Complete repair service manual for Deutz-Fahr AGROTRON 230, AGROTRON 260, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors AGROTRON 230, AGROTRON 260 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Deutz-Fahr AGROTRON 230, AGROTRON 260 Workshop Manual.pdf

Total Pages: 604 pages
File Format: PDF
Language: English

AGROTRON 230 MK3
AGROTRON 260 MK3

HOW THE MANUAL IS STRUCTURED
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine's electrical and electronic systems.

Engine DEUTZ 1012-1013
230CV: BF6M 1013 ECP
260CV: BF6M 1013 FC
5871 970 001 - 5872 966 001 German
Transmission
Rear axle
Front axle ZF AS 2075

307.1096.3.6 AGROTRON 230-260 MK3....1
  INTRODUCTION....3
  SAFETY NOTES....5
  SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS....8
  LIFTING INSTRUCTIONS....10
  HOW THE MANUAL IS STRUCTURED....11
  HOW TO CONSULT THE MANUAL....12
  HOW TO USE AND UPDATE THE MANUAL....13
  STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS....14
  THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS....15
  SPECIAL TOOLS....17
  CONVERSION FACTORS....18
  SECTION 10....19
    1. TRANSMISSION....21
      INTRODUCTION....21
      1.1 FLUID COUPLING....22
      1.2 TRANSMISSION....23
        1.2.1 MAIN COMPONENTS....23
        1.2.2 TRANSMISSION HYDRAULIC SYSTEM....26
        1.2.3 GEARBOX....27
        GEARBOX COMPONENTS....28
        1.2.4 MAIN CLUTCH....29
        1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE....30
        1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC....34
        1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC....35
      1.3 REAR AXLE....36
      1.4 REAR PTO....38
    2. BRAKING SYSTEM....39
      2.1 BRAKE MASTER CYLINDER....40
      2.2 BRAKE....40
      2.3 TRAILER BRAKING SYSTEM....42
        2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)....42
        2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)....44
        2.3.3 AIR TRAILER BRAKING (ITALY VERSION)....46
        2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)....47
        COMPRESSOR....48
        PRESSURE LIMITING VALVE....49
        CAB SUSPENSION FEED VALVE....50
        BRAKE APPLY SOLENOID VALVE....51
        TRAILER BRAKING VALVE (2-WAY)....52
        TRAILER BRAKING VALVE (1-WAY)....53
    3. HYDRAULIC FRONT AXLE SUSPENSION....54
      3.1 FRONT SUSPENSION CONTROL VALVE....55
    4. FRONT AXLE....59
      4.1 HUB CARRIER AND FINAL REDUCTION UNIT....60
      4.2 DIFFERENTIAL....61
      4.3 STEERING ANGLE SENSOR....61
    5. HYDRAULIC SYSTEM....63
      DESCRIPTION....63
      HYDRAULIC SYSTEM....64
      5.1 VARIABLE DISPLACEMENT PUMP....65
        5.1.1 BOOST PUMP....68
        5.1.2 HYDRAULIC PUMP....69
        5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE....71
      5.2 POWER STEERING....79
      5.3 PRIORITY VALVE....80
      5.4 AUXILIARY SERVICES CONTROL VALVE....81
        5.4.1 MAIN COMPONENTS....82
        5.4.2 SERVICES CONTROL SECTION....83
        5.4.3 DESCRIPTIONS OF COMPONENTS....84
        5.4.4 LIFT CONTROL VALVE SECTION....86
  SECTION 20....91
    OPERATOR’S MANUAL SERDIA (LEVEL III)....93
      1. ENTRY AND COMMUNICATION....94
        1.1 OVERVIEW....94
        1.2 ORDERING....95
        1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE....96
        1.4 USER LEVEL, ACCESS AUTHORIZATION....97
        1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK....98
        1.6 PROGRAM START....98
        1.7 OFFLINE MODE....99
        1.8 WORKING WITH THE PROGRAM....101
        1.9 PRINT (OUTPUT)....103
        1.10 PROTOCOL (PROTOKOLL)....104
        1.11 END COMMUNICATION....104
      2. ECU SELECTION....105
        2.1 GENERAL....105
        2.2 RECOGNITION OF ECUS....105
        2.3 IDENTIFICATION DATA....105
      3 MEASURED VALUES....106
        3.1 ACTUAL MEASURED VALUES (GENERAL)....106
        3.2 RAM VALUES....110
        3.3 DATA LOGGER (ONLY EMS)....110
        3.4 INPUT/OUTPUT ASSIGNMENT....110
        3.5 CAN-Status....110
        3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:....112
      4. PARAMETERS....113
        4.1 CONFIGURATION....113
        4.2 OVERALL PROGRAMMING....124
        4.3 CALIBRATION....124
      5. ERROR MEMORY....126
        5.1 GENERAL....126
      6. FUNCTION TEST....131
        6.1 GENERAL....131
      7. EXTRAS....132
        7.1 MAXIMUM VEHICLE SPEED....132
        7.2 LOGISTIC DATA....132
        7.3 LOAD SPECTRUM (ONLY EMS)....133
        7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)....133
        7.5 OVERRIDE MEMORY (ONLY EMS)....133
      8 WHAT SHOULD YOU DO IF ...?....134
        8.1 SERDIA IN GENERAL....134
        8.2 EMR....137
      9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1....149
        9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98....149
        9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS....150
        9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET....151
        9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)....152
        9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“....152
    OPERATOR’S MANUAL EDS (Electronic Diagnosis System)....153
      1. GENERAL INTRODUCTION....154
        1.1 FUNCTIONAL SCOPE....154
        1.2 HARDWARE REQUIREMENTS....155
        1.3 STARTING AND TERMINATING OF THE EDS PROGRAM....157
      2. TRANSMISSION DIAGNOSIS....159
        2.1 THE MAIN MENU....159
        2.2 ONLINE HELP....161
      3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45....163
        3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45....163
        3.2 DEST 45 PROGRAM DESCRIPTION....164
        3.3 ERROR CODES POWER-SHUTTLE /DEST 45....179
        3.4 DISPLAY POWERSHUTTLE....180
        3.5 ERROR CODE LIST WITH DESCRIPTION....181
        3.6 OTHER INFORMATIONS....192
        3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100....193
        3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100....194
        3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200....195
        3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300....196
        3.11 ERROR ANALYSIS....197
      4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER....199
        4.1 PROGRAM DESCRIPTION....200
        4.2 CONSTANT VALUES FOR INFOCENTER....210
    ALL ROUND TESTER MANUAL - MK3 230-260 SERIES....215
      ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM....215
        PRESENTATION SCREEN....216
        MAIN MENU....216
        1. MONITOR....217
        2. PARAMETERS....221
        3. CALIBRATIONS....223
        4. ALARMS LIST....228
  SECTION 30....231
    METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING....235
    TOP VIEW OF WIRING AND PIPES....236
    DETAIL OF UPPER WIRING AND PIPES....237
    TOP VIEW OF PIPES....238
    DETAIL OF UPPER PIPES....239
    PIPES ON LEFT-HAND SIDE....240
    DETAIL OF FRONT LEFT-HAND SIDE....241
    DETAIL OF PUMP END ON RIGHT-HAND SIDE....242
    DETAIL OF REAR RIGHT-HAND SIDE....243
    DETAIL OF THE AIR TRAILER BRAKING SYSTEM....244
    ENGINE HOODS AND SIDE PANELS - ADJUSTMENTS....245
      1. Front hood....245
      2. Rear hood....246
      3. Adjustment of the front hood catch....247
      4. Adjustment of the rear hood position....247
    BATTERY....248
      REMOVAL....248
      REFITTING....248
    CAB ACCESS STEPS....249
      REMOVAL....249
      REFITTING....249
    BATTERY SUPPORT....250
      REMOVAL....250
      REFITTING....250
    STARTER MOTOR....251
      REMOVAL....251
      REFITTING....251
    ALTERNATOR....252
      REMOVAL....252
      REFITTING....253
    COMPRESSOR FAN - DRIVEBELTS....254
      1. Air conditioning fan-compressor drivebelt....254
      2. Alternator drivebelt....255
      3. Fuel pump drivebelt....255
      REFITTING AND TENSIONING....256
    AIR COMPRESSOR (for air trailer braking)....257
      REMOVAL....257
      REFITTING....258
    TRAILER BRAKING VALVES AND AIR RESERVOIR (version with air braking)....259
      REMOVAL....259
      REFITTING....263
    TRAILER AIR BRAKES COUPLING VALVES....264
      1. Removal....264
      2. Renewal....264
    AIR CONDITIONING SYSTEM....265
      TECHNICAL SPECIFICATIONS....265
      OPERATION....266
      MAINTENANCE....267
      ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT....267
      DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM....268
    AIR CONDITIONING COMPRESSOR....269
      REMOVAL....269
      REFITTING....270
    RECEIVER-DRIER....271
      REMOVAL....271
      REFITTING....271
    CONDENSER FAN....272
      REMOVAL....272
      REFITTING....272
    COMPLETE CONDENSER ASSEMBLY....273
      REMOVAL....273
      REFITTING....274
    GEARBOX OIL AND FUEL COOLERS....275
      REMOVAL....275
      REFITTING....275
    RADIATOR....276
      REMOVAL....276
      REFITTING....278
    EXPANSION TANK....279
      REMOVAL....279
      REFITTING....279
    INTERCOOLER....280
      REMOVAL....280
      REFITTING....281
    COMPLETE RADIATOR-COOLERS ASSEMBLY....282
      REMOVAL....282
      REFITTING....285
    FLEXIBLE COUPLING OF THE FRONT PTO (Models with front PTO only)....286
      RENEWAL....286
      REFITTING....286
    TURBOCHARGER....287
      REMOVAL....287
      REFITTING....287
    AIR INTAKE PIPE....288
      REMOVAL....288
      REFITTING....288
    COMPLETE AIR CLEANER ASSEMBLY....289
      REMOVAL....289
      REFITTING....289
    EXHAUST PIPE....290
      REMOVAL....290
      REFITTING....290
    SILENCER....291
      REMOVAL....291
      REFITTING....292
    4WD PROPELLER SHAFT....293
      REMOVAL....293
      REFITTING....294
    BRAKE MASTER CYLINDERS....297
      REMOVAL....297
      REFITTING....299
    BLEEDING THE BRAKING SYSTEM....300
    ADJUSTMENT OF THE BRAKE LIGHT SWITCHES....302
    POWER STEERING UNIT....303
      1. Testing....303
      2. Adjustment....303
      3. Removal of the power steering unit....303
      REFITTING....304
      DISASSEMBLY....305
      ASSEMBLY....311
    FRONT WHEELS....318
      REMOVAL....318
      REFITTING....318
    FRONT FENDERS....319
      REMOVAL....319
      REFITTING....319
    REAR WHEELS....320
      REMOVAL....320
      REFITTING....320
    FRONT LIFT VALVE BLOCK....321
      REMOVAL....321
      REFITTING....321
    FRONT LIFT CYLINDERS....322
      REMOVAL....322
      REFITTING....324
    FRONT LIFT ASSEMBLY....325
      REMOVAL....325
      REFITTING....327
    FRONT PTO ASSEMBLY....328
      REMOVAL....328
      REFITTING....329
    FRONT SUSPENSION CYLINDERS....330
      REMOVAL....330
      REFITTING....332
      DISASSEMBLY AND ASSEMBLY....333
    FRONT AXLE AND SWINGING SUPPORT....335
      REMOVAL....335
      REFITTING....338
    FRONT CARRIER....339
      REMOVAL....339
      REFITTING....339
    FRONT SUSPENSION SOLENOID VALVES....340
      REMOVAL....340
      REFITTING....341
    FRONT SUSPENSION POSITION SENSOR....342
      1. Removal....342
      2. Positioning....342
      3. Calibration....342
    ACCELERATOR POTENTIOMETER....343
      1. Renewal....343
      2. Potentiometer calibration....344
    FUEL TANKS....345
      REMOVAL....345
      REFITTING....346
    TESTING THE AUXILIARY SERVICES PUMPS....347
    PISTON PUMP....348
      REMOVAL....348
      REFITTING....350
    PRIORITY VALVE....351
      REMOVAL....351
      REFITTING....351
    AUXILIARY SERVICES CONTROL VALVES....352
      REMOVAL....352
      REFITTING....353
    LIFT CYLINDERS....354
      REMOVAL....354
      REFITTING....355
      DISASSEMBLY AND ASSEMBLY....356
    LIFT POSITION SENSOR....357
      TESTING....357
      REMOVAL AND ADJUSTMENT....358
    LIFT DRAFT SENSOR....362
      REMOVAL....362
      REFITTING....362
    DRIVER'S SEAT....363
      REMOVAL....363
      REFITTING....363
    CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE....364
      REMOVAL....364
      REFITTING....365
    STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL....366
      REMOVAL....366
      REFITTING....367
    STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER....368
      RENEWAL....368
      ASSEMBLY....369
    CENTRE CONSOLE AND SHROUD....370
      REMOVAL....370
      REFITTING....373
    RIGHT-HAND CONSOLE....374
      OPENING AND REMOVAL....374
      REFITTING....380
    LEFT-HAND CONSOLE....381
      REMOVAL....381
      REFITTING....382
    TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS....383
      REMOVAL....383
      REFITTING....384
    FUSE AND RELAY BOARD....385
      REMOVAL....385
      REFITTING....386
    ENGINE ECU....387
      REMOVAL....387
      REFITTING....387
    CLUTCH PEDAL AND RELATED DEVICES....388
      1. Removal of the potentiometer....388
      1.1. Refitting the potentiometer....388
      2. Adjustment of the clutch pedal position and travel....389
      3. Renewal of the proximity sensor....389
    CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES....390
      REMOVAL....390
      REFITTING....392
    AUXILIARY SERVICE VALVE CONTROL CABLES....393
      RENEWAL....393
      REFITTING....394
    ADJUSTMENT OF THE PARKING BRAKE SWITCH....395
    ADJUSTMENT OF THE PARKING BRAKES....396
    CLIMATE CONTROL PANEL....397
      REMOVAL....397
      REFITTING....397
    HEATER VALVE....398
      1. Removal....398
      2. Refitting and adjustment of the control cable....398
      3. Final checks....399
    HEATER MATRIX....400
      REMOVAL....400
      REFITTING....402
    AIR CONDITIONING EVAPORATOR....403
      REMOVAL....403
      REFITTING....404
    RIGHT-HAND AIR CONDITIONING FAN....405
      REMOVAL....405
      REFITTING....405
    LEFT-HAND AIR CONDITIONING FAN....406
      REMOVAL....406
      REFITTING....406
    CAB DOOR CABLE....407
      RENEWAL....407
    TRAILER BRAKING AIR PRESSURE GAUGE....409
      REMOVAL....409
      REFITTING....409
    TRANSMISSION STATUS DISPLAY....410
      REMOVAL....410
      REFITTING....410
    CAB....411
      REMOVAL....411
      REFITTING....420
    CAB AIR SPRINGS AND HYDRAULIC DAMPERS....421
      RENEWAL....421
      REFITTING....422
    ENGINE....423
      REMOVAL....423
      REFITTING....426
    FLUID COUPLING AND THE FLYWHEEL....427
      REMOVAL....427
      REFITTING....433
    LOWER LINKS OF THE HYDRAULIC LINKAGE....434
      REMOVAL....434
      REFITTING....435
    TOWING HITCH....436
      REMOVAL....436
      REFITTING....437
    QUICK-ACTION HYDRAULIC COUPLERS FOR IMPLEMENTS AND LS....438
      REMOVAL....438
      REFITTING....438
    FRONT BEARING OF THE 4WD PROPELLER SHAFT....295
      RENEWAL....295
      REFITTING....296
  SECTION 40....439
    THE STRUCTURE OF THE UNIT....441
    HOW TO CONSULT THE UNIT....442
    1. INTRODUCTION....443
      1.1 LIST OF WIRING HARNESSES....443
      1.2 DEFINITION OF COMPONENTS AND SYMBOLS....444
      1.3 GENERAL RULES....444
      1.4 DIAGNOSTIC INSTRUMENTS....446
      1.5 WIRE COLOUR CODES....446
    2. INDICES....447
      2.1 COMPONENT DESCRIPTION INDEX....447
      2.2 COMPONENT CODE INDEX....452
      2.3 CONNECTOR INDEX....456
    3. COMPONENTS....463
      3.1 CONNECTOR LAYOUTS....463
      3.2 COMPONENT TECHNICAL DATA....468
      3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS....476
    4. SYSTEMS....485
      4.1 EARTHING POINTS....485
      4.2 STARTING....486
      4.3 PREHEATING....487
      4.4 ELECTRICAL ENGINE CONTROL....488
      4.5 LIGHTS - STEERING COLUMN SWITCH UNIT....489
      4.6 CAB ACCESSORIES....490
      4.7 WORKLIGHTS....491
      4.8 WINDSCREEN WIPERS....492
      4.9 INFOCENTER....493
      4.10 POWER OUTLET SOCKETS....494
      4.11 RADIO - CB....495
      4.12 AIR CONDITIONING - HEATER FANS....496
      4.13 BRAKING SYSTEM....497
      4.14 TRAILER BRAKES....498
      4.15 FRONT AXLE SUSPENSION....499
      4.16 TRANSMISSION....500
      4.17 ASM - 4WD - DIFFERENTIAL....501
      4.18 ELECTRONIC LIFT....502
      4.19 FRONT AND REAR PTO....503
    5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS....505
      ENGINE WIRING (KHD) (1/2)....507
      ENGINE WIRING (KHD) (2/2)....508
      ENGINE WIRING (1/2)....513
      ENGINE WIRING (2/2)....514
      FRONT LIGHTS WIRING....515
      FRONT PTO WIRING....516
      TRANSMISSION WIRING (1/2)....527
      TRANSMISSION WIRING (2/2)....528
      TRAILER BRAKING WIRING (ITALY)....539
      TRAILER BRAKING WIRING (EXPORT)....540
      FRONT AXLE SUSPENSION WIRING (CAB LINE)....543
      CAB POWER SUPPLY WIRING....547
      FRONT AXLE SUSPENSION WIRING....553
      FENDER WIRING....557
      NUMBER PLATE LIGHT WIRING....558
      FRONT CONSOLE WIRING (1/2)....563
      FRONT CONSOLE WIRING (2/2)....564
      SIDE CONSOLE WIRING (1/3)....569
      SIDE CONSOLE WIRING (2/3)....570
      SIDE CONSOLE WIRING (3/3)....571
      AIR CONDITIONING SYSTEM WIRING....581
      DISPLAY WIRING....587
      ROOF WIRING (1/2)....591
      ROOF WIRING (2/2)....592
      ARMREST WIRING....601
      CONTROL UNIT - FUSES - RELAYS (1/2)....603
      CONTROL UNIT - FUSES - RELAYS (2/2)....604

Deutz-Fahr Tractors AGROTRON 230, AGROTRON 260 Repair Service Manual