Complete Operation & Test manual with Electrical Wiring Diagrams for John Deere 310E Backhoe Loader, with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 310E Backhoe Loader workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1648 - John Deere 310E Backhoe Loader Technical Manual - Operation & Test.pdf

Total Pages: 693 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels and Lubricants
   Operational Checkout Procedure
      Operational Checkout Procedure
   ENGINE
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      References
   POWER TRAIN
      Theory of Operation
      System Diagnostic Information
      Adjustments
      Tests
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Heating and Air Conditioning
      Theory of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests

TABLE OF CONTENTS
Section 9000: General Information....14
  Group 01: Safety Information....14
    Handle Fluids Safely—Avoid Fires....17
    Prevent Battery Explosions....18
    Prepare for Emergencies....19
    Prevent Acid Burns....20
    Handle Chemical Products Safely....22
    Avoid High-Pressure Fluids....23
    Park Machine Safely....24
    Support Machine Properly....25
    Wear Protective Clothing....26
    Work in Clean Area....27
    Service Machines Safely....28
    Work In Ventilated Area....29
    Illuminate Work Area Safely....30
    Replace Safety Signs....31
    Use Proper Lifting Equipment....32
    Remove Paint Before Welding or Heating....33
    Avoid Heating Near Pressurized Fluid Lines....34
    Keep ROPS Installed Properly....35
    Service Tires Safely....36
    Practice Safe Maintenance....37
    Use Proper Tools....38
    Decommissioning — Proper Recycling and Disposal of Fluids and Components....39
    Live With Safety....40
  Group 02: General Specifications....14
    310E Backhoe Loader Dimensions....44
    310E Backhoe Loader Specifications....47
    Other Information—310E Backhoe Loader....49
    310E Backhoe Loader Weight....51
    310E Buckets....52
    310E Backhoe Loader Drain and Refill Capacities....53
    310E Backhoe Loader Lifting Capacities—Standard Dipperstick....54
    310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)....55
    310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)....56
  Group 03: Torque Values....15
    Hardware Torque Specifications....58
    ROPS Torque Specifications....59
    Metric Bolt and Screw Torque Values....60
    Additional Metric Cap Screw Torque Values....62
    Unified Inch Bolt and Screw Torque Values....64
    Check Oil Lines And Fittings....67
    O-Ring Groove Connections....68
    Service Recommendations for O-Ring Boss Fittings....69
    Service Recommendations for Flat Face O-Ring Seal Fittings....71
    Service Recommendations for Metric Series Four Bolt Flange Fitting....73
    Service Recommendations For Inch Series Four Bolt Flange Fittings....75
  Group 04: Fuels and Lubricants....15
    Diesel Fuel....79
    Low Sulfur Diesel Fuel Conditioner....81
    Diesel Fuel Storage....82
    Do Not Use Galvanized Containers....83
    Fuel Tank....84
    Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I....85
    Diesel Engine Coolant (engine with wet sleeve cylinder liners)....87
    Transmission, Axles and Mechanical Front Wheel Drive Oil....89
    Hydraulic Oil....90
    Grease....91
    Grease for Extendible Dipperstick....92
    Alternative and Synthetic Lubricants....93
    Lubricant Storage....94
    Mixing of Lubricants....95
Section 9005: Operational Checkout Procedure....134
  Group 10: Operational Checkout Procedure....134
    Operational Checkout Procedure....134
Section 9010: ENGINE....171
  Group 05: Theory of Operation....171
    POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104....171
    Engine—Sectional View....174
    General Engine Description....176
  Group 15: Diagnostic Information....171
    POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104....171
    Make Visual Inspection of Engine and Supporting Systems....179
    Diagnose Engine Malfunctions....219
  Group 20: Adjustments....171
    POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104....171
    JT05801 Clamp-On Electronic Tachometer Installation....558
    Adjust Speed Control Lever Tension....195
    Engine Speed Control Linkage....196
    Slow and Fast Idle....198
  Group 25: Tests....171
    POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104....171
    JT05801 Clamp-On Electronic Tachometer Installation....558
    JT05800 Digital Thermometer Installation....559
    Air Intake System Leakage Test....204
    Radiator Air Flow Test....206
    Altitude Compensator Boost Pressure Engine Performance Test....209
    Injection Pump Timing....211
    Fuel Line Leakage Test....213
Section 9015: Electrical System....214
  Group 05: System Information....214
    Visually Inspect Electrical System....218
    Malfunctions....219
    High Resistance Circuit....221
    Open Circuit....223
    Grounded Circuit....225
    Shorted Circuit....227
    Multimeter....229
    Seven Step Electrical Test Procedure....230
    System Functional Schematic Information....232
    Reading a System Functional Schematic....251
    Reading a Component Location Diagram....234
    Electrical Schematic Symbols....237
  Group 10: System Diagrams....214
    Component Identification Table....242
    Fuse (Blade-Type) Color Codes....244
    Fuse Specifications....245
    Wiring and Schematic Diagrams Legend....246
    System Functional Schematic Section Legend....250
    System Functional Schematic....251
    Cab Roof Harness (W5) Component Location....254
    Cab Roof Harness (W5) Connectors, Wire, and Pin Location....255
    Cab Side Console Harness (W6) Component Location....257
    Cab Side Console Harness (W6) Connectors, Wire, and Pin Location....258
    Front Console Harness (W7) Component Location....262
    Front Console Harness (W7) Connectors, Wire, and Pin Location....263
    Engine Harness (W8) Component Location....264
    Engine Harness (W8) Connectors, Wire, and Pin Location....265
    Blower Harness (W10) Component Location....267
    Blower Harness (W10) Connectors, Wire, and Pin Location....268
    Radio Harness (W12) Component Location....269
    Radio Harness (W12) Connectors, Wire and Pin Location....270
    Air Conditioning Compressor Harness (W11) Component Location....271
    Air Conditioning Compressor Harness (W11) Connectors, Wire, and Pin Location....272
    Auxiliary Flow Control Harness (W15) Component Location....273
    Auxiliary Flow Control Harness (W15) Connectors, Wire, and Pin Location....274
    Ride Control Harness (W17) Component Location....275
    Ride Control Harness (W17) Connectors, Wire, and Pin Location....276
  Group 15: Sub-System Diagnostics....215
    Power Circuit Operational Information....278
    Power Circuit Theory of Operation....279
    Power Circuit Schematic....280
    Power Circuit Sub-System Diagnostics....281
    Start Circuit Operational Information....287
    Start Circuit Theory of Operation....288
    Start Circuit Schematic....289
    Start Circuit Sub-System Diagnostics....290
    Charging Circuit Operational Information....296
    Charging Circuit Theory of Operation....297
    Charging Circuit Schematic....298
    Charging Circuit Sub-System Diagnostics....299
    Display Monitor Circuit Operational Information....305
    Display Monitor Circuit Theory of Operation....306
    Display Monitor Circuit Schematic....307
    Display Monitor Sub-System Diagnostics....308
    Indicator Circuit Specifications....312
    Indicator Circuit Operational Information....313
    Indicator Circuit Theory of Operation....314
    Indicator Circuit Schematic....315
    Indicator Circuit Sub-System Diagnostics....316
    Park Brake/Neutral Disconnect Circuit Specifications....321
    Park Brake/Neutral Disconnect Circuit Operational Information....322
    Park Brake/Neutral Disconnect Circuit Theory of Operation....323
    Park Brake/Neutral Disconnect Circuit Schematic....325
    Park Brake/Neutral Disconnect Circuit Sub-System Diagnostics....326
    Ride Control Circuit Operational Information....338
    Ride Control Circuit Theory of Operation....339
    Ride Control Circuit Schematic....340
    Ride Control Circuit Sub-System Diagnostics....341
  Group 20: References....216
    Alternators and Starting Motors—Use CTM77....346
    JT05801 Clamp-On Electronic Tachometer Installation....558
    Battery Operation....348
    Battery Specifications....349
    Diagnose Battery Malfunctions....350
    Check Battery Electrolyte Level and Terminals....351
    Using Booster Batteries—12 Volt System....354
    Alternator Operation—65 Amp and 95 Amp Bosch....357
    Alternator Operation—65 Amp and 95 Amp Bosch—Continued....358
    Tachometer Calibration (Serial No. —852337)....359
    Tachometer Calibration (Serial No. 852338— )....360
Section 9020: POWER TRAIN....363
  Group 05: Theory of Operation....363
    Standard Differential MFWD Operation....366
    Power Train Overview....367
    Torque Converter Operation....369
    Clutch Pack, Forward or Reverse Operation....371
    Synchronizer Operation....372
    Transmission Pump Operation....374
    Transmission Filter Operation....376
    Manual Shift Transmission Operation—First Gear Forward....377
    Manual Shift Transmission Operation—Third Gear Reverse....379
    Mechanical Front Wheel Drive (MFWD) Operation....381
    Transmission Control Valve Operation....382
    Transmission Control Circuit—Neutral With Park Brake Off....384
    Transmission Control Circuit—Forward....386
    Transmission Control Circuit—Reverse....388
    Modulation Valve Operation....390
    Differential Operation....392
    Differential Lock Operation....394
    Brake Valve Operation....396
    Service Brake Operation....398
    Park Brake Operation....400
    MFWD Differential Operation—Unequal Traction (If Equipped)....402
    MFWD Differential Operation—Equal Traction....404
  Group 15: System Diagnostic Information....363
    Diagnose Manual Shift Power Train Malfunctions....413
    Diagnose MFWD Malfunctions....421
    Diagnose Rear Axle Malfunctions....422
    Hydraulic Circuit—Symbols....426
  Group 20: Adjustments....363
    Adjust Brake Pedals and Equalizing Valves....430
    Bleeding Brakes....433
    Check and Adjust Toe-In....435
  Group 25: Tests....364
    JT05801 Clamp-On Electronic Tachometer Installation....558
    JT05800 Digital Thermometer Installation....559
    Transmission Oil Warm-Up Procedure....440
    Overall Test Connections, Ports, and Locations....442
    Torque Converter Stall Speed Test....443
    Converter-In Relief Valve Test....445
    Brake Valve Leakage Test....447
    Park Brake Release Pressure Test....449
    System Pressure Test....451
    Manual Shift Forward and Reverse Clutch Pressure Test....453
    Reducing Valve Pressure Test....456
    Modulation Valve Pressure Test....458
    Differential Lock Pressure Test....461
    MFWD Pressure Test—If Equipped....463
    Cooler In and Cooler Out Pressure Test....465
    Solenoid Circuit Leakage Test....467
    Pump Flow Test....561
Section 9025: Hydraulic System....470
  Group 05: Theory of Operation....470
    Open-Center Hydraulic System....473
    Hydraulic System Component Location....474
    Backhoe Hydraulic Component Location....476
    Main Hydraulic Component Location Operation (Neutral)....477
    Hydraulic System Schematic—Neutral....478
    Pump, Hydraulic....479
    Hydraulic Filter Operation....480
    Steering Valve Operation....482
    Priority Valve Operation....488
    Ride Control Hydraulic Circuit Component Location and Operation—Circuit Off....490
    Ride Control Hydraulic Circuit Component Location and Operation—Circuit On....493
    System Relief Valve (S.N. —943225)....496
    System Relief Valve (S.N. 943226—)....498
    Circuit Relief Valve Without Anti-Cavitation....500
    Circuit Relief Valve With Anti-Cavitation—Backhoe Swing, Boom Lower, Crowd In, and System Relief....501
    Circuit Relief Valve With Anti-Cavitation—Backhoe Bucket Curl and Loader Bucket Dump....502
    Backhoe Valve Auxiliary Flow Control Section—If Equipped....504
    Backhoe Valve Swing Section—Swing Left Position....508
    Backhoe Valve Boom Section—Boom Lower Position....510
    Backhoe Valve Bucket Section—Bucket Curl Position....512
    Backhoe Valve Crowd Section—Crowd Out Position....514
    Backhoe Valve Auxiliary Section—Neutral Position with Upstream Function Activated....516
    Loader Valve Inlet Section....518
    Loader Valve Bucket Section—Bucket Rollback Position....520
    Loader Valve Boom Section—Boom Raise Position....522
    Loader Valve Auxiliary Section—Neutral Position....524
    Stabilizer Valve Operation....526
  Group 15: Diagnostic Information....470
    Use These Seven Basic Steps to Diagnose and Test the Hydraulic System....528
    Make a Pretest Inspection and an Operation Check of the Machine....529
    Hydraulic System Pretest....530
    Diagnose Hydraulic System Problems....531
  Group 20: Adjustments....471
    Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment....542
    Loader Control Valve Linkage Adjustment....545
    Backhoe Valve Linkage Adjustment....547
    Stabilizer Valve Linkage Adjustment....548
    Adjust Auxiliary Flow Control Valve—If Equipped....550
    Charging the Ride Control Accumulator....551
    Charging the Ride Control Accumulator—Procedure “A” (14.2 in. accumulator)....552
    Charging the Ride Control Accumulator—Procedure “B” (17.2 in. accumulator)....554
    Ride Control Accumulator—Discharge Procedure....556
  Group 25: Tests....471
    JT05801 Clamp-On Electronic Tachometer Installation....558
    JT05800 Digital Thermometer Installation....559
    Hydraulic Oil—Procedure Warm-Up....560
    Pump Flow Test....561
    Backhoe/Stabilizer System Relief Pressure Test....564
    Steering Priority System Relief Pressure Test....567
    Loader System Relief Pressure Test....570
    Hydraulic Oil Cooler Restriction Test....573
    Circuit Relief Valve Test—With Remote Pump....575
    Steering System Leakage Test....578
    Steering Cylinder Leakage Test....589
    Hydraulic Cylinder—Drift Test....583
    Function Drift Test....584
    Cylinder Leakage Test....589
    Stabilizer Valve Lockout Leakage Test....591
    Cycle Time Specifications....593
Section 9031: Heating and Air Conditioning....595
  Group 05: Theory of Operation....595
    Proper Refrigerant Handling....658
    R134a Refrigerant Cautions....659
    Refrigerant Theory of Operation....600
    Air Conditioning Circuit Operational Information....602
    Air Conditioning Circuit Theory of Operation....603
    Air Conditioning Circuit Schematic....604
    Blower Circuit Operational Information....605
    Blower Circuit Theory of Operation....606
    Blower Circuit Schematic....607
    Receiver/Dryer Operation....608
    Expansion Valve Operation....610
    Compressor Relief Valve Operation....611
    Temperature Control....612
  Group 10: System Operational Checks....595
    Air Conditioning Operational Checks....626
  Group 15: Diagnostic Information....595
    Diagnose Air Conditioning Electrical Malfunctions....640
    Air Conditioning Component Location....641
  Group 20: Adjustments....595
    Proper Refrigerant Handling....658
    R134a Refrigerant Cautions....659
    R134a Compressor Oil Charge Check....645
    R134a Compressor Oil Removal....646
    R134a Component Oil Charge....647
    R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure....649
    Recover R134a System....651
    Evacuate R134a System....653
    Charge R134a System....655
  Group 25: Tests....595
    Proper Refrigerant Handling....658
    R134a Refrigerant Cautions....659
    R134a Air Conditioning System Test....660
    Pressure Diagnostic Chart....663
    Low Pressure Switch Test....664
    High Pressure Switch Test....666
    A/C Freeze Control Switch Test....668
    Leak Testing....669
    Refrigerant Hoses and Tubing Inspection....670

John Deere 310E Backhoe Loader Operation & Test Service Manual (TM1648)