Complete Repair Service Technical Manual for John Deere 316GR and 318G Skid Steer Loader (Manual Controls), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 316GR and 318G Skid Steer Loader (Manual Controls) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13852X19 English - John Deere 316GR and 318G Skid Steer Loader (Manual Controls) Repair Technical Manual.pdf
tm13852x28 French - Chargeurs compacts 316GR et 318G (commandes manuelles)

PRODUCT DETAILS:
Total Pages: 543 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English French

TABLE OF CONTENTS................1
Section 00: General Information................14
  Group 0001: Safety................14
    Recognize Safety Information................17
    Follow Safety Instructions................18
    Operate Only If Qualified................19
    Wear Protective Equipment................20
    Avoid Unauthorized Machine Modifications................21
    Inspect Machine................22
    Stay Clear of Moving Parts................23
    Avoid High-Pressure Fluids................24
    Avoid High-Pressure Oils................25
    Work In Ventilated Area................26
    Avoid Static Electricity Risk When Refueling................27
    Prevent Fires................29
    In Case of Machine Fire................30
    Prevent Battery Explosions................31
    Handle Chemical Products Safely................32
    Handle Starting Fluid Safely................33
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................34
    Exhaust Filter Ash Handling and Disposal................35
    Prepare for Emergencies................36
    Clean Debris from Machine................37
    Add Cab Guarding for Special Uses................38
    Use Steps and Handholds Correctly................39
    Start Only From Operator's Seat................40
    Use and Maintain Seat Belt................41
    Prevent Unintended Machine Movement................42
    Avoid Work Site Hazards................43
    Keep Riders Off Machine................45
    Avoid Backover Accidents................46
    Avoid Machine Tip Over and Machine Damage................47
    Operating on Slopes................48
    Operating or Traveling On Public Roads................49
    Inspect and Maintain ROPS................50
    Travel Safely................51
    Prevent Acid Burns................52
    Add and Operate Attachments Safely................54
    Park and Prepare for Service Safely................55
    Service Cooling System Safely................56
    Remove Paint Before Welding or Heating................57
    Make Welding Repairs Safely................58
    Drive Metal Pins Safely................59
    Service Tires Safely................60
    Handle Cab Door Safely—If Equipped................61
    Clean Exhaust Filter Safely................62
  Group 0003: Torque Values................15
    Additional Metric Cap Screw Torque Values................65
    Check Oil Lines And Fittings................67
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................68
    Metric Bolt and Cap Screw Torque Values................70
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations................72
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................75
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations................78
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................80
    Service Recommendations for Flared Connections—Straight or Tapered Threads................82
    Service Recommendations For Inch Series Four Bolt Flange Fittings................84
    Service Recommendations for Metric Series Four Bolt Flange Fitting................86
    Service Recommendations for O-Ring Boss Fittings................88
    Unified Inch Bolt and Cap Screw Torque Values................90
  Section 01: Wheels................92
    Group 0110: Powered Wheels and Fastenings................92
      Wheel Remove and Install................95
      Tire Remove and Install................97
    Section 02: Axles and Suspension Systems................99
      Group 0201: Drive Axle Housing and Support................99
        Axle Housing Remove and Install................102
        Axle Housing Disassemble and Assemble................104
      Group 0250: Axle Shaft, Bearings, and Reduction Gears................99
        Chain Case Access Plate Remove and Install................109
        Drive Chain and Sprocket Remove and Install................110
      Section 03: Transmission................112
        Group 0315: Controls Linkage................112
          Centering Plate Remove and Install................115
          Centering Plate Inspection................117
          Steering Damper Remove and Install................118
          Steering Damper Inspection................120
          Control Lever Remove and Install................121
          Control Lever Handle Remove and Install................123
          Steering Cross Shaft Assembly Remove and Install................126
          Steering Cross Shaft Disassemble and Assemble................127
        Group 0325: Flywheel Coupler................112
          Hub Coupler Remove and Install................130
        Group 0360: Hydraulic System................112
          Hydraulic/Hydrostatic Component Failure Cleanup Procedure................396
          Hydrostatic and Hydraulic Start-Up Procedure................134
          Hydrostatic Motor and Park Brake Repair................138
          Hydrostatic Motor and Park Brake Remove and Install................139
          Hydrostatic Motor and Park Brake Remove and Install—Two-Speed................141
          Hydrostatic Motor and Park Brake Disassemble and Assemble................143
          Hydrostatic Motor and Park Brake Disassemble—Two-Speed................157
          Hydrostatic Motor and Park Brake Inspection—Two-Speed................167
          Hydrostatic Motor and Park Brake Assemble—Two-Speed................170
          Measuring Park Brake Piston Movement—Two-Speed................185
          Hydrostatic Pump Remove and Install................186
          Hydrostatic Pump Disassemble................189
          Hydrostatic Pump Inspection................194
          Hydrostatic Pump Assemble................198
          Charge Pump Remove and Install................207
          Hydrostatic Control Valve Remove and Install................455
          Hydrostatic Control Valve Disassemble and Assemble................458
          Park Brake Valve Remove and Install................212
          Park Brake Valve Disassemble and Assemble................214
        Section 04: Engine................216
          Group 0400: Removal and Installation................216
            John Deere Engine................218
            Engine Remove and Install................219
            Engine Cradle Remove and Install................227
            Starter Motor Remove and Install................232
            Accessory Drive Belt Tensioner Remove and Install................234
            Damper Plate Remove and Install................235
            Compressor Bracket Remove and Install................238
            Engine Oil Dipstick Tube Remove and Install................240
          Section 05: Engine Auxiliary System................242
            Group 0510: Cooling Systems................242
              Fan Remove and Install................244
              Radiator Remove and Install................245
              Cooling Package Remove and Install................246
              Cooling Package Disassemble and Assemble................250
            Group 0520: Intake System................242
              Air Cleaner Remove and Install................254
              Charge Air Cooler Remove and Install................256
            Group 0530: External Exhaust Systems................242
              Diesel Particulate Filter (DPF) Remove and Install................259
              Exhaust Filter Remove and Install................261
            Group 0560: External Fuel Supply Systems................242
              Fuel Tank Remove and Install................266
              Low-Pressure Fuel Pump Remove and Install................269
              Primary Fuel Filter and Water Separator Assembly Remove and Install................270
              Final Fuel Filter Assembly Remove and Install................271
            Section 16: Electrical System................272
              Group 1600: Removal and Installation................272
                Connector Repair Information................274
                Engine Control Unit (ECU) Remove and Install................275
                Engagement and Monitor Unit (EMU) Remove and Install................277
                Control Panel Remove and Install................280
                Backup Alarm Remove and Install................281
                Battery Remove and Install................282
              Section 17: Frame or Supporting Structure................283
                Group 1740: Frame Installation................283
                  Welding on Machine................286
                  Bumper Remove and Install................288
                  Raising and Blocking Machine................290
                Section 18: Operator's Station................293
                  Group 1800: Removal and Installation................293
                    Operator's Station Remove and Install................298
                  Group 1810: Operator Enclosure................293
                    Cab Door Remove and Install................305
                    Top Window Remove and Install................308
                    Rear Window Remove and Install................309
                    Side Window Remove and Install................311
                    Wiper Arm Installation................312
                  Group 1821: Seat and Seat Belt................293
                    Seat Remove and Install................315
                    Seat Belt Remove and Install................317
                    Interlocking Seat Bar Remove and Install................318
                    Seat Air Spring Remove and Install................320
                  Group 1830: Heating and Air Conditioning................293
                    R134a Refrigerant Cautions and Proper Handling................327
                    R134a Refrigerant Oil Information................328
                    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................332
                    Recover R134a Refrigerant................334
                    Flush and Purge Air Conditioner System................336
                    Evacuate R134a System................343
                    Charge R134a System................347
                    Air Conditioner Compressor Remove and Install................350
                    Expansion Valve Remove and Install................352
                    Receiver-Dryer Remove and Install................356
                    Condenser Remove and Install................359
                    Air Conditioner and Heater Remove and Install................362
                    Evaporator Remove and Install................368
                    Blower Fan Remove and Install................371
                    Heater Core Remove and Install................375
                  Section 19: Sheet Metal and Styling................378
                    Group 1910: Hood or Engine Enclosure................378
                      Footwell Remove and Install................380
                      Engine Cover Remove and Install................381
                      Rear Door Remove and Install................383
                    Section 20: Safety and Convenience................388
                      Group 2001: Radio................388
                        Radio Antenna Remove and Install................390
                      Section 21: Main Hydraulic System................391
                        Group 2160: Hydraulic System................391
                          General Oil Cleanup Procedure................394
                          Hydraulic/Hydrostatic Component Failure Cleanup Procedure................396
                          Hydraulic Oil Cooler Remove and Install................399
                          Hydraulic Oil Reservoir Remove and Install................401
                          Hydraulic Pump Remove and Install................403
                          Hydraulic Pump Disassemble and Assemble................405
                          Hydraulic Oil Cooler Bypass Valve Remove and Install................411
                        Section 31: Loader................414
                          Group 3104: Attachment Coupler................414
                            Quik-Tatch™ Coupler Remove and Install................418
                            Quik-Tatch™ Actuator Remove and Install................421
                          Group 3115: Control Linkage................414
                            Pedal Assembly Disassemble and Assemble................426
                            Hand Control Linkage Remove and Install................429
                          Group 3140: Frame................414
                            Upper Boom Link Remove and Install................433
                            Lower Boom Link Remove and Install................435
                            Boom Remove and Install................438
                            Boom Lock Remove and Install................444
                            Boom Lock Disassemble and Assemble................448
                          Group 3160: Hydraulic System................414
                            Control Valve Remove and Install................455
                            Control Valve Disassemble and Assemble................458
                            Self Leveling Valve Remove and Install................474
                            Ride Control Accumulator Remove and Install................476
                            Ride Control Valve Remove and Install................478
                            Boom Cylinder Remove and Install................479
                            Bucket Cylinder Remove and Install................484
                            Hydraulic Cylinder Disassemble and Assemble................487
                            Hydraulic Oil Filter Manifold Remove and Install................488
                            Hydraulic Cylinder Bleed Procedure................490
                            Auxiliary Coupler Manifold Remove and Install—If Equipped................491
                            Auxiliary Coupler Manifold Disassemble and Assemble................495
                          Section 99: Dealer Fabricated Tools................497
                            Group 9900: Dealer Fabricated Tools................497
                              DFT1325 Solenoid Power Harness................499
                              DFT1380 Lift Bracket................500
                              JT38077 Boom Pin Driver................505

John Deere 316GR and 318G Skid Steer Loader (Manual Controls) Repair Service Manual (TM13852X19)