Complete Repair manual for John Deere 300D, 310D, 315D Backhoe Loaders, with workshop information to maintain, repair, service like professional mechanics.

John Deere 300D, 310D, 315D Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1497 - 300D, 310D, 315D Backhoe Loaders Technical Manual (Repair).pdf

Total Pages: 1,234 pages
File Format: PDF bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 00: General Information....25
  Group 0001: Safety Information....25
    Handle Fluids Safely—Avoid Fires....29
    Prevent Battery Explosions....30
    Prepare for Emergencies....31
    Prevent Acid Burns....32
    Handle Chemical Products Safely....34
    Avoid High-Pressure Fluids....35
    Park Machine Safely....36
    Support Machine Properly....37
    Wear Protective Clothing....38
    Work in Clean Area....39
    Service Machines Safely....40
    Work In Ventilated Area....41
    Illuminate Work Area Safely....42
    Replace Safety Signs....43
    Use Proper Lifting Equipment....44
    Remove Paint Before Welding or Heating....45
    Avoid Heating Near Pressurized Fluid Lines....46
    Keep ROPS Installed Properly....47
    Service Tires Safely....48
    Avoid Harmful Asbestos Dust....49
    Practice Safe Maintenance....50
    Use Proper Tools....51
    Dispose of Waste Properly....52
    Live With Safety....53
  Group 0002: General Specifications....1219
    300D Specifications....1219
    300D Backhoe Loader....25
    300D Backhoe Loader (Continued)....25
    300D Backhoe Loader Buckets....25
    300D Backhoe Loader Drain And Refill Capacities....25
    300D Backhoe Loader Lifting Capacities—KG (LB)....25
    310D Specifications....1219
    310D Backhoe Loader....26
    310D Backhoe Loader (Continued)....26
    310D Buckets....26
    310D Drain And Refill Capacities....26
    310D Backhoe Loader Lifting Capacities—KG (LB)....26
    315D Specifications....1219
    315D Sideshift Backhoe Loader....26
    315D Sideshift Backhoe Loader (Continued)....26
    315D Buckets....26
    315D Sideshift Backhoe Loader Drain And Refill Capacities....26
    315D Lift Capacity—LB (KG)....26
  Group 0003: Torque Values....26
    Hardware Torque Specifications....1219
    Checking Wheel Fasteners....91
    Unified Inch Bolt and Cap Screw Torque Values....92
    Metric Bolt And Cap Screw Torque Values....93
    Additional Metric Cap Screw Torque Values....95
    Check Oil Lines And Fittings....97
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors....98
    Service Recommendations for O-Ring Boss Fittings....100
    Service Recommendations for Flat Face O-Ring Seal Fittings....102
    Service Recommendations For Inch Series Four Bolt Flange Fittings....104
    Service Recommendations for Metric Series Four Bolt Flange Fitting....106
  Group 0004: Fuels And Lubricants....26
    Diesel Fuel....110
    Storing Fuel....112
    Do Not Use Galvanized Containers....113
    Fuel Tank....114
    Engine Break-In Oil....115
    Diesel Engine Oil....116
    Mechanical Front Wheel Drive Oil....119
    Hydraulic And Reverser Oil....118
    Mechanical Front Wheel Drive Oil....119
    Grease....120
    Grease For Extendible Dipperstick....121
    Alternative and Synthetic Lubricants....122
    Lubricant Storage....123
    Mixing of Lubricants....124
    Diesel Engine Coolant....125
Section 01: Wheels....126
  Group 0110: Powered Wheels And Fastenings....126
    Service Equipment And Tools....1171
    Specifications....1219
    Remove Rear Wheel Assembly....130
    Remove Front Wheel Assembly....143
    Remove Tire....144
    Install Tire....146
    Install Rear Wheel Assembly....137
    Install Front Wheel Assembly....148
  Group 0120: Non-Powered Wheels And Fastenings....126
    Service Equipment And Tools....1171
    Specifications....1219
    Remove Front Wheel Assembly....143
    Remove Tire....144
    Install Tire....146
    Install Front Wheel Assembly....148
Section 02: Axles And Suspension Systems....149
  Group 0225: Input Drive Shafts And U-Joints....149
    Specifications....1219
    Remove And Disassemble Drive Shaft....154
    Assemble And Install Drive Shaft....156
  Group 0230: Non-Powered Wheel Axles....149
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Axle, Hub And Knuckle Assembly....162
    Remove Hub Assembly....164
    Remove Spindle And Knuckle Assembly....166
    Install Spindle And Knuckle Assembly....168
    Install Hub Assembly....171
    Remove Tie Rod....174
    Install Tie Rod....175
    Remove Non-Powered Front Axle....176
    Remove And Install Axle Pivot Bushings....178
    Install Non-Powered Front Axle....179
    Adjust Non-Powered Front Axle Toe-In....181
  Group 0240: Powered Wheel Axle (MFWD)....149
    Special Or Essential Tools....1217
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove Powered Front Axle....193
    Install Powered Wheel Axle....196
    Disassemble Knuckle Housing And Wheel Hub With Planetary Drive—APL-735 (SN —796033)....199
    Disassemble Axle Shaft And Constant Velocity Joint—APL-735 (SN —796033)....205
    Knuckle Housing And Wheel Hub With Planetary Drive Exploded View....206
    Assemble Axle Shaft And Constant Velocity Joint—APL-735 (SN —796033)....208
    Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary....210
    Remove And Install Differential....453
    Differential Exploded View....222
    Disassemble Differential....428
    Assemble Differential....430
    Disassemble Knuckle Housing And Wheel Hub With Planetary Drive—APL-2025 (SN 796034— )....241
    Disassemble Axle Shaft And Constant Velocity Joint—APL-2025 Axle (SN 796034— )....246
    Knuckle Housing And Planetary Hub Exploded View—APL-2025 (SN 796034— )....247
    Assemble Axle Shaft And Constant Velocity Joint—APL-2025 (SN 796034— )....249
    Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary—APL-2025 (SN 796034— )....250
    Remove Differential—APL-2025 Axle (SN 796034— )....259
    Disassemble Differential—APL-2025 Axle (SN 796034— )....262
    Exploded View Of Differential Housing—APL-2025 Axle (SN 796034— )....264
    Exploded View Of Pinion Shaft—APL-2025 Axle (SN 796034— )....265
    Adjust Cone Point—APL-2025 Axle (SN 796034— )....266
    Assemble Bevel Pinion Shaft—APL-2025 Axle (SN 796034— )....268
    Assemble Differential Housing —APL-2025 Axle (SN 796034— )....272
    Adjust MFWD Axle Toe-In....280
  Group 0250: Axle Shaft, Bearings, And Reduction Gears....150
    Special Or Essential Tools....1217
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove And Install Rear Axle....286
    Remove Brake Disk And Final Drive Pinion Shaft To Disassemble Axle....292
    Remove Planetary Pinion Assembly....293
    Disassemble And Assemble Planetary Pinion Carrier....294
    Remove Axle Shaft To Disassemble Axle Housing....301
    Disassemble Axle Housing....301
    Remove And Inspect Brake Pressure Plate....303
    Disassemble And Inspect Rear Axle Shaft....304
    Assemble Rear Axle Shaft....305
    Install Brake Pressure Plate And Brake Disk (SN —796851)....307
    Install Brake Pressure Plate And Brake Disk (SN 796852— )....645
    Assemble Axle Housing....310
    Install And Grease Axle Shaft....312
    Adjust Axle Bearings....313
    Install Final Drive Pinion Shaft And Brake Disk....317
    Install Stop Screws And Pressure Test Brake Piston (SN —796851)....640
    Pressure Test Brake Piston (SN 796852— )....647
  Group 0299: Dealer Fabricated Tools....151
    DF1002 Rolling Drag Torque Bar....323
Section 03: Transmission....325
  Group 0300: Removal And Installation....325
    Special Or Essential Tools....1217
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove Reverser With Torque Converter....334
    Remove And Install Torque Converter From Reverser....337
    Install Reverser With Torque Converter....338
    Remove Transaxle....341
    Install Transaxle....344
    Remove And Install MFWD Transfer Case....393
  Group 0315: Controls Linkage....325
    Other Material....1218
    Specifications....1219
    Remove And Install Shifter Linkage (SN —796528)....353
    Remove And Install Shifter Linkage (SN 796529—802199)....355
    Remove And Install Shifter Linkage (SN 802200— )....357
  Group 0325: Input Drive Shafts And U-Joints....325
    Specifications....1219
    Remove And Install Drive Shaft....361
  Group 0350: Gears, Shafts, Bearings, And Power Shift Clutch....325
    Special Or Essential Tools....1217
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Reverser Repair Information....369
    Remove And Disassemble Front Cover And Reverse Brake....370
    Remove And Disassemble Input Shaft And Forward Clutch....372
    Remove Planetary Assembly And Bearing Retainer....374
    Assemble Input Shaft And Forward Clutch....376
    Assemble Bearing Retainer....381
    Install Bearing Retainer....382
    Install Planetary Assembly....383
    Install Input Shaft And Forward Clutch....384
    Assemble And Install Reverse Brake And Front Cover....385
    Transaxle—300D....387
    Transaxle—310D, 315D (SN —796033)....389
    Transaxle—310D, 315D (SN 796034— )....391
    MFWD Transfer Case....393
    Remove Brake Lines, Shift Bracket And Link....395
    Remove Park Brake Actuator....396
    Remove Axles....397
    Remove Transaxle Cover....399
    Remove Park Brake Shaft....400
    Remove Transmission Lube Pump....401
    Remove Third And Fourth Speed Shifter Shaft And Fork....403
    Remove Transmission Drive Shaft....405
    Remove Differential Lock....406
    Remove Differential....408
    Remove First And Second Speed Shifter Shaft And Fork....409
    Remove Differential Drive Shaft—300D....410
    Remove Differential Drive Shaft—310D, 315D....413
    Remove And Install Oil Lines....416
    Disassemble Lube Pump....417
    Assemble Lube Pump....418
    Disassemble Transmission Drive Shaft....421
    Assemble Transmission Drive Shaft....423
    Disassemble Differential....428
    Assemble Differential....430
    Adjust Differential Drive Shaft Cone Point....433
    Adjust Differential Housing Preload....436
    Install Differential Drive Shaft—300D....437
    Install Differential Drive Shaft—310D, 315D....440
    Adjust Differential Drive Shaft Rolling Drag Torque....448
    Second Speed Gear End Play—310D, 315D....450
    Install First And Second Speed Shifter Shaft And Fork....451
    Install Differential....453
    Adjust Differential Housing Backlash....454
    Install Differential Lock Assembly....455
    Install Transmission Drive Shaft....457
    Install Transmission Lube Pump (SN —797883)....459
    Install Transmission Lube Pump (SN 797884— )....462
    Install Third And Fourth Speed Shifter Shaft....464
    Install Transmission Drive Shaft Quill....466
    Adjust Transmission Drive Shaft End Play....467
    Install Park Brake Shaft....468
    Install Transmission Cover....469
    Install Axles....470
    Install Park Brake Actuator....472
    Install Brake Lines, Shift Bracket And Link....473
    Disassemble And Assemble MFWD Transfer Case....474
  Group 0360: Hydraulic System....327
    Specifications....1219
    Other Material....1218
    Remove And Install Solenoid Valves (SN —792482)....486
    Remove And Install Solenoid Valves (SN 792483— )....487
    Remove And Install Directional Control/Regulator Valve (SN —792482)....489
    Disassemble Directional Control/Regulator Valve (SN —792482)....490
    Assemble Directional Control/Regulator Valve (SN —792482)....492
    Remove And Install Regulator Valve (SN 792483— )....493
    Disassemble And Assemble Directional Control Valve (SN 792483— )....494
    Remove And Install Oil Suction Screen....495
    Remove Charge Pump....496
    Disassemble Charge Pump....497
    Assemble Charge Pump....499
    Install Charge Pump....500
  Group 0399: Dealer Fabricated Tools....327
    DFT1103 Spacer....502
    DFT1121 Rivet Forming Tool....503
    JT38000 Differential Lifting Tool....504
Section 04: Engine....505
  Group 0400: Removal And Installation....505
    4039 John Deere Engine—Use CTM8....505
    Special Or Essential Tools....1217
    Specifications....1219
    Remove Engine....511
    Remove Reverser And Torque Converter....520
    Install Torque Converter And Reverser....522
    Install Engine....524
Section 05: Engine Auxiliary Systems....531
  Group 0505: Cold Weather Starting Aids....531
    Specifications....1219
    Remove And Install Engine Coolant Heater....534
    Remove And Install Starting Aid Nozzle....536
    Remove And Install Starting Aid Solenoid....538
  Group 0510: Cooling Systems....531
    Other Material....1218
    Service Equipment And Tools....1171
    Remove And Install Fan....542
    Remove And Install Fan Belts....544
    Fan Belt Tension Adjustment....546
    Remove And Install Radiator And Oil Cooler....548
  Group 0515: Speed Controls....531
    Disassemble And Assemble Speed Control Linkage....553
  Group 0520: Intake System....531
    Special Or Essential Tools....1217
    Remove And Install Air Cleaner....557
    Disassemble And Assemble Air Cleaner....558
    Test Air Intake System....559
  Group 0560: External Fuel Supply System....531
    Other Material....1218
    Remove And Install Fuel Tank....563
Section 06: Torque Converter....566
  Group 0651: Turbine, Gears And Shaft....566
    Service Equipment And Tools....1171
    Other Material....1218
    Remove And Install Torque Converter....570
    Air Test Torque Converter....571
Section 09: Steering System....572
  Group 0960: Hydraulic System....572
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove And Install Steering Pump (SN —802199)....577
    Disassemble, Inspect And Assemble Steering Pump (SN —802199)....578
    Remove And Install Steering Column....580
    Repair Tilt Steering Column....582
    Remove And Install Steering Valve....583
    Disassemble Steering Valve....586
    Cross Section Of Steering Valve....590
    Assemble Steering Valve....592
    Remove And Install Non-Powered Axle Steering Cylinder....597
    Disassemble Non-Powered Axle Steering Cylinder....599
    Cross Section Of Non-Powered Axle Steering Cylinder....602
    Assemble Non-Powered Axle Steering Cylinder....604
    Remove And Install Steering Cylinder Bushings....610
    Cross Section Of APL735 MFWD Axle Steering Cylinder....611
    Disassemble And Assemble APL735 MFWD Axle Steering Cylinder....612
    Cross Section Of APL2025 MFWD Axle Steering Cylinder....619
    Disassemble And Assemble APL2025 MFWD Axle Steering Cylinder....621
    Adjust Tracking Angle For MFWD Axle....627
Section 10: Service Brakes....628
  Group 1011: Active Elements....628
    Special Or Essential Tools....1217
    Other Material....1218
    Specifications....1219
    Remove And Inspect Brake Disk And Pressure Plate (SN —796851)....635
    Install Brake Pressure Plate And Brake Disk (Serial No. —796851)....637
    Install Stop Screws And Pressure Test Brake Piston (SN —796851)....640
    Remove And Inspect Brake Disk And Pressure Plate (SN 796852— )....642
    Install Brake Pressure Plate And Brake Disk (SN 796852— )....645
    Pressure Test Brake Piston (SN 796852— )....647
    Reclaim Transaxle Case Braking Surface....648
    Polish Transaxle Case Braking Surface....653
    Transaxle Case Clean-Up Procedure....658
  Group 1060: Hydraulic System....628
    Special Or Essential Tools....1217
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove And Install Brake Valve....665
    Disassemble And Assemble Brake Valve....667
    Adjust Brake Pedals....671
    Bleed Brakes....673
    Adjust Service Brakes (SN —796851)....675
  Group 1099: Dealer Fabricated Tools....628
    DFT1122 Transaxle Turning Tool....678
Section 11: Park Brake....679
  Group 1111: Active Elements....679
    Other Material....1218
    Park Brake Cross Section....682
    Remove Park Brake Active Elements....684
    Install Park Brake Active Element....688
    Adjust Park Brake....692
  Group 1160: Hydraulic System....679
    Remove And Install Park Brake Actuator....698
    Disassemble And Assemble Brake Actuator And Controls (SN —802199)....701
    Disassemble And Assemble Park Brake Controls (SN 801200— )....704
Section 16: Electrical Systems....707
  Group 1671: Batteries, Support And Cables....707
    Specifications....1219
    Battery Safety....711
    Check Battery Electrolyte Level And Terminals....713
    Procedure For Testing Batteries....716
    Remove And Install Battery....717
  Group 1672: Alternator, Regulator And Charging System Wiring....707
    John Deere Engine Accessories—Use CTM11....720
    Service Equipment And Tools....1171
    Specifications....1219
    Remove And Install Alternator....723
    Adjust Alternator Belt Tension....725
  Group 1673: Lighting System....707
    Remove And Install Drive And Work Light....728
    Remove And Install Halogen Bulb....729
    Remove And Install Front Console....730
    Remove And Install Side Console Panel Bulbs....732
    Remove And Install Display Module Bulbs....734
    Remove And Install Turn, Brake And Tail Light Bulbs....736
    Remove And Install Front Turn Light Bulb....737
    Remove And Install Dome Light And Swivel Light....738
  Group 1674: Wiring Harness And Switches....707
    Special Or Essential Tools....1217
    Other Material....1218
    Replace DEUTSCH DEUTSCH is a trademark of the DEUTSCH CO. Connectors....707
    InstallDEUTSCH DEUTSCH is a trademark of Deutsch Co. Contact....707
    Replace WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC Connector....707
    Replace SURE-SEAL SURE-SEAL is a trademark of Cannon. Connector With Weather Pack Connector....707
    InstallWEATHER PACK WEATHER PACK is a trademark of Packard Electric Contact....707
    Remove Connector Body From Blade Terminals....754
    Remove And Install Fuses....755
    Remove And Install Loader Lever Switch....757
    Remove And Install Gear Shift Lever Switch....759
    Remove And Install FNR Switch....760
    Remove And Install Brake Light Switch....761
    Remove And Install Reverser Pressure Switch (SN —778668)....762
    Remove And Install Forward/Reverse Solenoid....763
    Remove And Install Clutch Disconnect Solenoid....764
    Remove And Install Reverse Alarm Switch (Early Machines)....765
    Remove And Install MFWD Solenoid....766
    Adjust MFWD Solenoid....767
    Remove And Install MFWD Indicator Switch....768
    Remove And Install Park Brake Sensing Switch....769
  Group 1675: System Controls....708
    Remove And Install Logic Module....772
    Remove And Install Return-To-Dig Switch....774
  Group 1676: Instruments And Indicators....708
    Other Material....1218
    Specifications....1219
    Remove And Install Engine Coolant Temperature Switch....779
    Remove And Install Engine Oil Pressure Switch....780
    Remove And Install Air Filter Restriction Switch....781
    Remove And Install Reverser Temperature Switch (SN —796854)....782
    Remove And Install Hydraulic Filter Restriction Switch (SN —796854)....783
    Remove And Install Tachometer/Hour Meter....784
    Remove And Install Fuel Gauge....786
    Remove And Install Fuel Gauge Sender....787
  Group 1677: Motors And Actuators....708
    Starter Motor Repair—Use CTM77....789
    Remove And Install Starting Motor....790
    Remove And Install Starter Relay....792
Section 17: Frames, Chassis Or Supporting Structure....793
  Group 1740: Frame Installation....793
    Special Or Essential Tools....1217
    Specifications....1219
    Welding Repair Of Major Structures....797
    Remove And Install RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners....793
  Group 1749: Chassis Weights....793
    Specifications....1219
    Remove And Install Counterweight....803
    Remove And Install Frame Bumper — 300D,310D....804
Section 18: Operator’s Station....805
  Group 1800: Removal And Installation....805
    Service Equipment And Tools....1171
    Specifications....1219
    Remove And Install Cab Or ROPS....811
  Group 1810: Operator Enclosure....805
    Other Material....1218
    Specifications....1219
    Disassemble And Assemble Fixed Right Front Cab Window And Wiper Motor....828
    Disassemble And Assemble Right Cab Door And Wiper Motor....831
    Disassemble And Assemble Left Cab Door And Wiper Motor....835
    Adjust Cab Right Door Latch And Hinges....839
    Adjust Cab Left Door Latch And Hinges....842
    Adjust Cab Door Handle Screw....845
    Disassemble And Assemble Cab Side Windows....846
    Adjust Cab Side Windows....848
    Disassemble And Assemble Upper Rear Window And Wiper Motor....849
    Adjust Upper Rear Window....851
    Disassemble And Assemble Lower Rear Windows....852
    Adjust Lower Rear Window....854
    Remove And Install Windowpanes....855
    Remove and Install Headliner (S.N. —823355)....856
    Remove and Install Headliner (S.N. 823356— )....859
  Group 1821: Seat And Seat Belt....805
    Specifications....1219
    Remove And Install Seat Assembly....864
    Disassemble And Assemble Non-Suspension Seat....865
    Disassemble And Assemble Seat Base—Non-Suspended....867
    Disassemble And Assemble Suspension Seat....869
    Disassemble And Assemble Suspended Seat Adjuster....870
    Disassemble And Assemble Seat Suspension....872
  Group 1830: Heating And Air Conditioning....805
    Special Or Essential Tools....1217
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove And Install Heater Core....886
    Remove And Install Heater Control Valve....888
    Remove And Install Heater Temperature Control Cable....890
    Remove And Install Heater/Blower Motor (SN —802199)....891
    Remove And Install Heater/Blower Motor (SN 802200— )....892
    Disassemble And Assemble Heater/Blower Motor (SN —802199)....893
    Disassemble And Assemble Heater/Blower Motor (SN 802200— )....895
    Disassemble And Assemble Air Ducts (SN —802199)....896
    Disassemble And Assemble Air Ducts (SN 802200— )....898
    Proper Refrigerant Handling....899
    R12 And R134A Refrigerant Cautions....900
    Refrigerant Hoses And Tubing Inspection....901
    Leak Testing....902
    Check And Adjust Compressor Belt Tension....903
    Remove And Install Condenser....904
    Remove And Install Receiver/Dryer....906
    Remove And Install Evaporator....908
    Remove And Install Expansion Valve....910
    Remove And Install Clutch Cycle Switch....911
    Remove And Install High And Low Pressure Switches....912
    Remove And Install Compressor....913
    R134A Component Oil Charge....916
    Disassemble And Assemble Compressor Clutch—R134A....918
    Check Clutch Hub Clearance—R134A....920
    Inspect Compressor Manifold—R134A....921
    Disassemble, Inspect And Assemble Compressor—R134A....922
    Remove And Install Compressor Relief Valve—R134A....926
    R12 Component Oil Charge....927
    Volumetric Efficiency Test—R12 Only....929
    Disassemble And Inspect Compressor—R12....931
    Clutch Pulley, Bearing And Hub Inspection—R12....937
    Replace Clutch Pulley Bearing—R12....938
    Replace Shaft Seal Seat—R12....940
    Assemble Compressor—R12....941
    Check Clutch Hub Clearance—R12....943
    Remove And Install Compressor Relief Valve—R12....944
  Group 1899: Dealer Fabricated Tools....807
    DFRW-20 Compressor Holding Fixture....946
    DFT1101 Cab And ROPS Lift Bracket....947
Section 19: Sheet Metal And Styling....948
  Group 1910: Hood And Engine Enclosure....948
    Disassemble And Assemble Hood And Engine Enclosure....952
  Group 1913: Miscellaneous Shields....948
    Specifications....1219
    Disassemble And Assemble Steps....957
    Disassemble And Assemble Battery Box....958
    Disassemble And Assemble MFWD Shaft Guard (SN —802199)....961
    Disassemble And Assemble MFWD Shaft Guard (SN 802200— )....962
  Group 1921: Grille And Grille Housing....948
    Disassemble And Assemble Grille And Grille Housing....965
  Group 1927: Fenders....948
    Disassemble And Assemble Fenders....968
Section 20: Safety, Convenience And Miscellaneous....969
  Group 2001: Radio....969
    Other Material....1218
    Remove And Install Radio And Speakers....972
    Remove And Install Antenna....975
  Group 2004: Horn And Warning Devices....969
    Other Material....1218
    Remove And Install Horn....978
    Remove And Install Reverse Alarm Switch (SN —802199)....979
    Remove And Install Reverse Warning Alarm....980
    Adjust Reverse Alarm Volume....981
Section 21: Main Hydraulic System....982
  Group 2160: Hydraulic System....982
    Other Material....1218
    Specifications....1219
    Remove And Install Main Hydraulic Pump....986
    Disassemble And Inspect Hydraulic Pump (SN —802199)....988
    Assemble Hydraulic Pump (SN —802199)....991
    Disassemble And Inspect Main Hydraulic Pump (SN 802200— )....995
    Assemble Main Hydraulic Pump (SN 802200— )....997
    Remove And Install Auxiliary Pump (SN 802200— )....999
    Disassemble And Inspect Auxiliary Pump (SN 802200— )....1001
    Assemble Auxiliary Pump (SN 802200— )....1002
    Remove And Install Pump Drive Shaft Assembly....1004
    Remove And Install Priority Valve (SN —802199)....1007
    Disassemble And Assemble Priority Valve (SN —802199)....1009
    Remove And Install Hydraulic Filter....1011
    Remove And Install Hydraulic Reservoir (SN —802199)....1013
    Hydraulic Reservoir....1016
    Remove And Install Hydraulic Reservoir (SN 802200— )....1020
    Remove And Install Suction Screen....1025
    Remove And Install Oil Cooler (SN —802199)....1027
    Remove And Install Hydraulic Oil Cooler (SN 802200— )....1029
    Remove And Install System Relief Valve (SN —802199)....1031
    Disassemble And Assemble System Relief Valve (SN —802199)....1034
    Remove And Install System Relief Valve (SN 802200— )....1035
    Disassemble And Assemble System Relief Valve (SN 802200— )....1037
Section 31: Loader....1039
  Group 3100: Remove And Install....1039
    Remove Loader....1045
    Install Loader....1049
  Group 3102: Bucket....1039
    Remove And Install Loader Bucket....1054
    Remove And Install Cutting Edge....1056
  Group 3115: Controls Linkage....1039
    Specifications....1219
    Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment....1063
    Loader Control Valve Linkage Adjustment....1066
  Group 3140: Frames....1039
    Service Equipment And Tools....1171
    Remove And Install Bucket Cylinder Linkage....1070
  Group 3160: Hydraulic System....1039
    Special Or Essential Tools....1217
    Other Material....1218
    Specifications....1219
    Remove And Install Loader Control Valve (SN —802199)....1076
    Disassemble And Assemble Loader Control Valve (SN —802199)....1078
    Disassemble And Assemble Bucket Head End Relief Valve (SN —802199)....1079
    Disassemble And Assemble Bucket Rod End Relief Valve (SN —802199)....1080
    Disassemble And Assemble Bucket Section (SN —802199)....1082
    Disassemble And Assemble Lift Check Plug (SN —802199)....1086
    Disassemble And Assemble Anti-Cavitation Check Valve (SN —802199)....1088
    Disassemble And Assemble Boom Section (SN —802199)....1090
    Disassemble And Assemble End Plate And Cover (SN —802199)....1093
    Remove And Install Loader Control Valve (SN 802200— )....1095
    Disassemble And Assemble Loader Control Valve (SN 802200— )....1097
    Replace Wiper Rings And Seals Of Loader Control Valve Sections (SN 802200— )....1100
    Remove And Install Loader Control Valve Relief Valves (SN 802200— )....1106
    Cross Section Of System Relief Valve (SN 802200— )....1108
    Cross Section Of Bucket Curl And Boom Raise Circuit Relief Valve (SN 802200— )....1110
    Cross Section Of Auxiliary And Bucket Dump Relief Valve With Anti-Cavitation (SN 802200— )....1112
    Cross Section Of Boom Anti-Cavitation Valve (SN 802200— )....1114
    Disassemble And Assemble Priority Section (SN 802200— )....1115
    Disassemble And Assemble Bucket Section (SN 802200— )....1117
    Disassemble And Assemble Boom Section (SN 802200— )....1119
    Disassemble And Assemble Auxiliary Section (SN 802200— )....1121
    Remove And Install Loader Boom Cylinder....1123
    Remove And Install Loader Bucket Cylinder....1125
    Disassemble Bucket And Boom Cylinders....1127
    Cross Section Of Bucket And Boom Cylinder....1130
    Assemble Bucket And Boom Cylinder....1132
  Group 3199: Dealer Fabricated Tools....1040
    DF1033 Electromagnet Jig....1139
Section 33: Backhoe....1140
  Group 3300: Removal And Installation....1140
    Remove And Install Backhoe—315D....1146
  Group 3302: Bucket....1140
    Service Equipment And Tools....1171
    Remove And Install Bucket And Bucket Links....1151
    Remove And Install Bucket Bushings....1152
    Remove And Install Bucket Tooth Shank....1154
    Remove And Install Bucket Cutting Edge....1159
  Group 3315: Control Linkage....1140
    Remove And Install Backhoe Control Valve Linkage....1163
    Backhoe Valve Linkage Adjustment....1165
    Stabilizer Valve Linkage Adjustment....1167
    Adjust Boom Lock Linkage....1169
  Group 3340: Frames....1140
    Service Equipment And Tools....1171
    Other Material....1218
    Specifications....1219
    Remove And Install Dipperstick....1174
    Remove And Install Boom....1177
    Remove And Install Swing Frame....1180
    Remove Extendible Dipperstick (SN —787833)....1182
    Install Extendible Dipperstick (SN —787833)....1184
    Remove Extendible Dipperstick Extension (SN —787833)....1186
    Remove And Install Extendible Dipperstick Extension Bearing Strips (SN —787833)....1191
    Install Extendible Dipperstick Extension (SN —787833)....1194
    Remove And Install Extendible Dipperstick Collar (SN —787833)....1196
    Adjust Extendible Dipperstick Collar (SN —787833)....1197
    Remove Extendible Dipperstick (SN 787834— )....1198
    Install Extendible Dipperstick (SN 787834— )....1201
    Replace Extension Support Pads (SN 787834— )....1203
    Remove Extendible Dipperstick Extension (SN 787834— )....1206
    Remove And Install Extendible Dipperstick Bearing Strips (SN 787834— )....1210
    Install Extendible Dipperstick Extension (SN 787834— )....1212
    Remove And Install Side Shift Frame—315D....1215
  Group 3360: Hydraulic System....1141
    Special Or Essential Tools....1217
    Other Material....1218
    Specifications....1219
    Remove And Install Backhoe Control Valve....1223
    Disassemble And Assemble Backhoe Control Valve—300D (SN —802199)....1228
    Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation—300D (SN —802199)....1230
    Disassemble And Assemble Circuit Relief Valve—300D (SN —802199)....1231
    Disassemble And Assemble Swing, Boom, Bucket And Crowd Sections—300D (SN —802199)....1232
    Cross Section Of Boom Section—300D (SN —802199)....1234
    Cross Section Of Bucket Section—300D (SN —802199)....1236
    Cross Section Of Crowd Section—300D (SN —802199)....1238
    Disassemble And Assemble Backhoe Control Valve—300D (SN 802200— ), 310D, 315D....1240
    Remove And Install Backhoe Valve Relief Valves—300D (SN 802200— ), 310D, 315D....1242
    Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation—300D (SN 802200— ), 310D, 315D....1244
    Disassemble And Assemble Circuit Relief Valve—300D (SN 802200— ), 310D, 315D....1245
    Disassemble And Assemble Auxiliary Valve Section—300D (SN 802200— ), 310D, 315D....1246
    Disassemble And Assemble Boom, Crowd And Bucket Valve Section—300D (SN 802200— ), 310D, 315D....1248
    Disassemble And Assemble Swing Valve Section—300D (SN 802200— ), 310D, 315D....1250
    Replace Wiper Rings And Seals Of Control Valve Sections—300D (SN 802200— ), 310D, 315D....1252
    Disassemble And Assemble Outlet Valve Section—300D (SN 802200— ), 310D, 315D....1257
    Remove And Install Stabilizer Valve....1259
    Disassemble And Assemble Stabilizer Valve....1261
    Remove And Install Bucket Cylinder....1264
    Remove And Install Crowd Cylinder....1266
    Remove And Install Boom Cylinder....1268
    Remove And Install Swing Cylinder....1270
    Remove And Install Stabilizer Cylinder—300D, 310D....1273
    Remove And Install Stabilizer Cylinder—315D....1275
    Disassemble Bucket, Crowd, Boom, Swing And Stabilizer Cylinder....1277
    Cross Section Of Bucket Cylinder....1283
    Cross Section Of Crowd Cylinder—300D....1285
    Cross Section Of Crowd Cylinder—310D, 315D....1287
    Cross Section Of Boom Cylinder—300D....1289
    Cross Section Of Boom Cylinder—310D, 315D....1291
    Cross Section Of Stabilizer Cylinder—300D, 310D....1293
    Cross Section Of Stabilizer Cylinder—315D....1295
    Cross Section Of Swing Cylinder—300D, 310D....1297
    Cross Section Of Swing Cylinder—315D....1299
    Assemble Bucket, Crowd, Boom, Swing And Stabilizer Cylinder....1301
    Remove And Install Extendible Dipperstick Extension Cylinder (SN —787833)....1309
    Disassemble And Assemble Extendible Dipperstick Extension Cylinder (SN —787833)....1311
    Remove Extendible Dipperstick Extension Cylinder (SN 787834— )....1316
    Install Extendible Dipperstick Extension Cylinder (SN 787834— )....1318
    Disassemble Extendible Dipperstick Extension Cylinder (SN 787834— )....1320
    Assemble Extendible Dipperstick Extension Cylinder (SN 787834— )....1324
    Remove And Install Side Shift Locking Valve—315D....1328
    Remove, Repair And Install Side Shift Locking Pistons And Bushings—315D....1330

John Deere 300D, 310D, 315D Backhoe Loaders Repair Service Manual (TM1497)