Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5310, 5410, 5510, with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5310, 5410 and 5510 workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm4767 English - 5310, 5410 and 5510 Tractors Technical Manual (Diagnostics and Repair).pdf
tm4768 French - 5310, 5410 et 5510 Tracteurs
tm4769 German - Traktoren 5310, 5410 und 5510
tm4771 Italian - Trattori 5310, 5410 e 5510
tm4972 Finnish - 5310, 5410 ja 5510 traktorit
tm4973 Greek - Tρακτέρ 5310, 5410 και 5510

PRODUCT DETAILS:
Total Pages: 1,412 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English French German Italian Finnish Greek

MAIN SECTIONS
 Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
   Engine - Repair
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems - Repair
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System - Repair
      Battery, Starting Motor and Alternator
      Switches and Sending Units
      Wiring Harnesses
   Transmission - Repair
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo System (24/24-Speed Transmission)
      Transmission
   Drive Systems - Repair
      Component Removal and Installation
      Front Wheel Drive Clutch - Transmission
      Differential
      Final Drives
      Power Take-Off
   Steering and Brake Systems - Repair
      Steering System
      Brake System
   Hydraulic System - Repair
      Hydraulic Pump and Filter
      Rockshaft
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous - Repair
      Remove and Installation of Components
      Front Axle
      Front Wheel Drive
      Front Wheel Bearings
      Front and Rear Wheels
      Fenders
   Operator's Cab and Open Operator's Station - Repair
      Removing and Installing Operator's Cab/Open Operator's Station
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Operators's Cab
      Open Operator’s Station
      Operator's Seat
   Electrical System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
      Wiring Diagrams - 5310, 5410 and 5510 Tractors
   Power Train - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Steering and Brake Systems - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis
      Tests
      Adjustments
      Hydraulic System Schematics
   Air-Conditioning System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Special Tools - Self-Manufactured
      Manufacturing the Tools

TABLE OF CONTENTS
Section 05: Safety................25
  Group 05: Safety Measures................25
    Recognize Safety Information................27
    Understand Signal Words................28
Section 10: General Information................1405
  Group 05: Specifications................1373
    Engine................63
    Hydraulic System................65
    Fuel System................67
    Brakes................68
    Transmission................69
    Electrical System................70
    Sound Level................71
    Three-Point Hitch................72
    Capacities................73
    Weights................74
    Load Capacity Of Tires................76
    Metric Bolt and Cap Screw Torque Values................79
    Unified Inch Bolt and Cap Screw Torque Values................81
    Fuel................83
    Handling and Storing Diesel Fuel................84
    Do Not Use Galvanized Containers................85
    Fill Fuel Tank................86
    Diesel Engine Break-In Oil................87
    Diesel Engine Oil................88
    Transmission and Hydraulic Oil................90
    Front Wheel Drive Axle Oil................91
    Grease................92
    Diesel Engine Coolant................93
    Operating in Warm Temperature Climates................94
    Oil Filters................95
    Lubricant Storage................96
    Mixing of Lubricants................97
    Alternative and Synthetic Lubricants................98
    Serial Number Plates................99
    Product Identification Number Location................100
    Engine Serial Number................101
    Fuel Injection Pump Serial Number Location................102
    Alternator Serial Number Location................103
    Power Steering Valve Serial Number Location................104
    Air-Conditioning Compressor Serial Number Location................105
    Transmission Serial Number Location................106
    Front Axle (2WD) Serial Number Location................107
    Front Wheel Drive Serial Number................108
    Starter Serial Number Location................109
  Group 10: Tune-Up................60
    Using High-Pressure Washers................111
    Cleaning Radiator Screens and Oil Cooler Screens................112
    Cleaning Air-Conditioning System Condenser (If Equipped)................113
    Inspect All Tires................114
    Service Air Cleaner at Regular Intervals................115
    Removing Primary Air Cleaner Element................173
    Cleaning Primary Element................118
    Inspecting Element................119
    Storing Element................120
    Cleaning Cab Air Filter................121
    Checking Belt Wear and Tension................184
    Clean Engine Crankcase Vent Tube................125
Section 20: Engine - Repair................126
  Group 00: Removal and Installation of Engine Components................126
    Engine Repair................128
    Essential Tools................1372
    Specifications................1373
    Remove Engine................131
    Install Engine................133
    Water Pump Repair................136
    Remove and Inspect Radiator................137
    Install Radiator................141
    Remove and Install Oil Cooler................144
    Replace Thermostat................146
Section 30: Fuel and Air Intake Systems - Repair................148
  Group 05: Speed Control Linkage................148
    Remove and Install Speed Control Linkage................151
    Inspect and Repair Speed Control Linkage................153
    Adjusting Engine Idle Speed................156
    Throttle Lever Adjustment................157
  Group 10: Fuel System................67
    Injection Pump, Nozzle and Governor Repair................159
    Specifications................1373
    Remove, Inspect and Install Fuel Tank................161
    Replace Fuel Filter................166
    Remove and Install Fuel Filter / Primer Pump Assembly................168
    Bleeding Fuel System................169
  Group 15: Air Intake System................148
    Turbocharger Repair................172
    Removing Primary Air Cleaner Element................173
Section 40: Electrical System - Repair................175
  Group 05: Battery, Starting Motor and Alternator................175
    Starting Motor Repair................177
    Remove and Install Battery................178
    Remove and Install Starting Motor................180
    Alternator/Regulator Repair................182
    Replace Alternator/Regulator................183
    Checking Belt Wear and Tension................184
  Group 10: Switches and Sending Units................175
    Replace Air Filter Restriction Switch................187
    Replace Coolant Temperature Sender................188
    Replace Engine Speed Sensor................189
    Replace Fuel Shut-Off Solenoid................190
    Replace Engine Oil Pressure Switch................191
    Replace Main Switch................192
    Replace Light Switch................194
    Replace Hazard Warning Light Switch................196
    Replace Turn Signal Switch................198
    Replace Instrument Panel................200
    Replace Neutral Start Switch................203
    Replace Handbrake Switch................204
    Replace PTO switch (Selective Control Lever)................205
    Replace PTO Sensor................206
    Replace Rear PTO Switch................207
    Replace Brake Switches................208
    Replace Fuel Level Sender................209
  Group 15: Wiring Harnesses................175
    Replace Front Wiring Harness................212
    Replace Mid Wiring Harness................214
    Replace Rear Wiring Harness................216
Section 50: Transmission - Repair................218
  Group 00: Removal and Installation of Power Train Components................1134
    Summary of References - Removal and Installation of Power Train Components................1134
    Essential Tools................1372
    Service Equipment and Tools................1259
    Specifications................1373
    Separate Engine from Clutch Housing - Tractors Without Cab................225
    Install Engine to Clutch Housing - Tractors Without Cab................231
    Separate Engine from Clutch Housing - Tractors With Cab................237
    Install Engine to Clutch Housing - Tractors With Cab................243
    Separate Clutch Housing from Transmission................249
    Install Clutch Housing to Transmission................253
    Replace Clutch Housing Seal (12/12 Speed Transmission)................258
    Replace Clutch Housing Seals (24/24 Speed Transmission)................259
  Group 05: Clutch................218
    Summary of References - Clutch................265
    Essential Tools................1372
    Specifications................1373
    Inspect and Repair Clutch Pedal and Linkage................268
    Remove and Install Clutch Assembly................271
    Disassemble and Inspect Clutch Assembly................274
    Assemble Clutch Assembly................283
    Traction Clutch Finger Adjustment................289
    PTO Clutch Finger Adjustment................291
    Remove and Inspect Clutch Release Mechanism................293
    Install Clutch Release Mechanism................296
  Group 10: Hi-Lo System (24/24-Speed Transmission)................218
    Summary of References - Hi-Lo System (24/24-Speed Transmission)................300
    Dealer-Manufactured Tools................301
    Service Equipment and Tools................1259
    Specifications................1373
    Remove and Inspect Mechanical Hi-Lo Drive................304
    Install Mechanical Hi-Lo Drive................309
    Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly................314
    Disassemble, Inspect and Assemble Hi-Lo Synchronizer................315
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft................317
    Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft................319
    Inspect and Repair Hi-Lo Shift Lever................321
    Remove and Inspect Hydraulic Hi-Lo Clutch Assembly................323
    Install Hydraulic Hi-Lo Clutch Assembly................329
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch................336
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft................339
  Group 20: Transmission................69
    Summary of References - Transmission................342
    Essential Tools................1372
    Service Equipment and Tools................1259
    Specifications................1373
    Remove and Install Transmission................346
    Inspect and Repair Gear and Range Shift Levers................348
    Remove, Inspect and Install Range Shaft................351
    Range Shaft End Play Adjustment................355
    Remove, Inspect and Install Primary and Reverse Shafts................357
    Primary Shaft End Play Adjustment................363
    Remove, Inspect and Install Pinion Shaft................365
    Pinion Shaft Cone Point Adjustment................368
    Pinion Bearing Pre-Load Adjustment................371
    Remove, Inspect and Install Secondary Shaft................372
    Secondary Shaft End Play Adjustment................377
Section 56: Drive Systems - Repair................379
  Group 00: Component Removal and Installation................379
    Specifications................1373
    Remove and Install Front Wheel Drive Clutch................383
    Remove and Install Differential Assembly................385
    Remove and Install Final Drive Assembly (Tractor without Cab)................387
    Remove and Install Final Drive Assembly (Tractor with Cab)................389
  Group 15: Front Wheel Drive Clutch - Transmission................69
    Service Equipment and Tools................1259
    Specifications................1373
    Remove and Install Solenoid Control Valve................394
    Inspect and Repair Solenoid Control Valve................396
    Disassemble and Inspect Front Wheel Drive Clutch................398
    Front Wheel Drive Clutch Cross Section................401
    Assemble Front Wheel Drive Clutch................403
  Group 20: Differential................379
    Summary of References - Differential................407
    Essential Tools................1372
    Service Equipment and Tools................1259
    Specifications................1373
    Disassemble, Inspect and Assemble Differential Assembly................411
    Differential Bearing Pre-Load Adjustment................413
    Differential Backlash Adjustment................415
    Inspect and Repair Differential Lock Pedal and Linkage................418
    Remove, Inspect and Install Differential Lock Assembly................420
  Group 25: Final Drives................379
    Summary of References - Final Drives................423
    Specifications................1373
    Remove and Inspect Planetary Drive Assembly (5310 and 5410 Tractors)................425
    Remove and Inspect Planetary Drive Assembly (5510 Tractor)................427
    Install Planetary Drive Assembly (5310 and 5410 Tractors)................429
    Install Planetary Drive Assembly (5510 Tractor)................431
    Remove, Inspect and Install Axle Shaft Assembly (5310 and 5410 Tractors)................433
    Remove, Inspect and Install Axle Shaft Assembly (5510 Tractor)................436
    Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Version)................439
  Group 30: Power Take-Off................380
    Summary of References - Power Take-Off................443
    Service Equipment and Tools................1259
    Cone Point Adjustment Tools................1453
    Draft Control Adjusting Tool................1455
    Inspect and Repair Rear PTO Clutch Lever and Linkage................448
    Inspect and Repair Rear PTO Engagement Lever and Linkage................450
    Disassemble, Inspect and Assemble Rear PTO Engagement Control................452
    Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve................454
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................457
    Disassemble, Inspect and Assemble PTO Shift Leverage Assembly................460
Section 60: Steering and Brake Systems - Repair................462
  Group 05: Steering System................462
    Summary of References - Steering System................465
    Specifications................1373
    Remove and Install Steering Column and Valve................467
    Disassemble and Inspect Steering Valve................469
    Assemble Steering Valve................473
    Remove and Install Steering Cylinder-2WD Axle................478
    Remove and Install Steering Cylinder-2WD Axle (HighCrop Version)................480
    Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle................482
    Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle (HighCrop Version)................484
    Remove and Install Steering Cylinder-4WD Axle................486
    Disassemble, Inspect and Assemble Steering Cylinder-4WD Axle................488
    Remove, Inspect and Install Tie Rod Assembly-2WD Axle................490
    Remove, Inspect and Install Tie Rod Assembly-2WD Axle (HighCrop Version)................492
    Remove, Inspect and Install Tie Rod Assembly-4WD Axle................494
    Inspect and Replace Steering Hydraulic Lines................496
  Group 10: Brake System................462
    Summary of References - Brake System................499
    Specifications................1373
    Remove and Install Brake Valve and Pedals................501
    Disassemble and Inspect Brake Pedals................503
    Disassemble Brake Valve................504
    Brake Valve Cross Section................506
    Assemble Brake Valve................508
    Remove and Inspect Brakes................511
    Install Brakes................513
    Inspect and Replace Brake Hydraulic Lines................515
    Remove, Inspect and Install Hydraulic Actuator................517
    Remove, Inspect and Install Brake Linkage................519
    Remove, Inspect and Install Handbrake Lever................521
    Remove, Inspect and Install Handbrake Linkage................523
    Remove and Inspect Trailer Brake Valve................526
    Trailer Brake Valve System Components................529
    Install Trailer Brake Valve Lines................530
Section 70: Hydraulic System - Repair................533
  Group 05: Hydraulic Pump and Filter................533
    Specifications................1373
    Remove and Install Hydraulic Pump................537
    Remove Hydraulic Pump External Components................539
    Disassemble and Inspect Hydraulic Pump................541
    Assemble Hydraulic Pump................544
    Install Hydraulic Pump External Components................546
    Remove and Install Hydraulic Filter/Manifold................548
    Inspect and Replace Hydraulic Suction Lines................549
    Inspect and Replace Hydraulic Supply Lines................550
  Group 10: Rockshaft................533
    Essential Tools................1372
    Specifications................1373
    Inspect and Repair Rockshaft Control Lever and Linkage................554
    Remove, Inspect and Install Rockshaft Control Valve................557
    Remove, Inspect and Install Sensing Linkage................561
    Sensing Spring Adjustment................564
    Safety and Relief Valve Adjustment................565
    Remove and Install Rockshaft Case................567
    Remove, Inspect and Install Rockshaft Lift Arms and Cylinder................571
    Inspect and Repair Rockshaft Control Linkage................573
    Rockshaft Sensitivity Adjustment................1384
    Rockshaft Position Control Lever Adjustment................578
    Rockshaft Draft Control Lever Adjustment................579
    Distributor Control Valve Adjustment................581
  Group 15: Three-Point Hitch................72
    Inspect and Repair Draft Links................585
    Inspect and Repair Adjustable Lift Link................587
    Inspect and Repair Center Link................589
  Group 20: Selective Control Valves................533
    Cone Point Adjustment Tools................1453
    Draft Control Adjusting Tool................1455
    Remove and Install Selective Control Valve (SCV)................596
    Disassemble, Inspect and Assemble Selective Control Valve................599
    Inspect and Replace Hydraulic Hoses (SCV)................603
    Disassemble, Inspect and Assemble Selective Control Valve Lever................607
    Remove and Install Flow Divider Valve................612
    Disassemble and Assemble Flow Divider Valve................614
Section 80: Miscellaneous - Repair................616
  Group 00: Remove and Installation of Components................616
    Specifications................1373
    Remove and Install Front Axle-2WD................620
    Remove and Install Front Axle-2WD (HighCrop Version)................622
    Remove, Inspect and Install Front Axle Drive Shaft................624
    Remove and Install Front Axle Drive Assembly................626
    Remove, Inspect and Install Front Wheel Drive Axle Support................628
  Group 05: Front Axle................616
    Service Equipment and Tools................1259
    Specifications................1373
    Inspect and Replace Pivot Pin and Bushings-2WD Axle................633
    Remove and Install Spindle Assembly-2WD Axle................634
    Remove and Install Spindle Assembly-2WD Axle (HighCrop Version)................636
    Inspect and Replace Spindle Shaft Bushings-2WD Axle................638
  Group 10: Front Wheel Drive................616
    Essential Tools................1372
    Service Equipment and Tools................1259
    Specifications................1373
    Disassemble and Inspect Front Axle Final Drive................644
    Assemble Front Axle Final Drive................648
    Remove, Inspect and Install Front Axle Steering Knuckle Housing................651
    Remove, Inspect and Install Front Wheel Drive Axle Shaft................655
    Remove and Install Front Wheel Drive Differential Carrier................657
    Disassemble and Inspect Front Wheel Drive Differential Carrier Assembly................659
    Assemble Front Wheel Drive Differential Carrier Assembly................664
  Group 15: Front Wheel Bearings................616
    Essential Tools................1372
    Service Equipment and Tools................1259
    Inspect and Replace Front Wheel Bearings................678
    Inspect and Replace Front Wheel Bearings (HighCrop Version)................680
  Group 20: Front and Rear Wheels................616
    Remove and Install Front or Rear Wheels................684
  Group 25: Fenders................617
    Remove and Install Fenders................688
Section 90: Operator's Cab and Open Operator's Station - Repair................690
  Group 00: Removing and Installing Operator's Cab/Open Operator's Station................690
    Specifications................1373
    Remove Operator's Cab................694
    Install Operator's Cab................708
    Remove Open Operator's Station (4 Columns)................721
    Install Open Operator's Station (4 Columns)................725
    Remove Open Operator’s Station (2 Columns)................727
    Install Open Operator’s Station (2 Columns)................731
  Group 05: Controls and Instruments................690
    Remove Control Lever Moldings................735
    Install Control Lever Moldings................737
    Remove Instrument Panel................739
    Install Instrument Panel................742
  Group 15: Air-Conditioning System................690
    Essential Tools................1372
    Specifications................1373
    Torques for Tightening Refrigerant Hoses................752
    Safety At Work................753
    Handling Refrigerant................754
    In An Emergency................755
    Safety Equipment................1422
    Storage of Refrigerant Containers................1424
    R134A Refrigerant................1425
    Important................759
    Discharging the System................760
    Evacuating the System................762
    Filling With Refrigerant Oil................764
    Filling the System................766
    Topping Up a Partly Discharged System................769
    Replace Air-Conditioning Receiver-Drier................1419
    Remove, Inspect and Install Air-Conditioning Condenser................1418
    Remove, Inspect and Install Air-Conditioning Compressor................1417
    Remove and Install Air-Conditioning Evaporator................780
  Group 20: Heating System................691
    Remove, Inspect and Install Heater Components................787
  Group 25: Operators's Cab................691
    Specifications................1373
    Remove Front Windshield................794
    Install Front Windshield................796
    Remove and Install Cab Door................797
    Remove and Install Inner Handle................799
    Cab Door, Exploded View................801
    Remove and Install Rear Side Cab Windows................802
    Rear Side Cab Windows, Exploded View................804
    Remove Rear Window................805
    Install Rear Window................806
    Remove and Install Cab Recirculating/Fresh Air Filter................807
  Group 30: Open Operator’s Station................691
    Remove and Install Footboards and Tunnel................812
  Group 35: Operator's Seat................691
    Remove and Install Operator's Seat and Support................817
Section 240: Electrical System - Operation and Tests................819
  Group 05: Component Location................819
    Component Location Information................1302
    Engine Electrical Components................824
    Dash Electrical Components................825
    Vehicle Electrical Components (Tractors Without Cab)................827
    Vehicle Electrical Components (Tractors With Cab)................829
  Group 10: Theory of Operation................819
    General Information................1405
    Fuse Box and Fuses................833
    Cab Fuses, Size and Function................835
    Main Fuse................836
    Starting System Operation................837
    Manifold Heater System Operation................839
    Charging System Operation................841
    Lighting System Operation - Turn Signals................844
    Lighting System Operation - Hazard Warning Lights................846
    Lighting System Operation - Parking, License Plate and Instrument Lights................848
    Lighting System Operation - Headlights and Instrument Indicator Lights................850
    Lighting System Operation - Rear Work Light................852
    Lighting System Operation - Front And Rear Work Lights (Cab Tractors Only)................854
    Lighting System Operation - Beacon Light................856
    Lighting System Operation - Beacon Light Operation (Cab Tractors Only)................858
    Instrument Panel System Operation - Tachometer................860
    Instrument Panel System Operation - Fuel Gauge................862
    Instrument Panel System Operation - Temperature Gauge................864
    Instrument Panel System Operation - PTO Warning System Operation................866
    Instrument Panel System Operation - PTO Speed System Operation (Digital Version)................868
    Instrument Panel System Operation - Air Filter Restriction Indicator Operation................870
    Instrument Panel System Operation - Engine Oil Pressure Indicator Operation................872
    Instrument Panel System Operation - Handbrake Indicator Operation................874
    Horn Operation................876
    7-Pin Trailer Connector Operation................819
    3-Pin Optional Connector Operation................820
    Pneumatic Seat Operation................882
    Front Wheel Drive Operation................884
    Brake Pedal Operation................886
    Hydraulic Hi-Lo Operation................888
    Front And Rear Wiper/Washer Operation (Cab Tractors Only)................890
    Dome Light Operation (Cab Tractors Only)................892
    Radio Operation (Cab Tractors Only)................894
    Blower Motor Operation (Cab Tractors Only)................896
    Air-Conditioning Operation (Cab Tractors Only)................897
  Group 15: Diagnosis, Tests and Adjustments................820
    Special or Essential Tools................1427
    Diagnostic Information................1431
    Wire Color Chart................903
    Part Designations in Wiring Diagrams................905
    Starting System Test Points................908
    Manifold Heater Test Points................915
    Charging System Test Points................919
    Lighting System Test Points - Turn Signals................925
    Lighting System Test Points - Warning Lights................934
    Remaining Circuit................941
    Lighting System Test Points - Headlights................942
    Lighting System Test Points - Left Clearance Light, Right Tail Light, Rear Work Light and License Plate Light................951
    Lighting System Test Points - Right Clearance Light, Left Tail Light and Instrument Panel Light................959
    Stop Lights, Front Wheel Drive Circuit and Handbrake Circuit................965
    Beacon Light Test Points................976
    Horn Test Points................982
    Trailer Connector Test Points................988
    Three-Pin Connector and Pneumatic Seat Motor Test Points................992
    Instrument Panel Test Points - Fuel Gauge, Temperature Gauge, Tachometer................998
    Instrument Panel Test Points - PTO Warning System................1005
    Instrument Panel Test Points - PTO Speed System (Digital Version)................1011
    Instrument Panel Test Points - Air Filter Restriction Indicator................1017
    Instrument Panel Test Points - Oil Pressure Indicator................1022
    Instrument Panel Test Points - Handbrake................1027
    Electrical System Test - Hi-Lo Circuit................1032
Section 250: Power Train - Operation and Tests................1129
  Group 05: Component Location................1129
    Component Location Information................1302
    Power Train Components................1134
    Clutch Components................1136
    Transmission Components - 12/12 Speed Transmission................1138
    Transmission Components - 24/24 Speed Transmission (Mechanical Hi-Lo Version)................1140
    Transmission Components - 24/24 Speed Transmission (Hydraulic Hi-Lo Version)................1142
    Rear PTO Operation................1144
    Final Drive Components................1146
    Final Drive Components (HighCrop Version)................1147
    Rear PTO Components - 540 RPM................1148
    Rear PTO Components - 540/540E and 540/100 RPM................1149
  Group 10: Theory of Operation................1129
    Theory of Operation Information................1412
    Clutch Operation................1152
    Transmission Power Flow - Hi-Lo Splitter................1160
    Transmission Synchronizer Operation - Hi-Lo Splitter................1163
    Clutch Operation - Hi-Lo (Hydraulic Version)................1165
    Transmission Power Flow - Reverse Gears................1167
    Transmission Power Flow - Forward Gears................1169
    Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear................1171
    Differential Power Flow................1173
    Differential Lock Operation................1175
    Final Drive Operation................1177
    Final Drive Operation (HighCrop Version)................1179
    Front Wheel Drive Operation - 12/12 Speed Transmission................1181
    Front Wheel Drive Operation - 24/24 Speed Transmission................1183
  Group 15: Diagnosis, Tests and Adjustments................1129
    Specifications................1373
    Diagnostic Information................1431
    Major Transmission Check................1187
    Traction Clutch Slips................1192
    Traction Clutch Dragging................1193
    Traction Clutch Does Not Engage................1194
    Traction Clutch Grabs................1195
    Traction Clutch Squeaks................1196
    Traction Clutch Does Not Release................1197
    Traction Clutch Chatters................1198
    Traction Clutch Rattles................1199
    Traction Clutch Engagement is Noisy................1200
    Excessive Vibration in Traction Clutch................1201
    Clutch Pedal Does Not Return................1202
    Clutch Pedal Loose................1203
    Clutch Pedal Pulsates................1204
    Jerky or Rough Transmission of Power................1205
    Low Transmission Oil Level (Excessive Oil Leakage)................1206
    Gears Clash, Shift Hard, or Will Not Engage................1207
    Two Speeds Engage Together................1208
    Transmission Will Not Stay in Gear................1209
    Transmission Noisy................1210
    PTO Noisy................1219
    PTO Hard to Engage................1220
    PTO Will Not Operate................1221
    PTO Will Not Stay Engaged................1222
    Excessive Differential Noise................1223
    Differential Does Not Work................1224
    Differential Lock Does Not Work................1225
    Differential Chatters................1226
    PTO Noisy................1219
    PTO Hard to Engage................1220
    PTO Will Not Operate................1221
    PTO Will Not Stay Engaged................1222
    Excessive Differential Noise................1223
    Differential Does Not Work................1224
    Differential Lock Does Not Work................1225
    Differential Chatters................1226
    Axle Noise................1227
    Axle Shaft Will Not Turn................1228
    Noisy Front Wheel Drive Operation................1229
    Clutch Pedal Free Play Adjustment................1230
    PTO Clutch Lever Adjustment................1232
Section 260: Steering and Brake Systems - Operation and Tests................1233
  Group 05: Component Location................1233
    Component Location Information................1302
    Steering System-Components (Tractor Without Cab)................1237
    Brake System Components................1239
    Trailer Brake System Components................1241
  Group 10: Theory of Operation................1233
    Theory of Operation Information................1412
    Steering System Operation................1244
    Steering Valve Operation-Neutral and Manual Turning................1246
    Steering Valve Operation-Power Turning................1248
    Brake System Operation................1250
    Brake Valve Operation-Brake Pedal Depressed................1252
    Brake Valve Operation-Brake Pedal Released................1254
    Trailer Brake System Operation................1255
  Group 15: Diagnosis, Tests and Adjustments................1233
    Essential Tools................1372
    Service Equipment and Tools................1259
    Specifications................1373
    Diagnostic Information................1431
    Steering System Operational Check................1262
    Steering System Diagnosis................1263
    Steering Sluggish or Loss of Steering................1267
    Brake System Operational Check................1268
    Brake System Diagnosis................1269
    Excessive Brake Pedal Leak-Down................1271
    Excessive Brake Chatter................1272
    Trailer Brake Valve Operational Check................1273
    Trailer Brake Valve Operational Check (Italian Version)................1274
    Trailer Brake Valve Trouble Shooting................1275
    Trailer Brake Valve Trouble Shooting (Italian Version)................1278
    Steering Pump Flow Test................1376
    Steering Valve Relief Test................1281
    Steering Cylinder Leakage Test................1282
    Steering Valve Leakage Test................1283
    Toe-In Check and Adjustment-2WD................1285
    Toe-In Check and Adjustment-2WD (HighCrop Version)................1287
    Toe-In Check and Adjustment-4WD................1289
    Steering Stop Adjustment-2WD................1291
    Steering Stop Adjustment-4WD................1292
    Brake Pedal Adjustment................1293
    Handbrake Adjustment................1294
    Bleed Brake System................1296
Section 270: Hydraulic System - Operation and Tests................1298
  Group 05: Component Location................1298
    Component Location Information................1302
    Hydraulic System Components - Steering and Front Wheel Drive................1303
    Rockshaft Control Lever Linkage Components................1305
    Selective Control Valve Levers (SCV)................1306
  Group 10: Theory of Operation................1298
    Theory of Operation Information................1412
    Hydraulic System Operation................1309
    Hydraulic Filter Operation................1312
    Hydraulic Pump Operation................1314
    Oil Cooler Operation................1316
    Rockshaft Control Valve Operation-Neutral Position................1318
    Rockshaft Control Valve Operation-Raise Position................1320
    Rockshaft Control Valve Operation-Lower Position................1322
    Rockshaft Draft - Sensing Operation................1324
    Selective Control Valve Operation - Double-Acting/Neutral Position................1326
    Selective Control Valve Operation - Double-Acting/Supply Position................1327
    Selective Control Valve Operation - Double-Acting/Return Position................1329
    Selective Control Valve Operation - Single-Acting/Neutral Position................1331
    Selective Control Valve Operation - Single-Acting/Supply Position................1333
    Selective Control Valve Operation - Single-Acting/Return Position................1335
    Double-Acting Sleeve Coupler Operation................1337
    Flow Divider Valve Operation................1339
    Single Flow Divider with Solenoid Control Valve Operation................1341
  Group 15: Diagnosis................1298
    Safety Precautions................1344
    Essential Tools................1372
    Diagnostic Information................1431
    Hydraulic Oil Warm-Up Procedure................1347
    Hydraulic System Major Test................1348
    Hydraulic System Diagnosis................1351
    Insufficient Pump Delivery................1357
    Hydraulic Functions Too Slow................1358
    Excessive Pump Pressure................1359
    Slow Hydraulic Pump Response................1360
    Excessive Pump Noise During Operation................1361
    Rockshaft Does Not Lift or Lifts Slowly................1362
    Rockshaft Does Not Lower or Lowers Slowly................1363
    Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down................1364
    SCV Control Lever Does Not Return to Neutral Position................1365
    SCV Does Not Return to Neutral Position - SCV With Detent Position................1366
    SCV Does Not Remain In Detent Position - SCV With Detent Position................1367
    Remote Cylinder Does Not Extend or Retract................1368
    Remote Cylinder Settles Under Load................1369
    Remote Cylinder Operates Too Fast or Too Slow................1370
  Group 20: Tests................1299
    Essential Tools................1372
    Specifications................1373
    Hydraulic System Tests-With SCV................1374
    Hydraulic System Tests................1375
    Pump Flow Test................1376
    SCV Relief Valve Test................1377
    SCV Leakage Test................1378
    Rockshaft Lift Cycle Test................1379
  Group 25: Adjustments................1299
    Special or Essential Tools................1427
    Rockshaft Control Lever Friction Adjustment................1383
    Rockshaft Sensitivity Adjustment................1384
    Rockshaft Position Control Adjustment................1386
    Rockshaft Draft Control Adjustment................1388
    Rockshaft Safety and Relief Valves Adjustment................1390
    SCV Relief Valve Adjustment................1392
  Group 30: Hydraulic System Schematics................1299
    Hydraulic Symbols................1396
    Legend for Hydraulic System Schematic-Steering, Front Wheel Drive and Hi-Lo (Low Pressure Line)................1399
    Legend for Hydraulic System Schematic-SCV and Rockshaft (High Pressure Line)................1401
Section 290: Air-Conditioning System - Operation and Tests................1403
  Group 05: Component Location................1403
    General Information................1405
    Air-Conditioning System Components................1406
    Heating System Components................1408
  Group 10: Theory of Operation................1403
    Theory of Operation Information................1412
    Principle of Heat Exchange................1413
    R134A Refrigerant................1425
    Air-Conditioning System Operation................1415
    Compressor................1417
    Condenser................1418
    Receiver-Drier................1419
    Expansion Valve................1420
  Group 15: Diagnosis, Tests and Adjustments................1403
    Safety Equipment................1422
    In an Emergency................1423
    Storage of Refrigerant Containers................1424
    R134A Refrigerant................1425
    Important Note................1426
    Special or Essential Tools................1427
    Special Tools................1429
    Diagnostic Information................1431
    Air-Conditioning System Diagnosis................1432
    Pressure Deviations................1441
    Air-Conditioning System Trouble-Shooting................1443
    Failure Of Mechanical Type................1447
Section 299: Special Tools - Self-Manufactured................1449
  Group 05: Manufacturing the Tools................1449
    Summary of References - Dealer-Manufactured Tools................1451
    Adapter................1452
    Cone Point Adjustment Tools................1453
    Draft Control Adjusting Tool................1455

TM4767 - Diagnostics & Repair Worldwide Technical Manual for John Deere Models 5310, 5410, 5510 Tractors