFRW83................1801
DFRW126................1803
DFRW133................1805
DFRW213................1806
Universal Tap-Out Harness................1808
DFLX10 and DFLX11—Test Harnesses................1809
DFLX12—Special Tool for 11-bit and 29-bit CAN BUS................1811
DFLX14—Solenoid Valve Test Harness................1812
John Deere 5083E and 5093E Tractors Diagnosis and Test Service Technical Manual (TM609619)