Complete Operation & Maintenance Manuals for Komatsu Mobile Crusher GALEO BR380JG, with all the service information to maintain & operate your crusher.

SEAM059001T - Mobile Crusher GALEO BR380JG-1 Operation & Maintenance Manual (SN1001&up).pdf
TEN00006-03 - Mobile Crusher GALEO BR380JG-1 Operation & Maintenance Manual (SN1201&up).pdf
TEN00168-03 - Mobile Crusher GALEO BR380JG-1E0 Operation & Maintenance Manual (SN2001&up).pdf
TEN00358-01 - Mobile Crusher GALEO BR380JG-1E0 Operation & Maintenance Manual (SN2609&up).pdf
TEN00476-01 - Mobile Crusher GALEO BR380JG-1E0 Operation & Maintenance Manual (SN2621&up).pdf

Total Pages: 1,857 pages
File Format: PDF
Language: English

TABLE OF CONTENTS
FOREWORD
BEFORE READING THIS MANUAL
SAFETY INFORMATION
INTRODUCTION
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
NECESSARY INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
EPA REGULATIONS, ENGINE NUMBER PLATE
POSITION OF SERVICE METER
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR
SAFETY
SAFETY
SAFETY LABELS
POSITIONS OF SAFETY PICTOGRAMS
SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS BEFORE STARTING OPERATION
PREPARATIONS FOR SAFE OPERATION
FIRE PREVENTION
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
DO NOT GET CAUGHT IN WORK EQUIPMENT
UNAUTHORIZED MODIFICATION
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR JOBSITE
STARTING ENGINE
OPERATION
CRUSHING OPERATION
TRANSPORTATION
TOWING
MAGNETIC SEPARATOR
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
PRECAUTIONS FOR INSPECTION AND MAINTENANCE
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
SWITCHES
CONTROL LEVERS
OPTION-RELATED SWITCHES
CAP, COVER WITH LOCK
REVOLVING WARNING LAMP
ELECTRIC POWER TAKEOFF
FUSIBLE LINK
CONTROLLERS
FUSE
TOOL BOX
OPERATION
CHECK BEFORE STARTING ENGINE
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
CHECK AFTER STOPPING ENGINE
MACHINE OPERATION
STEERING MACHINE
OPERATION OF WORK EQUIPMENT
CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK
CHECK AFTER FINISHING WORK
LOCKING
RUN-IN OPERATION OF JAW CRUSHER
PRECAUTIONS WHEN OPERATING JAW CRUSHER
EFFICIENT USE OF JAW CRUSHER
SCOPE OF WORKS USING MOBILE CRUSHER
PROHIBITIONS FOR OPERATION
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
TRANSPORTATION
TRANSPORTATION PROCEDURE
LOADING, UNLOADING WORK
LIFTING MACHINE
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
PHENOMENA THAT ARE NOT FAILURES
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
OTHER TROUBLE
MAINTENANCE
GUIDE TO MAINTENANCE
OUTLINE OF SERVICE
HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT
RELATING TO ELECTRIC SYSTEM
OUTLINE OF HYDRAULIC EQUIPMENT
AIR-BLEEDING FROM HYDRAULIC CIRCUIT
WEAR PARTS
WEAR PARTS LIST
JAW CRUSHER RELATED PARTS
PRIMARY CONVEYOR RELATED PARTS
RECOMMENDED FUEL, COOLANT AND LUBRICANTS
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
TOOLS TO USE CHECK AND MAINTENANCE CRUSHER
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 10 HOURS SERVICE
EVERY 100 HOURS SERVICE
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 5000 HOURS SERVICE
EVERY 8000 HOURS SERVICE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
ATTACHMENTS, OPTIONS
ATTACHMENTS, OPTIONS CHART
METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS
RADIO CONTROL UNIT
ON USE OF RADIO CONTROL UNIT
DIRECTIONS FOR USE
RADIO CONTROL OPERATION
MUCK DISCHARGE CONVEYOR
PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR
PROCEDURE FOR LOWERING (EXTEND) MUCK DISCHARGE CONVEYOR
GREASING MUCK DISCHARGE CONVEYOR
CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR
FAILURES AND CORRECTIVE ACTIONS
WEARING PARTS
SPECIFICATIONS
M-TYPE CHUTE
METHOD OF OPERATION
GRIZZLY BAR OPENING
HANDLING MACHINES EQUIPPED WITH KOMTRAX
BASIC PRECAUTIONS
MACHINES THAT CAN INSTALL ATTACHMENTS
NAMES OF CONTROL PANEL SWITCHES
HYDRAULIC POWER TAKEOFF PORT
ATTACHMENT PORT
PROCEDURE FOR CONNECTING OPTIONS
SPRINKLER
EXPLANATIONS FOR COMPONENT PARTS
HOW TO USE SPRINKLER
INSPECTION AND MAINTENANCE
ADDITIONAL SPRINKLER NOZZLE
INDEX

SEAM059001T - Mobile Crusher GALEO BR380JG-1 Operation & Maintenance Manual (SN1001&up)...2
  COVER...2
  FOREWORD...3
    FOREWORD...4
    SAFETY INFORMATION...7
    INTRODUCTION...9
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...9
    NECESSARY INFORMATION...10
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...10
      ENGINE SERIAL NO. PLATE AND POSITION...10
      POSITION OF SERVICE METER...11
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...11
  CONTENTS...12
  SAFETY...16
    SAFETY...17
    SAFETY LABELS...20
      POSITIONS OF SAFETY PICTOGRAMS...21
      SAFETY LABELS...22
    GENERAL PRECAUTIONS...31
      SAFETY RULES...31
      IF ABNORMALITIES ARE FOUND...31
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...31
      FIRE EXTINGUISHER AND FIRST AID KIT...31
      SAFETY FEATURES...31
      KEEP MACHINE CLEAN...32
      ON OPERATOR'S PLATFORM...32
      ALWAYS APPLY LOCK WHEN LEAVING UPPER OPERATION DECK...32
      HANDRAILS AND STEPS...33
      MOUNTING AND DISMOUNTING...33
      NO PEOPLE ON ATTACHMENTS...33
      CRUSHING OR CUTTING PREVENTION...33
      PREVENTION OF BURNS...34
      FIRE PREVENTION...34
      ACTION IF FIRE OCCURS...35
      PRECAUTIONS FOR ATTACHMENTS...35
      UNAUTHORIZED MODIFICATION...35
      SAFETY AT WORKSITE...35
      WORKING ON LOOSE GROUND...36
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...36
      ENSURE GOOD VISIBILITY...36
      VENTILATION FOR ENCLOSED AREAS...37
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...37
      BE CAREFUL ABOUT ASBESTOS DUST...37
    PRECAUTIONS FOR OPERATION...38
      STARTING ENGINE...38
        CHECKS BEFORE STARTING ENGINE...38
        PRECAUTIONS WHEN STARTING...38
        PRECAUTIONS IN COLD AREAS...39
      OPERATION...40
        CHECKS BEFORE OPERATION...40
        PRECAUTIONS WHEN CHANGING DIRECTION...40
        PRECAUTIONS WHEN TRAVELING...40
        TRAVELING ON SLOPES...41
        OPERATIONS ON SLOPES...41
        PRECAUTIONS WHILE IN OPERATION...41
        OPERATE CAREFULLY ON SNOW...41
        PARKING MACHINE...42
      CRUSHING OPERATION...43
        CHECKS AROUND MACHINE...43
        TURN MODE SELECTOR SWITCH TO WORK POSITION...43
        ENSURE SAFETY WHILE OPERATING IN TANDEM WITH HYDRAULIC EXCAVATOR...44
        CHECKS OF CRUSHER BEFORE STARTING OPERATION...44
        PRECAUTIONS FOR CRUSHING WORK...44
        EMERGENCY STOP TO WARD OFF DANGERS WHILE IN CRUSHING WORK...45
        REMOVE FOREIGN MATERIAL FROM INSIDE CRUSHER...45
      MAGNETIC SEPARATOR...46
        HYDRAULIC MAGNETIC SEPARATOR (HANGING TYPE)...46
      TRANSPORTATION...47
        LOADING AND UNLOADING...47
        SHIPPING...47
      BATTERY...48
        BATTERY HAZARD PREVENTION...48
        STARTING WITH BOOSTER CABLE...49
      TOWING...50
        WHEN TOWING...50
    PRECAUTIONS FOR MAINTENANCE...51
      WARNING TAG...51
      KEEP WORK PLACE CLEAN AND TIDY...51
      APPOINT LEADER WHEN WORKING WITH OTHERS...51
      STOP ENGINE BEFORE CARRYING OUT MAINTENANCE...51
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...52
      PRECAUTIONS FOR CONVEYOR MAINTENANCE...52
      PRECAUTIONS WHEN CARRYING OUT MAINTENANCE OF FEEDER, CRUSHER...53
      PROPER TOOLS...53
      PERSONNEL...53
      PRECAUTIONS WHEN MOUNTING, DISMANTLING AND STORING ATTACHMENTS...53
      PRECAUTIONS FOR WORK UNDER MACHINE...53
      NOISE...54
      PRECAUTIONS WHEN USING HAMMER...54
      REPAIR WELDING...54
      REMOVING BATTERY TERMINAL...54
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...54
      DO NOT DISASSEMBLE RECOIL SPRING...55
      PRECAUTIONS WITH HIGH-PRESSURE OIL...55
      HANDLING HIGH-PRESSURE HOSES...55
      WASTE MATERIAL...55
      COMPRESSED AIR...56
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...56
  OPERATION...57
    GENERAL VIEW...58
      GENERAL VIEW OF MACHINE...58
      GENERAL VIEW OF CONTROLS AND GAUGES...59
    EXPLANATION OF COMPONENTS...63
      MACHINE MONITOR...63
      SWITCHES...87
      CONTROL LEVERS...96
      OPTION-RELATED SWITCHES...97
      CAP, COVER WITH LOCK...99
      REVOLVING WARNING LAMP...101
      ELECTRIC POWER TAKEOFF...102
      FUSIBLE LINK...104
      CONTROLLERS...104
      FUSE...104
      TOOL BOX...105
    OPERATION...106
      CHECK BEFORE STARTING ENGINE...106
      STARTING ENGINE...124
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...128
      STOPPING ENGINE...133
      CHECK AFTER STOPPING ENGINE...133
      MACHINE OPERATION...134
      STEERING MACHINE...140
      OPERATION OF WORK EQUIPMENT...142
      CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK...151
      CHECK AFTER FINISHING WORK...151
      LOCKING...152
      RUN-IN OPERATION OF JAW CRUSHER...153
      PRECAUTIONS WHEN OPERATING JAW CRUSHER...155
      SCOPE OF WORKS USING MOBILE CRUSHER...163
      PROHIBITIONS FOR OPERATION...171
      PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS...173
    TRANSPORTATION...174
      TRANSPORTATION PROCEDURE...174
      LOADING, UNLOADING WORK...174
      LIFTING MACHINE...180
    COLD WEATHER OPERATION...181
      PRECAUTIONS FOR LOW TEMPERATURE...181
      AFTER COMPLETION OF WORK...183
      AFTER COLD WEATHER...184
    LONG-TERM STORAGE...185
      BEFORE STORAGE...185
      DURING STORAGE...185
      AFTER STORAGE...185
      STARTING MACHINE AFTER LONG-TERM STORAGE...185
    TROUBLESHOOTING...186
      AFTER RUNNING OUT OF FUEL...186
      PHENOMENA THAT ARE NOT FAILURES...186
      METHOD OF TOWING MACHINE...186
      IF BATTERY IS DISCHARGED...187
      OTHER TROUBLE...190
  MAINTENANCE...199
    GUIDES TO MAINTENANCE...200
    OUTLINE OF SERVICE...202
      HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT...202
      RELATING TO ELECTRIC SYSTEM...205
      OUTLINE OF HYDRAULIC EQUIPMENT...205
      AIR-BLEEDING FROM HYDRAULIC CIRCUIT...206
    WEAR PARTS...207
      WEAR PARTS LIST...207
      JAW CRUSHER RELATED PARTS...208
      PRIMARY CONVEYOR RELATED PARTS...210
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...211
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...215
      CRUSHER ACCESSORY TOOLS...215
      TORQUE LIST...217
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...218
      SAFETY CRITICAL PARTS...218
    MAINTENANCE SCHEDULE CHART...219
      MAINTENANCE SCHEDULE CHART...219
    SERVICE PROCEDURE...221
      INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)...221
      INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)...221
      WHEN REQUIRED...222
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...222
        CLEAN INSIDE OF COOLING SYSTEM...227
        CHECK AND TIGHTEN TRACK SHOE BOLT...229
        CHECK AND ADJUST TRACK TENSION...230
        INSPECTION OF ELECTRIC HEATER...232
        CHECK AND ADJUSTMENT OF JAW CRUSHER...233
        CHECK AND ADJUSTMENT OF PRIMARY CONVEYOR...254
        INSPECTION AND MAINTENANCE OF MAGNETIC SEPARATOR...259
        METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT...261
      CHECK BEFORE STARTING...263
      EVERY 100 HOURS SERVICE...264
        GREASING CRUSHER BEARING SEAT...264
        GREASING PRIMARY CONVEYOR...265
      EVERY 250 HOURS SERVICE...266
        CHECK LEVEL OF BATTERY ELECTROLYTE...266
        CHECK AND ADJUSTMENT OF JAW CRUSHER V-BELT...268
        CHECK OF OIL LEVEL IN CRUSHER MOTOR BEARING CASE AND ADDING OIL...268
      EVERY 500 HOURS SERVICE...269
        REPLACE FUEL FILTER CARTRIDGE...269
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...270
        CLEAN, INSPECT RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS...271
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...272
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...273
        GREASE CRUSHER LINK...273
      EVERY 1000 HOURS SERVICE...274
        CHANGE OF OIL IN CRUSHER MOTOR BEARING CASE...274
        CHANGE OF OIL IN GRIZZLY FEEDER VIBRATOR CASE...274
        CHANGE OIL IN DAMPER CASE...275
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER...275
        CHECK PLAY OF TURBOCHARGER ROTOR...275
        CHECK AND REPLACE OF FAN BELT TENSION...275
        REPLACE HYDRAULIC FILTER ELEMENT...276
      EVERY 2000 HOURS SERVICE...277
        CHANGE OIL IN FINAL DRIVE CASE...277
        CLEAN HYDRAULIC TANK STRAINER...278
        CLEAN, CHECK TURBOCHARGER...278
        CHECK ALTERNATOR, STARTING MOTOR...278
        CHECK ENGINE VALVE CLEARANCE, ADJUST...278
        CHECK VIBRATION DAMPER...278
      EVERY 4000 HOURS SERVICE...279
        CHECK WATER PUMP...279
      EVERY 5000 HOURS SERVICE...280
        CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER...280
  SPECIFICATIONS...281
    SPECIFICATIONS...282
  ATTACHMENTS, OPTIONS...284
    GENERAL PRECAUTIONS...285
      PRECAUTIONS RELATED TO SAFETY...285
    ATTACHMENTS, OPTIONS...286
      ATTACHMENTS, OPTIONS CHART...286
      METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS...286
    RADIO CONTROL UNIT...287
      ON USE OF RADIO CONTROL UNIT...287
      DIRECTIONS FOR USE...290
      REMOTE CONTROL OPERATION...294
    MUCK DISCHARGE CONVEYOR...303
      PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR...303
      PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR...305
      GREASING MUCK DISCHARGE CONVEYOR...306
      CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR...307
      FAILURES AND CORRECTIVE ACTIONS...309
      WEARING PARTS...311
      SPECIFICATIONS...312
    M-TYPE CHUTE...313
      METHOD OF OPERATION...313
    BELT CONVEYOR PROTECTIVE PLATE...314
    GRIZZLY BAR OPENING...316
    MACHINES THAT CAN INSTALL ATTACHMENTS...317
      NAMES OF CONTROL PANEL SWITCHES...317
      HYDRAULIC POWER TAKEOFF PORT...317
      PROCEDURE FOR CONNECTING OPTIONS...318
    HYDRAULIC VIBRATORY SIEVE...319
      SPECIFICATION...319
      GENERAL VIEW...319
      CAUTIONS TO BE NOTED FOR SAFETY...320
      CONNECTING METHOD TO MACHINE BODY...320
      PRECAUTIONS DURING OPERATION...320
    HYDRAULIC SECONDARY CONVEYOR...321
      SPECIFICATIONS...321
      GENERAL VIEW...321
      INCLINED LEG CONNECTING METHOD...323
      LIFTING METHOD...324
      CONNECTING METHOD TO MACHINE BODY...324
      PRECAUTIONS ON OPERATION...324
      INSPECTION, MAINTENANCE AND ADJUSTMENT...325
      TROUBLES AND CORRECTIVE ACTIONS...327
      CONSUMABLE PARTS OF HYDRAULIC SECONDARY CONVEYOR...329
  INDEX...331
TEN00006-03 - Mobile Crusher GALEO BR380JG-1 Operation & Maintenance Manual (SN1201&up)...335
  COVER...335
  FOREWORD...336
    FOREWORD...337
    SAFETY INFORMATION...340
    INTRODUCTION...342
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...342
      BREAKING IN THE NEW MACHINE...342
    NECESSARY INFORMATION...343
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...343
      ENGINE SERIAL NO. PLATE AND POSITION...343
      POSITION OF SERVICE METER...344
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...344
  CONTENTS...345
  SAFETY...349
    SAFETY...350
    SAFETY LABELS...353
      POSITIONS OF SAFETY PICTOGRAMS...354
      SAFETY LABELS...355
    GENERAL PRECAUTIONS...363
      SAFETY RULES...363
      IF ABNORMALITIES ARE FOUND...363
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...363
      FIRE EXTINGUISHER AND FIRST AID KIT...363
      SAFETY FEATURES...363
      KEEP MACHINE CLEAN...364
      ON OPERATOR'S PLATFORM...364
      ALWAYS APPLY LOCK WHEN LEAVING UPPER OPERATOR'S PLATFORM...364
      HANDRAILS AND STEPS...365
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...365
      MOUNTING AND DISMOUNTING...365
      NO PEOPLE ON ATTACHMENTS...365
      CRUSHING OR CUTTING PREVENTION...365
      PREVENTION OF BURNS...366
      FIRE PREVENTION...366
      ACTION IF FIRE OCCURS...367
      PRECAUTIONS FOR ATTACHMENTS...367
      UNAUTHORIZED MODIFICATION...367
      SAFETY AT WORKSITE...367
      WORKING ON LOOSE GROUND...368
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...368
      ENSURE GOOD VISIBILITY...368
      VENTILATION FOR ENCLOSED AREAS...369
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...369
      BE CAREFUL ABOUT ASBESTOS DUST...369
      MAGNETIC SEPARATOR...370
    PRECAUTIONS FOR OPERATION...371
      STARTING ENGINE...371
        CHECKS BEFORE STARTING ENGINE...371
        PRECAUTIONS WHEN STARTING...371
        PRECAUTIONS IN COLD AREAS...371
      OPERATION...373
        CHECK BEFORE OPERATION...373
        PRECAUTIONS WHEN CHANGING DIRECTION...373
        PRECAUTIONS WHEN TRAVELING...373
        TRAVELING ON SLOPES...374
        OPERATIONS ON SLOPES...374
        PRECAUTIONS WHILE IN OPERATION...374
        OPERATE CAREFULLY ON SNOW...374
        PARKING MACHINE...375
      CRUSHING OPERATION...376
        CHECKS AROUND MACHINE...376
        TURN MODE SELECTOR SWITCH TO WORK POSITION...376
        ENSURE SAFETY WHILE OPERATING IN TANDEM WITH HYDRAULIC EXCAVATOR...377
        CHECKS OF CRUSHER BEFORE STARTING OPERATION...377
        PRECAUTIONS FOR CRUSHING WORK...377
        EMERGENCY STOP TO WARD OFF DANGERS WHILE IN CRUSHING WORK...378
        REMOVE FOREIGN MATERIAL FROM INSIDE CRUSHER...378
      TRANSPORTATION...379
        LOADING AND UNLOADING...379
        SHIPPING...379
      BATTERY...380
        BATTERY HAZARD PREVENTION...380
        STARTING WITH BOOSTER CABLE...381
      TOWING...382
        WHEN TOWING...382
    PRECAUTIONS FOR MAINTENANCE...383
      WARNING TAG...383
      KEEP WORK PLACE CLEAN AND TIDY...383
      APPOINT LEADER WHEN WORKING WITH OTHERS...383
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...383
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...384
      PRECAUTIONS FOR CONVEYOR MAINTENANCE...384
      PRECAUTIONS WHEN CARRYING OUT MAINTENANCE OF FEEDER, CRUSHER...385
      PROPER TOOLS...385
      PERSONNEL...385
      PRECAUTIONS WHEN MOUNTING, DISMANTLING AND STORING ATTACHMENTS...385
      PRECAUTIONS FOR WORK UNDER MACHINE...385
      NOISE...386
      PRECAUTIONS WHEN USING HAMMER...386
      REPAIR WELDING...386
      REMOVING BATTERY TERMINAL...386
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...386
      DO NOT DISASSEMBLE RECOIL SPRING...387
      PRECAUTIONS WITH HIGH-PRESSURE OIL...388
      HANDLING HIGH-PRESSURE HOSES...388
      WASTE MATERIAL...388
      COMPRESSED AIR...388
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...389
  OPERATION...390
    GENERAL VIEW...391
      GENERAL VIEW OF MACHINE...391
      GENERAL VIEW OF CONTROLS AND GAUGES...392
    EXPLANATION OF COMPONENTS...396
      MACHINE MONITOR...396
      SWITCHES...421
      CONTROL LEVERS...430
      OPTION-RELATED SWITCHES...431
      CAP, COVER WITH LOCK...433
      REVOLVING WARNING LAMP...435
      ELECTRIC POWER TAKEOFF...436
      FUSIBLE LINK...438
      CONTROLLERS...438
      FUSE...438
      TOOL BOX...439
    OPERATION...440
      CHECK BEFORE STARTING ENGINE...440
      STARTING ENGINE...459
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...463
      STOPPING ENGINE...468
      CHECK AFTER STOPPING ENGINE...468
      MACHINE OPERATION...469
      STEERING MACHINE...475
      OPERATION OF WORK EQUIPMENT...477
      CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK...486
      CHECK AFTER FINISHING WORK...486
      LOCKING...487
      RUN-IN OPERATION OF JAW CRUSHER...488
      PRECAUTIONS WHEN OPERATING JAW CRUSHER...490
      EFFICIENT USE OF JAW CRUSHER...494
      SCOPE OF WORKS USING MOBILE CRUSHER...500
      PROHIBITIONS FOR OPERATION...508
      PRECAUTIONS WHEN TRAVELING UP OR DOWNHILLS...510
    TRANSPORTATION...511
      TRANSPORTATION PROCEDURE...511
      LOADING, UNLOADING WORK...511
      LIFTING MACHINE...517
    COLD WEATHER OPERATION...518
      PRECAUTIONS FOR LOW TEMPERATURE...518
      AFTER COMPLETION OF WORK...520
      AFTER COLD WEATHER...520
    LONG-TERM STORAGE...521
      BEFORE STORAGE...521
      DURING STORAGE...521
      AFTER STORAGE...521
      STARTING MACHINE AFTER LONG-TERM STORAGE...521
    TROUBLESHOOTING...522
      AFTER RUNNING OUT OF FUEL...522
      PHENOMENA THAT ARE NOT FAILURES...522
      METHOD OF TOWING MACHINE...523
      IF BATTERY IS DISCHARGED...524
      OTHER TROUBLE...527
  MAINTENANCE...536
    GUIDE TO MAINTENANCE...537
    OUTLINE OF SERVICE...539
      HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT...539
      RELATING TO ELECTRIC SYSTEM...542
      OUTLINE OF HYDRAULIC EQUIPMENT...542
      AIR-BLEEDING FROM HYDRAULIC CIRCUIT...543
    WEAR PARTS...544
      WEAR PARTS LIST...544
      JAW CRUSHER RELATED PARTS...545
      PRIMARY CONVEYOR RELATED PARTS...547
    RECOMMENDED FUEL, COOLANT AND LUBRICANTS...548
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN...550
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...551
      CRUSHER ACCESSORY TOOLS...551
      TORQUE LIST...553
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...554
      SAFETY CRITICAL PARTS...554
    MAINTENANCE SCHEDULE CHART...555
      MAINTENANCE SCHEDULE CHART...555
    SERVICE PROCEDURE...557
      INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)...557
      INITIAL 1000 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)...557
      WHEN REQUIRED...558
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...558
        CLEAN INSIDE OF COOLING SYSTEM...563
        CHECK AND TIGHTEN TRACK SHOE BOLT...566
        CHECK AND ADJUST TRACK TENSION...567
        INSPECTION OF ELECTRIC HEATER...569
        CHECK AND ADJUSTMENT OF JAW CRUSHER...570
        CHECK AND ADJUSTMENT OF PRIMARY CONVEYOR...592
        INSPECTION AND MAINTENANCE OF MAGNETIC SEPARATOR...596
        METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT...599
      CHECK BEFORE STARTING...601
      EVERY 10 HOURS SERVICE...602
        GREASING CRUSHER BEARING SEAT...602
        GREASING CRUSHER LINK...602
      EVERY 100 HOURS SERVICE...603
        GREASING CRUSHER LOCK CYLINDER SECURING POINT...603
        GREASING PRIMARY CONVEYOR...604
      EVERY 250 HOURS SERVICE...605
        CHECK LEVEL OF BATTERY ELECTROLYTE...605
        CHECK AND ADJUSTMENT OF JAW CRUSHER V-BELT...608
        CHECK OF OIL LEVEL IN CRUSHER MOTOR BEARING CASE AND ADDING OIL...608
      EVERY 500 HOURS SERVICE...609
        REPLACE FUEL FILTER CARTRIDGE...609
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...610
        CLEAN, INSPECT RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS...611
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...612
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...613
      EVERY 1000 HOURS SERVICE...614
        CHANGE OF OIL IN CRUSHER MOTOR BEARING CASE...614
        CHANGE OF OIL IN GRIZZLY FEEDER VIBRATOR CASE...615
        CHANGE OIL IN DAMPER CASE...616
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER...616
        CHECK PLAY OF TURBOCHARGER ROTOR...616
        CHECK AND REPLACE OF FAN BELT TENSION...616
        REPLACE HYDRAULIC FILTER ELEMENT...617
      EVERY 2000 HOURS SERVICE...618
        CHANGE OIL IN FINAL DRIVE CASE...618
        CLEAN HYDRAULIC TANK STRAINER...619
        CLEAN, CHECK TURBOCHARGER...619
        CHECK ALTERNATOR, STARTING MOTOR...619
        CHECK ENGINE VALVE CLEARANCE, ADJUST...619
        CHECK VIBRATION DAMPER...619
      EVERY 4000 HOURS SERVICE...620
        CHECK WATER PUMP...620
      EVERY 5000 HOURS SERVICE...621
        CHANGE OIL IN HYDRAULIC TANK AND CLEAN STRAINER...621
  SPECIFICATIONS...622
    SPECIFICATIONS...623
  ATTACHMENTS, OPTIONS...625
    GENERAL PRECAUTIONS...626
      PRECAUTIONS RELATED TO SAFETY...626
    ATTACHMENTS, OPTIONS...627
      ATTACHMENTS, OPTIONS CHART...627
      METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS...627
    RADIO CONTROL UNIT...628
      ON USE OF RADIO CONTROL UNIT...628
      DIRECTIONS FOR USE...631
      REMOTE CONTROL OPERATION...635
    MUCK DISCHARGE CONVEYOR...643
      PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR...643
      PROCEDURE FOR LOWERING MUCK DISCHARGE CONVEYOR...644
      GREASING MUCK DISCHARGE CONVEYOR...647
      CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR...648
      FAILURES AND CORRECTIVE ACTIONS...650
      WEARING PARTS...652
      SPECIFICATIONS...653
    M-TYPE CHUTE...654
      METHOD OF OPERATION...654
    BELT CONVEYOR PROTECTIVE PLATE...655
    GRIZZLY BAR OPENING...657
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...658
      BASIC PRECAUTIONS...658
    MACHINES THAT CAN INSTALL ATTACHMENTS...659
      NAMES OF CONTROL PANEL SWITCHES...659
      HYDRAULIC POWER TAKEOFF PORT...659
      ATTACHMENT PORT...660
      PROCEDURE FOR CONNECTING OPTIONS...661
    HYDRAULIC VIBRATORY SIEVE...663
      SPECIFICATION...663
      GENERAL VIEW...663
      CAUTIONS TO BE NOTED FOR SAFETY...664
      CONNECTING METHOD TO MACHINE BODY...664
      PRECAUTIONS DURING OPERATION...664
    HYDRAULIC SECONDARY CONVEYOR...665
      SPECIFICATIONS...665
      GENERAL VIEW...665
      INCLINED LEG CONNECTING METHOD...667
      LIFTING METHOD...668
      CONNECTING METHOD TO MACHINE BODY...668
      PRECAUTIONS ON OPERATION...668
      INSPECTION, MAINTENANCE AND ADJUSTMENT...669
      TROUBLES AND CORRECTIVE ACTIONS...671
      CONSUMABLE PARTS OF HYDRAULIC SECONDARY CONVEYOR...673
    SPRINKLER...675
      EXPLANATIONS FOR COMPONENT PARTS...675
      HOW TO USE SPRINKLER...676
      INSPECTION AND MAINTENANCE...679
  INDEX...681
TEN00168-03 - Mobile Crusher GALEO BR380JG-1E0 Operation & Maintenance Manual (SN2001&up)...685
  COVER...685
  FOREWORD...686
    BEFORE READING THIS MA...687
    SAFETY INFORMATION...688
    INTRODUCTION...689
      INTRODUCTION...689
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...689
    NECESSARY INFORMATION...690
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...690
      EPA REGULATIONS, ENGINE NUMBER PLATE...690
      POSITION OF SERVICE METER...691
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...691
    CONTENTS...692
  SAFETY...696
    SAFETY...697
    SAFETY LABELS...700
      POSITIONS OF SAFETY PICTOGRAMS...701
      SAFETY LABELS...702
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...712
      PRECAUTIONS BEFORE STARTING OPERATION...712
      PREPARATIONS FOR SAFE OPERATION...712
      FIRE PREVENTION...714
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...715
      DO NOT GET CAUGHT IN WORK EQUIPMENT...717
      UNAUTHORIZED MODIFICATION...717
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...717
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...717
    PRECAUTIONS FOR OPERATION...718
      PRECAUTIONS FOR JOBSITE...718
      STARTING ENGINE...720
      OPERATION...723
      CRUSHING OPERATION...726
      TRANSPORTATION...729
      TOWING...730
      MAGNETIC SEPARATOR...731
    PRECAUTIONS FOR MAINTENANCE...732
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...732
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...736
  OPERATION...742
    GENERAL VIEW...743
      GENERAL VIEW OF MACHINE...743
      GENERAL VIEW OF CONTROLS AND GAUGES...744
    EXPLANATION OF COMPONENTS...748
      MACHINE MONITOR...748
      SWITCHES...775
      CONTROL LEVERS...787
      OPTION-RELATED SWITCHES...788
      CAP, COVER WITH LOCK...789
      REVOLVING WARNING LAMP...791
      ELECTRIC POWER TAKEOFF...792
      FUSIBLE LINK...794
      CONTROLLERS...794
      FUSE...794
      TOOL BOX...795
    OPERATION...796
      CHECK BEFORE STARTING ENGINE...796
      STARTING ENGINE...821
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...823
      STOPPING ENGINE...829
      CHECK AFTER STOPPING ENGINE...829
      MACHINE OPERATION...830
      STEERING MACHINE...835
      OPERATION OF WORK EQUIPMENT...837
      CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK...845
      CHECK AFTER FINISHING WORK...845
      LOCKING...846
      RUN-IN OPERATION OF JAW CRUSHER...847
      PRECAUTIONS WHEN OPERATING JAW CRUSHER...849
      EFFICIENT USE OF JAW CRUSHER...853
      SCOPE OF WORKS USING MOBILE CRUSHER...860
      PROHIBITIONS FOR OPERATION...868
      PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...871
    TRANSPORTATION...872
      TRANSPORTATION PROCEDURE...872
      LOADING, UNLOADING WORK...873
      LIFTING MACHINE...880
    COLD WEATHER OPERATION...881
      PRECAUTIONS FOR LOW TEMPERATURE...881
      AFTER COMPLETION OF WORK...883
      AFTER COLD WEATHER...883
    LONG-TERM STORAGE...884
      BEFORE STORAGE...884
      DURING STORAGE...884
      AFTER STORAGE...884
      STARTING MACHINE AFTER LONG-TERM STORAGE...884
    TROUBLESHOOTING...885
      AFTER RUNNING OUT OF FUEL...885
      PHENOMENA THAT ARE NOT FAILURES...885
      METHOD OF TOWING MACHINE...886
      IF BATTERY IS DISCHARGED...887
      OTHER TROUBLE...891
  MAINTENANCE...900
    GUIDE TO MAINTENANCE...901
    OUTLINE OF SERVICE...903
      HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT...903
      RELATING TO ELECTRIC SYSTEM...907
      OUTLINE OF HYDRAULIC EQUIPMENT...907
      AIR-BLEEDING FROM HYDRAULIC CIRCUIT...908
    WEAR PARTS...910
      WEAR PARTS LIST...910
      JAW CRUSHER RELATED PARTS...911
      PRIMARY CONVEYOR RELATED PARTS...913
    RECOMMENDED FUEL, COOLANT AND LUBRICANTS...914
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...916
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...917
      TORQUE LIST...917
      TOOLS TO USE CHECK AND MAINTENANCE CRUSHER...918
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...920
      SAFETY CRITICAL PARTS...920
    MAINTENANCE SCHEDULE CHART...921
      MAINTENANCE SCHEDULE CHART...921
    SERVICE PROCEDURE...923
      INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)...923
      INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)...923
      WHEN REQUIRED...924
      CHECK BEFORE STARTING...986
      EVERY 10 HOURS SERVICE...987
      EVERY 100 HOURS SERVICE...988
      EVERY 250 HOURS SERVICE...989
      EVERY 500 HOURS SERVICE...993
      EVERY 1000 HOURS SERVICE...1001
      EVERY 2000 HOURS SERVICE...1008
      EVERY 4000 HOURS SERVICE...1010
      EVERY 5000 HOURS SERVICE...1012
      EVERY 8000 HOURS SERVICE...1013
  SPECIFICATIONS...1014
    SPECIFICATIONS...1015
  ATTACHMENTS, OPTIONS...1018
    GENERAL PRECAUTIONS...1019
      PRECAUTIONS RELATED TO SAFETY...1019
    ATTACHMENTS, OPTIONS...1020
      ATTACHMENTS, OPTIONS CHART...1020
      METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS...1020
    RADIO CONTROL UNIT...1021
      ON USE OF RADIO CONTROL UNIT...1021
      DIRECTIONS FOR USE...1024
      RADIO CONTROL OPERATION...1030
    MUCK DISCHARGE CONVEYOR...1043
      PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR...1043
      PROCEDURE FOR LOWERING (EXTEND) MUCK DISCHARGE CONVEYOR...1045
      GREASING MUCK DISCHARGE CONVEYOR...1048
      CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR...1049
      FAILURES AND CORRECTIVE ACTIONS...1051
      WEARING PARTS...1053
      SPECIFICATIONS...1054
    M-TYPE CHUTE...1055
      METHOD OF OPERATION...1055
    GRIZZLY BAR OPENING...1056
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...1057
      BASIC PRECAUTIONS...1057
    MACHINES THAT CAN INSTALL ATTACHMENTS...1058
      NAMES OF CONTROL PANEL SWITCHES...1058
      HYDRAULIC POWER TAKEOFF PORT...1059
      ATTACHMENT PORT...1060
      PROCEDURE FOR CONNECTING OPTIONS...1062
    SPRINKLER...1063
      EXPLANATIONS FOR COMPONENT PARTS...1063
      HOW TO USE SPRINKLER...1064
      INSPECTION AND MAINTENANCE...1067
      ADDITIONAL SPRINKLER NOZZLE...1068
  INDEX...1072
TEN00358-01 - Mobile Crusher GALEO BR380JG-1E0 Operation & Maintenance Manual (SN2609&up)...1076
  COVER...1076
  FOREWORD...1077
    BEFORE READING THIS MANUAL...1078
    SAFETY INFORMATION...1079
    INTRODUCTION...1080
      INTRODUCTION...1080
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...1080
    NECESSARY INFORMATION...1081
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...1081
      EPA REGULATIONS, ENGINE NUMBER PLATE...1081
      POSITION OF SERVICE METER...1082
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...1082
    CONTENTS...1083
  SAFETY...1087
    SAFETY...1088
    SAFETY LABELS...1091
      POSITIONS OF SAFETY PICTOGRAMS...1092
      SAFETY LABELS...1093
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...1103
      PRECAUTIONS BEFORE STARTING OPERATION...1103
      PREPARATIONS FOR SAFE OPERATION...1103
      FIRE PREVENTION...1105
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...1106
      DO NOT GET CAUGHT IN WORK EQUIPMENT...1108
      UNAUTHORIZED MODIFICATION...1108
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...1108
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...1108
    PRECAUTIONS FOR OPERATION...1109
      PRECAUTIONS FOR JOBSITE...1109
      STARTING ENGINE...1111
      OPERATION...1114
      CRUSHING OPERATION...1117
      TRANSPORTATION...1120
      TOWING...1121
      MAGNETIC SEPARATOR...1122
    PRECAUTIONS FOR MAINTENANCE...1123
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...1123
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...1127
  OPERATION...1133
    GENERAL VIEW...1134
      GENERAL VIEW OF MACHINE...1134
      GENERAL VIEW OF CONTROLS AND GAUGES...1135
    EXPLANATION OF COMPONENTS...1139
      MACHINE MONITOR...1139
      SWITCHES...1166
      CONTROL LEVERS...1178
      OPTION-RELATED SWITCHES...1179
      CAP, COVER WITH LOCK...1180
      REVOLVING WARNING LAMP...1182
      ELECTRIC POWER TAKEOFF...1183
      FUSIBLE LINK...1185
      CONTROLLERS...1185
      FUSE...1185
      TOOL BOX...1186
    OPERATION...1187
      CHECK BEFORE STARTING ENGINE...1187
      STARTING ENGINE...1212
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...1214
      STOPPING ENGINE...1220
      CHECK AFTER STOPPING ENGINE...1220
      MACHINE OPERATION...1221
      STEERING MACHINE...1226
      OPERATION OF WORK EQUIPMENT...1228
      CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK...1236
      CHECK AFTER FINISHING WORK...1236
      LOCKING...1237
      RUN-IN OPERATION OF JAW CRUSHER...1238
      PRECAUTIONS WHEN OPERATING JAW CRUSHER...1240
      EFFICIENT USE OF JAW CRUSHER...1244
      SCOPE OF WORKS USING MOBILE CRUSHER...1251
      PROHIBITIONS FOR OPERATION...1259
      PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...1262
    TRANSPORTATION...1263
      TRANSPORTATION PROCEDURE...1263
      LOADING, UNLOADING WORK...1264
      LIFTING MACHINE...1271
    COLD WEATHER OPERATION...1272
      PRECAUTIONS FOR LOW TEMPERATURE...1272
      AFTER COMPLETION OF WORK...1274
      AFTER COLD WEATHER...1274
    LONG-TERM STORAGE...1275
      BEFORE STORAGE...1275
      DURING STORAGE...1275
      AFTER STORAGE...1275
      STARTING MACHINE AFTER LONG-TERM STORAGE...1275
    TROUBLESHOOTING...1276
      AFTER RUNNING OUT OF FUEL...1276
      PHENOMENA THAT ARE NOT FAILURES...1276
      METHOD OF TOWING MACHINE...1277
      IF BATTERY IS DISCHARGED...1278
      OTHER TROUBLE...1282
  MAINTENANCE...1291
    GUIDE TO MAINTENANCE...1292
    OUTLINE OF SERVICE...1294
      HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT...1294
      RELATING TO ELECTRIC SYSTEM...1298
      OUTLINE OF HYDRAULIC EQUIPMENT...1298
      AIR-BLEEDING FROM HYDRAULIC CIRCUIT...1299
    WEAR PARTS...1301
      WEAR PARTS LIST...1301
      JAW CRUSHER RELATED PARTS...1302
      PRIMARY CONVEYOR RELATED PARTS...1304
    RECOMMENDED FUEL, COOLANT AND LUBRICANTS...1305
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...1307
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1308
      TORQUE LIST...1308
      TOOLS TO USE CHECK AND MAINTENANCE CRUSHER...1309
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1311
      SAFETY CRITICAL PARTS...1311
    MAINTENANCE SCHEDULE CHART...1312
      MAINTENANCE SCHEDULE CHART...1312
    SERVICE PROCEDURE...1314
      INITIAL 250 HOURS SERVICE (FIRST MAINTENANCE FOR NEW MACHINE ONLY)...1314
      INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)...1314
      WHEN REQUIRED...1315
      CHECK BEFORE STARTING...1377
      EVERY 10 HOURS SERVICE...1378
      EVERY 100 HOURS SERVICE...1379
      EVERY 250 HOURS SERVICE...1380
      EVERY 500 HOURS SERVICE...1384
      EVERY 1000 HOURS SERVICE...1392
      EVERY 2000 HOURS SERVICE...1398
      EVERY 4000 HOURS SERVICE...1400
      EVERY 5000 HOURS SERVICE...1402
      EVERY 8000 HOURS SERVICE...1403
  SPECIFICATIONS...1405
    SPECIFICATIONS...1406
  ATTACHMENTS, OPTIONS...1409
    GENERAL PRECAUTIONS...1410
      PRECAUTIONS RELATED TO SAFETY...1410
    ATTACHMENTS, OPTIONS...1411
      ATTACHMENTS, OPTIONS CHART...1411
      METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS...1411
    RADIO CONTROL UNIT...1412
      ON USE OF RADIO CONTROL UNIT...1412
      DIRECTIONS FOR USE...1415
      RADIO CONTROL OPERATION...1421
    MUCK DISCHARGE CONVEYOR...1434
      PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR...1434
      PROCEDURE FOR LOWERING (EXTEND) MUCK DISCHARGE CONVEYOR...1436
      GREASING MUCK DISCHARGE CONVEYOR...1439
      CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR...1440
      FAILURES AND CORRECTIVE ACTIONS...1442
      WEARING PARTS...1444
      SPECIFICATIONS...1445
    M-TYPE CHUTE...1446
      METHOD OF OPERATION...1446
    GRIZZLY BAR OPENING...1447
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...1448
      BASIC PRECAUTIONS...1448
    MACHINES THAT CAN INSTALL ATTACHMENTS...1449
      NAMES OF CONTROL PANEL SWITCHES...1449
      HYDRAULIC POWER TAKEOFF PORT...1450
      ATTACHMENT PORT...1451
      PROCEDURE FOR CONNECTING OPTIONS...1453
    SPRINKLER...1454
      EXPLANATIONS FOR COMPONENT PARTS...1454
      HOW TO USE SPRINKLER...1455
      INSPECTION AND MAINTENANCE...1458
      ADDITIONAL SPRINKLER NOZZLE...1459
  INDEX...1463
TEN00476-01 - Mobile Crusher GALEO BR380JG-1E0 Operation & Maintenance Manual (SN2621&up)...1467
  COVER...1467
  FOREWORD...1468
    BEFORE READING THIS MANUAL...1469
    SAFETY INFORMATION...1470
    INTRODUCTION...1471
      INTRODUCTION...1471
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...1471
    NECESSARY INFORMATION...1472
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE...1472
      EPA REGULATIONS, ENGINE NUMBER PLATE...1472
      POSITION OF SERVICE METER...1473
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...1473
    CONTENTS...1474
  SAFETY...1478
    SAFETY...1479
    SAFETY LABELS...1482
      POSITIONS OF SAFETY PICTOGRAMS...1483
      SAFETY LABELS...1484
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...1494
      PRECAUTIONS BEFORE STARTING OPERATION...1494
      PREPARATIONS FOR SAFE OPERATION...1494
      FIRE PREVENTION...1496
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...1497
      DO NOT GET CAUGHT IN WORK EQUIPMENT...1499
      UNAUTHORIZED MODIFICATION...1499
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...1499
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...1499
    PRECAUTIONS FOR OPERATION...1500
      PRECAUTIONS FOR JOBSITE...1500
      STARTING ENGINE...1502
      OPERATION...1505
      CRUSHING OPERATION...1508
      TRANSPORTATION...1511
      TOWING...1512
      MAGNETIC SEPARATOR...1513
    PRECAUTIONS FOR MAINTENANCE...1514
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...1514
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...1518
  OPERATION...1524
    GENERAL VIEW...1525
      GENERAL VIEW OF MACHINE...1525
      GENERAL VIEW OF CONTROLS AND GAUGES...1526
    EXPLANATION OF COMPONENTS...1530
      MACHINE MONITOR...1530
      SWITCHES...1557
      CONTROL LEVERS...1569
      OPTION-RELATED SWITCHES...1570
      CAP, COVER WITH LOCK...1571
      REVOLVING WARNING LAMP...1573
      ELECTRIC POWER TAKEOFF...1574
      FUSIBLE LINK...1576
      CONTROLLERS...1576
      FUSE...1576
      TOOL BOX...1577
    OPERATION...1578
      CHECK BEFORE STARTING ENGINE...1578
      STARTING ENGINE...1603
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...1605
      STOPPING ENGINE...1611
      CHECK AFTER STOPPING ENGINE...1611
      MACHINE OPERATION...1612
      STEERING MACHINE...1617
      OPERATION OF WORK EQUIPMENT...1619
      CHECK AND CONFIRMATION OF JAW CRUSHER AFTER WORK...1627
      CHECK AFTER FINISHING WORK...1627
      LOCKING...1628
      RUN-IN OPERATION OF JAW CRUSHER...1629
      PRECAUTIONS WHEN OPERATING JAW CRUSHER...1631
      EFFICIENT USE OF JAW CRUSHER...1635
      SCOPE OF WORKS USING MOBILE CRUSHER...1642
      PROHIBITIONS FOR OPERATION...1650
      PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...1653
    TRANSPORTATION...1654
      TRANSPORTATION PROCEDURE...1654
      LOADING, UNLOADING WORK...1655
      LIFTING MACHINE...1662
    COLD WEATHER OPERATION...1663
      PRECAUTIONS FOR LOW TEMPERATURE...1663
      AFTER COMPLETION OF WORK...1665
      AFTER COLD WEATHER...1665
    LONG-TERM STORAGE...1666
      BEFORE STORAGE...1666
      DURING STORAGE...1666
      AFTER STORAGE...1666
      STARTING MACHINE AFTER LONG-TERM STORAGE...1666
    TROUBLESHOOTING...1667
      AFTER RUNNING OUT OF FUEL...1667
      PHENOMENA THAT ARE NOT FAILURES...1667
      METHOD OF TOWING MACHINE...1668
      IF BATTERY IS DISCHARGED...1669
      OTHER TROUBLE...1673
  MAINTENANCE...1682
    GUIDE TO MAINTENANCE...1683
    OUTLINE OF SERVICE...1685
      HANDLING AND PERFORMANCE OF OIL CLINIC FOR OIL, FUEL, COOLANT...1685
      RELATING TO ELECTRIC SYSTEM...1689
      OUTLINE OF HYDRAULIC EQUIPMENT...1689
      AIR-BLEEDING FROM HYDRAULIC CIRCUIT...1690
    WEAR PARTS...1692
      WEAR PARTS LIST...1692
      JAW CRUSHER RELATED PARTS...1693
      PRIMARY CONVEYOR RELATED PARTS...1695
    RECOMMENDED FUEL, COOLANT AND LUBRICANTS...1696
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...1698
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1699
      TORQUE LIST...1699
      TOOLS TO USE CHECK AND MAINTENANCE CRUSHER...1700
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1702
      SAFETY CRITICAL PARTS...1702
    MAINTENANCE SCHEDULE CHART...1703
      MAINTENANCE SCHEDULE CHART...1703
    SERVICE PROCEDURE...1705
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...1705
      INITIAL 500 HOURS SERVICE (ONLY AFTER THE FIRST 500 HOURS)...1705
      WHEN REQUIRED...1706
      CHECK BEFORE STARTING...1768
      EVERY 10 HOURS SERVICE...1769
      EVERY 100 HOURS SERVICE...1770
      EVERY 250 HOURS SERVICE...1771
      EVERY 500 HOURS SERVICE...1775
      EVERY 1000 HOURS SERVICE...1783
      EVERY 2000 HOURS SERVICE...1789
      EVERY 4000 HOURS SERVICE...1791
      EVERY 5000 HOURS SERVICE...1793
      EVERY 8000 HOURS SERVICE...1794
  SPECIFICCATIONS...1796
    SPECIFICATIONS...1797
  ATTACHMENTS, OPTIONS...1800
    GENERAL PRECAUTIONS...1801
      PRECAUTIONS RELATED TO SAFETY...1801
    ATTACHMENTS, OPTIONS...1802
      ATTACHMENTS, OPTIONS CHART...1802
      METHOD FOR CONNECTING HYDRAULIC HOSES FOR OPTIONS...1802
    RADIO CONTROL UNIT...1803
      ON USE OF RADIO CONTROL UNIT...1803
      DIRECTIONS FOR USE...1806
      RADIO CONTROL OPERATION...1812
    MUCK DISCHARGE CONVEYOR...1825
      PROCEDURE FOR RAISING (BENDING) MUCK DISCHARGE CONVEYOR...1825
      PROCEDURE FOR LOWERING (EXTEND) MUCK DISCHARGE CONVEYOR...1827
      GREASING MUCK DISCHARGE CONVEYOR...1830
      CHECK AND ADJUSTMENT OF MUCK DISCHARGE CONVEYOR...1831
      FAILURES AND CORRECTIVE ACTIONS...1833
      WEARING PARTS...1835
      SPECIFICATIONS...1836
    M-TYPE CHUTE...1837
      METHOD OF OPERATION...1837
    GRIZZLY BAR OPENING...1838
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...1839
      BASIC PRECAUTIONS...1839
    MACHINES THAT CAN INSTALL ATTACHMENTS...1840
      NAMES OF CONTROL PANEL SWITCHES...1840
      HYDRAULIC POWER TAKEOFF PORT...1841
      ATTACHMENT PORT...1842
      PROCEDURE FOR CONNECTING OPTIONS...1844
    SPRINKLER...1845
      EXPLANATIONS FOR COMPONENT PARTS...1845
      HOW TO USE SPRINKLER...1846
      INSPECTION AND MAINTENANCE...1849
      ADDITIONAL SPRINKLER NOZZLE...1850
  INDEX...1854


Komatsu Mobile Crusher GALEO BR380JG Operation & Maintenance Manuals