John Deere Tractors 5083E, 5083E Limited, 5093E, 5093E Limited, 5101E, 5101E Limited Diagnosis & Tests Service Technical Manual (TM112419)
Catalog:
Model:
Complete Diagnostics & Tests technical manual with Electrical Wiring Diagrams for John Deere Tractors 5083E Limited, 5093E Limited and 5101E Limited, 5083E, 5093E, and 5101E (Tier 2/Stage II and Tier 3/Stage IIIA), with all the shop information to maintain, diagnose, and service like professional mechanics.
John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited workshop operation tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM112419 English - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Diagnostics Technical Manual.pdf
tm112428 French - Manuel technique de diagnostics des tracteurs 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E et 5101E (Tier 2/Phase II et Tier 3/Phase IIIA).pdf
tm112459 Russian - Руководство по техническому обслуживанию и диагностике тракторов 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E и 5101E (Tier 2/Stage II и Tier 3/Stage IIIA)/24.pdf
Total Pages: 1,987 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Russian French
Category: Diagnosis and Tests
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
System Diagnosis
Starting, Charging and Start Aid
PowrReverser™ Transmission
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
Engines
General Information
Tests and Adjustments
Engine System Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System-Vehicle Electrical Center (VEC)
Vehicle Electrical Center and Fuse/Relay Block
Tests and Adjustments
Theory of Operation
Functional Schematics
Connector Information
Electrical System-Load Center ( -Aug 2012)
Load Center and Fuse/Relay Block ( -Aug 2012)
Tests and Adjustments ( -Aug 2012)
Theory of Operation ( -Aug 2012)
Functional Schematics ( -Aug 2012)
Connector Information ( -Aug 2012)
Electrical System-Load Center (Aug 2012- )
Load Center and Fuse/Relay Block (Aug 2012- )
Test and Adjustments (Aug 2012- )
Theory of Operation (Aug 2012- )
Functional Schematics (Aug 2012- )
Connector Information (Aug 2012- )
Control Units
General References
Tests and Adjustments
CCU
PTR
PowrReverser™ Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Drive Systems
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Steering and Brakes
General Information
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics ( -Aug 2011)
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Hydraulics (Aug 2011- )
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Operator's Station
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools
Dealer-Fabricated Tools
Service Tools and Kits
TABLE OF CONTENTS................1
Section 210: General................29
Group 05: Safety................29
Recognize Safety Information................32
Understand Signal Words................33
Follow Safety Instructions................34
Handle Fluids Safely—Avoid Fires................35
Prevent Battery Explosions................36
Prepare for Emergencies................37
Prevent Acid Burns................38
Service and Operate Chemical Sprayers Safely................40
Handle Chemical Products Safely................42
Avoid High-Pressure Fluids................43
Park Machine Safely................44
Support Machine Properly................45
Wear Protective Clothing................46
Work in Clean Area................47
Service Machines Safely................48
Work In Ventilated Area................49
Illuminate Work Area Safely................50
Replace Safety Signs................51
Use Proper Lifting Equipment................52
Remove Paint Before Welding or Heating................53
Avoid Heating Near Pressurized Fluid Lines................54
Keep ROPS Installed Properly................55
Service Tires Safely................56
Avoid Harmful Asbestos Dust................57
Practice Safe Maintenance................58
Use Proper Tools................59
Decommissioning: Proper Recycling and Disposal of Fluids and Components................60
Prevent Machine Runaway................61
Handle Starting Fluid Safely................62
Service Cooling System Safely................63
Stay Clear of Rotating Drivelines................64
Protect Against High Pressure Spray................66
Construct Dealer-Made Tools Safely................67
Clean Vehicle of Hazardous Pesticides................68
Live With Safety................69
Group 10: General Specifications................71
General Specifications................71
General Reference List................72
Group 15: General References................30
Regions and Country Versions................76
Bolt and Cap Screw Torque Values................78
Glossary of Terms................82
JIC Hydraulic Symbols................86
Wiring Diagram and Schematic Information................89
Electrical Schematic Symbols................90
Reading Wiring Schematics and Diagrams................93
Visually Inspect Electrical System................97
Seven-Step Electrical Procedure................98
Using a Probe Light................101
Circuit Types................103
Circuit Malfunctions................105
Troubleshooting Circuit Malfunctions................108
Understanding Electrical vs. Electronic Circuits................113
Intermittent Electronic Problems................115
Relay Circuit Types................119
Using a Digital Multimeter................132
Troubleshooting Unresolved Problems................134
Section 211: Diagnostic Trouble Codes................135
Group CCU: CCU Code Diagnostics................135
CCU 000629.12 - CCU Control Unit Fault................135
CCU 001638.00 - Hydraulic Oil Temperature Very Hot................135
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High................135
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low................135
CCU 001883.00 - Rear PTO Overspeed................135
CCU 001883.01 - Rear PTO Underspeed................135
CCU 524016.04 - CCU Switched Supply Voltage Low................135
CCU 524224.14 - Rear PTO Disabled................135
CCU 524252.05 - Rear PTO Solenoid Circuit Fault................135
Group PTR: PTR Code Diagnostics................135
PTR 000168.01 - PTR Unswitched Supply Voltage Low................135
PTR 000190.18 - Engine Speed Low................135
PTR 000191.00 - Transmission Overspeed During Calibration................135
PTR 000191.17 - Transmission Underspeed................135
PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict................135
PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict................135
PTR 000628.02 - EOL Data Fault................135
PTR 000630.07 - PTR Calibration Fault/Tractor Movement................135
PTR 000630.14 - PTR Not Calibrated................135
PTR 000734.05 - Forward Solenoid Circuit Fault................135
PTR 000735.05 - Reverse Solenoid Circuit Fault................135
PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High................135
PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low................135
PTR 001079.03 - Sensor Reference Circuit Voltage High................135
PTR 001079.04 - Sensor Reference Circuit Voltage Low................135
PTR 001504.30 - Seat Switch Circuit Fault................135
PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear................135
PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command................135
PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear................135
PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up................135
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault................135
PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict................136
PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High................136
PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable................136
PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low................136
PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable................136
PTR 524060.03 - Transmission Enable Signal High During Operation................136
PTR 524060.04 - Transmission Enable Signal Low During Operation................136
PTR 524081.31 - Come-Home Mode Active................136
PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal................136
PTR 524230.05 - Enable Proportional Valve Circuit Fault................136
PTR 524230.07 - Enable Valve Stuck Open................136
PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High................136
PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low................136
Section 212: Observable Symptoms................282
Group 20: Engines................282
Engine Problems................282
Group 30: Fuel and Air................282
Fuel and Air Problems................282
Group 40: Electrical................282
Electrical System Identification................289
12-Volt Electrical Problems................282
Connector Problems................282
Group 45: Control Units................282
Electronic Problems................282
Group 55: PowrReverser™ Transmissions................282
PowrReverser™ Transmission Problems................282
Group 56: Drive Systems................282
Drive System Problems................282
Group 60: Steering and Brakes................282
Steering and Brake System Problems................282
Group 70: Hydraulics................282
Hitch Problems................282
Selective Control Valve Problems................282
Group 90: Operator Station................282
Air Conditioning Problems................282
Section 213: System Diagnosis................318
Group 40: Starting, Charging and Start Aid................318
Starting, Charging and Start Aid System Diagnosis................322
Starting, Charging and Start Aid System Diagnosis—Load Center................708
Group 55: PowrReverser™ Transmission................318
PowrReverser™ Transmission System Diagnosis................331
Group 56A: Differential Lock................318
Differential Lock System Diagnosis................336
Group 56B: MFWD................318
MFWD System Diagnosis................339
Group 56C: Rear PTO................318
Rear Mechanical PTO System Diagnosis................342
Rear ElectroHydraulic PTO System Diagnosis................344
Group 60A: Steering................318
Steering System Diagnosis................350
Group 60B: Rear Brakes................318
Rear Brake System Diagnosis................356
Group 70A: Rear SCV System Diagnosis................318
Single and Dual Rear SCV System Diagnosis................362
Single and Dual Rear SCV System Diagnosis—Later Version................365
Triple Deluxe Rear SCV System Diagnosis................368
Group 70B: Mid-Mount Control Valve System Diagnosis................318
Triple Mid-Mount Control Valve System Diagnosis................375
Dual Mid-Mount Control Valve System Diagnosis................378
Triple Mid-Mount Control Valve System Diagnosis—Later Version................381
Dual Mid-Mount Control Valve System Diagnosis—Later Version................384
Group 70C: Rear Hitch System Diagnosis................318
Rear Mechanical Hitch System Diagnosis................392
Rear Mechanical Hitch System Diagnosis—Later Version................397
Group 90: Air Conditioning................318
Air Conditioning System Diagnosis................406
Section 220: Engines................410
Group 05: General Information................410
John Deere Engine Repair—Use Component Technical Manual................412
General Engine Specifications................413
List of All Tractor-Specific Engine Information................415
Group 15: Tests and Adjustments................410
Throttle Lever Adjustment—Cab................418
Throttle Lever Adjustment—Open Operator Station................420
Group 20: Engine System Theory of Operation................410
Overview of 5083E Limited, 5093E Limited, and 5101E Limited Tractor Engines ( -Aug 2012)................422
Overview of 5083E, 5093E, and 5101E Tractor Engines (Aug 2012- )................423
Section 230: Fuel and Air................424
Group 05: General Information................424
John Deere Engine Fuel Systems Repair—Use Component Technical Manual................426
Group 20: Fuel and Air Theory of Operation................424
Fuel System Operation—5083E Limited, and 5093E Limited (Tier 2)................429
Fuel System Operation— 5101E Limited (Tier 2)................431
Fuel System Operation—5083E Limited, 5093E, and 5101E Limited (Tier 3)................433
Fuel System Operation—5083E, 5093E, and 5101E—Open Operator Station................435
Air Intake System Operation (Tier 2)................437
Air Intake System Operation (Tier 3)................439
Section 240: Electrical System—Vehicle Electrical Center (VEC)................447
Group 05: Vehicle Electrical Center and Fuse/Relay Block................441
Vehicle Electrical Center and Fuse/Relay Block Diagram Listing................446
Vehicle Electrical Center (VEC)................447
HVAC and Wiper Fuse/Relay Block................449
Fuse Block................450
Center Console Relays................451
Group 15: Tests and Adjustments................441
Starting Circuit Test................455
Fuel Shutoff Solenoid Circuit Test................458
Battery Inspection Test................460
Charging System Test................468
Cold Start Circuit Test................470
Warning Lights Circuit Test................473
Turn Signal Lights Circuit Test................482
Brake Lights Circuit Test................490
Accessory Power and Junction Block Circuit Test................493
Mid Mount SCV Circuit Test................500
Engine Speed Sensor Circuit Test................504
Engine Oil Pressure Switch Circuit Test................508
Air Filter Restriction Switch Circuit Test................512
Fuel Level Sender Circuit Test................517
Engine Coolant Temperature Sender Circuit Test................521
Tail Light Circuit Test................526
Front Work Light Circuit Test................530
Beacon Light Circuit Test................535
Rear Work Light Circuit Test................537
Headlight and Backlighting Circuit Test (Tier 2)................542
Headlight and Backlighting Circuit Test (Tier 3)................551
Radio and Dome Light Circuit Test................563
HVAC Circuit Test................569
Wiper System Circuit Test................579
Key Switch Test................586
Fuel Transfer Pump Circuit Test................588
Group 20: Theory of Operation................442
Starting System Operation................595
Cold Start System Operation................597
Charging System Operation................599
Lighting System Operation—Turn Signals................600
Lighting System Operation—Warning Lights................601
Lighting System Operation—Tail Lights................602
Lighting System Operation—Headlights and Loader Lights................603
Work Light and Beacon Light Operation................606
Instrument Cluster Operation—Tachometer/Hour Meter................607
Instrument Cluster Operation—Fuel Gauge................608
Instrument Cluster Operation—Coolant Temperature Gauge................609
PTO Warning System Operation................610
Air Filter Restriction Indicator Operation................611
Accessory Power and Junction Block Power Operation................612
Mid-Mount SCV................613
Blower Motor Operation................614
A/C Compressor Operation................615
Front Wiper/Washer Operation................616
Rear Wiper/Washer Operation................617
Dome Light Operation................618
Convenience Outlet Operation................619
Wheel Speed Sensor Operation................620
Group 25: Functional Schematics................442
Functional Schematics Listing................622
Schematic and Component Identification Legend................623
SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit................627
SE4—Accessory Power, SE5—Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Beacon Light................629
SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights................631
SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE16—Back-Up Alarm and SE17—Mid-Mount SCV................632
SE18—HVAC Standard Cab................633
SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio................634
SE23—Instrumentation................635
SE24—ELX Relay and Fuses, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch and Brake Lights................636
SE28—PowrReverser™ Transmission................638
SE29—Electro-Hydraulic Control Unit and SE31—Power and Service Advisor................639
Cold Start Circuit Diagnostic Wiring Diagram................640
Charging Circuit Diagnostic Wiring Diagram................643
Starting Circuit Diagnostic Wiring Diagram................645
Horn Circuit Diagnostic Wiring Diagram................647
Headlight and Loader Light Diagnostic Wiring Diagram................650
Front Work Lights and Beacon Light Diagnostic Wiring Diagram................653
Rear Work Lights Diagnostic Wiring Diagram................655
Turn Signal and Warning Lights Diagnostic Wiring Diagram................657
Tail Lights Diagnostic Wiring Diagram................659
Brake Lights Diagnostic Wiring Diagram................661
Junction Block and Accessory Power Diagnostic Wiring Diagram................663
Radio and Dome Light Diagnostic Wiring Diagram................665
PTO Horn Diagnostic Wiring Diagram................667
Engine Speed Sensor Diagnostic Wiring Diagram................669
Wheel Speed Sensor Diagnostic Wiring Diagram................671
Engine Oil Pressure Switch Diagnostic Wiring Diagram................673
Air Filter Restriction Switch Diagnostic Wiring Diagram................675
Fuel Level Sender Diagnostic Wiring Diagram................677
Engine Coolant Temperature Sender Diagnostic Wiring Diagram................679
HVAC Diagnostic Wiring Diagram................681
Wiper System Diagnostic Wiring Diagram................682
Mid-Mount SCV Diagnostic Wiring Diagram................684
Group 35: Connector Information................443
Front Console-to-Engine Connector X1................688
Front Console-to-Chassis Connector X3................690
Front Console-to-Chassis Connector X4................692
Front Console-to-Chassis Connector X5................694
Chassis-to-Roof Connector X9................696
Vehicle Electrical Center (VEC) Connectors X22—X25................698
Electro-Hydraulic Controller Connectors A6J1—A6J3................700
Section 241: Electrical System—Load Center ( -Aug 2012)................702
Group 05: Load Center and Fuse/Relay Block ( -Aug 2012)................702
Load Center................708
Center Console Relays—Load Center................710
Group 15: Tests and Adjustments ( -Aug 2012)................702
Starting Circuit Test—Load Center................714
Fuel Shutoff Solenoid Circuit Test—Load Center................717
Battery Inspection Test—Load Center................719
Charging System Test—Load Center................720
Cold Start Circuit Test—Load Center................721
Warning Lights Circuit Test—Load Center................723
Turn Signal Lights Circuit Test—Load Center................730
Brake Lights Circuit Test—Load Center................736
Accessory Power and Junction Block Circuit Test—Load Center................738
Mid Mount SCV Circuit Test—Load Center................744
Engine Speed Sensor Circuit Test—Load Center................749
Engine Oil Pressure Switch Circuit Test—Load Center................753
Air Filter Restriction Switch Circuit Test—Load Center................757
Fuel Level Sender Circuit Test—Load Center................761
Engine Coolant Temperature Sender Circuit Test—Load Center................765
Tail Light Circuit Test—Load Center................769
Front Work Light Circuit Test—Load Center................772
Beacon Light Circuit Test—Load Center................776
Rear Work Light Circuit Test—Load Center................779
Headlight and Backlighting Circuit Test—Load Center................784
Radio and Dome Light Circuit Test—Load Center................794
HVAC Circuit Test—Load Center................799
Wiper System Circuit Test—Load Center................809
Key Switch Test—Load Center................815
Group 20: Theory of Operation ( -Aug 2012)................702
Starting System Operation—Load Center................818
Cold Start System Operation—Load Center................820
Charging System Operation—Load Center................821
Turn Signals System Operation—Load Center................822
Warning Light System Operation—Load Center................823
Tail Light System Operation—Load Center................824
Headlight and Loader Light System Operation—Load Center................825
Work Light and Beacon Light Operation—Load Center................828
Instrument Cluster Operation—Tachometer/Hour Meter—Load Center................829
Instrument Cluster Operation—Fuel Gauge—Load Center................830
Instrument Cluster Operation—Coolant Temperature Gauge—Load Center................831
PTO Warning System Operation—Load Center................832
Air Filter Restriction Indicator Operation—Load Center................833
Accessory Power and Junction Block Power Operation—Load Center................834
Mid-Mount SCV—Load Center................835
Blower Motor Operation—Load Center................836
A/C Compressor Operation—Load Center................837
Front Wiper/Washer Operation—Load Center................838
Rear Wiper/Washer Operation—Load Center................839
Dome Light Operation—Load Center................840
Convenience Outlet Operation—Load Center................841
Wheel Speed Sensor Operation—Load Center................842
Group 25: Functional Schematics ( -Aug 2012)................703
Functional Schematics Listing—Load Center ( -Aug 2012)................844
Schematic and Component Identification Legend—Load Center................845
SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit—Load Center................849
SE4—Accessory Power, SE5—Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Beacon Light—Load Center................850
SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights—Load Center................852
SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE16—Back-Up Alarm and SE17—Mid-Mount SCV—Load Center................853
SE18—HVAC Standard Cab—Load Center................854
SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio—Load Center................855
SE23—Instrumentation—Load Center................856
SE24—ELX Relay and Fuses, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch and Brake Lights—Load Center................857
SE28—PowrReverser™ Transmission—Load Center................859
SE29—Electro-Hydraulic Control Unit and SE31—Power and Service Advisor™—Load Center................860
Cold Start Circuit Diagnostic Wiring Diagram—Load Center................862
Charging Circuit Diagnostic Wiring Diagram—Load Center................864
Starting Circuit Diagnostic Wiring Diagram—Load Center................866
Horn Circuit Diagnostic Wiring Diagram—Load Center................868
Headlight and Loader Light Diagnostic Wiring Diagram—Load Center................870
Front Work Lights and Beacon Light Diagnostic Wiring Diagram—Load Center................872
Rear Work Lights Diagnostic Wiring Diagram—Load Center................874
Turn Signal and Warning Lights Diagnostic Wiring Diagram—Load Center................876
Tail Lights Diagnostic Wiring Diagram—Load Center................878
Brake Lights Diagnostic Wiring Diagram—Load Center................880
Junction Block and Accessory Power Diagnostic Wiring Diagram—Load Center................882
Radio and Dome Light Diagnostic Wiring Diagram—Load Center................884
PTO Horn Diagnostic Wiring Diagram—Load Center................886
Engine Speed Sensor Diagnostic Wiring Diagram—Load Center................888
Wheel Speed Sensor Diagnostic Wiring Diagram—Load Center................890
Engine Oil Pressure Switch Diagnostic Wiring Diagram—Load Center................892
Air Filter Restriction Switch Diagnostic Wiring Diagram—Load Center................894
Fuel Level Sender Diagnostic Wiring Diagram—Load Center................896
Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Load Center................898
HVAC Diagnostic Wiring Diagram—Load Center................900
Wiper System Diagnostic Wiring Diagram—Load Center................901
Mid-Mount SCV Diagnostic Wiring Diagram—Load Center................903
Group 35: Connector Information ( -Aug 2012)................704
Front Console-to-Engine Connector X1—Load Center................907
Front Console-to-Hood Connector X2—Load Center................909
Front Console-to-Chassis Connector X3—Load Center................910
Front Console-to-Chassis Connector X4—Load Center................912
Front Console-to-Chassis Connector X5—Load Center................914
Power Harness-to-Chassis Connector X6 and X7—Load Center................916
Power Harness-to-Engine Connector X8—Load Center................917
Chassis-to-Roof Connector X9—Load Center................918
Electro-Hydraulic Controller Connectors A6J1—A6J3—Load Center................920
Section 242: Electrical System—Load Center (Aug 2012- )................922
Group 05: Load Center and Fuse/Relay Block (Aug 2012- )................922
Load Center and Center Console Relays—Cab (Aug 2012- )................929
Load Center and Center Console Relays—Open Operator Station (Aug 2012- )................931
Group 15: Test and Adjustments (Aug 2012- )................922
Starting Circuit Test—Load Center (Aug 2012- )................937
Fuel Shutoff Solenoid Circuit Test—Load Center (Aug 2012- )................941
Battery Inspection Test—Load Center (Aug 2012- )................943
Charging System Test—Load Center (Aug 2012- )................944
Cold Start Circuit Test—Load Center (Aug 2012- )................945
Warning Lights Circuit Test—Load Center (Aug 2012- )................948
Turn Signal Lights Circuit Test—Load Center (Aug 2012- )................955
Brake Lights Circuit Test—Load Center (Aug 2012- )................961
Accessory Power and Junction Block Circuit Test—Load Center (Aug 2012- )................964
Mid Mount SCV Circuit Test—Load Center (Aug 2012- )................970
Engine Speed Sensor Circuit Test—Load Center (Aug 2012- )................974
Engine Oil Pressure Switch Circuit Test—Load Center (Aug 2012- )................979
Air Filter Restriction Switch Circuit Test—Load Center (Aug 2012- )................984
Fuel Level Sender Circuit Test—Load Center (Aug 2012- )................989
Engine Coolant Temperature Sender Circuit Test—Load Center (Aug 2012- )................994
Tail Light Circuit Test—Load Center (Aug 2012- )................999
Front Work Light Circuit Test—Load Center (Aug 2012- )................1003
Beacon Light Circuit Test—Load Center (Aug 2012- )................1008
Rear Work Light Circuit Test—Load Center (Aug 2012- )................1011
Headlight and Backlighting Circuit Test—Load Center (Aug 2012- )................1018
Radio and Dome Light Circuit Test—Load Center (Aug 2012- )................1030
HVAC Circuit Test—Load Center (Aug 2012- )................1035
Wiper System Circuit Test—Load Center (Aug 2012- )................1045
Key Switch Test—Load Center (Aug 2012- )................1051
Group 20: Theory of Operation (Aug 2012- )................922
Starting System Operation—Load Center (Aug 2012- )................1054
Cold Start System Operation—Load Center (Aug 2012- )................1056
Charging System Operation—Load Center (Aug 2012- )................1057
Turn Signals System Operation—Load Center—Cab (Aug 2012- )................1058
Turn Signals System Operation—Load Center—Open Operator Station (Aug 2012- )................1059
Warning Light System Operation—Load Center—Cab (Aug 2012- )................1060
Warning Light System Operation—Load Center—Open Operator Station (Aug 2012- )................1061
Tail Light System Operation—Load Center—Cab (Aug 2012- )................1062
Tail Light System Operation—Load Center—Open Operator Station (Aug 2012- )................1063
Headlight and Loader Light System Operation—Load Center—Cab (Aug 2012- )................1064
Headlight and Loader Light System Operation—Load Center—Open Operator Station (Aug 2012- )................1067
Work Light and Beacon Light Operation—Load Center—Cab (Aug 2012- )................1069
Work Light and Beacon Light Operation—Load Center—Open Operator Station (Aug 2012- )................1070
Instrument Cluster Operation—Tachometer/Hour Meter—Load Center (Aug 2012- )................1071
Instrument Cluster Operation—Fuel Gauge—Load Center (Aug 2012- )................1072
Instrument Cluster Operation—Coolant Temperature Gauge—Load Center (Aug 2012- )................1073
PTO Warning System Operation—Load Center (Aug 2012- )................1074
Air Filter Restriction Indicator Operation—Load Center (Aug 2012- )................1075
Accessory Power and Junction Block Power Operation—Load Center (Aug 2012- )................1076
Mid-Mount SCV—Load Center (Aug 2012- )................1077
Blower Motor Operation—Load Center (Aug 2012- )................1078
A/C Compressor Operation—Load Center (Aug 2012- )................1079
Front Wiper/Washer Operation—Load Center (Aug 2012- )................1080
Rear Wiper/Washer Operation—Load Center (Aug 2012- )................1081
Dome Light Operation—Load Center (Aug 2012- )................1082
Convenience Outlet Operation—Load Center (Aug 2012- )................1083
Wheel Speed Sensor Operation—Load Center (Aug 2012- )................1084
Group 25: Functional Schematics (Aug 2012- )................923
Functional Schematics Listing—Load Center (Aug 2012- )................1086
Schematic and Component Identification Legend—Load Center (Aug 2012- )................1087
SE1—Key Switch, Starter, Alternator, and Starting Aid and SE2A—PTO and Fuel––PR Transmission with Mechanical PTO—Load Center (Aug 2012- )................1091
SE2B—PTO and Fuel—PR Transmission with EH PTO, SE3—Accessory Power, SE4—Horn, SE5A—Open Operator Station Light Switch, SE5B—Cab Light Switch—Load Center (Aug 2012- )................1092
SE6—Headlights, SE7—Tail/Turn Lights, SE8—Cab Work Lights and SE9 Open Operator Station Work Lights—Load Center (Aug 2012- )................1093
SE10—Turn Signal Switch and Hazard Warning Lights and SE11—Power Source—Load Center (Aug 2012- )................1094
SE12—Trailer Interfaces, SE13B—Beacan Lamp, SE14—Loader Lights, SE15—Back-Up Alarm and SE16—Mid-Mount SCV—Load Center (Aug 2012- )................1095
SE17—Power Outlet and Lighter, SE18—HVAC, SE19—Front Wiper and Washer System and SE20—Rear Wiper and Washer System—Load Center (Aug 2012- )................1096
SE21—Console Light, Dome Light and Door Switch, SE22—Radio and SE23—Air Seat Option—Load Center (Aug 2012- )................1097
SE24—Instrumentation—Load Center (Aug 2012- )................1098
SE25—Seat Switch and Wheel Speed, SE26—ELX Relay and Fuses, SE27—MFWD and SE28—Brake Switches with Brake Lights—Load Center (Aug 2012- )................1099
SE29—EH Transmission, SE30—EH Controller and SE33—Service Advisor™—Load Center (Aug 2012- )................1100
Cold Start Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1101
Cold Start Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1103
Charging Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1105
Charging Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1107
Starting Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1109
Starting Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1111
Horn Circuit Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1113
Horn Circuit Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1115
Headlight and Loader Light Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1116
Headlight and Loader Light Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1118
Front Work Lights and Beacon Light Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1119
Front and Rear Work Lights and Beacon Light Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1121
Rear Work Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1123
Turn Signal and Warning Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1125
Turn Signal and Warning Lights Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1127
Tail Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1129
Tail Lights Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1131
Brake Lights Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1133
Brake Lights Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1135
Junction Block and Accessory Power Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1137
Junction Block and Accessory Power Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1139
Radio and Dome Light Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1141
PTO Horn Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1143
PTO Horn Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1144
Engine Speed Sensor Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1146
Engine Speed Sensor Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1148
Wheel Speed Sensor Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1150
Wheel Speed Sensor Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1152
Engine Oil Pressure Switch Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1154
Engine Oil Pressure Switch Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1156
Air Filter Restriction Switch Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1158
Air Filter Restriction Switch Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1160
Fuel Level Sender Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1162
Fuel Level Sender Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1164
Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1166
Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Load Center—Open Operator Station (Aug 2012- )................1168
HVAC Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1170
Wiper System Diagnostic Wiring Diagram—Load Center—Cab (Aug 2012- )................1171
Mid-Mount SCV Diagnostic Wiring Diagram—Load Center (Aug 2012- )................1173
Group 35: Connector Information (Aug 2012- )................925
Front Console/Chassis-to-Engine Connector X1—Load Center (Aug 2012- )................1177
Front Console/Chassis-to-Hood Connector X2—Load Center (Aug 2012- )................1179
Front Console-to-Chassis Connector X3—Load Center (Aug 2012- )................1180
Front Console-to-Chassis Connector X4—Load Center (Aug 2012- )................1182
Front Console-to-Chassis Connector X5—Load Center (Aug 2012- )................1184
Power Harness-to-Chassis Connector X6 and X7—Load Center (Aug 2012- )................1186
Power Harness-to-Engine Connector X8—Load Center (Aug 2012- )................1187
Chassis-to-Roof Connector X9—Load Center (Aug 2012- )................1188
Instrument Cluster Connectors A1J1—A1J4—Load Center (Aug 2012- )................1190
Electro-Hydraulic Controller Connectors A6J1—A6J3—Load Center (Aug 2012- )................1194
Section 245: Control Units................1196
Group 05: General References................1196
Electro-Hydraulic Controller General Information................1201
Performance Monitor General Operation................1203
Diagnostic Trouble Code Listing................1207
PRF Code List................1208
CCU Code List................1209
PTR Code List................1210
Control Unit Addresses................1212
CCU Address List................1213
PTR Address List................1215
Programming Control Units................1218
CAN Network Voltage Checks................1225
CAN Communication System Theory of Operation................1228
VIN Security Fault Diagnosis................1230
CAN System Diagnostic Wiring Diagram—Cab ( -Aug 2012)................1231
CAN System Diagnostic Wiring Diagram—Cab (Aug 2012- )................1233
CAN System Diagnostic Wiring Diagram—Open Operator Station (Aug 2012- )................1234
Group 15: Tests and Adjustments................1196
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test................1238
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test................1241
Electro-Hydraulic Controller Power Supply Wiring Diagram................1243
Group CCU: CCU................1196
Chassis Control Unit (CCU) Calibration................1253
CCU - Beep Mode Test With Speed Sensors................1261
CCU - Beep Mode Test Without Speed Sensors................1264
CCU - Hydraulic Oil Temperature Sensor Circuit Test................1265
CCU - Engine Speed Sensor Circuit Test................1270
CCU - Wheel Speed Sensor Circuit Test................1275
CCU - Brake Switch Assembly Circuit Test................1281
CCU - Rear EH PTO Switch Circuit Test................1286
CCU - Rear EH PTO Solenoid Circuit Test................1291
CCU - Rear EH PTO Speed Sensor Circuit Test................1294
CCU - Controller Theory of Operation................1298
CCU - Hydraulic Oil Temperature Sensor Theory of Operation................1300
CCU - Engine Speed Sensor Theory of Operation................1301
CCU - Wheel Speed Sensor Theory of Operation................1302
CCU - Brake Switch Assembly Theory of Operation................1303
CCU - Rear EH PTO Switch Theory of Operation................1304
CCU - Rear EH PTO Solenoid Theory of Operation................1305
CCU - Rear EH PTO Speed Sensor Theory of Operation................1306
CCU - Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram................1307
CCU - Engine Speed Sensor Diagnostic Wiring Diagram................1308
CCU - Engine Speed Sensor Diagnostic Wiring Diagram—Open Operator Station................1310
CCU - Wheel Speed Sensor Diagnostic Wiring Diagram—Cab................1311
CCU - Wheel Speed Sensor Diagnostic Wiring Diagram—Open Operator Station................1314
CCU - Brake Switch Assembly Diagnostic Wiring Diagram................1315
CCU - Rear EH PTO Switch Diagnostic Wiring Diagram—Cab................1317
CCU - Rear EH PTO Switch Diagnostic Wiring Diagram—Open Operator Station................1318
CCU - Rear EH PTO Solenoid Diagnostic Wiring Diagram................1319
CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram—Cab................1320
CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram—Open Operator Station................1321
Group PTR: PTR................1197
Power Train Reverser (PTR) Control Unit Calibration................1349
PTR - Control Unit Beep Mode Test With Speed Sensors................1376
PTR - Control Unit Beep Mode Test Without Speed Sensors................1380
PTR - Directional Reverser Switch Circuit Test................1381
PTR - Clutch Disengaged Switch Circuit Test................1385
PTR - Optional Infinitely Variable Shuttle Control Circuit Test................1388
PTR - Park Switch Circuit Test................1393
PTR - Seat Switch Circuit Test................1397
PTR - Forward Solenoid Circuit Test................1402
PTR - Reverse Solenoid Circuit Test................1405
PTR - Clutch Enable Proportional Valve Circuit Test................1408
PTR - Clutch Pedal Position Sensor Circuit Test................1412
PTR - Enable Pressure Sensor Circuit Test................1417
PTR - Countershaft Speed Sensor Circuit Test................1423
PTR - Control Unit Theory of Operation................1428
PTR - Come-Home Mode Theory of Operation................1432
PTR - Directional Reverser Switch Theory of Operation................1433
PTR - Clutch Disengaged Switch Theory of Operation................1434
PTR - Optional Infinitely Variable Shuttle Control Theory of Operation................1435
PTR - Park Switch Theory of Operation................1436
PTR - Seat Switch Theory of Operation................1437
PTR - Forward Solenoid Theory of Operation................1438
PTR - Reverse Solenoid Theory of Operation................1439
PTR - Clutch Enable Proportional Valve Theory of Operation................1440
PTR - Clutch Pedal Position Sensor Theory of Operation................1441
PTR - Enable Pressure Sensor Theory of Operation................1442
PTR - Countershaft Speed Sensor Theory of Operation................1443
PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Cab................1444
PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Open Operator Station................1447
PTR - Clutch Disengaged Switch Diagnostic Wiring Diagram................1448
PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Cab................1450
PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Open Operator Station................1451
PTR - Park Switch Diagnostic Wiring Diagram................1452
PTR - Seat Switch Diagnostic Wiring Diagram................1453
PTR - Seat Switch Diagnostic Wiring Diagram (Aug 2012- )................1456
PTR - Forward Solenoid Diagnostic Wiring Diagram................1459
PTR - Reverse Solenoid Diagnostic Wiring Diagram................1460
PTR - Clutch Enable Proportional Valve Diagnostic Wiring Diagram................1461
PTR - Clutch Pedal Position Sensor Diagnostic Wiring Diagram................1462
PTR - Enable Pressure Sensor Diagnostic Wiring Diagram................1464
PTR - Countershaft Speed Sensor Diagnostic Wiring Diagram................1465
Section 255: PowrReverser™ Transmission................1467
Group 05: General Information................1467
PowrReverser™ Transmission Identification................1470
Install Test Equipment – Transmission................1471
Group 10: Preliminary and Operational Checks................1467
Transmission Preliminary Checks................1479
Transmission Operational Checks................1481
Group 15: Tests and Adjustments................1467
PowrReverser™ Control Valve Tests................1490
PowrReverser™ Pump Flow Test................1496
PowrReverser™ Main Pressure Relief Valve Adjustment................1498
Checking and Adjusting Clutch Pedal Free Play................1500
Group 20: Theory of Operation................1467
PowrReverser™ Transmission Theory of Operation Information Reference Listing................1503
Mechanical PTO Clutch Operation—Clutch Disengaged................1504
Mechanical PTO Clutch Operation—Clutch Engaged................1506
PowrReverser™ General Information................1508
PowrReverser™ Functional Schematic and Theory................1509
Transmission Pump Operation................1512
PowrReverser™ Operation in Forward (Without Electro-Hydraulic Hi/Lo)................1515
PowrReverser™ Operation in Reverse (Without Electro-Hydraulic Hi/Lo)................1517
PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral................1519
PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward................1521
PowrReverser™ Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse................1523
PowrReverser™ Transmission—Gearshift Power Flow................1525
PowrReverser™ Transmission—Range Shift Power Flow................1528
Gearshift Synchronizer Operation................1532
Range Shift Collar Operation................1534
Park Pawl Operation................1536
PowrReverser™ Transmission Lubrication System (Without Electro-Hydraulic Hi/Lo)................1537
PowrReverser™ Transmission Lubrication System................1539
Group 25: Schematics and Diagrams................1467
PowrReverser™ Transmission Component Location Listing................1542
PowrReverser™ Transmission Hydraulic Schematic (Without Electro-Hydraulic Hi/Lo)................1543
Power Train Components................1546
Mechanical PTO Clutch Components................1547
PowrReverser™ Components (Without Electro-Hydraulic Hi/Lo)................1548
Transmission Components (Without Electro-Hydraulic Hi/Lo)................1549
Section 256: Drive Systems................1551
Group 05: General Information................1551
Install Test Equipment - Drive System................1555
Group 10: Preliminary and Operational Checks................1551
Preliminary Checks - Drive System................1560
Rear Differential Lock Operational Check................1562
PTO Operational Checks................1563
EH PTO Operational Checks................1565
MFWD Operational Checks................1566
Group 15: Tests and Adjustments................1551
MFWD Troubleshooting................1569
ElectroHydraulic PTO Test................1570
PTO Clutch Lever Linkage Adjustment................1573
PTO 540/540E Lever and Linkage Adjustment................1575
Group 20: Theory of Operation................1551
Drive Systems Theory of Operation Reference Listing................1579
Differential Power Flow................1580
Differential Lock Operation................1582
Final Drive Operation................1584
Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (Mechanical)................1585
Mechanical Front Wheel Drive (MFWD) Operation (EH)................1587
Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation (EH)................1589
Mechanical PTO Operation................1592
540/540E Mechanical PTO Operation................1592
Electro-Hydraulic PTO Operation................1596
Electro-Hydraulic PTO Valve Operation................1597
Electro-Hydraulic PTO Clutch Operation................1599
Group 25: Schematics and Diagrams................1551
Drive Systems Component Location Listing................1603
Final Drive Components................1604
540/540E Mechanical PTO Components................1551
Section 260: Steering and Brakes................1606
Group 05: General Information................1606
Install Test Equipment - Steering and Brake................1610
Group 10: Preliminary and Operational Checks................1606
Steering Preliminary Check................1614
Steering Operational Check................1615
Rear Brakes Preliminary Check................1616
Rear Brake Operational Test................1617
Group 15: Test and Adjustments................1606
Steering Pump Flow Test................1620
Steering Valve Relief Test................1621
Steering Leak Test................1622
Checking Toe-In—MFWD Axle................1624
Adjusting Toe-In—MFWD Axle................1625
Set MFWD Steering Stops Turning Radius................1626
Bleed Rear Brakes................1627
Rear Brake Valve Leak Test................1628
Brake Pedal Adjustment................1629
Adjust Brake Retractors................1631
Group 20: Theory of Operation................1606
Steering Valve Operation—Neutral and Manual Turning................1634
Steering Valve Operation—Power Turning................1636
Brake System Operation................1638
Brake Valve Operation................1640
Section 270: Hydraulics ( -Aug 2011)................1644
Group 05: General Information................1644
Install Test Equipment - Hydraulics................1651
Warming Transmission/Hydraulic System Oil................1656
Group 10: Preliminary and Operational Checks................1644
Hydraulic System Preliminary Checks................1660
Hydraulic System Operational Checks................1662
Group 15: Tests and Adjustments................1644
Pump Flow Test (Tractors Without SCV)................1669
Pump Flow Test (Tractors With SCV)................1671
Main Relief Valve Test (Tractors With SCV)................1673
SCV Leakage Test................1675
Triple Mid-Mount Control Valve Flow Control Test................1677
Rockshaft Leakage Test................1679
Rockshaft Lift Cycle Test................1681
Mid-Mount Control Valve Cable Adjustment................1683
Rear SCV Cable Adjustment................1685
Rockshaft Draft-Sensing and Position Control Cable Adjustment................1686
Rockshaft Lever Friction Adjustment................1687
Rockshaft Position-Sensing Feedback Linkage Adjustment................1688
Rockshaft Draft-Sensing Feedback Linkage Adjustment................1692
Main Relief Valve Adjustment................1694
Group 20: Theory of Operation................1644
Hydraulic System Theory of Operation Information Reference Listing................1696
Hydraulic System Operation................1697
Main Hydraulic Filter Operation................1701
Hydraulic Pump Operation................1703
Rockshaft Control Valve Operation—Neutral................1705
Rockshaft Control Valve Operation—Raise................1707
Rockshaft Control Valve Operation—Lower................1709
Main Relief Valve Operation................1711
Rate-of-Drop Valve Operation................1713
Surge Relief Valve Operation................1718
Rockshaft Draft-Sensing Operation................1720
Rear SCV Operation—Neutral Position................1722
Rear SCV Operation—Extend and Retract Positions................1724
Rear SCV Operation—Float Position................1726
Rear SCV Operation—Regenerative Position................1728
Dual Mid-Mount Control Valve Operation—Neutral Position................1730
Dual Mid-Mount Control Valve Operation—Extend and Retract Positions................1732
Dual Mid-Mount Control Valve Operation—Float Position................1734
Dual Mid-Mount Control Valve Operation—Regenerative Position................1736
Triple Mid-Mount Control Valve Operation—Neutral Position................1738
Triple Mid-Mount Control Valve Operation—Extend and Retract Positions................1741
Triple Mid-Mount Control Valve Flow Control Operation................1744
SCV Diverter Plug Operation................1746
Quick Disconnect Coupler Operation (Mid-Mount Control Valve)................1747
Quick Disconnect Coupler Operation (Rear SCV)................1749
Section 271: Hydraulics (Aug 2011- )................1751
Group 05: General Information................1751
Install Test Equipment - Hydraulics—Later Version................1757
Warming Transmission/Hydraulic System Oil—Later Version................1761
Group 10: Preliminary and Operational Checks................1751
Hydraulic System Preliminary Checks—Later Version................1765
Hydraulic System Operational Checks—Later Version................1766
Group 15: Tests and Adjustments................1751
Prime Hydraulic Pump................1773
Pump Flow Test (Tractors Without SCV)—Later Version................1774
Pump Flow Test (Tractors With SCV)—Later Version................1776
Main Relief Valve Test (Tractors With SCV)—Later Version................1778
Triple Mid-Mount Control Valve Flow Control Test—Later Version................1780
Triple Deluxe Rear SCV Functional Test................1782
Triple Deluxe Rear SCV Flow Control Test................1785
Rockshaft Leakage Test—Later Version................1787
Rockshaft Lift Cycle Test—Later Version................1789
Mid-Mount Control Valve Cable Adjustment—Later Version................1791
Rear SCV Cable Adjustment—Later Version................1792
Rockshaft Draft-Sensing and Position Control Cable Adjustment—Later Version................1795
Rockshaft Lever Friction Adjustment—Later Version................1796
Rockshaft Position-Sensing Feedback Linkage Adjustment—Later Version................1797
Rockshaft Draft-Sensing Feedback Linkage Adjustment—Later Version................1798
Main Relief Valve Adjustment—Later Version................1799
Group 20: Theory of Operation................1751
Hydraulic System Theory of Operation Information Reference Listing—Later Version................1801
Hydraulic System Operation ( -Aug 2012)................1802
Hydraulic System Operation (Aug 2012- )................1805
Main Hydraulic Filter Operation—Later Version................1809
Hydraulic Pump Operation—Later Version................1810
Rockshaft Control Valve Operation—Neutral—Later Version................1811
Rockshaft Control Valve Operation—Raise—Later Version................1813
Rockshaft Control Valve Operation—Lower—Later Version................1815
Main Relief Valve Operation—Later Version................1817
Rate-of-Drop Valve Operation—Later Version................1819
Surge Relief Valve Operation—Later Version................1820
Rockshaft Draft-Sensing Operation—Later Version................1821
Dual Mid-Mount SCV Extend and Retract Operation—Later Version................1823
Dual Mid-Mount SCV Float Operation—Later Version................1825
Dual Mid-Mount SCV Neutral Operation—Later Version................1827
Dual Mid-Mount SCV Regenerative Operation—Later Version................1830
Triple Mid-Mount SCV Extend and Retract Operation—Later Version................1832
Triple Mid-Mount SCV Neutral Operation—Later Version................1835
Triple Mid-Mount SCV Float Operation—Later Version................1838
Triple Mid-Mount SCV Flow Control Valve Operation—Later Version................1841
Single and Dual Rear SCV Extend and Retract Operation ( -Aug 2012)................1843
Dual Rear SCV Extend and Retract Operation (Aug 2012- )................1845
Single and Dual Rear SCV Float Operation ( -Aug 2012)................1847
Dual Rear SCV Float Operation (Aug 2012- )................1849
Single and Dual Rear SCV Neutral Operation ( -Aug 2012)................1851
Dual Rear SCV Neutral Operation (Aug 2012- )................1853
Triple Rear SCV Extend and Retract Operation—Later Version................1855
Triple Rear SCV Float Operation—Later Version................1857
Triple Rear SCV Neutral Operation—Later Version................1859
Triple Rear SCV Continuous Detent Operation—Later Version................1861
Triple Rear SCV Kick-Out Detent Operation—Later Version................1863
Triple Rear SCV No Detent Operation—Later Version................1865
Triple Rear SCV Priority Flow Control Valve Operation—Later Version................1866
Quick Disconnect Coupler Operation—Later Version................1868
Section 290: Operator's Station................1870
Group 05: General Information................1870
Operator Station— Install Test Equipment................1873
Group 10: Preliminary and Operational Checks................1870
A/C System Preliminary Checks................1878
Air Conditioning Operational Checks................1881
Group 15: Tests and Adjustments................1870
HVAC Circulation Blower Motor Circuit Test................1892
HVAC Compressor Clutch Engagement and Cycle Test................1896
HVAC System Pressure Check................1908
HVAC Temperature Drop Check................1917
Summary of A/C Testing................1922
A/C System Moisture Removal Procedure................1923
Adjust Heater Temperature Control Cable................1924
Adjust A/C Temperature Control Switch................1926
Group 20: Theory of Operation................1870
Air Conditioning Theory of Operation................1937
Section 299: Service Tools................1946
Group 05: Dealer-Fabricated Tools................1946
DFRW26—Test Lead for Automotive-Style Fuses................1949
DFRW51—Electronic Circuit Load Tester................1950
DFRW126—Modified Tap Out Harness................1951
DFRW133—Tap Out Harness................1952
Group 10: Service Tools and Kits................1946
AR94522—ISO SCV Coupler................1954
JDG774—Solenoid Test Harness................1955
JT02051—Manifold with Gauges................1956
JT02081—Halogen Leak Detector................1957
JT02153—Current Clamp-On Probe................1958
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°................1959
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°................1960
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°................1961
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw................1962
JT03110—Adapter................1963
JT03262—Adapter................1964
JT03345—Gauge................1965
JT03364—Hose with Coupler................1966
JT03367—Connector................1967
JT03481—Kit................1968
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT................1969
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB................1970
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT................1971
JT03520—Special Adapter................1972
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)................1973
JT05494—7/16-20 M 37° x 3/4-16 M ORB................1974
JT05498—Hose 508 mm (20 in.)................1975
JT05634—Pressure Gauge................1976
JT05685—Battery Load Tester................1977
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS................1978
JT05791—Digital Multimeter................1979
JT05843—Hydrometer................1980
JT07032—Gauge 400 kPa (60 psi)................1981
JT07041—Gauge 2800 kPa (400 psi)................1982
JT07148—Digital Hydraulic Tester................1983
John Deere Tractors 5083E, 5083E Limited, 5093E, 5093E Limited, 5101E, 5101E Limited Diagnosis & Tests Service Technical Manual (TM112419)