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John Deere Tractors Models 5310, 5203S Diagnostics and Repair Service Manual (TM4639 TM4898)

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US Dollar: $35.00

Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere - India Tractors Models 5310, 5203S, with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5310, 5203S workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4639 English - John Deere Tractors Models 5310 (India) Diagnostics & Repair Technical Manual.pdf
TM4898 English - 5310 And 5203S Tractors Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,013 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cylinder Head and valves
      Cyl. Block, Liners, Pistons & Rods
      Crankshaft, Main Bearings and Flywheel
      Camshaft and Timing Gear Train
      Lubrication System
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake and Exhuast System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly-CollarShift Transmissions
      CollarShift Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Rockshaft
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
   Operator Station Repair
      Seat and Support
      Operator Platform
      Fenders
   Operational Checkout Procedures
      Operational Checkout Procedures
   Engine Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Fuel/Air Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Electrical
      Wiring Schematics
      Diagnosis, Test and Adjust
   Power Train Operation, Tests and Adjustments
      Component Location-CollarShift Transmission
      Theory of Operation-CollarShift Transmission
      Diagnosis, Tests, and Adjustments-CS Transmission
   Steering and Brake Operation, Test & Adjustments
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System Operation, Test and Adjustments
      Component Location
      Theory of Operation
      Diagnosis
      Hydraulic Tests
      Adjustments
      Hydraulic Schematics

TABLE OF CONTENTS
Section 10: General Information................23
  Group 05: Safety................23
    Recognize Safety Information................26
    Understand Signal Words................27
    Follow Safety Instructions................28
    Handle Fluids Safely-Avoid Fires................29
    Prevent Battery Explosions................30
    Prepare for Emergencies................31
    Prevent Acid Burns................32
    Service Cooling System Safely................34
    Avoid High-Pressure Fluids................35
    Park Machine Safely................36
    Support Machine Properly................37
    Wear Protective Clothing................38
    Work in Clean Area................39
    Service Machines Safely................40
    Work in Ventilated Area................41
    Illuminate Work Area Safely................42
    Replace Safety Signs................43
    Use Proper Lifting Equipment................44
    Service Tires Safely................45
    Avoid Harmful Asbestos Dust................46
    Avoid Heating Near Pressurized Fluid Lines................47
    Remove Paint Before Welding or Heating................48
    Use Proper Tools................49
    Dispose of Waste Properly................50
    Live With Safety................51
  Group 10: General Specifications................756
    LLL&T-John Deere 5310 Tractor{pgNO}23T-John Deere 5310 Tractor{pgNO}54T-John Deere 5310 Tractor................52
    Repair Specifications................756
    Ground Speed Estimates................60
    Service Recommendations for O-Ring Boss Fittings................61
    Service Recommendations for Flat Face O-Ring Seal Fittings................63
    Metric Bolt and cap screw Torque Values................65
    Unified Inch Bolt and cap screw Torque Values................67
  Group 20: Fuel and Lubricants................24
    Diesel Fuel................71
    Fuel Storage................73
    Do Not Use Galvanized Containers................74
    Fill Fuel Tank................75
    Diesel Engine Oil................76
    Diesel Engine Coolant................77
    Transmission and Hydraulic Oil................78
    Grease (Specific Application)................79
    Grease................80
    Lubricant Storage................81
  Group 25: Serial Number Locations................24
    Serial Numbers................83
    Product Identification Number Location................84
    Engine Serial Number Location................85
    Fuel Injection Pump Serial Number Location................86
    Alternator Serial Number Location................87
    Power Steering valve Serial Number Location................88
    Starter Serial Number Location................89
    Transmission Serial Number Location................90
    Front Axle Serial Number Location................91
  Group 30: Features and Accessories................93
    Features and Accessories................93
    Standard Features................94
    Field Installed Optional Kits and Accessories................96
Section 20: Engine Repair................97
  Group 05: Engine................97
    Service Equipment and Tools................595
    Specifications................756
    John Deere Engine Repair-Use CTM8................106
    Remove Engine................107
    Install Engine................114
    Engine Disassembly Sequence................120
    Sealant Application Guidelines................122
    Engine Re-Assembly Sequence................123
    Engine break-in guidelines................125
    Perform engine break-in................126
    Diesel Engine Break-In Oil................127
  Group 10: Cylinder Head and valves................97
    Special or Essential Tools................757
    Specifications................756
    Torques for Hardware................330
    Cylinder Head - Exploded View................182
    Check valve Lift................140
    Remove cylinder head................141
    Clean Injection Nozzle Bores................143
    valve Actuating Parts................144
    Remove valves and valve Springs................145
    Checking Cylinder Head Flatness................146
    Clean valve Guides................147
    Measure valve Guides................148
    Clean and Inspect valve Seats................150
    Lapping valve Seats................151
    Check valve Recess................152
    Remove valve Seat Inserts................153
    valve Seat Insert Installation................155
    Grind valves................156
    Check valve Spring Tension................157
    Inspect valve Rotators................158
    Install valves................159
    Install Cylinder Head................161
    Torque Turn Tightening Method................163
    Checking Rocker Arm Shaft................164
    Install Rocker Arm Assembly................166
    valve Adjustment Sequence................167
    Install Rocker Arm Cover................168
    Final Work................169
  Group 15: Cyl. Block, Liners, Pistons & Rods................98
    Special or Essential Tools................757
    Specifications................756
    Torques for Hardware................330
    Exploded View................182
    Connecting Rods - General Information................183
    Remove Pistons and Connecting Rods................185
    Measure Cylinder Liner Bore................187
    Remove Cylinder Liners................188
    Cylinder Liner Deglazing................189
    Cylinder Block Cleaning................190
    Check Piston Cooling Jets................191
    Cam Follower Bore Measure................192
    Measure Camshaft Bore................193
    Remove Camshaft Bushing................194
    Install Camshaft Bushing................195
    Measure Crankshaft Bore................196
    Replace Crankshaft Bearing Caps................197
    Cylinder Block Top Desk Flatness................198
    Measure Cylinder Liner Protrusion................199
    Liner Packing Installation................201
    Liner O-Ring Installation................202
    Install Cylinder Liners................203
    Measure Connecting Rod Bearing................205
    Rod Bearing Clearance................207
    Measure Connecting Rod Bushing................208
    Replace Connecting Rod Bushing................209
    Measure Piston Pin................210
    Clean and Inspect Pistons................211
    Measure Piston Pin Bore................212
    Piston Top Ring Groove................213
    Second and Third Piston Ring Grooves................214
    Piston Head and Skirt Checking................215
    Install Piston Rings................216
    Piston Rings Staggering................218
    Piston/Liner Set Information................219
    Assemble Piston and Connecting Rod................220
    Install Piston and Connecting Rod................222
    Measure Piston Protrusion................225
    Complete Final Assembly................227
  Group 20: Crankshaft, Main Bearings and Flywheel................99
    Special or Essential Tools................757
    Specifications................756
    Torques For Hardware................363
    Remove Crankshaft Pulley................236
    Install Crankshaft Pulley................237
    Flywheel Removal................238
    Flywheel Ring Gear Replacement................239
    Install Ball Bearing................240
    Install Flywheel................241
    Remove Crankshaft Rear Oil Seal................242
    Flywheel Housing Replacement................245
    Install Oil Seal/Wear Sleeve................247
    Crankshaft End Play Measure................249
    Remove Crankshaft................251
    Crankshaft Inspection................252
    Check Crankshaft Journal Diameter................253
    Determine Crankshaft Main Bearing Clearance Using PLASTIGAGEPLASTIGAGE is a trademark of DANA Corp.................100
    Regrind Crankshaft................256
    Crankshaft Regrinding Guidelines................257
    Micro-Finishing Specifications................756
    Replace Crankshaft Gear................259
    Install Main Bearing Inserts................261
    Install 2-Piece Thrust Bearing................262
    Crankshaft Installation................263
  Group 25: Camshaft and Timing Gear Train................100
    Special or Essential Tools................757
    Specifications................756
    Torques for Hardware................330
    Camshaft End Play Measure................271
    Remove Camshaft................272
    Measure Camshaft Journal................273
    Measure Height of Cam Lobe................274
    Replace Camshaft Gear................275
    Tachometer Pick-Up Pin Removal................276
    Install Camshaft................277
    Check Cam Follower................278
    Idler Gear End Play Measure................279
    Remove Front Plate................280
    Idler Gear Bushing and Shaft Measure................282
    Idler Gear Bushing Replacement................283
    Remove Idler Shaft................284
    Install Idler Shaft Spring Pin................285
    Install Idler Shafts................286
    Front Plate Gasket................287
    Install Front Plate................289
    Install Upper Timing Gear Train................291
    Install Lower Timing Gear Train................293
    Install Oil Deflector................294
    Timing Gear Cover Identification................295
    Install Timing Gear Cover................296
    Install Crankshaft Front Oil Seal................298
    Install Wear Ring................299
    Install Auxiliary Equipment................300
  Group 30: Lubrication System................101
    Special or Essential Tools................757
    Specifications................756
    Torques for Hardware................330
    Oil Cooler Identification................305
    Remove Oil Cooler................306
    Replace Oil Cooler Nipple................308
    Install Oil Cooler on Standard Engine................309
    Replace Oil Cooler/Filter Bracket on Engine with Auxiliary Drive................310
    Remove Oil Pressure Regulating valve................312
    Replace Oil Pressure Regulating valve Seat................313
    Install Oil Pressure Regulating valve................314
    Replace Oil Dipstick Guide................315
    Replace Oil By-Pass valve................316
    Replace Oil Pump Strainer................317
    Remove Oil Pump................318
    Oil Pump Gear Axial Clearance................319
    Oil Pump Gear Radial Clearance................320
    Oil Pump Specifications................756
    Oil Pump Installation................322
    Install Oil Pan................325
  Group 35: Cooling System................101
    Special or Essential Tools................757
    Specifications................756
    Torques for Hardware................330
    Remove And Inspect Radiator................331
    Water Pump - Exploded View................335
    Remove Water Pump................336
    Disassemble Water Pump................337
    Assemble Water Pump................339
    Install Water Pump................342
    Cooling System Deaeration................343
    Install Fan................344
    Install Radiator................346
    Replace Thermostat................349
Section 30: Fuel and Air Repair................352
  Group 05: Fuel System................352
    Special or Essential Tools................757
    Self-Manufactured Tool Template For Front Plate Replacement................361
    Specifications................756
    Torques For Hardware................363
    Injection Pump, Nozzle and Governor Repair-Use CTM8................364
    Remove, Inspect and Install Fuel Tank................365
    Replace Fuel Filter Inserts................368
    Remove and Install Fuel Filter Assembly................369
  Group 10: Air Intake and Exhuast System................352
    Remove, Inspect, and Install Air Cleaner Elements................372
    Check Air inlet Pipe................374
    Exhaust Manifold Inspection................375
  Group 15: Speed Control Linkage................352
    Inspect and Repair Speed Control Linkage................378
Section 40: Electrical Repair................380
  Group 05: Battery, Starter and Alternator................380
    Starter Repair-Use CTM77................382
    Remove and Install Battery................383
    Remove and Install Starter................385
    Replace Alternator/Regulator................387
  Group 10: Electrical System Components................380
    Service Equipment and Tools................595
    Other Material................635
    Replace Air Filter Restriction Sensor................391
    Replace Coolant Temperature Sender................392
    Replace Engine Speed Sensor................393
    Replace Engine Oil Pressure Sensor................394
    Replace Key Switch................395
    Replace Light Switch................396
    Replace Turn Signal Controller................398
    Replace Instrument Panel................399
    Replace Neutral Start Switch................401
    Replace Fuel Level Sender................402
  Group 15: Wiring Harness................380
    Special or Essential Tools................757
    Service Parts Kits................619
    Remove Connector Body from Blade Terminals................407
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................380
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................380
    Replace Tractor Wiring Harness................412
Section 50: Power Train Repair................415
  Group 05: Clutch Housing................415
    Service Equipment and Tools................595
    Other Material................635
    Specifications................756
    Separate Engine from Clutch Housing................421
    Install Engine to Clutch Housing................427
    Replace Clutch Housing Seal................433
    Inspect and Repair Clutch Pedal and Linkage................435
  Group 10: Clutch Assembly-CollarShift Transmissions................415
    Essential Tools................757
    Service Equipment and Tools................595
    Other Material................635
    Specifications................756
    Remove and Install Clutch Assembly................442
    Disassemble and Inspect Clutch Assembly................445
    Assemble Clutch Assembly................454
    Traction Clutch Finger Adjustment................461
    PTO Clutch Finger Adjustment................463
    Remove and Inspect Clutch Release Mechanism and Shafts................465
    Install Clutch Release Mechanism and Shafts................469
  Group 15: CollarShift Transmission................415
    Specifications................756
    Separate Clutch Housing from Transmission................474
    Install Clutch Housing to Transmission................479
    Inspect and Repair Gear and Range Shift Levers................484
    Remove Transmission................488
    Disassemble and Inspect Transmission................491
    Assemble Transmission................499
    Install Transmission................505
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................512
    Disassemble, Inspect, and Assemble Transmission Top Shaft-CollarShift Transmission................514
    Disassemble, Inspect, and Assemble Range Reduction Shaft................517
    Disassemble, Inspect and Assemble Driven Shaft................519
    Remove, Inspect, and Install Range Gears................521
    Remove, Inspect, and Install Reverse Idler Shaft................523
  Group 20: Rear PTO Drive Shaft................416
    Other Material................635
    Specifications................756
    Remove, Inspect and Install Rear PTO Lever and Linkage................528
    Remove and Install Standard Rear PTO Drive Shaft Assembly................530
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................532
  Group 25: Differential................416
    Essential Tools................757
    Service Equipment and Tools................595
    Other Material................635
    Specifications................756
    Service Parts Kits................619
    Remove and Install Differential Assembly................541
    Disassemble, Inspect, and Assemble Differential Assembly................543
    Remove and Inspect Differential Drive Shaft................545
    Install Differential Drive Shaft................548
    Remove, Inspect, and Install Differential Lock Assembly................552
    Differential Cone Point Adjustment................554
    Differential Backlash Adjustment................556
  Group 30: Final Drives................416
    Service Equipment and Tools................595
    Other Material................635
    Specifications................756
    Remove and Install Final Drive Assembly................562
    Remove and Inspect Planetary Drive Assembly................564
    Install Planetary Drive Assembly................567
    Remove, Inspect, and Install Axle Shaft Assembly................570
Section 60: Steering and Brake Repair................574
  Group 05: Steering Repair................574
    Other Material................635
    Specifications................756
    Service Parts Kits................619
    Remove and Install Steering Column and valve................579
    Disassemble and Inspect Steering valve................581
    Assemble Steering valve................585
    Remove and Install Steering Cylinder-2WD Axle................590
    Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle................592
  Group 10: Brake Repair................574
    Service Equipment and Tools................595
    Other Material................635
    Specifications................756
    Remove and Install Brake valve and Pedals................598
    Disassemble and Inspect Brake Pedals and valve................600
    Brake valve Cross Section................603
    Assemble Brake valve................605
    Remove and Inspect Brakes................608
    Install Brakes................611
    Inspect and Replace Brake Hydraulic Lines................614
Section 70: Hydraulic Repair................616
  Group 05: Hydraulic Pump and Filter................616
    Specifications................756
    Service Parts Kits................619
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................620
    Remove and Install Hydraulic Pump................621
    Remove Hydraulic Pump External Components................623
    Disassemble and Inspect Hydraulic Pump................624
    Assemble Hydraulic Pump................627
    Install Hydraulic Pump External Components................629
    Remove and Install Hydraulic Oil Filter/Manifold................631
    Inspect and Replace Hydraulic Supply and Suction/Return Lines................632
  Group 10: Rockshaft................616
    Other Material................635
    Specifications................756
    Remove, Inspect, and Install Rockshaft Control Lever Assembly................637
    Remove, Inspect, and Install Rockshaft Control Lever Support Assembly................640
    Remove, Inspect and Install Rockshaft Control Linkage................647
    Replace Main Relief valve................658
    Remove, Inspect and Install Rate-of-Drop valve................660
    Replace Rockshaft Control valve................662
    Remove and Install Rockshaft Case................666
    Remove, Inspect and Install Rockshaft Lift Arms................668
    Remove, Inspect and Install Rockshaft Piston and Cylinder................672
Section 80: Miscellaneous Repair................674
  Group 05: Front Axle-2WD................674
    Specifications................756
    Remove and Install Front Axle-2WD................677
    Inspect and Replace Pivot Pin and Bushings-2WD Axle................681
    Remove and Install Spindle Assembly-2WD Axle................682
    Inspect and Replace Spindle Shaft Bushings-2WD Axle................684
  Group 10: Wheels................674
    Specifications................756
    Inspect and Replace Front Wheel Bearings................687
  Group 15: 3-Point Hitch................674
    Specifications................756
    Inspect and Repair Fixed Draft Links................691
    Inspect and Repair Lift Link................692
    Inspect and Repair Adjustable Lift Link................694
    Inspect and Repair Center Link................696
Section 90: Operator Station Repair................698
  Group 05: Seat and Support................698
    Specifications................756
    Remove and Install Deluxe Seat and Support................701
  Group 15: Operator Platform................698
    Specifications................756
    Remove and Install Right-Side Platform................705
    Remove and Install Left-Side Platform and Step................708
  Group 20: Fenders................698
    Remove and Install Fenders................711
Section 210: Operational Checkout Procedures................712
  Group 10: Operational Checkout Procedures................712
    Operational Checkout Procedure Information................714
    Engine Oil Level and Condition Check................715
    Coolant Level and Condition Check................716
    Transmission and Hydraulic Oil Check................717
    Fan and Belt Check................718
    Fuel System Check................719
    Air Intake System Check................720
    Electrical System Check................721
    Hydraulic System Check................723
    Indicator Lamps Check................724
    Engine Start Check................725
    Transmission Neutral Start Check................727
    Engine Fast and Slow Idle Operation................728
    Power Steering Check................729
    Differential Lock Check................730
    Clutch Check................731
    Transmission Shift Check................732
    Range Lever Shift Check................733
    Brake Check................735
    Rockshaft Check................736
    Miscellaneous Checks................738
Section 220: Engine Operation, Test and Adjustments................739
  Group 05: Component Location................739
    Component Location Information................1028
    Engine External Components-Left-Hand Side................743
    Engine External Components-Right-Hand Side................745
  Group 10: Theory of Operation................739
    Theory of Operation Information................1032
    Engine Lubrication System Operation................749
    Engine Cooling System Operation................753
  Group 15: Diagnosis, Tests and Adjustments................739
    Specifications................756
    Essential Tools................757
    Diagnostic Information................1051
    Engine Turns Over But Will Not Start or Starts Hard................759
    Engine Runs Irregularly or Stalls Frequently................760
    Engine Runs Rough................761
    Engine Low Power................762
    Engine Smokes-Black or Grey................764
    Engine Smokes Excessively-White................765
    Engine Uses Excess Fuel................766
    Engine Has Excess Noise or Vibration................767
    Engine Uses Excess Oil or Smokes Blue................768
    Engine Has Low Oil Pressure................769
    Engine Coolant Operating Temperature Incorrect................770
    Oil In Coolant or Coolant in Oil................771
    Radiator Bubble Test................772
    Cooling System Test................775
    Radiator Cap Pressure Test................776
    Engine Oil Pressure Test................777
    Cylinder Compression Pressure Test................779
    Throttle Lever Adjustment................781
    Fuel Injection Pump Setting................782
    Idle Speed Adjustment................786
    valve Clearance Adjustment................787
    Fan/Alternator Drive Belt Adjustment................789
    Bleeding Fuel System (MICO In-Line Injection Pump)................791
    Bleed Fuel System At Fuel Injection Nozzles................792
Section 230: Fuel/Air Operation, Test and Adjustments................793
  Group 05: Component Location................793
    Component Location Information................1028
    Fuel System Components................796
    Air Intake System Components................798
  Group 10: Theory of Operation................793
    Theory of Operation Information................1032
    Fuel System Operation................801
    Fuel Filter Pump Operation................803
    Fuel Injection Nozzle Operation................804
    Fuel Transfer (Feed) Pump Operation................806
    In-Line Fuel Injection Pump Operation................808
    Governor Operation (In-Line Pump)................810
    Air Intake System Operation................812
  Group 15: Diagnosis, Tests and Adjustments................793
    Diagnostic Information................1051
    Fuel/Air Diagnosis, Tests and Adjustments................816
Section 240: Electrical................817
  Group 20: Wiring Schematics................817
    Lighting System Operation-Headlights and Instrument Lights................821
    Schematic Information................823
    Component Identification Table................824
    Electrical Schematic................826
    Electrical Circuits................828
  Group 15: Diagnosis, Test and Adjust................817
    Diagnostic Information................1051
    Wire Color Chart................833
    Starting System Test Points-Normal Operation................835
    Charging System Test Points................841
    Lighting System Test Points-Turn Signals and Warning Lights................846
    Lighting System Test Points-Rear Flood Light................854
    Lighting System Test Points-Headlights and Instrument Lights................858
    Instrument Panel System Test Points-Tachometer/Hourmeter................866
    Instrument Panel System Test Points-Fuel Gauge................868
    Instrument Panel System Test Points-Temperature Gauge................872
    Instrument Panel System Test Points-Oil Pressure................877
    Air Filter Restriction Test Points................882
    Horn Test Points................887
    Battery Voltage and Specific Gravity Tests................890
    Charge Battery................892
    Battery Load Test................894
    Starter AMP Draw/RPM Test................896
    Starter No-Load AMP Draw/RPM Test................898
    Alternator/Regulator Test................900
    Starter Solenoid Test................902
    Starter Relay Test................903
    Key Switch Test................904
    Plug-In Relay Test................906
    Diode Pack Test................908
    Fuse Test................910
    Neutral Start Switch Test................911
    Light Switch Test................912
    Turn Signal Controller (Flasher) Test................914
Section 250: Power Train Operation, Tests and Adjustments................915
  Group 05: Component Location-CollarShift Transmission................915
    Component Location Information................1028
    Power Train Components-(CollarShift )................919
    Clutch Components-dual................921
    Transmission Components-CollarShift................923
    Final Drive Components................925
    Rear PTO Components................926
  Group 10: Theory of Operation-CollarShift Transmission................915
    Theory of Operation Information................1032
    Clutch Operation-Dual Clutch................929
    Transmission Lubrication System................937
    CollarShift Transmission-Gear Shift Power Flow................939
    CollarShift Transmission-Range Shift Power Flow................941
    Rear PTO Operation................944
    Rear PTO Operation................944
    Differential Power Flow................946
    Differential Power Flow................946
    Differential Lock Operation................948
    Differential Lock Operation................948
    Final Drive Operation................949
  Group 15: Diagnosis, Tests, and Adjustments-CS Transmission................915
    Diagnostic Information................1051
    Isolate the Problem Area................953
    Traction Clutch Slips................955
    Traction Clutch Dragging................956
    Traction Clutch Does Not Engage................957
    Traction Clutch Grabs................958
    Traction Clutch Squeaks................959
    Traction Clutch Does Not Release................960
    Traction Clutch Chatters................961
    Traction Clutch Rattles................962
    Traction Clutch Engagement Is Noisy................963
    Excessive Vibration in Traction Clutch................964
    Clutch Pedal Does Not Return................965
    Clutch Pedal Loose................966
    Clutch Pedal Pulsates................967
    Jerky or Rough Transmission of Power................968
    Low Transmission Oil Level (Excessive Oil Leakage)................969
    Gears Clash, Shift Hard, or Will Not Engage................970
    Two Speeds Engage Together................971
    Transmission Will Not Stay in Gear................972
    Transmission Noisy................973
    PTO Noisy................974
    PTO Hard to Engage................975
    PTO Will Not Operate................976
    PTO Will Not Stay Engaged................977
    Excessive Differential Noise................978
    Differential Does Not Work................979
    No Differential Lock................980
    Differential Chatters................981
    Axle Noise................982
    Axle Shaft Will Not Turn................983
    Check and Adjust Clutch Pedal Free Play-CollarShift................984
    Adjusting PTO Clutch Lever Linkage................985
Section 260: Steering and Brake Operation, Test Section 260: Steering and Brake Operation, Test & Adjustments{pgNO}987 Adjustments................987
  Group 05: Component Location................987
    Component Location Information................1028
    Steering System Components................990
    Brake System Components................992
  Group 10: Theory of Operation................987
    Theory of Operation Information................1032
    Steering System Operation................996
    Steering valve Operation-Neutral and Manual Turning................998
    Steering valve Operation-Power Turning................1000
    Brake System Operation................1002
    Brake valve Operation................1004
  Group 15: Diagnosis, Tests and Adjustments................987
    Diagnostic Information................1051
    Isolate the Problem-Steering System................1010
    Steering Sluggish or Loss of Steering................1011
    Isolate the Problem-Brakes................1012
    Excessive Brake Pedal Leak-Down................1013
    Excessive Brake Chatter................1014
    Steering Pump Flow Test................1064
    Steering valve Relief Test................1017
    Steering Cylinder Leakage Test................1018
    Steering valve Leakage Test................1019
    Adjusting Toe-In................1021
    Brake Pedal Adjustment................1022
    Bleed Brake System................1024
Section 270: Hydraulic System Operation, Test and Adjustments................1025
  Group 05: Component Location................1025
    Component Location Information................1028
    Hydraulic System Components................1029
  Group 10: Theory of Operation................1025
    Theory of Operation Information................1032
    Hydraulic System Operation................1033
    Hydraulic Filter Operation................1036
    Hydraulic Pump Operation................1038
    Rockshaft Control valve Operation-Neutral Position................1040
    Rockshaft Control valve Operation-Raise Position................1042
    Rockshaft Control valve Operation-Lower Position................1044
    Surge (Safety) Relief valve Operation................1046
    Rate-of-Drop valve (Implement Lock) Operation................1048
  Group 15: Diagnosis................1025
    Diagnostic Information................1051
    Preliminary Hydraulic System Inspection................1052
    Entire Hydraulic System Fails to Function/No Hydraulic Pump Output................1053
    Insufficient Pump Delivery................1054
    Hydraulic Functions Too Slow................1055
    Excessive Pump Pressure................1056
    Slow Hydraulic Pump Response................1057
    Excessive Pump Noise During Operation................1058
    Rockshaft Does Not Lift or Lifts Slowly................1059
    Rockshaft Does Not Lower or Lowers Slowly................1060
    Neutral Position Unstable, Rockshaft Drops after Engine Shut Down................1061
  Group 16: Hydraulic Tests................1025
    Hydraulic System Tests................1063
    Pump Flow Test................1064
    Main Relief valve Test................1066
    Rockshaft Leakage Test................1068
    Rockshaft Lift Cycle Test................1069
  Group 20: Adjustments................1026
    Rockshaft Sensing Lever Friction Adjustment................1072
    Control of Assembly of Reaction Spring................1073
    Measurement Control of Push rod................1075
    Adjustment of Position Control Lever................1076
    Adjustment Of Draft Control Lever................1077
  Group 21: Hydraulic Schematics................1026
    Hydraulic Circuit Symbols................1080

John Deere Tractors Models 5310, 5203S Diagnostics and Repair Service Manual (TM4639 TM4898)


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