Complete service repair manual with electrical wiring diagrams for Hyster H150-275H, P150-200B (C007) Forklifts Trucks, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.

Hyster H150-275H, P150-200B (C007) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 765 pages
File Format: PDF
Language: English
Section    
Part No.
    SRM Number    Rev Date
FRAME    
910051
    
  0100 SRM 0141
    
10/88
PERKINS DIESEL ENGINES 6.3544, T6.3544    
910054
    
  0600 SRM  0007
    
05/97
GM ENGINE V8-350 (5.7L)    
599805
    
  0600 SRM 0104
    
09/93
COOLING SYSTEM    
897934
    
  0700 SRM 0626
    
11/01
TWO-BARREL CARBURETOR    
910058
    
  0900 SRM 0012
    
03/97
LPG FUEL SYSTEM    
910060
    
  0900 SRM 0016
    
03/97
WEBER CARBURETOR WITH GOVERNOR    
897128
    
  0900 SRM 0347
    
12/92
OIL CLUTCH and JET PUMP    
910062
    
1200 SRM 0022
    
02/97
THREE-SPEED PS TRANS - DESCR / OPER    
899661
    
1300 SRM 0033
    
03/97
FIVE-SPEED MANUAL TRANSMISSION    
910066
    
1300 SRM 0039
    
10/87
SPEED REDUCER    
910068
    
1300 SRM 0044
    
01/97
THREE-SPEED PS TRANSMISSION - REPAIR    
910070
    
1300 SRM 0142
    
04/83
DIFFERENTIAL    
910072
    
1400 SRM 0046
    
11/03
PLANETARY GEAR AXLE    
910030
    
1400 SRM 0047
    
11/03
DRIVE AXLE    
910073
    
1400 SRM 0049
    
09/03
DRIVE AXLE    
910076
    
1600 SRM 0054
    
10/03
STEERING AXLE    
910031
    
1600 SRM 0071
    
07/97
BRAKE SYSTEM (AIR)    
910084
    
1800 SRM 0083
    
10/95
BRAKE SYSTEM (HYDRAULIC)    
910085
    
1800 SRM 0084
    
10/81
PARKING BRAKE    
910088
    
1800 SRM 0146
    
06/87
AIR COMPRESSOR    
910089
    
1800 SRM 0150
    
08/87
HYDRAULIC GEAR PUMPS    
910091
    
1900 SRM 0097
    
10/03
FLOW CONTROL VALVE    
910093
    
1900 SRM 0147
    
02/79
MAIN CONTROL VALVE (PARKER)    
910098
    
2000 SRM 0099
    
02/97
MAIN CONTROL VALVE (HUSCO)    
910099
    
2000 SRM 0100
    
02/97
TILT CONTROL VALVE    
910101
    
2100 SRM 0102
    
07/94
TILT CYLINDERS    
910102
    
2100 SRM 0103
    
10/03
ALTERNATOR    
899784
    
2200 SRM 0002
    
10/03
STARTER    
910107
    
2200 SRM 0106
    
02/01
HIGH ENERGY IGNITION SYSTEM    
899788
    
2200 SRM 0107
    
03/02
INSTRUMENT PANEL INDICATORS and SENDERS    
910110
    
2200 SRM 0143
    
12/03
ELECTRICAL WARNING DEVICES    
910111
    
2200 SRM 0144
    
05/97
ELECTRICAL SYSTEM TROUBLESHOOTING    
899793
    
2200 SRM 0153
    
07/97
UPRIGHT    
910117
    
4000 SRM 0127
    
09/84
PULPWOOD LOADER    
910122
    
5000 SRM 0154
    
04/79
DIAGRAMS    
910138
    
8000 SRM 0148
    
01/79
PERIODIC MAINTENANCE    
910140
    
8000 SRM 0151
    
04/87
CAPACITIES and SPECIFICATIONS    
910141
    
8000 SRM 0152
    
01/82

PART NO. 599795
Rev. 12/03

hyster-599805-09-93-srm0104...3
    Cooling System...47
    Safety Precautions Maintenance and Repair...48
    General...51
    Description...52
      Radiator...52
      Radiator Cap...52
      Thermostat...52
      Water Pump...53
      Fan and Fan Shroud...53
    Cooling System Checks...53
      Radiator...53
      Thermostat...53
      Water Pump...54
      Exhaust Leaks...54
      Fan and Fan Shroud...54
    Radiator Cleaning...54
      Drain...54
      Clean...54
      Fill...55
    Troubleshooting...56
hyster-899784-10-03-srm0002...91
  toc...91
    Alternator with Regulator...91
    Safety Precautions Maintenance and Repair...92
    General...95
    Description...95
    Alternator Repair...97
      Alternator Type A...97
        Remove and Disassemble...97
        Clean...98
        Assemble...99
        Install...99
      Alternator Type B...102
        Remove and Disassemble...102
        Clean...102
        Assemble...103
        Install...104
    General Check and Adjustment...105
    Low Output Check (Type A or Type B)...105
    High Output Check (Type A or Type B)...107
    Brushes Circuit Check...108
      Delco Alternators...108
      Motorola Alternators...109
    Diodes Check...110
    Diode Bridge Check...110
      Delco and Leece-Neville Alternators...110
      Motorola Alternators...110
    Rotor Field Winding Check...111
    Stator Windings Check...112
    Voltage Regulator Check...112
    Troubleshooting...112
hyster-899788-03-02-srm0107...117
  toc...117
    High Energy Ignition (HEI) System...117
    Safety Precautions Maintenance and Repair...118
    Description...121
    Distributor Repair...123
      Remove...123
      Disassemble...123
      Assemble...128
      Install, If Crankshaft WAS NOT Rotated when Distributor was Remo...129
      Install, If Crankshaft WAS Rotated when Distributor was Removed...129
    Ignition Coil Replacement...130
      Some Four- and Six-Cylinder Models...130
        Remove...130
        Install...131
      V8, Some Four- and Six-Cylinder Models...131
        Remove...131
        Install...132
    Electronic Module Replacement...133
      Remove...133
      Install...133
    Sensing Coil Replacement...134
      Remove...134
      Install...134
    Spark Plugs Replacement...134
      Remove...134
      Install...135
    Visual Check...135
    High Voltage Wires Check...135
    Ignition Coil Check...136
      Coil in Distributor Cap Design...136
      Separate Coil Design...136
      Sensing Coil, Check...137
    Electronic Module Check...137
    Ignition Timing Adjustment...137
    GM V8-366 (6-liter) Ignition System Check...139
    GM V6-LPG (4.3 liter) GM V6-LPG (4.3 liter) Ignition Timing and ...139
    Specifications...139
    Troubleshooting...140
hyster-910030-11-03-srm0047...209
  toc...209
    Planetary Gear Axle...209
    Safety Precautions Maintenance and Repair...210
    General...213
    Description...213
    Operation...214
    Planetary Gear Axle Repair...215
      Remove...215
      Disassemble...215
        Planetary Axle, Disassemble...218
      Assemble and Install...222
        Planetary Axle, Assemble...223
    Torque Specifications...228
    Troubleshooting...231
  tables...209
    Table 1. Axle-to-Frame Fasteners...222
    Table 2. Standard Torque Values for Axle Fasteners...228
    Table 3. Drive Wheel Nut Torque...228
    Differential...407
    Safety Precautions Maintenance and Repair...408
    General...411
    Description...411
    Differential Repair...411
      Remove...411
        Differential Carrier From Axle Housing, Remove...411
        Differential and Ring Gear From Differential Carrier, Remove...415
        Drive Pinion and Pinion Carrier From Differential Carrier, Remov...417
      Disassemble...418
        Differential and Ring Gear Assembly, Disassemble...418
        Drive Pinion and Pinion Carrier, Disassemble...420
      Clean and Inspect...422
      Assemble...423
        Pinion, Bearings, and Pinion Carrier, Assemble...423
        Pinion Bearings, Adjust Preload...424
          Press Method...424
          Yoke or Flange Method...424
        Triple-Lip Seal, Install...425
        Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)...426
        Differential and Ring Gear, Assemble...428
        Differential Gears Rotating Torque, Check...431
        Differential and Ring Gear Assembly, Install...432
        Differential Bearings, Preload Adjust...433
        Ring Gear, Runout Check...434
        Ring Gear Backlash, Adjust...434
        Gear Set, Tooth Contact Pattern Check...436
        Thrust Screw, Install and Adjust...438
      Install...439
        Differential Assembly Into Axle Housing, Install...439
    Specifications...441
    Troubleshooting...445
  tables...407
    Table 1. Ring Gear Backlash Adjustment Specifications...435
    Table 2. Ring and Pinion Tooth Contact Adjustment...437
    Table 3. General Specifications...441
    Table 4. Rivet Installation Pressure...441
    Table 5. Pinion Adjustment...441
    Table 6. Pinion Preload Pressure...442
    Table 7. Torque Specifications...443
    Table 8. Torque Specifications for Metric Hardware...444
    Table 9. Torque Specifications for Metric (Fine) Hardware...444
hyster-910073-09-03-srm0049...449
  toc...449
    Drive Axle...449
    Safety Precautions Maintenance and Repair...450
    General...453
    Description...453
    Drive Axle Repair...454
      Disassemble (Type 1 Shown)...454
      Clean...457
      Inspect...457
      Assemble (Type 1 Shown)...458
    Torque Specifications...461
    Troubleshooting...462
    Steering Control Unit...465
    Safety Precautions Maintenance and Repair...466
    General...469
    Description...469
    Operation...469
    Steering Wheel and Column Assembly Repair...471
    Steering Column Assembly Repair...471
      Type A Steering Column Assembly...471
        Remove and Disassemble...471
        Assemble and Install...473
      Type B Steering Column Assembly...475
        Remove and Disassemble...475
        Assemble and Install...475
        Steering Control Unit...478
          Disassemble...478
          Clean...481
          Assemble...482
    System Air Removal...487
    Troubleshooting...487
    Hydraulic Gear Pumps...543
    Safety Precautions Maintenance and Repair...544
    Description...547
    Operation...548
      Flow Control Valve...548
      Relief Valve...549
    Hydraulic Gear Pump Repair...549
      Remove...549
      Disassemble...550
      Clean...550
      Inspect...551
      Assemble...554
      Install...556
    Pump Output Check...556
      Method No. 1...556
      Method No. 2...557
    Hydraulic System Air Check...558
    Tilt Cylinders...609
    Safety Precautions Maintenance and Repair...610
    General...613
    Description...613
    Tilt Cylinder Repair...613
      Remove...613
      Disassemble...613
      Clean...613
      Assemble...614
        Tilt Cylinders With O-Ring or Single-Lip Seals...614
        Tilt Cylinders for XM and XMS Models...615
        Tilt Cylinders for H700-800A and Early Model H700-920B...616
      Install...617
        Tilt Cylinders Using Chevron Packing...618
          Install...619
    Tilt Cylinder Leak Check...621
    Tilt Cylinder Stroke and Mast Tilt Angle Adjustment...622
    Torque Specifications...623
      Piston Rod Nut...623
      Retainer...624
    Troubleshooting...626
  tables...609
    Table 1. Movement Rates (Maximum) for Tilt Cylinders...622
    Starter...629
    Safety Precautions Maintenance and Repair...630
    General...633
    Description and Operation...633
    Starter Repair...635
      Remove...635
      Disassemble...635
      Clean...636
      Assemble...636
      Install...637
    General Checks and Adjustments...637
    Troubleshooting...640
    Instrument Panel Indicators and Senders...645
    Safety Precautions Maintenance and Repair...646
    General...649
    Description...650
      Steering Column Gauges, Meters, and Indicators...650
      LED Display Panel...650
        Battery Discharge Indicators...650
        Brush Wear Indicators...657
        Motor Temperature Indicators...657
      LX Series Display Panel...659
        Hourmeter Functions...659
        Battery Indicator Function...660
        Status Code Function...661
      ZX Series Display Panels...661
        Display Panel...661
        Basic Display Panels...661
        Performance Display...664
        Brush Wear Indicators...667
    Adjustments - General...668
    Replacement - General Information...668
    Meter Replacement...669
    Sender Replacement...670
      Fuel Level Sender...670
      Pressure and Temperature Sender...670
    ITW Display Panel Replacement...671
      Remove...671
    Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl...672
      Remove...672
      Display Panel Assembly, Replace...672
      Indicator LEDs...673
      Battery Indicators...673
      Digital Display (Performance Display Panel Only)...673
      Status Code or Performance Level Switches and Indicator LEDs (Pe...673
      Basic Display Panel, Replace Parts...673
      Performance Display Panel, Replace Parts...675
    Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace...676
      Remove and Replace...676
    Specifications...676
      Meter Specifications...676
      Sender Specifications...677
    Troubleshooting...677
      Meter...677

Hyster H150-275H, P150-200B (C007) Repair Service Manual