John Deere 6000 Series Tractor 9 Speed Transaxle Workshop Repair technical manual with Electrical Wiring Diagrams (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnosis & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

John Deere 6000 Series Tractor 9 Speed Transaxle manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, cross links for easy navigation.

CTM203 English - 6000 Series Tractor - 9 Speed Transaxle Repair Component Technical Manual.pdf
ctm433 French - Tracteur 6000 - Manuel technique composant de remise en état du carter-pont 9 vitesses.pdf
ctm700 Italian - Trattori serie 6000 - Manuale tecnico dei componenti per la riparazione del transaxle a 9 velocità.pdf
ctm701 Portuguese - Trator da série 6000 - Manual Técnico de Componentes de Reparação de Transeixo de 9 Velocidades.pdf
ctm702 Russian - Трактор серии 6000 – Техническое руководство по компонентам для ремонта 9-скоростного моста с коробкой передач.pdf
ctm703 Polish - Ciągnik serii 6000 — instrukcja napraw podzespołów 9-biegowego zespołu napędowego.pdf

TABLE OF CONTENTS
Section 01: General Information....11
  Group 005: Safety....11
    Recognize Safety Information....14
    Handle Fluids Safely—Avoid Fires....15
    Prevent Battery Explosions....16
    Prepare for Emergencies....17
    Prevent Acid Burns....18
    Handle Chemical Products Safely....20
    Avoid High-Pressure Fluids....21
    Park Machine Safely....22
    Support Machine Properly....23
    Wear Protective Clothing....24
    Work in Clean Area....25
    Service Machines Safely....26
    Work In Ventilated Area....27
    Illuminate Work Area Safely....28
    Replace Safety Signs....29
    Use Proper Lifting Equipment....30
    Avoid Harmful Asbestos Dust....31
    Avoid Heating Near Pressurized Fluid Lines....32
    Remove Paint Before Welding or Heating....33
    Use Proper Tools....34
    Construct Dealer-Made Tools Safely....35
    Decommissioning — Proper Recycling and Disposal of Fluids and Components....36
    Live With Safety....37
  Group 015: Transaxle Identification and General Procedures....11
    Transaxle General Procedures Reference List....39
    Glossary of Terms and Acronyms....40
    Transaxle Identification Plates Location....41
    Transaxle Configuration Plate....42
    Transaxle Serial Number Plate....44
    Specifications and Capacities....45
    General Repair Procedures....46
    Sealing Instructions....48
    Transaxle-Assembly Lubrication....49
    Cold Weather Operation....50
    Transmission and Hydraulic Oil....51
    Lubricant Storage....52
    Mixing of Lubricants....53
    Oil Analysis....54
    Alternative and Synthetic Lubricants....55
    Check And Service Transaxle Regularly....56
    Drain Plug Locations....57
    Fill Transaxle With Oil....59
    Check Oil Lines and Fittings....61
    Hydraulic Connections....62
    Transaxle Storage....63
    Transaxle Removal From Storage....64
    Towing....65
  Section 02: Repair and Adjustments - Transaxle....67
    Group 020: Component Identification....67
      Component Identification Reference List....73
      Transaxle Component Identification....74
      Power Reverser Transaxle Identification....76
      Power Reverser Transaxle Identification—November 2012....77
      Power Reverser Exploded View....79
      Power Reverser Exploded View—November 2012....81
    Group 025: PTO....67
      PTO Reference List....84
      PTO Component Identification....85
      PTO Component Identification (Later Version)....89
      PTO Component Identification—November 2012....91
      Disassemble PTO Housing....93
      Disassemble PTO Housing—November 2012....99
      540/1000 RPM PTO Assembly—Mechanical PTO....108
      540/1000 RPM PTO Assembly—EHPTO....109
      Disassemble, Inspect, and Assemble 540/1000 PTO Output Shaft Assembly....111
      Change PTO Output Shaft to Change RPM....125
      Disassemble and Assemble 540/1000 RPM PTO Input Shaft—Mechanical PTO....126
      Disassemble and Assemble PTO Input Shaft Assembly—EHPTO....127
      Disassemble and Assemble PTO Clutch Assembly—EHPTO....131
      Assemble PTO Housing—Mechanical PTO....138
      Assemble PTO Housing—November 2012....151
      Snubber Brake — Adjustment....163
    Group 030: Clutch (Engine) - Dry Clutch....67
      Clutch (Engine) Reference List - Dry Clutch Transaxle....166
      Clutch (engine) Component Identification - Dry Clutch Transaxle....167
      Disassemble and Inspect Clutch - Dry Clutch Transaxle....168
      Assemble Clutch - Dry Clutch Transaxle....176
      Adjust Traction Clutch Finger - Dry Clutch Transaxle....182
      Adjust PTO Clutch Finger - Dry Clutch Transaxle....184
    Group 035: Clutch (Engine) - Wet Clutch and Power Reverser....68
      Clutch (engine) Reference List - Wet and Power Reverser Transaxle....187
      Clutch (engine) Component Identification - Wet and Power Reverser Transaxle....188
      PTO Lever Kit - Wet and Power Reverser Transaxle....189
      Disassemble and Inspect Clutch - Wet and Power Reverser Transaxle....191
      Assemble Clutch - Wet and Power Reverser Transaxle....195
      PTO Lever Kit Adjustment - Wet and Power Reverser Transaxle....198
    Group 040: Clutch Housing....68
      Clutch Housing Reference List....201
      Clutch Housing Component Identification - Dry Clutch....202
      Input Shaft Assembly Component Identification - Dry Clutch....204
      Clutch Housing Component Identification - Wet Clutch....206
      Input Shaft Assembly Component Identification - Wet Clutch....209
      Clutch Housing Component Identification - Power Reverser....212
      Input Shaft Assembly Component Identification - Power Reverser....215
      Input Shaft Assembly Component Identification—November 2012....218
      Remove Clutch Housing....220
      Remove Clutch Housing—November 2012....225
      Disassemble Clutch Housing - Dry Clutch....229
      Disassemble Clutch Engagement Assembly - Dry Clutch....234
      Assemble Clutch Engagement Assembly - Dry Clutch....237
      Install Seal to Front Traction Input Shaft - Dry Clutch....240
      Assemble Clutch Housing - Dry Clutch....244
      Disassemble Clutch Housing - Wet Clutch....257
      Disassemble Clutch Housing—November 2012....267
      Remove and Install Accumulator Hose Assembly....277
      Disassemble Clutch Housing - Power Reverser....285
      Disassemble Clutch Engagement Assembly - Wet Clutch and Power Reverser....296
      Assemble Clutch Engagement Assembly - Wet Clutch and Power Reverser....297
      Assemble Clutch Housing - Wet Clutch....298
      Assemble Clutch Housing - Power Reverser....314
      Assemble Clutch Housing—November 2012....332
      Install Clutch Housing....346
      Install Clutch Housing—November 2012....349
    Group 045: Manifold....69
      Manifold Reference List....354
      Exploded View of Manifold Component Identification....358
      Exploded View of Manifold Component Identification—November 2012....359
      Manifold Component Identification....358
      Manifold Component Identification—November 2012....359
      Remove Accumulator and T-fitting Assembly....360
      Remove and Install Manifold....361
      Remove and Install Pressure Regulator....363
      Remove and Install On/Off Valve Assembly....365
      Remove and Install Proportional Solenoid Valve Assembly....369
      Remove and Install Pressure Sensor....371
      Remove and Install Check Valve....373
      Remove and Install Temperature Sensor....375
      Install Accumulator and T-fitting Assembly....377
      Checking Accumulator Precharge Pressure....379
      Accumulator Precharge Preparation....380
      Accumulator Precharge Pressure and Ambient Temperatures....381
      Initial Accumulator Charging....382
      Check and Charge Accumulator....383
    Group 050: Transaxle....69
      Transaxle Reference List....394
      Disassemble Transaxle Housing - Dry Clutch and Wet Clutch....395
      Disassemble Transaxle Housing - Power Reverser....416
      Third Stage Component Identification - Dry Clutch....443
      Third Stage Component Identification - Wet Clutch and Power Reverser....445
      Disassemble and Assemble Third Stage....447
      Disassemble and Assemble Bearing Retainer Mounting Plate....448
      Second Stage Component Identification....449
      Disassemble Second Stage....451
      Assemble Second Stage....453
      First Stage Component Identification - Collar Shift....457
      First Stage Component Identification - TSS, Except Power Reverser....459
      First Stage Component Identification - Power Reverser....461
      Disassemble First Stage....463
      Assemble First Stage....472
      Input Coupling Component Identification....484
      Disassemble and Assemble Input Coupling....486
      Assemble Transaxle Housing - Dry Clutch and Wet Clutch....491
      Assemble Transaxle Housing - Power Reverser....535
    Group 055: Differential....70
      Differential Reference List....586
      Differential and Left-Hand Quill Component Identification....587
      Differential Lock and Right-Hand Quill Component Identification....589
      Remove Differential....591
      Disassemble Differential....597
      Assemble Differential....602
      Disassemble Differential Lock and Right-Hand Quill....611
      Disassemble and Assemble Left-Hand Quill....613
      Install Differential....614
      Install Differential Lock Lever Stop....629
    Group 060: Final Drives....70
      Final Drive Reference List....632
      Final Drive Component Identification....633
      Axle Housing Removal....635
      Disassemble Axle Housing....637
      Disassemble Final Drive....643
      Assemble Final Drive....646
      Assemble Axle Housing....649
      Axle Housing Installation....657
    Group 065: MFWD Drop Gearbox....70
      MFWD Drop Gearbox Reference List....660
      MFWD Drop Gearbox Component Identification....661
      Remove and Install MFWD Drop Gearbox....664
      Disassemble MFWD Drop Gearbox....665
      Assemble MFWD Drop Gearbox....674
    Group 070: Brake Repair....71
      Brake Repair Reference List....696
      Brakes Component Identification....697
      Remove and Install Brakes....698
      Remove and Install Brake Pivot Pins....703
      Remove and Install Brake Linkage Boot....708
      Disassemble Brakes....714
      Disassemble and Assemble Brake Actuators....717
      Assemble Brakes....720
    Section 03: Theory of Operation....722
      Group 100: Transaxle Operation....722
        Theory List....724
        Overall Transaxle - Theory of Operation....725
        Gear Train Operation - WC and PR....729
        Clutch Actuation - WC and PR....730
        Main Pressure Regulator Valve Operation - WC and PR....731
        Proportional Solenoid Valve Operation - WC and PR....732
        Mechanical Clutch Operation - Dry Clutch....734
        Mechanical PTO Clutch Operation - WC and PR....737
        Transaxle Power Flow Dry and Wet Clutch Only - Theory of Operation....740
        PR Power Flow - Component Identification....746
        PR Power Flow - Forward Gear Engagment....747
        PR Power Flow - Reverse Gear Engagment....751
        Top Shaft Synchronized - Theory of Operation....755
        Clutch Interlock - Theory of Operation....757
        Lube Circuit - Theory of Operation....759
        Lube Circuit - Theory of Operation—November 2012....761
        Differential - Theory of Operation....763
        Differential Lock - Theory of Operation....765
        Final Drive - Theory of Operation....767
        MFWD Drop Gearbox - Theory of Operation....768
        Brakes - Theory of Operation....772
        Brakes - Theory of Operation....772
        PTO - Theory of Operation....774
        EHPTO - Theory of Operation—November 2012....777
      Section 04: Diagnostics....781
        Group 150: Observable Symptoms and System Diagnostics....781
          Observable Symptoms and System Diagnostics-Use Diagnostic Technical Manual....783
        Group 155: Diagnostic Trouble Codes....781
          CCU and PTR Code Diagnostic....785
        Group 160: Calibrations, Preliminary Checks and Operational Checks....781
          Calibrations, Preliminary Checks, and Operational Checks....787
        Group 165: Schematcis....781
          Hydraulic Schematic-—9x3 (Wet Clutch)....789
          Hydraulic Schematic—9x9....790
        Section 05: Tools and Other Materials....792
          Group 300: Essential, Recommended, and Fabricated Tools....795
            Essential, Recommended, and Fabricated Tools....795
          Group 320: Other Materials....792
            Other Materials Reference List....797
            Transaxle Identification and General Procedures Other Material....798
            PTO Other Material....799
            Clutch Housing Other Material....800
            Transaxle Other Material....801
            Differential Other Material....802
            Final Drive Other Material....803
            MFWD Other Material....804
            Brake Repair Other Material....805
          Group 325: Dealer Fabricated Service Tools....792
            Dealer Fabricated Service Tools Reference List....807
            DFYZ1—Bearing Driver....808
            DFYZ2—Seal and Bearing Driver....809
            DFYZ3—Roller Bearing Driver....810
            DFYZ4—Bearing Cup Installation Tool....811
            DFYZ5—Driver....812
            DFYZ6—Driver....813
            DFYZ7—Bearing Cone Driver....814
            DFYZ8—Bearing Cone Driver....815
            DFYZ9—Bearing Cup Driver....816
            DFYZ10—Bearing Cup Driver....817
            DFYZ11—Bearing Cone Driver....818
            DFYZ12—Bearing Cup Driver....819
            DFYZ13—Bearing Cone Driver....820
            DFYZ14—Seal Driver....821
            DFYZ16—Bearing Cone Driver....822
            DFYZ17—Bearing Cup Driver....823
            DFYZ18—Bearing Cup Driver....824
            DFYZ19—Bearing Cup Driver....825
            DFYZ20—Bearing Cone Driver....826
            DFYZ22—Bearing Cone Driver....827
            DFYZ23—Bearing Driver....828
            DFYZ24—Cup Driver....829
            DFYZ25—Cone Driver....830
            DFYZ31—Bushing Driver....831
            DFYZ59—PTO Finger Height Gage....832
          Section 06: Specifications....833
            Group 410: Specifications....833
              Specifications Reference List....835
              Metric Bolt and Screw Torque Values....836
              Unified Inch Bolt and Screw Torque Values....838
              PTO Specifications....840
              Clutch (Engine) - Dry Clutch Specifications....841
              Clutch (Engine) - Wet Clutch and PowrReverser™ Specifications....842
              Clutch Housing Specifications....843
              Manifold Specifications....844
              Transaxle Specifications....845
              Differential Specifications....847
              Final Drive Specifications....848
              MFWD Specifications....849
              Brake Specifications....850
              
John Deere 6000 Series Tractor 9 Speed Transaxle Repair Component Technical Manual (CTM203)