Complete Repair service manual for John Deere 240LC-8B Excavator, with all the technical information to maintain, repair, and rebuild like professional mechanics.

John Deere XCG240LC-8B Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM11479 English - John Deere XCG240LC-8B Excavator Technical Manual (Repair).pdf
tm11608 Chinese - 240LC-8B Excavator Repair.pdf

ide2370en English - Isuzu INDUSTRIAL DIESEL ENGINE AA-4BG1T, AA-6BG1, BB-4BG1T, BB-6BG1T Workshop Manual.pdf
ide2370sc Chinese - INDUSTRIAL DIESEL ENGINE AA-4BG1T, AA-6BG1, BB-4BG1T, BB-6BG1T Workshop Manual

PRODUCT DETAILS:
Total Pages: 533 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

MAIN SECTIONS
   Foreword
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Speed Controls
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Dampener Drive
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools

TABLE OF CONTENTS
Section 00: General Information...8
  Group 0001: Safety...8
    Recognize Safety Information...11
    Follow Safety Instructions...12
    Operate Only If Qualified...13
    Wear Protective Equipment...14
    Avoid Unauthorized Machine Modifications...15
    Add Cab Guarding for Special Uses...16
    Inspect Machine...17
    Stay Clear of Moving Parts...18
    Avoid High-Pressure Fluids...19
    Avoid High-Pressure Oils...20
    Work In Ventilated Area...21
    Prevent Fires...22
    Prevent Battery Explosions...23
    Handle Chemical Products Safely...24
    Dispose of Waste Properly...25
    Prepare for Emergencies...26
    Use Steps and Handholds Correctly...27
    Start Only From Operator's Seat...28
    Use and Maintain Seat Belt...29
    Prevent Unintended Machine Movement...30
    Avoid Work Site Hazards...31
    Keep Riders Off Machine...33
    Avoid Backover Accidents...34
    Avoid Machine Tip Over...35
    Do Not Lift Objects...37
    Add and Operate Attachments Safely...38
    Park and Prepare for Service Safely...39
    Service Cooling System Safely...40
    Remove Paint Before Welding or Heating...41
    Make Welding Repairs Safely...42
    Drive Metal Pins Safely...43
    Safety Signs...44
  Group 0003: Torque Values...9
    Unified Inch Bolt and Cap Screw Torque Values...62
    Metric Bolt and Cap Screw Torque Values...64
    Additional Metric Cap Screw Torque Values...66
    Check Oil Lines And Fittings...68
    Service Recommendations for O-Ring Boss Fittings...69
    Service Recommendations For Flat Face O-Ring Seal Fittings...71
    Service Recommendations for 37° Flare and 30° Cone Seat Connectors...73
    Service Recommendations For Flared Connections—Straight or Tapered Threads...75
    Service Recommendations For Inch Series Four Bolt Flange Fittings...77
    Service Recommendations for Metric Series Four Bolt Flange Fitting...79
Section 01: Tracks...81
  Group 0130: Track System...81
    Track Roller Remove and Install...86
    Track Roller Pressure Test...90
    Track Carrier Roller Remove and Install...93
    Track Shoe Remove and Install...97
    Track Chain Remove and Install...99
    Sprocket Remove and Install...105
    Front Idler Remove and Install...107
    Track Adjuster and Recoil Spring Remove and Install...110
    Track Adjuster and Recoil Spring Disassemble and Assemble...111
Section 02: Axles and Suspension Systems...117
  Group 0250: Axle Shaft, Bearings, and Reduction Gears...117
    Travel Gearbox and Motor Remove and Install...122
    Travel Gearbox Disassemble...126
    Travel Gearbox Assemble...134
  Group 0260: Hydraulic System...117
    Travel Motor and Park Brake Remove and Install...142
    Travel Motor and Park Brake Disassemble and Assemble...143
    Travel Motor Cover Disassemble and Assemble...158
    Travel Speed Change Solenoid Valve Remove and Install...162
    Travel Motor and Park Brake Start-Up Procedure...166
Section 04: Engine...167
  Group 0400: Removal and Installation...167
    Engine Remove and Install...185
    Fuel Shutoff Actuator Remove and Install...202
Section 05: Engine Auxiliary System...205
  Group 0510: Cooling Systems...205
    Radiator Remove and Install...209
    Hydraulic Oil Cooler Remove and Install...212
    Intercooler Remove and Install...221
    Cooling Package Remove and Install...223
    Fan, Fan Guard, and Fan Shroud Remove and Install...238
  Group 0515: Speed Controls...205
    Speed Control Linkage Remove and Install...243
    Engine Speed Control Actuator Remove and Install...245
  Group 0520: Intake System...205
    Air Cleaner Remove and Install...252
  Group 0530: External Exhaust Systems...205
    Muffler Remove and Install...259
  Group 0560: External Fuel Supply Systems...205
    Fuel Tank Remove and Install...270
    Primary Fuel Filter (Water Separator) Base Remove and Install (S.N. —1000012)...279
    Water Separator Filter Base Remove and Install (S.N. 1000013— )...281
    Final Fuel Filter Base Remove and Install (S.N. —1000012)...284
Section 07: Dampener Drive...286
  Group 0752: Elements...286
    Dampener Drive (Flex Coupling) Remove and Install...292
Section 17: Frame or Supporting Structure...297
  Group 1740: Frame Installation...297
    Welding On Machine...299
    Welding Repair of Major Structure...300
  Group 1749: Chassis Weights...297
    Counterweight Remove and Install...305
Section 18: Operator's Station...308
  Group 1800: Removal and Installation...308
    Cab Remove and Install...319
  Group 1810: Operator Enclosure...308
    Sliding Windows Remove and Install...330
    Windowpanes Remove and Install...331
    Windowpanes Dimensions...332
  Group 1821: Seat and Seat Belt...308
    Mechanical Suspension Seat Remove and Install...338
    Seat Belt Remove and Install...340
    Left and Right Console Covers Remove and Install...342
  Group 1830: Heating and Air Conditioning...308
    Refrigerant Cautions and Proper Handling...346
    R134a Refrigerant Oil Information...347
    R134a Refrigerant Recovery, Recycling, and Charging Stations Installation Procedure...349
    R134a Refrigerant Recover...351
    R134a System Evacuate...352
    R134a System Charge...354
    Compressor Remove and Install...355
    Condenser Remove and Install...358
    Heater and Air Conditioner Remove and Install...359
    Receiver-Dryer Remove and Install...366
Section 33: Excavator...368
  Group 3302: Buckets...368
    Bucket Remove and Install...370
  Group 3340: Frames...368
    Bucket Links Remove and Install...373
    Arm Remove and Install...375
    Boom Remove and Install...378
  Group 3360: Hydraulic System...368
    Apply Vacuum to Hydraulic Oil Tank...385
    Hydraulic Oil Cleanup Procedure...387
    Hydraulic Component Failure Cleanup Procedure...390
    Pump 1 and 2 Remove and Install...393
    Pump 1 and 2 Disassemble and Assemble...398
    Pump 1 and 2 Start-Up Procedure...402
    Pump 1 and 2 Regulator Remove and Install...404
    Pilot Pump Remove and Install...408
    Accumulator Manifold Remove and Install...411
    Accumulator Manifold Safety Discharge Procedure...415
    Solenoid Valve Remove and Install—Pressure Boost...416
    Pilot Control Valve (Left and Right) Remove and Install...418
    Travel Pilot Control Valve Remove and Install...428
    Pilot Distribution Manifold Remove and Install...424
    Control Valve Remove and Install...428
    Control Valve (Left and Right) Disassemble and Assemble...434
    Hydraulic Oil Tank Remove and Install...439
    Hydraulic Oil Tank Disassemble and Assemble...451
    Restriction Valve Remove and install...453
    Hydraulic Oil Cooler Bypass Valve Remove and Install...455
    Boom Cylinder Remove and Install...457
    Arm Cylinder Remove and Install...464
    Bucket Cylinder Remove and Install...468
    Hydraulic Cylinder Bleed Procedure...472
Section 43: Swing or Pivoting System...473
  Group 4350: Mechanical Drive Elements...473
    Swing Gear Case Remove and Install...478
    Swing Gear Case Disassemble and Assemble...482
    Upperstructure Remove and Install...488
    Swing Bearing Remove and Install...492
  Group 4360: Hydraulic System...473
    Rotary Manifold Remove and Install...499
    Rotary Manifold Air Test...503
    Swing Motor and Park Brake Remove and Install...505
    Swing Motor and Park Brake Disassemble...508
    Swing Motor and Park Brake Assemble...510
    Swing Motor and Park Brake Start-Up Procedure...513
    Crossover Relief Valve and Make-Up Check Valve Remove and Install...514
    Swing Park Brake Release Valve Remove and Install...517
Section 99: Dealer Fabricated Tools...519
  Group 9900: Dealer Fabricated Tools...519
    DFT1087 Track Roller Spring Disassembly and Assembly Tool Guard...521
    DFT1110 Spacer...522
    DFT1322 Idler Removal Bracket...523
    ST4920 Track Recoil Spring Disassembly and Assembly Tool...525

John Deere 240LC-8B Excavator Repair Service Manual (TM11479)