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John Deere Tractors 7185J, 7195J, 7205J, 7210J, 7225J Repair Service Manual (TM802119)

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US Dollar: $35.00

Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 7185J, 7195J, 7205J, 7210J, 7225J (Worldwide), with all the technical information to maintain, repair, and ebuild like professional mechanics.

John Deere 2WD or MFWD Tractors 7185J, 7195J, 7205J, 7210J and 7225J workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM802119 English - 7185J, 7195J, 7205J, 7210J, and 7225J Tractors — Repair Technical Manual -: (Worldwide Edition).pdf
tm802128 French - Tracteurs 7185J, 7195J, 7205J, 7210J et 7225J — Manuel technique de remise en état -: (Édition internationale)
tm802154 Portuguese - Tratores 7185J, 7195J, 7205J, 7210J e 7225J — Manual Técnico de Reparo -: (Edição Mundial)

PRODUCT DETAILS:
Total Pages: 1,132 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English ...

ctm8193 - Front Axles AS, APL Series, Dana, Carraro and John Deere
ctm104 English - 4.5L AND 6.8L DIESEL ENGINES (BASE ENGINE) -: (WORLDWIDE EDITION)
ctm207 - PowerTech™ 4.5L and 6.8L Diesel EnginesMechanical Fuel Systems -: (Worldwide Edition)
ctm320 - 4045-6068 Diesel Engine — Level 14 ECU -: (Worldwide Edition)
ctm67 - OEM Engine Accessories

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Information
      General Specifications
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake and Cooling Systems
      Controls
      Diesel Fuel System
      Air Intake System
      Engine Cooling System
      Hydraulic Oil Cooler and Air Conditioning Condenser/Fuel Cooler
      Exhaust System
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Solenoids and Switches
      Monitoring System
      Auxiliary Lighting and Electrical Components
      Convenience and Accessory Components
   PowrQuad-Plus™ Transmission
      Component Removal and Installation
      Transmission Shifting Mechanisms
      PowrQuad-Plus Module
      Range Box
   MFWD Drive Systems
      Component Removal And Installation
      MFWD Clutch
   Drive Systems
      Component Removal And Installation
      Rear Differential
      Final Drive
      Rear PTO
      Primary Brakes
   Steering and Brakes
      Steering Column
      Hydrostatic Steering
      Brake Valve
   Hydraulics
      Hydraulic System Repair
      Hydraulic Pump And Charge Pump
      Hydraulic System Valves
      Selective Control Valves and Couplers
      Rear 3-Point Hitch
      Bleed Hydraulic System
   Miscellaneous
      Hood
      Wheels
   Operator Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      Armrest
      Cab Door and Windshield
   Dealer Tools

TABLE OF CONTENTS
Section 10: General Information....24
  Group 05: Safety....24
    Recognize Safety Information....27
    Understand Signal Words....28
    Follow Safety Instructions....29
    Prepare for Emergencies....30
    Wear Protective Clothing....31
    Protect Against Noise....32
    Handle Fuel Safely—Avoid Fires....33
    Handle Starting Fluid Safely....34
    Keep ROPS Installed Properly....35
    Use Foldable ROPS and Seat Belt Properly....36
    Stay Clear of Rotating Drivelines....37
    Use Steps and Handholds Correctly....39
    Read Operator’s Manuals for ISOBUS Controllers....40
    Use Seat Belt Properly....41
    Operating the Tractor Safely....42
    Limited Use in Forestry Operation....44
    Operating the Loader Tractor Safely....45
    Keep Riders Off Machine....46
    Instructional Seat....47
    Use Safety Lights and Devices....48
    Use a Safety Chain....49
    Transport Towed Equipment at Safe Speeds....50
    Use Caution on Slopes, Uneven Terrain, and Rough Ground....52
    Freeing a Mired Machine....54
    Avoid Contact with Agricultural Chemicals....55
    Handle Agricultural Chemicals Safely....56
    Handling Batteries Safely....58
    Avoid Heating Near Pressurized Fluid Lines....60
    Remove Paint Before Welding or Heating....61
    Handle Electronic Components and Brackets Safely....62
    Practice Safe Maintenance....63
    Avoid Hot Exhaust....65
    Work In Ventilated Area....66
    Support Machine Properly....67
    Prevent Machine Runaway....68
    Park Machine Safely....69
    Transport Tractor Safely....70
    Service Cooling System Safely....71
    Service Accumulator Systems Safely....72
    Service Tires Safely....73
    Service Front-Wheel Drive Tractor Safely....74
    Tightening Wheel Retaining Bolts/Nuts....75
    Avoid High-Pressure Fluids....76
    Do Not Open High-Pressure Fuel System....77
    Store Attachments Safely....78
    Decommissioning — Proper Recycling and Disposal of Fluids and Components....79
  Group 10: General Information....25
    List of References....1060
    Sealants and Adhesives Cross-Reference Chart....82
    Unified Inch Bolt and Screw Torque Values....84
    Metric Bolt and Screw Torque Values....86
    Glossary of Terms....88
  Group 15: General Specifications....1016
    List of References....1060
    QuikTach Weights Type Identification....94
    Specifications....1016
Section 20: Engine....99
  Group 00: Component Removal and Installation....99
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Remove and Install Engine....105
  Group 05: Engine Repair....99
    List of References....1060
    Specifications....1016
    Repair Engine—Use CTM....133
    Access to Front Crankshaft Seal....119
    Access to Rear Crankshaft Seal....120
    Access to Camshaft....121
    Repair Engine Accessory Drive Assembly....122
    Remove and Install Engine Valve Cover....127
Section 30: Fuel, Air Intake and Cooling Systems....129
  Group 05: Controls....129
    List of References....1060
    Repair Engine—Use CTM....133
  Group 10: Diesel Fuel System....129
    List of References....1060
    Specifications....1016
    Remove and Install Fuel Tanks....137
    Replace Fuel Filter, Fuel Pump, and Bleed Fuel System....142
  Group 15: Air Intake System....129
    List of References....1060
    Specifications....1016
    Inspect and Service Air Intake System....146
  Group 20: Engine Cooling System....129
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Test Radiator and Coolant Tank Cap....152
    Remove and Install Radiator....154
    Remove and Install Charge Air Cooler....158
    Inspect Belt Tensioner....160
    Fan Belt Routing....164
  Group 25: Hydraulic Oil Cooler and Air Conditioning Condenser/Fuel Cooler....129
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Other Material....991
    Remove Air Conditioning Condenser/Fuel Cooler....170
    Install Air Conditioning Condenser/Fuel Cooler....171
    Remove and Install Hydraulic Oil Cooler....172
    Leak Test Hydraulic Oil Cooler....173
  Group 30: Exhaust System....129
    List of References....1060
    Specifications....1016
    Remove and Install Exhaust System....177
Section 40: Electrical....181
  Group 05: Connectors....181
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Use Electrical Insulating Compound....189
    Using High-Pressure Washers....190
    Repair AMP Connector....191
    Remove Connector Body from Blade Terminals....193
    CINCH™ Wedgebox Connectors....194
    Exploded View—CINCH Flexbox Connectors....202
    CINCH™ Flexbox Connectors....203
    Repair CPC™ Blade Type Connectors....207
    Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors....208
    Repair DEUTSCH™ Connectors....210
    Repair DEUTSCH™ Implement Connectors....214
    Repair ITT Connector....217
    Repair Small MATE-N-LOC™ Socket Connector....221
    Repair Small MATE-N-LOC™ Pin Connector....222
    Repair (Pull Type) METRI-PACK™ Connectors....223
    Repair (Push Type) METRI-PACK™ Connectors....225
    Repair Molex Connector....228
    Repair SUMITOMO™ Connectors....231
    Repair Tyco Fuel Injector Connector....234
    Repair Weather Pack™ Connector....236
    Repair YAZAKI™ Connectors....239
  Group 10: Wiring Harness Routings....181
    List of References....1060
    Ground Point Locations....244
    A/C Module Harness....246
    Wheel Angle Sensor Harness (AutoTrac™)....248
    SSU Harness (AutoTrac™)....249
    Air Seat Harness....250
    Tail Light Harness....251
    Right-Hand Console Harness....253
    Outer Roof Harness....255
    Hood Light Harness....256
    Transmission Harness....257
    Steering Wheel Position Sensor Harness (AutoTrac™ )....259
    Steering Column Module Harness....260
    Engine/Chassis Harness (Front) - 7185J Engine/Chassis Harness (Front) - 7185J & 7205J{pgNO}182 7205J....261
    Engine/Chassis Harness (Rear) - 7185J Engine/Chassis Harness (Rear) - 7185J & 7205J{pgNO}182 7205J....263
    Engine/Chassis Harness (Front) - 7195J, 7210J Engine/Chassis Harness (Front) - 7195J, 7210J & 7225J{pgNO}182 7225J....264
    Engine/Chassis Harness (Rear) - 7195J, 7210J Engine/Chassis Harness (Rear) - 7195J, 7210J & 7225J{pgNO}182 7225J....266
    Draft Sensor Extension Harness....267
    Air Brake Pressure Switch Harness....268
    Backup Alarm Harness....269
    Cab Harness....270
    Wire Number and Color Codes....272
    Load Center Fuses and Relays....273
    Replace Load Center Fuses and Relays....276
  Group 15: Charging Circuit....182
    List of References....1060
    Repair Alternator—Use CTM....280
    Exploded View—Alternator....182
    Remove and Install Alternator....283
  Group 20: Starting Circuit....182
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Repair Starter—Use CTM....289
    Remove and Install Starter Motor....290
    Replace Starter Circuit Relay....291
    Replace Fusible Link....292
  Group 25: Solenoids and Switches....182
    List of References....1060
    Specifications....1016
    Replace Operator Presence Seat Switch....296
    Replace Brake Switch....297
    Replace MFWD Switch....298
    Replace MFWD Solenoid....299
    Replace Differential Lock Switch....300
    Replace Differential Lock and Rear PTO Solenoids....302
    Replace Hitch Raise and Lower Solenoids....303
    Replace Hitch Position Potentiometer Assembly....304
    Replace Clutch Pedal Position Sensor....306
    Remove Electrical Switches, Sensors and Solenoids—PowrQuad-PLUS™ Transmissions....183
    Replace SCV Control Lever....309
  Group 30: Monitoring System....183
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Replace Engine Oil Pressure Sensor....316
    Replace Engine Crank Speed Sensor....317
    Replace Engine Coolant Temperature Sensor....318
    Replace Air Filter Restriction Indicator Sensor....320
    Replace Fuel Level Sensor....321
    Replace Foot Throttle Sensor....322
    Replace Hydraulic Oil Filter Restriction Sensor....323
    Remove and Install Draft Link Sensor....324
    Adjust Draft Link Sensor....325
    Replace Rear PTO Speed Sensor....329
    Replace Radar Speed Sensor....330
    Replacing Front Console Display Light Bulbs....331
    Replacing Corner Post Display Light Bulbs....332
    Replacing CommandCenter Display Light Bulbs....333
    Replace Wheel Angle Sensor (AutoTrac™)....335
  Group 40: Auxiliary Lighting and Electrical Components....183
    List of References....1060
    Replace Seven-Terminal Outlet Socket....342
    Replace GreenStar™ Terminal Connector....343
    Replace Three-Pin Accessory Outlets....345
    Replace and Adjust Field Lights....347
  Group 45: Convenience and Accessory Components....184
    List of References....1060
    Replace Wiper Motor....350
    Replace Windshield Washer Pumps....352
    Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor....354
Section 50: PowrQuad-Plus™ Transmission....356
  Group 00: Component Removal and Installation....356
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Sealing Instructions—Drive Train....356
    Remove Drive Train....365
    Install Drive Train....374
    Remove Transmission....376
    Install Transmission....378
    Remove Range Box....379
    Install Range Box....381
  Group 05: Transmission Shifting Mechanisms....356
    List of References....1060
    Specifications....1016
    Repair Range Shift Linkage (PowrQuad™ Plus Transmissions)....385
    Remove and Install Shift Cables....389
    Check And Adjust Shift Cables (PowrQuad™ Plus Transmissions)....391
  Group 10: PowrQuad-Plus Module....356
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Replace Temperature Sensor And Pressure Switches....401
    Remove And Install Valves In Front Transmission Cover....403
    Repair Shift Valve Housing....408
    Remove And Install Front Transmission Cover....411
    Remove Hydraulic Pump Drive....413
    Repair Hydraulic Pump Drive....415
    Install Hydraulic Pump Drive....419
    Remove and Install Front Valve Housing....422
    Remove Transmission Oil Pump....424
    Exploded View—Transmission Oil Pump....357
    Repair Transmission Oil Pump....427
    Install Transmission Oil Pump....432
    Remove Gear-Shift Planetary Drive....433
    Exploded View—Planetary Drive....434
    Repair Gear-Shift Planetary Drive....435
    Install Gear-Shift Planetary Drive....439
    Remove B1 Brake Housing....442
    Recondition B1 Brake....443
    Install B1 Brake Housing....445
    Remove B2-B3 Brake Housing....446
    Recondition B2 Brake....447
    Recondition B3 Brake....449
    Install B2-B3 Brake Housing....451
    Remove C4 Clutch....452
    Cross Sectional View—C4 Clutch....357
    Exploded View—C4 Clutch....357
    Repair C4 clutch....456
    Install C4 Clutch....459
    Remove Reverse Brake....462
    Exploded View—Reverse Brake....357
    Repair Reverse Brake....465
    Install Reverse Brake....467
    Remove Forward Clutch With Planetary Drive (Forward/Reverse)....468
    Cross Sectional View—Forward Clutch with Planetary Drive....357
    Exploded View—Forward Clutch with Planetary Drive....471
    Repair Forward Clutch With Planetary Drive (Forward/Reverse)....473
    Install Forward Clutch With Planetary Drive (Forward/Reverse)....479
    Exploded View—Output Shaft....357
    Replace Output Shaft....482
  Group 20: Range Box....357
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Cross Sectional View—Range Box 30 km/h (18 mph)....489
    Exploded View—Input Shaft 30 km/h (18 mph)....358
    Exploded View—Differential Drive Shaft 30 km/h (18 mph)....358
    Remove Intermediate Shaft....493
    Remove Input Drive Shaft....497
    Repair Input Drive Shaft....499
    Install Input Drive Shaft....503
    Adjust Input Drive Shaft End Play....505
    Intermediate Shaft Installation And Cone Point Adjustment....507
    Adjust Intermediate Shaft End Play....512
    Remove, Repair, and Install Shift Cover....514
    Repair Shifting Mechanism....516
    Repair Park Lock....518
    Adjust Range Shift....520
    Replace Speed Sensor....521
Section 56: MFWD Drive Systems....523
  Group 00: Component Removal And Installation....523
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Sealing Instructions....567
    Remove and Install Front-Wheel Drive Clutch....530
    Remove MFWD Axle....532
    Install MFWD Axle....535
  Group 10: MFWD Clutch....523
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    General Repair Procedures—MFWD Clutch....541
    Cross-Sectional View—MFWD Clutch (PowrQuad PLUS™ or AutoQuad PLUS™)....543
    Disassemble MFWD Clutch....545
    Disassemble MFWD Clutch Pack....549
    Assemble Front-Wheel Drive Clutch Pack....551
    Assemble Front-Wheel Drive Clutch....554
Section 57: Drive Systems....560
  Group 00: Component Removal And Installation....560
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Sealing Instructions....567
    Remove Final Drive....568
    Install Final Drive....572
    Remove Rear PTO Assembly....573
    Install Rear PTO Assembly....575
  Group 10: Rear Differential....560
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Rear Differential Repair Instructions....580
    Remove Differential....582
    Rear Differential — Cross Sectional View....585
    Disassemble Differential....587
    Assemble Differential....592
    Adjust Differential Preload....598
    Adjust Differential Backlash....600
  Group 20: Final Drive....560
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    General Repair Procedures—Final Drive....607
    Remove Planet Pinion Carrier....609
    Cross-Sectional View—Planet Pinion Carrier....612
    Disassemble Planet Pinion Carrier....613
    Exploded View—Planet Pinion Carrier....615
    Assemble Planet Pinion Carrier....616
    Cross-Sectional View—100 mm Rear Axle Housing And Shaft....618
    Remove Axle Housing....619
    Disassemble And Assemble Axle Housing....621
    Disassemble and Assemble Axle Shaft....622
    Install Axle Housing....624
    Install Planet Pinion Carrier And Check Rolling Drag Torque....625
  Group 30: Rear PTO....561
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    General Repair Procedures—PTO....638
    Cross-Sectional View—PTO Clutch....640
    Remove And Disassemble PTO Clutch....642
    Assemble and Install PTO Clutch....652
    Remove And Disassemble Output Shaft and PTO Shifter....663
    Remove And Disassemble Countershaft....667
    Cross-Sectional View—Two-Speed Shiftable PTO Countershaft....672
    Assemble And Install Countershaft....673
    Cross-Sectional View—Two-Speed Shiftable PTO Output Shaft....677
    Assemble And Install PTO Output Shaft and PTO Shifter....679
    Exploded View—Shiftable PTO Shifter....689
    Install Shifter....690
    Replace PTO Output Shaft Oil Seal....693
  Group 40: Primary Brakes....561
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Remove and Install Brake Plates, Disks, and Pistons....697
Section 60: Steering and Brakes....702
  Group 05: Steering Column....702
    List of References....1060
    Specifications....1016
    Remove Cowl and Plenum....706
    Repair Steering Column (Standard and AutoTrac)....708
    Replace Clutch Pedal Return Spring....715
  Group 10: Hydrostatic Steering....702
    List of References....1060
    Specifications....1016
    Remove and Install Steering Control Assembly (Standard and AutoTrac)....721
  Group 15: Brake Valve....702
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    General Repair Procedures—Brake Valve....702
    Remove and Install Brake Valve....733
    Disassemble, Inspect, and Assemble Brake Valve....737
    Bleed Brakes....748
    Power-Assisted Brake Capacity Test....751
    Manual Brake Capacity Test (Engine OFF)....753
Section 70: Hydraulics....755
  Group 05: Hydraulic System Repair....755
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    General Repair Procedures—Hydraulic System....755
    Use Special Wrench....762
    Install Hydraulic Fittings....763
  Group 10: Hydraulic Pump And Charge Pump....755
    List of References....1060
    Other Material....991
    Specifications....1016
    Remove and Install Hydraulic Pump....768
    Remove And Install Hydraulic Pump Controller....770
    Repair Hydraulic Pump Controller....773
    Exploded View—Hydraulic Pump....755
    Disassemble, Inspect, and Assemble Hydraulic Pump....778
    Exploded View—Hydraulic Charge Pump....755
  Group 15: Hydraulic System Valves....755
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    General Repair Procedures—Hitch and Inlet-Priority Valves....755
    Remove And Install Hitch Valve....794
    Exploded View—Hitch Valve....755
    Disassemble, Inspect, and Assemble Hitch Valve....797
    Disassemble, Inspect, and Assemble Inlet-Priority Valve....803
    Test Surge Relief Valve....806
  Group 20: Selective Control Valves and Couplers....755
    List of References....1060
    Specifications....1016
    Other Material....991
    General Repair Procedures—Selective Control Valves....756
    Remove and Install Selective Control Valves....813
    Remove, Install, And Adjust Cables—Manual SCV....815
    Exploded View—Manual Selective Control Valve (Three-Postion)....817
    Replace Control Knob—Manual SCV (Three-Postion)....818
    Inspect Poppet Load-Check Valves—Manual SCV (Three-Postion)....820
    Inspect Pressure Compensator Valve—Manual SCV (Three-Postion)....821
    Inspect Metering Valve—Manual SCV (Three-Postion)....822
    Disassemble, Inspect, And Assemble Control Valve—Manual SCV (Three-Postion)....823
    Exploded View—Manual SCV (Single-Position)....833
    Disassemble, Inspect, And Assemble—Manual SCV (Single-Position)....834
  Group 30: Three-Point Rear Hitch....756
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Single-Acting Lift Cylinder—Sectional View....843
    Double-Acting Lift Cylinder—Exploded View....844
    Remove and Install Single-Acting Lift Cylinders....845
    Remove and Install Double-Acting Lift Cylinders....847
    Disassemble, Inspect, and Assemble Lift Cylinder....849
    Remove and Install Stabilizer Bar Bracket....852
    Replace Rockshaft Housing Bushings....854
    Repair Draft Sensing Shaft....857
  Group 40: Bleed Hydraulic System....876
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Bleed Hydraulic System....876
Section 80: Miscellaneous....878
  Group 05: Hood....878
    List of References....1060
    Specifications....1016
    Remove and Install Hood....882
  Group 20: Wheels....878
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Service Heavy-Duty Wheel Clamps....889
Section 90: Operator Station....899
  Group 00: Component Removal and Installation....899
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Specifications....1016
    Remove Cab....906
    Install Cab....914
    Repair Cab....915
  Group 05: Heating, Ventilating, and Air Conditioning (HVAC)....899
    List of References....1060
    Heater Line Routing....918
    Remove HVAC Module....919
    Install HVAC Module....921
    Remove and Install Heater Core....922
    Remove and Install Heater Control Valve....928
    Leak Test Manual Heater Control Valve....927
    Install Heater Control Valve....928
    Remove and Install Control Cable....929
    Adjust Heating/Cooling Controls....931
  Group 10: Air Conditioning System....899
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Service Parts Kits....941
    Hose and Tubing O-Ring Connection Torques....942
    Discharge Air Conditioning System....943
    Flushing, Purging, and Evacuating Information....945
    Flush Air Conditioning System....947
    Purge Air Conditioning System....951
    Evacuate Air Conditioning System....952
    Charge Air Conditioning System....954
    Refrigerant Oil Information....955
    Check Compressor Oil Charge....956
    Determine Correct Refrigerant Oil Charge....957
    Add Refrigerant Oil to System....959
    Add Refrigerant Oil to Pressurized System....960
    Remove and Install Compressor....962
    Test Volumetric Efficiency....965
    Test Shaft Seal Leakage....968
    Disassemble and Assemble Compressor Clutch....970
    Check Clutch Hub Clearance....972
    Inspect Compressor Manifold....973
    Disassemble, Inspect, and Assemble Compressor....974
    Remove and Install Compressor Relief Valve....977
    Replace Receiver-Dryer....978
    Remove and Install Expansion Valve....979
    Remove Air Conditioning Condenser....981
    Leak Test Condenser....982
    Leak Test Evaporator....983
    Remove and Install Evaporator....986
  Group 15: Air Suspension Seat....900
    List of References....1060
    Essential, Recommended and Fabricated Tools....990
    Other Material....991
    Specifications....1016
    Remove and Install Seat....993
    Repair Seat Air System....995
    Repair Seat Suspension....999
    Repair Seat Back....1006
    Repair Seat Control Knobs....1009
  Group 25: Armrest....900
    List of References....1060
    Disassemble and Assemble Armrest Adjustment Assembly....1013
  Group 30: Cab Door and Windshield....900
    List of References....1060
    Specifications....1016
    Repair Cab Door Latch....1017
    Cab Door Adjustment—Step 1....901
    Cab Door Adjustment—Step 2....901
    Cab Door Adjustment—Step 3....901
    Cab Door Adjustment—Step 4....901
    Cab Door Adjustment—Step 5....901
    Replace Windshield Glass or Seal....1026
Section 99: Dealer Tools....1027
  Group 05: Dealer Fabricated Tools....1027
    List of References....1060
    DF1057—Axle Adjusting Tool....1034
    DFRW4—Axle Wheel Hub Tool....1036
    DFRW20—Compressor Holding Fixture....1038
    DFRW30A—Axle Jacking Tool....1039
    DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses....1040
    DFRW70—Holding Tool....1043
    DFRW92—Mounting Guide Pins....1044
    DFRW94—Rear Axle Support Stand....1045
    DFRW99—540/1000 PTO Adapter Assembly Bearing Installer....1046
    DFRW132—Differential Side Bevel Gear End Play Tool....1047
    DFRW139—Thermal Expansion Valve Replacement Tool....1049
    DFRW151—Radiator Cap Adapter....1051
    DFRW182—Cone Stand Adapter....1052
    DFRW193—Modification to JT07130 Rear PTO Removal Bracket to a JT07130A....1053
    DFRW194—MFWD Input Shaft Holding Tool....1054
  Group 10: Essential And Recommended Tools....1027
    List of References....1060
    D01044AA Bushing, Bearing and Seal Driver Set....1065
    D01045AA Disk Set....1066
    D01047AA 17-1/2 and 30 Ton Hydraulic Puller Set....1067
    D01048AA 17-1/2 Hydraulic Puller Set....1068
    D01173AA 17-1/2 Ton Mechanical Puller Set....1069
    D01290AA Push-Puller....1070
    D01301AA Internal Puller....1071
    D05104ST Radiator Pressure Tester....1072
    D05223ST Engine Rollover Stand....1073
    D05277ST Pulley Remover....1074
    D05361ST Rubber Stopper and Leak Detector Kit....1075
    JDE80 Starter Wrench....1076
    JDG19 Lifting Eyes....1077
    JDG23 Lift Sling....1078
    JDG141 Extraction Tool....1079
    JDG155 Electrical Repair Tool Kit....1080
    JDG215 Compressor Seal and Clutch Repair Kit....1081
    JDG226 Special Hex Drive....1082
    JDG303 Clutch Spring Washer Compressor....1083
    JDG359 DEUTSCH Electrical Repair Tool Kit....1084
    JDG537 Driver Handle....1085
    JDG658 Special Hydraulic Wrench....1086
    JDG707 Crimping Tool....1087
    JDG708 AMP Crimping Tool....1088
    JDG746 Compressor Seal Protector....1089
    JDG747 A/C Compressor Clutch Spanner....1090
    JDG748 Jaws....1091
    JDG749 54-Inch Extension....1092
    JDG750 Swivel Socket....1093
    JDG753 PTO Seal Installer....1094
    JDG754 Spring Compressor....1095
    JDG755 Bushing Installer....1096
    JDG761 Seal Installer....1097
    JDG765 Bushing Installer....1098
    JDG768 Pilot Pins....1099
    JDG770 Seal Installer....1100
    JDG771 Forcing Screw Pilot....1101
    JDG772 Input Planetary Installation Tool....1102
    JDG775 Seal Installer....1103
    JDG778A Rolling Drag Torque Tool....1104
    JDG783 Weather Pack Crimping Tool....1105
    JDG789 Hydraulic Test Adapter....1106
    JDG811 Puller....1107
    JDG820 Flywheel Rotation Tool....1108
    JDG839 Radiator Pressure Tester Adapter....1109
    JDG851 Seal Installer....1110
    JDG865 Crimping Tool....1111
    JDG867 Axle Seal Installer....1112
    JDG882 Mounting Guide Pins....1113
    JDG928 Spanner Wrench....1114
    JDG983 Snap Ring Expander Tool....1115
    JDG1076 Cone Stand and Adapter....1116
    JDG1076A Cone Stands and Adapters....1117
    JDG1090 Yoke Holding Tool....1118
    JDG1123 Driver Disk....1119
    JDG1182 Puller Adapter....1120
    JDG1209 Axle Support Bracket....1121
    JDG1211 Bushing Installer Pilot....1122
    JDG1212 Bushing Remover....1123
    JDG1213 Tie Rod Wrench....1124
    JDG1214 Steering Cylinder Rod Wrench....1125
    JDG1215 Bearing Cup Installer Set....1126
    JDG1216 Ring Gear Holding Tool....1127
    JDG1217 Differential Housing Tool Set....1128
    JDG1218A Seal Installer....1129
    JDG1219 Seal Installer....1130
    JDG1220 Spacer Installer....1131
    JDG1221 Seal Installer Set....1132
    JDG1222 Puller Jaws....1133
    JDG1255 Slinger-Seal Installer....1134
    JDG1272 Bushing-Seal Installer....1135
    JDG1369 Terminal Extractor Tool....1136
    JDG1424 Support Block....1137
    JDG1655A Lifting Bracket....1138
    JDG1662 Spacer Ring....1139
    JDG1706 Bushing Collar Adapter....1140
    JDG1707 Axle Lifting Bracket....1141
    JDG1744 Master Repair Kit....1142
    JDG1826 Seal Driver....1143
    JDG10145 Terminal Crimping Tool....1144
    JDG10146 Extraction Tool....1145
    JDG10198 Terminal Crimping Tool....1146
    JDG10353 DEUTSCH Crimp and Extractor Tool Set....1147
    JDT32 Seal Installer Disk....1148
    JDT44 2-1/2 in. Heavy Duty Socket....1149
    JT01673 Bearing Cup Installer....1150
    JT01778 Threaded Adapter (5/8 in. x 12 mm)....1151
    JT02045 Recovery/Recycling, and Charging Station....1152
    JT02050 Recovery/Recycling Station....1153
    JT02051 Manifold with Gauges....1154
    JT02063 Electronic Leak Detector....1155
    JT02075 Air Conditioning Flushing Unit....1156
    JT02081 Electronic Leak Detector....1157
    JT02098 Air Conditioning R-12/R134a Fitting Kit....1158
    JT02129 Air Conditioning Oil Injector....1159
    JT02147 Tube Fitting....1160
    JT05412 Universal Pressure Test Kit....1161
    JT05471 Gauge w/Quick Coupler, 7000 kPa (70 bar) (1000 psi)....1162
    JT05508 Lift Eye....1163
    JT05726 Wheel and Axle Lift....1164
    JT07045 Hydraulic Pressure Gauge....1165
    JT07056 Service Jack....1166
    JT07115 Master Hydraulic Kit....1167
    JT07118 — Two-Valve Manifold....1168
    JT07119 Test Hose....1169
    JT07122 Splitting Stand....1170
    JT07122-3 Splitting Stand Adapter....1171
    JT07122-10 Splitting Stand Support Adapter Kit....1172
    JT07130A PTO Housing Lifting Fixture....1173
    JT07131A Differential Lifting Tool....1174
    JT07134 — Bleed Pipe....1175
    JT07195B Technician’s Electrical Repair Kit....1176
    JT07208 Hydraulic Fitting Kit....1177
    JT07218 Rear Axle Lifting Tool....1178
    JT07219 Rear Axle Support Stand....1179
    JT07359 Splitting Stand “L” Brackets....1180

John Deere Tractors 7185J, 7195J, 7205J, 7210J, 7225J Repair Service Manual (TM802119)


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