Complete Repair Service Technical Manual for John Deere Tractors 5225, 5325, 5425, 5525, 5603, 5625, with all the workshop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5225, 5325, 5425, 5525, 5603, 5625 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm2187 English - John Deere 5225, 5325, 5425, 5525, 5625, and 5603 Tractors Repair Technical Manual.pdf
tm2877 French - Manuel technique de remise en état des tracteurs 5225, 5325, 5425, 5525, 5625, et 5603
tm9091 Russian - Техническое руководство по ремонту тракторов 5225, 5325, 5425, 5525, 5625 и 5603

Total Pages: 1,522 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French Russian

ctm207 English - PowerTech™ 4.5L and 6.8L Diesel EnginesMechanical Fuel Systems -: (Worldwide Edition) CTM
ctm104 English - 4.5L AND 6.8L DIESEL ENGINES (BASE ENGINE) -: (WORLDWIDE EDITION) CTM
ctm301 English - 2.4L and 3.0L Diesel Engines -: (Worldwide Edition) CTM
ctm4820 English - Front-Wheel Drive Axles Two-Piece DANA 725 to 755 -: (Worldwide Edition) CTM
ctm4870 English - 00.16, 20.09, 20.09C, 20.11, 20.16, G20.16 and G20.09 Front Wheel Drive Axles Category: CTM

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly-SYNCSHUTTLE™ Transmissions
      Clutch Assembly-POWRREVERSERPOWRREVER™ Transmission
      POWRREVERSERPOWRREVER™
      SYNCSHUTTLE™ Transmission
      POWRREVERSERPOWRREVER™ Transmission
      Rear PTO Drive Shaft
      Differential
      Final Drives
      Hi-Crop Final Drives
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft (5225-5625, and 5E Limited)
      Rockshaft (5603)
      Selective Control Valve (5225-5625, and 5E Limited)
      Selective Control Valve (5603)
      Hydraulic Mid-Mount Control Valve
   Miscellaneous Repair
      Front Axle-2WD
      Wheels
      3-Point Hitch
      Fenders
      Hood
   Operator Station Repair
      Seat and Support
      Control Console and Panel
      ROLL-GARD™
      Cab Components
      Isolated Open Operator Station Components
      Air Conditioning System
      Heating System
   Dealer Fabricated Tools

tm2187 - 5225, 5325, 5425, 5525, 5625, and 5603 Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: General Specifications

Machine Specifications 5225 and 5325

Machine Specifications 5425, 5525, 5625, 5603, 5083E Limited, 5093E Limited, and 5101E Limited

SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Ground Speed Estimates

SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Creeper Transmissions Ground Speed Estimates

POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission Ground Speed Estimates

POWRREVERSER POWRREVERSER is a trademark of Deere & Company Creeper Transmissions Ground Speed Estimates

Correction Factors for Other Tire Sizes

Machine Dimensions (Straddle Mount)

Machine Dimensions (5525 Series Hi-Crop Straddle Mount)

Machine Dimensions (Isolated Open Operator Station)

Machine Dimensions (Cab)

Repair Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Abbreviations

Group 20: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Filling Fuel Tank

Diesel Engine Break-In Oil (5425, 5525, 5625, 5603, 5083E Limited, 5093E Limited, and 5101E Limited)

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Grease (Specific Application)

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location—4-Cylinder

Engine Serial Number Location—5-Cylinder

Fuel Injection Pump Serial Number Location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location—4-Cylinder

Starter Serial Number Location—5-Cylinder

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Cab Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features—Straddle Mount and Isolated Open Operator Station Tractors

Standard Features—Cab Tractor

Standard Features—5525 Hi-Crop Straddle Mount Tractors

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use CTM104 or CTM301

Remove Engine

Install Engine

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use CTM104 or CTM301

Remove and Install Coolant Recovery Tank

Remove and Inspect Radiator

Install Radiator

Remove and Install Thermostat—4-Cylinder Engine

Remove and Install Thermostat—5-Cylinder Engine

Inspect and Replace Belt Tensioner—4-Cylinder Engine

Inspect and Replace Belt Tensioner—5-Cylinder Engine

Section 30: Fuel and Air Repair

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair—Use CTM104 or CTM301

Remove, Inspect and Install Fuel Tank—Straddle Mount

Remove, Inspect, and Install Fuel Tank—Isolated Open Operator Station and Cab Tractors—Early Model

Remove, Inspect, and Install Fuel Tank—5E Limited Tractors

Replace Fuel Filter/Water Separator—4-Cylinder Engines

Replace Fuel Filter/Water Separator—5-Cylinder Engines

Remove and Install Fuel Filter/Primer Pump Assembly

Replace Fuel Transfer Pump—5603, 5625, 5083E Limited, 5093E Limited and 5101E Limited

Group 10: Air Intake System

Turbocharger Repair—Use CTM104 or CTM301

Specifications

Other Material

Remove, Inspect, and Install Air Cleaner Elements

Remove Turbocharger—4-Cylinder Tractors

Install Turbocharger—4-Cylinder Tractors

Remove Turbocharger—5-Cylinder Tractors

Install Turbocharger—5-Cylinder Tractors

Turbocharger Break-In

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage—4-Cylinder Engine—Straddle Mount

Inspect and Repair Speed Control Linkage—5-Cylinder Engine—Straddle Mount

Inspect and Repair Speed Control Linkage—5425, 5525 and 5625—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Speed Control Linkage—5603, 5083E Limited, 5093E Limited, and 5101E Limited—Cab Tractor

Inspect and Repair Speed Control Linkage—5-Cylinder Engine—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Speed Control Linkage—540/1000 PTO

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use CTM77

Prevent Battery Explosions

Remove and Install Battery

Remove and Install Starter—5-Cylinder Engine

Remove and Install Starter—4-Cylinder Engine

Replace Alternator/Regulator—4-Cylinder Engine

Replace Alternator/Regulator—5-Cylinder Engine

Group 10: Electrical System Components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender—5-Cylinder Tractors

Replace Coolant Temperature Sender—4-Cylinder Tractors

Replace Engine Speed Sensor

Replace Engine Oil Pressure Switch

Replace Key Switch—5225, 5325, 5425, 5525 and 5625 Tractors

Replace Key Switch—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Replace Light Switch—5225, 5325, 5425, 5525 and 5625

Replace Light Switch—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Replace Speakers

Replace Antenna

Replace Turn Signal Switch—5225, 5325, 5425, 5525 and 5625

Replace Turn Signal Switch—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Replace Instrument Panel—Straddle Mount

Replace Instrument Panel—5225, 5325, 5425, 5525 and 5625 IOOS and Cab Tractors

Replace Instrument Panel—5603, 5083E Limited, 5093E Limited, and 5101E Limited Cab Tractors

Program Instrument Cluster

Replace Rear PTO Switch—Straddle Mount

Replace Rear PTO Switch—Isolated Open Operator Station and Cab Tractors

Replace Rear PTO Switch—Electro-Hydraulic PTO

Replace Rockshaft Control Module—Electro-Hydraulic Hitch

Replace Load Depth Control—Electro-Hydraulic Hitch

Replace Neutral Start Switch—Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Replace Neutral Start Switch—Isolated Open Operator Station and Cab Tractors—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions

Replace Fuel Level Sender—Straddle Mount

Replace Fuel Level Sender—Isolated Open Operator Station and Cab Tractors

Replace Wiper Control Switch—5225, 5325, 5425, 5525 and 5625

Replace Wiper Control Switch—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Replace Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Seat Switch—Isolated Open Operator Station and Cab Tractors

Replace Seat Switch—Straddle Mount Tractors

Replace VEC Load Center—Isolated Open Operator Station

Replace VEC Load Center—Cab Tractors

Replace VEC Load Center—Straddle Mount

Replace Electro-Hydraulic Controller—5225, 5325, 5425, 5525 and 5625 IOOS and Cab Tractors

Replace Electro-Hydraulic Controller—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Replace Electro-Hydraulic Controller—Straddle Mount

Replace Start Relay

Replace Hitch Solenoids—Isolated Open Operator Station and Cab Tractors With EH Hitch

Replace Countershaft Speed Sensor—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Tractors

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Clutch Pedal Position Sensor—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Clutch Disengage Switch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Rear PTO Sensor—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission—With Electro-Hydraulic PTO

Replace Hitch Draft Sensor—Electro-Hydraulic Hitch

Replace Hitch Position Sensor—Electro-Hydraulic Hitch

Replace Electro-Hydraulic Directional Reverser—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Park Switch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Brake Pedal Switch—Electro-Hydraulic Tractors

Replace Hi/Lo Shifter Switch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Mid-Mount Solenoid Switch

Replace External Raise/Lower Switch—Isolated Open Operator Station and Cab Tractors

Replace Mid-Mount Solenoid

Replace Clutch Enable Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Trans Forward Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Trans Reverse Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace High Solenoid—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission—With Electro-Hydraulic Hi/Lo

Replace Rear PTO Solenoid—Electro-Hydraulic PTO

Replace MFWD Solenoid

Replace MFWD Switch

Replace Seat Height Control Switch (Optional Equipment)

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Service Parts Kits

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Headlight Wiring Harness

Replace Fused Power Wiring Harness

Replace Engine Wiring Harness—5-Cylinder

Replace Engine Wiring Harness—4-Cylinder

Replace Console Wiring Harness, Isolated Open Operator Station—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Replace Console Wiring Harness, Isolated Open Operator Station—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Console Wiring Harness, Cab Tractors—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Replace Console Wiring Harness, Cab Tractors—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Isolated Open Operator Station—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Isolated Open Operator Station, Mechanical Hitch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Isolated Open Operator Station, Electro-Hydraulic Hitch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Cab Tractors—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Cab Tractors, Mechanical Hitch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Rear Wiring Harness, Cab Tractors, Electro-Hydraulic Hitch—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission

Replace Cab Roof Wiring Harness

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing—Straddle Mount

Install Engine to Clutch Housing—Straddle Mount

Separate Engine from Clutch Housing—Isolated Open Operator Station and Cab Tractors

Install Engine to Clutch Housing—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Clutch Pedal and Linkage—Straddle Mount (POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions)

Inspect and Repair Clutch Pedal and Linkage—Isolated Open Operator Station and Cab Tractors (POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions)

Inspect and Repair Clutch Pedal and Linkage—Straddle Mount (SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions)

Inspect and Repair Clutch Pedal and Linkage—Isolated Open Operator Station and Cab Tractors (SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions)

Group 10: Clutch Assembly—SYNCSHUTTLESYNCSHUTTLE is a trademark of Deere & Company Transmissions

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Group 11: Clutch Assembly—POWRREVERSERPOWRREVERSER is a trademark of Deere & Company Transmission

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Remove, Inspect, and Repair Transmission Pump

Group 12: POWRREVERSERPOWRREVERSER is a trademark of Deere & Company

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install POWRREVERSER POWRREVERSER is a trademark of Deere & Company Control Valve

Disassemble, Inspect, and Repair PowrReverser™ Control Valve

Remove and Install EH Hi/Lo Valve

Disassemble, Inspect, and Repair EH Hi/Lo Valve

Remove and Install POWRREVERSER POWRREVERSER is a trademark of Deere & Company —Transmissions Without EH Hi/Lo

Remove and Install POWRREVERSER POWRREVERSER is a trademark of Deere & Company —Transmissions With EH Hi/Lo

Disassemble, Inspect, and Repair Reverse Idle Gear—Transmissions Without EH Hi/Lo

Disassemble, Inspect, and Repair Reverse Idle Gear—Transmissions With EH Hi/Lo

Disassemble, Inspect, and Repair Clutch Gear—Transmissions Without EH Hi/Lo

Disassemble, Inspect, and Repair Connect Shaft—Transmissions With EH Hi/Lo

Disassemble, Inspect, and Repair Driven Shaft—Transmissions Without EH Hi/Lo

Disassemble, Inspect, and Repair Driven Shaft—Transmissions With EH Hi/Lo

Disassemble, Inspect, and Repair Hi/Lo Clutch Shaft—Transmissions With EH Hi/Lo

Disassemble, Inspect, and Repair POWRREVERSER POWRREVERSER is a trademark of Deere & Company —Transmissions Without EH Hi/Lo

Disassemble, Inspect, and Repair POWRREVERSER POWRREVERSER is a trademark of Deere & Company —Transmissions With EH Hi/Lo

Group 15: SYNCSHUTTLESYNCSHUTTLE is a trademark of Deere & Company Transmission

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Clutch Housing from Transmission—Straddle Mount

Install Clutch Housing to Transmission—Straddle Mount

Separate Clutch Housing from Transmission—Isolated Open Operator Station and Cab Tractors

Install Clutch Housing to Transmission—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Gear and Range Shift Levers

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Disassemble, Inspect and Assemble Gearshift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Top Shaft—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect and Assemble Driven Shaft

Remove, Inspect, and Install MFWD and Range Gears

Remove, Inspect, and Install Reverse Idler Shaft

Replace Clutch Housing Seal

Group 16: POWRREVERSERPOWRREVERSER is a trademark of Deere & Company Transmission

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Clutch Housing from Transmission

Install Clutch Housing to Transmission

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Bottom Shaft

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect, and Assemble Top Shaft

Remove, Inspect, and Install MFWD and Range Gears

Group 20: Rear PTO Drive Shaft

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect and Install Rear PTO Lever and Linkage—Straddle Mount

Remove, Inspect and Install Rear PTO Lever and Linkage—Isolated Open Operator Station and Cab Tractors

Inspect and Repair PTO 540/540E Shift Lever and Linkage—Straddle Mount

Inspect and Repair PTO 540/540E Shift Lever and Linkage—Isolated Open Operator Station and Cab Tractors

Remove and Install Standard and 540/540E Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Standard Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/540E PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/1000 Standard PTO Drive Shaft Assembly

Remove and Install 540/540E Electro-Hydraulic Rear PTO Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic and 540/1000 Electro-Hydraulic Pinion Shaft

Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic PTO Output Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/1000 Electro-Hydraulic PTO Output Shaft Assembly

Remove, Inspect and Install Electro-Hydraulic PTO Valve

Group 25: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 30: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly—Early Model

Remove, Inspect, and Install Axle Shaft Assembly—Late Model

Group 31: Hi-Crop Final Drives

Other Material

Specifications

Remove and Install Hi-Crop Axle Assembly

Remove, Inspect and Install Hi-Crop Final Drive Assembly

Group 35: Mechanical Front Wheel Drive

Service Equipment and Tools

Other Material

Specifications

MFWD Axle Repair—Use CTM4870

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Group 40: Creeper Assembly

Other Material

Specifications

Remove and Install Creeper Assembly

Disassemble, Inspect, and Assemble Creeper Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Straight Steering Column and Valve

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Valve—Tilt/Telescoping Steering Column

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle

Remove and Install Steering Cylinder—MFWD Axle

Remove, Inspect and Install Tie Rod Assembly—2WD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use CTM4870

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines—Straddle Mount (Without Oil Cooler)

Inspect and Replace Steering Hydraulic Lines—Straddle Mount (With Oil Cooler)

Inspect and Replace Steering Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (Without Oil Cooler)

Inspect and Replace Steering Hydraulic Lines—Isolated Open Operator Station and Cab Tractors (With Oil Cooler)

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Service Parts Kit

Service Equipment and Tools

Specifications

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump—5-Cylinder Engine

Remove Hydraulic Pump External Components—5-Cylinder Engine

Disassemble and Inspect Hydraulic Pump—5-Cylinder Engine

Assemble Hydraulic Pump—5-Cylinder Engine

Install Hydraulic Pump External Components—5-Cylinder Engine

Remove and Install Hydraulic Pump—4-Cylinder Engine

Remove Hydraulic Pump External Components—4-Cylinder Engine

Disassemble and Inspect Hydraulic Pump—4-Cylinder Engine

Assemble Hydraulic Pump—4-Cylinder Engine

Install Hydraulic Pump External Components—4-Cylinder Engine

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply/Return Lines—4-Cylinder Tractors (With SCV)

Inspect and Replace Hydraulic Supply/Return Lines—4-Cylinder Tractors (Without SCV)

Inspect and Replace Hydraulic Supply/Return Lines—5-Cylinder Tractors (With SCV)

Inspect and Replace Hydraulic Supply/Return Lines—5-Cylinder Tractors (Without SCV)

Group 06: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler

Group 10: Rockshaft (5225—5625, and 5E Limited)

Service Parts Kits

Other Material

Specifications

Inspect and Repair Rockshaft Control Assembly—Straddle Mount

Inspect and Repair Rockshaft Control Assembly—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Rockshaft Control Levers and Cables—Isolated Open Operator Station and Cab Tractors

Inspect and Repair Rockshaft Control Linkage

Remove and Install Rockshaft Control Valve—Straddle Mount

Remove and Install Rockshaft Control Valve—Isolated Open Operator Station and Cab Tractors With Mechanical Hitch

Replace Main Relief Valve—All Tractors With Mechanical Hitch

Replace Hitch Relief Valve—All Tractors With Mechanical Hitch

Replace Load Sense Relief Valve—All Tractors With Mechanical Hitch

Remove, Inspect, and Install Rate-of-Drop Valve—All Tractors With Mechanical Hitch

Remove and Install Rockshaft Control Valve—All Tractors With Electro-Hydraulic Hitch

Rockshaft Control Valve Repair—All Tractors With Electro-Hydraulic Hitch

Rockshaft Control Valve Exploded View—All Tractors With Electro-Hydraulic Hitch

Remove and Install Rockshaft Case—Straddle Mount

Remove and Install Rockshaft Case—Isolated Open Operator Station and Cab Tractors With Mechanical Hitch

Remove and Install Rockshaft Case—All Tractors With Electro-Hydraulic Hitch

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Inspect and Repair Draft Sensing Support Assembly

Group 12: Rockshaft (5603)

Inspect and Repair Rockshaft Control Assembly—Cab Tractors

Inspect and Repair Rockshaft Control Levers and Cables—Cab Tractors

Inspect and Repair Rockshaft Control Linkage—Cab Tractors

Remove and Install Rockshaft Control Valve—Cab Tractors

Replace Main Relief Valve

Replace Rockshaft Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve

Remove and Install Rockshaft Case—Cab Tractors

Group 15: Selective Control Valve (5225—5625, and 5E Limited)

Service Parts Kits—Triple SCVs

Service Parts Kits—Dual SCVs

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage—Straddle Mount

Inspect and Repair SCV Levers and Linkage—Isolated Open Operator Station and Cab Tractors

Remove and Install Dual or Triple Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)

Triple Selective Control Valve (SCV) Cross-Sectional View

Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV)

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve

Group 17: Selective Control Valve (5603)

Inspect and Repair SCV Levers and Linkage—Cab Tractors

Remove and Install Selective Control Valve (SCV)

Disassemble, Inspect, and Assemble Selective Control Valve (SCV)

Group 20: Hydraulic Mid-Mount Control Valve

Service Parts Kits

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Remove and Install Mid-Mount Control Valve

Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve

Disassemble, Inspect, and Assemble Triple Mid-Mount Control Valve

Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve

Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve With Rear SCV

Section 80: Miscellaneous Repair

Group 05: Front Axle—2WD

Service Equipment and Tools

Specifications

Remove and Install Front Axle—2WD

Inspect and Replace Pivot Pin and Bushings—2WD Axle

Remove and Install Spindle Assembly—2WD Axle

Inspect and Replace Spindle Shaft Bushings—2WD Axle

Group 10: Wheels

Specifications

Inspect and Replace Front Wheel Bearings

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links

Inspect and Repair Fixed Draft Links—5E Limited Late Model

Inspect and Repair Telescoping Draft Links-Cab (S.N. -439999)

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Remove and Install Draw Bar and Support

Group 20: Fenders

Other Material

Specifications

Remove and Install Fenders—Straddle Mount

Remove and Install Fenders—Isolated Open Operator Station Tractors

Remove and Install Fenders—Cab Tractors

Group 25: Hood

Remove and Install Hood

Section 90: Operator Station Repair

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support—Straddle Mount

Remove and Install Seat and Support—Isolated Open Operator Station and Cab Tractors

Remove and Install Seat and Support—Later Model 5E Limited Tractors

Remove and Install Seat and Support—Cab Tractors With Air Seat

Group 06: Control Console and Panel

Remove and Install Right-Side Control Console—Straddle Mount

Remove and Install Left-Side Control Console—Straddle Mount

Remove and Install Right-Side Control Console—Isolated Open Operator Station Tractors

Remove and Install Left-Side Control Console—Isolated Open Operator Station Tractors

Remove and Install Right-Side Control Console—Cab Tractors

Remove and Install Left-Side Control Console—Cab Tractors

Remove and Install Cowl Cover

Remove and Install Center Control Console—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Group 10: ROLL-GARDROLL-GARD is a trademark of Deere & Company

Specifications

Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Straddle Mount

Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Isolated Open Operator Station

Group 15: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install A/C Housing Inner Roof

Remove Cab

Install Cab

Group 16: Isolated Open Operator Station Components

Other Material

Specifications

Remove Isolated Open Operator Station

Install Isolated Open Operator Station

Group 20: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 25: Heating System

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Dealer Fabricated Tools

Group 05: Dealer Fabricated Tools

DFLV1A—Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

DFT1162—Snap Ring Removal Tool

John Deere Tractors 5225, 5325, 5425, 5525, 5603, 5625 Repair Technical Manual (TM2187)