John Deere Tractors 5083EN, 5093EN, 5101ENE workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm112719 English - 5083EN, 5093EN, and 5101EN (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.pdf
tm112728 French - Manuel technique de remise en état des tracteurs 5083EN, 5093EN et 5101EN (Tier 2/Phase II et Tier 3/Phase IIIA)
tm112759 Russian - Руководство по техническому обслуживанию и ремонту тракторов 5083EN, 5093EN и 5101EN (Tier 2/Stage II и Tier 3/Stage IIIA)

Total Pages: 1,115 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English Russian French

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly-PowrReverser™ Transmission
      PowrReverser™
      PowrReverser™ Transmission
      Creeper Assembly
   Drive System
      Differential
      Mechanical Front Wheel Drive
      Rear PTO Drive Shaft
      Final Drives
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Selective Control Valve
      Hydraulic Mid-Mount Control Valve
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
      Hood
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD™
      Rear Bar
      Cab Components
      Air Conditioning System
      Heating System
   Dealer Fabricated Tools

TABLE OF CONTENTS
Section 10: General Information...18
  Group 05: Safety...18
    Recognize Safety Information...22
    Handle Fluids Safely—Avoid Fires...23
    Prevent Battery Explosions...291
    Prepare for Emergencies...25
    Prevent Acid Burns...26
    Service and Operate Chemical Sprayers Safely...28
    Handle Chemical Products Safely...30
    Avoid High-Pressure Fluids...31
    Park Machine Safely...32
    Support Machine Properly...33
    Wear Protective Clothing...34
    Work in Clean Area...35
    Service Machines Safely...36
    Work In Ventilated Area...37
    Illuminate Work Area Safely...38
    Replace Safety Signs...39
    Use Proper Lifting Equipment...40
    Remove Paint Before Welding or Heating...41
    Avoid Heating Near Pressurized Fluid Lines...42
    Keep ROPS Installed Properly...43
    Service Tires Safely...44
    Avoid Harmful Asbestos Dust...45
    Practice Safe Maintenance...46
    Use Proper Tools...47
    Decommissioning: Proper Recycling and Disposal of Fluids and Components...48
    Prevent Machine Runaway...49
    Handle Starting Fluid Safely...50
    Service Cooling System Safely...51
    Stay Clear of Rotating Drivelines...52
    Protect Against High Pressure Spray...54
    Construct Dealer-Made Tools Safely...55
    Clean Vehicle of Hazardous Pesticides...56
    Live With Safety...57
  Group 10: General Specifications...1128
    Regions and Country Versions...60
    Machine Specifications 5083EN, 5093EN, and 5101EN...62
    Machine Dimensions (Straddle Mount)...65
    Machine Dimensions (Cab)...67
    Repair Specifications...1128
    Service Recommendations for O-Ring Boss Fittings...75
    Service Recommendations For Flat Face O-Ring Seal Fittings...77
    Metric Cap Screw Torque Values—Grade 7...79
    Metric Bolt and Screw Torque Values...80
    Unified Inch Bolt and Screw Torque Values...82
    Glossary of Terms...85
  Group 20: Fuel and Lubricants...19
    Diesel Fuel...92
    Handling and Storing Diesel Fuel...94
    Do Not Use Galvanized Containers...95
    Lubricity of Diesel Fuel...96
    Testing Diesel Fuel...97
    BioDiesel Fuel...98
    Filling Fuel Tank...100
    Diesel Engine Break-In Oil...102
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I...103
    Oil Filters...105
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)...106
    Operating in Warm Temperature Climates...108
    Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER...109
    Testing Diesel Engine Coolant...111
    Transmission and Hydraulic Oil...112
    Use Correct Transmission-Hydraulic Filter Element...113
    MFWD Axle Housing and Wheel Hub Oil...114
    Grease...115
    Grease (Specific Application)...116
    Mixing of Lubricants...117
    Alternative and Synthetic Lubricants...118
    Lubricant Storage...119
  Group 25: Serial Number Locations...20
    Serial Numbers...121
    Product Identification Number Location...122
    Engine Serial Number Location...123
    Fuel Injection Pump Serial Number Location...124
    Alternator Identification Number Location...125
    Power Steering Valve Serial Number Location...126
    Starter Serial Number Location...127
    Transmission Serial Number Location...128
    Front Axle (2WD) Serial Number Location...129
    Mechanical Front Wheel Drive (MFWD) Serial Number Location...130
    Air Conditioning Compressor Serial Number Location...131
  Group 30: Features and Accessories...133
    Features and Accessories...133
    Standard Features—Straddle Mount...134
    Standard Features—Cab...136
    Factory Installed Optional Equipment...138
    Field Installed Optional Kits and Accessories...140
Section 20: Engine Repair...142
  Group 05: Engine...142
    Service Equipment and Tools...1125
    Specifications...1128
    John Deere Engine Repair—Use Component Technical Manual...146
    Remove Engine (Tier 2)...147
    Remove Engine (Tier 3)...160
    Install Engine (Tier 2)...171
    Install Engine (Tier 3)...184
  Group 10: Cooling System...142
    Specifications...1128
    Engine Coolant Pump Repair—Use Component Technical Manual...198
    Remove and Install Coolant Recovery Tank (Tier 2)...199
    Remove and Install Coolant Recovery Tank (Tier 3)...203
    Remove and Inspect Radiator (Tier 2)...206
    Remove and Inspect Radiator (Tier 3)...210
    Install Radiator (Tier 2)...214
    Install Radiator (Tier 3)...217
    Remove and Install Thermostat...220
    Inspect and Replace Belt Tensioner...224
Section 30: Fuel and Air Repair...228
  Group 05: Fuel System...228
    Specifications...1128
    Injection Pump, Nozzle and Governor Repair...231
    Remove, Inspect and Install Fuel Tank—Straddle Mount...232
    Remove, Inspect, and Install Fuel Tanks—Cab Tractors...238
    Replace Fuel Filter...245
    Remove and Install Fuel Transfer Pump...247
    Remove and Install Fuel Filter/Primer Pump Assembly...249
    Remove, Inspect and Install Fuel Cooler (Tier 3)...250
  Group 10: Air Intake System...228
    Turbocharger Repair...252
    Specifications...1128
    Remove, Inspect, and Install Air Cleaner Elements (Tier 2)...254
    Remove, Inspect and Install Air Cleaner Elements (Tier 3)...257
    Remove and Install Air Cleaner (Tier 2)...260
    Remove and Install Air Cleaner (Tier 3)...261
    Remove Turbocharger...263
    Install Turbocharger...265
    Turbocharger Break-In...267
    Remove, Inspect and Install Charge Air Cooler (CAC) (Tier 3)...268
  Group 15: Speed Control Linkage...228
    Inspect and Repair Speed Control Linkage—Straddle Mount...277
    Inspect and Repair Speed Control Linkage—Cab Tractors...281
    Inspect and Repair Speed Control Linkage—PTO...285
Section 40: Electrical Repair...286
  Group 05: Battery, Starter and Alternator...286
    Starter Repair—Use Component Technical Manual...290
    Prevent Battery Explosions...291
    Remove and Install Battery (Tier 2)...292
    Remove and Install Battery (Tier 3)...293
    Remove and Install Starter...294
    Replace Alternator/Regulator (Tier 2)...295
    Replace Alternator/Regulator (Tier 3)...297
  Group 10: Electrical System Components...286
    Essential Tools...1122
    Other Material...1126
    Specifications...1128
    Replace Air Filter Restriction Switch...303
    Replace Cold Start Advance Switch...304
    Replace Coolant Temperature Sender...306
    Replace Engine Speed Sensor (Tier 2)...307
    Replace Engine Speed Sensor (Tier 3)...308
    Replace Engine Oil Pressure Switch...310
    Replace Key Switch—Straddle Mount...311
    Replace Key Switch—Cab Tractors...313
    Replace Light Switch...315
    Replace Turn Signal Switch...318
    Replace Instrument Panel...320
    Program Instrument Cluster...324
    Replace Rear PTO Switch—Straddle Mount...329
    Replace Rear PTO Switch—Cab Tractors...330
    Replace Rear PTO Switch...331
    Replace Rockshaft Control Module...334
    Replace Load Depth Control...340
    Replace Fuel Level Sender—Straddle Mount...344
    Replace Fuel Level Sender—Cab Tractors...345
    Replace Front Wiper/Washer Control Switch...346
    Replace Wiper Motor—Tractor with Cab...348
    Replace Blower Control Switch...357
    Replace A/C Temperature Control Switch...359
    Replace Blower Motor Resistor...365
    Replace Air Conditioning High/Low Pressure Switch...366
    Replace Dome Light...367
    Replace Door Switch...369
    Replace Seat Switch—Cab Tractors...371
    Replace Load Center Panel—Cab Tractors...373
    Replace VEC Load Center—Straddle Mount...374
    Replace Electro-Hydraulic Control Unit—Cab Tractors...376
    Replace Hitch Solenoids—Cab Tractors...378
    Replace Countershaft Speed Sensor...380
    Replace Wheel Speed Sensor...381
    Replace Enable Pressure Sensor...382
    Replace Hydraulic Oil Temperature Sensor...384
    Replace Clutch Pedal Position Sensor...385
    Replace Clutch Disengage Switch...387
    Replace Rear PTO Sensor...389
    Replace Hitch Draft Sensor...390
    Replace Hitch Position Sensor...391
    Replace Electro-Hydraulic Directional Reverser...395
    Replace Park Switch...402
    Replace Speed Lever Neutral Switch—PR Transmission—OOS Tractors...403
    Replace Speed Lever Neutral Switch—PR Transmission—Cab Tractors...405
    Replace Brake Pedal Switch...407
    Replace Hi/Lo Shifter Switch...408
    Replace External Raise/Lower Switch...410
    Replace Clutch Enable Solenoid...413
    Replace Trans Forward Solenoid...415
    Replace Trans Reverse Solenoid...417
    Replace High Solenoid ( -Jan, 2013)...419
    Replace Rear PTO Solenoid—Electro-Hydraulic PTO...420
    Replace MFWD Solenoid...421
    Replace MFWD Switch...423
    Replace Speakers...425
  Group 15: Wiring Harness...288
    Service Equipment and Tools...1125
    Service Parts Kits...1127
    Replace Connector Body—Blade Terminals...429
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector...288
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact...288
    Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors...288
    Repair (Push Type) METRI-PACK Connectors...436
    Replace Headlight Wiring Harness (Tier 2)...439
    Replace Headlight Wiring Harness (Tier 3)...441
    Replace Fused Power Wiring Harness...443
    Replace Front Wiring Harness (Tier 2)...445
    Replace Front Wiring Harness (Tier 3)...447
    Replace Rear Electrical Harness—Straddle Mount ( -Jan 2012)...449
    Replace Rear Electrical Harness—Straddle Mount (Jan 2012- )...452
    Replace Rear Wiring Harness—Cab Tractors ( -Jan 2013)...455
    Replace Rear Wiring Harness—Cab Tractors (Jan 2013- )...457
    Replace Console Wiring Harness—Cab Tractors...459
    Replace Cab Roof and HVAC Wiring Harnesses...462
Section 50: Power Train Repair...464
  Group 05: Clutch Housing...464
    Essential Tools...1122
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Separate Engine from Clutch Housing—Straddle Mount...471
    Install Engine to Clutch Housing—Straddle Mount...476
    Separate Engine from Clutch Housing—Cab Tractors...481
    Install Engine to Clutch Housing—Cab Tractors...491
    Inspect and Repair Clutch Pedal and Linkage—Straddle Mount PowrReverser™ Transmissions...501
    Inspect and Repair Clutch Pedal and Linkage—Cab Tractors PowrReverser™ Transmissions...503
  Group 10: Clutch Assembly—PowrReverser™ Transmission...464
    Specifications...1128
    Remove and Install Clutch Assembly...507
    Remove, Inspect, and Repair Transmission Pump...509
  Group 11: PowrReverser™...464
    PowrReverser™ Transmission Identification...578
    Essential Tools...1122
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Remove and Install PowrReverser™ Control Valve...517
    Disassemble, Inspect, and PowrReverser™ Repair Control Valve...521
    Remove and Install EH Hi/Lo Valve...524
    Disassemble, Inspect, and Repair EH Hi/Lo Valve...526
    Remove and Install PowrReverser™—Transmissions Without EH Hi/Lo...529
    Remove and Install PowrReverser™—Transmissions With EH Hi/Lo...536
    Disassemble, Inspect, and Repair Reverse Idle Gear—Transmissions Without EH Hi/Lo...547
    Disassemble, Inspect, and Repair Reverse Idle Gear—Transmissions With EH Hi/Lo...549
    Disassemble, Inspect, and Repair Clutch Gear—Transmissions Without EH Hi/Lo...551
    Disassemble, Inspect, and Repair Connect Shaft—Transmissions With EH Hi/Lo...553
    Disassemble, Inspect, and Repair Driven Shaft—Transmissions Without EH Hi/Lo...555
    Disassemble, Inspect, and Repair Driven Shaft—Transmissions With EH Hi/Lo...556
    Disassemble, Inspect, and Repair Hi/Lo Clutch Shaft—Transmissions With EH Hi/Lo...558
    Disassemble, Inspect, and Repair PowrReverser™—Transmissions Without EH Hi/Lo...565
    Disassemble, Inspect, and Repair PowrReverser™—Transmissions With EH Hi/Lo...571
  Group 15: PowrReverser™ Transmission...465
    PowrReverser™ Transmission Identification...578
    Essential Tools...1122
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Separate Clutch Housing from Transmission—Straddle Mount...583
    Install Clutch Housing to Transmission—Straddle Mount...589
    Separate Clutch Housing from Transmission—Cab Tractors...595
    Install Clutch Housing to Transmission—Cab Tractors...600
    Remove Transmission...605
    Disassemble and Inspect Transmission...611
    Assemble Transmission...618
    Install Transmission...625
    Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies...636
    Disassemble, Inspect, and Assemble Transmission Bottom Shaft...639
    Disassemble, Inspect, and Assemble Range Reduction Shaft...644
    Disassemble, Inspect, and Assemble Top Shaft...646
    Remove, Inspect, and Install MFWD and Range Gears...648
  Group 20: Creeper Assembly...465
    Other Material...1126
    Specifications...1128
    Remove and Install Creeper Assembly...653
    Disassemble, Inspect, and Assemble Creeper Assembly...657
Section 56: Drive System...659
  Group 05: Differential...659
    Essential Tools...1122
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Service Parts Kits...1127
    Remove and Install Differential Assembly...667
    Disassemble, Inspect, and Assemble Differential Assembly...669
    Remove and Inspect Differential Drive Shaft...671
    Install Differential Drive Shaft...675
    Remove, Inspect, and Install Differential Lock Assembly...679
    Differential Cone Point Adjustment...681
    Differential Backlash Adjustment...683
  Group 10: Mechanical Front Wheel Drive...659
    Essential Tools...1122
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Remove and Install MFWD Drop Gearbox...690
    Disassemble and Inspect MFWD Drop Gearbox...692
    MFWD Drop Gearbox Cross Section...700
    Assemble MFWD Drop Gearbox...702
    Remove, Inspect, and Install MFWD Drive Shaft...708
    Remove and Install MFWD Axle...710
    Remove and Install MFWD Axle Pivot Pin and Pivot Bushings...713
    Disassemble and Inspect MFWD Outer Drive...715
    Assemble MFWD Outer Drive...719
    Remove, Inspect, and Install MFWD Swivel Housing...722
    Remove, Inspect, and Install MFWD Axle Shaft...726
    Remove and Install MFWD Differential Carrier Assembly...728
    Disassemble and Inspect MFWD Differential Carrier Assembly...730
    Assemble MFWD Differential Carrier Assembly...735
  Group 15: Rear PTO Drive Shaft...660
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Inspect and Repair PTO Shift Lever and Linkage...748
    Adjusting PTO Lever and Linkage...750
    Remove and Install Rear 540/540E Electro-Hydraulic PTO Shaft Assembly...752
    Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic Pinion Shaft...755
    Disassemble, Inspect, and Assemble Rear 540/1000 Standard PTO Drive Shaft Assembly...757
    Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic PTO Output Shaft Assembly...760
    Remove, Inspect and Install Electro-Hydraulic PTO Valve...763
  Group 20: Final Drives...660
    Service Equipment and Tools...1125
    Other Material...1126
    Other Material...1126
    Specifications...1128
    Remove and Install Final Drive Assembly...770
    Remove and Inspect Planetary Drive Assembly...772
    Install Planetary Drive Assembly...775
    Remove, Inspect, and Install Axle Shaft Assembly...778
Section 60: Steering and Brake Repair...782
  Group 05: Steering Repair...782
    Other Material...1126
    Specifications...1128
    Service Parts Kits...1127
    Remove and Install Straight Steering Column and Valve...787
    Remove and Install Tilt/Telescoping Steering Column...789
    Remove and Install Steering Valve—Tilt/Telescoping Steering Column...791
    Disassemble and Inspect Steering Valve...793
    Assemble Steering Valve...798
    Remove and Install Steering Cylinder—2WD Axle...804
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle...806
    Disassemble, Inspect and Assemble Steering Cylinder—MFWD Axle...808
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle...812
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle...814
    Inspect and Replace Steering Hydraulic Lines—Straddle Mount...816
    Inspect and Replace Steering Hydraulic Lines—Cab Tractors...818
  Group 10: Brake Repair...782
    Service Equipment and Tools...1125
    Other Material...1126
    Specifications...1128
    Remove and Install Brake Valve and Pedals...824
    Disassemble and Inspect Brake Pedals and Valve...826
    Brake Valve Cross Section...829
    Assemble Brake Valve...831
    Remove and Inspect Brakes...835
    Install Brakes...838
    Inspect and Replace Brake Hydraulic Lines...841
Section 70: Hydraulic Repair...844
  Group 05: Hydraulic Pump and Filter...844
    Service Parts Kit...847
    Service Equipment and Tools...1125
    Specifications...1128
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen...850
    Remove and Install Hydraulic Pump...851
    Remove Hydraulic Pump External Components...853
    Disassemble and Inspect Hydraulic Pump...855
    Assemble Hydraulic Pump...858
    Install Hydraulic Pump External Components...860
    Remove and Install Hydraulic Oil Filter/Manifold...862
    Inspect and Replace Hydraulic Supply/Return Lines...864
  Group 06: Hydraulic Oil Cooler...844
    Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 2)...868
    Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 3)...870
  Group 10: Rockshaft...844
    Service Parts Kits...1127
    Other Material...1126
    Specifications...1128
    Inspect and Repair Draft Sensing Support Assembly...878
    Rockshaft Control Valve (RCV) Repair...880
    Rockshaft Control Valve Exploded View...893
    Remove and Install Rockshaft Control Valve—Straddle Mount...895
    Remove and Install Rockshaft Control Valve—Cab Tractors...898
    Remove and Install Rockshaft Case—Straddle Mount...906
    Remove and Install Rockshaft Case—Cab Tractors...909
    Remove, Inspect, and Install Rockshaft Lift Arms...913
    Remove, Inspect, and Install Rockshaft Piston and Cylinder...915
  Group 15: Selective Control Valve...844
    Service Parts Kits—Triple SCVs...919
    Service Parts Kits—Dual SCVs...920
    Other Material...1126
    Specifications...1128
    Inspect and Repair SCV Levers and Linkage...923
    Remove and Install Dual or Triple Selective Control Valve (SCV)...925
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)...930
    Triple Selective Control Valve (SCV) Cross-Sectional View...938
    Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV) (Tier 2)...941
    Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV) (Tier 3)...955
    SCV Diverter Plug Operation...997
    Inspect and Replace Hydraulic Lines—Control Valve (SCV)...971
    Inspect and Replace Hydraulic Lines—Control Valve (SCV) With Mid-Mount...974
  Group 20: Hydraulic Mid-Mount Control Valve...845
    Service Parts Kits...1127
    Other Material...1126
    Specifications...1128
    Inspect and Repair Joystick and Linkage...981
    Remove and Install Mid-Mount Control Valve...987
    Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve...991
    SCV Diverter Plug Operation...997
    Inspect and Replace Hydraulic Lines Dual Mid-Mount Control Valve—Straddle Mount...998
    Inspect and Replace Hydraulic Lines Dual Mid-Mount Control Valve—Cab Tractors...1001
Section 80: Miscellaneous Repair...1004
  Group 05: Front Axle—2WD...1004
    Specifications...1128
    Remove and Install Front Axle—2WD...1007
    Inspect and Replace Pivot Pin and Bushings—2WD Axle...1010
    Remove and Install Spindle Assembly—2WD Axle...1011
    Inspect and Replace Spindle Shaft Bushings—2WD Axle...1013
  Group 10: Wheels...1004
    Specifications...1128
    Inspect and Replace Front Wheel Bearings...1016
  Group 15: 3-Point Hitch...1004
    Specifications...1128
    Inspect and Repair Draft Links...1020
    Inspect and Repair Adjustable Lift Links...1021
    Inspect and Repair Center Link...1023
    Remove and Install Drawbar and Support...1025
  Group 20: Fenders...1004
    Specifications...1128
    Remove and Install Fenders—Straddle Mount...1029
  Group 25: Hood...1004
    Remove and Install Hood...1036
Section 90: Operator Station Repair...1038
  Group 05: Seat and Support...1038
    Remove and Install Seat and Support...1043
  Group 06: Control Console and Panel...1038
    Remove and Install Right-Side Control Console—Straddle Mount...1048
    Remove and Install Left-Side Control Console—Straddle Mount...1051
    Remove and Install Right-Side Control Console—Cab Tractors...1052
    Remove and Install Left-Side Control Console—Cab Tractors...1055
    Remove and Install Cowl Cover...1056
  Group 10: ROLL-GARD™...1038
    Specifications...1128
    Remove and Install ROLL-GARD™...1062
  Group 15: Rear Bar...1038
    Specifications...1128
    Remove and Install Rear Bar—Straddle Mount...1066
  Group 20: Cab Components...1038
    Other Material...1126
    Essential Tools...1122
    Specifications...1128
    Remove Cab...1072
    Install Cab...1089
    Remove and Install Cab Outer Roof...1105
    Remove and Install Lower Front Windows...1107
    Remove and Install Rear Corner Cab Windows...1109
    Remove and Install Right Hand Cab Window...1110
    Remove and Install Rear Cab Window...1111
    Remove and Install Windshield...1113
    Remove and Install Cab Door...1115
    Remove, Inspect, and Install Cab Recirculating/Fresh Air Filter...1116
  Group 25: Air Conditioning System...1038
    Essential Tools...1122
    Service Equipment and Tools...1125
    Other Material...1126
    Service Parts Kits...1127
    Specifications...1128
    Recover/Recycle Air Conditioning Refrigerant...1129
    Replace Air Conditioning Receiver/Dryer...1131
    Remove, Inspect, and Install Air Conditioning Condenser (Tier 2)...1133
    Remove, Inspect, and Install Air Conditioning Condenser (Tier 3)...1136
    Remove, Inspect, and Install Air Conditioning Compressor (Tier 2)...1139
    Remove, Inspect, and Install Air Conditioning Compressor (Tier 3)...1142
    Test Volumetric Efficiency of Compressor...1145
    Test Compressor Shaft Seal Leakage...1147
    Disassemble and Assemble Compressor Clutch...1149
    Disassemble, Inspect, and Assemble Compressor...1151
    Check Compressor Clutch Hub Clearance...1155
    Inspect Compressor Manifold...1156
    Remove and Install Compressor Relief Valve...1157
    Remove Evaporator/Heater Core Housing...1159
    Install Evaporator/Heater Core Housing...1164
    Remove and Install Blower Motors...1168
    Remove Evaporator/Heater Core...1171
    Leak Test Evaporator/Heater Core...1175
    Install Evaporator/Heater Core...1176
    Service Expansion Valve...1178
    Expansion Valve Bench Test...1179
    Refrigerant Oil Information...1181
    Check Compressor Oil Charge...1182
    Determine Correct Refrigerant Oil Charge...1183
    Add Refrigerant Oil to System...1185
    System Information...1186
    Flush Air Conditioning System...1187
    Evacuate Air Conditioning System...1192
    Charge Air Conditioning System...1194
  Group 30: Heating System...1039
    Remove Heater Control Valve...1197
    Leak Test Heater Control Valve...1199
    Install Heater Control Valve...1200
Section 99: Dealer Fabricated Tools...1202
  Group 05: Dealer Fabricated Tools...1202
    DFLV1A—Final Drive Turning Tool...1204
    DFRW20—Compressor Holding Fixture...1205
    DFT1162—Snap Ring Removal Tool...1206   
    
John Deere Tractors 5083EN, 5093EN, 5101EN Repair Service Technical Manual (TM112719)