Complete Repair Service Technical Manual for John Deere 316GR and 318G Skid Steer Loader (Manual Controls), with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 316GR and 318G Skid Steer Loader (Manual Controls) workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13860X19 English - John Deere 316GR and 318G Skid Steer Loader (Manual Controls) Repair Technical Manual.pdf
tm13860x63 Spanish - Minicargadoras compactas 316GR y 318G (controles manuales)
tm13860x28 French - Chargeurs compacts 316GR et 318G (commandes manuelles)
tm13860x59 Russian - мини-погрузчиков с бортовым поворотом 316GR и 318G (ручные органы управления)

PRODUCT DETAILS:
Total Pages: 476 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS................1
Section 00: General Information................13
  Group 0001: Safety................13
    Recognize Safety Information................16
    Follow Safety Instructions................17
    Operate Only If Qualified................18
    Wear Protective Equipment................19
    Avoid Unauthorized Machine Modifications................20
    Inspect Machine................21
    Stay Clear of Moving Parts................22
    Avoid High-Pressure Fluids................23
    Avoid High-Pressure Oils................24
    Work In Ventilated Area................25
    Avoid Static Electricity Risk When Refueling................26
    Prevent Fires................28
    In Case of Machine Fire................29
    Prevent Battery Explosions................30
    Handle Chemical Products Safely................31
    Handle Starting Fluid Safely................32
    Decommissioning — Proper Recycling and Disposal of Fluids and Components................33
    Prepare for Emergencies................34
    Clean Debris from Machine................35
    Add Cab Guarding for Special Uses................36
    Use Steps and Handholds Correctly................37
    Start Only From Operator's Seat................38
    Use and Maintain Seat Belt................39
    Prevent Unintended Machine Movement................40
    Avoid Work Site Hazards................41
    Keep Riders Off Machine................43
    Avoid Backover Accidents................44
    Avoid Machine Tip Over and Machine Damage................45
    Operating on Slopes................46
    Operating or Traveling On Public Roads................47
    Inspect and Maintain ROPS................48
    Travel Safely................49
    Prevent Acid Burns................50
    Add and Operate Attachments Safely................52
    Park and Prepare for Service Safely................53
    Service Cooling System Safely................54
    Remove Paint Before Welding or Heating................55
    Make Welding Repairs Safely................56
    Drive Metal Pins Safely................57
    Service Tires Safely................58
    Handle Cab Door Safely—If Equipped................59
  Group 0003: Torque Values................14
    Additional Metric Cap Screw Torque Values................62
    Check Oil Lines And Fittings................64
    Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations................65
    Metric Bolt and Cap Screw Torque Values................67
    O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations................69
    O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations................72
    O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations................75
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors................77
    Service Recommendations for Flared Connections—Straight or Tapered Threads................79
    Service Recommendations For Inch Series Four Bolt Flange Fittings................81
    Service Recommendations for Metric Series Four Bolt Flange Fitting................83
    Service Recommendations for O-Ring Boss Fittings................85
    Unified Inch Bolt and Cap Screw Torque Values................87
Section 01: Wheels................89
  Group 0110: Powered Wheels and Fastenings................89
    Wheel Remove and Install................92
    Tire Remove and Install................94
Section 02: Axles and Suspension Systems................97
  Group 0201: Drive Axle Housing and Support................97
    Axle Housing Remove and Install................100
    Axle Housing Disassemble and Assemble................102
  Group 0250: Axle Shaft, Bearings, and Reduction Gears................97
    Chain Case Access Plate Remove and Install................107
    Drive Chain and Sprocket Remove and Install................108
Section 03: Transmission................110
  Group 0315: Controls Linkage................110
    Centering Plate Remove and Install................113
    Centering Plate Inspection................115
    Steering Damper Remove and Install................116
    Steering Damper Inspection................118
    Control Lever Remove and Install................119
    Control Lever Handle Remove and Install................121
    Steering Cross Shaft Assembly Remove and Install................124
    Steering Cross Shaft Disassemble and Assemble................125
  Group 0325: Flywheel Coupler................110
    Hub Coupler Remove and Install................128
  Group 0360: Hydraulic System................110
    Hydraulic/Hydrostatic Component Failure Cleanup Procedure................388
    Hydrostatic and Hydraulic Start-Up Procedure................132
    Hydrostatic Motor and Park Brake Repair................136
    Hydrostatic Motor and Park Brake Remove and Install................137
    Hydrostatic Motor and Park Brake Remove and Install—Two-Speed................139
    Hydrostatic Motor and Park Brake Disassemble and Assemble................141
    Hydrostatic Motor and Park Brake Disassemble—Two-Speed................155
    Hydrostatic Motor and Park Brake Inspection—Two-Speed................165
    Hydrostatic Motor and Park Brake Assemble—Two-Speed................168
    Measuring Park Brake Piston Movement—Two-Speed................183
    Hydrostatic Pump Remove and Install................184
    Hydrostatic Pump Disassemble................187
    Hydrostatic Pump Inspection................192
    Hydrostatic Pump Assemble................196
    Charge Pump Remove and Install................205
    Hydrostatic Control Valve Remove and Install................447
    Hydrostatic Control Valve Disassemble and Assemble................450
    Park Brake Valve Remove and Install................210
    Park Brake Valve Disassemble and Assemble................212
Section 04: Engine................214
  Group 0400: Removal and Installation................214
    John Deere Engine................216
    Engine Remove and Install................217
    Engine Cradle Remove and Install................224
    Starter Motor Remove and Install................229
    Accessory Drive Belt Tensioner Remove and Install................231
    Damper Plate Remove and Install................232
    Compressor Bracket Remove and Install................235
    Engine Oil Dipstick Tube Remove and Install................237
Section 05: Engine Auxiliary System................239
  Group 0510: Cooling Systems................239
    Fan Remove and Install................241
    Radiator Remove and Install................242
    Cooling Package Remove and Install................243
    Cooling Package Disassemble and Assemble................247
  Group 0520: Intake System................239
    Air Cleaner Remove and Install................251
    Charge Air Cooler Remove and Install................253
  Group 0560: External Fuel Supply Systems................239
    Fuel Tank Remove and Install................257
    Low-Pressure Fuel Pump Remove and Install................260
    Primary Fuel Filter and Water Separator Assembly Remove and Install................261
    Final Fuel Filter Assembly Remove and Install................262
Section 16: Electrical System................263
  Group 1600: Removal and Installation................263
    Connector Repair Information................265
    Engine Control Unit (ECU) Remove and Install................266
    Engagement and Monitor Unit (EMU) Remove and Install................268
    Control Panel Remove and Install................271
    Backup Alarm Remove and Install................272
    Battery Remove and Install................273
Section 17: Frame or Supporting Structure................274
  Group 1740: Frame Installation................274
    Welding on Machine................277
    Bumper Remove and Install................279
    Raising and Blocking Machine................281
Section 18: Operator's Station................284
  Group 1800: Removal and Installation................284
    Operator's Station Remove and Install................289
  Group 1810: Operator Enclosure................284
    Cab Door Remove and Install................296
    Top Window Remove and Install................299
    Rear Window Remove and Install................300
    Side Window Remove and Install................302
    Wiper Arm Installation................303
  Group 1821: Seat and Seat Belt................284
    Seat Remove and Install................306
    Seat Belt Remove and Install................308
    Interlocking Seat Bar Remove and Install................309
    Seat Air Spring Remove and Install................311
  Group 1830: Heating and Air Conditioning................284
    R134a Refrigerant Cautions and Proper Handling................318
    R134a Refrigerant Oil Information................319
    R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure................323
    Recover R134a Refrigerant................325
    Flush and Purge Air Conditioner System................327
    Evacuate R134a System................334
    Charge R134a System................338
    Air Conditioner Compressor Remove and Install................341
    Expansion Valve Remove and Install................343
    Receiver-Dryer Remove and Install................347
    Condenser Remove and Install................351
    Air Conditioner and Heater Remove and Install................354
    Evaporator Remove and Install................360
    Blower Fan Remove and Install................363
    Heater Core Remove and Install................367
Section 19: Sheet Metal and Styling................370
  Group 1910: Hood or Engine Enclosure................370
    Footwell Remove and Install................372
    Engine Cover Remove and Install................373
    Rear Door Remove and Install................375
Section 20: Safety and Convenience................380
  Group 2001: Radio................380
    Radio Antenna Remove and Install................382
Section 21: Main Hydraulic System................383
  Group 2160: Hydraulic System................383
    General Oil Cleanup Procedure................386
    Hydraulic/Hydrostatic Component Failure Cleanup Procedure................388
    Hydraulic Oil Cooler Remove and Install................391
    Hydraulic Oil Reservoir Remove and Install................393
    Hydraulic Pump Remove and Install................395
    Hydraulic Pump Disassemble and Assemble................397
    Hydraulic Oil Cooler Bypass Valve Remove and Install................403
Section 31: Loader................406
  Group 3104: Attachment Coupler................406
    Quik-Tatch™ Coupler Remove and Install................410
    Quik-Tatch™ Actuator Remove and Install................413
  Group 3115: Control Linkage................406
    Pedal Assembly Disassemble and Assemble................418
    Hand Control Linkage Remove and Install................421
  Group 3140: Frame................406
    Upper Boom Link Remove and Install................425
    Lower Boom Link Remove and Install................427
    Boom Remove and Install................430
    Boom Lock Remove and Install................436
    Boom Lock Disassemble and Assemble................440
  Group 3160: Hydraulic System................406
    Control Valve Remove and Install................447
    Control Valve Disassemble and Assemble................450
    Self Leveling Valve Remove and Install................470
    Ride Control Accumulator Remove and Install................472
    Ride Control Valve Remove and Install................474
    Boom Cylinder Remove and Install................475
    Bucket Cylinder Remove and Install................480
    Hydraulic Cylinder Disassemble and Assemble................483
    Hydraulic Oil Filter Manifold Remove and Install................484
    Hydraulic Cylinder Bleed Procedure................486
    Auxiliary Coupler Manifold Remove and Install—If Equipped................487
    Auxiliary Coupler Manifold Disassemble and Assemble................491
Section 99: Dealer Fabricated Tools................493
  Group 9900: Dealer Fabricated Tools................493
    DFT1325 Solenoid Power Harness................495
    DFT1358 Engine Lifting Bracket................496
    DFT1380 Lift Bracket................497
    JT38077 Boom Pin Driver................502

John Deere 316GR and 318G Skid Steer Loader (Manual Controls) Repair Service Manual (TM13860X19)