Complete repair service manual for  Honda Motorbikes CBR125, CBR150, CBR250, CBR400, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.

Honda Motorcyles CBR125-150-250-400workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

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Honda CBR250R, CBR250RA (MC41) Shop Manual 2010-2014.pdf
Honda CBR250FOUR_R_RR (G~R) Service Manual (EN)_Model application.txt
Honda CBR250FOUR_R_RR (G~R) Service Manual (EN).pdf
Honda CBR150R Shop Manual 2002-2009.pdf
Honda CBR125RW Shop Manual.pdf

PRODUCT DETAILS:
Total Pages: 2,415 pages
File Format: PDF
Language: English

Honda CBR125RW Shop Manual....2
  TYPE CODE....2
  Service Information....3
  For Your Customer’s Safety....3
  For Your Safety....3
  Important Safety Precautions....3
  CONTENTS....4
    1....4
    2....4
    3....4
    4....4
    5....4
    6....4
    7....4
    8....4
    9....4
    10....4
    11....4
    12....4
    13....4
    14....4
    15....4
    16....4
    17....4
    18....4
    19....4
    20....4
    21....4
    22....4
  SYMBOLS....5
  1. GENERAL INFORMATION....6
    SERVICE RULES....7
      ABBREVIATION....7
    MODEL IDENTIFICATION....7
      EXCEPT CM AND U model shown:....7
      SERIAL NUMBERS....8
      LABELS....9
    GENERAL SPECIFICATIONS....10
    LUBRICATION SYSTEM SPECIFICATIONS....12
    FUEL SYSTEM (PGM-FI) SPECIFICATIONS....12
    COOLING SYSTEM SPECIFICATIONS....12
    CYLINDER HEAD/VALVES SPECIFICATIONS....13
    CYLINDER/PISTON SPECIFICATIONS....13
    CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS....13
    ALTERNATOR/STARTER CLUTCH SPECIFICATIONS....14
    CRANKSHAFT/BALANCER/TRANSMISSION SPECIFICATIONS....14
    FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS....15
    REAR WHEEL/SUSPENSION SPECIFICATIONS....15
    HYDRAULIC BRAKE SPECIFICATIONS....15
    BATTERY/CHARGING SYSTEM SPECIFICATIONS....16
    IGNITION SYSTEM SPECIFICATIONS....16
    ELECTRIC STARTER SPECIFICATION....16
    LIGHTS/METERS/SWITCHES SPECIFICATIONS....16
    STANDARD TORQUE VALUES....17
    ENGINE & FRAME TORQUE VALUES....17
    LUBRICATION & SEAL POINTS....21
      ENGINE....21
      FRAME....22
    CABLE & HARNESS ROUTING....23
    EMISSION CONTROL SYSTEMS (Except CM type)....35
      SOURCE OF EMISSIONS....35
      CRANKCASE EMISSION CONTROL SYSTEM....35
      EXHAUST EMISSION CONTROL SYSTEM....36
        THREE-WAY CATALYTIC CONVERTER....36
      NOISE EMISSION CONTROL SYSTEM (Except U type)....36
      NOISE EMISSION CONTROL SYSTEM (U type only)....36
    EMISSION CONTROL SYSTEMS (CM type only)....37
      EXHAUST EMISSION REQUIREMENT....37
      NOISE EMISSION REQUIREMENT....37
      WARRANTY COMPLIANCE....37
      SOURCE OF EMISSIONS....37
      CRANKCASE EMISSION CONTROL SYSTEM....37
      EXHAUST EMISSION CONTROL SYSTEM....38
        THREE-WAY CATALYTIC CONVERTER....38
      NOISE EMISSION CONTROL SYSTEM....38
  2. BODY PANELS/EXHAUST SYSTEM....40
    BODY PANEL LOCATIONS....41
      EXCEPT CM AND U TYPE shown:....41
    SERVICE INFORMATION....42
      GENERAL....42
      TORQUE VALUES....42
    TROUBLESHOOTING....42
    PILLION SEAT....43
      REMOVAL/INSTALLATION....43
    SINGLE SEAT....43
      REMOVAL/INSTALLATION....43
    GRAB RAIL....44
      REMOVAL/INSTALLATION....44
    REAR COWL....44
      REMOVAL/INSTALLATION....44
      DISASSEMBLY/ASSEMBLY....45
    FUEL TANK COVER....45
      REMOVAL/INSTALLATION....45
    INNER COWL....46
      REMOVAL/INSTALLATION....46
    LOWER COWL....47
      REMOVAL/INSTALLATION....47
      DISASSEMBLY/ASSEMBLY....47
    MIDDLE COWL....48
      REMOVAL/INSTALLATION....48
    UPPER COWL....49
      REMOVAL/INSTALLATION....49
    FRONT FENDER....50
      REMOVAL/INSTALLATION....50
    REAR FENDER....51
      REMOVAL/INSTALLATION....51
      DISASSEMBLY/ASSEMBLY....52
    EXHAUST PIPE/MUFFLER....52
      REMOVAL....52
      DISASSEMBLY/ASSEMBLY....54
      INSTALLATION....55
      STUD BOLT REPLACEMENT....56
  3. MAINTENANCE....58
    SERVICE INFORMATION....59
      GENERAL....59
      SPECIFICATIONS....59
      TORQUE VALUES....60
      TOOLS....60
    MAINTENANCE SCHEDULES....61
      Except CM type....61
      CM type only....62
    FUEL LINE....63
      FUEL TANK LIFTING....63
      INSPECTION....63
      FUEL TANK LOWERING....63
    THROTTLE OPERATION....64
    AIR CLEANER....65
      REMOVAL/INSTALLATION....65
      CLEANING....65
    CRANKCASE BREATHER....66
    SPARK PLUG....66
      REMOVAL....66
      INSPECTION....67
      INSTALLATION....67
    VALVE CLEARANCE....68
      INSPECTION....68
      ADJUSTMENT....69
    ENGINE OIL....70
      OIL LEVEL INSPECTION....70
      ENGINE OIL CHANGE....71
    ENGINE OIL STRAINER SCREEN....71
      REMOVAL/INSTALLATION....71
    RADIATOR COOLANT....72
    COOLING SYSTEM....72
    DRIVE CHAIN....73
      DRIVE CHAIN SLACK INSPECTION....73
      ADJUSTMENT....73
      CLEANING AND LUBRICATION....74
      SPROCKET INSPECTION....74
      REPLACEMENT....75
    BRAKE FLUID....78
      FRONT BRAKE....78
      REAR BRAKE....79
    BRAKE PADS WEAR....79
      FRONT BRAKE PADS....79
      REAR BRAKE PADS....79
    BRAKE SYSTEM....80
      INSPECTION....80
      BRAKE PEDAL HEIGHT ADJUSTMENT....80
    BRAKE LIGHT SWITCH....80
    CLUTCH SYSTEM....81
    HEADLIGHT AIM....81
    SIDESTAND....82
    SUSPENSION....82
      FRONT SUSPENSION INSPECTION....82
      REAR SUSPENSION INSPECTION....82
    NUTS, BOLTS, FASTENERS....83
    WHEELS/TIRES....83
    STEERING HEAD BEARINGS....84
  4. LUBRICATION SYSTEM....86
    LUBRICATION SYSTEM DIAGRAM....87
    SERVICE INFORMATION....88
      GENERAL....88
      SPECIFICATIONS....88
      TORQUE VALUE....88
    TROUBLESHOOTING....88
    OIL PUMP....89
      REMOVAL....89
      DISASSEMBLY....89
      INSPECTION....90
        OIL PUMP DRIVEN GEAR/OIL PUMP SHAFT/LOCK PIN....90
        OIL SEAL....90
        OIL PUMP....90
      ASSEMBLY....91
      INSTALLATION....93
  5. FUEL SYSTEM (PGM-FI)....94
    COMPONENT LOCATION....95
    SERVICE INFORMATION....96
      GENERAL....96
      SPECIFICATIONS....96
      TORQUE VALUES....96
      TOOLS....97
    PGM-FI SYMPTOM TROUBLESHOOTING....98
    PGM-FI SYSTEM LOCATION....99
    PGM-FI SYSTEM DIAGRAM....100
    PGM-FI CONNECTOR LOCATIONS....101
    PGM-FI TROUBLESHOOTING INFORMATION....103
      GENERAL TROUBLESHOOTING....103
        Intermittent Failure....103
        Opens and Shorts....103
        If the MIL has come on....103
        If the MIL did not stay on....103
      SYSTEM DESCRIPTION....103
        SELF-DIAGNOSIS SYSTEM....103
        FAIL-SAFE FUNCTION....103
        DTC....103
        MIL Blink Pattern....104
        MIL Check....104
        CURRENT DTC/FREEZE DTC....104
      HDS POCKET TESTER INFORMATION....104
        How to connect the HDS pocket tester....104
        ECM reset....104
      DTC READOUT....105
        Reading DTC with the MIL....105
      CLEARING DTC....105
        How to clear the DTC with SCS connector....105
      CIRCUIT INSPECTION....106
        INSPECTION AT ECM CONNECTOR....106
        TEST HARNESS CONNECTION....106
        TEST HARNESS TERMINAL LAYOUT....106
    DTC INDEX....107
    SENSOR UNIT POWER LINE INSPECTION....108
      BEFORE DTC TROUBLRESHOOTING....108
        1. Sensor Unit Power Input Voltage Inspection....108
        2. Sensor Unit Input Voltage Line Short Circuit Inspection....108
        3. Sensor Unit Power Line Open Circuit Inspection....108
      BEFORE MIL TROUBLESHOOTING....109
        1. Sensor Unit Power Input Voltage Inspection 1....109
        2. Sensor Unit Power Input Voltage Inspection 2....109
        3. Sensor Unit Input Voltage Line Short Circuit Inspection....109
        4. Sensor Unit Input Voltage Line Open Circuit Inspection....110
    DTC TROUBLESHOOTING....110
      DTC 1-1 (MAP SENSOR LOW VOLTAGE)....110
        1. MAP Sensor System Inspection....110
        2. Sensor Unit Power Line Inspection....110
        3. MAP Sensor Output Voltage Inspection....110
        4. MAP Sensor Output Line Short Circuit Inspection....111
        5. MAP Sensor Inspection....111
      DTC 1-2 (MAP SENSOR HIGH VOLTAGE)....111
        1. MAP Sensor System Inspection 1....111
        2. Sensor Unit Power Line Inspection....111
        3. MAP Sensor System Inspection 2....112
        4. MAP Sensor Output Line Open Circuit Inspection....112
      DTC 7-1 (ECT SENSOR LOW VOLTAGE)....112
        1. ECT Sensor System Inspection....112
        2. ECT Sensor Inspection....112
        3. ECT Sensor Resistance Inspection....113
        4. ECT Sensor Short Circuit Inspection....113
      DTC 7-2 (ECT SENSOR HIGH VOLTAGE)....113
        1. ECT Sensor System Inspection....113
        2. ECT Sensor Inspection....114
        3. ECT Sensor Open Circuit Inspection....114
      DTC 8-1 (TP SENSOR LOW VOLTAGE)....114
        1. TP Sensor System Inspection....114
        2. Sensor Unit Power Line Inspection....114
        3. TP Sensor Output Line Short Circuit Inspection....115
        4. TP Sensor Output Line Open Circuit Inspection....115
        5. TP Sensor Inspection....115
      DTC 8-2 (TP SENSOR HIGH VOLTAGE)....115
        1. TP Sensor System Inspection....115
        2. Sensor Unit Power Line Inspection....116
        3. TP Sensor Resistance Inspection....116
      DTC 9-1 (IAT SENSOR LOW VOLTAGE)....116
        1. IAT Sensor System Inspection....116
        2. Sensor Unit Power Line Inspection....116
        3. IAT Sensor Inspection....116
        4. IAT Sensor Voltage Input Line Short Circuit Inspection....117
      DTC 9-2 (IAT SENSOR HIGH VOLTAGE)....117
        1. IAT Sensor System Inspection....117
        2. Sensor Unit Power Line Inspection....117
        3. IAT Sensor Inspection....117
        4. IAT Sensor Voltage Input Line Open Circuit Inspection....118
      DTC 12-1 (INJECTOR)....118
        1. Injector System Inspection....118
        2. Injector Input Voltage Inspection....118
        3. Injector Signal Line Short Circuit Inspection....119
        4. Injector Resistance Inspection....119
        5. Injector Signal Line Open Circuit Inspection....119
      DTC 21-1 (O....120
        1. O....120
        2. O....120
        3. O....120
        4. O....121
      DTC 29-1 (IACV)....121
        1. Recheck DTC....121
        2. IACV Short Circuit Inspection....121
        3. IACV Open Circuit Inspection....122
        4. IACV Resistance Inspection....122
      DTC 33-2 (EEPROM)....122
        1. Recheck DTC....122
      DTC 54-1 (BANK ANGLE SENSOR LOW VOLTAGE)....123
        1. Recheck DTC....123
        2. Bank Angle Sensor Power Input Voltage Inspection....123
        3. Bank Angle Sensor Input Voltage Line Short Circuit Inspection....123
        4. Bank Angle Sensor Output Line Short Circuit Inspection....124
        5. Bank Angle Sensor Inspection....124
      DTC 54-2 (BANK ANGLE SENSOR HIGH VOLTAGE)....124
        1. Recheck DTC....124
        2. Bank Angle Sensor Power Input Voltage Inspection....125
        3. Bank Angle Sensor Input Voltage Line Open Circuit Inspection....125
        4. Bank Angle Sensor Output Line Open Circuit Inspection....125
    MIL TROUBLESHOOTING....126
      MIL 1 BLINK (MAP SENSOR)....126
        1. Sensor Unit Power Line Inspection....126
        2. MAP Sensor Output Voltage Inspection....126
        3. MAP Sensor Output Line Open Circuit Inspection 1....126
        4. MAP Sensor Output Line Short Circuit Inspection....126
        5. MAP Sensor Output Line Open Circuit Inspection 2....127
      MIL 7 BLINKS (ECT SENSOR)....127
        1. ECT Sensor Input Voltage Inspection....127
        2. ECT Sensor Short Circuit Inspection....127
        3. ECT Sensor Resistance Inspection....128
        4. ECT Sensor Open Circuit Inspection....128
        5. ECT Sensor Output Voltage Inspection....128
      MIL 8 BLINKS (TP SENSOR)....129
        1. Sensor Unit Power Line Inspection....129
        2. TP Sensor Output Voltage....129
        3. TP Sensor Output Line Short Circuit Inspection....129
        4. TP Sensor Voltage Input Line Open Circuit Inspection....129
      MIL 9 BLINKS (IAT SENSOR)....130
        1. Sensor Unit Power Line Inspection....130
        2. IAT Sensor Output Voltage Inspection 1....130
        3. IAT Sensor Output Voltage Inspection 2....130
        4. IAT Sensor Voltage Input Line Short Circuit Inspection....130
        5. IAT Sensor Voltage Input Line Open Circuit Inspection....131
        6. IAT Sensor Resistance Inspection....131
      MIL 12 BLINKS (INJECTOR)....131
        1. Injector Input Voltage Inspection....131
        2. Injector Signal Line Short Circuit Inspection....132
        3. Injector Resistance Inspection....132
        4. Injector Signal Line Open Circuit Inspection....132
      MIL 21 BLINKS (O....133
        1. O....133
        2. O....133
        3. O....133
        4. O....134
      MIL 29 BLINKS (IACV)....134
        1. IACV Resistance Inspection....134
        2. IACV Short Circuit Inspection....134
        3. IACV Open Circuit Inspection....135
      MIL 54 BLINKS (BANK ANGLE SENSOR)....135
        1. Bank Angle Sensor Power Input Voltage Inspection....135
        2. Bank Angle Sensor Input Voltage Line Short Circuit Inspection....135
        3. Bank Angle Sensor Input Voltage Line Open Circuit Inspection....136
        4. Bank Angle Sensor Output Line Short Circuit Inspection....136
        5. Bank Angle Sensor Output Line Open Circuit Inspection....136
    MIL CIRCUIT TROUBLESHOOTING....137
    FUEL LINE INSPECTION....137
      FUEL PRESSURE RELIEVING/QUICK CONNECT FITTING REMOVAL....137
      QUICK CONNECT FITTING INSTALLATION....139
      FUEL PRESSURE TEST....140
      FUEL FLOW INSPECTION....141
    FUEL PUMP UNIT....141
      INSPECTION....141
      REMOVAL....142
      INSPECTION....143
      INSTALLATION....143
    FUEL TANK....144
      REMOVAL/INSTALLATION....144
    AIR CLEANER HOUSING....145
      REMOVAL/INSTALLATION....145
    THROTTLE BODY....145
      REMOVAL....145
      DISASSEMBLY....146
        IACV REMOVAL/INSPECTION....147
        SENSOR UNIT REMOVAL....147
      ASSEMBLY....148
        SENSOR UNIT INSTALLATION....148
        IACV INSTALLATION....149
      INSTALLATION....149
      THROTTLE VALVE FULLY CLOSED POSITION RESET PROCEDURE....151
    INJECTOR....152
      QUICK CONNECT FITTING REMOVAL....152
      REMOVAL....153
      INSTALLATION....154
      QUICK CONNECT FITTING INSTALLATION....154
    ENGINE IDLE SPEED....155
    ECT SENSOR....156
      REMOVAL/INSTALLATION....156
    BANK ANGLE SENSOR....156
      REMOVAL/INSTALLATION....156
      INSPECTION WITH HDS POCKET TESTER....157
      INSPECTION WITH ECM TEST HARNESS....158
    ECM....158
      REMOVAL/ INSTALLATION....158
      ECM POWER/GROUND LINE INSPECTION....159
        1. ECM Power Input Voltage Inspection....159
        2. ECM Ground Line Inspection....159
    O....160
      REMOVAL....160
      INSTALLATION....161
  6. COOLING SYSTEM....162
    SYSTEM FLOW PATTERN....163
    SERVICE INFORMATION....164
      GENERAL....164
      SPECIFICATIONS....164
      TORQUE VALUES....164
      TOOLS....165
    TROUBLESHOOTING....165
    SYSTEM TESTING....166
      COOLANT (HYDROMETER TEST)....166
      RADIATOR CAP/SYSTEM PRESSURE INSPECTION....167
    COOLANT REPLACEMENT....167
      PREPARATION....167
      REPLACEMENT/AIR BLEEDING....168
    THERMOSTAT....169
      REMOVAL....169
      INSPECTION....169
      INSTALLATION....170
    THERMOSTAT HOUSING....170
      REMOVAL/INSTALLATION....170
    RADIATOR....171
      REMOVAL....171
      DISASSEMBLY....172
      ASSEMBLY....173
      INSTALLATION....174
    WATER PUMP....176
      SEALS INSPECTION....176
      REMOVAL/DISASSEMBLY....176
      ASSEMBLY/INSTALLATION....178
    RADIATOR RESERVE TANK....180
      REMOVAL/INSTALLATION....180
    FAN CONTROL RELAY....181
      INSPECTION....181
  7. ENGINE REMOVAL/INSTALLATION....182
    COMPONENT LOCATION....183
    SERVICE INFORMATION....184
      GENERAL....184
      SPECIFICATIONS....184
      TORQUE VALUES....184
    ENGINE REMOVAL....185
    ENGINE INSTALLATION....187
  8. CYLINDER HEAD/VALVES....190
    COMPONENT LOCATION....191
    SERVICE INFORMATION....192
      GENERAL....192
      SPECIFICATIONS....192
      TORQUE VALUES....192
      TOOLS....193
    TROUBLESHOOTING....194
    CYLINDER COMPRESSION....195
    CYLINDER HEAD COVER....195
      REMOVAL....195
      INSTALLATION....196
    CAMSHAFT....197
      REMOVAL....197
      INSPECTION....198
        CAMSHAFT BEARING....198
        CAM LOBE....198
      INSTALLATION....199
    CAMSHAFT HOLDER....201
      REMOVAL....201
      DISASSEMBLY....201
      INSPECTION....202
        ROCKER ARM/ROCKER ARM SHAFT....202
      ASSEMBLY....202
      INSTALLATION....203
    CYLINDER HEAD....204
      REMOVAL....204
      DISASSEMBLY....204
      INSPECTION....205
        CYLINDER HEAD....205
        VALVE SPRING....206
        VALVE....206
        VALVE GUIDE....206
      VALVE GUIDE REPLACEMENT....207
      VALVE SEAT INSPECTION....208
      VALVE SEAT REFACING....209
      ASSEMBLY....211
      INSTALLATION....213
  9. CYLINDER/PISTON....214
    COMPONENT LOCATION....215
    SERVICE INFORMATION....216
      GENERAL....216
      SPECIFICATIONS....216
      TORQUE VALUE....216
    TROUBLESHOOTING....216
    CYLINDER/PISTON....217
      CYLINDER REMOVAL....217
      PISTON REMOVAL....218
      INSPECTION....219
        CAM CHAIN GUIDE....219
        CYLINDER....219
        PISTON/PISTON RING....220
        CONNECTING ROD....221
        CAM CHAIN TENSIONER LIDFTER....221
      STUD BOLT REPLACEMENT....221
      PISTON INSTALLATION....222
      CYLINDER INSTALLATION....223
  10. CLUTCH/GEARSHIFT LINKAGE....226
    COMPONENT LOCATION....227
    SERVICE INFORMATION....228
      GENERAL....228
      SPECIFICATIONS....228
      TORQUE VALUES....228
      TOOLS....228
    TROUBLESHOOTING....229
    RIGHT CRANKCASE COVER....230
      REMOVAL....230
      DISASSEMBLY....231
      INSPECTION....231
      ASSEMBLY....232
      INSTALLATION....233
    CLUTCH....234
      REMOVAL....234
      INSPECTION....236
        CLUTCH LIFTER BEARING....236
        CLUTCH SPRING....236
        CLUTCH CENTER....236
        CLUTCH DISC....237
        CLUTCH PLATE....237
        CLUTCH OUTER/OUTER GUIDE....237
        MAINSHAFT....237
      INSTALLATION....238
    GEARSHIFT LINKAGE....240
      REMOVAL....240
      INSPECTION....241
      INSTALLATION....241
    GEARSHIFT PEDAL....243
      REMOVAL....243
      DISASSEMBLY/ASSEMBLY....243
      INSTALLATION....244
    PRIMARY DRIVE GEAR....245
      REMOVAL....245
      INSTALLATION....246
      PRIMARY DRIVE GEAR SELECTION....247
  11. ALTERNATOR/STARTER CLUTCH....248
    COMPONENT LOCATION....249
    SERVICE INFORMATION....250
      GENERAL....250
      SPECIFICATIONS....250
      TORQUE VALUES....250
      TOOLS....250
    TROUBLESHOOTING....250
    LEFT CRANKCASE COVER....251
      REMOVAL....251
      INSTALLATION....252
    STATOR/CKP SENSOR....253
      REMOVAL....253
      INSTALLATION....253
    FLYWHEEL REMOVAL....254
    STARTER CLUTCH....255
      REMOVAL....255
      DISASSEMBLY....256
      INSPECTION....256
      ASSEMBLY....257
      INSTALLATION....258
    FLYWHEEL INSTALLATION....258
  12. CRANKSHAFT/BALANCER/TRANSMISSION....260
    COMPONENT LOCATION....261
    SERVICE INFORMATION....262
      GENERAL....262
      SPECIFICATIONS....262
      TOOLS....263
    TROUBLESHOOTING....264
    CRANKCASE SEPARATION....265
    CRANKSHAFT/BALANCER....267
      REMOVAL....267
      CRANKSHAFT INSPECTION....267
        CRANKSHAFT RUNOUT....267
        BIG END SIDE CLEARANCE....267
        BIG END RADIAL CLEARANCE....268
        TIMING SPROCKET....268
        CRANKSHAFT BEARING....268
        BALANCER BEARING....268
      BALANCER DISASSEMBLY....269
      BALANCER ASSEMBLY....269
      BALANCER DRIVEN GEAR SELECTION....270
      INSTALLATION....270
    TRANSMISSION....271
      REMOVAL/DISASSEMBLY....271
      INSPECTION....272
        GEARS/BUSHINGS....272
        MAINSHAFT/COUNTERSHAFT....273
        SHIFT DRUM/DRUM JOURNAL....273
        SHIFT FORK....273
        SHIFT FORK SHAFT....274
        TRANSMISSION BEARING....274
      ASSEMBLY/INSTALLATION....274
        MAINSHAFT....275
        COUNTERSHAFT....275
    BEARING REPLACEMENT....277
      CRANKSHAFT BEARING....277
      BALANCER/TRANSMISSION BEARING....278
        RIGHT CRANKCASE SIDE....278
        LEFT CRANKCASE SIDE....279
    CRANKCASE ASSEMBLY....280
  13. FRONT WHEEL/SUSPENSION/STEERING....284
    COMPONENT LOCATION....285
    SERVICE INFORMATION....286
      GENERAL....286
      SPECIFICATIONS....286
      TORQUE VALUES....286
      TOOLS....287
    TROUBLESHOOTING....288
    HANDLEBARS....289
      REMOVAL....289
      INSTALLATION....291
      INNER WEIGHT REPLACEMENT....295
    FRONT WHEEL....296
      REMOVAL....296
      INSPECTION....297
        AXLE....297
        WHEEL RIM....297
        WHEEL BEARING....297
        WHEEL BALANCE....298
      DISASSEMBLY....298
      ASSEMBLY....299
      INSTALLATION....300
    FORK....301
      REMOVAL....301
      DISASSEMBLY....302
      INSPECTION....304
        FORK SPRING....304
        FORK PIPE/SLIDER/PISTON....304
      ASSEMBLY....305
      INSTALLATION....308
    STEERING STEM....310
      REMOVAL....310
      BEARING REPLACEMENT....311
      INSTALLATION....312
    CLUTCH LEVER....314
      REMOVAL/INSTALLATION....314
  14. REAR WHEEL/SUSPENSION....316
    COMPONENT LOCATION....317
    SERVICE INFORMATION....318
      GENERAL....318
      SPECIFICATIONS....318
      TORQUE VALUES....318
      TOOLS....319
    TROUBLESHOOTING....319
    REAR WHEEL....320
      REMOVAL....320
      INSPECTION....320
        AXLE....320
        WHEEL RIM....321
        WHEEL AND DRIVEN FLANGE BEARINGS....321
        WHEEL BALANCE....321
        DRIVEN SPROCKET....321
      DISASSEMBLY....321
      ASSEMBLY....323
      INSTALLATION....325
    SHOCK ABSORBER....326
      REMOVAL....326
      INSPECTION....327
      INSTALLATION....327
    SWINGARM....327
      REMOVAL....327
      DISASSEMBLY....329
      ASSEMBLY....330
      INSTALLATION....331
  15. HYDRAULIC BRAKE....334
    COMPONENT LOCATION....335
    SERVICE INFORMATION....336
      GENERAL....336
      SPECIFICATIONS....336
      TORQUE VALUES....336
      TOOL....337
    TROUBLESHOOTING....337
    BRAKE FLUID REPLACEMENT/AIR BLEEDING....338
      BRAKE FLUID DRAINING....338
      BRAKE FLUID FILLING/AIR BLEEDING....339
    BRAKE PAD/DISC....341
      FRONT BRAKE PAD REPLACEMENT....341
      REAR BRAKE PAD REPLACEMENT....342
      BRAKE DISC INSPECTION....343
    FRONT MASTER CYLINDER....344
      REMOVAL....344
      DISASSEMBLY....344
      INSPECTION....345
      ASSEMBLY....346
      INSTALLATION....348
    REAR MASTER CYLINDER....348
      REMOVAL....348
      DISASSEMBLY....349
      INSPECTION....350
      ASSEMBLY....351
      INSTALLATION....352
    FRONT BRAKE CALIPER....353
      REMOVAL....353
      DISASSEMBLY....354
      INSPECTION....354
      ASSEMBLY....355
      INSTALLATION....356
    REAR BRAKE CALIPER....356
      REMOVAL....356
      DISASSEMBLY....356
      INSPECTION....357
      ASSEMBLY....358
      INSTALLATION....359
    BRAKE PEDAL....359
      REMOVAL....359
      INSTALLATION....360
  16. BATTERY/CHARGING SYSTEM....362
    SYSTEM LOCATION....363
    SYSTEM DIAGRAM....363
    SERVICE INFORMATION....364
      GENERAL....364
        BATTERY CHARGING....364
        BATTERY TESTING....364
      SPECIFICATIONS....364
    TROUBLESHOOTING....365
      1. BATTERY TEST....365
      2. CURRENT LEAKAGE TEST....365
      3. CURRENT LEAKAGE TEST WITHOUT REGULATOR/RECTIFIER CONNECTOR....365
      4. CHARGING VOLTAGE INSPECTION....365
      5. ALTERNATOR CHARGING COIL INSPECTION....365
      6. REGULATOR/RECTIFIER SYSTEM INSPECTION....365
    BATTERY....366
      REMOVAL/INSTALLATION....366
      VOLTAGE INSPECTION....366
      BATTERY TESTING....366
    CHARGING SYSTEM INSPECTION....367
      CURRENT LEAKAGE INSPECTION....367
      CHARGING VOLTAGE INSPECTION....367
    ALTERNATOR CHARGING COIL....368
      INSPECTION....368
    REGULATOR/RECTIFIER....368
      SYSTEM INSPECTION....368
      REMOVAL/INSTALLATION....369
  17. IGNITION SYSTEM....370
    SYSTEM LOCATION....371
    SYSTEM DIAGRAM....371
    SERVICE INFORMATION....372
      GENERAL....372
      SPECIFICATIONS....372
      TORQUE VALUE....372
      TOOLS....372
    TROUBLESHOOTING....373
    IGNITION SYSTEM INSPECTION....374
      IGNITION COIL PRIMARY PEAK VOLTAGE....374
      CKP SENSOR PEAK VOLTAGE....375
    IGNITION TIMING....376
    IGNITION COIL....377
      REMOVAL/INSTALLATION....377
  18. ELECTRIC STARTER....378
    SYSTEM LOCATION....379
    SYSTEM DIAGRAM....379
    SERVICE INFORMATION....380
      GENERAL....380
      SPECIFICATION....380
    TROUBLESHOOTING....381
      1. Fuse Inspection....381
      2. Battery Inspection....381
      3. Starter Relay Switch Operation....381
      4. Starter Motor Inspection....381
      5. Relay Coil Ground Lines Inspection....381
      6. Starter Relay Input Voltage Inspection....381
      7. Starter Relay Switch Continuity Inspection....382
      1. Clutch Switch Inspection....382
      2. Sidestand Switch Inspection....382
    STARTER MOTOR....383
      REMOVAL....383
      DISASSEMBLY/INSPECTION....383
      ASSEMBLY....387
      INSTALLATION....390
    STARTER RELAY SWITCH....391
      INSPECTION....391
        GROUND LINE....391
        STARTER RELAY INPUT VOLTAGE....391
        OPERATION CHECK....391
      REMOVAL/INSTALLATION....392
    DIODE....392
      INSPECTION....392
  19. LIGHTS/METERS/SWITCHES....394
    SYSTEM LOCATION....395
    SERVICE INFORMATION....396
      GENERAL....396
      SPECIFICATIONS....396
      TORQUE VALUES....396
    HEADLIGHT....397
      BULB REPLACEMENT....397
      REMOVAL/INSTLATION....397
    POSITION LIGHT....397
      BULB REPLACEMENT....397
    TURN SIGNAL LIGHTS....398
      BULB REPLACEMENT....398
      REMOVAL/INSTALLATION....398
        FRONT....398
        REAR....399
    BRAKE/TAIL LIGHT....399
      BULB REPLACEMENT....399
    LICENSE LIGHT....400
      BULB REPLACEMENT....400
      REMOVAL/INSTALLATION....400
    COMBINATION METER....401
      BULB REPLACEMENT....401
      REMOVAL/INSTALLATION....402
      DISASSEMBLY/ASSEMBLY....403
    TACHOMETER....404
      INSPECTION....404
    COOLANT TEMPERATURE GAUGE/ ECT SENSOR....405
      GAUGE INSPECTION....405
        The coolant temperature is too high, but the gauge needle does not moves....405
        The coolant temperature is low, but the gauge needle moves....405
      ECT SENSOR INSPECTION....406
    IGNITION SWITCH....406
      INSPECTION....406
      REMOVAL/INSTALLATION....407
    HANDLEBAR SWITCHES....407
      RIGHT HANDLEBAR SWITCH....407
        STARTER SWITCH:....407
        ENGINE STOP SWITCH: (CM and U type)....407
      LEFT HANDLEBAR SWITCHS....408
        DIMMER SWITCH:....408
        TURN SIGNAL SWITCH:....408
        HORN SWITCH:....408
    BRAKE LIGHT SWITCHES....409
      FRONT....409
      REAR....409
    NEUTRAL SWITCH....410
      INSPECTION....410
      REMOVAL....410
      INSTALLATION....411
    SIDESTAND SWITCH....412
      INSPECTION....412
      REMOVAL/INSTALLATION....412
    CLUTCH SWITCH....413
    FUEL GAUGE/FUEL LEVEL SENSOR....413
      INSPECTION....413
        FUEL GAUGE....413
        FUEL LEVEL SENSOR....414
    HORN....414
      INSPECTION....414
      REMOVAL/INSTALLATION....414
    TURN SIGNAL RELAY....415
      INSPECTION....415
        1. Recommended Inspection....415
        2. Turn Signal Circuit Inspection....415
      REMOVAL/INSTALLATION....415
    MAIN RELAY....415
  20. WIRING DIAGRAMS....418
    E, F, II G type....419
    CM type....420
    U type....421
  21. TROUBLESHOOTING....422
    ENGINE DOES NOT START OR IS HARD TO START....423
      1. Spark Plug Inspection....423
      2. Spark Test....423
      3. Fuel Pump Inspection....423
      4. PGM-FI System Inspection....423
      5. Cylinder Compression....423
      6. Engine Starting Condition....423
    ENGINE LACKS POWER....424
      1. Drive Train Inspection....424
      2. Tire Pressure Inspection....424
      3. Clutch Inspection....424
      4. Engine Performance Inspection....424
      5. Spark Plug Inspection....424
      6. Engine Oil Inspection....424
      7. Ignition Timing Inspection....425
      8. Cylinder compression Inspection....425
      9. Fuel Pump Inspection....425
      10. PGM-FI system Inspection....425
      11. Lubrication Inspection....425
      12. Over Heating Inspection....425
      13. Engine Knocking Inspection....425
    POOR PERFORMANCE AT LOW AND IDLE SPEED....426
      1. Spark Plug Inspection....426
      2. Ignition Timing Inspection....426
      3. Fuel Pump Inspection....426
      4. PGM-FI System Inspection....426
      5. IACV Inspection....426
      6. Intake Pipes Leaking Inspection....426
    POOR PERFORMANCE AT HIGH SPEED....427
      1. Ignition Timing Inspection....427
      2. Fuel Pump Inspection....427
      3. PGM-FI System Inspection....427
      4. Valve Timing Inspection....427
      5. Valve Spring Inspection....427
      6. Camshaft Inspection....427
    POOR HANDLING....428
  22. INDEX....430
    A....430
    B....430
    C....430
    D....430
    E....430
    F....430
    G....430
    H....430
    I....430
    L....430
    M....430
    N....430
    O....430
    P....430
    R....430
    S....431
    T....431
    U....431
    V....431
    W....431
Honda CBR150R Shop Manual 2002-2009....432
  CONTENTS....432
  General Information....435
  Frame/Body Panels/Exhaust System....461
  Maintenance....468
  Engine....432
    Lubrication System....491
      Diagram....490
    Fuel System....498
      Diagram....497
    Cooling System....515
      Diagram....514
    Engine Removal/Installation....530
    Clutch/Gearshift Linkage....539
      Diagram....538
    Alternator/Starter Clutch....554
      Diagram....553
    Cylinder Head/Valves....563
      Diagram....562
    Cylinder/Piston....587
      Diagram....586
    Transmission....597
      Diagram....596
    Crankshaft/Balancer....612
      Diagram....611
  Chassis....432
    Front Wheel/Suspension/Steering....618
      Diagram....617
    Rear Wheel/Suspension....642
      Diagram....641
    Brake System....657
      Diagram....656
  Electrical....432
    Charging System....681
      Diagram....680
    Ignition System....690
      Diagram....689
    Electric Starter....698
      Diagram....697
    Lights/Meters/Switches....710
      Diagram....709
    Wiring Diagram....727
  Troubleshooting....728
  Index A-S....732
  Index S-W....733
  Print Chapter....734
Honda CBR250FOUR_R_RR (G~R) Service Manual (EN)....735
Honda CBR250R, CBR250RA (MC41) Shop Manual 2010-2014....1209
  General Information....1210
  Frame/Body Panels/Exhaust System....1259
  Maintenance....1281
  Lubrication System....1311
  Fuel System....1320
  Cooling System....1381
  Engine Removal/Installation....1399
  Cylinder Head/Valves....1408
  Cylinder/Piston....1432
  Clutch/Gearshift Linkage....1443
  Alternator/Starter Clutch....1467
  Crankcase/Crankshaft/Transmission/Balancer....1478
  Front Wheel/Suspension/Steering....1506
  Rear Wheel/Suspension....1543
  Hydraulic Brake....1567
  Anti-Lock Brake System (ABS)....1609
  Battery/Charging System....1639
  Ignition System....1649
  Electric Starter....1659
  Lights/Meters/Switches....1675
  Wiring Diagrams....1697
  Troubleshooting....1700
Honda CBR250R, CBR250RR Service Manual....1708
Honda CBR400RR (NC23 Tri-Arm), CBR400RR (NC29 Gull-Arm, FireBlade) 1990-1999 Service Repair Manual....2179
  Front Cover....2179
  Preface....2181
  Contents....2182
  Introduction....2184
  Chapter 01....2195
  Chapter 02....2220
  Chapter 03....2277
  Chapter 04....2285
  Chapter 05....2301
  Chapter 06....2307
  Chapter 07....2332
  Chapter 08....2352
  Chapter 09....2358
  Reference....2386
  Back Cover....2434
Honda CBR400RR NC29 1991-1995 Repair Manual....2435

Honda Motorcyles CBR125-150-250-400 Service Repair Manuals