Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5300, 5400, 5500, with all the shop information to maintain, diagnose, repair, service like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere Tractors 5300, 5400 and 5500 workshop technical diagnostics service repair test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4542 English - John Deere 5300, 5400 and 5500 Tractors Diagnosis and Tests Technical Manual.pdf
tm4584 German - Traktoren 5300, 5400 und 5500
tm4587 French - Tracteurs 5300, 5400 et 5500
tm4651 Italian - Trattori 5300, 5400 e 5500

Total Pages: 1,557 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   Safety
      Safety
   General Specifications
      Machine Specifications
      Fuel, Lubricants and Coolant
      Serial Number Locations
   Engine - Repair
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems - Repair
      Fuel System
      Speed Control Linkage
      Air Intake System
   Electrical System - Repair
      Battery, Starting Motor and Alternator
      Switches and Sending Units
      Wiring Harnesses
   Power Train - Repair
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo System (24/24-Speed Transmission)
      Power Take-Off
      Differential
      Final Drives
      Mechanical Front Wheel Drive
      MFWD Clutch - 12/12-Speed Transmission
      MFWD Clutch - 24/24-Speed Transmission
      Transmission
   Steering And Brake Systems - Repair
      Steering System
      Brake System
   Hydraulic System - Repair
      Hydraulic Pump and Filter
      Rockshaft
      Selective Control Valves
   Miscellaneous - Repair
      Front Axle (Without MFWD)
      Front Wheel Bearings
      Three-Point Hitch
   Operator's Cab and Open Operator's Station - Repair
      Removing and Installing the Operator's Cab
      Removing and Installing the Open Operator's Station
      Controls and Instruments
      Air Conditioning System
      Operators's Cab
      Operator's Seat
   Electrical System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
      Wiring Diagrams - 5300, 5400 and 5500 Tractors
   Power Train - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Steering and Brake Systems - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Hydraulic System - Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis
      Tests
      Adjustments
      Hydraulic System Schematics
   Air Conditioning System- Operation and Tests
      Component Location
      Theory of Operation
      Diagnosis, Tests and Adjustments
   Special Tools - Self-Manufactured
      Manufacturing the Tools

TABLE OF CONTENTS
Section 05: Safety................23
  Group 05: Safety................23
    Recognize Safety Information................25
    Understand Signal Words................26
Section 10: General Specifications................681
  Group 05: Machine Specifications................681
    Machine Specifications (Specifications and design subject to change without notice.)................57
    Metric Cap Screw Torque Values-Grade 7................68
    Metric Bolt and Cap Screw Torque Values................69
    Unified Inch Bolt and Cap Screw Torque Values................70
  Group 10: Fuel, Lubricants and Coolant................57
    Diesel Fuel................72
    Storing Fuel................73
    Do Not Use Galvanized Containers................74
    Fill Fuel Tank................75
    Diesel Engine Oil................76
    Transmission-/Hydraulic- and Front Wheel Drive Axle Oil................77
    Oil Filters................78
    Mixing of Lubricants................79
    Grease................80
    Alternative and Synthetic Lubricants................81
    Lubricant Storage................82
    Diesel Engine Coolant................83
    Operating in Warm Temperature Climates................84
  Group 15: Serial Number Locations................57
    Serial Number Plates................86
    Product Identification Number Location................87
    Engine Serial Number................88
    Fuel Injection Pump Serial Number Location................89
    Alternator Serial Number Location................90
    Power Steering Valve Serial Number Location................91
    Air Conditioning Compressor Serial Number Location................92
    Transmission Serial Number Location................93
    Front Axle (2WD) Serial Number Location................94
    Front Wheel Drive Serial Number................95
    Starter Serial Number Location................96
Section 20: Engine - Repair................97
  Group 00: Removal and Installation of Engine Components................97
    Engine Repair................99
    Special or Essential Tools................1270
    Specifications................681
    Remove Engine................102
    Install Engine................104
    Water Pump Repair................106
    Remove and Inspect Radiator................107
    Install Radiator................112
    Remove and Install Oil Cooler................116
    Replace Thermostat................118
Section 30: Fuel and Air Intake Systems - Repair................120
  Group 05: Fuel System................120
    Injection Pump, Nozzle and Governor Repair................122
    Specifications................681
    Remove, Inspect and Install Fuel Tank................124
    Replace Fuel Filter................128
    Remove and Install Fuel Filter / Primer Pump Assembly................129
  Group 10: Speed Control Linkage................120
    Remove and Install Speed Control Linkage................133
    Inspect and Repair Speed Control Linkage................136
    Throttle Lever Adjustment................139
  Group 15: Air Intake System................120
    Turbocharger Repair................141
    Remove, Inspect and Install Air Cleaner Elements................142
    Cleaning Primary Element................144
    Washing Primary Element................145
    Inspecting Element................146
    Storing Element................147
Section 40: Electrical System - Repair................148
  Group 05: Battery, Starting Motor and Alternator................148
    Starting Motor Repair................150
    Special or Essential Tools................1270
    Remove and Install Battery................152
    Remove and Install Starting Motor................154
    Alternator/Regulator Repair................157
    Replace Alternator / Regulator................158
  Group 10: Switches and Sending Units................148
    Replace Air Filter Restriction Switch................160
    Replace Coolant Temperature Sender................161
    Replace Engine Speed Sensor................162
    Replace Fuel Shut-Off Solenoid................163
    Replace Engine Oil Pressure Switch................164
    Replace Manifold Heater................165
    Replace Key Switch................166
    Replace Light Switch................168
    Replace Hazard Warning Light Switch................170
    Replace Turn Signal Controller................172
    Replace Instrument Panel................174
    Replace Rear PTO Switch................176
    Replace Neutral Start Switch................178
    Replace Parking Brake Switch................179
    Replace Brake Pedal Switches................180
    Replace Fuel Level Sender................181
  Group 15: Wiring Harnesses................148
    Replace Engine Wiring Harness................183
    Replace Instrument Panel/Transmission Wiring Harness................184
Section 50: Power Train - Repair................187
  Group 00: Removal and Installation of Power Train Components................998
    Essential Tools................516
    Specifications................681
    Separate Engine From Clutch Housing (Tractors without Cab)................194
    Install Engine to Clutch Housing (Tractors without Cab)................199
    Separate Engine From Clutch Housing (Tractors with Cab)................204
    Install Engine to Clutch Housing (Tractors with Cab)................208
    Inspect and Repair Clutch Pedal and Linkage (Tractor without Cab)................212
    Inspect and Repair Clutch Pedal and Linkage (Tractor with Cab)................214
    Separate Clutch Housing from Transmission................216
    Install Clutch Housing to Transmission................218
    Replace Clutch Housing Seal (12/12 - Speed Transmission)................220
    Replace Clutch Housing Seal (24/24 - Speed Transmission)................221
  Group 05: Clutch................187
    Essential Tools................516
    Repair Specifications................681
    Remove and Install Clutch Assembly................230
    Disassemble and Inspect Clutch Assembly................231
    Assemble Clutch................235
    Traction Clutch Finger Adjustment................239
    PTO Clutch Finger Adjustment................241
    Remove and Inspect Clutch Release Mechanism................243
    Install Clutch Release Mechanism................246
  Group 10: Hi-Lo System (24/24-Speed Transmission)................187
    Disassemble and Inspect Hi-Lo System................253
    Assemble Hi-Lo System................257
    Disassemble, Inspect and Assemble Hi-Lo Shift Shaft Assembly................262
    Disassemble, Inspect and Assemble Hi-Lo Synchronizer................263
    Disassemble, Inspect and Assemble Hi-Lo Drive Shaft................265
    Disassemble, Inspect and Assemble Hi-Lo Reduction Shaft................267
    Inspect and Repair Hi-Lo Shift Lever (For Tractors Without Cab)................269
    Inspect and Repair Hi-Lo Shift Lever (For Tractors With Cab)................271
  Group 15: Power Take-Off................188
    Inspect and Repair Rear PTO Clutch Lever and Linkage (For Tractors without Cab)................275
    Inspect and Repair Rear PTO Clutch Lever and Linkage (For Tractors with Cab)................277
    Inspect and Repair Rear PTO Selector Lever and Linkage (For Tractors without Cab)................279
    Inspect and Repair Rear PTO Selector Lever and Linkage (For Tractors with Cab)................281
    Disassemble, Inspect and Assemble Rear PTO Engagement Control................283
    Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve (Models without Ground Speed PTO)................284
    Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve (Models with Ground Speed PTO)................285
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly (540rpm)................188
    Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly (540/540Erpm)and (540/1000rpm)................188
    Disassemble, Inspect and Assemble Rear PTO Shift Leverage Assembly................291
  Group 20: Differential................188
    Essential Tools................516
    Specifications................681
    Remove and Install Differential Assembly................296
    Disassemble, Inspect and Assemble Differential Assembly................298
    Differential Bearing Pre-Load Adjustment (without Differential Drive Shaft)................300
    Differential Backlash Adjustment................302
    Inspect and Repair Differential Lock Pedal and Linkage................305
    Remove, Inspect and Install Differential Lock Assembly................307
  Group 25: Final Drives................188
    Specifications................681
    Remove and Install Final Drive Assembly................311
    Remove and Inspect Planetary Drive Assembly (Tractors 5300 and 5400)................313
    Remove and Inspect Planetary Drive Assembly (Tractors 5500)................315
    Install Planetary Drive Assembly (Tractors 5300 and 5400)................317
    Install Planetary Drive Assembly (Tractors 5500)................319
    Remove, Inspect and Install Axle Shaft Assembly (Tractors 5300 and 5400)................321
    Remove, Inspect and Install Axle Shaft Assembly (Tractors 5500)................324
  Group 30: Mechanical Front Wheel Drive................188
    Essential Tools................516
    Specifications................681
    Remove, Inspect and Install MFWD Drive Shaft................330
    Remove and Install MFWD Axle Housing Assembly................332
    Remove, Inspect and Install MFWD Axle Supports................334
    Disassemble and Inspect MFWD Final Drive................336
    Assemble MFWD Final Drive................339
    Remove, Inspect and Install MFWD Swivel Housing................342
    Remove, Inspect and Install MFWD Axle Shaft................346
    Remove and Install MFWD Differential Carrier Assembly................348
    Disassemble and Inspect MFWD Differential Carrier Assembly................350
    Assemble MFWD Differential Carrier Assembly................355
  Group 35: MFWD Clutch - 12/12-Speed Transmission................189
    Repair Specifications................681
    Inspect and Repair MFWD Lever................368
    Remove and Install MFWD Clutch................383
    Disassemble and Inspect MFWD Clutch................385
    MFWD Clutch Cross Section................388
    Assemble MFWD Clutch................390
  Group 40: MFWD Clutch - 24/24-Speed Transmission................189
    Specifications................681
    Remove and Install Solenoid Control Valve................381
    Inspect and Repair Solenoid Control Valve................382
    Remove and Install MFWD Clutch................383
    Disassemble and Inspect MFWD Clutch................385
    MFWD Clutch Cross Section................388
    Assemble MFWD Clutch................390
  Group 45: Transmission................189
    Special or Essential Tools................1270
    Specifications................681
    Remove and Install Transmission................396
    Inspect and Repair Gear and Range Shift Levers................399
    Remove, Inspect and Install Range Shaft................401
    Range Shaft End Play Adjustment................405
    Remove Inspect and Install Primary and Reverse Shafts................407
    Primary Shaft End Play Adjustment................412
    Remove, Inspect and Install Pinion Shaft................414
    Pinion Shaft Cone Point Adjustment................417
    Pinion Bearing Pre-Load Adjustment................420
    Remove, Inspect and Install Secondary Shaft................421
    Secondary Shaft End Play Adjustment................426
Section 60: Steering And Brake Systems - Repair................428
  Group 05: Steering System................428
    Special or Essential Tools................1270
    Specifications................681
    Remove and Install Steering Column and Valve................432
    Disassemble and Inspect Steering Valve................434
    Assemble Steering Valve................438
    Remove and Install Steering Cylinder-2WD Axle................443
    Disassemble, Inspect and Assemble Steering Cylinder-2WD Axle................444
    Remove and Install Steering Cylinder-MFWD Axle................446
    Disassemble, Inspect and Assemble Steering Cylinder-MFWD Axle................448
    Remove, Inspect and Install Tie Rod Assembly-2WD Axle................449
    Remove, Inspect and Install Tie Rod Assembly - MFWD Axle................451
    Inspect and Replace Steering Hydraulic Lines................453
    Inspect and Replace Steering Hydraulic Lines (For Tractors with Oil Cooler and Pipes)................456
  Group 10: Brake System................428
    Specifications................681
    Remove and Install Brake Valve and Pedals................460
    Disassemble and Inspect Brake Pedals................462
    Disassemble Brake Valve................464
    Brake Valve Cross Section................466
    Assemble Brake Valve................468
    Remove and Inspect Brakes................472
    Install Brakes................474
    Inspect and Replace Brake Hydraulic Lines................476
    Remove, Inspect and Install Hydraulic Actuator................478
    Remove, Inspect and Install Brake Linkage................480
    Remove, Inspect and Install Parking Brake Lever................482
    Remove, Inspect and Install Parking Brake Linkage................485
    Remove and Inspect Trailer Brake Valve Lines................487
    Install Trailer Brake Valve Lines................492
Section 70: Hydraulic System - Repair................496
  Group 05: Hydraulic Pump and Filter................496
    Special or Essential Tools................1270
    Specifications................681
    Remove and Install Hydraulic Pump................501
    Remove Hydraulic Pump External Components................503
    Disassemble and Inspect Hydraulic Pump................505
    Assemble Hydraulic Pump................508
    Install Hydraulic Pump External Components................510
    Remove and Install Hydraulic Filter/Manifold................512
    Inspect and Replace Hydraulic Supply/Return Lines................513
  Group 10: Rockshaft................496
    Essential Tools................516
    Specifications................681
    Inspect and Repair Rockshaft Control Lever and Linkage................518
    Remove, Inspect and Install Rockshaft Control Valve................521
    Remove, Inspect and Install Sensing Linkage................525
    Sensing Spring Adjustment................528
    Safety and Relief Valve Adjustment................529
    Remove and Install Rockshaft Case................531
    Remove, Inspect and Install Rockshaft Lift Arms and Cylinder................533
    Inspect and Repair Rockshaft Control Linkage................536
    Rockshaft Sensitivity Adjustment................1231
    Rockshaft Position Control Lever Adjustment................540
    Rockshaft Draft Control Lever Adjustment................541
    Distributor Control Valve Adjustment................543
  Group 15: Selective Control Valves................496
    Remove and Install Selective Control Valves (SCV)................547
    Disassemble, Inspect and Assemble Selective Control Valve (With Locking Position)................549
    Disassemble, Inspect and Assemble Selective Control Valve (Double Acting SCV)................551
    Disassemble, Inspect and Assemble Selective Control Valve (Single Acting SCV)................553
    Disassemble, Inspect and Assemble Selective Control Valve (With Floating Position)................555
    Inspect and Replace Hydraulic Hoses (SCV)................558
Section 80: Miscellaneous - Repair................563
  Group 05: Front Axle (Without MFWD)................563
    Special or Essential Tools................1270
    Specifications................681
    Remove and Install Front Axle-2WD................567
    Inspect and Replace Pivot Pin and Bushings-2WD Axle................569
    Remove and Install Spindle Assembly-2WD Axle................570
    Inspect and Replace Spindle Shaft Bushings-2WD Axle................572
  Group 10: Front Wheel Bearings................563
    Specifications................681
    Inspect and Replace Front Wheel Bearings................575
  Group 15: Three-Point Hitch................563
    Inspect and Repair Draft Links................580
    Inspect and Repair Adjustable Lift Link................583
    Inspect and Repair Center Link................585
Section 90: Operator's Cab and Open Operator's Station - Repair................587
  Group 00: Removing and Installing the Operator's Cab................609
    Service Equipment and Tools................680
    Specifications................681
    Removing the Operator's Cab................592
    Installing the Operator's Cab................609
  Group 01: Removing and Installing the Open Operator's Station................629
    Service Equipment and Tools................680
    Specifications................681
    Removing the Open Operator's Station................626
    Installing the Open Operator's Station................629
  Group 05: Controls and Instruments................587
    Remove Molding of Control Lever (Tractor with Cab)................634
    Install Molding of Control Lever................637
    Remove Instrument Panel................640
    Install Instrument Panel................642
  Group 15: Air Conditioning System................587
    Special or Essential Tools................1270
    Specifications................681
    Torques for Tightening Refrigerant Hoses................652
    Safety At Work................653
    Handling Refrigerant................654
    In An Emergency................655
    Safety Equipment................1265
    Storage of Refrigerant Containers................1267
    R134A Refrigerant................1268
    Important................659
    Discharging the System................660
    Evacuating the System................662
    Filling With Refrigerant Oil................664
    Filling the System................666
    Topping Up a Partly Discharged System................669
    Replace Air Conditioning Receiver-Drier................671
    Inspect Clean and Remove the Air Conditioning Condenser................1261
    Install Air Conditioning Condenser................1261
    Remove, Inspect and Install Air Conditioning Compressor................1260
    Remove and Install Air Conditioning Evaporator................677
  Group 25: Operators's Cab................588
    Service Equipment and Tools................680
    Specifications................681
    Remove Front Windshield................682
    Install Front Windshield................684
    Remove and Install Cab Door................685
    Remove and Install Inner Handle................687
    Cab Door, Exploded View................689
    Remove and Install Rear Side Cab Windows................690
    Rear Side Cab Windows, Exploded View................692
    Remove Rear Window................693
    Install Rear Window................694
    Remove and Install Cab Recirculating/Fresh Air Filter................695
  Group 30: Operator's Seat................588
    Remove and Install Operator's Seat................698
Section 240: Electrical System - Operation and Tests................699
  Group 05: Component Location................699
    Component Location Information................1151
    Engine Electrical Components................704
    Dashboard Electrical Components................705
    Machine Electrical Components................707
  Group 10: Theory of Operation................699
    General Information................1251
    Fuse Box and Fuses................712
    Cab Fuses, Size and Function................713
    Main Fuse................714
    Starting System Operation - Normal................715
    Manifold Heater System Operation................717
    Charging System Operation................719
    Lighting System Operation - Turn Signals................721
    Lighting System Operation - Hazard Warning Lights................723
    Lighting System Operation - Parking And Instrument Lights................725
    Lighting System Operation - Headlights and Instrument Lights................727
    Lighting System Operation - Rear Work Light................729
    Lighting System Operation - Front And Rear Work Lights (Cab Tractors Only)................731
    Lighting System Operation - Beacon Lights................733
    Lighting System Operation - Beacon Light Operation (Cab Tractors Only)................735
    Instrument Panel System Operation - Tachometer................737
    Instrument Panel System Operation - Fuel Gauge................739
    Instrument Panel System Operation - Temperature Gauge................741
    Instrument Panel System Operation - Hourmeter................743
    Instrument Panel System Operation - PTO Warning System Operation................745
    Instrument Panel System Operation - Air Filter Restriction Indicator Operation................747
    Instrument Panel System Operation - Engine Oil Pressure Indicator Operation................749
    Instrument Panel System Operation - Handbrake Indicator Operation................751
    Horn Operation................753
    7-Pin Trailer Connector Operation................699
    3-Pin Optional Connector Operation................699
    Pneumatic Seat Operation................759
    Front Wheel Drive Operation................761
    Brake Pedal Operation................763
    Front And Rear Wiper/Washer Operation (Cab Tractors Only)................765
    Dome Light Operation (Cab Tractors Only)................767
    Radio Operation (Cab Tractors Only)................769
    Blower Motor Operation (Cab Tractors Only)................771
    Air Conditioning Operation (Cab Tractors Only)................772
  Group 15: Diagnosis, Tests and Adjustments................700
    Special or Essential Tools................1270
    Diagnostic Information................1273
    Wire Color Chart................777
    Part Designations in Wiring Diagrams................779
    Starting System Test Points................781
    Manifold Heater Test Points................788
    Charging System Test Points................792
    Lighting System Test Points - Turn Signals................798
    Lighting System Test Points - Warning Lights................810
    Remaining Circuit................817
    Lighting System Test Points - Headlights................818
    Lighting System Test Points - Left Tail Light, Rear Work Light and Instrument Panel Light................828
    Lighting System Test Points - Right Tail Light and License PlateLight................836
    Stop Lights and Front Wheel Drive Circuit................843
    Beacon Light Test Points................852
    Horn Test Points................857
    Trailer Connector Test Points................862
    Three-Pin Connector Test Points................865
    Instrument Panel Test Points - Fuel Gauge, Temperature Gauge, Tachometer................870
    Instrument Panel Test Points - Hourmeter................879
    Instrument Panel Test Points - PTO Warning System................885
    Instrument Panel Test Points - Air Filter Restriction Indicator................891
    Instrument Panel Test Points - Oil Pressure Indicator................897
    Instrument Panel Test Points - Parking Brake................903
Section 250: Power Train - Operation and Tests................994
  Group 05: Component Location................994
    Component Location Information................1151
    Power Train Components................998
    Traction and PTO Clutch Components................1000
    Transmission Components - 12/12 Speed Transmission................1002
    Transmission Components - 24/24 Speed Transmission................1004
    Final Drive Components................1006
    Rear PTO Components - 540 RPM................1007
    Rear PTO Components - 540/540E and 540/1000 RPM................1008
  Group 10: Theory of Operation................994
    Theory of Operation Information................1255
    Clutch Operation - Traction Clutch Engaged and PTO Clutch Disengaged................1011
    Clutch Operation - Traction and PTO Clutch Engaged................1013
    Clutch Operation - Traction Clutch Disengaged and PTO Clutch Engaged................1015
    Transmission Power Flow - High-Low Splitter................1017
    Transmission Synchronizer Operation - High Low Splitter................1019
    Transmission Power Flow - Reverse Gears................1021
    Transmission Power Flow - Forward Gears................1023
    Transmission Synchronizer Operation - Reverse, Forward, 1st, 2nd, 3rd and 4th Gear................1025
    Transmission Power Flow - Range Shift................1028
    Rear PTO Operation................1030
    Differential Power Flow................1032
    Differential Lock Operation................1034
    Final Drive Operation................1036
    Mechanical Front Wheel Drive (MFWD) Operation - 12/12 Speed Transmission................1038
    Mechanical Front Wheel Drive (MFWD) Operation - 24/24 Speed Transmission................1040
  Group 15: Diagnosis, Tests and Adjustments................994
    Diagnostic Information................1273
    Major Transmission Check................1043
    Traction Clutch Slips................1048
    Traction Clutch Dragging................1049
    Traction Clutch Does Not Engage................1050
    Traction Clutch Grabs................1051
    Traction Clutch Squeaks................1052
    Traction Clutch Does Not Release................1053
    Traction Clutch Chatters................1054
    Traction Clutch Rattles................1055
    Traction Clutch Engagement is Noisy................1056
    Excessive Vibration in Traction Clutch................1057
    Clutch Pedal Does Not Return................1058
    Clutch Pedal Loose................1059
    Clutch Pedal Pulsates................1060
    Jerky or Rough Transmission of Power................1061
    Low Transmission Oil Level (Excessive Oil Leakage)................1062
    Gears Clash, Shift Hard, or Will Not Engage................1063
    Two Speeds Engage Together................1064
    Transmission Will Not Stay in Gear................1065
    Transmission Noisy................1066
    PTO Noisy................1067
    PTO Hard to Engage................1068
    PTO Will Not Operate................1069
    PTO Will Not Stay Engaged................1070
    Excessive Differential Noise................1071
    Differential Does Not Work................1072
    Differential Lock Does Not Work................1073
    Differential Chatters................1074
    Axle Noise................1075
    Axle Shaft Will Not Turn................1076
    MFWD Lever is Hard to Engage................1077
    MFWD Lever Will Not Stay in “On” Position................1078
    Noisy Front Wheel Drive Operation................1079
    Clutch Pedal Free Play Adjustment................1080
    PTO Clutch Lever Adjustment................1082
Section 260: Steering and Brake Systems - Operation and Tests................1085
  Group 05: Component Location................1085
    General Information................1251
    Steering System Components................1089
    Brake System Components................1092
    Trailer Brake System Components................1095
  Group 10: Theory of Operation................1085
    Theory of Operation Information................1255
    Steering System Operation................1098
    Steering Valve Operation-Neutral and Manual Turning................1100
    Steering Valve Operation-Power Turning................1102
    Brake System Operation................1104
    Brake Valve Operation - Brake Pedal Depressed................1106
    Trailer Brake System Operation................1110
  Group 15: Diagnosis, Tests and Adjustments................1085
    Special or Essential Tools................1270
    Diagnostic Information................1273
    Steering System Operational Check................1116
    Steering System Diagnosis................1117
    Steering Sluggish or Loss of Steering................1121
    Brake System Operational Check................1122
    Brake System Diagnosis................1123
    Excessive Brake Pedal Leak-Down................1125
    Excessive Brake Chatter................1126
    Trailer Brake Valve Operational Check................1127
    Trailer Brake Valve Operational Check (Italian Version)................1128
    Trailer Brake Valve Trouble Shooting (Italian Version)................1129
    Trailer Brake Valve Trouble Shooting................1131
    Steering Pump Flow Test................1223
    Steering Valve Relief Test................1133
    Steering Cylinder Leakage Test................1134
    Steering Valve Leakage Test................1135
    Toe-In Check And Adjustment (Standard Axle)................1137
    Toe-In Check And Adjustment (MFWD Axle)................1139
    Steering Stop Adjustment (MFWD Axle)................1141
    Brake Pedal Adjustment................1142
    Handbrake Adjustment................1144
    Bleed Brake System................1145
Section 270: Hydraulic System - Operation and Tests................1147
  Group 05: Component Location................1147
    Component Location Information................1151
    Hydraulic System Components................1152
    Selective Control Valve Components................1155
  Group 10: Theory of Operation................1147
    Theory of Operation Information................1255
    Hydraulic System Operation................1159
    Hydraulic Filter Operation................1161
    Hydraulic Pump Operation................1163
    Oil Cooler Operation................1165
    Rockshaft Control Valve Operation - Neutral Position................1167
    Rockshaft Control Valve Operation - Raise Position................1169
    Rockshaft Control Valve Operation - Lower Position................1171
    Rockshaft Draft - Sensing Operation................1173
    Selective Control Valve Operation - Double Acting With Detent Position / Neutral Position................1175
    Selective Control Valve Operation - Double Acting With Detent Position / Supply Position................1177
    Selective Control Valve Operation - Double Acting With Detent Position / Return Position................1179
    Selective Control Valve Operation - Double Acting With Detent Position / Float Position................1181
    Selective Control Valve Operation - Single Acting / Neutral Position................1183
    Selective Control Valve Operation - Single Acting / Supply Position................1185
    Selective Control Valve Operation - Single Acting / Return Position................1187
    Double-Acting Sleeve Coupler Operation................1189
  Group 15: Diagnosis................1147
    Safety Precautions................1192
    Special or Essential Tools................1270
    Diagnostic Information................1273
    Hydraulic Oil Warm-Up Procedure................1195
    Hydraulic System Major Test................1196
    Hydraulic System Diagnosis................1199
    Insufficient Pump Delivery................1205
    Hydraulic Functions Too Slow................1206
    Excessive Pump Pressure................1207
    Slow Hydraulic Pump Response................1208
    Excessive Pump Noise During Operation................1209
    Rockshaft Does Not Lift or Lifts Slowly................1210
    Rockshaft Does Not Lower or Lowers Slowly................1211
    Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down................1212
    SCV Control Lever Does Not Return to Neutral Position................1213
    SCV Does Not Return to Neutral Position - SCV With Detent Position................1214
    SCV Does Not Remain In Detent Position - SCV With Detent Position................1215
    Remote Cylinder Does Not Extend or Retract................1216
    Remote Cylinder Settles Under Load................1217
    Remote Cylinder Operates Too Fast or Too Slow................1218
  Group 20: Tests................1148
    Special or Essential Tools................1270
    Hydraulic System Tests-With SCV................1221
    Hydraulic System Tests................1222
    Pump Flow Test................1223
    SCV Relief Valve Test................1224
    SCV Leakage Test................1225
    Rockshaft Lift Cycle Test................1226
  Group 25: Adjustments................1148
    Special or Essential Tools................1270
    Rockshaft Control Lever Friction Adjustment................1230
    Rockshaft Sensitivity Adjustment................1231
    Rockshaft Position Control Adjustment................1232
    Rockshaft Draft Control Adjustment................1234
    Rockshaft Safety and Relief Valves Adjustment................1236
    SCV Relief Valve Adjustment................1238
  Group 30: Hydraulic System Schematics................1148
    Hydraulic Symbols................1242
    Legend for Hydraulic System Schematic-Steering, MFWD and Brake................1246
    Hydraulic System Schematic-Steering, MFWD and Brake................1246
    Legend for Hydraulic System Schematic-SCV and Rockshaft................1248
    Hydraulic System Schematic-SCV and Rockshaft................1248
Section 290: Air Conditioning System- Operation and Tests................1249
  Group 05: Component Location................1249
    General Information................1251
    Air Conditioning System Components................1252
  Group 10: Theory of Operation................1249
    Theory of Operation Information................1255
    Principle of Heat Exchange................1256
    R134A Refrigerant................1268
    Air Conditioning System Operation................1258
    Compressor................1260
    Condenser................1261
    Receiver-Dryer................1262
    Expansion Valve................1263
  Group 15: Diagnosis, Tests and Adjustments................1249
    Safety Equipment................1265
    In an Emergency................1266
    Storage of Refrigerant Containers................1267
    R134A Refrigerant................1268
    Important Note................1269
    Special or Essential Tools................1270
    Special Tools................1271
    Diagnostic Information................1273
    Air Conditioning System Diagnosis................1274
    Pressure Deviations................1283
    Air Conditioning System Trouble-Shooting................1285
    Failure Of Mechanical Type................1289
Section 299: Special Tools - Self-Manufactured................1291
  Group 05: Manufacturing the Tools................1291
    Adapter................1293
    Cone Point Adjustment Tools................1294
    Draft Control Adjusting Tool................1296

John Deere 5300, 5400 and 5500 Tractors Diagnosis and Tests Technical Manual (TM4542)