Complete repair service manual for Deutz-Fahr Agrokid 30, Agrokid 40, Agrokid 50, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors Agrokid 30, Agrokid 40, Agrokid 5 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

307.W.0430.EN.6.02 - Deutz-Fahr Agrokid 30, Agrokid 40, Agrokid 50 Workshop Manual.pdf

PRODUCT DETAILS:
Total Pages: 430 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

1. TRANSMISSION
2. FRONT AXLE
3. CONTROLS
4. HYDRAULIC SYSTEM

307.1108.3.6 AGROKID 30-40-50...1
  INTRODUCTION...3
  SAFETY NOTES...5
  SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS...8
  LIFTING INSTRUCTIONS...10
  HOW THE MANUAL IS STRUCTURED...11
  HOW TO CONSULT THE MANUAL...12
  HOW TO USE AND UPDATE THE MANUAL...13
  STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS...14
  THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS...15
  CONVERSION FACTORS...17
  SECTION 10...19
    1. TRANSMISSION...21
      1.1 INTRODUCTION...21
      1.2 DESCRIPTION...22
        1.2.1 DRIVE TRANSMISSION...23
      1.3 CLUTCH HOUSING...24
      1.4 GEARBOX AND SHUTTLE ASSEMBLY...25
      1.5 4WD RANGE GEARS ASSEMBLY...26
      1.6 PINION AND DIFFERENTIAL ASSEMBLY...27
      1.7 BRAKES AND REAR AXLE ASSEMBLY...28
      1.8 REAR PTO AND MID PTO...29
        1.8.1 COMPONENTS...29
        1.8.2 MAIN COMPONENTS...30
    2. FRONT AXLE...31
      2.1 STEERING CYLINDER...32
      2.2 DIFFERENTIAL- PINION - FINAL DRIVE UNIT...33
    3. CONTROLS...34
      3.1 RIGHT-HAND SIDE VIEW...34
      3.2 LEFT-HAND SIDE VIEW...35
      3.3 TOP VIEW...36
    4. HYDRAULIC SYSTEM...37
      4.1 DESCRIPTION...37
      4.2 HYDRAULIC DIAGRAM...38
      4.3 STEERING CIRCUIT...39
        4.3.1 FUNCTION...39
        4.3.2 OPERATION...39
        4.3.3 GEAR PUMP...40
        4.3.4 POWER STEERING...41
        4.3.5 DIFFERENTIAL LOCK CONTROL ASSEMBLY...43
        4.3.6 AUXILIARY SERVICES CONTROL VALVE (4 WAYS)...45
        4.3.7 POWER LIFT CONTROL VALVE...46
  SECTION 30...53
    ENGINE HOOD...55
      Removal...55
      Refitting...55
    SAFETY ROLL BAR...56
      Removal...56
      Refitting...56
    SILENCER...57
      Removal...57
      Refitting...58
    RADIATOR...59
      Removal...59
      Refitting...61
    FRONT SUPPORT...62
      Removal...62
      Refitting...64
    WHEELS...65
      FRONT WHEELS...65
        Removal...65
        Refitting...65
      REAR WHEELS...66
        Removal...66
        Refitting...66
    INSTRUMENT PANEL...67
      Removal...67
      Refitting...68
    CONSOLE SHROUDS...69
      Removal...69
      Refitting...70
    POWER STEERING...71
      Removal...71
      Refitting...72
    FUEL TANK...73
      Removal...73
      Refitting...74
    PLATFORM...75
      Removal...75
      Refitting...77
    STARTER MOTOR...78
      Removal...78
      Refitting...80
    HYDRAULIC PUMP...81
      Removal...81
      Refitting...81
    ALTERNATOR...82
      Removal...82
      Refitting...83
      Tensioning the drivebelt...83
    ENGINE...85
      Separating the engine from the transmission...85
      Reconnecting the engine to the transmission...90
      Removal...91
      Refitting...95
    CLUTCH ASSEMBLY...96
      PTO CLUTCH...96
        Removal and renewal of the PTO clutch plate...96
        Check PTO clutch plate wear...96
        Refitting the PTO clutch plate...96
        Adjustment of the clutch levers...97
      PTO DRIVE SHAFT OIL SEAL...98
        Renewal...98
      CLUTCH RELEASE BEARINGS...99
        Removal...99
        Refitting...101
    LIFT...102
      COMPLETE ASSEMBLY...102
        Removal...102
        Refitting...103
      POWER LIFT CONTROL VALVE...104
        Removal...104
        Refitting...105
        Disassembly...106
        Assembly...109
      CYLINDER...111
        Disassembly...111
        Assembly...112
      LIFT ARM OIL SEAL...113
        Removal...113
        Refitting...115
      BUSHES...116
        Renewal...116
      INTERNAL LINKAGE...117
        Removal...117
        Refitting...118
      HYDRAULIC LEVER LIMIT...119
        Adjustment...119
      LIFT CONTROL VALVE...120
        Disassembly...120
        Assembly...121
    AUXILIARY SERVICES CONTROL VALVE (4 WAYS)...122
      AUXILIARY SERVICES CONTROL VALVE...122
        Removal...122
        Refitting...122
      CONTROL RODS...123
        Disassembly...123
        Assembly...123
      DOUBLE/ SINGLE ACTING CONVERTER...124
        Overhaul...124
    CLUTCH HOUSING...125
      Separation from the transmission...125
      Reconnection to the transmission...130
    GEARBOX AND SHUTTLE ASSEMBLY...131
      COMPLETE ASSEMBLY...131
        Removal...131
        Refitting...132
        Disassembly...133
        Assembly...135
      INPUT SHAFT...137
        Disassembly...137
        Assembly...138
      PRIMARY SHAFT...139
        Disassembly...139
        Assembly...139
      SECONDARY SHAFT...140
        Disassembly...140
        Assembly...143
      GEAR SELECTOR FORKS...144
        Check flatness...144
    REAR AXLE AND BRAKES...145
      REAR AXLE...145
        Removal...145
        Refitting...146
        Disassembly...147
        Assembly...149
      BRAKE...153
        Renewal of the braking discs...153
    REAR PTO...155
      Disassembly...155
      Assembly...158
    RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY...159
      RANGE GEARBOX INPUT SHAFT...159
        Disassembly...159
        Assembly...160
      DIFFERENTIAL...161
        Removal...161
        Refitting...162
        Disassembly...163
        Assembly...164
      BEVEL GEAR PAIR...165
        Disassembly...165
        Preparation for installation...167
        Adjustment of the differential preload...168
        Adjustment of the pinion position...169
        Adjustment of the pinion and crown wheel...172
        Final assembly...173
      4WD AND GROUND SPEED PTO OUTPUT SHAFT...174
        Disassembly...174
        Assembly...175
    PEDALS AND CONTROL LEVERS...176
      BRAKE PEDALS...176
        Adjustment...176
      PARKING BRAKE LEVER...176
        Adjustment...176
      CLUTCH PEDAL...177
        Adjustment...177
      PTO SPEED SELECTOR LEVER...177
        Adjustment...177
      PTO ENGAGEMENT LEVER...177
        Adjustment...177
      RANGE GEAR LEVER...177
        Adjustment...177
      MAIN GEAR LEVER...178
        Adjustment...178
    FRONT AXLE...179
      COMPLETE AXLE ASSEMBLY...179
        Removal...179
        Refitting...181
      BEVEL GEAR PAIR...182
        Disassembly...182
        Assembly...187
      FINAL DRIVE REDUCTION UNITS...193
        Removal...193
        Refitting...193
      OUTPUT FLANGE...195
        Disassembly...195
        Assembly...197
      STEERING JOINT...198
        Disassembly...198
        Preparation For Assembly...200
        Final assembly...202
      STEERING CYLINDER...203
        Disassembly...203
        Assembly...206
  SECTION 40...209
    THE STRUCTURE OF THE UNIT...211
    HOW TO CONSULT THE UNIT...212
    1. INTRODUCTION...213
      1.1 LIST OF WIRING LOOMS...213
      1.2 DEFINITION OF COMPONENTS AND SYMBOLS...213
      1.3 GENERAL RULES...214
        1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS...214
        1.3.2 MAIN WIRING FAULTS...214
        1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING...215
      1.4 DIAGNOSTIC INSTRUMENTS...216
      1.5 WIRE COLOUR CODES...216
    2. INDICES...217
      2.1 INDEX BY PART DESCRIPTION...217
      2.2 INDEX BY PART CODE...219
      2.3 INDEX BY CONNECTOR...221
    3. COMPONENTS...223
      3.1 COMPONENT TECHNICAL DATA...223
      3.2 PREHEATING SYSTEM...226
      3.3 ENGINE STOP SYSTEM...226
    4. SYSTEMS...227
      4.1 EARTHING POINTS...227
      4.2 STARTING...228
      4.3 FRONT AXLE DIFFERENTIAL LOCK...229
      4.4 LIGHTS-SWITCH UNIT-BRAKES...230
      4.5 INSTRUMENT PANEL...231
    5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS...233
      FRONT WIRING (1/2)...233
      FRONT WIRING (2/2)...234
      CENTRAL WIRING (1/2)...241
      CENTRAL WIRING (2/2)...242
      REAR WIRING (1/2)...253
      REAR WIRING (2/2)...254
  SECTION 50...259
    Introduction...261
      HOW TO USE THIS MANUAL...262
    General information...265
      MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION...265
      COMPONENT POSITIONS - NATURALLY ASPIRATED ENGINE (S4L/S4L2)...266
      COMPONENT POSITIONS - TURBO ENGINE (S4L-T/S4L2-T)...267
      SPECIFICATIONS...268
    Overhaul instructions...269
      DETERMINING WHEN TO OVERHAUL THE ENGINE...269
      COMPRESSION PRESSURE MEASUREMENT...270
      TROUBLESHOOTING...271
      BASIC PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY...279
    Disassembly...281
      PREPARATION FOR DISASSEMBLY...281
      ELECTRICAL SYSTEM...282
      COOLING SYSTEM...287
      FUEL SYSTEM...288
      LUBRICATION SYSTEM...290
      AIR INLET SYSTEM AND EXHAUST SYSTEM...291
      CYLINDER HEAD AND VALVE MECHANISM...292
      TIMING GEARS AND FLYWHEEL...295
      CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN...301
    Inspection...307
      CYLINDER HEAD AND VALVE MECHANISM...307
      TIMING GEARS AND FLYWHEEL...314
      CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN...319
    Assembly...328
      CYLINDER BLOCK, CRANKSHAFT PISTONS AND OIL PAN...328
      TIMING GEARS AND FLYWHEEL...337
      CYLINDER HEAD AND VALVE MACHANISM...344
      AIR INLET SYSTEM AND EXHAUST SYSTEM...349
      FUEL SYSTEM...350
      LUBRICATION SYSTEM...352
      COOLING SYSTEM...353
      ELECTRICAL SYSTEM...355
    Electrical system...357
      GENERAL...357
      STARTER MOTOR...361
      ALTERNATOR...369
      KEY SHUTOFF SYSTEM...375
      AUTOMATIC GLOW PLUG SYSTEM...377
    Cooling system...380
      GENERAL...380
      INSPECTION...381
    Lubrication system...385
      GENERAL...385
      INSPECTION...386
    Fuel system...389
      GENERAL...389
      FUEL INJECTION NOZZLE...390
      FUEL INJECTION PUMP...393
      GOVERNOR...400
      FUEL PUMP...403
      FUEL FILTER...403
    Air inlet system and exhaust system...406
      GENERAL...406
      INSPECTION...407
    Maintenance...409
      LUBRICATION AND MAINTENANCE CHART...409
      ENGINE OIL AND OIL FILTER...410
      VALVE CLERANCE...412
      FUEL INJECTION TIMING...414
      FUEL FILTER...417
      IDLE RPM SETTING...419
      FUEL INJECTION NOZZLES...420
      FAN BELT...421
    Service data...423
      SPECIFICATIONS...423
      TIGHTENING TORQUES...427
      SEALANTS...429
      SPECIAL TOOLS...430

Deutz-Fahr Agrokid 30, Agrokid 40, Agrokid 50 Repair Service Manual