Complete All Inclusive Technical Manual with Electrical Wiring Diagrams for John Deere Tractors 5215, 5315, 5415, 5515 and 5515 High Crop, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5215, 5315, 5415, 5515 High Crop workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4856 English - 5215, 5315, 5415, 5515 and 5515 High Crop Tractors Diagnosis and Tests Technical Manual.pdf
tm4857 French - 5215, 5315, 5415, 5515 et Tracteur 5515 HighCrop (European Version)
tm4858 German - Serien 5215, 5315, 5415, 5515und??T?aktoren der Serie 5515 High Crop
tm4860 Italian - 5215, 5315, 5415, 5515 e trattori 5515 HighCrop
tm8195 Finnish - Traktorit 5215, 5315,5415, 5515??j?5515, korotettu malli
tm8196 Greek - Τρακτέρ5215, 5315, 5415, 5515και 5515 υψηλών καλλιεργειών -: (Ευρωπαϊκή έκδοση)
tm8197 Norwegian - Traktormodell 5215, 5315, 5415, 5515og 5515 Høy versjon
tm8198 Portuguese - 5215, 5315, 5415, 5515 e 5515 HighCrop

Total Pages: 3,082 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English etc.

MAIN SECTIONS
Foreword
   Edition
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine - Repair
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems - Repair
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System - Repair
      Battery, Starting Motor and Alternator
      Switches and Sensors
   Transmission - Repair
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo Clutch (24/24-Speed Transmission)
      Transmission
   24/12-Speed Transmission - Repair
      Removal and Installation of 24/12-Speed Transmission Components
      Clutch - 24/12-Speed Transmission
      El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
   Drive Systems - Repair
      Component Removal and Installation
      Front-Wheel Drive Clutch - Transmission
      Differential
      Final Drives
      Power Take-Off
      Transmission Housing Sensors
   Steering and Brake Systems - Repair
      Steering System
      Brake System
   Hydraulic System - Repair
      Hydraulic Pump and Filter
      Hitch
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous - Repair
      Removal and Installation of Components
      Front Axle
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Fenders
   Operator's Cab and Open Operator's Station - Repair
      Removing and Installing Operator's Cab/Open Operator's Station
      Controls and Instruments
      Air Conditioning System
      Heating System
      Operator's Cab
      Open Operator's Station
      Operator's Seat
   Diagnostic Trouble Codes
      Electro-Hydraulic Management
      Electronic Hitch Sensing
   Observable Symptoms
      Fuel and Air Intake System
      Electrical System
      Power Train
      PowrReverser Transmission
      Steering and Brakes
      Front-Wheel Drive
   Engine - Operation and Tests
      Operational Check-Out
      Tests and Adjustments
   Fuel, Air Intake and Cooling Systems
      Tests and Adjustments
      Theory of Operation
   Electrical System - Operation and Tests
      SE01 - Motor Starting and Charging System
      SE02 - Instrument Panel
      SE03 - Horn
      SE06 - Lighting System
      SE07 - Work Lights
      SE09 - Radio, Dome and Console Light
      SE10 - Fan and Air-Conditioning System
      SE11 - Wiper and Washer System
      SE13 - Beacon Light
      SE14 - Power Outlet
      SE15A - Electronic Hitch Sensing (EHS)
      SE15B - Electronic Hitch Sensing (EHS II)
      SE16A - Hazard Warning and Turn Signal Lights
      SE16B - PTO System
      SE16C - Front-Wheel Drive, Differential Lock and Braking System
      SE21 - Flow Divider Valve
      SE26A - Electro-Hydraulic Management (EHM)
      SE26B - Electro-Hydraulic Management (EHM II)
      SE27 - Electro-Hydraulic Hi-Lo
      Component Information - Connectors
      Component Information - Wiring Harnesses
      Component Information - Electrical Parts
      Component Information - Ground Connection
      Wiring Diagrams
   Electronic Control Units
      Operation and General Information on Diagnostics
      Electro-Hydraulic Management
      EHS - Electronic Hitch Sensing
   Power Train - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   24/12-Speed Transmission - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Steering and Brake Systems - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis
      Tests
      Adjustments
      Hydraulic System Schematics
   Miscellaneous
      Operational Checks
   Air-Conditioning System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools and Test Equipment

TABLE OF CONTENTS
Section 05: Safety............1288
  Group 05: Safety Measures............49
    Recognize Safety Information............51
    Understand Signal Words............52
Section 10: General Information............2937
  Group 05: Specifications............2884
    Summary of References — Specifications............2884
    Engine............90
    Transmission............92
    Front-Wheel Drive Clutch............93
    Hydraulic System............94
    Electrical System............95
    Capacities............96
    Sound Level............98
    Fuel System............99
    Brakes............100
    Three-Point Hitch............101
    Loads and Weights............102
    Towable Loads............103
    Shipping Weights............104
    Maximum Permissible Axle Loads and Total Weights............105
    Load Capacity Of Tires............107
    Load Capacity of Tires With Front Loader............111
    Observe Rear Wheel Tread Width Limitations............112
    Metric Bolt and Screw Torque Values............113
    Unified Inch Bolt and Screw Torque Values............115
    Diesel Fuel............117
    Handling and Storing Diesel Fuel............118
    Do Not Use Galvanized Containers............119
    Fill Fuel Tank............120
    Diesel Engine Break-In Oil............122
    Diesel Engine Oil............123
    Transmission and Hydraulic Oil............125
    Front-Wheel Drive Axle and Rear Drop Axle Oil............126
    Grease............127
    Oil Filters............128
    Lubricant Storage............129
    Mixing of Lubricants............130
    Diesel Engine Coolant............131
    Operating in Warm Temperature Climates............132
    Alternative and Synthetic Lubricants............133
    Serial Number Plates............134
    Product Identification Number Location............135
    Engine Serial Number............136
    Fuel Injection Pump Serial Number Location............137
    Alternator Serial Number Location............138
    Power Steering Valve Serial Number Location............139
    Air Conditioning Compressor Serial Number Location............140
    Transmission Serial Number Location............141
    Front Axle (2WD) Serial Number Location............142
    Front-Wheel Drive Serial Number............143
  Group 10: Tune-Up............84
    Summary of References - Tune-Up............145
    Using High-Pressure Washers............146
    Preliminary engine test............147
    Clean Radiator and Oil Cooler............148
    Cleaning Air Conditioning System Condenser (If Equipped)............149
    Check Hoses and Hose Clamps............150
    Clean Engine Crankcase Vent Tube............151
    Cleaning the Dust Unloading Valve............152
    Engine Air Filter............153
    Cleaning the Primary Filter Element............155
    Cleaning a Dusty Element............156
    Secondary (Safety) Element............157
    Cleaning Cab Air Filters............158
    Check Belt Wear and Tension............160
    Check Engine Oil Level............162
    Check Coolant Level............163
    Check Transmission/Hydraulic System Oil Level............165
    Checking the Fuel Filter............166
    Bleeding Fuel System............237
    Adjust Hand Throttle............169
    Starting Motor............170
    Battery - Checking Specific Gravity............171
    Check Neutral Start System............172
    Check Setting of Head Lights and Work Lights............174
    Check Lights............175
    Final Engine Check............176
    Tractor Operation Check............177
  Group 15: Predelivery Inspection............179
    Predelivery Inspection............179
Section 20: Engine — Repair............180
  Group 00: Removal and Installation of Engine Components............180
    Summary of References — Remove and Install Engine Components............182
    Engine Repair............183
    Essential Tools............2703
    Specifications............2884
    Remove Engine............186
    Install Engine............188
    Water Pump Repair............191
    Remove and Inspect Radiator............192
    Install Radiator............197
    Remove and Install Oil Cooler............201
    Replace Thermostat............203
Section 30: Fuel and Air Intake Systems — Repair............205
  Group 05: Speed Control Linkage............205
    Summary of References — Speed Control Linkage............207
    Remove and Install Speed Control Linkage for Tractors up to Serial. No. 208300............208
    Inspect and Repair Speed Control Linkage for Tractors up to Serial. No. 208300............211
    Adjust Engine Idle Speed for Tractors up to Serial. No. 208300............213
    Adjust Throttle Lever for Tractors up to Serial. No. 208300............214
    Adjust Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301............215
    Recondition Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301............217
  Group 10: Fuel System............99
    Summary of References — Fuel System............220
    Injection Pump, Nozzle and Governor Repair............221
    Remove, Inspect and Install Fuel Tank............222
    Replace Fuel Filter............229
    Replace Primary Fuel Filter............230
    Remove and Install Fuel Filter............231
    Replace Fuel Transfer Pump............232
    Replace Adapter in Fuel Line............235
    Bleeding Fuel System............237
  Group 15: Air Intake System............205
    Summary of References — Air Intake System............240
    Turbocharger Repair............241
    Remove and Install the Air Filter Element............242
    Remove and Install Air Intake Hoses............244
    Replace Air Filter Restriction Switch............245
Section 40: Electrical System — Repair............246
  Group 05: Battery, Starting Motor and Alternator............246
    Summary of References — Battery, Starting Motor and Alternator............248
    Starting Motor Repair............249
    Remove and Install Battery............250
    Remove and Install Starting Motor............253
    Alternator/Regulator Repair............257
    Replace Alternator/Regulator............258
    Checking Belt Wear and Tension............261
  Group 10: Switches and Sensors............246
    Summary of References — Switches and Sensors............264
    Replace Air Filter Restriction Switch B02............265
    Replace Fuel Level Sensor B03............266
    Replace Engine Oil Pressure Switch B04............268
    Replace Parking Brake Switch B05............269
    Replace Ground Speed Sensor B06............270
    Replace PTO Speed Selection Switch B07............271
    Replace Neutral Start Switch B36............272
    Replace Coolant Temperature Sensor B56............274
    Replace Clutch Pedal Potentiometer B65............275
    Replace Engine Speed Sensor B72............276
    Replace Brake Pedal Switches B112............277
    Replace Main Switch S01............278
    Replace Turn Signal Light Switch S08............280
    Replace Light and Horn Switch S09............282
    Replace PTO Mode Switch S21............284
    Replace Clutch Pedal Switch S72............285
    Replace Hazard Warning Light Switch S106............287
    Replace Fuel Shut-Off Solenoid Valve Y13............289
    Replace Instrument Panel............290
Section 50: Transmission — Repair............293
  Group 00: Removal and Installation of Power Train Components............293
    Summary of References — Remove and Install Power Train Components............296
    Specifications............2884
    Separate Engine from Clutch Housing............298
    Install Engine to Clutch Housing............311
    Separate Clutch Housing from Transmission - Not for 24/12 Speed Transmission............325
    Install Clutch Housing to Transmission - Not for 24/12 Speed Transmission............333
    Replace Clutch Housing Seal - 12/12 Speed Transmission............341
    Replace Clutch Housing Seal - 24/24 Speed Transmission............342
    Remove and Install Rear PTO Drive Shaft............348
  Group 05: Clutch............293
    Summary of References — Clutch............351
    Specifications............2884
    Inspect and Repair Clutch Pedal and Linkage - Not for 24/12 Speed Transmission............353
    Remove and Install Clutch Assembly - Not for 24/12 Speed Transmission............355
    Disassemble and Inspect Clutch Assembly - Not for 24/12 Speed Transmission............358
    Assemble Clutch Assembly - Not for 24/12 Speed Transmission............367
    Traction Clutch Finger Adjustment - Not for 24/12 Speed Transmission............374
    PTO Clutch Finger Adjustment - Not for 24/12 Speed Transmission............376
    Remove and Inspect Clutch Release Mechanism - Not for 24/12 Speed Transmission............378
    Install Clutch Release Mechanism - Not for 24/12 Speed Transmission............381
  Group 10: Hi-Lo Clutch (24/24-Speed Transmission)............293
    Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)............384
    Specifications............2884
    Remove and Inspect Mechanical Hi-Lo Drive............386
    Install Mechanical Hi-Lo Drive............391
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly............395
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer............396
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft............398
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft............400
    Inspect and Repair Mechanical Hi-Lo Shift Lever............402
    Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft............404
    Remove and Inspect Hydraulic Hi-Lo Clutch Assembly............412
    Install Hydraulic Hi-Lo Clutch Assembly............418
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch............425
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft............428
  Group 20: Transmission............92
    Summary of References — Transmission............431
    Specifications............2884
    Remove and Install Transmission............433
    Inspect and Repair Gear and Range Shift Levers............435
    Remove, Inspect and Install Range Shaft............439
    Range Shaft End Play Adjustment............443
    Remove, Inspect and Install Primary and Reverse Shafts............445
    Primary Shaft End Play Adjustment............452
    Remove, Inspect and Install Pinion Shaft............454
    Pinion Shaft Cone Point Adjustment............457
    Pinion Bearing Preload Adjustment............460
    Remove, Inspect and Install Secondary Shaft............461
    Secondary Shaft End Play Adjustment............466
Section 51: 24/12-Speed Transmission — Repair............468
  Group 00: Removal and Installation of 24/12-Speed Transmission Components............468
    Summary of References — Remove and Install 24/12-Speed Transmission Components............470
    Separate Clutch Housing from Transmission - Only for 24/12-Speed Transmission............471
    Install Clutch Housing to Transmission - Only for 24/12-Speed Transmission............477
    Replace Clutch Inner Control Seal - Only for 24/12-Speed Transmission............483
    Remove and Install Air Pump............490
    Remove and Install Lube Oil Valve............493
  Group 05: Clutch - 24/12-Speed Transmission............92
    Summary of References - 24/12-Speed Transmission Clutch............495
    Specifications............2884
    Remove and Install Clutch Assembly - Only for 24/12-Speed Transmission............497
    Disassemble and Inspect Clutch Assembly - Only for 24/12-Speed Transmission............499
    Assemble Clutch Assembly - Only for 24/12-Speed Transmission............503
    PTO Clutch Finger Adjustment - Only for 24/12-Speed Transmission............505
    Remove and Inspect Clutch Release Mechanism - Only for 24/12-Speed Transmission............507
    Install Clutch Release Mechanism - Only for 24/12-Speed Transmission............509
  Group 15: El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)............468
    Summary of References - Electro-Hydraulic High/Low/Reverse Clutch (24/12-Speed Transmission)............513
    Remove Electro-Hydraulic High/Low/Reverse Clutch Assembly (24/12-Speed Transmission)............514
    Install Electro-Hydraulic High/Low/Reverse Clutch Assembly (24/12-Speed Transmission)............516
    Replace Clutch Housing Seal - Only for 24/12-Speed Transmission............518
    Replace Seal Rings of Low/Reverse Clutch Drive Shaft............523
    Disassemble, Inspect and Assemble Electro-Hydraulic High Clutch (24/12-Speed Transmission)............528
    Disassemble, Inspect and Assemble Electro-Hydraulic Low Clutch (24/12-Speed Transmission)............534
    Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch (24/12-Speed Transmission)............540
Section 56: Drive Systems — Repair............546
  Group 00: Component Removal and Installation............546
    Summary of References — Remove and Install Components............549
    Specifications............2884
    Remove and Install Front-Wheel Drive Clutch............551
    Remove and Install Differential Assembly............553
    Remove and Install Final Drive Assembly............556
  Group 15: Front-Wheel Drive Clutch — Transmission............92
    Summary of References — Front-Wheel Drive Clutch............561
    Service Equipment and Tools............868
    Specifications............2884
    Disassemble and Inspect Front-Wheel Drive Clutch — Hydraulic Operated............564
    Front-Wheel Drive Clutch Cross Section — Hydraulic Operated............566
    Assemble Front-Wheel Drive Clutch — Hydraulic Operated............568
    Disassemble and Inspect Front-Wheel Drive Clutch — Hydraulic Operated with Park Brake............571
    Front-Wheel Drive Clutch Cross Section – Hydraulic Operated with Park Brake............574
    Assemble Front-Wheel Drive Clutch – Hydraulic Operated with Park Brake............576
    Disassemble and Inspect Front-Wheel Drive Clutch — Mechanically Operated............582
    Front-Wheel Drive Clutch Cross Section — Mechanically Operated............585
    Assemble Front-Wheel Drive Clutch — Mechanically Operated............587
  Group 20: Differential............546
    Summary of References — Differential............596
    Essential Tools............2703
    Service Equipment and Tools............868
    Specifications............2884
    Disassemble, Inspect and Assemble Two Pinion Differential Assembly............600
    Two Pinion Differential Bearing Preload Adjustment............602
    Two Pinion Differential Backlash Adjustment............604
    Disassemble, Inspect and Assemble Four-Pinion Differential Assembly............607
    Four Pinion Differential Backlash Adjustment............609
    Four Pinion Differential Bearing Preload Adjustment............611
    Inspect and Repair Differential Lock Pedal and Linkage............612
    Inspect and Repair Hydraulic Differential Lock and Linkage............614
    Remove, Inspect and Install Differential Lock Assembly............616
  Group 25: Final Drives............547
    Summary of References — Final Drives............621
    Specifications............2884
    Remove and Inspect Planetary Drive Assembly (3-Cylinder Tractors)............623
    Remove and Inspect Planetary Drive Assembly (4-Cylinder Tractors)............625
    Install Planetary Drive Assembly (3-Cylinder Tractors)............627
    Install Planetary Drive Assembly (4-Cylinder Tractors)............631
    Remove, Inspect and Install Axle Shaft Assembly (3-Cylinder Tractors)............633
    Remove, Inspect and Install Axle Shaft Assembly (4-Cylinder Tractors)............636
    Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Version)............639
  Group 30: Power Take-Off............547
    Summary of References — Power Take-Off............643
    Service Equipment and Tools............868
    Inspect and Repair Rear PTO Clutch Lever and Linkage............645
    Inspect and Repair Rear PTO Engagement Lever and Linkage............649
    Disassemble, Inspect and Assemble PTO Shift Leverage Assembly............651
    Disassemble, Inspect and Assemble Rear PTO Engagement Control............653
    Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve............655
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly............658
  Group 35: Transmission Housing Sensors............547
    Disassemble, Inspect and Assemble Transmission Housing Sensors............666
Section 60: Steering and Brake Systems — Repair............671
  Group 05: Steering System............671
    Summary of References — Steering System............674
    Specifications............2884
    Remove and Install Steering Column and Valve............676
    Disassemble and Inspect Steering Valve............678
    Assemble Steering Valve............682
    Remove and Install Steering Cylinder............687
    Remove and Install Steering Cylinder (HighCrop Tractor)............689
    Disassemble, Inspect and Assemble Steering Cylinder............691
    Disassemble, Inspect and Assemble Steering Cylinder (HighCrop Tractor)............693
    Remove, Inspect and Install Tie Rod Assembly............695
    Remove, Inspect and Install Tie Rod Assembly (HighCrop Tractor)............697
    Inspect and Replace Steering Hydraulic Lines............699
  Group 10: Brake System............671
    Summary of References — Brake System............703
    Specifications............2884
    Change Brake System Oil............705
    Remove and Install Brake Valve and Pedals............707
    Disassemble and Inspect Brake Pedals............709
    Disassemble Brake Valve............710
    Brake Valve Cross Section............712
    Assemble Brake Valve............714
    Remove and Inspect Brakes............717
    Install Brakes............719
    Remove and Install Trailer Brake Valve............721
    Disassemble and Inspect Trailer Brake Valve............722
    Inspect and Replace Brake Hydraulic Lines............726
    Remove, Inspect and Install Hydraulic Actuator............728
    Remove, Inspect and Install Brake Linkage............730
    Remove, Inspect and Install Parking Brake Lever............732
    Remove, Inspect and Install Parking Brake Linkage............734
    Remove, Inspect and Install Parking Brake Lever and Linkage on Electro-Hydraulic MFWD............738
    Trailer Brake Valve System Components............740
    Remove and Inspect Trailer Brake Valve............742
    Install Trailer Brake Valve and Lines............745
Section 70: Hydraulic System — Repair............748
  Group 05: Hydraulic Pump and Filter............748
    Summary of References — Hydraulic Pump and Filter............751
    Specifications............2884
    Remove and Install Hydraulic Pump............753
    Remove Hydraulic Pump External Components............755
    Disassemble and Inspect Hydraulic Pump............757
    Assemble Hydraulic Pump............760
    Install Hydraulic Pump External Components............762
    Remove and Install Hydraulic Filter/Manifold............764
    Inspect and Replace Hydraulic Suction Lines............765
    Inspect and Replace Hydraulic Supply Lines............766
  Group 10: Hitch............748
    Summary of References — Rockshaft............771
    Essential Tools............2703
    Specifications............2884
    Inspect and Repair Rockshaft Control Lever and Linkage............774
    Remove, Inspect and Install Rockshaft Control Valve............777
    Remove, Inspect and Install EHS............781
    Remove, Inspect and Install EHS II............786
    Remove, Inspect and Install Sensing Linkage............790
    Sensing Spring Adjustment............793
    Safety and Relief Valve Adjustment............794
    Remove and Install Rockshaft Case............796
    Remove, Inspect and Install Rockshaft Lift Arms and Cylinder............798
    Remove Rockshaft Control Linkage............801
    Inspect and Repair Rockshaft Control Linkage............804
    Install Rockshaft Control Linkage............808
    Rockshaft Sensitivity Adjustment............2897
    Rockshaft Position Control Lever Adjustment............813
    Rockshaft Draft Control Lever Adjustment............814
    Distributor Control Valve Adjustment............816
  Group 15: Three-Point Hitch............101
    Summary of References — Three-Point Hitch............819
    Inspect and Repair Draft Links............820
    Inspect and Repair Adjustable Lift Link............822
    Inspect and Repair Center Link............824
  Group 20: Selective Control Valves............749
    Summary of References — Selective Control Valves............827
    Selective Control Valve and Lever Assembly............828
    Remove and Install Selective Control Valves (SCV)............832
    Disassemble, Inspect and Assemble Selective Control Valve............834
    Disassemble, Inspect and Assemble Selective Control Valve Levers............840
    Selective Control Valve Levers — Exploded View............843
    Remove and Install Flow Divider Valve............845
Section 80: Miscellaneous — Repair............848
  Group 00: Removal and Installation of Components............848
    Summary of References — Removal and Installation of Components (Miscellaneous)............851
    Specifications............2884
    Remove Hood and Side Panels............853
    Install Hood and Side Panels............855
    Remove and Install Front Axle............857
    Remove and Install Front Axle (HighCrop Tractor)............859
    Remove, Inspect and Install Front Axle Drive Shaft............861
    Remove and Install Front Axle Drive Assembly............864
  Group 10: Front Axle............848
    Summary of References — Front Axle............867
    Service Equipment and Tools............868
    Specifications............2884
    Inspect and Replace Pivot Pin and Bushings............870
    Remove and Install Spindle Assembly............871
    Remove and Install Spindle Assembly (HighCrop Tractor)............873
    Inspect and Replace Spindle Shaft Bushings............875
    Inspect and Replace Front Wheel Bearings............877
    Inspect and Replace Front Wheel Bearings (HighCrop Tractor)............879
  Group 15: Front and Rear Wheels............848
    Remove and Install Front or Rear Wheels............884
  Group 20: Trailer Mounting and Swinging Drawbar............898
    Summary of References - Trailer Mounting and Swinging Drawbar............898
    Checking the Manually-Operated Hitch (EEC Type) for Wear............889
    Checking the Manually-Operated Hitch (CUNA Type) for Wear (Italy, Spain and Portugal Only)............891
    Checking the Tow-Hook for Wear............893
    Checking the Swinging Drawbar for Wear............894
    Guide Rails for Height-Adjustable Trailer Hitch............896
    Swinging Drawbar............898
  Group 25: Fenders............848
    Summary of References — Fenders............901
    Remove and Install Fenders (Open Operator's Station Tractors)............902
    Remove and Install Fenders (Cab Tractors)............904
Section 90: Operator's Cab and Open Operator's Station — Repair............908
  Group 00: Removing and Installing Operator's Cab/Open Operator's Station............908
    Summary of References — Removing and Installing Operator's Cab/Open Operator's Station............912
    Remove Operator's Cab............913
    Install Operator's Cab............933
    Remove Open Operator's Station............951
    Install Open Operator's Station............965
  Group 05: Controls and Instruments............908
    Summary of References — Controls and Instruments............981
    Remove Control Lever Moldings............982
    Install Control Lever Moldings............985
    Remove Instrument Panel............988
    Install Instrument Panel............991
    Remove and Install EHS Control Panel............992
    Remove and Install EHS II Control Panel............994
    Remove and Install EHM Control Unit............996
    Remove and Install EHM II Control Unit............997
  Group 15: Air Conditioning System............908
    Summary of References — Air-Conditioning System............999
    Essential Tools............2703
    Specifications............2884
    Torques for Tightening Refrigerant Hoses............1005
    Safety At Work............1006
    Handling Refrigerant............1007
    In An Emergency............1008
    Safety Equipment............2956
    Storage of Refrigerant Containers............2958
    R134a Refrigerant............2959
    Important............1012
    Discharging the System............1013
    Evacuating the System............1015
    Filling With Refrigerant Oil............1017
    Filling the System............1019
    Topping Up a Partly Discharged System............1022
    Leakage Test............1024
    Replace Air-Conditioning Receiver-Drier............2952
    Remove, Inspect and Install Air-Conditioning Condenser............2951
    Remove, Inspect and Install Air-Conditioning Compressor (3-Cylinder Version)............1029
    Remove, Inspect and Install Air-Conditioning Compressor (4-Cylinder Version)............1033
    Checking Level in the Compressor............2950
    Air-Conditioning Evaporator — Parts............1037
    Remove and Install Air-Conditioning Evaporator............1039
  Group 20: Heating System............909
    Summary of References — Heating System............1050
    Remove, Inspect and Install Heater Components............1051
    Remove, Inspect and Install Blower Motor............1059
  Group 25: Operator's Cab............909
    Summary of References — Operator's Cab............1063
    Specifications............2884
    Remove and Install Sun Visor............1065
    Remove and Install Front Windshield............1066
    Front Windshield, Exploded View............1070
    Remove and Install Lower Front Windows............1072
    Lower Front Windows, Exploded View............1074
    Remove and Install Cab Door............1075
    Remove and Install Inner Handle............1077
    Cab Door, Exploded View............1079
    Remove and Install Rear Side Cab Windows............1081
    Rear Side Cab Windows, Exploded View............1083
    Remove and Install Rear Window............1084
    Rear Window, Exploded View............1087
    Remove and Install Cab Recirculating/Fresh Air Filter............1089
  Group 30: Open Operator's Station............909
    Summary of References — Open Operator's Station............1092
    Remove and Install 4-post ROPS............1093
    Remove and Install 2-post ROPS............1096
  Group 35: Operator's Seat............910
    Remove and Install Operator's Seat and Support............1101
Section 211: Diagnostic Trouble Codes............1103
  Group EHM: Electro-Hydraulic Management............1103
    EHM Diagnostic Trouble Codes - Summary of References............1107
    Error and Calibration Codes............1109
    EHM 00 - Control Unit Internal Fault (EHM or EHM II)............1103
    EHM 12 - Transmission Oil Temperature Sensor, Signal Too High (EHM or EHM II)............1103
    EHM 13 - Transmission Oil Temperature Sensor, Signal Too Low (EHM II)............1103
    EHM 15 - Clutch Pedal Potentiometer, Signal Voltage Too Low (EHM or EHM II)............1103
    EHM 16 - Clutch Pedal Potentiometer, Signal Voltage Too High (EHM or EHM II)............1103
    EHM 17 - Clutch Pedal Potentiometer Signal And Clutch Pedal Switch Status Do Not Match (EHM or EHM II)............1103
    EHM 18 - Forward High Clutch Solenoid Valve, Shorted Or Open Circuit (EHM or EHM II)............1103
    EHM 19 - Forward Low Clutch Solenoid Valve, Shorted Or Open Circuit (EHM or EHM II)............1103
    EHM 20 - Reverse Clutch Solenoid Valve, Shorted Or Open Circuit (EHM or EHM II)............1103
    EHM 21 - Clutch Valve Solenoids (Common Code For All Clutches) (EHM or EHM II)............1103
    EHM 22 - Forward High Clutch Solenoid Valve, Supply Pin Shorted To 12 Volts (EHM or EHM II)............1103
    EHM 23 - Forward Low Clutch Solenoid Valve, Supply Pin Shorted To 12 Volts (EHM or EHM II)............1103
    EHM 24 - Reverse Clutch Solenoid Valve, Supply Pin Shorted To 12 Volts (EHM or EHM II)............1103
    EHM 25 - Reverse Drive Lever Malfunction, Forward And Reverse Signals Received Simultaneously (EHM or EHM II)............1103
    EHM 26 - Reverse Drive Lever Malfunction, Forward And Neutral Signals Received Simultaneously (EHM or EHM II)............1103
    EHM 27 - Reverse Drive Lever Malfunction, Reverse And Neutral Signals Received Simultaneously (EHM or EHM II)............1103
    EHM 28 - EHM Supply Critical - Voltage Low (EHM or EHM II)............1103
    EHM 29 - EHM Supply Critical - Voltage High (EHM II)............1103
    EHM 30 - Forward High or Reverse Clutch Valve Solenoid, Shorted to Ground (EHM II)............1103
    EHM 35 - EHM 5-Volt Sensor Supply Critical - Voltage High (EHM II)............1103
    EHM 36 - EHM 5-Volt Sensor Supply Critical - Voltage Low (EHM II)............1103
    EHM 49 - Reverse Drive Lever Malfunction, Forward, Neutral and Reverse Signals Received Simultaneously (EHM II)............1103
    EHM dLEr - Differential Lock Disengagement Solenoid Overcurrent (EHM II)............1103
    EHM FdEr - Four-Wheel Drive Disengagement Solenoid Shorted to Ground (EHM II)............1103
    EHM MrOE - Shut-Off Solenoid Valve of Shut-Off System Open (EHM II)............1103
    EHM MrrF - Shut-Off Solenoid Valve Supply Pin Shorted to 12 Volts (EHM II)............1103
    EHM MrSF - Shut-Off Solenoid Valve Supply Pin Shorted to Ground (EHM II)............1104
    EHM OIL - Transmission Oil Temperature Too High (EHM II)............1104
    EHM OILH - Transmission Oil Temperature Reached Maximum Limit (EHM II)............1104
    EHM OILL - Transmission Oil Temperature Reached Minimum Limit (EHM II)............1104
    EHM CFSE - Oil Filter Restriction Sensor Malfunction (EHM II)............1104
    EHM FHSE - Forward High Clutch Pressure Sensor Malfunction (EHM II)............1104
    EHM FLSE - Forward Low Clutch Pressure Sensor Malfunction (EHM II)............1104
    EHM MrCE - Shut-Off Solenoid Valve Malfunction (EHM II)............1104
    EHM MrSE - Shut-Off Solenoid Valve Malfunction (EHM II)............1104
    EHM rESE - Reverse Clutch Pressure Sensor Malfunction (EHM II)............1104
    EHM StOP - System Initial Check (EHM II)............1104
    EHM DAtA - Calibration Parameters Out Of Range (EHM II)............1104
    EHM CFCL - Oil Filter Restriction Sensor Malfunction EHM II............1104
    EHM FHCE - Forward High Clutch Solenoid Valve Malfunction (EHM II)............1104
    EHM FHOE - Forward High Clutch Solenoid Valve Malfunction EHM II............1104
    EHM FLCE - Forward Low Clutch Solenoid Valve Malfunction (EHM II)............1104
    EHM FLOE - Forward Low Clutch Solenoid Valve Malfunction EHM II............1104
    EHM rECE - Reverse Clutch Solenoid Valve Malfunction (EHM II)............1104
    EHM rEOE - Reverse Clutch Solenoid Valve Malfunction EHM II............1104
    EHM PEd - Clutch Slipping For Excessive Time (EHM II)............1104
    EHM nEU - Message............1104
  Group EHS: Electronic Hitch Sensing............1104
    Diagnosis (EHS)............1197
    EHS01 - Position Sensor Failure............1104
    EHS02 - Draft Sensor Failure............1104
    EHS04 - EPROM Reading Failure............1104
    EHS08 - Power Supply Less Than 10 Volts............1104
    EHS16 - Power Supply Greater Than 16 Volts............1104
    EHS32 - Lowering Solenoid Valve Failure............1104
    EHS64 - Raising Solenoid Valve Failure............1104
Section 212: Observable Symptoms............1205
  Group 30: Fuel and Air Intake System............1205
    Problem with the Fuel Gauge............1205
    Problem with Decreased Engine Performance............1205
  Group 40: Electrical System............95
    Problem with the Battery............1205
    Problem with the Horn............1205
    Problem with the Turn Signal Lights............1205
    Problem with the Hazard Warning Lights............1205
    Problem with the Headlights............1205
    Problem with the Clearance Lights, Tail Lights, License Plate Light and Instrument Panel Light............1205
    Problem with the Beacon Light............1205
    Problem with the Rear Work Light............1205
    Problem with Different Malfunctions that Appear Occasionally............1205
    Problem with the EHS System............1205
  Group 50: Power Train............1205
    Problem with the Traction Clutch (Not for 24/12-Speed Transmission)............1205
    Traction Clutch - Causes of Trouble............1228
  Group 51: PowrReverser Transmission............92
    Tractor does not move............1205
    Problem with the Alert Lamp............1205
    Problem with the Traction Clutch (Only for 24/12-Speed Transmission)............1205
    Engine stalls with Forward-Low or Reverse engaged (Only for 24/12-Speed Transmission)............1205
  Group 60: Steering and Brakes............100
    Problem with the Brakes............100
    Problem with the Steering............1205
    Problem with the Trailer Brake............1205
  Group 80: Front-Wheel Drive............1205
    Problem with Noises when Driving with Front-Wheel Drive Engaged............1205
    Problem with Unusual Vibration when Driving with Front-Wheel Drive Engaged............1205
Section 220: Engine — Operation and Tests............1276
  Group 10: Operational Check-Out............1276
    Operational Check-Out (Summary of References)............1278
    Safety............1288
    Preliminary Engine Tests............1280
  Group 15: Tests and Adjustments............1276
    Tests and Adjustments (Summary of References)............1282
    Dynamometer Test............1283
Section 230: Fuel, Air Intake and Cooling Systems............1284
  Group 15: Tests and Adjustments............1284
    General Information............2937
    Explanation of Checks............1287
    Safety............1288
    Special Tools............2962
    Specifications............2884
    Testing Air Intake System............1291
    Testing the Low-Pressure Switch in Air Intake System............1292
    Checking the Cooling System for Leaks............1293
    Testing the Temperature at which the Thermostat opens............1295
    Checking the Viscous Clutch of the Fan............1297
    Checking the Fuel Transfer Pump............1298
    Hand Throttle Lever and Accelerator Pedal Adjustment............1300
  Group 20: Theory of Operation............1284
    Fuel System - Description............1303
    Fuel Filter/Priming Pump Operation............1305
    Air Intake System - Theory of Operation............1307
    Engine Cooling System Operation—3-Cylinder............1309
    Engine Cooling System Operation—4-Cylinder............1311
    Cooling System Radiator — Description............1313
    Viscous Clutch of Fan — Theory of Operation............1314
    Automatic Drive Belt Tensioner — Theory of Operation............1316
    Cold Weather Starting Aid — Theory of Operation............1317
Section 240: Electrical System — Operation and Tests............1319
  Group S01: SE01 - Motor Starting and Charging System............1319
    SE01 - Motor Starting and Charging System (Summary of References)............1337
    SE01A - Power Supply, Diagnostic Schematic and Circuit Test............1338
    SE01A - Power Supply (Cab Harness), Diagnostic Schematic and Circuit Test............1344
    SE01B - Starting System without EHM, Diagnostic Schematic and Circuit Test............1347
    SE01C - Starting System with EHM or EHM II, Diagnostic Schematic and Circuit Test............1357
    SE01D - Charging System, Diagnostic Schematic and Circuit Test............1371
    SE01E - Intake Air Heater 3-Cyl. Tractors, Diagnostic Schematic and Circuit Test............1376
    SE01E - Intake Air Heater 4-Cyl. Tractors, Diagnostic Schematic and Circuit Test............1380
  Group S02: SE02 - Instrument Panel............1319
    SE02 - Instrument Panel (Summary of References)............1386
    SE02 - Power Supply to Instrument Panel, Diagnostic Schematic and Circuit Test............1387
    SE02A - Fuel Gauge, Temperature Gauge, Rev Counter, Diagnostic Schematic and Circuit Test............1390
    SE02B - Air Filter Restriction Indicator, Diagnostic Schematic and Circuit Test............1397
    SE02C - Engine Oil Pressure Indicator, Diagnostic Schematic and Circuit Test............1400
    SE02E - Transmission Speed Sensor B06, Diagnostic Schematic and Circuit Test............1403
    SE02F - Engine Speed Sensor B72, Diagnostic Schematic and Circuit Test............1407
    SE02G - Calibration Switch of Digital Instrument S51 (EHM or EHM II), Diagnostic Schematic and Circuit Test............1411
  Group S03: SE03 - Horn............1319
    SE03 - Horn (Summary of References)............1414
    SE03 - Horn, Diagnostic Schematic and Circuit Test............1415
  Group S06: SE06 - Lighting System............1319
    SE06 - Lighting System (Summary of References)............1419
    SE06A - Left Clearance Light, Right Tail Light and License Plate Light, Diagnostic Schematic and Circuit Test............1420
    SE06A - Right Clearance Light, Left Tail Light and Instrument Panel Light, Diagnostic Schematic and Circuit Test............1425
    SE06B - Headlights, Diagnostic Schematic and Circuit Test............1430
  Group S07: SE07 - Work Lights............1319
    SE07 - Work Lights (Summary of References)............1438
    SE07A - Rear Work Light with Switch S61, Diagnostic Schematic and Circuit Test............1439
    SE07B - Front Work Lights E18 (Cab Only), Diagnostic Schematic and Circuit Test............1442
    SE07B - Rear Work Lights E11 (Cab Only), Diagnostic Schematic and Circuit Test............1454
  Group S09: SE09 - Radio, Dome and Console Light............1320
    SE09 - Radio, Dome and Console Light (Summary of References)............1462
    SE09A - Radio A60, Diagnostic Schematic and Circuit Test............1463
    SE09B - Dome Light E12, Diagnostic Schematic and Circuit Test............1469
  Group S10: SE10 - Fan and Air-Conditioning System............1320
    SE10 - Fan and Air-Conditioning System (Summary of References)............1473
    SE10A - Fan Motor M07, Diagnostic Schematic and Circuit Test............1474
    SE10B - Air-Conditioning System, Diagnostic Schematic and Circuit Test............1481
  Group S11: SE11 - Wiper and Washer System............1320
    SE11 - Wiper and Washer System (Summary of References)............1487
    SE11 - Wiper and Washer System, Diagnostic Schematic and Circuit Test............1488
  Group S13: SE13 - Beacon Light............1320
    SE13 - Beacon Light (Summary of References)............1498
    SE13 - Beacon Light, Diagnostic Schematic and Circuit Test............1499
  Group S14: SE14 - Power Outlet............1320
    SE14 - Power Outlet (Summary of Reference)............1503
    SE14A - 7-Pin Connector X18, Functional Schematic and Theory of Operation............1504
    SE14A - 7-Pin Connector X18, Diagnostic Schematic and Circuit Test............1506
    SE14B - 3-Pin Connector X17 (Optional), Functional Schematic and Theory of Operation............1510
    SE14B - Air Suspension Seat Compressor Motor M06, Functional Schematic and Theory of Operation............1512
    SE14B - 3-Pin Connector X17 and Air Suspension Seat Compressor Motor M06, Diagnostic Schematic and Circuit Test............1514
  Group S15A: SE15A - Electronic Hitch Sensing (EHS)............1320
    SE15A - Electronic Hitch Sensing (EHS) (Summary of References)............1519
    SE15A - Electronic Hitch Sensing (EHS), Functional Schematic............1520
    SE15A - Power Supply of EHS System, Diagnostic Schematic and Circuit Test............1522
    SE15A - Position Sensor B200 (EHS), Diagnostic Schematic and Circuit Test............1526
    SE15A - Draft Sensor B201 (EHS), Diagnostic Schematic and Circuit Test............1529
    SE15A - Hitch Remote Control Switch S68 (EHS), Diagnostic Schematic and Circuit Test............1532
    SE15A - Raise Limiting Switch S200 (EHS), Diagnostic Schematic and Circuit Test............1537
    SE15A - Raise/Lower Switch S201 (EHS), Diagnostic Schematic and Circuit Test............1540
    SE15A - 3-Pin Connector X42 for Diagnostic (EHS) to PC, Diagnostic Schematic and Circuit Test............1543
    SE15A - Raise Solenoid Valve Y200 (EHS), Diagnostic Schematic and Circuit Test............1545
    SE15A - Lower Solenoid Valve Y201 (EHS), Diagnostic Schematic and Circuit Test............1547
  Group S15B: SE15B - Electronic Hitch Sensing (EHS II)............1321
    SE15B - Electronic Hitch Sensing (EHS II) (Summary of References)............1550
    SE15B - Electronic Hitch Sensing (EHS II), Functional Schematic............1551
    SE15B - Power Supply of EHS II System, Diagnostic Schematic and Circuit Test............1553
    SE15B - Position Sensor B200 II (EHS II), Diagnostic Schematic and Circuit Test............1557
    SE15B - Draft Sensor B201 II (EHS II), Diagnostic Schematic and Circuit Test............1560
    SE15B - Hitch Remote Control Switch S68 II (EHS II), Diagnostic Schematic and Circuit Test............1563
    SE15B - Raise Limiting Switch S200 II (EHS II), Diagnostic Schematic and Circuit Test............1567
    SE15B - Raise/Lower Switch S201 II (EHS II), Diagnostic Schematic and Circuit Test............1570
    SE15B - Raise Solenoid Valve Y200 II (EHS II), Diagnostic Schematic and Circuit Test............1573
    SE15B - Lower Solenoid Valve Y201 II (EHS II), Diagnostic Schematic and Circuit Test............1575
  Group S16A: SE16A - Hazard Warning and Turn Signal Lights............1321
    SE16A - Hazard Warning and Turn Signal Lights (Summary of References)............1578
    SE16A - Hazard Warning Lights, Functional Schematic and Theory of Operation............1579
    SE16A - Hazard Warning Lights, Diagnostic Schematic and Circuit Test............1581
    SE16A - Turn Signal Lights, Functional Schematic and Theory of Operation............1588
    SE16A - Turn Signal Lights, Diagnostic Schematic and Circuit Test............1590
  Group S16B: SE16B - PTO System............1321
    SE16B - PTO System (Summary of References)............1598
    SE16B - PTO Warning System, Functional Schematic and Theory of Operation............1599
    SE16B - PTO Warning System, Diagnostic Schematic and Circuit Test............1601
    SE16B - PTO Speed System, Digital Version, Functional Schematic and Theory of Operation............1605
    SE16B - PTO Speed System, Digital Version, Diagnostic Schematic and Circuit Test............1607
  Group S16C: SE16C - Front-Wheel Drive, Differential Lock and Braking System............1321
    SE16C - Front-Wheel Drive, Differential Lock and Braking System (Summary of References)............1612
    SE16C - Brake Pedal Switches, Functional Schematic and Theory of Operation............1613
    SE16C - Front-Wheel Drive, Functional Schematic and Theory of Operation............1615
    SE16C - Differential Lock, Functional Schematic and Theory of Operation............1617
    SE16C - Stop Lights, Front-Wheel Drive Circuit and Parking Brake Circuit, Diagnostic Schematic and Circuit Test............1619
    SE16C - Parking Brake, Diagnostic Schematic and Circuit Test............1630
    SE16C - Differential Lock Disengagement Solenoid Circuit Test............1634
  Group S21: SE21 - Flow Divider Valve............1322
    SE21 - Flow Divider Valve, Functional Schematic and Theory of Operation............1638
  Group S26A: SE26A - Electro-Hydraulic Management (EHM)............1322
    SE26A - Electro-Hydraulic Management (EHM) (Summary of References)............1641
    SE26A - Electro-Hydraulic Management (EHM), Functional Schematic............1642
    SE26A - System Supply Voltage (EHM), Diagnostic Schematic and Circuit Test............1645
    SE26A - Warning Light and Oil Filter Restriction Sensor (EHM), Diagnostic Schematic and Circuit Test............1648
    SE26A - Ambient Temperature Sensor (EHM), Diagnostic Schematic and Circuit Test............1652
    SE26A - High Range/Low Range Switch on Transmission (EHM), Diagnostic Schematic and Circuit Test............1654
    SE26A - Transmission Oil Temperature Sensor and Calibration Switch (EHM), Diagnostic Schematic and Circuit Test............1658
    SE26A - Front-Wheel Drive (EHM), Diagnostic Schematic and Circuit Test............1662
    SE26A - Differential Lock (EHM), Diagnostic Schematic and Circuit Test............1668
    SE26A - Clutch Pedal Switch (EHM), Diagnostic Schematic and Circuit Test............1681
    SE26A - Clutch Pedal Potentiometer (EHM), Diagnostic Schematic and Circuit Test............1686
    SE26A - Reverse Drive Lever (EHM), Diagnostic Schematic and Circuit Test............1689
    SE26A - Hi-Lo Selection Switches (EHM), Diagnostic Schematic and Circuit Test............1697
    SE26A - Reverse Clutch (EHM), Diagnostic Schematic and Circuit Test............1703
    SE26A - Forward Low Clutch (EHM), Diagnostic Schematic and Circuit Test............1706
    SE26A - Forward High Clutch (EHM), Diagnostic Schematic and Circuit Test............1709
    SE26A - Declutch Switch on Range Shift Lever (EHM), Diagnostic Schematic and Circuit Test............1712
    SE26A - Shut-Off System (EHM), Functional Schematic and Theory of Operation............1715
    SE26A - Power Supply to Shut-Off System (EHM), Diagnostic Schematic and Circuit Test............1718
    SE26A - Transmission Oil Pressure Sensors of Shut-Off System (EHM), Diagnostic Schematic and Circuit Test............1724
    SE26A - Shut-Off Solenoid Valve of Shut-Off System (EHM), Diagnostic Schematic and Circuit Test............1729
  Group S26B: SE26B - Electro-Hydraulic Management (EHM II)............1322
    SE26B - Electro-Hydraulic Management (EHM II) (Summary of References)............1732
    SE26B - Electro-Hydraulic Management (EHM II), Functional Schematic............1733
    SE26B - System Supply Voltage (EHM II), Diagnostic Schematic and Circuit Test............1736
    SE26B - Warning Light (EHM II), Diagnostic Schematic and Circuit Test............1741
    SE26B - Oil Filter Restriction Sensor (EHM II), Diagnostic Schematic and Circuit Test............1744
    SE26B - Ambient Temperature Sensor (EHM II), Diagnostic Schematic and Circuit Test............1747
    SE26B - High Range/Low Range Switch on Transmission (EHM II), Diagnostic Schematic and Circuit Test............1749
    SE26B - Transmission Oil Temperature Sensor (EHM II), Diagnostic Schematic and Circuit Test............1753
    SE26B - Calibration Switch (EHM II), Diagnostic Schematic and Circuit Test............1756
    SE26B - Front-Wheel Drive (EHM II), Diagnostic Schematic and Circuit Test............1759
    SE26B - Differential Lock (EHM II), Diagnostic Schematic and Circuit Test............1766
    SE26B - Clutch Pedal Switch (EHM II), Diagnostic Schematic and Circuit Test............1779
    SE26B - Clutch Pedal Potentiometer (EHM II), Diagnostic Schematic and Circuit Test............1786
    SE26B - Reverse Drive Lever (EHM II), Diagnostic Schematic and Circuit Test............1789
    SE26B - Hi-Lo Selection Switches (EHM II), Diagnostic Schematic and Circuit Test............1797
    SE26B - Reverse Clutch (EHM II), Diagnostic Schematic and Circuit Test............1804
    SE26B - Forward Low Clutch (EHM II), Diagnostic Schematic and Circuit Test............1807
    SE26B - Forward High Clutch (EHM II), Diagnostic Schematic and Circuit Test............1810
    SE26B - Declutch Switch on Range Shift Lever (EHM II), Diagnostic Schematic and Circuit Test............1813
    SE26B - Transmission Oil Pressure Sensors (EHM II), Diagnostic Schematic and Circuit Test............1816
    SE26B - EHM II System Pressure Sensor, Diagnostic Schematic and Circuit Test............1820
    SE26B - Shut-Off Solenoid Valve (EHM II), Diagnostic Schematic and Circuit Test............1824
  Group S27: SE27 - Electro-Hydraulic Hi-Lo............1323
    SE27 - Electro-Hydraulic Hi-Lo (Summary of References)............1827
    SE27 - Electro-Hydraulic Hi-Lo, Diagnostic Schematic and Circuit Test............1828
  Group 105: Component Information - Connectors............1323
    Component Location - Connectors (Summary of References)............1840
    X01 - 21-Pin Connector for Fuse Box (White)............1844
    X02 - 21-Pin Connector for Fuse Box (Black)............1846
    X03 - 11-Pin Connector for Fuse Box............1848
    X04 - 5-Pin Connector for Fuse Box (from W07)............1850
    X05 - 1-Pin Connector for Fuse Box (+15)............1323
    X06 - 1-Pin Connector for Fuse Box (+30)............1323
Section 245: Electronic Control Units............2474
  Group 05: Operation and General Information on Diagnostics............2474
    Operation and General Information on Diagnostics (Summary of references)............2476
    General Operating Instructions............2477
    Connectivity from Service ADVISOR™ to Control Units............2479
    EHM Control Unit - Procedure for Dealing with Diagnostic Trouble Codes............2482
    EHS Control Panel - Procedure for Dealing with Diagnostic Trouble Codes............2483
    Error and Calibration Messages............2484
    Electronic Control Units - Summary of Addresses............2491
  Group 10: Electro-Hydraulic Management............2474
    EHM - Electro-Hydraulic Management (Summary of References)............2494
    Calibration Procedure for Electro-Hydraulic Management (EHM)............2495
    Calibration Procedure for Electro-Hydraulic Management II (EHM II)............2508
    EHM II Performance Test............2523
  Group 20: EHS - Electronic Hitch Sensing............2474
    EHS - Electronic Hitch Sensing (Summary of References)............2526
    Calibrating the EHS System............2527
    Calibrating the EHS II -System............2529
Section 250: Power Train — Operation and Tests............2531
  Group 05: Component Location............2531
    Summary of References - Component Location............2752
    Component Location Information............2753
    Mechanical Power Train Components............2536
    Clutch Components - Not for 24/12-Speed Transmission............2538
    Transmission Components — 12/12-Speed Transmission............2540
    Transmission Components — 24/24-Speed Transmission (Mechanical Hi-Lo Version)............2542
    Transmission Components — 24/24-Speed Transmission (Hydraulic Hi-Lo Version)............2544
    Final Drive Components............2546
    Final Drive Components (HighCrop Tractor)............2547
    Rear PTO Components - 540 RPM............2548
    Rear PTO Components - 540/540E and 540/1000 RPM............2549
  Group 10: Theory of Operation............2531
    Summary of References - Theory of Operation............2766
    Theory of Operation Information............2943
    Clutch Operation............2553
    Transmission Power Flow - Mechanical Hi-Lo............2561
    Transmission Power Flow - Electro-Hydraulic Hi-Lo............2562
    Transmission Synchronizer Operation - Mechanical Hi-Lo............2564
    Clutch Operation - Electro-Hydraulic Hi-Lo (Not for 24/12-Speed Transmission)............2566
    Transmission Power Flow - Reverse Gears............2568
    Transmission Power Flow - Forward Gears............2570
    Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear (Not for 24/12-Speed Transmission)............2572
    Transmission Power Flow - Range Shift............2574
    Rear PTO Operation............2576
    540/540E and 540/1000 RPM Rear PTO Operation............2576
    Differential Power Flow............2580
    Differential Lock Operation............2582
    Differential Lock Operation (Hydraulic Version)............2584
    Final Drive Operation............2586
    Final Drive Operation (HighCrop Traction)............2588
    Front-Wheel Drive Operation - Mechanical Shifted............2590
    Front-Wheel Drive Operation - Electro-Hydraulic Shifted (Only with Mechanical Hi-Lo)............2592
  Group 15: Diagnosis, Tests and Adjustments............2532
    Summary of References - Diagnosis, Tests and Adjustments............2597
    Specifications............2884
    Diagnostic Information............2964
    Major Transmission Check............2600
    Low Transmission Oil Level (Excessive Oil Leakage)............2605
    Gears Clash, Shift Hard, or Will Not Engage............2606
    Two Speeds Engage Together............2607
    Transmission Will Not Stay in Gear............2608
    Transmission Noisy............2609
    PTO Noisy............2610
    PTO Hard to Engage............2611
    PTO Will Not Operate............2612
    PTO Will Not Stay Engaged............2614
    Excessive Differential Noise............2615
    Differential Does Not Work............2616
    Differential Lock Does Not Work............2617
    Differential Chatters............2618
    Axle Noise............2619
    Axle Shaft Will Not Turn............2620
    Front-Wheel Drive Lever Will Not Stay in ”Off” Position............2621
    Checking Pressure at the Front-Wheel Drive Clutch............2622
    Checking Pressure at the Hydraulic Differential Lock............2623
    Noisy Front-Wheel Drive Operation............2624
    Clutch Pedal Free Play Adjustment............2625
    PTO Clutch Lever Adjustment............2627
Section 251: 24/12-Speed Transmission — Operation and Tests............2629
  Group 05: Component Location............2629
    Summary of References - Component Location (24/12-Speed Transmission)............2631
    Components Other than Electro-Hydraulic Power Train............2632
    Electro-Hydraulic Power Train Components............2633
    Clutch Components - 24/12-Speed Transmission............2635
  Group 10: Theory of Operation............2629
    Summary of References - Theory of Operation (24/12-Speed Transmission)............2637
    Clutch Operation (24/12-Speed Transmission)............2638
    Transmission Power Flow - High clutch (24/12-Speed Transmission)............2641
    Transmission Power Flow - Low clutch (24/12-Speed Transmission)............2643
    Transmission Power Flow - Reverse clutch (24/12-Speed Transmission)............2645
    Clutch Operation - High/Low/Reverse Clutch (Only for 24/12-Speed Transmission)............2647
    Transmission Power Flow - Reverse Gears (Only for 24/12-Speed Transmission)............2650
    Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear (Only for 24/12-Speed Transmission)............2652
  Group 15: Diagnosis, Tests and Adjustments............2629
    Summary of References - Diagnosis, Tests and Adjustments (24/12-Speed Transmission)............2655
    Special Tools............2962
    24/12-Speed Transmission - Operational Checkout............2629
    24/12-Speed Transmission - Oil Pressure Tests............2629
    Priority/Flow Regulator Valve - Adjustment............2667
Section 260: Steering and Brake Systems — Operation and Tests............2669
  Group 05: Component Location............2669
    Summary of References — Component Location............2672
    Component Location Information............2753
    Steering System Components............2674
    Brake System Components............2677
    Parking Brake Components for Electro-Hydraulic MFWD............2680
    Trailer Brake System Components............2681
  Group 10: Theory of Operation............2669
    Summary of References — Theory of Operation............2942
    General Information............2937
    Steering System Operation............2685
    Steering Valve Operation—Neutral and Manual Turning............2687
    Steering Valve Operation—Power Turning............2689
    Brake System Operation............2779
    Brake Valve Operation - Brake Pedal Depressed............2693
    Brake Valve Operation - Brake Pedal Released............2694
    Trailer Brake System Operation............2779
    Trailer Brake Valve Operation............2781
    Parking Brake Operation for Electro-Hydraulic MFWD............2699
  Group 15: Diagnosis, Tests and Adjustments............2669
    Summary of References — Diagnosis, Tests and Adjustments............2955
    Essential Tools............2703
    Specifications............2884
    Diagnostic Information............2964
    Steering System Operational Check............2706
    Steering System Diagnosis............2707
    Steering Sluggish or Loss of Steering............2712
    Brake System Operational Check............2713
    Brake System Diagnosis............2714
    Excessive Brake Pedal Leak-Down............2716
    Excessive Brake Chatter............2717
    Trailer Brake Valve Operational Check............2718
    Trailer Brake Valve Operational Check (Italian Version)............2719
    Trailer Brake Valve Troubleshooting............2720
    Trailer Brake Valve Troubleshooting (Italian Version)............2723
    Steering Pump Flow Test............2887
    Steering Valve Relief Test............2726
    Steering Cylinder Leakage Test............2727
    Steering Valve Leakage Test............2728
    Toe-In Check and Adjustment............2730
    Toe-In Check and Adjustment (HighCrop Tractor)............2732
    Toe-In Check and Adjustment (Front-Wheel Drive Axle)............2734
    Steering Stop Adjustment............2736
    Steering Stop Adjustment (Front-Wheel Drive Axle)............2737
    Brake Pedal Adjustment............2738
    Brake and Parking Brake Adjustment............2739
    Bleed Brake System............2745
Section 270: Hydraulic System — Operation and Tests............2747
  Group 05: Component Location............2747
    Summary of References - Component Location............2752
    Component Location Information............2753
    Hydraulic System Components - Steering and Front-Wheel Drive (8/8 and 12/12-Speed Transmission)............2754
    Hydraulic System Components - Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)............2755
    Hydraulic System Components - Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)............2757
    Hydraulic System Components - Steering and Front-Wheel Drive (24/12-Speed Transmission)............2759
    Rockshaft Control Lever Linkage Components............2761
    SCVs with Levers and Flow Divider Valve............2762
  Group 10: Theory of Operation............2747
    Summary of References - Theory of Operation............2766
    General Information............2937
    Hydraulic System Operation............2769
    Hydraulic Filter Operation............2771
    Hydraulic Pump Operation............2773
    Oil Cooler Operation............2775
    PTO Clutch Hydraulic Operation............2777
    Brake System Operation............2779
    Trailer Brake Valve Operation............2781
    Hydraulic System Operation - Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)............2784
    Hydraulic System Operation - Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)............2786
    Hydraulic System Operation - Steering and Front-Wheel Drive (24/12-Speed Transmission)............2789
    Shut-Off System Operation (24/12-Speed Transmission) - Shut-Off Block............2792
    Shut-Off System Operation (24/12-Speed Transmission) - Shut-Off Valve............2796
    Shut-Off System Operation (24/12-Speed Transmission) - Flow Control Valve............2799
    Rockshaft Control Valve Operation - Neutral Position............2801
    Rockshaft Control Valve Operation - Raise Position............2803
    Rockshaft Control Valve Operation - Lower Position............2805
    Rockshaft Draft - Sensing Operation............2807
    Electro-Hydraulic Hitch Sensing Operation - Neutral Phase............2809
    Electro-Hydraulic Hitch Sensing Operation - Loading Phase............2811
    Electro-Hydraulic Hitch Sensing Operation - Discharge Phase............2814
    Electro-Hydraulic Hitch Sensing II Operation - Neutral Phase............2816
    Electro-Hydraulic Hitch Sensing II Operation - Loading Phase............2818
    Electro-Hydraulic Hitch Sensing II Operation - Discharge Phase............2820
    Double-Acting Selective Control Valve – Neutral Position............2822
    Double-Acting Selective Control Valve – Position 1............2824
    Double-Acting Selective Control Valve – Position 2............2826
    Double-Acting Selective Control Valve - Float Position............2828
    Convertible Selective Control Valve in Double-Acting Mode – Neutral Position............2830
    Convertible Selective Control Valve in Double-Acting Mode – Return Position............2833
    Convertible Selective Control Valve in Double-Acting Mode – Supply Position............2836
    Convertible Selective Control Valve in Single-Acting Mode – Neutral Position............2839
    Convertible Selective Control Valve in Single-Acting Mode – Return Position............2842
    Convertible Selective Control Valve in Single-Acting Mode – Supply Position............2845
    Double-Acting Sleeve Coupler Operation............2848
    Flow Divider Valve with Solenoid Valve Operation............2850
    Flow Divider Valve without Solenoid Valve Operation............2852
  Group 15: Diagnosis............2748
    Summary of References - Diagnosis............2855
    Safety Precautions............2856
    Diagnostic Information............2964
    Hydraulic Oil Warm-Up Procedure............2858
    Hydraulic System Major Test............2859
    Hydraulic System Diagnosis............2862
    Insufficient Pump Delivery............2868
    Hydraulic Functions Too Slow............2869
    Excessive Pump Pressure............2870
    Slow Hydraulic Pump Response............2871
    Excessive Pump Noise During Operation............2872
    Rockshaft Does Not Lift or Lifts Slowly............2873
    Rockshaft Does Not Lower or Lowers Slowly............2874
    Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down............2875
    SCV Control Lever Does Not Return to Neutral Position............2876
    SCV Does Not Return to Neutral Position - SCV With Detent Position............2877
    SCV Does Not Remain In Detent Position - SCV With Detent Position............2878
    Remote Cylinder Does Not Extend or Retract............2879
    Remote Cylinder Settles Under Load............2880
    Remote Cylinder Operates Too Fast or Too Slow............2881
  Group 20: Tests............2749
    Summary of References - Tests............2883
    Specifications............2884
    Hydraulic System Tests - With SCV............2885
    Hydraulic System Tests............2886
    Pump Flow Test............2887
    SCV Relief Valve Test............2889
    SCV Leakage Test............2890
    EHS II Leakage Test............2891
    Rockshaft Lift Cycle Test............2892
  Group 25: Adjustments............2749
    Summary of References - Adjustments............2895
    Rockshaft Control Lever Friction Adjustment............2896
    Rockshaft Sensitivity Adjustment............2897
    Rockshaft Position Control Adjustment............2899
    Rockshaft Draft Control Adjustment............2901
    Electro-Hydraulic Hitch Sensing II Adjustment - Draft Sensor Rod Adjustment............2903
    Rockshaft Safety and Relief Valve Adjustment............2905
    Electro-Hydraulic Hitch Sensing Adjustment - Electro-Hydraulic Valve Adjustment............2907
    Electro-Hydraulic Hitch Sensing Adjustment - Backstop Limit Switch Adjustment............2909
    Electro-Hydraulic Hitch Sensing Adjustment - Rotary Position Sensor Adjustment............2910
    Electro-Hydraulic Hitch Sensing Adjustment - Draft Sensor Adjustment............2911
    SCV Relief Valve Adjustment............2912
    Flow Divider Valve Adjustment............2913
  Group 30: Hydraulic System Schematics............2749
    Summary of References - Hydraulic System Schematics............2915
    Hydraulic Symbols............2916
    8/8 and 12/12-Speed Transmission (30 km/h / 18.5 mph) - Steering System without Front-Wheel Drive............2750
    24/24-Speed Transmission (30 km/h / 18.5 mph and 40 km/h / 25 mph) - Steering System and Front-Wheel Drive with Mechanical Hi-Lo............2750
    24/24-Speed Transmission (30 km/h / 18.5 mph and 40 km/h / 25 mph) - Steering System and Front-Wheel Drive with Electro-Hydraulic Hi-Lo............2750
    24/12-Speed Transmission (40 km/h / 25 mph) - Steering System and Front-Wheel Drive with Electro-Hydraulic Management (EHM)............2750
    SCV and Rockshaft with Flow Divider............2925
Section 280: Miscellaneous............2927
  Group 10: Operational Checks............2927
    Operational Test on Front-Wheel Drive Axle............2931
    Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle............2934
Section 290: Air-Conditioning System — Operation and Tests............2935
  Group 05: Component Location............2935
    General Information............2937
    Air Conditioning System Components............2938
    Heating System Components............2939
  Group 10: Theory of Operation............2935
    Summary of References — Theory of Operation............2942
    Theory of Operation Information............2943
    Principle of Heat Exchange............2944
    R134a Refrigerant............2959
    Operation of Air Conditioning System - Air-Flow............2946
    Air-Conditioning System Operation............2948
    Compressor............2950
    Condenser............2951
    Receiver-Drier............2952
    Expansion Valve............2953
  Group 15: Diagnosis, Tests and Adjustments............2935
    Summary of References — Diagnosis, Tests and Adjustments............2955
    Safety Equipment............2956
    In an Emergency............2957
    Storage of Refrigerant Containers............2958
    R134a Refrigerant............2959
    Important Note............2960
    Special or Essential Tools............2961
    Special Tools............2962
    Diagnostic Information............2964
    Air Conditioning System Diagnosis............2965
    Pressure Deviations............2974
    Air Conditioning System Trouble-Shooting............2976
    Failure Of Mechanical Type............2980
Section 299: Special Tools............2982
  Group 05: Special Tools (Dealer-Fabricated)............2982
    Summary of References — Dealer-Manufactured Tools............2985
    Adapter............2986
    Cone Point Adjustment Tools............2987
    Draft Control Adjusting Tool............2989
    Seal Ring Replacement Kit - Tool 1............2990
    Seal Ring Replacement Kit - Tool 2............2991
  Group 10: Special Tools and Test Equipment............2982
    Summary of References - Special Tools and Test Equipment............2993
    D01019AA - Single-Speed Hydraulic Hand Pump Assembly............2994
    D01072AA - Bushing, Bearing, and Seal Driver Set............2995
    D01210AA - Slide Hammer Puller............2996
    FKM10472 - Flow Measurement System............2997
    FKM10475 - Adjusting Tool............2998
    FKM10470 - Pressure measuring system (stage 1)............2999
    FKM10471 - Pressure measuring system (stage 2)............3000
    JDE83 - Flywheel Turning Tool............3001
    JDG19 - Lifting Eyes............3002
    JDG1337 - Clutch Repair Fixture............3003
    JDG1375 - Clutch Finger Height Gauge............3004
    JT05791A - Multimeter............3005
    JT05800 - Digital Thermometer............3006
    KJD10491 - Diagnostic Interface Cable............3007
    KJD10492 - Puller Tool............3008
    KJD10493 - Pressure Tool............3009
    KJD10494 - Tensioning Tool............3010
    KJD10178-8B - Square Tube............3011
    KJD10178C - Cab Tilting Device............3012
    CA715825 - Bearing Driver............3013
    CA119034 - Seal Ring Driver............3014
    CA715824 - Seal Ring Driver............3015
    CA715844 - Bearing Cup Driver............3016
    CA715836 - Seal Ring Driver............3017
    CA715826 - Seal Ring Driver............3018
    CA715827 - Bearing Cup Driver............3019

John Deere Tractors 5215, 5315, 5415, 5515 High Crop Diagnosis & Tests Service Manual (TM4856)