Complete Repair Technical for John Deere Tractors 5220, 5320, 5420, 5520, with all the service information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 5220, 5320, 5420, 5520 workshop Repair technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2048 English - 5220, 5320, 5420, and 5520 Tractors Repair Technical Manual -: (420001-,-420000,420001-,-420000,420001-,-420000,420001-,-420000).pdf
tm9109 French - Manuel technique de remise en état des tracteurs 5220, 5320, 5420 et 5520 -: (420001-,-420000,420001-,-420000,420001-,-420000,420001-,-420000)

PRODUCT DETAILS:
Total Pages: 1,634 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly-CollarShift/SyncShuttle™ Transmissions
      Clutch Assembly-PowrReverser™ Transmission
      PowrReverser™
      CollarShift/SyncShuttle™ Transmission
      PowrReverser™ Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Hi-Crop Final Drives
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Selective Control Valve
      Hydraulic Mid Mount Control Valve
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD™
      Cab Components
      Isolated Open Operator Station Components
      Air Conditioning System
      Heating System

TABLE OF CONTENTS
Section 10: General Information................20
  Group 05: Safety................20
    Recognize Safety Information................24
    Understand Signal Words................25
    Follow Safety Instructions................26
    Handle Fluids Safely—Avoid Fires................27
    Prevent Battery Explosions................28
    Prepare for Emergencies................29
    Prevent Acid Burns................30
    Service Cooling System Safely................32
    Handle Chemical Products Safely................33
    Avoid High-Pressure Fluids................34
    Park Machine Safely................35
    Support Machine Properly................36
    Wear Protective Clothing................37
    Work in Clean Area................38
    Service Machines Safely................39
    Work In Ventilated Area................40
    Illuminate Work Area Safely................41
    Replace Safety Signs................42
    Use Proper Lifting Equipment................43
    Keep ROPS Installed Properly................44
    Service Tires Safely................45
    Avoid Harmful Asbestos Dust................46
    Avoid Heating Near Pressurized Fluid Lines................47
    Remove Paint Before Welding or Heating................48
    Use Proper Tools................49
    Dispose of Waste Properly................50
    Live With Safety................51
  Group 10: General Specifications................1300
    Machine Specifications 5220 and 5320................56
    Machine Specifications 5420 and 5520................60
    Collar Shift and SyncShuttle™ Transmission Ground Speed Estimates................64
    Collar Shift and SyncShuttle™ Creeper Transmissions Ground Speed Estimates................65
    PowrReverser™ Transmission Ground Speed Estimates................66
    PowrReverser™ Creeper Transmissions Ground Speed Estimates................67
    Correction Factors for Other Tire Sizes................68
    Machine Dimensions (Straddle Mount)................69
    Machine Dimensions (5520 Series Hi-Crop Straddle Mount)................72
    Machine Dimensions (Isolated Open Operator Station)................74
    Machine Dimensions (Cab)................77
    Repair Specifications................1300
    Service Recommendations for O-Ring Boss Fittings................87
    Service Recommendations For Flat Face O-Ring Seal Fittings................89
    Metric Cap Screw Torque Values—Grade 7................91
    Metric Bolt and Screw Torque Values................92
    Unified Inch Bolt and Screw Torque Values................94
    Abbreviations................96
  Group 20: Fuel and Lubricants................21
    Diesel Fuel Specifications................1300
    Storing Fuel................101
    Do Not Use Galvanized Containers................102
    Fill Fuel Tank................103
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I................105
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)................107
    Liquid Coolant Conditioner................109
    Transmission and Hydraulic Oil................110
    MFWD Gear Oil................111
    Grease (Specific Application)................112
    Grease................113
    Alternative and Synthetic Lubricants................114
    Lubricant Storage................115
  Group 25: Serial Number Locations................21
    Serial Numbers................117
    Product Identification Number Location................118
    Engine Serial Number Location................119
    Fuel Injection Pump Serial Number Location................120
    Alternator Serial Number Location................121
    Power Steering Valve Serial Number Location................122
    Starter Serial Number Location................123
    Transmission Serial Number Location................124
    Front Axle (2WD) Serial Number Location................125
    Mechanical Front Wheel Drive (MFWD) Serial Number Location................126
    Air Conditioning Compressor Serial Number Location................127
  Group 30: Features and Accessories................129
    Features and Accessories................129
    Standard Features—Straddle Mount and Isolated Open Operator Station Tractors................130
    Standard Features—Cab Tractor................132
    Standard Features—5520 Hi-Crop Straddle Mount Tractors................134
    Standard Features—5220 through 5520................136
    Factory Installed Optional Equipment (5220—5520)................137
    Field Installed Optional Kits and Accessories—5220 through 5520................139
Section 20: Engine Repair................141
  Group 05: Engine................141
    Service Equipment and Tools................1298
    Specifications................1300
    John Deere Engine Repair—Use CTM104 or CTM125................145
    Remove Engine—Tractors Without Cab................146
    Install Engine—Tractors Without Cab................154
    Remove Engine—Tractors With Cab................162
    Install Engine—Tractors With Cab................177
  Group 10: Cooling System................141
    Specifications................1300
    Engine Water Pump Repair—Use CTM104 or CTM125................193
    Remove and Inspect Radiator................194
    Install Radiator................198
    Replace Thermostat................202
    Inspect and Replace Belt Tensioner—Models 5420 and 5520................205
Section 30: Fuel and Air Repair................209
  Group 05: Fuel System................209
    Specifications................1300
    Injection Pump, Nozzle and Governor Repair—Use CTM104 or CTM125................212
    Remove, Inspect and Install Fuel Tank—Straddle Mount Tractors................213
    Remove, Inspect, and Install Fuel Tank—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................218
    Remove, Inspect, and Install Fuel Tank—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )................227
    Replace Fuel Filter................237
    Remove and Install Fuel Filter/Primer Pump Assembly................238
  Group 10: Air Intake System................209
    Turbocharger Repair—Use CTM104 or CTM125................240
    Other Material................1299
    Specifications................1300
    Remove, Inspect, and Install Air Cleaner Elements—5220 and 5320 Tractors................243
    Remove, Inspect, and Install Air Cleaner Elements—5420 and 5520 Tractors................246
    Remove Turbocharger—5320 Tractors................249
    Install Turbocharger—5320 Tractors................251
    Remove Turbocharger—5520 Tractors................253
    Install Turbocharger—5520 Tractors................255
    Turbocharger Break-In................257
  Group 15: Speed Control Linkage................209
    Inspect and Repair Speed Control Linkage—Without 540/540E PTO—Straddle Mount Tractors................260
    Inspect and Repair Speed Control Linkage—With 540/540E PTO—Straddle Mount Tractors................262
    Inspect and Repair Speed Control Linkage—Without 540/540E PTO—Isolated Open Operator Station and Cab Tractors................264
    Inspect and Repair Speed Control Linkage—With 540/540E PTO—Isolated Open Operator Station and Cab Tractors................266
Section 40: Electrical Repair................268
  Group 05: Battery, Starter and Alternator................268
    Starter Repair—Use CTM77................271
    Remove and Install Battery—Straddle Mount and Isolated Open Operator Station................272
    Remove and Install Battery—Cab Tractors................274
    Remove and Install Starter—5220 and 5320 Tractors................276
    Remove and Install Starter—5420 and 5520 Tractors................278
    Replace Alternator/Regulator—3-Cylinder Engines................280
    Replace Alternator/Regulator—4-Cylinder Engines................281
  Group 10: Electrical System Components................268
    Replace Air Filter Restriction Switch—5220 and 5320 Tractors................284
    Replace Air Filter Restriction Switch—5420 and 5520 Tractors................285
    Replace Cold Start Advance Switch................286
    Replace Coolant Temperature Sender—5220 and 5320 Tractors................287
    Replace Coolant Temperature Sender—5420 and 5520 Tractors................288
    Replace Engine Speed Sensor................289
    Replace Engine Oil Pressure Switch................290
    Replace Air Intake Heater (Optional)................291
    Replace Air Intake Heater Relay (Optional)................292
    Replace Key Switch................294
    Replace Tractor Light Switch (S.N. —420000)................296
    Replace Light Switch (S.N. 420001— )................298
    Replace Speakers (S.N. —420000)................300
    Replace Speakers (S.N. 420001— )................301
    Replace Antenna (S.N. —420000)................302
    Replace Antenna (S.N. 420001— )................305
    Replace Turn Signal Controller—Straddle Mount................309
    Replace Turn Signal Switch—Isolated Open Operator Station and Cab Tractors................310
    Replace Instrument Panel—Straddle Mount (S.N. —420000)................311
    Replace Instrument Panel—Straddle Mount (S.N. 420001— )................315
    Replace Instrument Panel—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................318
    Replace Instrument Panel—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )................322
    Replace Rear PTO Switch—Straddle Mount................325
    Replace Rear PTO Switch—Isolated Open Operator Station and Cab Tractors................326
    Replace Neutral Start Switch—Straddle Mount................327
    Replace Neutral Start Switch—Isolated Open Operator Station and Cab Tractors................328
    Replace Fuel Level Sender—Straddle Mount................329
    Replace Fuel Level Sender—Isolated Open Operator Station and Cab Tractors................330
    Replace Wiper Control Switch................332
    Replace Wiper Motor................334
    Replace Blower Control Switch................336
    Replace Air Conditioning ON/OFF Switch................337
    Replace A/C Temperature Control Switch (S.N. —420000)................338
    Replace A/C Temperature Control Switch (S.N. 420001— )................341
    Replace Dome Light (S.N. —420000)................343
    Replace Dome Light (S.N. 420001— )................345
    Replace Door Switch (S.N. —420000)................346
    Replace Door Switch (S.N. 420001— )................348
  Group 15: Wiring Harness................269
    Service Equipment and Tools................1298
    Service Parts Kits................1301
    Replace Connector Body—Blade Terminals................352
    Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector................269
    Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact................269
    Replace Front Wiring Harness—3-Cylinder................357
    Replace Front Wiring Harness—4-Cylinder................359
    Replace Rear Electrical Harness—Straddle Mount................361
    Replace Rear Electrical Harness—Isolated Open Operator Station (S.N. —420000)................364
    Replace Rear Electrical Harness—Isolated Open Operator Station (S.N. 420001— )................366
    Replace Rear Electrical Harness—Cab Tractors (S.N. —420000)................368
    Replace Rear Electrical Harness—Cab Tractors (S.N. 420001— )................371
    Replace Cab Roof Electrical Harness (S.N. —420000)................374
    Replace Cab Roof Electrical Harness (S.N. 420001— )................376
Section 50: Power Train Repair................378
  Group 05: Clutch Housing................378
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Separate Engine from Clutch Housing—Straddle Mount................387
    Install Engine to Clutch Housing—Straddle Mount................393
    Separate Engine from Clutch Housing—Isolated Open Operator Station and Cab Tractors................399
    Install Engine to Clutch Housing—Isolated Open Operator Station and Cab Tractors................408
    Replace Clutch Housing Seal................418
    Inspect and Repair Clutch Pedal and Linkage—Straddle Mount (CollarShift, SyncShuttle™ and PowrReverser™ Transmissions)................420
    Inspect and Repair Clutch Pedal and Linkage—Isolated Open Operator Station and Cab Tractors (CollarShift and SyncShuttle™ Transmissions)................422
    Inspect and Repair Clutch Pedal and Linkage—Isolated Open Operator Station and Cab Tractors (PowrReverser™ Transmissions)................424
  Group 10: Clutch Assembly—CollarShift/SyncShuttle™ Transmissions................378
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Remove and Install Clutch Assembly................468
    Disassemble and Inspect Clutch Assembly................470
    Assemble Clutch Assembly................474
    Traction Clutch Finger Adjustment................451
    PTO Clutch Finger Adjustment................476
    Remove and Inspect Clutch Release Mechanism and Shafts................478
    Install Clutch Release Mechanism and Shafts................481
  Group 11: Clutch Assembly—PowrReverser™ Transmission................378
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Service Parts Kits................1301
    Remove and Install Clutch Assembly................468
    Disassemble and Inspect Clutch Assembly................470
    Assemble Clutch Assembly................474
    PTO Clutch Finger Adjustment................476
    Remove and Inspect Clutch Release Mechanism and Shafts................478
    Install Clutch Release Mechanism and Shafts................481
    Remove, Inspect, and Repair Transmission Pump................484
  Group 12: PowrReverser™................379
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Remove and Install PowrReverser™ Control Valve................491
    Disassemble, Inspect, and Repair PowrReverser™ Control Valve................493
    Remove and Install PowrReverser™................502
    Disassemble, Inspect, and Repair Reverse Idle Gear................507
    Disassemble, Inspect, and Repair Clutch Gear................509
    Disassemble, Inspect, and Repair Driven Shaft................511
    Disassemble, Inspect, and Repair PowrReverser™................513
  Group 15: CollarShift/SyncShuttle™ Transmission................379
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Separate Clutch Housing from Transmission—Straddle Mount................526
    Install Clutch Housing to Transmission—Straddle Mount................532
    Separate Clutch Housing from Transmission—Isolated Open Operator Station and Cab Tractors................538
    Install Clutch Housing to Transmission—Isolated Open Operator Station and Cab Tractors................541
    Inspect and Repair Gear and Range Shift Levers................544
    Remove Transmission................597
    Disassemble and Inspect Transmission................603
    Assemble Transmission................608
    Install Transmission................615
    Disassemble, Inspect and Assemble Gear Shift Shaft Assemblies................573
    Disassemble, Inspect, and Assemble Transmission Top Shaft—CollarShift Transmission................576
    Disassemble, Inspect, and Assemble Transmission Top Shaft—SyncShuttle™ Transmission................579
    Disassemble, Inspect, and Assemble Range Reduction Shaft................631
    Disassemble, Inspect and Assemble Driven Shaft................584
    Remove, Inspect, and Install MFWD and Range Gears................635
    Remove, Inspect, and Install Reverse Idler Shaft................588
  Group 16: PowrReverser™ Transmission................380
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Separate Clutch Housing from Transmission................595
    Install Clutch Housing to Transmission................596
    Remove Transmission................597
    Disassemble and Inspect Transmission................603
    Assemble Transmission................608
    Install Transmission................615
    Disassemble, Inspect, and Assemble Gear Shift Shaft Assemblies................626
    Disassemble, Inspect, and Assemble Transmission Bottom Shaft................628
    Disassemble, Inspect, and Assemble Range Reduction Shaft................631
    Disassemble, Inspect, and Assemble Top Shaft................633
    Remove, Inspect, and Install MFWD and Range Gears................635
    Remove, Inspect and Install F-N-R Selector Lever and Linkage................637
  Group 20: Rear PTO Drive Shaft................380
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Remove, Inspect and Install Rear PTO Lever and Linkage—Straddle Mount................647
    Remove, Inspect and Install Rear PTO Lever and Linkage—Isolated Open Operator Station and Cab Tractors................649
    Inspect and Repair PTO 540/540E Shift Lever and Linkage—Straddle Mount................651
    Inspect and Repair PTO 540/540E Shift Lever and Linkage—Isolated Open Operator Station and Cab Tractors................653
    Remove and Install Standard Rear PTO Drive Shaft Assembly................655
    Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly................657
    Remove and Install 540/540E Rear PTO Drive Shaft Assembly................660
    Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly................662
  Group 25: Differential................381
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Service Parts Kits................1301
    Remove and Install Differential Assembly................672
    Disassemble, Inspect, and Assemble Differential Assembly................674
    Remove and Inspect Differential Drive Shaft................676
    Install Differential Drive Shaft................679
    Remove, Inspect, and Install Differential Lock Assembly................683
    Differential Cone Point Adjustment................685
    Differential Backlash Adjustment................687
  Group 30: Final Drives................381
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Remove and Install Final Drive Assembly................693
    Remove and Inspect Planetary Drive Assembly................695
    Install Planetary Drive Assembly................698
    Remove, Inspect, and Install Axle Shaft Assembly................701
  Group 31: Hi-Crop Final Drives................381
    Other Material................1299
    Specifications................1300
    Remove and Install Hi-Crop Axle Assembly................708
    Remove, Inspect and Install Hi-Crop Final Drive Assembly................714
  Group 35: Mechanical Front Wheel Drive................381
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Inspect and Repair MFWD Lever and Linkage—Straddle Mount................739
    Inspect and Repair MFWD Lever and Linkage—Isolated Open Operator Station and Cab Tractors................741
    Remove and Install MFWD Drop Gearbox................743
    Disassemble and Inspect MFWD Drop Gearbox................745
    MFWD Drop Gearbox Cross Section................748
    Assemble MFWD Drop Gearbox................750
    Remove, Inspect and Install MFWD Drive Shaft................756
    Remove and Install MFWD Axle Housing Assembly................757
    Remove, Inspect and Install MFWD Axle Supports................759
    Disassemble and Inspect MFWD Outer Drive................761
    Assemble MFWD Outer Drive................765
    Remove, Inspect, and Install MFWD Swivel Housing................768
    Remove, Inspect, and Install MFWD Axle Shaft................772
    Remove and Install MFWD Differential Carrier Assembly................774
    Disassemble and Inspect MFWD Differential Carrier Assembly................776
    Assemble MFWD Differential Carrier Assembly................781
  Group 40: Creeper Assembly................382
    Other Material................1299
    Specifications................1300
    Remove and Install Creeper Assembly................795
    Disassemble, Inspect, and Assemble Creeper Assembly................797
Section 60: Steering and Brake Repair................799
  Group 05: Steering Repair................799
    Other Material................1299
    Specifications................1300
    Service Parts Kits................1301
    Remove and Install Steering Column and Valve—Non-Telescoping Column................805
    Remove and Install Tilt/Telescoping Steering Column................807
    Remove and Install Steering Valve—Telescoping Steering Column................810
    Disassemble and Inspect Steering Valve................813
    Assemble Steering Valve................817
    Remove and Install Steering Cylinder—2WD Axle................822
    Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle................823
    Remove and Install Steering Cylinder—MFWD Axle................825
    Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle................828
    Remove, Inspect and Install Tie Rod Assembly—2WD Axle................829
    Remove, Inspect and Install Tie Rod Assembly—MFWD Axle................831
    Inspect and Replace Steering Hydraulic Lines—Straddle Mount Tractors (Without Oil Cooler)................833
    Inspect and Replace Steering Hydraulic Lines—Straddle Mount Tractors (With Oil Cooler)................835
    Inspect and Replace Steering Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (Without Oil Cooler)................837
    Inspect and Replace Steering Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (With Oil Cooler)................839
  Group 10: Brake Repair................799
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Remove and Install Brake Valve and Pedals................845
    Disassemble and Inspect Brake Pedals and Valve (S.N. —420000)................847
    Brake Valve Cross Section (S.N. —420000)................850
    Assemble Brake Valve (S.N. —420000)................852
    Disassemble and Inspect Brake Pedals and Valve (S.N. 420001— )................856
    Brake Valve Cross Section (S.N. 420001— )................859
    Assemble Brake Valve (S.N. 420001— )................861
    Remove and Inspect Brakes................864
    Install Brakes................867
    Inspect and Replace Brake Hydraulic Lines................870
Section 70: Hydraulic Repair................872
  Group 05: Hydraulic Pump and Filter................872
    Service Parts Kit................876
    Service Equipment and Tools................1298
    Specifications................1300
    Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen................879
    Remove and Install Hydraulic Pump—5220 and 5320................880
    Remove Hydraulic Pump External Components—5220 and 5320................882
    Disassemble and Inspect Hydraulic Pump—5220 and 5320................884
    Assemble Hydraulic Pump—5220 and 5320................887
    Install Hydraulic Pump External Components—5220 and 5320................889
    Remove and Install Hydraulic Pump—5420 and 5520................891
    Remove Hydraulic Pump External Components—5420 and 5520................893
    Disassemble and Inspect Hydraulic Pump—5420 and 5520................895
    Assemble Hydraulic Pump—5420 and 5520................898
    Install Hydraulic Pump External Components—5420 and 5520................900
    Remove and Install Hydraulic Oil Filter/Manifold................902
    Inspect and Replace Hydraulic Supply/Return Lines—Straddle Mount Tractors................903
    Inspect and Replace Hydraulic Supply/Return Lines—Isolated Open Operator Station Tractors (without SCV)................905
    Inspect and Replace Hydraulic Supply/Return Lines—Isolated Open Operator Station and Cab Tractors (with SCV)................907
  Group 06: Hydraulic Oil Cooler................872
    Remove, Inspect, and Install Hydraulic Oil Cooler................912
  Group 10: Rockshaft................872
    Service Parts Kits................1301
    Other Material................1299
    Specifications................1300
    Inspect and Repair Rockshaft Control Assembly—Straddle Mount Tractors................919
    Inspect and Repair Rockshaft Control Assembly—Isolated Open Operator Station and Cab Tractors................924
    Inspect and Repair Rockshaft Control Levers and Cables—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................929
    Inspect and Repair Rockshaft Control Levers and Cables—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )................934
    Inspect and Repair Rockshaft Control Linkage................938
    Inspect and Repair Draft Sensing Support Assembly................942
    Replace Main Relief Valve—Straddle Mount Tractors................944
    Replace Main Relief Valve—Isolated Open Operator Station and Cab Tractors................946
    Replace Rockshaft Surge Relief Valve................948
    Remove, Inspect, and Install Rate-of-Drop Valve—Straddle Mount Tractors................949
    Remove, Inspect, and Install Rate-of-Drop Valve—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................952
    Remove, Inspect, and Install Rate-of-Drop Valve—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )................956
    Replace Rockshaft Control Valve—Straddle Mount Tractors................960
    Replace Rockshaft Control Valve—Isolated Open Operator Station and Cab Tractors................967
    Remove and Install Rockshaft Case—Straddle Mount Tractors................973
    Remove and Install Rockshaft Case—Isolated Open Operator Station and Cab Tractors................976
    Remove, Inspect, and Install Rockshaft Lift Arms................980
    Remove, Inspect, and Install Rockshaft Piston and Cylinder................982
  Group 15: Selective Control Valve................873
    Service Parts Kits................1301
    Other Material................1299
    Specifications................1300
    Inspect and Repair SCV Levers and Linkage—Straddle Mount Tractors................989
    Inspect and Repair SCV Levers and Linkage—Isolated Open Operator Station and Cab Tractors................991
    Remove and Install Dual Selective Control Valve (SCV)—Straddle Mount Tractors................993
    Remove and Install Dual or Triple Selective Control Valve (SCV)—Isolated Open Operator Station and Cab Tractors................997
    Remove and Install Single (Third) Selective Control Valve (SCV)—Straddle Mount Tractors................1000
    Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)—Straddle Mount Tractors................1003
    Disassemble, Inspect, and Assemble Dual or Triple Selective Control Valve (SCV)—Isolated Open Operator Station and Cab Tractors................1007
    Disassemble, Inspect, and Assemble Single (Third) Selective Control Valve (SCV)—Straddle Mount Tractors................1013
    Inspect and Replace Hydraulic Hoses—Dual Selective Control Valve (SCV)—Straddle Mount Tractors (S.N. —420000)................1015
    Inspect and Replace Hydraulic Hoses—Single (Third) Selective Control Valve (SCV)—Straddle Mount Tractors (S.N. —420000)................1017
    Inspect and Replace Hydraulic Hoses—Selective Control Valves (SCV)—Straddle Mount Tractors (S.N. 420001— )................1019
    Inspect and Replace Hydraulic Lines Dual or Triple Selective Control Valve (SCV)—Isolated Open Operator Station and Cab Tractors................1022
  Group 20: Hydraulic Mid Mount Control Valve................874
    Service Parts Kits................1301
    Other Material................1299
    Specifications................1300
    Inspect and Repair Joystick and Linkage................1029
    Remove and Install Mid Mount Control Valve—Straddle Mount Tractors................1042
    Remove and Install Mid Mount Control Valve—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................1045
    Remove and Install Mid Mount Control Valve—Cab Tractors (S.N. 420001— )................1048
    Disassemble, Inspect, and Assemble Mid Mount Control Valve................1051
    Inspect and Replace Hydraulic Hoses—Straddle Mount Tractors................1057
    Inspect and Replace Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................1059
    Inspect and Replace Hydraulic Lines—Cab Tractors (S.N. 420001— )................1061
Section 80: Miscellaneous Repair................1063
  Group 05: Front Axle—2WD................1063
    Specifications................1300
    Remove and Install Front Axle—2WD................1066
    Inspect and Replace Pivot Pin and Bushings—2WD Axle................1069
    Remove and Install Spindle Assembly—2WD Axle................1070
    Inspect and Replace Spindle Shaft Bushings—2WD Axle................1072
  Group 10: Wheels................1063
    Specifications................1300
    Inspect and Replace Front Wheel Bearings................1075
  Group 15: 3-Point Hitch................1063
    Specifications................1300
    Inspect and Repair Fixed Draft Links................1079
    Inspect and Repair Telescoping Draft Links................1081
    Inspect and Repair Standard Lift Link................1083
    Inspect and Repair Adjustable Lift Link................1085
    Inspect and Repair Center Link................1087
    Remove and Install Draw Bar and Support................1089
  Group 20: Fenders................1063
    Other Material................1299
    Specifications................1300
    Remove and Install Fenders—5220, 5320, and 5420 Straddle Mount Tractors................1094
    Remove and Install Fenders—5520 Straddle Mount Tractors................1096
    Remove and Install Fenders—Isolated Open Operator Station Tractors (S.N. —420000)................1098
    Remove and Install Fenders—Isolated Open Operator Station Tractors (S.N. 420001—)................1102
    Remove and Install Fenders—Cab Tractors (S.N. —420000)................1106
    Remove and Install Fenders—Cab Tractors (S.N. 420001— )................1112
Section 90: Operator Station Repair................1118
  Group 05: Seat and Support................1118
    Specifications................1300
    Remove and Install Seat and Support—Straddle Mount................1123
    Remove and Install Seat and Support—Isolated Open Operator Station and Cab Tractors (S.N. —420000)................1124
    Remove and Install Seat and Support—Isolated Open Operator Station and Cab Tractors (S.N. 420001— )................1126
  Group 06: Control Console and Panel................1118
    Remove and Install Right-Side Control Console and Panel—Straddle Mount................1136
    Remove and Install Left-Side Control Console—Straddle Mount................1144
    Remove and Install Right-Side Control Console—Isolated Open Operator Station................1146
    Remove and Install Left-Side Control Console—Isolated Open Operator Station................1149
    Remove and Install Right-Side Control Console—Cab Tractors................1151
    Remove and Install Left-Side Control Console—Cab Tractors................1157
  Group 10: ROLL-GARDROLL-GARD is a trademark of Deere & Company................1118
    Specifications................1300
    Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Straddle Mount................1118
    Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Isolated Open Operator Station................1118
  Group 15: Cab Components................1118
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Remove, Inspect, and Install Cab Interior Recirculating Air Filters................1174
    Remove, Inspect, and Install Exterior Cab Intake Air Filter................1176
    Remove and Install Headliner................1178
    Remove and Install Left-Side Upholstery (S.N. —420000)................1181
    Remove and Install Left-Side Upholstery (S.N. 420001— )................1183
    Remove and Install Right-Side Upholstery................1184
    Remove and Install Windshield................1186
    Remove and Install Front Lower Windows................1191
    Remove and Install Rear Lower Window................1193
    Remove and Install Rear Upper Window................1195
    Remove and Install Side Windows................1196
    Remove and Install Cab Doors................1198
    Remove and Install Cab Outer Roof (S.N. —420000)................1201
    Remove and Install Cab Outer Roof (S.N. 420001— )................1203
    Remove and Install A/C Housing Inner Roof (S.N. —420000)................1205
    Remove and Install A/C Housing Inner Roof (S.N. 420001— )................1221
    Remove Cab................1233
    Install Cab................1252
  Group 16: Isolated Open Operator Station Components................1119
    Specifications................1300
    Remove Isolated Open Operator Station................1272
    Install Isolated Open Operator Station................1282
  Group 20: Air Conditioning System................1119
    Essential Tools................1295
    Service Equipment and Tools................1298
    Other Material................1299
    Specifications................1300
    Service Parts Kits................1301
    Recover/Recycle Air Conditioning Refrigerant................1302
    Replace Air Conditioning Receiver-Dryer................1303
    Remove, Inspect, and Install Air Conditioning Condenser................1305
    Remove, Inspect, and Install Air Conditioning Compressor................1308
    Test Volumetric Efficiency of Compressor................1312
    Test Compressor Shaft Seal Leakage................1314
    Disassemble and Assemble Compressor Clutch................1316
    Disassemble, Inspect, and Assemble Compressor................1318
    Check Compressor Clutch Hub Clearance................1322
    Inspect Compressor Manifold................1323
    Remove and Install Compressor Relief Valve................1324
    Remove and Install Evaporator/Heater Core Housing Cover................1325
    Remove Blower Motors................1326
    Remove Evaporator/Heater Core................1327
    Leak Test Evaporator/Heater Core................1329
    Install Evaporator/Heater Core................1330
    Service Expansion Valve................1332
    Expansion Valve Bench Test................1333
    Refrigerant Oil Information................1335
    Check Compressor Oil Charge................1336
    Determine Correct Refrigerant Oil Charge................1337
    Add Refrigerant Oil to System................1339
    System Information................1340
    Flush Air Conditioning System................1341
    Evacuate Air Conditioning System................1346
    Charge Air Conditioning System................1348
  Group 25: Heating System................1120
    Replace Heater Temperature Control Cable................1352
    Remove Heater Control Valve................1355
    Leak Test Heater Control Valve................1356
    Install Heater Control Valve................1357

John Deere Tractors 5220, 5320, 5420, 5520 Repair Service Technical Manual - TM2048