Complete Diagnosis & Tests Technical Manual for John Deere Tractors 6110, 6110L, 6210, 6210L, 6310, 6310L, 6310S, 6410, 6410L, 6410S, 6510L, 6510S, with all the shop information to maintain, diagnostic, repair, service like professional mechanics.

John Deere 2WD or MFWD Tractors 6110, 6210, 6310, 6410, 6110L, 6310S, 6410S, 6510S, 6210L, 6310L, 6410L, 6510L workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm4724 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Technical Manual.pdf

Total Pages: 514 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Safety
      Safety Information
   Service Code Diagnostics
      BCU Service Code Diagnostics
      BIF Service Code Diagnostics
      ECU Service Code Diagnostics
      HCU Service Code Diagnostics
      PEC Service Code Diagnostics
      RCU Service Code Diagnostics
      SFA Service Code Diagnostics
   Observable Symptoms
      Electrical System
      PowrQuad, PowrQuad Plus and AutoQuad Transmissions
      Drive Systems
      Hydraulic System

tm4724 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors

Table of Contents

Foreword

Section 210: Safety

Group 05: Safety Information

Recognize Safety Information

Prevent Machine Runaway

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Wear Protective Clothing

Practice Safe Maintenance

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Use Proper Tools

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Section 211: Service Code Diagnostics

Group BCU: BCU Service Code Diagnostics

BCU 045-System Voltage Too Low (Idle-over 512 rpm)

BCU 046-System Voltage Too Low (idle-over 1500 rpm)

BCU 047-System Voltage Too High (Engine Running)

BCU 072-Rear PTO Circuit / Switch Error

BCU 073-Defective Rear PTO Solenoid (Y04)

BCU 075-Rear PTO Speed Not Present After PTO ON

BCU 076-Rear PTO Speed Still Present After PTO OFF

BCU 080-Differential Lock Switch (S22) Still Activated After Deactivation

BCU 081-Defective Differential Lock Solenoid (Y05)

BCU 085-MFWD Control Switch (S05) Error

BCU 086-Defective MFWD Solenoid (Y03)

BCU 106-Internal BCU Fault

BCU 130-Turn Signal Switch Fault

BCU 131-Turn Signal Circuit Fault

BCU 132-Defective Hazard Warning Light Power Supply Fuse F102 (20A)

BCU 134-HMS Circuit Fault

Group BIF: BIF Service Code Diagnostics

BIF 001-Fuel Level Sensor Circuit

BIF 002-Fuel Level Sensor Circuit

BIF 003-Fuel Level Sensor Circuit

BIF 010-Engine Coolant Temperature High

BIF 011-Engine Coolant Temperature Very High

BIF 012-Coolant Temperature Sender-Circuit Open

BIF 013-Coolant Temperature Sender-Circuit Shorted

BIF 015-Transmission Oil Temperature High

BIF 016-Transmission Oil Temperature Very High

BIF 017-Transmission Oil Temperature Sensor-Circuit Open

BIF 018-Transmission Oil Temperature Sensor-Circuit Shorted

BIF 021-Engine Oil Pressure Low (Pressure Switch)

BIF 023-Missing Engine Speed Signal

BIF 026-Transmission Oil Pressure Low

BIF 030-Engine Air Filter Restricted

BIF 035-Transmission and Hydraulic Oil Filter Restricted

BIF 045-System Voltage Too Low (Idle-over-512 rpm)

BIF 046-System Voltage Too Low (idle over 1500 rpm)

BIF 047-System Voltage Too High (Engine Running)

BIF 049-Alternator D+ voltage too low (Idle-over-512 rpm)

BIF 050-Alternator D+ voltage too low (idle over 1500 rpm)

BIF 051-Alternator D+ voltage too high

BIF 106-Internal BIF Fault

BIF 135-BCU Timing Signal not received

BIF 136-Open CCD BUS Lines

BIF 140-Rear PTO Speed Warning

BIF 142-Front PTO Warning

Group ECU: ECU Service Code Diagnostics

ECU 011-Foot Throttle Potentiometer (B57) ECU Input Voltage Too High

ECU 012-Foot Throttle Potentiometer (B57) ECU Input Voltage Too Low

ECU 013-Cruise Control Potentiometer (A19) Input Voltage Too High

ECU 014-Cruise Control Potentiometer (A19) Input Voltage Too Low

ECU 018-Coolant Temperature Sensor (B56) Input Voltage Too High

ECU 019-Coolant Temperature Sensor (B56) Input Voltage Too Low

ECU 021-Sensor Supply Voltage Too High

ECU 022-Sensor Supply Voltage Too Low

ECU 039-Engine Speed (B01) Input Signal Fault

ECU 041-Missing Engine Start Signal

ECU 042-High Idle Speed Too High

ECU 046-Engine Start Signal Always High

ECU 055-ECU Detect not Related CAN BUS Informations

ECU 064-Hand Throttle Calibration Failed

ECU 065-Hand Throttle Calibration Value Error

ECU 081-Internal ECU Failure (Pump Y13 Current Feedback Voltage Too High)

ECU 082-Internal ECU Failure (Pump Y13 Current Feedback Voltage Too Low)

ECU 083-Injection Pump Y13 (Unstable Current Regulation for Actuator Magnet)

ECU 084-Injection Pump Y13 (Actuator Magnet Current Regulation Cannot Be Controlled)

ECU 085-Injection Pump Y13 (Actuator Magnet Current Regulation Too High While Engine is OFF)

Group HCU: HCU Service Code Diagnostics

HCU 022-System Voltage not in Specification

HCU 027-Calibration not Successful

HCU 028-Calibration Memory Failure

HCU 029-Calibration Memory Failure

HCU 030-Insignificant Fault that has no Effect on Tractor Operation

HCU 041-Stepper Motor Circuit Open

HCU 042-Stepper Motor Circuit Open

HCU 043-Stepper Motor Circuit Shorted

HCU 044-Stepper Motor Circuit Shorted

HCU 045-Potentiometers and Position Sensor Supply Voltage Out of Range

HCU 046-Draft Sensor Supply voltage Out of Range

HCU 049-Raise/ Lower Rocker Switch Circuit

HCU 050-Stepper Motor Deadband out of range

HCU 051-Left Draft Sensor Signal Circuit

HCU 052-Right Draft Sensor Signal Circuit

HCU 053-Load/ Depth Control Potentiometer Circuit

HCU 054-Hitch Control Lever Potentiometer Circuit

HCU 055-Hitch Position Sensor Circuit

HCU 056-Raise Limit Control Potentiometer

HCU 057-Rate-of-Drop Control Potentiometer Circuit

HCU 058-Remote Control Switch Circuit

HCU 239-Circuit fault during Calibration

HCU 241-Hitch Position Sensor Circuit fault during Calibration

HCU 242-Hitch Position Sensor Circuit fault during Calibration

HCU 250-Right Draft Sensor Circuit out of specification during calibration

HCU 251-Right Draft Sensor Circuit out of specification during calibration

HCU 252-Right Draft Sensor Circuit out of specification during calibration

HCU 253-Left Draft Sensor Circuit out of specification during calibration

HCU 254-Left Draft Sensor Circuit out of specification during calibration

HCU 255-Left Draft Sensor Circuit out of specification during calibration

Group PEC: PEC Service Code Diagnostics

PEC 028-Calibration Memory Failure

PEC 051-E-ICV No.1 Potentiometer - Voltage Out Of Specification

PEC 052-E-ICV No.2 Potentiometer - Voltage Out Of Specification

PEC 053-E-ICV No.3 Potentiometer - Voltage Out Of Specification

PEC 059-E-ICV Multi-Function Lever - Supply Voltage Out Of Spec

PEC 060-E-ICV Transport Lock Switch Fault

PEC 061-E-ICV Multi-Function Lever Interlock Switch Fault

PEC 070-Upshift (S48) or Downshift (S49) Switch Pressed with Ignition ON

PEC 071-Power/ECO Mode Switch (S85) Failure at Power Up

PEC 106-Internal PEC Fault

PEC 128-Stepper Motor Driver (SMD0) Supply Voltage Out of Range

PEC 129-Stepper Motor Driver (SMD0) Short in/to Stepper Motor (M15)

PEC 130-Stepper Motor Driver (SMD0) Internal Fault

PEC 131-Excessive Deviation of Stepper Motor Switch Signal and Stepper Motor Position

PEC 132-Stepper Motor Position Switch Problem

PEC 133-Stepper Motor Driver (SMD0) Open Lead to Stepper Motor

PEC 136-E-ICV No.1 Stepper Motor Driver (SMD) Power Supply Voltage Out Of Spec

PEC 137-E-ICV No.1 Stepper Motor Driver (SMD) Short in/to Stepper Motor

PEC 138-E-ICV No.1 Stepper Motor Driver (SMD) Internal Fault

PEC 141-E-ICV No.1 Stepper Motor Driver (SMD) Open Lead to Stepper Motor

PEC 144- E-ICV No.2 Stepper Motor Driver (SMD) Power Supply Voltage Out Of Spec

PEC 145-E-ICV No.2 Stepper Motor Driver Short in/to Stepper Motor

PEC 146-E-ICV No.2 Stepper Motor Driver (SMD) Internal Fault

PEC 149-E-ICV No.2 Stepper Motor Driver (SMD) Open Lead to Stepper Motor

PEC 152-E-ICV No.3 Stepper Motor Driver (SMD) Power Supply Voltage Out Of Spec

PEC 153-E-ICV No.3 Stepper Motor Driver (SMD) Short in/to Stepper Motor

PEC 154-E-ICV No.3 Stepper Motor Driver (SMD) Internal Fault

PEC 157-E-ICV No.3 Stepper Motor Driver (SMD) Open Lead to Stepper Motor

PEC 200-Stepper Motor Driver (SMD0) Initialization Unsuccessful

PEC 201-E-ICV No.1 Stepper Motor Driver (SMD) Initialization unsuccessful

PEC 202-E-ICV No.2 Stepper Motor Driver (SMD) Initialization unsuccessful

PEC 203-E-ICV No.3 Stepper Motor Driver (SMD) Initialization unsuccessful

PEC 204-up to PEC 206 –– (E-ICV) Incorrect Calibration Value Stored in PEC

PEC 207-(E-ICV) Incorrect Calibration Value Stored in PEC

PEC 210-No Information on Ground Speed at the BUS Line after Engine Started

PEC 219-CAN BUS Inoperative

PEC 220-Stepper Motor Driver Fails During Operation

PEC 221-E-ICV No.1 Stepper Motor Driver (SMD) Not Responding to PEC Command

PEC 222-E-ICV No.2 Stepper Motor Driver (SMD) Not Responding to PEC Command

PEC 223-E-ICV No.3 Stepper Motor Driver (SMD) Not Responding to PEC Command

PEC 230-Stepper Motor Driver Address Pin Problem

Group 211: RCU Service Code Diagnostics

RCU 015-Fault in Detent Solenoid Circuit

RCU 017-Insignificant Fault that has no Effect on Tractor Operation

RCU 025-Fault in Detent Solenoid Circuit

RCU 027-Enable Switch Indicates no Pressure

RCU 029-Enable Pressure Switch Indicates Pressure, but Pressure is Actually Zero (Diagnostic Mode Only)

RCU 031-Fault in Enable Solenoid Circuit

RCU 032-Park Position, but Valid Neutral Signal is Missing

RCU 034-Reverse Drive Lever Remains in Direction Too Long While Range Lever is in "Park" (Diagnostic Mode Only)

RCU 040-Forward and Reverse Switches Open, but Not-Neutral Switch is Closed

RCU 041-Forward and Reverse Switches Closed at the Same Time

RCU 042-Forward Switch Closed, but Not-Neutral Switch Open

RCU 043-Reverse Switch Closed, but Not-Neutral Switch Open

RCU 044-Not-Neutral Relay Open, but Not-Neutral Switch Closed

RCU 045-Direction of Travel is Selected, but Enable Solenoid is Still Closed

RCU 047-No Neutral Signal After Engine is Started

RCU 048-System Voltage Too Low

RCU 051-Reverse Drive Lever in Direction, but Neutral Start Switch Indicates Neutral

RCU 053-Reverser Drive Lever in Neutral, but Neutral Start Switch Indicates Not Neutral

RCU 055-Enable Solenoid Stuck in Closed Position

RCU 056-Reverser Drive Lever in Forward or Reverse When Engine is Started

RCU 057-Transmission Enable Voltage Too Low during Operation

RCU 058-Transmission Enable Voltage Too Low When Engine is Started

RCU 064-Fault in Memory of RCU

RCU 065-Fault in RCU

RCU 067-Neutral Start Switch Indicates Not-Neutral without Cause

Group SFA: SFA Service Code Diagnostics

SFA 027-Incorrect Calibration (Calibration Stopped)

SFA 028-SFA Controller Never Calibrated or Calibration Memory Failure

SFA 029-Diagnostic Fuse Removed Before Calibration Completed

SFA 031-Failure in SFA Controller (EEPROM)

SFA 041-Internal SFA Controller Malfunction for Valve No. 1 (Y10)

SFA 042-Short to Ground in Circuit Between SFA and Solenoid Valve No. 1 (Y10)

SFA 043-Open or Shorted Circuit between SFA and Solenoid Valve No. 1 (Y10)

SFA 044-Internal SFA Controller Malfunction for Valve No. 2 (Y11)

SFA 045-Short to Ground in Circuit between SFA and Solenoid Valve No. 2 (Y10)

SFA 046-Open or Shorted Circuit between SFA and Solenoid Valve No. 2 (Y11)

SFA 048-SFA Controller Commands “DOWN” but TLS Front Drive Axle Moves “UP” during Calibration

SFA 049-SFA Commands “UP” but TLS Front Drive Axle Moves “DOWN” during Calibration

SFA 060-During Calibration, No Cylinder Operation for 80 Seconds After Commanded to Move by SFA Controller

SFA 061-Not During Calibration, No Cylinder Operation for 60 Seconds After Commanded to Move by SFA Controller

SFA 062-While Driving, No Cylinder Operation for 60 Seconds After Commanded To Move By SFA Controller

SFA 063-Position Sensor Supply Voltage Too High

SFA 064-Position Sensor Supply Voltage Too Low

SFA 065-During Downward Movement: Sensor Output Signal Less Than 0.25 Volt

SFA 066-Moved Fully DOWN and Position Sensor Output Voltage has not Fallen below 2.0 Volts

SFA 067-During Upward Movement: Sensor Output Signal More Than 4.75 Volts

SFA 068-Moved Fully UP and Position Sensor Output Voltage has not Exceeded 3.0 Volt

SFA 069-Sensor Output Voltage Out of Range (Tolerance Range: 2-3 Volt) for Axle Mid Position

SFA 071-Engine Speed Signal Missing From CCD Bus Line

SFA 072-Ground Speed Signal Missing From CCD Bus Line

SFA 075-Internal SFA Control Unit Failure

SFA 076-Engine Speed Signal Missing From CCD Bus Line While Tractor in Motion

Section 212: Observable Symptoms

Group 40: Electrical System

Controller/s not Displayed

Performance Monitor Display Problem

Group 55: PowrQuad, PowrQuad Plus and AutoQuad Transmissions

L.H. Electrical Reverser Lever will not stay in Forward or Reverse Position

Group 56: Drive Systems

PTO Will Not Run

PTO Will Not Stop Turning

PTO Slips Under Load

Front PTO Will Not Run

Front PTO Will Not Stop Turning

Front PTO Shaft Slips Under Load

Unusual Noise When Running or Rough PTO Engagement

Group 70: Hydraulic System

Hitch Does Not Work

Hitch Remote Control Does Not Work

John Deere Tractors 6110, 6110L, 6210, 6210L, 6310, 6310L, 6310S, 6410, 6410L, 6410S, 6510L, 6510S Diagnosis & Tests Technical Manual (TM4724)