John Deere Tractors 5325N, 5425N, 5525N Diagnosis & Tests Technical Manual (TM2198)
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Model:
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5325N, 5425N and 5525N (Worldwide), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Tractors Models 5325N, 5425N and 5525N workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm2198 - English 5325N, 5425N and 5525N Tractors Diagnosis and Tests Technical Manual.pdf
tm2908 French - Manuel technique de diagnostic pour tracteurs 5325N, 5425N et 5525N
tm2918 Spanish - Manual técnico de diagnóstico de los tractores 5325N, 5425N y 5525N
tm9094 Russian - Руководство по техническому обслуживанию и диагностике тракторов 5325N, 5425N и 5525N
tm9093 Russian - Техническое руководство по ремонту тракторов 5325N, 5425N и 5525N
tm2907 French - Manuel technique de réparation pour tracteurs 5325N, 5425N et 5525N
tm2917 Spanish - Manual técnico de reparación de los tractores 5325N, 5425N y 5525N
tm6078 Arabic - 5425, 5425 Narrow,5425 Orchard,5425 HC, 5625, 5625 HC,5725, 5725 Narrow,5725 Orchard and5725 HC Tractors Repair TechnicalManual(October 2012)
ctm104 English - 4.5L AND 6.8L DIESEL ENGINES (BASE ENGINE) -: (WORLDWIDE EDITION)
ctm207 English - PowerTech™ 4.5L and 6.8L Diesel EnginesMechanical Fuel Systems -: (Worldwide Edition)
ctm301 English - 2.4L and 3.0L Diesel Engines -: (Worldwide Edition)
ctm4870 English - 00.16, 20.09, 20.09C, 20.11, 20.16, G20.16 and G20.09 Front Wheel Drive Axles
tm126119 English - AutoTrac™ Universal Technical Manual
tm150619 English - AutoTrac™ Universal 300 Technical Manual
Total Pages: 1,601 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
GENERAL
Safety
General Specifications
General References
DIAGNOSTIC TROUBLE CODES
CCU Code Diagnostics
HCU Code Diagnostics
PTR Code Diagnostics
OBSERVABLE SYMPTOMS
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
SYSTEM DIAGNOSIS
Starting, Charging and Start Aid
PowrReverser™ Transmission
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
ENGINES
General Information
Tests and Adjustments
Engine System Theory of Operation
FUEL AND AIR
General Information
Fuel and Air Theory of Operation
ELECTRICAL
Load Center Fuses and Relays
Tests and Adjustments
Theory of Operation
Functional Schematics
Connector Information
CONTROL UNITS
General References
Tests and Adjustments
CCU
HCU
PTR
POWRREVERSER™ TRANSMISSION
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
DRIVE SYSTEMS
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
STEERING AND BRAKES
General Information
Preliminary And Operational Checks
Test And Adjustments
Theory Of Operation
HYDRAULICS
General Information
Operational and Preliminary Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
OPERATOR STATION
General information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
SERVICE TOOLS
Dealer Fabricated Tools
Service Tools and Kits
TABLE OF CONTENTS
Section 210: GENERAL...24
Group 05: Safety...24
Recognize Safety Information...27
Understand Signal Words...28
Follow Safety Instructions...29
Handle Fluids Safely—Avoid Fires...30
Prevent Battery Explosions...31
Prepare for Emergencies...32
Prevent Acid Burns...33
Service and Operate Chemical Sprayers Safely...35
Handle Chemical Products Safely...37
Avoid High-Pressure Fluids...38
Park Machine Safely...39
Support Machine Properly...40
Wear Protective Clothing...41
Work in Clean Area...42
Service Machines Safely...43
Work In Ventilated Area...44
Illuminate Work Area Safely...45
Replace Safety Signs...46
Use Proper Lifting Equipment...47
Remove Paint Before Welding or Heating...48
Avoid Heating Near Pressurized Fluid Lines...49
Keep ROPS Installed Properly...50
Service Tires Safely...51
Avoid Harmful Asbestos Dust...52
Practice Safe Maintenance...53
Use Proper Tools...54
Decommissioning — Proper Recycling and Disposal of Fluids and Components...55
Prevent Machine Runaway...56
Handle Starting Fluid Safely...57
Service Cooling System Safely...58
Stay Clear of Rotating Drivelines...59
Protect Against High Pressure Spray...61
Construct Dealer-Made Tools Safely...62
Clean Vehicle of Hazardous Pesticides...63
Live With Safety...64
Group 10: General Specifications...25
Reference 210-10-001, General Specifications...66
Reference 210-10-002, General Reference List...67
Group 15: General References...25
Reference 210-15-002, Bolt and Cap Screw Torque Values...70
Reference 210-15-003, Glossary of Terms...72
Reference 210-15-004, JIC Hydraulic Symbols...76
Reference 210-15-005, Wiring Diagram and Schematic Information...78
Reference 210-15-006, Electrical Schematic Symbols...79
Reference 210-15-007, Reading Wiring Schematics and Diagrams...82
Reference 210-15-008, Visually Inspect Electrical System...86
Reference 210-15-009, Seven-Step Electrical Procedure...87
Reference 210-15-010, Using a Probe Light...90
Reference 210-15-011, Circuit Types...92
Reference 210-15-012, Circuit Malfunctions...94
Reference 210-15-013, Troubleshooting Circuit Malfunctions...97
Reference 210-15-014, Understanding Electrical vs. Electronic Circuits...102
Reference 210-15-015, Intermittent Electronic Problems...104
Reference 210-15-016, Relay Circuit Types...107
Reference 210-15-017, Using a Digital Multimeter...120
Reference 210-15-101, Troubleshooting Unresolved Problems...122
Section 211: DIAGNOSTIC TROUBLE CODES...123
Group CCU: CCU Code Diagnostics...123
CCU 000629.12 - CCU Control Unit Fault...123
CCU 001638.00 - Hydraulic Oil Temperature Very Hot...123
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage high...123
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low...123
CCU 001883.01 - Rear PTO Underspeed...123
CCU 524016.04 - CCU Switched Supply Voltage Low...123
CCU 524037.02 - MFWD Switch Circuit Fault...123
CCU 524224.14 - Rear PTO Disabled...123
CCU 524235.05 - MFWD Solenoid Circuit Fault...123
CCU 524252.05 - Rear PTO Solenoid Circuit Fault...123
Group HCU: HCU Code Diagnostics...123
HCU 000158.04 - HCU Switched Supply Voltage Low...123
HCU 000168.04 - HCU Unswitched Supply Voltage low...123
HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low...123
HCU 000629.12 - HCU Control Unit Fault...123
HCU 000630.13 - HCU Calibration Fault/Not Calibrated...123
HCU 001079.03 - HCU Sensor Supply Voltage high...123
HCU 001079.04 - HCU Sensor Supply Voltage Low...123
HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low...123
HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage high...123
HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low...123
HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit...123
HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage high...123
HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low...123
HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit...123
HCU 521000.31 - Rear Hitch External Switch Circuit Fault...123
HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain...123
HCU 521001.05 - Rear Hitch Raise Solenoid Current Low...123
HCU 521001.06 - Rear Hitch Raise Solenoid Current high...123
HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve...123
HCU 521001.11 - HCU Calibration Fault/Rear Hhitch Raise Valve...124
HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve...124
HCU 521002.05 - Rear Hitch Lower Solenoid Current Low...124
HCU 521002.06 - Rear Hitch Lower Solenoid Current high...124
HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve...124
HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve...124
HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve...124
HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage high...124
HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low...124
HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage high...124
HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low...124
HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage high...124
HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low...124
HCU 523834.13 - Hitch Calibration Fault/hitch Control Lever...124
HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage high...124
HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low...124
HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault...124
HCU 523910.02 - HCU Control Unit Fault...124
HCU 523952.31 - Rear Hitch Disabled/HCU Configuration...124
HCU 524016.04 - HCU Switched Supply Voltage Low/Rear hitch Solenoids...124
Group PTR: PTR Code Diagnostics...124
PTR 000162.02 - Hi/Lo Switch Circuit Conflict...124
PTR 000162.30 - Hi/Lo Switch Stuck On...124
PTR 000168.01 - PTR Unswitched Supply Voltage Low...124
PTR 000190.18 - Engine Speed Low...124
PTR 000191.00 - Transmission Overspeed During Calibration...124
PTR 000191.17 - Transmission Underspeed...124
PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict...124
PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict...124
PTR 000628.02 - EOL Data Fault...124
PTR 000630.07 - PTR Calibration Fault/Tractor Movement...124
PTR 000630.14 - PTR Not Calibrated...124
PTR 000734.05 - Forward Solenoid Circuit Fault...124
PTR 000735.05 - Reverse Solenoid Circuit Fault...125
PTR 000736.05 - Hi/Lo Solenoid Circuit Fault...125
PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage high...125
PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low...125
PTR 001079.03 - Sensor Reference Circuit Voltage high...125
PTR 001079.04 - Sensor Reference Circuit Voltage Low...125
PTR 001504.30 - Seat Switch Circuit Fault...125
PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear...125
PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command...125
PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear...125
PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up...125
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault...125
PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict...125
PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage high...125
PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage high, NR...125
PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low...125
PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, NR...125
PTR 524060.03 - Transmission Enable Signal high During Operation...125
PTR 524060.04 - Transmission Enable Signal Low During Operation...125
PTR 524081.31 - Come-Home Mode Active...125
PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal...125
PTR 524230.05 - Enable Proportional Valve Circuit Fault...125
PTR 524230.07 - Enable Valve Stuck Open...125
PTR 524234.03 - Enable Pressure Sensor Circuit Voltage high...125
PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low...125
Section 212: OBSERVABLE SYMPTOMS...395
Group 20: Engines...395
Engine Problems...395
Group 30: Fuel and Air...395
Fuel and Air Problems...395
Group 40: Electrical...395
12-Volt Electrical Problems...395
Connector Problems...395
Group 45: Control Units...395
Control Unit Problems...395
Group 55: PowrReverser™ Transmissions...395
PowrReverser Transmission Problems...395
Group 56: Drive Systems...395
Drive System Problems...395
Group 60: Steering and Brakes...395
Steering and Brake System Problems...395
Group 70: Hydraulics...395
Hitch Problems...395
Selective Control Valve Problems...395
Group 90: Operator Station...395
Air Conditioning Problems...395
Section 213: SYSTEM DIAGNOSIS...426
Group 40: Starting, Charging and Start Aid...426
Reference 213-40-001, Starting, Charging and Start Aid System Diagnosis...430
Group 55: PowrReverser™ Transmission...426
Reference 213-55-001, PowrReverser Transmission System Diagnosis...436
Group 56A: Differential Lock...426
Reference 213-56A-001, Differential Lock System Diagnosis...441
Group 56B: MFWD...426
Reference 213-56B-001, MFWD System Diagnosis...446
Group 56C: Rear PTO...426
Reference 213-56C-001, Rear Electro-Hydraulic PTO System Diagnosis...452
Group 60A: Steering...426
Reference 213-60A-001, Steering System Diagnosis...458
Group 60B: Rear Brakes...426
Reference 213-60B-001, Rear Brake System Diagnosis...464
Group 70A: Rear SCV System Diagnosis...426
Reference 213-70A-001, Triple Deluxe Rear SCV System Diagnosis...471
Reference 213-70A-002, Dual Rear SCV System Diagnosis...475
Group 70B: Mid-Mount Control Valve System Diagnosis...426
Reference 213-70B-001, Dual Mid-Mount Control Valve System Diagnosis...481
Group 70C: Rear Hitch System Diagnosis...426
Reference 213-70C-001, Rear Electro-Hydraulic Hitch System Diagnosis...488
Group 90: Air Conditioning...426
Reference 213-90-001, Air Conditioning System Diagnosis...496
Section 220: ENGINES...500
Group 05: General Information...500
Reference 220-05-001, John Deere Engine Repair—Use CTM301 or CTM104...502
Reference 220-05-002, General Engine Specifications...503
Reference 220-05-003, List of All Tractor-Specific Engine Information...504
Group 15: Tests and Adjustments...500
Reference 220-15-002, Throttle Lever Adjustment...506
Reference 220-15-003, Foot Throttle Pedal Stop Adjustment...507
Group 20: Engine System Theory of Operation...500
Reference 220-20-001, Overview of 5325N, 5425N, 5525N, 5083EN, 5093EN, and 5101EN Tractor Engines...509
Section 230: FUEL AND AIR...510
Group 05: General Information...510
John Deere Engine Fuel Systems Repair—Use CTM301 or CTM207...512
Group 20: Fuel and Air Theory of Operation...510
Reference 230-20-001, Fuel System Operation—5325N...515
Reference 230-20-002A, Fuel System Operation—5425N and 5525N...517
Reference 230-20-002B, Fuel System Operation—5083EN, 5093EN, and 5101EN...519
Reference 230-20-003, Air Intake System Operation (5-Cylinder)...521
Reference 230-20-004, Air Intake System Operation (4-Cylinder)...523
Section 240: ELECTRICAL...525
Group 05: Load Center Fuses and Relays...525
Reference 240-05-001, Fuse Load Center Diagram Listing...530
Reference 240-05-002, Load Center Panel—Cab Tractors...531
Reference 240-05-003, Vehicle Electrical Center—Straddle Mount Tractors...533
Group 15: Tests and Adjustments...525
Reference 240-15-001, Starting Circuit Test...538
Reference 240-15-002, Fuel Shutoff Solenoid Circuit Test...541
Reference 240-15-003, Battery Inspection Test...543
Reference 240-15-004, Charging System Test...552
Reference 240-15-005, Cold Start Circuit Test...554
Reference 240-15-006, Warning Lights Circuit Test—Cab Tractors...556
Reference 240-15-007, Warning Lights Circuit Test—Straddle Mount...562
Reference 240-15-008, Turn Signal Lights Circuit Test—Cab Tractors...570
Reference 240-15-009, Turn Signal Lights Circuit Test—Straddle Mount...576
Reference 240-15-010, Accessory Power and Junction Block Circuit Test—Cab Tractors...584
Reference 240-15-011, Accessory Power and Junction Block Circuit Test—Straddle Mount...589
Reference 240-15-012, Engine Oil Pressure Switch Circuit Test—Cab Tractors...596
Reference 240-15-013, Engine Oil Pressure Switch Circuit Test—Straddle Mount...600
Reference 240-15-014, Air Filter Restriction Switch Circuit Test—Cab Tractors...604
Reference 240-15-015, Air Filter Restriction Switch Circuit Test—Straddle Mount...608
Reference 240-15-016, Fuel Level Sender Circuit Test—Cab Tractors...612
Reference 240-15-017, Fuel Level Sender Circuit Test—Straddle Mount...616
Reference 240-15-018, Engine Coolant Temperature Sender Circuit Test—Cab Tractors...620
Reference 240-15-019, Engine Coolant Temperature Sender Circuit Test—Straddle Mount...624
Reference 240-15-020, Front Work Light Circuit Test—Cab Tractors...629
Reference 240-15-021, Beacon Light Circuit Test—Cab Tractors...633
Reference 240-15-022, Rear Work Light Circuit Test—Cab Tractors...635
Reference 240-15-023, Rear Work Light Circuit Test—Straddle Mount...639
Reference 240-15-024, Tail Light Circuit Test—Cab Tractors...643
Reference 240-15-025, Tail Light Circuit Test—Straddle Mount...646
Reference 240-15-026, Headlight and Backlighting Circuit Test—Cab Tractors...650
Reference 240-15-027, Headlight Circuit Test—Straddle Mount...659
Reference 240-15-028, Radio and Dome Light Circuit Test—Cab Tractors...667
Reference 240-15-029, HVAC Circuit Test—Cab Tractors...671
Reference 240-15-030, Wiper System Circuit Test—Cab Tractors...678
Reference 240-15-031, Key Switch Test...684
Group 20: Theory of Operation...526
Reference 240-20-200, Starting System Operation...687
Reference 240-20-201, Cold Start System Operation...688
Reference 240-20-202, Charging System Operation...689
Reference 240-20-203, Lighting System Operation—Turn Signals—Cab Tractors...690
Reference 240-20-204, Lighting System Operation—Turn Signals—Straddle Mount Tractors...691
Reference 240-20-205, Lighting System Operation—Warning Lights—Cab Tractors...692
Reference 240-20-206, Lighting System Operation—Warning Lights—Straddle Mount Tractors...693
Reference 240-20-207, Lighting System Operation—Tail Lights...694
Reference 240-20-208, Lighting System Operation—Headlights and Loader Lights...695
Reference 240-20-209, Work Light and Beacon Light Operation—Cab Tractors...697
Reference 240-20-210, Work Light Operation—Straddle Mount...698
Reference 240-20-211, Instrument Cluster Operation—Tachometer/Hour Meter...699
Reference 240-20-212, Instrument Cluster Operation—Fuel Gauge...700
Reference 240-20-213, Instrument Cluster Operation—Coolant Temperature Gauge...701
Reference 240-20-214, Air Filter Restriction Indicator Operation...702
Reference 240-20-215, Accessory Power and Junction Block Power Operation...703
Reference 240-20-216, Blower Motor Operation—Cab Tractors...704
Reference 240-20-217, A/C Compressor Operation—Cab Tractors...705
Reference 240-20-218, Front Wiper/Washer Operation—Cab Tractors...706
Reference 240-20-219, Rear Wiper/Washer Operation—Cab Tractors...707
Reference 240-20-220, Dome Light Operation—Cab Tractors...708
Reference 240-20-221, Convenience Outlet Operation...709
Group 25: Functional Schematics...526
Reference 240-25-001, Functional Schematics Listing...711
Reference 240-25-100, Schematic and Component Identification Legend...712
Reference 240-25-101, SE1—Starting Motor And Charging, SE2—Cold Start, SE3—PTO And Fuel Shutoff, SE4—Accessory Power, And SE5—Optional Horn Circuits...715
Reference 240-25-102, SE6—Light Switch, SE7—Headlights And Optional Loader Lights, SE8—Front Work Lights And Optional Beacon Light, And SE9—Rear Work Lights Circuits...716
Reference 240-25-103, SE10—Tail/Turn Lights, SE11—Turn Signal Switch And Hazard Warning Lights, SE12—Power Source, SE13—Trailer Interface, And SE14—Power Outlet Circuits...717
Reference 240-25-104, SE15—HVAC Narrow Cab, SE16—Front Wiper, SE17—Rear Wiper, SE18—Console Light, Dome Light And Door Switch, And SE19—Radio Circuits...718
Reference 240-25-105, SE20—Instrumentation Circuit...719
Reference 240-25-106, SE21—ELX Relay And Fuses, SE22—MFWD Option, SE23—Seat Switch And Wheel Speed, And SE24—Brake Switch Circuits...720
Reference 240-25-107, SE25—Backup Alarm Option, And SE26—PowrReverser™ Transmission Circuits...721
Reference 240-25-108, SE27—Electro-Hydraulic Control, SE28—Electro-Hydraulic hitch Control, And SE29—Power And Service Advisor Circuits...722
Reference 240-25-109, Cold Start Circuit Diagnostic Wiring Diagram—Cab Tractors...723
Reference 240-25-110, Cold Start Circuit Diagnostic Wiring Diagram—Straddle Mount...725
Reference 240-25-111, Charging Circuit Diagnostic Wiring Diagram—Cab Tractors...727
Reference 240-25-112, Charging Circuit Diagnostic Wiring Diagram—Straddle Mount...729
Reference 240-25-113, Starting Circuit Diagnostic Wiring Diagram—Cab Tractors...731
Reference 240-25-114, Starting Circuit Diagnostic Wiring Diagram—Straddle Mount...732
Reference 240-25-115, Horn Circuit Diagnostic Wiring Diagram—Cab Tractors...733
Reference 240-25-116, Horn Circuit Diagnostic Wiring Diagram—Straddle Mount...735
Reference 240-25-117, Headlight and Loader Light Diagnostic Wiring Diagram—Cab Tractors...737
Reference 240-25-118, Headlight and Loader Light Diagnostic Wiring Diagram—Straddle Mount...738
Reference 240-25-119, Front Work Lights and Beacon Light Cab Diagnostic Wiring Diagram—Cab Tractors...739
Reference 240-25-120, Rear Work Lights Diagnostic Wiring Diagram—Cab Tractors...741
Reference 240-25-121, Rear Work Lights Diagnostic Wiring Diagram—Straddle Mount...743
Reference 240-25-122, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Cab Tractors...745
Reference 240-25-123, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Straddle Mount...747
Reference 240-25-124, Tail Lights Diagnostic Wiring Diagram—Cab Tractors...748
Reference 240-25-125, Tail Lights Diagnostic Wiring Diagram—Straddle Mount...750
Reference 240-25-126, Junction Block Diagnostic Wiring Diagram—Cab Tractors...752
Reference 240-25-127, Junction Block Diagnostic Wiring Diagram—Straddle Mount...754
Reference 240-25-128, Radio and Dome Light Diagnostic Wiring Diagram—Cab Tractors...756
Reference 240-25-129, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Cab Tractors...758
Reference 240-25-130, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Straddle Mount...760
Reference 240-25-131, Air Filter Restriction Switch Diagnostic Wiring Diagram—Cab Tractors...762
Reference 240-25-132, Air Filter Restriction Switch Diagnostic Wiring Diagram—Straddle Mount...764
Reference 240-25-133, Fuel Level Sender Diagnostic Wiring Diagram—Cab Tractors...766
Reference 240-25-134, Fuel Level Sender Diagnostic Wiring Diagram—Straddle Mount...768
Reference 240-25-135, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Cab Tractors...770
Reference 240-25-136, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Straddle Mount...772
Reference 240-25-137, HVAC Diagnostic Wiring Diagram—Cab Tractors...774
Reference 240-25-138, Wiper System Diagnostic Wiring Diagram—Cab Tractors...776
Group 30: Connector Information...528
Reference 240-30-001, Cab-to-Engine Connector X1, Cab Tractors...780
Reference 240-30-002, Chassis-to- Engine Connector X1, Straddle Mount...782
Reference 240-30-003, Cab-to-Chassis Connector X3—Cab Tractors...784
Reference 240-30-004, Cab-to-Chassis Connector X4—Cab Tractors...786
Reference 240-30-005, Cab-to-Roof Connector X9—Cab Tractors...788
Reference 240-30-006, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount...790
Reference 240-30-007, Roof-to-HVAC Connector X26—Cab Tractors...792
Reference 240-30-008, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors...794
Reference 240-30-009, Electro-Hydraulic Controller Connectors A6J1—A6J3, Straddle Mount...796
Section 245: CONTROL UNITS...798
Group 05: General References...798
Reference 245-05-001, Electro-Hydraulic Controller General Information...805
Reference 245-05-002, Performance Monitor General Operation...807
Reference 245-05-003, Diagnostic Trouble Code Listing...811
Reference 245-05-003A, PRF Code List...812
Reference 245-05-003B, CCU Code List...813
Reference 245-05-003C, HCU Code List...814
Reference 245-05-003D, PTR Code List...816
Reference 245-05-004, Control Unit Addresses...818
Reference 245-05-004A, CCU Address List...819
Reference 245-05-004B, HCU Address List...821
Reference 245-05-004C, PTR Address List...823
Reference 245-05-005, Programming Control Units...826
Reference 245-05-006, CAN Network Voltage Checks...833
Reference 245-05-200, CAN Communication System Theory of Operation...836
Reference 245-05-201, VIN Security Fault Diagnosis...838
Reference 245-05-300, CAN Communication System Diagnostic Wiring Diagram Listing...839
Reference 245-05-301, CAN System Diagnostic Wiring Diagram—Straddle Mount Tractors...840
Reference 245-05-302, CAN System Diagnostic Wiring Diagram—Cab Tractors...841
Group 15: Tests and Adjustments...798
Reference 245-15-001, Electro-Hydraulic Controller Switched Supply Voltage and Ground Test...845
Reference 245-15-002, Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test...847
Reference 245-15-301, Electro-Hydraulic Controller Power Supply Wiring Diagram—Straddle Mount Tractors...849
Reference 245-15-302, Electro-Hydraulic Controller Power Supply Wiring Diagram—Cab Tractors...850
Group CCU: CCU...798
CCU - Chassis Control Unit (CCU) Calibration...859
CCU - CCU Beep Mode Test With Speed Sensors...867
CCU - Beep Mode Test Without Speed Sensors...870
CCU - Hydraulic Oil Temperature Sensor Circuit Test...871
Reference 245-CCU-005, Engine Speed Sensor Circuit Test...876
CCU - Wheel Speed Sensor Circuit Test...881
CCU - EH MFWD Switch Circuit Test...886
CCU - EH MFWD Solenoid Circuit Test...891
CCU - Brake Switch Assembly Circuit Test...894
Reference 245-CCU-010, Rear EH PTO Switch Circuit Test...899
CCU - Rear EH PTO Solenoid Circuit Test...904
CCU - Rear EH PTO Speed Sensor Circuit Test...907
CCU - Controller Theory of Operation...912
CCU - Hydraulic Oil Temperature Sensor Theory of Operation...916
Reference 245-CCU-203, Engine Speed Sensor Theory of Operation...917
CCU - Wheel Speed Sensor Theory of Operation...918
CCU - EH MFWD Switch Theory of Operation...919
CCU - MFWD Solenoid Theory of Operation...920
CCU - Brake Switch Assembly Theory of Operation...921
CCU - Rear EH PTO Switch Theory of Operation...922
CCU - Rear EH PTO Solenoid Theory of Operation...923
CCU - Rear EH PTO Speed Sensor Theory of Operation...924
Reference 245-CCU-301, Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram...925
Reference 245-CCU-302A, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors...926
Reference 245-CCU-302B, Engine Speed Sensor Diagnostic Wiring Diagram—Cab Tractors...927
Reference 245-CCU-303A, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors...929
Reference 245-CCU-303B, Wheel Speed Sensor Diagnostic Wiring Diagram—Cab Tractors...931
Reference 245-CCU-304A, MFWD Diagnostic Wiring Diagram—Straddle Mount Tractors...932
Reference 245-CCU-304B, MFWD Diagnostic Wiring Diagram—Cab Tractors...933
Reference 245-CCU-305A, Brake Switch Assembly Diagnostic Wiring Diagram—Straddle Mount Tractors...934
Reference 245-CCU-305B, Brake Switch Assembly Diagnostic Wiring Diagram—Cab Tractors...935
Reference 245-CCU-306A, Rear EH PTO Switch Diagnostic Wiring Diagram—Straddle Mount Tractors...937
Reference 245-CCU-306B, Rear EH PTO Switch Diagnostic Wiring Diagram—Cab Tractors...939
Reference 245-CCU-307, Rear EH PTO Solenoid Diagnostic Wiring Diagram...940
Reference 245-CCU-308A, Rear EH PTO Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors...941
Reference 245-CCU-308B, Rear EH PTO Speed Sensor Diagnostic Wiring Diagram—Cab Tractors...942
Group HCU: HCU...800
Reference 245-HCU-001, HCU Control Unit Calibration...955
Reference 245-HCU-002, HCU Beep Mode Test...967
Reference 245-HCU-003, Rear Hitch Control Lever Circuit Test...970
Reference 245-HCU-004, Rear Hitch Raise/Lower Switch Circuit Test...976
Reference 245-HCU-005, Rear Hitch Height-Limit Control Circuit Test...981
Reference 245-HCU-006, Rear Hitch Rate-of-Drop Control Circuit Test...987
Reference 245-HCU-007, Rear Hitch Load/Depth Control Circuit Test...993
Reference 245-HCU-008, Rear Hitch Left External Switch Circuit Test...999
Reference 245-HCU-010, Rear Hitch Raise Solenoid Circuit Test...1005
Reference 245-HCU-011, Rear Hitch Lower Solenoid Circuit Test...1009
Reference 245-HCU-012, Rear Hitch Position Sensor Circuit Test...1013
Reference 245-HCU-013, Rear Hitch Draft Sensor Circuit Test...1019
Reference 245-HCU-201, HCU Control Unit Theory of Operation...1025
Reference 245-HCU-202, Rear Hitch Control Lever Theory of Operation...1029
Reference 245-HCU-203, Rear Hitch Raise/Lower Switch Theory of Operation...1030
Reference 245-HCU-204, Rear Hitch Height-Limit Control Theory of Operation...1031
Reference 245-HCU-205, Rear Hitch Rate-of-Drop Control Theory of Operation...1032
Reference 245-HCU-206, Rear Hitch Load/Depth Control Theory of Operation...1033
Reference 245-HCU-207, Rear Hitch Left External Switch Theory of Operation...1035
Reference 245-HCU-208, Rear Hitch Raise and Lower Solenoids Theory of Operation...1037
Reference 245-HCU-209, Rear Hitch Position Sensor Theory of Operation...1038
Reference 245-HCU-210, Rear Hitch Draft Sensor Theory of Operation...1039
Reference 245-HCU-301A, Rear Hitch Control Assembly Diagnostic Wiring Diagram—Straddle Mount Tractors...1040
Reference 245-HCU-301B, Rear Hitch Control Assembly Diagnostic Wiring Diagram—Cab Tractors...1041
Reference 245-HCU-302A, Hitch Load/Depth Control Diagnostic Wiring Diagram—Straddle Mount Tractors...1043
Reference 245-HCU-302B, Hitch Load/Depth Control Diagnostic Wiring Diagram—Cab Tractors...1044
Reference 245-HCU-303A, Rear Hitch Left External Switch Diagnostic Wiring Diagram—Straddle Mount Tractors...1045
Reference 245-HCU-303B, Rear Hitch Left External Switch Diagnostic Wiring Diagram—Cab Tractors...1047
Reference 245-HCU-305, Rear Hitch Raise and Lower Solenoids Diagnostic Wiring Diagram...1049
Reference 245-HCU-306, Rear Hitch Position Sensor Diagnostic Wiring Diagram...1050
Reference 245-HCU-307, Rear Hitch Draft Sensor Diagnostic Wiring Diagram...1051
Group PTR: PTR...801
Reference 245-PTR-001, PTR Control Unit Calibration...1078
Reference 245-PTR-002, PTR Control Unit Beep Mode Test With Speed Sensors...1104
Reference 245-PTR-003, PTR Control Unit Beep Mode Test Without Speed Sensors...1108
Reference 245-PTR-004, Directional Reverser Switch Circuit Test...1109
Reference 245-PTR-005, Clutch Disengaged Switch Circuit Test...1113
Reference 245-PTR-006, Optional Hi/Lo Switch Circuit Test...1116
Reference 245-PTR-007, Optional Infinitely Variable Shuttle Control Circuit Test...1121
Reference 245-PTR-008, Park Switch Circuit Test...1127
Reference 245-PTR-009, Seat Switch Circuit Test...1132
Reference 245-PTR-010, Forward Solenoid Circuit Test...1137
Reference 245-PTR-011, Reverse Solenoid Circuit Test...1140
Reference 245-PTR-012, Clutch Enable Proportional Valve Circuit Test...1143
Reference 245-PTR-013, Optional Hi/Lo Solenoid Circuit Test...1147
Reference 245-PTR-014, Clutch Pedal Position Sensor Circuit Test...1150
Reference 245-PTR-015, Enable Pressure Sensor Circuit Test...1155
Reference 245-PTR-016, Countershaft Speed Sensor Circuit Test...1160
Reference 245-PTR-201, PTR Control Unit Theory of Operation...1165
Reference 245-PTR-202, Come-Home Mode Theory of Operation...1169
Reference 245-PTR-203, Directional Reverser Switch Theory of Operation...1170
Reference 245-PTR-204, Clutch Disengaged Switch Theory of Operation...1171
Reference 245-PTR-205, Optional Hi/Lo Switch Theory of Operation...1172
Reference 245-PTR-206, Optional Infinitely Variable Shuttle Control Theory of Operation...1173
Reference 245-PTR-207, Park Switch Theory of Operation...1174
Reference 245-PTR-208, Seat Switch Theory of Operation...1175
Reference 245-PTR-209, Forward Solenoid Theory of Operation...1176
Reference 245-PTR-210, Reverse Solenoid Theory of Operation...1177
Reference 245-PTR-211, Clutch Enable Proportional Valve Theory of Operation...1178
Reference 245-PTR-212, Optional Hi/Lo Solenoid Theory of Operation...1179
Reference 245-PTR-213, Clutch Pedal Position Sensor Theory of Operation...1180
Reference 245-PTR-214, Enable Pressure Sensor Theory of Operation...1181
Reference 245-PTR-215, Countershaft Speed Sensor Theory of Operation...1182
Reference 245-PTR-301A, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Straddle Mount Tractors...1183
Reference 245-PTR-301B, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Cab Tractors...1184
Reference 245-PTR-302A, Clutch Disengaged Switch Diagnostic Wiring Diagram—Straddle Mount Tractors...1185
Reference 245-PTR-302B, Clutch Disengaged Switch Diagnostic Wiring Diagram—Cab Tractors...1186
Reference 245-PTR-303A, Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors...1187
Reference 245-PTR-303B, Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram—Cab Tractors...1188
Reference 245-PTR-304A, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Straddle Mount Tractors...1190
Reference 245-PTR-304B, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Cab Tractors...1191
Reference 245-PTR-305A, Park Switch Diagnostic Wiring Diagram—Straddle Mount Tractors...1192
Reference 245-PTR-305B, Park Switch Diagnostic Wiring Diagram—Cab Tractors...1193
Reference 245-PTR-306A, Seat Switch Diagnostic Wiring Diagram—Straddle Mount Tractors...1195
Reference 245-PTR-306B, Seat Switch Diagnostic Wiring Diagram—Cab Tractors...1197
Reference 245-PTR-307A, Forward Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors...1198
Reference 245-PTR-307B, Forward Solenoid Diagnostic Wiring Diagram—Cab Tractors...1199
Reference 245-PTR-308A, Reverse Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors...1200
Reference 245-PTR-308B, Reverse Solenoid Diagnostic Wiring Diagram—Cab Tractors...1201
Reference 245-PTR-309, Clutch Enable Proportional Valve Diagnostic Wiring Diagram...1202
Reference 245-PTR-310A, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors...1203
Reference 245-PTR-310B, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Cab Tractors...1204
Reference 245-PTR-311, Enable Pressure Sensor Diagnostic Wiring Diagram...1205
Reference 245-PTR-312A, Countershaft Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors...1206
Reference 245-PTR-312B, Countershaft Speed Sensor Diagnostic Wiring Diagram—Cab Tractors...1207
Section 255: POWRREVERSER™ TRANSMISSION...1209
Group 05: General Information...1209
Reference 255-05-001, Install Test Equipment...1219
Group 10: Preliminary and Operational Checks...1209
Reference 255-10-001, Transmission Preliminary Checks...1229
Reference 255-10-002, Transmission Operational Checks...1231
Group 15: Tests and Adjustments...1209
Reference 255-15-001, PowrReverser Control Valve Tests...1240
Reference 255-15-002, PowrReverser Pump Flow Test...1246
Reference 255-15-003, Electro-Hydraulic (EH) Hi/Lo Valve Pressure Test...1248
Reference 255-15-004, PowrReverser Main Pressure Relief Valve Adjustment...1252
Group 20: Theory of Operation...1209
Reference 255-20-001, PowrReverser Transmission Theory of Operation Information Reference Listing...1254
Reference 255-20-002, PowrReverser General Information...1255
Reference 255-20-003, PowrReverser Operation in Forward (Without Electro-Hydraulic Hi/Lo)...1256
Reference 255-20-004, PowrReverser Operation in Reverse (Without Electro-Hydraulic Hi/Lo)...1258
Reference 255-20-005, PowrReverser Operation in Forward/Low (With Electro-Hydraulic Hi/Lo)...1260
Reference 255-20-006, PowrReverser Operation in Forward/high (With Electro-Hydraulic Hi/Lo)...1263
Reference 255-20-007, PowrReverser Operation in Reverse/Low (With Electro-Hydraulic Hi/Lo)...1266
Reference 255-20-008, PowrReverser Operation in Reverse/high (With Electro-Hydraulic Hi/Lo)...1269
Reference 255-20-009, PowrReverser Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral...1272
Reference 255-20-010, PowrReverser Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward...1274
Reference 255-20-011, PowrReverser Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse...1276
Reference 255-20-012, Electro-Hydraulic Hi/Lo Valve Operation—Low Position...1278
Reference 255-20-013, Electro-Hydraulic Hi/Lo Valve Operation—high Position...1280
Reference 255-20-014, PowrReverser Transmission—Gearshift Power Flow...1281
Reference 255-20-015, PowrReverser Transmission—Range Shift Power Flow...1283
Reference 255-20-016, Gearshift Synchronizer Operation...1285
Reference 255-20-017, PowrReverser Transmission Lubrication System (Without Electro-Hydraulic Hi/Lo)...1287
Reference 255-20-018, PowrReverser Transmission Lubrication System (With Electro-Hydraulic Hi/Lo)...1288
Group 25: Schematics and Diagrams...1210
Reference 255-25-001, PowrReverser™ Transmission Component Location Listing...1290
Reference 255-25-002, PowrReverser™ Transmission Hydraulic Schematic (Without Electro-Hydraulic Hi/Lo)...1291
Reference 255-25-003, PowrReverser™ Transmission Hydraulic Schematic (With Electro-Hydraulic Hi/Lo)...1293
Reference 255-25-004, Power Train Components—Straddle Mount...1295
Reference 255-25-005, Power Train Components—Cab Tractors...1296
Reference 255-25-006, PowrReverser™ Components (Without Electro-Hydraulic Hi/Lo)...1297
Reference 255-25-007, PowrReverser™ Components (With Electro-Hydraulic Hi/Lo)...1298
Reference 255-25-008, Transmission Components (Without Electro-Hydraulic Hi/Lo)...1300
Reference 255-25-009, Transmission Components (With Electro-Hydraulic Hi/Lo)...1302
Section 256: DRIVE SYSTEMS...1304
Group 05: General Information...1304
Reference 256-05-001, Install Test Equipment...1313
Group 10: Preliminary and Operational Checks...1304
Reference 256-10-001, Preliminary Checks...1323
Reference 256-10-002, Rear Differential Lock Operational Check...1325
Reference 256-10-003, EH PTO Operational Checks...1326
Reference 256-10-004, MFWD Operational Checks...1327
Group 15: Tests and Adjustments...1304
Reference 256-15-001, Electro-Hydraulic PTO Test...1331
Reference 256-15-002, MFWD Clutch Test...1334
Reference 256-15-003, PTO 540/540E Lever and Linkage Adjustment...1338
Group 20: Theory of Operation...1304
Reference 256-20-001, Drive Systems Theory of Operation Reference Listing...1342
Reference 256-20-002 Differential Power Flow...1343
Reference 256-20-003, Differential Lock Operation...1344
Reference 256-20-004, Final Drive Operation...1345
Reference 256-20-005, Valve Block Operation (Without Electro-Hydraulic Hi/Lo)...1346
Reference 256-20-006, Optional Mechanical Front Wheel Drive (MFWD) Operation...1348
Reference 256-20-007, Optional Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation...1350
Reference 256-20-008, Electro-Hydraulic PTO Operation...1353
Reference 256-20-009, Electro-Hydraulic PTO Valve Operation...1354
Reference 256-20-010, 540/540E Electro-Hydraulic PTO Clutch Operation...1356
Reference 256-20-011, 540/1000 PTO Lock-Out Operation...1359
Group 25: Schematics and Diagrams...1304
Reference 256-25-001, Drive Systems Component Location Listing...1362
Reference 256-25-002, Final Drive Components...1363
Reference 256-25-003, 540/540E EH PTO Components...1364
Reference 256-25-004, 540/1000 EH PTO Components...1365
Section 260: STEERING AND BRAKES...1366
Group 05: General Information...1366
Reference 260-05-001, Install Test Equipment...1370
Group 10: Preliminary And Operational Checks...1366
Reference 260-10-001, Steering Preliminary Check...1374
Reference 260-10-002, Steering Operational Check...1375
Reference 260-10-003, Rear Brakes Preliminary Check...1376
Reference 260-10-004, Rear Brake Operational Test...1377
Group 15: Test And Adjustments...1366
Reference 260-15-001, Steering Pump Flow Test...1380
Reference 260-15-002, Steering Valve Relief Test...1381
Reference 260-15-003, Steering Leak Test...1382
Reference 260-15-004, Checking Toe-In—Adjustable Front Axle...1384
Reference 260-15-005, Adjusting Toe-In—Adjustable Front Axle...1385
Reference 260-15-006, Checking Toe-In—MFWD Axle...1386
Reference 260-15-007, Adjusting Toe-In—MFWD Tractor...1387
Reference 260-15-008, Set MFWD Steering Stops—MFWD Axle...1388
Reference 260-15-009, Bleed Rear Brakes...1389
Reference 260-15-010, Rear Brake Valve Leak Test...1390
Reference 260-15-011, Brake Pedal Adjustment...1391
Reference 260-15-012, Adjust Brake Retractors...1393
Group 20: Theory Of Operation...1366
Reference 260-20-001, Steering Valve Operation—Neutral and Manual Turning...1396
Reference 260-20-002, Steering Valve Operation—Power Turning...1398
Reference 260-20-003, Brake System Operation...1400
Reference 260-20-004, Brake Valve Operation...1402
Section 270: HYDRAULICS...1406
Group 05: General Information...1406
Reference 270-05-001, Install Test Equipment...1413
Reference 270-05-002, Warming Transmission/Hydraulic System Oil...1418
Group 10: Operational and Preliminary Checks...1406
Reference 270-10-001, Hydraulic System Preliminary Checks...1423
Reference 270-10-002, Hydraulic System Operational Checks...1425
Group 15: Tests and Adjustments...1406
Reference 270-15-002, Pump Flow Test...1436
Reference 270-15-003, Main Relief Valve Test...1439
Reference 270-15-004, Rockshaft Load Sense Relief Valve Test...1441
Reference 270-15-005, SCV Leakage Test...1443
Reference 270-15-006, Triple Deluxe Rear SCV Functional Test...1445
Reference 270-15-007, Triple Deluxe Rear SCV Flow Control Test...1447
Reference 270-15-008, Rockshaft Leakage Test...1449
Reference 270-15-009, Rockshaft Lift Cycle Test...1451
Reference 270-15-010, Mid-Mount Control Valve Cable Adjustment...1453
Reference 270-15-011, Rear Selective Control Valve (SCV) Cable Adjustment...1454
Reference 270-15-012, Load Sensing Relief Valve Adjustment...1456
Group 20: Theory of Operation...1406
Reference 270-20-001, Hydraulic System Theory of Operation Information Reference Listing...1458
Reference 270-20-002, Hydraulic System Operation...1459
Reference 270-20-003, Main Hydraulic Filter Operation...1461
Reference 270-20-004, Hydraulic Pump Operation...1462
Reference 270-20-005, Electro-Hydraulic Hitch Control Valve Operation—Neutral...1464
Reference 270-20-006, Electro-Hydraulic Hitch Control Valve Operation—Raise...1466
Reference 270-20-007, Electro-Hydraulic Hitch Control Valve Operation—Lower...1468
Reference 270-20-008, Electro-Hydraulic Hitch Main Relief Valve Operation...1470
Reference 270-20-009, Dual Rear SCV Operation—Neutral Position...1472
Reference 270-20-010, Dual Rear SCV Operation—Extend and Retract Positions...1474
Reference 270-20-011, Dual Rear SCV Operation—Float Position...1476
Reference 270-20-016, Dual Mid-Mount Control Valve Operation—Neutral Position...1478
Reference 270-20-017, Dual Mid-Mount Control Valve Operation—Extend and Retract Positions...1480
Reference 270-20-018, Dual Mid-Mount Control Valve Operation—Float Position...1482
Reference 270-20-019, Dual Mid-Mount Control Valve Operation—Regenerative Position...1484
Reference 270-20-020, Quick Disconnect Coupler Operation...1486
Group 25: Schematics and Diagrams...1407
Reference 270-25-001, Hydraulic System Schematic and Diagram Listing...1489
Reference 270-25-002, Hydraulic System Schematic—POWRREVERSER Transmission without Electro-Hydraulic Hi/Lo...1490
Reference 270-25-003, Hydraulic System Schematic—POWRREVERSER Transmission with Electro-Hydraulic Hi/Lo...1492
Reference 270-25-004, Hydraulic System Schematic—POWRREVERSER Transmission with Electro-Hydraulic hitch (with Dual Rear SCV)...1494
Reference 270-25-005, Hydraulic System Schematic—POWRREVERSER Transmission with Electro-Hydraulic hitch (with Triple Deluxe Rear SCV)...1496
Reference 270-25-006, Hydraulic System Schematic—POWRREVERSER Transmission with Electro-Hydraulic hitch (with Mid-Mount Control Valve and Dual Rear SCV)...1498
Reference 270-25-007, Hydraulic System Schematic—POWRREVERSER Transmission with Electro-Hydraulic hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV)...1500
Section 290: OPERATOR STATION...1502
Group 05: General information...1502
Reference 290-05-001, Install Test Equipment...1505
Group 10: Preliminary and Operational Checks...1502
Reference 290-10-001, A/C System Preliminary Checks...1509
Reference 290-10-002, Air Conditioning Operational Checks...1511
Group 15: Tests and Adjustments...1502
Reference 290-15-001, HVAC Circulation Blower Motor Circuit Test...1520
Reference 290-15-002, HVAC Compressor Clutch Engagement and Cycle Test...1523
Reference 290-15-003, HVAC System Pressure Check...1534
Reference 290-15-004, HVAC Temperature Drop Check...1542
Reference 290-15-005, Summary of A/C Testing...1547
Reference 290-15-006, A/C System Moisture Removal Procedure...1548
Group 20: Theory of Operation...1502
Reference 290-20-001, Air Conditioning Theory of Operation...1556
Section 299: SERVICE TOOLS...1563
Group 05: Dealer Fabricated Tools...1563
DFRW26—Test Lead for Automotive-Style Fuses...1566
DFRW51—Electronic Circuit Load Tester...1567
DFRW126—Modified Tap Out Harness...1568
DFRW133—Tap Out Harness...1570
Group 10: Service Tools and Kits...1563
AR94522—ISO SCV Coupler...1572
JDG774—Solenoid Test Harness...1573
JT02051—Manifold with Gauges...1574
JT02081 — Halogen Leak Detector...1575
JT02153 — Current Clamp-On Probe...1576
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°...1577
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°...1578
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°...1579
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw...1580
JT03110—Adapter...1581
JT03262—Adapter...1582
JT03345—Gauge...1583
JT03364—Hose with Coupler...1584
JT03367—Connector...1585
JT03481—Kit...1586
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT...1587
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB...1588
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT...1589
JT03520—Special Adapter...1590
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)...1591
JT05483—Elbow 7/16-20 M 37 X 7/16-20 F 37 Sw...1592
JT05494—7/16-20 M 37° x 3/4-16 M ORB...1593
JT05498—Hose 508 mm (20 in.)...1594
JT05634—Pressure Gauge...1595
JT05685—Battery Load Tester...1596
JT05791—Digital Multimeter...1597
JT05843 — Hydrometer...1598
JT07032—Gauge 400 kPa (60 psi)...1599
JT07041—Gauge 2800 kPa (400 psi)...1600
JT07148—Digital Hydraulic Tester...1601
LVB24862—Wiring Harness...1602
RE200690—Performance Monitor...1603
John Deere Tractors 5325N, 5425N, 5525N Diagnosis & Tests Technical Manual (TM2198)