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John Deere Tractors 5310N, 5410N, 5510N Diagnostics & Repair Service Manual (TM4772)

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US Dollar: $35.00

Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 5310N, 5410N, 5510N Tractors, with all the service information to maintain, diagnostic, repair, rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5310N, 5410N, 5510N workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4772 English - 5310N, 5410N and 5510N Tractors Technical Manual.pdf
TM4773 French - Tracteurs 5310N, 5410N et 5510N
tm4774 German - Traktoren 5310N, 5410N und 5510N
tm4776 Italian - Trattori 5310N, 5410N e 5510N
tm4975 Greek - Tρακτέρ 5310N, 5410N και 5510N

PRODUCT DETAILS:
Total Pages: 1,202 pages
File Format: PDF/EPUB/MOBI/AZW (bookmarked, ToC, Searchable, Printable)
Language: English etc.

MAIN SECTIONS
 Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
   Engine - Repair
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems - Repair
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System - Repair
      Battery, Starting Motor and Alternator
      Switches and Sending Units
      Wiring Harnesses
   Transmission - Repair
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo System (24/24-Speed Transmission)
      Transmission
   Drive Systems - Repair
      Component Removal and Installation
      Front Wheel Drive Clutch -Transmission
      Differential
      Final Drives
      Power Take-Off
   Steering and Brake Systems - Repair
      Steering System
      Brake System
   Hydraulic System - Repair
      Hydraulic Pump and Filter
      Rockshaft
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous - Repair
      Remove and Installation of Components
      Front Axle
      Front Wheel Drive
      Front Wheel Bearings
      Front and Rear Wheels
      Fenders
   Operator`s Station - Repair
      Removing and Installing Operator`s Cab/Open Operator`s Station
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Operator`s Cab
      Open Operator`s Station
      Operator`s Seat and Support
   Electrical System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
      Wiring Diagrams - Narrow Tractors and SuperNarrow Version
   Power Train - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Steering and Brake Systems - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis
      Tests
      Adjustments
      Hydraulic System Schematics
   Air-Conditioning System- Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Special Tools - Dealer-Manufactured

TABLE OF CONTENTS
Section 05: Safety................24
  Group 05: Safety Measures................24
    Recognize Safety Information................26
    Understand Signal Words................27
Section 10: General Information................1277
  Group 05: Specifications................1244
    Engine................62
    Hydraulic System................64
    Fuel System................66
    Brakes................67
    Transmission................68
    Electrical System................69
    Sound Level................70
    Three-Point Hitch................71
    Capacities................72
    Weights................73
    Load Capacity Of Tires................75
    Metric Bolt and Cap Screw Torque Values................79
    Unified Inch Bolt and Cap Screw Torque Values................81
    Fuel................83
    Handling and Storing Diesel Fuel................84
    Do Not Use Galvanized Containers................85
    Fill Fuel Tank................86
    Diesel Engine Break-In Oil................87
    Diesel Engine Oil................88
    Transmission and Hydraulic Oil................90
    Front Wheel Drive Axle Oil................91
    Grease................92
    Diesel Engine Coolant................93
    Operating in Warm Temperature Climates................94
    Oil Filters................95
    Lubricant Storage................96
    Mixing of Lubricants................97
    Alternative and Synthetic Lubricants................98
    Serial Number Plates................99
    Product Identification Number Location................100
    Engine Serial Number................101
    Fuel Injection Pump Serial Number Location................102
    Alternator Serial Number Location................103
    Power Steering Valve Serial Number Location................104
    Air-Conditioning Compressor Serial Number Location................105
    Transmission Serial Number Location................106
    Front Axle (2WD) Serial Number Location................107
    Front Wheel Drive Serial Number................108
    Starter Serial Number Location................109
  Group 10: Tune-Up................59
    Using High-Pressure Washers................111
    Cleaning Radiator Screens and Oil Cooler Screens................112
    Cleaning Air-Conditioning System Condenser (If Equipped)................113
    Inspect All Tires................114
    Service Air Cleaner at Regular Intervals................115
    Removing Primary Air Cleaner Element................171
    Cleaning Primary Element................118
    Inspecting Element................119
    Storing Element................120
    Cleaning Cab Air Filter................121
    Checking Belt Wear and Tension................182
    Clean Engine Crankcase Vent Tube................125
Section 20: Engine - Repair................126
  Group 00: Removal and Installation of Engine Components................126
    Engine Repair................128
    Specifications................1244
    Remove Engine................130
    Install Engine................132
    Water Pump Repair................134
    Remove and Inspect Radiator................135
    Install Radiator................139
    Remove and Install Oil Cooler................142
    Replace Thermostat................144
Section 30: Fuel and Air Intake Systems - Repair................146
  Group 05: Speed Control Linkage................146
    Remove and Install Speed Control Linkage................149
    Inspect and Repair Speed Control Linkage................151
    Adjusting Engine Idle Speed................154
    Throttle Lever Adjustment................155
  Group 10: Fuel System................66
    Specifications................1244
    Injection Pump, Nozzle and Governor Repair................158
    Remove, Inspect and Install Fuel Tank................159
    Replace Fuel Filter................164
    Bleeding Fuel System................166
    Remove and Install Fuel Filter / Primer Pump Assembly................168
  Group 15: Air Intake System................146
    Turbocharger Repair................170
    Removing Primary Air Cleaner Element................171
Section 40: Electrical System - Repair................173
  Group 05: Battery, Starting Motor and Alternator................173
    Starting Motor Repair................175
    Remove and Install Battery................176
    Remove and Install Starting Motor................178
    Alternator/Regulator Repair................180
    Replace Alternator/Regulator................181
    Checking Belt Wear and Tension................182
  Group 10: Switches and Sending Units................173
    Replace Air Filter Restriction Switch................185
    Replace Coolant Temperature Sender................186
    Replace Engine Speed Sensor................187
    Replace Fuel Shut-Off Solenoid................188
    Replace Engine Oil Pressure Switch................189
    Replace Main Switch................190
    Replace Light Switch................192
    Replace Hazard Warning Light Switch................194
    Replace Turn Signal Switch................196
    Replace Instrument Panel................198
    Replace Neutral Start Switch................201
    Replace Handbrake Switch................202
    Replace PTO switch (Selective Control Lever)................203
    Replace PTO Sensor................204
    Replace Rear PTO Switch................205
    Replace Brake Switches................206
    Replace Fuel Level Sender................207
  Group 15: Wiring Harnesses................173
    Replace Front Wiring Harness................210
    Replace Mid Wiring Harness................212
    Replace Rear Wiring Harness................214
Section 50: Transmission - Repair................216
  Group 00: Removal and Installation of Power Train Components................1011
    Summary of References - Removal and Installation of Power Train Components................1011
    Essential Tools................1253
    Service Equipment and Tools................426
    Specifications................1244
    Separate Engine from Clutch Housing - Tractors Without Cab................223
    Install Engine to Clutch Housing - Tractors Without Cab................228
    Separate Engine from Clutch Housing - Tractors With Cab................234
    Install Engine to Clutch Housing - Tractors With Cab................239
    Separate Clutch Housing from Transmission................244
    Install Clutch Housing to Transmission................248
    Replace Clutch Housing Seal (12/12 Speed Transmission)................252
    Replace Clutch Housing Seals (24/24 Speed Transmission)................253
  Group 05: Clutch................216
    Summary of References - Clutch................258
    Essential Tools................1253
    Service Equipment and Tools................426
    Specifications................1244
    Inspect and Repair Clutch Pedal and Linkage - Tractors Without Cab................262
    Remove and Install Clutch Assembly................265
    Disassemble and Inspect Clutch Assembly................268
    Assemble Clutch Assembly................277
    Traction Clutch Finger Adjustment................283
    PTO Clutch Finger Adjustment................285
    Remove and Inspect Clutch Release Mechanism................287
    Install Clutch Release Mechanism................290
  Group 10: Hi-Lo System (24/24-Speed Transmission)................216
    Summary of References - Hi-Lo System (24/24-Speed Transmission)................293
    Dealer-Manufactured Tools................294
    Service Equipment and Tools................426
    Specifications................1244
    Remove and Inspect Mechanical Hi-Lo Drive................297
    Install Mechanical Hi-Lo Drive................302
    Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly................307
    Disassemble, Inspect and Assemble Hi-Lo Synchronizer................308
    Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft................310
    Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft................312
    Inspect and Repair Hi-Lo Shift Lever................314
    Remove and Inspect Hydraulic Hi-Lo Clutch Assembly................316
    Install Hydraulic Hi-Lo Clutch Assembly................322
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch................327
    Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft................330
  Group 20: Transmission................68
    Summary of References - Transmission................333
    Essential Tools................1253
    Service Equipment and Tools................426
    Specifications................1244
    Remove and Install Transmission................337
    Repair Gear and Range Shift Levers................340
    Remove, Inspect and Install Range Shaft................342
    Range Shaft End Play Adjustment................346
    Remove, Inspect and Install Primary and Reverse Shafts................348
    Primary Shaft End Play Adjustment................354
    Remove, Inspect and Install Pinion Shaft................356
    Pinion Shaft Cone Point Adjustment................359
    Pinion Bearing Pre-Load Adjustment................362
    Remove, Inspect and Install Secondary Shaft................363
    Secondary Shaft End Play Adjustment................368
Section 56: Drive Systems - Repair................370
  Group 00: Component Removal and Installation................370
    Specifications................1244
    Remove and Install Front Wheel Drive Clutch................374
    Remove and Install Differential Assembly................376
    Remove and Install Final Drive Assembly (Tractor with Cab)................378
    Remove and Install Final Drive Assembly (Tractor without Cab)................380
  Group 15: Front Wheel Drive Clutch -Transmission................68
    Service Equipment and Tools................426
    Specifications................1244
    Remove and Install Solenoid Control Valve................388
    Inspect and Repair Hi-Lo Solenoid Control Valve................389
    Disassemble and Inspect Front Wheel Drive Clutch................391
    Front Wheel Drive Clutch Cross Section................394
    Assemble Front Wheel Drive Clutch................396
  Group 20: Differential................370
    Summary of References - Differential................400
    Essential Tools................1253
    Service Equipment and Tools................426
    Specifications................1244
    Disassemble, Inspect and Assemble Differential Assembly................404
    Differential Bearing Pre-Load Adjustment................406
    Differential Backlash Adjustment................408
    Inspect and Repair Differential Lock Pedal and Linkage................411
    Remove, Inspect and Install Differential Lock Assembly................413
  Group 25: Final Drives................370
    Specifications................1244
    Remove and Inspect Planetary Drive Assembly................417
    Install Planetary Drive Assembly................419
    Remove, Inspect and Install Axle Shaft Assembly................421
  Group 30: Power Take-Off................370
    Summary of References - Power Take-Off................425
    Service Equipment and Tools................426
    Inspect and Repair Rear PTO Clutch Lever and Linkage................427
    Inspect and Repair Rear PTO Engagement Lever and Linkage................430
    Disassemble, Inspect and Assemble Rear PTO Engagement Control................432
    Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve................434
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly................436
    Disassemble, Inspect and Assemble PTO Shift Leverage Assembly................438
Section 60: Steering and Brake Systems - Repair................440
  Group 05: Steering System................440
    Specifications................1244
    Remove and Install Steering Column and Valve................443
    Disassemble and Inspect Steering Valve................445
    Assemble Steering Valve................449
    Remove and Install Steering Cylinder-2WD Axle................454
    Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle................456
    Disassemble, Inspect and Assemble Steering Cylinder-4WD Axle................458
    Remove, Inspect and Install Tie Rod Assembly-2WD Axle................461
    Remove, Inspect and Install Tie Rod Assembly-4WD Axle................463
    Inspect and Replace Steering Hydraulic Lines................465
  Group 10: Brake System................440
    Summary of References - Brake System................468
    Specifications................1244
    Remove and Install Brake Valve and Pedals................470
    Disassemble and Inspect Brake Pedals................472
    Disassemble Brake Valve................473
    Brake Valve Cross Section................475
    Assemble Brake Valve................477
    Remove and Inspect Brakes................480
    Install Brakes................482
    Inspect and Replace Brake Hydraulic Lines................484
    Remove, Inspect and Install Hydraulic Actuator................486
    Remove, Inspect and Install Brake Linkage................488
    Remove, Inspect and Install Handbrake Lever................490
    Remove, Inspect and Install Handbrake Linkage................492
    Remove and Inspect Trailer Brake Valve................495
    Trailer Brake Valve System Components................498
    Install Trailer Brake Valve and Lines................499
Section 70: Hydraulic System - Repair................502
  Group 05: Hydraulic Pump and Filter................502
    Specifications................1244
    Remove and Install Hydraulic Pump................506
    Remove Hydraulic Pump External Components................508
    Disassemble and Inspect Hydraulic Pump................510
    Assemble Hydraulic Pump................513
    Install Hydraulic Pump External Components................515
    Remove and Install Hydraulic Filter/Manifold................517
    Inspect and Replace Hydraulic Suction Lines................518
    Inspect and Replace Hydraulic Supply Lines................519
  Group 10: Rockshaft................502
    Essential Tools................1253
    Specifications................1244
    Inspect and Repair Rockshaft Control Lever and Linkage................523
    Remove, Inspect and Install Rockshaft Control Valve................526
    Remove, Inspect and Install Sensing Linkage................530
    Sensing Spring Adjustment................533
    Safety and Relief Valve Adjustment................534
    Remove and Install Rockshaft Case................536
    Remove, Inspect and Install Rockshaft Lift Arms and Cylinder................543
    Inspect and Repair Rockshaft Control Linkage................545
    Rockshaft Sensitivity Adjustment................1255
    Rockshaft Position Control Lever Adjustment................550
    Rockshaft Draft Control Lever Adjustment................551
    Distributor Control Valve Adjustment................553
  Group 15: Three-Point Hitch................71
    Specifications................1244
    Inspect and Repair Draft Links................557
    Inspect and Repair Adjustable Lift Link................559
    Inspect and Repair Hydraulic Adjustable Lift Link................561
    Inspect and Repair Center Link................563
  Group 20: Selective Control Valves................503
    Remove and Install Selective Control Valve (SCV) - Tractors With One SCV................566
    Remove and Install Selective Control Valve (SCV) - Tractors With More Than One SCV................567
    Disassemble, Inspect and Assemble Selective Control Valve................569
    Disassemble, Inspect and Assemble Selective Control Valve Lever................586
    Selective Control Valve Levers - Exploded View................587
    Remove and Install Flow Divider Valve................588
    Disassemble and Assemble Flow Divider Valve................591
Section 80: Miscellaneous - Repair................594
  Group 00: Remove and Installation of Components................594
    Specifications................1244
    Remove, Inspect and Install Front Axle Drive Shaft................597
    Remove and Install Front Axle Drive Assembly................599
    Remove and Install Front Axle Drive Pivot Pin and Pivot Pin Bushings................602
    Remove and Install Front Axle-2WD................604
  Group 05: Front Axle................594
    Specifications................1244
    Inspect and Replace Pivot Pin and Bushings-2WD Axle................609
    Remove and Install Spindle Assembly-2WD Axle................610
    Inspect and Replace Spindle Shaft Bushings-2WD Axle................612
  Group 10: Front Wheel Drive................594
    Essential Tools................1253
    Specifications................1244
    Disassemble and Inspect Front Axle Final Drive (Narrow Tractors)................616
    Assemble Front Axle Final Drive (Narrow Tractors)................619
    Disassemble and Inspect Front Axle Final Drive (SuperNarrow Version)................622
    Assemble Front Axle Final Drive (SuperNarrow Version)................625
    Remove, Inspect and Install Front Axle Steering Knuckle Housing................627
    Remove, Inspect and Install Front Wheel Drive Axle Shaft................632
    Remove and Install Front Wheel Drive Differential Carrier................634
    Disassemble and Inspect Front Wheel Drive Differential Carrier Assembly................636
    Assemble Front Wheel Drive Differential Carrier Assembly................640
  Group 15: Front Wheel Bearings................594
    Inspect and Replace Front Wheel Bearings................651
  Group 20: Front and Rear Wheels................594
    Remove and Install Front or Rear Wheels................655
  Group 25: Fenders................594
    Remove and Install Fenders................659
Section 90: Operator's Station - Repair................661
  Group 00: Removing and Installing Operator's Cab/Open Operator's Station................661
    Specifications................1244
    Remove Operator's Cab................665
    Install Operator's Cab................671
    Remove and Install Open Operator's Station................677
  Group 05: Controls and Instruments................661
    Remove and Install Control Lever Moldings................681
  Group 15: Air-Conditioning System................661
    Essential Tools................1253
    Specifications................1244
    Torques for Tightening Refrigerant Hoses................692
    Safety At Work................693
    Handling Refrigerant................694
    In An Emergency................695
    Safety Equipment................1291
    Storage of Refrigerant Containers................1293
    R134A Refrigerant................1294
    Important................699
    Discharging the System................700
    Evacuating the System................702
    Filling With Refrigerant Oil................704
    Filling the System................706
    Topping Up a Partly Discharged System................709
    Replace Air-Conditioning Receiver-Drier................1288
    Remove, Inspect and Install Air-Conditioning Condenser................1287
    Remove, Inspect and Install Air-Conditioning Compressor................1286
  Group 20: Heating System................661
    Remove, Inspect and Install Heater Components................723
  Group 25: Operator's Cab................661
    Specifications................1244
    Remove Windshield................730
    Install Windshield................732
    Remove and Install Lower Front Window................733
    Remove and Install Cab Door................734
    Remove and Install Rear Side Cab Windows................736
    Remove and Install Rear Cab Window................737
    Cab Recirculating/Fresh Air Filter................739
  Group 30: Open Operator's Station................662
    Specifications................1244
    Remove Floor Plates................742
    Install Floor Plates................745
    Remove and Install ROLL-GARD................748
  Group 35: Operator's Seat and Support................662
    Remove and Install Operator's Seat and Support................753
Section 240: Electrical System - Operation and Tests................755
  Group 05: Component Location................755
    Component Location Information................1169
    Engine Electrical Components................760
    Dash Electrical Components................761
    Vehicle Electrical Components (Tractors Without Cab)................763
    Vehicle Electrical Components (Tractors With Cab)................764
  Group 10: Theory of Operation................755
    General Information................1277
    Fuse Box and Fuses................768
    Cab Fuse Size and Function................770
    Starting System Operation................771
    Manifold Heater System Operation................773
    Charging System Operation................775
    Lighting System Operation - Turn Signals................778
    Lighting System Operation - Hazard Warning Lights................780
    Lighting System Operation - Parking and Instrument Lights................782
    Lighting System Operation - Headlights and Instrument Lights................784
    Lighting System Operation - Rear Work Light................786
    Lighting System Operation - Front and Rear Work Lights (Cab Tractors Only)................788
    Lighting System Operation - Beacon Light................790
    Instrument Panel System Operation - Tachometer................792
    Instrument Panel System Operation - Fuel Gauge................794
    Instrument Panel System Operation - Temperature Gauge................796
    Instrument Panel System Operation - PTO Warning System Operation................798
    Instrument Panel System Operation - PTO Speed System Operation (Digital Version)................800
    Instrument Panel System Operation - Air Filter Restriction Indicator Operation................802
    Instrument Panel System Operation - Engine Oil Pressure Indicator Operation................804
    Instrument Panel System Operation - Handbrake Indicator Operation................806
    Horn Operation................808
    7-Pin Trailer Connector Operation................755
    3-Pin Optional Connector Operation................755
    Pneumatic Seat Operation................814
    Front Wheel Drive Operation................816
    Brake Pedal Operation................818
    Hydraulic Hi-Lo Operation................820
    Front and Rear Wiper/Washer Operation (Cab Tractors Only)................822
    Dome Light Operation (Cab Tractors Only)................825
    Radio Operation (Cab Tractors Only)................827
    Blower Motor Operation (Cab Tractors Only)................829
    Air-Conditioning Operation (Cab Tractors Only)................831
  Group 15: Diagnosis, Tests and Adjustments................756
    Essential Tools................1253
    Diagnostic Information................1299
    Wire Color Chart................837
    Part Designations in Wiring Diagrams................839
    Starting System Test Points................841
    Manifold Heater Test Points................848
    Charging System Test Points................852
    Lighting System Test Points - Turn Signals................858
    Lighting System Test Points - Warning Lights................867
    Remaining Circuit................874
    Lighting System Test Points - Headlights................875
    Lighting System Test Points - Left Clearance Light, Right Tail Light, Rear Work Light and License Plate Light................884
    Lighting System Test Points - Right Clearance Light, Left Tail Light and Instrument Panel Light................892
    Stop Lights, Front Wheel Drive Circuit and Handbrake Circuit................898
    Beacon Light Test Points................909
    Horn Test Points................915
    Trailer Connector Test Points................921
    Three-Pin Connector and Pneumatic Seat Motor Test Points................925
    Instrument Panel Test Points - Fuel Gauge, Temperature Gauge, Tachometer................931
    Instrument Panel Test Points - PTO Warning System................938
    Instrument Panel Test Points - PTO Speed System (Digital Version)................944
    Instrument Panel Test Points - Air Filter Restriction Indicator................950
    Instrument Panel Test Points - Oil Pressure Indicator................955
    Instrument Panel Test Points - Handbrake................960
    Electrical System Test - Hi-Lo Circuit................965
    Battery Voltage and Specific Gravity Tests................974
    Charge Battery................976
    Battery Load Test................978
    Starting Motor Amp Draw/RPM Test................980
    Starting Motor No-Load Amp Draw/RPM Test................982
    Alternator/Regulator Test................984
    Starting Motor Solenoid Test................986
    Key Switch Test................987
    Handbrake and Neutral Start Switch Test................989
    PTO Switch Test................990
    Brake Pedal Switch Test................991
    Light Switch Test................992
    Turn Signal Switch Test................994
    Hazard Warning Light Switch Test................995
    Fuel Shut-Off Solenoid Valve Test................997
    Plug-In Relay Test................998
  Group 20: Wiring Diagrams - Narrow Tractors and SuperNarrow Version................757
    Wiring Diagram for Narrow Tractors and SuperNarrow Version (Legend)................1002
    Wiring Diagram for Narrow Tractors and SuperNarrow Version (Picture)................1004
    Wiring Diagram Cab Tractors for Narrow Tractors and SuperNarrow Version................1005
Section 250: Power Train - Operation and Tests................1007
  Group 05: Component Location................1007
    Component Location Information................1169
    Power Train Components................1011
    Clutch Components................1012
    Transmission Components - 12/12 Speed Transmission................1014
    Transmission Components - 24/24 Speed Transmission (Mechanical Hi-Lo Version)................1016
    Transmission Components - 24/24 Speed Transmission (Hydraulic Hi-Lo Version)................1018
    Final Drive Components................1020
    Rear PTO Components - 540 RPM................1021
    Rear PTO Components - 540/540E RPM................1022
  Group 10: Theory of Operation................1007
    Theory of Operation Information................1281
    Clutch Operation................1025
    Transmission Power Flow - Hi-Lo Splitter................1033
    Transmission Synchronizer Operation - Hi-Lo Splitter................1036
    Clutch Operation - Hi-Lo (Hydraulic Version)................1038
    Transmission Power Flow - Reverse Gears................1040
    Transmission Power Flow - Forward Gears................1042
    Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear................1044
    Transmission Power Flow - Range Shift................1046
    Rear PTO Operation................1048
    Differential Power Flow................1050
    Differential Lock Operation................1052
    Final Drive Operation................1054
    Front Wheel Drive (4WD) Operation................1056
  Group 15: Diagnosis, Tests and Adjustments................1007
    Specifications................1244
    Diagnostic Information................1299
    Major Transmission Check................1060
    Traction Clutch Slips................1065
    Traction Clutch Dragging................1066
    Traction Clutch Does Not Engage................1067
    Traction Clutch Grabs................1068
    Traction Clutch Squeaks................1069
    Traction Clutch Does Not Release................1070
    Traction Clutch Chatters................1071
    Traction Clutch Rattles................1072
    Traction Clutch Engagement is Noisy................1073
    Excessive Vibration in Traction Clutch................1074
    Clutch Pedal Does Not Return................1075
    Clutch Pedal Loose................1076
    Clutch Pedal Pulsates................1077
    Jerky or Rough Transmission of Power................1078
    Low Transmission Oil Level (Excessive Oil Leakage)................1079
    Gears Clash, Shift Hard, or Will Not Engage................1080
    Two Speeds Engage Together................1081
    Transmission Will Not Stay in Gear................1082
    Transmission Noisy................1083
    PTO Noisy................1084
    PTO Hard to Engage................1085
    PTO Will Not Operate................1086
    PTO Will Not Stay Engaged................1087
    Excessive Differential Noise................1088
    Differential Does Not Work................1089
    Differential Lock Does Not Work................1090
    Differential Chatters................1091
    Axle Noise................1092
    Axle Shaft Will Not Turn................1093
    Front Wheel Drive Lever Will Not Stay in “Off” Position................1094
    Noisy Front Wheel Drive Operation................1095
    Clutch Pedal Free Play Adjustment................1096
    PTO Clutch Lever Adjustment................1098
Section 260: Steering and Brake Systems - Operation and Tests................1099
  Group 05: Component Location................1099
    Component Location Information................1169
    Steering System-Components (Tractor Without Cab)................1103
    Steering System-Components (Tractor With Cab)................1105
    Brake System Components................1107
    Trailer Brake System Components................1108
  Group 10: Theory of Operation................1099
    Theory of Operation Information................1281
    Steering System Operation................1112
    Steering Valve Operation-Neutral and Manual Turning................1114
    Steering Valve Operation-Power Turning................1116
    Brake System Operation................1118
    Brake Valve Operation................1120
    Brake Valve Operation-Brake Pedal Depressed................1121
    Brake Valve Operation-Brake Pedal Released................1123
    Trailer Brake System Operation................1124
    Trailer Brake System-Components................1126
  Group 15: Diagnosis, Tests and Adjustments................1099
    Essential Tools................1253
    Specifications................1244
    Diagnostic Information................1299
    Steering System Operational Check................1131
    Steering System Diagnosis................1132
    Steering Sluggish or Loss of Steering................1136
    Brake System Operational Check................1137
    Brake System Diagnosis................1138
    Excessive Brake Pedal Leak-Down................1140
    Excessive Brake Chatter................1141
    Trailer Brake Valve Operational Check................1142
    Trailer Brake Valve Operational Check (Italian Version)................1143
    Trailer Brake Valve Trouble Shooting................1144
    Trailer Brake Valve Trouble Shooting (Italian Version)................1147
    Steering Pump Flow Test................1247
    Steering Valve Relief Test................1150
    Steering Cylinder Leakage Test................1151
    Steering Valve Leakage Test................1152
    Toe-In Check and Adjustment-2WD................1154
    Toe-In Check and Adjustment-4WD................1156
    Steering Stop Adjustment-2WD................1158
    Steering Stop Adjustment-4WD................1159
    Brake Pedal Adjustment................1161
    Handbrake Adjustment................1162
    Bleed Brake System................1164
Section 270: Hydraulic System - Operation and Tests................1165
  Group 05: Component Location................1165
    Component Location Information................1169
    Hydraulic System Components - Steering and Front Wheel Drive................1170
    Rockshaft Control Lever Linkage Components................1172
    SCV Levers................1173
  Group 10: Theory of Operation................1165
    Theory of Operation Information................1281
    Hydraulic System Operation................1176
    Hydraulic Filter Operation................1179
    Hydraulic Pump Operation................1181
    Oil Cooler Operation................1183
    Rockshaft Control Valve Operation-Neutral Position................1185
    Rockshaft Control Valve Operation-Raise Position................1187
    Rockshaft Control Valve Operation-Lower Position................1189
    Rockshaft Draft-Sensing Operation................1191
    Selective Control Valve Operation - Double-Acting/Neutral Position................1193
    Selective Control Valve Operation - Double-Acting/Supply Position................1194
    Selective Control Valve Operation - Double-Acting/Return Position................1196
    Selective Control Valve Operation - Single-Acting/Neutral Position................1198
    Selective Control Valve Operation - Single-Acting/Supply Position................1200
    Selective Control Valve Operation - Single-Acting/Return Position................1202
    Double-Acting Sleeve Coupler Operation................1204
    Flow Divider Valve Operation................1206
    Single Flow Divider with Solenoid Control Valve Operation................1208
    Flow Divider Valve Operation - Double Control................1210
    Flow Divider Valve Operation - Double Control with Solenoid Valve................1212
  Group 15: Diagnosis................1165
    Safety Precautions................1215
    Essential Tools................1253
    Diagnostic Information................1299
    Hydraulic Oil Warm-Up Procedure................1218
    Hydraulic System Major Test................1219
    Hydraulic System Diagnosis................1222
    Insufficient Pump Delivery................1228
    Hydraulic Functions Too Slow................1229
    Excessive Pump Pressure................1230
    Slow Hydraulic Pump Response................1231
    Excessive Pump Noise During Operation................1232
    Rockshaft Does Not Lift or Lifts Slowly................1233
    Rockshaft Does Not Lower or Lowers Slowly................1234
    Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down................1235
    SCV Control Lever Does Not Return to Neutral Position................1236
    SCV Does Not Return to Neutral Position - SCV With Detent Position................1237
    SCV Does Not Remain In Detent Position - SCV With Detent Position................1238
    Remote Cylinder Does Not Extend or Retract................1239
    Remote Cylinder Settles Under Load................1240
    Remote Cylinder Operates Too Fast or Too Slow................1241
  Group 20: Tests................1166
    Essential Tools................1253
    Specifications................1244
    Hydraulic System Tests-With SCV................1245
    Hydraulic System Tests................1246
    Pump Flow Test................1247
    SCV Relief Valve Test................1248
    SCV Leakage Test................1249
    Rockshaft Lift Cycle Test................1250
  Group 25: Adjustments................1166
    Essential Tools................1253
    Rockshaft Control Lever Friction Adjustment................1254
    Rockshaft Sensitivity Adjustment................1255
    Rockshaft Position Control Adjustment................1257
    Rockshaft Draft Control Adjustment................1259
    Rockshaft Safety and Relief Valve Adjustment................1261
    SCV Relief Valve Adjustment................1263
  Group 30: Hydraulic System Schematics................1167
    Hydraulic Symbols................1268
    Legend for Hydraulic System Schematic-Steering, Front Wheel Drive and Hi-Lo (Low Pressure Line)................1271
    Legend for Hydraulic System Schematic-SCV and Rockshaft (High Pressure Line)................1273
Section 290: Air-Conditioning System- Operation and Tests................1275
  Group 05: Component Location................1275
    General Information................1277
    Air-Conditioning System Components................1278
  Group 10: Theory of Operation................1275
    Theory of Operation Information................1281
    Principle of Heat Exchange................1282
    R134A Refrigerant................1294
    Air-Conditioning System Operation................1284
    Compressor................1286
    Condenser................1287
    Receiver-Drier................1288
    Expansion Valve................1289
  Group 15: Diagnosis, Tests and Adjustments................1275
    Safety Equipment................1291
    In an Emergency................1292
    Storage of Refrigerant Containers................1293
    R134A Refrigerant................1294
    Important Note................1295
    Special or Essential Tools................1296
    Special Tools................1297
    Diagnostic Information................1299
    Air-Conditioning System Diagnosis................1300
    Pressure Deviations................1309
    Air-Conditioning System Trouble-Shooting................1311
    Failure Of Mechanical Type................1315
Section 299: Special Tools - Dealer-Manufactured................1317
  Group 05: Dealer-Manufactured Tools................294
    Summary of References - Dealer-Manufactured Tools................1319
    Adapter................1320
    Cone Point Adjustment Tools................1321
    Draft Control Adjusting Tool................1323
    Guide................1324

John Deere Tractors 5310N, 5410N, 5510N Diagnostics & Repair Service Manual (TM4772)


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