Komatsu D65- Bulldozers Operation & Maintenance Manuals
Catalog:
Model:
Complete operator's manual for Komatsu D65- Bulldozers, with all the service information to maintain & operate .
PRODUCT DETAILS:
Total Pages: 6,662 pages
File Format: PDF
Language: English
MANUAL LIST:
CEAW001701 - Crawler Dozer D65EX-12 PAT Field Assembly Manual (SN62745&up).pdf
EEAM024400 - Bulldozer D65EX,PX-15E0 Operation & Maintenance Manual (SN69001&up).pdf
SEAM001202 - Bulldozer D65E-12, D65P-12, D65EX-12, D65PX-12 Operation & Maintenance Manual (SN60001&up).pdf
SEAM001202 - Bulldozer D65E,P-12 & D65EX,PX-12 Operation & Maintenance Manual (SN60001&up).pdf
SEAM001202 - Bulldozer D65E,P-12 & D65EX,PX-12 Operation & Maintenance Manual (SN60001&up) 2.pdf
SEAM007102 - Bulldozer D65E-12, D65P-12 Operation & Maintenance Manual).pdf
SEAM007102 - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN60891&up).pdf
SEAM007104 - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN61365&up).pdf
SEAM007202 - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN60915&up).pdf
SEAM007204 - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN61369&up).pdf
SEAM007205 - Bulldozer D65EX,PX-12 Operation & Maintenance Manual.pdf
SEAM007207T - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN63304&up).pdf
SEAM007209T - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN65001&up).pdf
SEAM026600P - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN62781&up).pdf
SEAM01440805 - Bulldozer D65A,E,P-8 Operation & Maintenance Manual (SN45001&up).pdf
SRAM001202 - Бульдозер D65E-12 Технический паспорт.pdf
TEN00013-00 - Bulldozer D65EX,PX,WX-15 Operation & Maintenance Manual (SN67001&up).pdf
TEN00057-03 - Bulldozer D65EX,PX,WX-15 Operation & Maintenance Manual (SN67001&up).pdf
TEN00061-01 - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN65001&up).pdf
TEN00103-06 - Bulldozer D65EX,PX,WX-15E0 Operation & Maintenance Manual (SN69001&up).pdf
TEN00276-02 - Bulldozer D65EX,PX,WX-15E0 Operation & Maintenance Manual (SN69105&up).pdf
TEN00330-02 - Bulldozer D65EX,PX,WX-16 Operation & Maintenance Manual (SN80001&up).pdf
TEN00404-00 - Bulldozer D65EX,PX,WX-16 Operation & Maintenance Manual (SN80012&up).pdf
TEN00488-03 - Bulldozer D65EX,PX,WX-16 Operation & Maintenance Manual (SN80159&up).pdf
TEN00512-04 - Bulldozer D65EX,PX,WX-17 Operation & Maintenance Manual (SN1001&up).pdf
TFN00512-02 - Bouteur D65EX,PX,WX-17 Manuel d'utilisation et d’entretien (SN1001&up).pdf
TABLE OF CONTENTS
CONTENTS
FOREWORD
FOREWORD... 1-2
SAFETY INFORMATION.. 1-5
INTRODUCTION... 1-7
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE ... 1-7
NECESSARY INFORMATION ... 1-8
MACHINE SERIAL NO. PLATE AND POSITION ... 1-8
ENGINE SERIAL NO. PLATE AND POSITION .. 1-8
POSITION OF SERVICE METER .. 1-9
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR .. 1-9
SAFETY
SAFETY .. 2-2
SAFETY LABELS... 2-4
POSITIONS OF SAFETY PICTOGRAMS .. 2-4
SAFETY LABELS ... 2-5
GENERAL PRECAUTIONS ... 2-8
PRECAUTIONS FOR OPERATION ... 2-17
STARTING ENGINE ... 2-17
OPERATION... 2-19
TRANSPORTATION... 2-23
BATTERY ... 2-24
TOWING ... 2-26
PRECAUTIONS FOR MAINTENENCE .. 2-27
OPERATION
GENERAL VIEW .. 3-2
GENERAL VIEW OF MACHINE ... 3-2
GENERAL VIEW OF CONTROLS AND GAUGES... 3-3
EXPLANATION OF COMPONENTS.. 3-6
MONITOR PANEL .. 3-6
GAUGE PANEL .. 3-10
SWITCHES ... 3-12
LAMP .. 3-17
CONTROL LEVERS AND PEDALS ... 3-18
FUSE .. 3-26
ELECTRIC POWER TAKE-OUT ADAPTER .. 3-28
DOOR-OPEN LOCK ... 3-29
SASH GLASS INTERMEDIATE LOCK... 3-29
CAP, COVER WITH LOCK... 3-30
HOT AND COOL BOX .. 3-31
OPERATION MANUAL STORAGE .. 3-31
ASHTRAY ... 3-32
TOOL BOX.. 3-32
GREASE PUMP HOLDER.. 3-32
AIR CONDITIONER.. 3-33
HEATER ... 3-39
OPERATION... 3-42
CHECK BEFORE STARTING ENGINE, ADJUST.. 3-42
STARTING ENGINE ... 3-60
OPERATIONS AND CHECKS AFTER STARTING ENGINE ... 3-67
STOPPING ENGINE... 3-70
CHECK AFTER STOPPING ENGINE .. 3-72
MACHINE OPERATION ... 3-73
SHIFTING GAER .. 3-77
SHIFTING BETWEEN FORWARD AND REVERSE .. 3-78
STEERING MACHINE .. 3-80
PRECAUTIONS FOR OPERATION ... 3-84
WORK POSSIBLE USING BULLDOZER ... 3-86
PARKING MACHINE .. 3-92
CHECK AFTER FINISHING WORK ... 3-93
LOCKING.. 3-94
TIPS FOR LONGER UNDERCARRIAGE LIFE .. 3-95
TRANSPORTATION... 3-99
TRANSPORTATION MEANS ... 3-99
REMOVING CAB .. 3-99
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT... 3-99
LOADING, UNLOADING WORK .. 3-101
LIFTING MACHINE... 3-105
COLD WEATHER OPERATION .. 3-107
PRECAUTIONS FOR LOW TEMPERATURE .. 3-107
AFTER COMPLETION OF WORK ... 3-109
AFTER COLD WEATHER .. 3-109
LONG-TERM STORAGE.. 3-110
BEFORE STORAGE... 3-110
DURING STORAGE ... 3-110
AFTER STORAGE.. 3-110
TROUBLESHOOTING.. 3-111
AFTER RUNNING OUT OF FUEL.. 3-111
TOWING THE MACHINE ... 3-111
IF BATTERY IS DISCHARGED.. 3-112
OTHER TROUBLE ... 3-116
MAINTENANCE
GUIDE TO MAINTENANCE ... 4-2
OUTLINE OF SERVICE.. 4-5
OUTLINE OF OIL, FUEL, COOLANT ... 4-5
RELATING TO ELECTRIC SYSTEM ... 4-8
HANDLING HYDRAULIC SYSTEM .. 4-8
WEAR PARTS .. 4-10
WEAR PARTS LIST.. 4-10
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE... 4-12
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ... 4-12
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS... 4-16
TORQUE LIST .. 4-16
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS .. 4-17
SAFETY CRITICAL PARTS.. 4-18
MAINTENANCE SCHEDURE CHART ... 4-19
MAINTENANCE SCHEDURE CHART ... 4-19
SERVICE PROCEDURE .. 4-21
WHEN REQUIRED ... 4-21
CHECK BEFORE STARTING .. 4-41
EVERY 50 HOURS SERVICE .. 4-42
EVERY 250 HOURS SERVICE .. 4-43
EVERY 500 HOURS SERVICE .. 4-52
EVERY 1000 HOURS SERVICE .. 4-55
EVERY 2000 HOURS SERVICE .. 4-62
EVERY 4000 HOURS SERVICE .. 4-67
SPECIFICATIONS
SPECIFICATIONS .. 5-2
ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS ... 6-2
PRECAUTIONS RELATED TO SAFETY ... 6-2
SUSPENSION SEAT .. 6-3
HEADREST .. 6-4
HANDLING ACCUMULATOR.. 6-5
EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT .. 6-7
INDEX ... 7-1
CEAW001701 - Crawler Dozer D65EX-12 PAT Field Assembly Manual (SN62745&up)....3
COVER....3
TABLE OF CONTENTS....4
PARTS....4
HYDRAULIC KIT AT BLADE....6
C FRAME AND BLADE....8
ANGLE CYLINDER....10
TILT CYLINDER....12
HYDRAULIC PIPING - W/O RIPPER....14
HYDRAULIC PIPING - WITH RIPPER....16
ANGLE OR ANGLE/RIPPER VALVE....30
REWORK PARTS....34
OPERATION....37
BLADE OPERATION....38
BLADE HOLD....38
BLADE RAISE....38
BLADE LOWER....38
BLADE FLOAT....38
BLADE RIGHT TILT....39
BLADE LEFT TILT....39
BLADE RIGHT ANGLE....39
BLADE LEFT ANGLE....39
SPECIFICATIONS AND DIMENSIONS....40
PRECAUTIONS RELATED TO SAFETY....42
SERVICE....43
BLADE COMPONENTS....44
SPECIFICATIONS....44
ADJUSTING C FRAME RUB BARS....45
HYDRAULIC SCHEMATICS....46
EEAM024400 - Bulldozer D65EX,PX-15E0 Operation & Maintenance Manual (SN69001&up)....51
FOREWORD....53
BEFORE READING THIS MANUAL....54
IMPORTANT SAFETY INFORMATION....56
Noise emission levels....57
Vibration levels....57
Guide to Reduce Vibration Levels on Machine....58
INTENDED USE....60
USE OF MACHINE....60
GENERAL VIEW AND DIRECTIONS OF MACHINE....60
VISIBILITY FROM OPERATOR'S SEAT....61
PROXIMITY VISIBILITY....61
12M CIRCUMFERENCE VISIBILITY....61
BREAKING-IN THE NEW MACHINE....62
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....63
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....63
ENGINE SERIAL NO. PLATE POSITION....63
ADDITIONAL EPA NAMEPLATE....64
SERVICE METER POSITION....64
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....65
MACHINE SERIAL NUMBER PLATE....66
FOREWORD....67
SAFETY....67
OPERATION....67
MAINTENANCE....70
SPECIFICATIONS....72
ATTACHMENTS, OPTIONS....72
INDEX....73
COLOPHON....73
SAFETY....75
IMPORTANT SAFETY INFORMATION....76
SAFETY LABELS....78
POSITION FOR ATTACHING SAFETY LABELS....79
SAFETY LABELS....79
PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....84
PRECAUTIONS DURING OPERATION....91
PRECAUTIONS FOR MAINTENANCE....97
PRECAUTIONS FOR MACHINE....103
OPERATION....105
GENERAL VIEW....106
GENERAL VIEW OF MACHINE....106
GENERAL VIEW OF CONTROLS AND GAUGES....107
EXPLANATION OF COMPONENTS....110
FRONT PANEL....110
CHECK MONITOR SYSTEM....111
EMERGENCY CAUTION ITEMS....112
CAUTION ITEMS....114
METER GROUP....116
LAMPS....120
SWITCHES....122
METHOD OF USING MAINTENANCE MODE....126
SWITCHES....133
CONTROL LEVERS AND PEDALS....137
CIRCUIT BREAKER....145
FUSE....145
FUSIBLE LINK....147
ELECTRIC POWER TAKE-OUT ADAPTER....147
MACHINE EQUIPPED WITH CAB....147
MACHINE EQUIPPED WITH ROPS CANOPY....148
DOOR - OPEN LOCK....148
SASH GLASS INTERMEDIATE LOCK....149
DOOR POCKET....149
OPENING AND CLOSING ENGINE SIDE COVER....150
ASHTRAY....150
CUP HOLDER....151
TOOL BOX....151
SHOVEL HOLDER....151
AIR CONDITIONER, HANDLING....152
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL....152
METHOD OF OPERATION....154
PRECAUTIONS WHEN USING....155
SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE....155
INSPECTION DURING OFF-SEASON....155
PROCEDURE FOR REPLACING RECEIVER....155
CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL....156
CLEANING AIR FILTER....156
OPERATION....157
CHECK BEFORE STARTING ENGINE, ADJUST....157
WALK-AROUND CHECK....157
CHECK BEFORE STARTING....158
ADJUSTMENT....166
OPERATION AND CHECK BEFORE STARTING ENGINE....170
STARTING ENGINE....172
NORMAL STARTING....172
STARTING IN COLD WEATHER....174
OPERATIONS AND CHECKS AFTER STARTING ENGINE....177
WARMING UP OPERATIONS....177
STARTING IN COLD WEATHER....178
STOPPING ENGINE....179
MACHINE OPERATION....181
MOVING MACHINE....181
STOPPING MACHINE....183
SHIFTING GEARS....183
GEARSHIFTING OPERATION....184
GEARSHIFTING OPERATION USING PRESET MODE FUNCTION....184
AUTO DOWN SHIFT OPERATION....186
SHIFTING BETWEEN FORWARD AND REVERSE....187
STEERING MACHINE....189
NORMAL TURNING....189
PRECAUTIONS FOR OPERATION....190
PAY ATTENTION TO GAUGES....190
PERMISSIBLE WATER DEPTH....190
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS....190
PRECAUTIONS ON SLOPES....191
METHOD OF USING BRAKES....191
IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS....191
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW....191
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB AND ROPS STRUCTURES....192
WORK POSSIBLE USING BULLDOZER....192
DOZING....192
SMOOTHING....193
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING....193
FELLING TREES, REMOVING STUMPS....193
ADJUSTING POSTURE OF WORK EQUIPMENT....194
ADJUST ANGLE OF BLADE EDGE....194
ADJUSTING SHIMS IN ASSEMBLING WORK EQUIPMENT....195
ADJUSTING TENSION OF CENTER BRACE....195
ADJUST AMOUNT OF TILT....196
METHOD OF ANGLING BLADE....197
PARKING MACHINE....198
CHECK AFTER FINISHING WORK....199
BEFORE STOPPING ENGINE....199
AFTER STOPPING ENGINE....199
LOCKING....200
TIPS FOR LONGER UNDERCARRIAGE LIFE....200
OPERATION METHOD....200
INSPECTION AND ADJUSTMENT....201
INSPECTION AND REPAIR....201
TRANSPORTATION....204
TRANSPORTATION MEANS....204
REMOVING CAB....204
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....204
PRECAUTIONS WHEN REMOVING ROPS....205
LOADING, UNLOADING WORK....206
LIFTING MACHINE....209
TRAVELING ON ROADS....211
COLD WEATHER OPERATION....212
PRECAUTIONS FOR LOW TEMPERATURE....212
AFTER COMPLETION OF WORK....213
AFTER COLD WEATHER....213
LONG-TERM STORAGE....214
BEFORE STORAGE....214
DURING STORAGE....214
AFTER STORAGE....214
TROUBLESHOOTING....215
AFTER RUNNING OUT OF FUEL....215
PROCEDURE FOR BLEEDING AIR....215
METHOD OF TOWING MACHINE....216
IF BATTERY IS DISCHARGED....217
REMOVE AND INSTALL BATTERY....218
PRECAUTIONS FOR BATTERY CHARGING....218
STARTING ENGINE WITH BOOSTER CABLE....219
OTHER TROUBLE....221
ELECTRICAL SYSTEM....221
MONITOR PANEL....222
CHASSIS....223
ENGINE....225
MAINTENANCE....229
GUIDE TO MAINTENANCE....230
OUTLINE OF SERVICE....233
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....233
OIL....233
FUEL....234
COOLANT AND WATER FOR DILUTION....234
GREASE....235
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)....235
STORING OIL AND FUEL....236
FILTERS....236
RELATING TO ELECTRIC SYSTEM....236
HANDLING HYDRAULIC SYSTEM....237
WEAR PARTS LIST....238
WEAR PARTS LIST....238
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....240
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....241
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....243
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....244
TORQUE LIST....244
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....245
SAFETY CRITICAL PARTS....245
MAINTENANCE SCHEDULE CHART....247
MAINTENANCE SCHEDULE CHART....247
WHEN REQUIRED....247
CHECK BEFORE STARTING....247
EVERY 50 HOURS SERVICE....247
EVERY 250 HOURS SERVICE....247
EVERY 500 HOURS SERVICE....247
EVERY 1000 HOURS SERVICE....247
EVERY 2000 HOURS SERVICE....248
EVERY 4000 HOURS SERVICE....248
EVERY 8000 HOURS SERVICE....248
SERVICE PROCEDURE....249
WHEN REQUIRED....249
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....249
CLEAN INSIDE OF COOLING SYSTEM....252
CHECK TRACK SHOE TENSION, ADJUST....255
CHECK AND TIGHTEN TRACK SHOE BOLTS....257
REVERSE AND REPLACE END BITS AND CUTTING EDGES....258
CLEANING AND INSPECTION OF FINS OF RADIATOR, OIL COOLER, CONDENSER AND AFTER-COOLER....260
CHECK, ADJUST AIR CONDITIONER....263
GREASE DOOR HINGE....264
CHECK DOOR LOCK STRIKER....265
REPLACE DOOR DAMPER....265
CHECK DOOR LATCH....265
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....266
REPLACE WIPER BLADE....267
CHECK IDLER OIL LEVEL, ADD OIL....268
ADJUST IDLER CLEARANCE....268
LUBRICATING UNIVERSAL JOINT....269
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM....270
CHECK BEFORE STARTING....271
EVERY 50 HOURS SERVICE....271
DRAIN WATER, SEDIMENT FROM FUEL TANK....271
EVERY 250 HOURS SERVICE....272
LUBRICATING....272
GREASE EQUALIZER BAR SIDE PIN....273
GREASE EQUALIZER BAR CENTER PIN....274
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....274
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....275
CHECK LEVEL OF BATTERY ELECTROLYTE....276
CHECK, CLEAN ADDITIONAL FUEL STRAINER....277
CHECK BRAKE PERFORMANCE....278
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....279
EVERY 500 HOURS SERVICE....280
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....280
REPLACE POWER TRAIN OIL FILTER ELEMENT....282
REPLACE FUEL PRE-FILTER CARTRIDGE....282
EVERY 1000 HOURS SERVICE....285
REPLACE FUEL MAIN FILTER CARTRIDGE....285
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)....288
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL....290
CHANGE OIL IN FINAL DRIVE CASE....291
CLEAN BREATHER....291
REPLACE CORROSION RESISTOR CARTRIDGE....292
CHECK FOR LOOSE ROPS MOUNT BOLTS....292
INSPECTION OF AFTER-COOLER CIRCUIT FOR LOOSENED BOLTS AND NUTS....292
EVERY 2000 HOURS SERVICE....293
CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT....293
REPLACE HYDRAULIC TANK BREATHER ELEMENT....294
CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)....294
CHANGE OIL IN DAMPER CASE....297
CHECK VIBRATION DAMPER....298
CHECK ENGINE VALVE CLEARANCE, ADJUST....298
EVERY 4000 HOURS SERVICE....299
REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)....299
CHECK WATER PUMP....299
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER....300
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER....301
EVERY 8000 HOURS SERVICE....302
REPLACE HIGH-PRESSURE PIPING CLAMP....302
REPLACE FUEL SPLAY PREVENTION CAPS....302
SPECIFICATIONS....303
SPECIFICATIONS....304
ATTACHMENTS, OPTIONS....305
GENERAL PRECAUTIONS....306
PRECAUTIONS RELATED TO SAFETY....306
HANDLING HYDRAULIC RIPPER....307
GENERAL VIEW....307
EXPLANATION OF COMPONENTS....308
OPERATION....309
CHECK BEFORE STARTING ENGINE, ADJUST....309
PRECAUTIONS WHEN OPERATING....309
ADJUSTING POSTURE OF WORK EQUIPMENT....309
TROUBLESHOOTING....311
OTHER TROUBLE....311
MAINTENANCE....311
EVERY 250 HOURS SERVICE....311
SPECIFICATIONS....312
AIR SUSPENSION SEAT....313
DELUXE SEAT....316
HEADREST....318
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....319
INDEX....321
<A>....323
<B>....323
<C>....323
<D>....323
<E>....323
<F>....323
<G>....323
<H>....323
<I>....323
<L>....323
<M>....323
<O>....323
<P>....324
<R>....324
<S>....324
<T>....324
<V>....324
<W>....324
COLOPHON....325
SEAM001202 - Bulldozer D65E,P-12 & D65EX,PX-12 Operation & Maintenance Manual (SN60001&up) 2....327
COVER PAGE....327
1. FOREWORD ....328
2. SAFETY INFORMATION ....329
3. INTRODUCTION ....330
3.1 INTENDED USE ....330
3.2 FEATURES ....330
3.3 BREAKING IN THE MACHINE ....330
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....331
4.1 MACHINE SERIAL NO. PLATE POSITION ....331
4.2 ENGINE SERIAL NO. PLATE POSITION ....331
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....331
5. CONTENTS ....332
SAFETY....335
6. GENERAL PRECAUTIONS ....336
7. PRECAUTIONS DURING OPERATION ....343
7.1 BEFORE STARTING ENGINE ....343
7.2 OPERATING MACHINE ....345
7.3 TRANSPORTATION ....348
7.4 BATTERY ....349
7.5 TOWING ....350
8. PRECAUTIONS FOR MAINTENANCE ....351
8.1 BEFORE CARRYING OUT MAINTENANCE ....351
8.2 DURING MAINTENANCE ....353
9. POSITION FOR ATTACHING SAFETY LABELS ....358
OPERATION....361
10. GENERAL VIEW ....362
10.1 GENERAL VIEW OF MACHINE ....362
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....363
11. EXPLANATION OF COMPONENTS ....366
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....367
11.1.1 MONITOR PANEL....367
11.2 SWITCHES ....380
11.3 CONTROL LEVERS AND PEDALS ....382
11.4 FUSE BOX ....389
11.5 GREASE PUMP HOLDER ....390
11.6 SHOVEL HOLDER ....390
11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....390
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ....391
11.9 CAP WITH LOCK ....391
11.10 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....392
11.11 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ....392
11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB) ....392
11.13 TOOL BOX ....392
11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....393
11.14.1 EXPLANATION OF PARTS....393
11.15 USING CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR STEREO) ....397
11.15.1 EXPLANATION OF PARTS....397
11.15.2 LISTENING THE RADIO (AM/FM)....400
11.15.3 LISTENING TO CASSETTE TAPE....401
11.15.4 PRECAUTIONS WHEN USING....401
11.15.5 SPECIFICATIONS....402
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....403
11.16.1 COOLING OPERATION....403
11.16.2 HEATING OPERATION....404
11.16.3 PRECAUTIONS WHEN USING AIR CONDITIONER....405
11.16.4 INSPECTION DURING OFF-SEASON....406
11.16.5 PROCEDURE FOR REPLACING RECEIVER....406
11.16.6 CLEANING AIR FILTER....406
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....407
11.17.1 METHOD OF OPERATION....407
11.17.2 CLEANING AIR FILTER....407
12. OPERATION ....408
12.1 CHECKS BEFORE STARTING ENGINE ....408
12.1.1 WALK-AROUND CHECK....408
12.1.2 CHECK BEFORE STARTING....410
12.1.3 ADJUST OPERATOR’S SEAT....415
12.1.4 OPERATIONS AND CHECKS BEFORE STARTING ENGINE....416
12.2 STARTING ENGINE ....418
12.2.1 NORMAL STARTING....418
12.2.2 STARTING IN COLD WEATHER (MONITOR PANEL SPECIFICATION)....419
12.2.3 STARTING IN COLD WEATHER (GUAGE PANEL SPECIFICATION)....422
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....424
12.3.1 NORMAL OPERATION ....424
12.3.2 WHEN STARTING IN COLD WEATHER....425
12.4 MOVING MACHINE ....426
12.5 SHIFTING GEAR ....427
12.6 SHIFTING BETWEEN FORWARD AND REVERSE ....428
12.7 STEERING MACHINE ....429
12.7.1 NORMAL TURNING (D65E, P) ....429
12.7.2 TURNING WHILE DESCENDING A SLOPE (D65E, P) ....430
12.7.3 NORMAL TURNING (D65EX, PX) ....431
12.7.4 TURNING WHILE DESCENDING A SLOPE (D65EX, PX) ....432
12.8 STOPPING MACHINE ....433
12.9 PRECAUTIONS FOR OPERATION ....434
12.9.1 METHOD OF USING STEERING CLUTCH (D65E, P ONLY) ....434
12.9.2 PERMISSIBLE WATER DEPTH ....434
12.9.3 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ....434
12.9.4 PRECAUTIONS ON SLOPES ....434
12.9.5 IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS (MACHINES EQUIPPED WITH CAB) ....435
12.9.6 IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW (MACHINES EQUIPPED WITH CAB) ....435
12.9.7 PRECAUTIONS REGARDING BLIND SPOTS CAUSED BY CAB STAYS ....435
12.10 WORK POSSIBLE USING BULLDOZER ....436
12.10.1 DOZING ....436
12.10.2 SMOOTHING ....436
12.10.3 CUTTING INTO HARD OR FROZEN GROUND OR DITCHING....436
12.10.4 FELLING TREES, REMOVING STUMPS....436
12.11 ADJUSTING POSTURE OF WORK EQUIPMENT ....437
12.11.1 METHOD OF ANGLING BLADE (ANGLEDOZER ONLY) ....437
12.11.2 ADJUSTING AMOUNT OF TILT (ANGLEDOZER ONLY) ....438
12.11.3 ADJUST ANGLE OF BLADE EDGE ....439
12.12 PARKING MACHINE ....440
12.13 CHECK AFTER FINISHING WORK ....441
12.14 STOPPING ENGINE ....442
12.15 CHECK AFTER STOPPING ENGINE ....443
12.16 LOCKING ....443
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE ....444
12.17.1 OPERATION METHOD ....444
12.17.2 INSPECTION AND ADJUSTMENT ....445
12.17.3 INSPECTION AND REPAIR ....445
13. TRANSPORTATION ....447
13.1 LOADING, UNLOADING WORK ....447
13.2 PRECAUTIONS FOR LOADING ....448
13.3 PRECAUTIONS FOR TRANSPORTATION ....448
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT ....449
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB) ....449
14. COLD WEATHER OPERATION ....450
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....450
14.1.1 FUEL AND LUBRICANTS ....450
14.1.2 COOLANT ....450
14.1.3 BATTERY ....451
14.2 AFTER COMPLETION OF WORK ....452
14.3 AFTER COLD WEATHER ....452
15. LONG-TERM STORAGE (MORE THAN ONE MONTH) ....453
15.1 BEFORE STORAGE ....453
15.2 DURING STORAGE ....453
15.3 AFTER STORAGE ....454
16. TROUBLESHOOTING ....455
16.1 AFTER RUNNING OUT OF FUEL ....455
16.2 IF BATTERY IS DISCHARGED ....455
16.2.1 STARTING ENGINE WITH BOOSTER CABLE ....455
16.3 OTHER TROUBLE ....458
16.3.1 ELECTRICAL SYSTEM ....458
16.3.2 CHASSIS ....460
MAINTENANCE....462
17. GUIDES TO MAINTENANCE ....463
18. OUTLINES OF SERVICE ....466
18.1 OUTLINE OF OIL, FUEL, COOLANT ....466
18.1.1 OIL....466
18.1.2 FUEL ....467
18.1.3 COOLANT ....467
18.1.4 GREASE ....468
18.1.5 STORING OIL AND FUEL ....468
18.1.6 FILTERS ....468
18.2 RELATING TO ELECTRIC SYSTEM ....469
19. WEAR PARTS LIST ....470
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....471
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND BOLTS....475
21.1 INTRODUCTION OF NECESSARY TOOLS ....475
21.2 TORQUE LIST ....476
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....477
23. MAINTENANCE SCHEDULE CHART ....481
23.1 MAINTENANCE SCHEDULE CHART ....481
24. SERVICE PROCEDURE ....484
24.1 WHEN REQUIRED ....484
24.1.1 CLEAN INSIDE OF COOLING SYSTEM ....484
24.1.2 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT ....488
24.1.3 CHECK TRACK TENSION ....490
24.1.4 CHECK AND TIGHTEN TRACK SHOE BOLTS ....492
24.1.5 CHECK ELECTRICAL INTAKE AIR HEATER ....492
24.1.6 REVERSE AND REPLACE THE END BITS AND CUTTING EDGES ....493
24.1.7 CLEAN, CHECK RADIATOR FINS ....495
24.1.8 ADJUST IDLER CLEARANCE ....496
24.1.9 ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZER ONLY) (POWER TILT, POWER PITCH DOZER ONLY) ....497
24.1.10 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER) (MACHINES EQUIPPED WITH CAB) ....498
24.1.11 CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....499
24.1.12 GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)....499
24.1.13 CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB) ....500
24.1.14 REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB) ....500
24.1.15 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB) ....500
24.1.16 BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY) ....500
24.1.17 REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB) ....501
24.1.18 CHECK IDLER OIL LEVEL, ADD OIL ....502
24.2 CHECK BEFORE STARTING ....503
24.2.1 CHECK COOLANT LEVEL, ADD WATER ....503
24.2.2 CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION) ....503
24.2.3 CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION) ....504
24.2.4 CHECK FUEL LEVEL, ADD FUEL (GAUGE PANEL SPECIFICATION) ....504
24.2.5 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL ....505
24.2.6 CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL ....506
24.2.7 CHECK BRAKE PEDAL TRAVEL ....506
24.2.8 CHECK DUST INDICATOR ....506
24.2.9 CHECK THAT LAMPS LIGHT UP ....507
24.2.10 CHECK HORN SOUND ....507
24.2.11 CHECK BACKUP ALARM SOUND ....507
24.2.12 CHECK SEAT BELT FOR WEAR OR DAMAGE ....507
24.2.13 CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER ....507
24.3 EVERY 50 HOURS SERVICE ....508
24.3.1 DRAIN WATER, SEDIMENT FROM FUEL TANK ....508
24.4 EVERY 250 HOURS SERVICE ....509
24.4.1 LUBRICATING ....509
24.4.2 GREASE EQUALIZER BAR SIDE PIN (LEFT AND RIGHT, 2 PLACES EACH: TOTAL 4 PLACES) ....512
24.4.3 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL ....512
24.4.4 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL ....513
24.4.5 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE (D60P, 65EX, PX ONLY) ....514
24.4.6 CHECK LEVEL OF BATTERY ELECTROLYTE ....516
24.4.7 CHECK FAN BELT TENSION, ADJUST ....517
24.4.8 DRAIN WATER AND SEDIMENT FROM FUEL FILTER ....518
24.4.9 CHECK, CLEAN ADDITIONAL FUEL STRAlliER ....518
24.4.10 REPLACE POWER TRAIN OIL FILTER ELEMENT ....519
24.4.11 BRAKE CAPACITY CHECK ....520
24.5 EVERY 500 HOURS SERVICE ....521
24.5.1 REPLACE FUEL FILTER CARTRIDGE....521
24.5.2 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE (D65E ONLY) ....523
24.6 EVERY 1000 HOURS SERVICE ....525
24.6.1 CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER) ....525
24.6.2 CHANGE OIL IN FINAL DRIVE CASE ....527
24.6.3 CLEAN BREATHER ....528
24.6.4 GREASE UNIVERSAL JOINT ....528
24.6.5 REPLACE CORROSION RESISTOR CARTRIDGE (D65P, D65EX, PX ONLY) ....529
24.6.6 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P, D65EX, PX ONLY) ....529
24.6.7 CHECK PLAY OF TURBOCHARGER ROTOR (D65P, D65EX, PX ONLY) ....529
24.6.8 CHECK FOR LOOSE ROPS MOUNT BOLTS ....529
24.7 EVERY 2000 HOURS SERVICE ....530
24.7.1 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT ....530
24.7.2 CLEAN, CHECK TURBOCHARGER (D65P, D65EX, PX ONLY) ....532
24.7.3 CLEAN ENGINE BREATHER ELEMENT....532
24.7.4 CHECK VIBRATION DAMPER ....532
24.7.5 CHECK ALTERNATOR, STARTING MOTOR ....532
24.7.6 CHECK ENGINE VALVE CLEARANCE, ADJUST ....532
24.8 EVERY 4000 HOURS SERVICE ....533
24.8.1 CHECK WATER PUMP ....533
SPECIFICATIONS....534
25. SPECIFICATIONS ....535
OPTIONS, ATTACHMENTS....540
26. GENERAL PRECAUTIONS ....541
26.1 PRECAUTIONS RELATED TO SAFETY ....541
27. USING SEAT BELT ....542
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ....542
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ....543
27.2.1 TO SHORTEN THE BELT ....543
27.2.2 TO LENGTHEN THE BELT ....543
28. HANDLING DELUXE SEAT ....544
29. HANDLING ACCUMULATOR ....546
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....546
SEAM001202 - Bulldozer D65E,P-12 & D65EX,PX-12 Operation & Maintenance Manual (SN60001&up)....548
COVER PAGE....548
1. FOREWORD ....549
2. SAFETY INFORMATION ....550
3. INTRODUCTION ....551
3.1 INTENDED USE ....551
3.2 FEATURES ....551
3.3 BREAKING IN THE MACHINE ....551
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....552
4.1 MACHINE SERIAL NO. PLATE POSITION ....552
4.2 ENGINE SERIAL NO. PLATE POSITION ....552
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....552
5. CONTENTS ....553
SAFETY....556
6. GENERAL PRECAUTIONS ....557
7. PRECAUTIONS DURING OPERATION ....564
7.1 BEFORE STARTING ENGINE ....564
7.2 OPERATING MACHINE ....566
7.3 TRANSPORTATION ....569
7.4 BATTERY ....570
7.5 TOWING ....571
8. PRECAUTIONS FOR MAINTENANCE ....572
8.1 BEFORE CARRYING OUT MAINTENANCE ....572
8.2 DURING MAINTENANCE ....574
9. POSITION FOR ATTACHING SAFETY LABELS ....579
OPERATION....582
10. GENERAL VIEW ....583
10.1 GENERAL VIEW OF MACHINE ....583
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....584
11. EXPLANATION OF COMPONENTS ....587
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....588
11.1.1 MONITOR PANEL....588
11.2 SWITCHES ....601
11.3 CONTROL LEVERS AND PEDALS ....603
11.4 FUSE BOX ....610
11.5 GREASE PUMP HOLDER ....611
11.6 SHOVEL HOLDER ....611
11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....611
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ....612
11.9 CAP WITH LOCK ....612
11.10 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....613
11.11 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ....613
11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB) ....613
11.13 TOOL BOX ....613
11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....614
11.14.1 EXPLANATION OF PARTS....614
11.15 USING CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR STEREO) ....618
11.15.1 EXPLANATION OF PARTS....618
11.15.2 LISTENING THE RADIO (AM/FM)....621
11.15.3 LISTENING TO CASSETTE TAPE....622
11.15.4 PRECAUTIONS WHEN USING....622
11.15.5 SPECIFICATIONS....623
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....624
11.16.1 COOLING OPERATION....624
11.16.2 HEATING OPERATION....625
11.16.3 PRECAUTIONS WHEN USING AIR CONDITIONER....626
11.16.4 INSPECTION DURING OFF-SEASON....627
11.16.5 PROCEDURE FOR REPLACING RECEIVER....627
11.16.6 CLEANING AIR FILTER....627
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....628
11.17.1 METHOD OF OPERATION....628
11.17.2 CLEANING AIR FILTER....628
12. OPERATION ....629
12.1 CHECKS BEFORE STARTING ENGINE ....629
12.1.1 WALK-AROUND CHECK....629
12.1.2 CHECK BEFORE STARTING....631
12.1.3 ADJUST OPERATOR’S SEAT....636
12.1.4 OPERATIONS AND CHECKS BEFORE STARTING ENGINE....637
12.2 STARTING ENGINE ....639
12.2.1 NORMAL STARTING....639
12.2.2 STARTING IN COLD WEATHER (MONITOR PANEL SPECIFICATION)....640
12.2.3 STARTING IN COLD WEATHER (GUAGE PANEL SPECIFICATION)....643
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....645
12.3.1 NORMAL OPERATION ....645
12.3.2 WHEN STARTING IN COLD WEATHER....646
12.4 MOVING MACHINE ....647
12.5 SHIFTING GEAR ....648
12.6 SHIFTING BETWEEN FORWARD AND REVERSE ....649
12.7 STEERING MACHINE ....650
12.7.1 NORMAL TURNING (D65E, P) ....650
12.7.2 TURNING WHILE DESCENDING A SLOPE (D65E, P) ....651
12.7.3 NORMAL TURNING (D65EX, PX) ....652
12.7.4 TURNING WHILE DESCENDING A SLOPE (D65EX, PX) ....653
12.8 STOPPING MACHINE ....654
12.9 PRECAUTIONS FOR OPERATION ....655
12.9.1 METHOD OF USING STEERING CLUTCH (D65E, P ONLY) ....655
12.9.2 PERMISSIBLE WATER DEPTH ....655
12.9.3 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ....655
12.9.4 PRECAUTIONS ON SLOPES ....655
12.9.5 IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS (MACHINES EQUIPPED WITH CAB) ....656
12.9.6 IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW (MACHINES EQUIPPED WITH CAB) ....656
12.9.7 PRECAUTIONS REGARDING BLIND SPOTS CAUSED BY CAB STAYS ....656
12.10 WORK POSSIBLE USING BULLDOZER ....657
12.10.1 DOZING ....657
12.10.2 SMOOTHING ....657
12.10.3 CUTTING INTO HARD OR FROZEN GROUND OR DITCHING....657
12.10.4 FELLING TREES, REMOVING STUMPS....657
12.11 ADJUSTING POSTURE OF WORK EQUIPMENT ....658
12.11.1 METHOD OF ANGLING BLADE (ANGLEDOZER ONLY) ....658
12.11.2 ADJUSTING AMOUNT OF TILT (ANGLEDOZER ONLY) ....659
12.11.3 ADJUST ANGLE OF BLADE EDGE ....660
12.12 PARKING MACHINE ....661
12.13 CHECK AFTER FINISHING WORK ....662
12.14 STOPPING ENGINE ....663
12.15 CHECK AFTER STOPPING ENGINE ....664
12.16 LOCKING ....664
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE ....665
12.17.1 OPERATION METHOD ....665
12.17.2 INSPECTION AND ADJUSTMENT ....666
12.17.3 INSPECTION AND REPAIR ....666
13. TRANSPORTATION ....668
13.1 LOADING, UNLOADING WORK ....668
13.2 PRECAUTIONS FOR LOADING ....669
13.3 PRECAUTIONS FOR TRANSPORTATION ....669
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT ....670
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB) ....670
14. COLD WEATHER OPERATION ....671
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....671
14.1.1 FUEL AND LUBRICANTS ....671
14.1.2 COOLANT ....671
14.1.3 BATTERY ....672
14.2 AFTER COMPLETION OF WORK ....673
14.3 AFTER COLD WEATHER ....673
15. LONG-TERM STORAGE (MORE THAN ONE MONTH) ....674
15.1 BEFORE STORAGE ....674
15.2 DURING STORAGE ....674
15.3 AFTER STORAGE ....675
16. TROUBLESHOOTING ....676
16.1 AFTER RUNNING OUT OF FUEL ....676
16.2 IF BATTERY IS DISCHARGED ....676
16.2.1 STARTING ENGINE WITH BOOSTER CABLE ....676
16.3 OTHER TROUBLE ....679
16.3.1 ELECTRICAL SYSTEM ....679
16.3.2 CHASSIS ....681
MAINTENANCE....683
17. GUIDES TO MAINTENANCE ....684
18. OUTLINES OF SERVICE ....687
18.1 OUTLINE OF OIL, FUEL, COOLANT ....687
18.1.1 OIL....687
18.1.2 FUEL ....688
18.1.3 COOLANT ....688
18.1.4 GREASE ....689
18.1.5 STORING OIL AND FUEL ....689
18.1.6 FILTERS ....689
18.2 RELATING TO ELECTRIC SYSTEM ....690
19. WEAR PARTS LIST ....691
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....692
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND BOLTS....696
21.1 INTRODUCTION OF NECESSARY TOOLS ....696
21.2 TORQUE LIST ....697
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....698
23. MAINTENANCE SCHEDULE CHART ....702
23.1 MAINTENANCE SCHEDULE CHART ....702
24. SERVICE PROCEDURE ....705
24.1 WHEN REQUIRED ....705
24.1.1 CLEAN INSIDE OF COOLING SYSTEM ....705
24.1.2 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT ....709
24.1.3 CHECK TRACK TENSION ....711
24.1.4 CHECK AND TIGHTEN TRACK SHOE BOLTS ....713
24.1.5 CHECK ELECTRICAL INTAKE AIR HEATER ....713
24.1.6 REVERSE AND REPLACE THE END BITS AND CUTTING EDGES ....714
24.1.7 CLEAN, CHECK RADIATOR FINS ....716
24.1.8 ADJUST IDLER CLEARANCE ....717
24.1.9 ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZER ONLY) (POWER TILT, POWER PITCH DOZER ONLY) ....718
24.1.10 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER) (MACHINES EQUIPPED WITH CAB) ....719
24.1.11 CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....720
24.1.12 GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)....720
24.1.13 CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB) ....721
24.1.14 REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB) ....721
24.1.15 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB) ....721
24.1.16 BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY) ....721
24.1.17 REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB) ....722
24.1.18 CHECK IDLER OIL LEVEL, ADD OIL ....723
24.2 CHECK BEFORE STARTING ....724
24.2.1 CHECK COOLANT LEVEL, ADD WATER ....724
24.2.2 CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION) ....724
24.2.3 CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION) ....725
24.2.4 CHECK FUEL LEVEL, ADD FUEL (GAUGE PANEL SPECIFICATION) ....725
24.2.5 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL ....726
24.2.6 CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL ....727
24.2.7 CHECK BRAKE PEDAL TRAVEL ....727
24.2.8 CHECK DUST INDICATOR ....727
24.2.9 CHECK THAT LAMPS LIGHT UP ....728
24.2.10 CHECK HORN SOUND ....728
24.2.11 CHECK BACKUP ALARM SOUND ....728
24.2.12 CHECK SEAT BELT FOR WEAR OR DAMAGE ....728
24.2.13 CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER ....728
24.3 EVERY 50 HOURS SERVICE ....729
24.3.1 DRAIN WATER, SEDIMENT FROM FUEL TANK ....729
24.4 EVERY 250 HOURS SERVICE ....730
24.4.1 LUBRICATING ....730
24.4.2 GREASE EQUALIZER BAR SIDE PIN (LEFT AND RIGHT, 2 PLACES EACH: TOTAL 4 PLACES) ....733
24.4.3 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL ....733
24.4.4 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL ....734
24.4.5 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE (D60P, 65EX, PX ONLY) ....735
24.4.6 CHECK LEVEL OF BATTERY ELECTROLYTE ....737
24.4.7 CHECK FAN BELT TENSION, ADJUST ....738
24.4.8 DRAIN WATER AND SEDIMENT FROM FUEL FILTER ....739
24.4.9 CHECK, CLEAN ADDITIONAL FUEL STRAlliER ....739
24.4.10 REPLACE POWER TRAIN OIL FILTER ELEMENT ....740
24.4.11 BRAKE CAPACITY CHECK ....741
24.5 EVERY 500 HOURS SERVICE ....742
24.5.1 REPLACE FUEL FILTER CARTRIDGE....742
24.5.2 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE (D65E ONLY) ....744
24.6 EVERY 1000 HOURS SERVICE ....746
24.6.1 CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER) ....746
24.6.2 CHANGE OIL IN FINAL DRIVE CASE ....748
24.6.3 CLEAN BREATHER ....749
24.6.4 GREASE UNIVERSAL JOINT ....749
24.6.5 REPLACE CORROSION RESISTOR CARTRIDGE (D65P, D65EX, PX ONLY) ....750
24.6.6 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P, D65EX, PX ONLY) ....750
24.6.7 CHECK PLAY OF TURBOCHARGER ROTOR (D65P, D65EX, PX ONLY) ....750
24.6.8 CHECK FOR LOOSE ROPS MOUNT BOLTS ....750
24.7 EVERY 2000 HOURS SERVICE ....751
24.7.1 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT ....751
24.7.2 CLEAN, CHECK TURBOCHARGER (D65P, D65EX, PX ONLY) ....753
24.7.3 CLEAN ENGINE BREATHER ELEMENT....753
24.7.4 CHECK VIBRATION DAMPER ....753
24.7.5 CHECK ALTERNATOR, STARTING MOTOR ....753
24.7.6 CHECK ENGINE VALVE CLEARANCE, ADJUST ....753
24.8 EVERY 4000 HOURS SERVICE ....754
24.8.1 CHECK WATER PUMP ....754
SPECIFICATIONS....755
25. SPECIFICATIONS ....756
OPTIONS, ATTACHMENTS....761
26. GENERAL PRECAUTIONS ....762
26.1 PRECAUTIONS RELATED TO SAFETY ....762
27. USING SEAT BELT ....763
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ....763
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ....764
27.2.1 TO SHORTEN THE BELT ....764
27.2.2 TO LENGTHEN THE BELT ....764
28. HANDLING DELUXE SEAT ....765
29. HANDLING ACCUMULATOR ....767
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....767
SEAM001202 - Bulldozer D65E-12, D65P-12, D65EX-12, D65PX-12 Operation & Maintenance Manual (SN60001&up)....769
COVER PAGE....769
1. FOREWORD ....770
2. SAFETY INFORMATION ....771
3. INTRODUCTION ....772
3.1 INTENDED USE ....772
3.2 FEATURES ....772
3.3 BREAKING IN THE MACHINE ....772
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....773
4.1 MACHINE SERIAL NO. PLATE POSITION ....773
4.2 ENGINE SERIAL NO. PLATE POSITION ....773
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ....773
5. CONTENTS ....774
SAFETY....777
6. GENERAL PRECAUTIONS ....778
7. PRECAUTIONS DURING OPERATION ....785
7.1 BEFORE STARTING ENGINE ....785
7.2 OPERATING MACHINE ....787
7.3 TRANSPORTATION ....790
7.4 BATTERY ....791
7.5 TOWING ....792
8. PRECAUTIONS FOR MAINTENANCE ....793
8.1 BEFORE CARRYING OUT MAINTENANCE ....793
8.2 DURING MAINTENANCE ....795
9. POSITION FOR ATTACHING SAFETY LABELS ....800
OPERATION....803
10. GENERAL VIEW ....804
10.1 GENERAL VIEW OF MACHINE ....804
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....805
11. EXPLANATION OF COMPONENTS ....808
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....809
11.1.1 MONITOR PANEL....809
11.2 SWITCHES ....822
11.3 CONTROL LEVERS AND PEDALS ....824
11.4 FUSE BOX ....831
11.5 GREASE PUMP HOLDER ....832
11.6 SHOVEL HOLDER ....832
11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....832
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ....833
11.9 CAP WITH LOCK ....833
11.10 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....834
11.11 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ....834
11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB) ....834
11.13 TOOL BOX ....834
11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....835
11.14.1 EXPLANATION OF PARTS....835
11.15 USING CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR STEREO) ....839
11.15.1 EXPLANATION OF PARTS....839
11.15.2 LISTENING THE RADIO (AM/FM)....842
11.15.3 LISTENING TO CASSETTE TAPE....843
11.15.4 PRECAUTIONS WHEN USING....843
11.15.5 SPECIFICATIONS....844
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....845
11.16.1 COOLING OPERATION....845
11.16.2 HEATING OPERATION....846
11.16.3 PRECAUTIONS WHEN USING AIR CONDITIONER....847
11.16.4 INSPECTION DURING OFF-SEASON....848
11.16.5 PROCEDURE FOR REPLACING RECEIVER....848
11.16.6 CLEANING AIR FILTER....848
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....849
11.17.1 METHOD OF OPERATION....849
11.17.2 CLEANING AIR FILTER....849
12. OPERATION ....850
12.1 CHECKS BEFORE STARTING ENGINE ....850
12.1.1 WALK-AROUND CHECK....850
12.1.2 CHECK BEFORE STARTING....852
12.1.3 ADJUST OPERATOR’S SEAT....857
12.1.4 OPERATIONS AND CHECKS BEFORE STARTING ENGINE....858
12.2 STARTING ENGINE ....860
12.2.1 NORMAL STARTING....860
12.2.2 STARTING IN COLD WEATHER (MONITOR PANEL SPECIFICATION)....861
12.2.3 STARTING IN COLD WEATHER (GUAGE PANEL SPECIFICATION)....864
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....866
12.3.1 NORMAL OPERATION ....866
12.3.2 WHEN STARTING IN COLD WEATHER....867
12.4 MOVING MACHINE ....868
12.5 SHIFTING GEAR ....869
12.6 SHIFTING BETWEEN FORWARD AND REVERSE ....870
12.7 STEERING MACHINE ....871
12.7.1 NORMAL TURNING (D65E, P) ....871
12.7.2 TURNING WHILE DESCENDING A SLOPE (D65E, P) ....872
12.7.3 NORMAL TURNING (D65EX, PX) ....873
12.7.4 TURNING WHILE DESCENDING A SLOPE (D65EX, PX) ....874
12.8 STOPPING MACHINE ....875
12.9 PRECAUTIONS FOR OPERATION ....876
12.9.1 METHOD OF USING STEERING CLUTCH (D65E, P ONLY) ....876
12.9.2 PERMISSIBLE WATER DEPTH ....876
12.9.3 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ....876
12.9.4 PRECAUTIONS ON SLOPES ....876
12.9.5 IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS (MACHINES EQUIPPED WITH CAB) ....877
12.9.6 IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW (MACHINES EQUIPPED WITH CAB) ....877
12.9.7 PRECAUTIONS REGARDING BLIND SPOTS CAUSED BY CAB STAYS ....877
12.10 WORK POSSIBLE USING BULLDOZER ....878
12.10.1 DOZING ....878
12.10.2 SMOOTHING ....878
12.10.3 CUTTING INTO HARD OR FROZEN GROUND OR DITCHING....878
12.10.4 FELLING TREES, REMOVING STUMPS....878
12.11 ADJUSTING POSTURE OF WORK EQUIPMENT ....879
12.11.1 METHOD OF ANGLING BLADE (ANGLEDOZER ONLY) ....879
12.11.2 ADJUSTING AMOUNT OF TILT (ANGLEDOZER ONLY) ....880
12.11.3 ADJUST ANGLE OF BLADE EDGE ....881
12.12 PARKING MACHINE ....882
12.13 CHECK AFTER FINISHING WORK ....883
12.14 STOPPING ENGINE ....884
12.15 CHECK AFTER STOPPING ENGINE ....885
12.16 LOCKING ....885
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE ....886
12.17.1 OPERATION METHOD ....886
12.17.2 INSPECTION AND ADJUSTMENT ....887
12.17.3 INSPECTION AND REPAIR ....887
13. TRANSPORTATION ....889
13.1 LOADING, UNLOADING WORK ....889
13.2 PRECAUTIONS FOR LOADING ....890
13.3 PRECAUTIONS FOR TRANSPORTATION ....890
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT ....891
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB) ....891
14. COLD WEATHER OPERATION ....892
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....892
14.1.1 FUEL AND LUBRICANTS ....892
14.1.2 COOLANT ....892
14.1.3 BATTERY ....893
14.2 AFTER COMPLETION OF WORK ....894
14.3 AFTER COLD WEATHER ....894
15. LONG-TERM STORAGE (MORE THAN ONE MONTH) ....895
15.1 BEFORE STORAGE ....895
15.2 DURING STORAGE ....895
15.3 AFTER STORAGE ....896
16. TROUBLESHOOTING ....897
16.1 AFTER RUNNING OUT OF FUEL ....897
16.2 IF BATTERY IS DISCHARGED ....897
16.2.1 STARTING ENGINE WITH BOOSTER CABLE ....897
16.3 OTHER TROUBLE ....900
16.3.1 ELECTRICAL SYSTEM ....900
16.3.2 CHASSIS ....902
MAINTENANCE....904
17. GUIDES TO MAINTENANCE ....905
18. OUTLINES OF SERVICE ....908
18.1 OUTLINE OF OIL, FUEL, COOLANT ....908
18.1.1 OIL....908
18.1.2 FUEL ....909
18.1.3 COOLANT ....909
18.1.4 GREASE ....910
18.1.5 STORING OIL AND FUEL ....910
18.1.6 FILTERS ....910
18.2 RELATING TO ELECTRIC SYSTEM ....911
19. WEAR PARTS LIST ....912
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....913
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND BOLTS....917
21.1 INTRODUCTION OF NECESSARY TOOLS ....917
21.2 TORQUE LIST ....918
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....919
23. MAINTENANCE SCHEDULE CHART ....923
23.1 MAINTENANCE SCHEDULE CHART ....923
24. SERVICE PROCEDURE ....926
24.1 WHEN REQUIRED ....926
24.1.1 CLEAN INSIDE OF COOLING SYSTEM ....926
24.1.2 CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT ....930
24.1.3 CHECK TRACK TENSION ....932
24.1.4 CHECK AND TIGHTEN TRACK SHOE BOLTS ....934
24.1.5 CHECK ELECTRICAL INTAKE AIR HEATER ....934
24.1.6 REVERSE AND REPLACE THE END BITS AND CUTTING EDGES ....935
24.1.7 CLEAN, CHECK RADIATOR FINS ....937
24.1.8 ADJUST IDLER CLEARANCE ....938
24.1.9 ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZER ONLY) (POWER TILT, POWER PITCH DOZER ONLY) ....939
24.1.10 CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER) (MACHINES EQUIPPED WITH CAB) ....940
24.1.11 CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....941
24.1.12 GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)....941
24.1.13 CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB) ....942
24.1.14 REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB) ....942
24.1.15 CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB) ....942
24.1.16 BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY) ....942
24.1.17 REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB) ....943
24.1.18 CHECK IDLER OIL LEVEL, ADD OIL ....944
24.2 CHECK BEFORE STARTING ....945
24.2.1 CHECK COOLANT LEVEL, ADD WATER ....945
24.2.2 CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION) ....945
24.2.3 CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION) ....946
24.2.4 CHECK FUEL LEVEL, ADD FUEL (GAUGE PANEL SPECIFICATION) ....946
24.2.5 CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL ....947
24.2.6 CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL ....948
24.2.7 CHECK BRAKE PEDAL TRAVEL ....948
24.2.8 CHECK DUST INDICATOR ....948
24.2.9 CHECK THAT LAMPS LIGHT UP ....949
24.2.10 CHECK HORN SOUND ....949
24.2.11 CHECK BACKUP ALARM SOUND ....949
24.2.12 CHECK SEAT BELT FOR WEAR OR DAMAGE ....949
24.2.13 CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER ....949
24.3 EVERY 50 HOURS SERVICE ....950
24.3.1 DRAIN WATER, SEDIMENT FROM FUEL TANK ....950
24.4 EVERY 250 HOURS SERVICE ....951
24.4.1 LUBRICATING ....951
24.4.2 GREASE EQUALIZER BAR SIDE PIN (LEFT AND RIGHT, 2 PLACES EACH: TOTAL 4 PLACES) ....954
24.4.3 CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL ....954
24.4.4 CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL ....955
24.4.5 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE (D60P, 65EX, PX ONLY) ....956
24.4.6 CHECK LEVEL OF BATTERY ELECTROLYTE ....958
24.4.7 CHECK FAN BELT TENSION, ADJUST ....959
24.4.8 DRAIN WATER AND SEDIMENT FROM FUEL FILTER ....960
24.4.9 CHECK, CLEAN ADDITIONAL FUEL STRAlliER ....960
24.4.10 REPLACE POWER TRAIN OIL FILTER ELEMENT ....961
24.4.11 BRAKE CAPACITY CHECK ....962
24.5 EVERY 500 HOURS SERVICE ....963
24.5.1 REPLACE FUEL FILTER CARTRIDGE....963
24.5.2 CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE (D65E ONLY) ....965
24.6 EVERY 1000 HOURS SERVICE ....967
24.6.1 CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER) ....967
24.6.2 CHANGE OIL IN FINAL DRIVE CASE ....969
24.6.3 CLEAN BREATHER ....970
24.6.4 GREASE UNIVERSAL JOINT ....970
24.6.5 REPLACE CORROSION RESISTOR CARTRIDGE (D65P, D65EX, PX ONLY) ....971
24.6.6 CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P, D65EX, PX ONLY) ....971
24.6.7 CHECK PLAY OF TURBOCHARGER ROTOR (D65P, D65EX, PX ONLY) ....971
24.6.8 CHECK FOR LOOSE ROPS MOUNT BOLTS ....971
24.7 EVERY 2000 HOURS SERVICE ....972
24.7.1 CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT ....972
24.7.2 CLEAN, CHECK TURBOCHARGER (D65P, D65EX, PX ONLY) ....974
24.7.3 CLEAN ENGINE BREATHER ELEMENT....974
24.7.4 CHECK VIBRATION DAMPER ....974
24.7.5 CHECK ALTERNATOR, STARTING MOTOR ....974
24.7.6 CHECK ENGINE VALVE CLEARANCE, ADJUST ....974
24.8 EVERY 4000 HOURS SERVICE ....975
24.8.1 CHECK WATER PUMP ....975
SPECIFICATIONS....976
25. SPECIFICATIONS ....977
OPTIONS, ATTACHMENTS....982
26. GENERAL PRECAUTIONS ....983
26.1 PRECAUTIONS RELATED TO SAFETY ....983
27. USING SEAT BELT ....984
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ....984
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ....985
27.2.1 TO SHORTEN THE BELT ....985
27.2.2 TO LENGTHEN THE BELT ....985
28. HANDLING DELUXE SEAT ....986
29. HANDLING ACCUMULATOR ....988
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....988
SEAM007102 - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN60891&up)....990
COVER....990
1. FOREWORD....991
2. SAFETY INFORMATION....992
3. INTRODUCTION....993
4. LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR....994
5. CONTENTS....995
SAFETY....999
6. GENERAL PRECAUTIONS....1000
7. PRECAUTIONS DURING OPERATION....1007
7.1. BEFORE STARTING ENGINE....1007
7.2 OPERATING MACHINE....1009
7.3 TRANSPORTATION....1012
7.4 BATTERY....1013
7.5. TOWING....1014
8. PRECAUTIONS FOR MAINTENANCE....1015
8.1 BEFORE CARRYING OUT MAINTENANCE....1015
8.2. DURING MAINTENANCE....1017
9. POSITION FOR ATTACHING SAFETY LABELS....1022
9.1. POSITION FOR ATTACHING SAFETY LABELS....1022
OPERATION....1025
10. GENERAL VIEW....1026
10.1 GENERAL VIEW OF MACHINE....1026
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....1027
11. EXPLANATION OF COMPONENTS....1030
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES)....1031
11.2 SWITCHES....1044
11.3 CONTROL LEVERS, PEDALS....1047
11.4 FUSE BOX....1054
11.5 GREASE PUMP HOLDER....1055
11.6 SHOVEL HOLDER....1055
11.7 DOOR-OPEN LOCK (MACHINE EQUIPPED WITH CAB)....1055
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)....1056
11.9 CAP WITH LOCK....1056
11.10 HOT AND COLD BOX (MACHINES EQUIPPED WITH CAB)....1057
11.11 DOOR POCKET (MACHINE EQUIPPED WITH CAB)....1057
11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB)....1057
11.13 TOOL BOX....1057
11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)....1058
11.15 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1062
11.16 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)....1066
12. OPERATION....1067
12.1 CHECK BEFORE STARTING ENGINE....1067
12.2 STARTING ENGINE....1076
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....1082
12.4 MOVING MACHINE....1084
12.5 SHIFTING GEAR....1085
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1086
12.7 STEERING MACHINE....1087
12.8 STOPPING MACHINE....1089
12.9 PRECAUTIONS FOR OPERATION....1090
12.10 PARKING MACHINE....1092
12.11 CHECK AFTER FINISHING WORK....1093
12.12 STOPPING ENGINE....1094
12.13 CHECK AFTER STOPPING ENGINE....1095
12.14 LOCKING....1095
12.15 WORK POSSIBLE USING BULLDOZER....1096
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT....1097
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE....1100
13. TRANSPORTATION....1103
13.1 LOADING, UNLOADING WORK....1103
13.2 PRECAUTIONS FOR LOADING AND SECURING THE MACHINE....1104
13.3 PRECAUTIONS FOR TRANSPORATION....1105
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....1105
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....1105
13.6 LIFTING THE MACHINE....1106
14. COLD WEATHER OPERATION....1109
14.1 PRECAUTIONS FOR LOW TEMPERATURE....1109
14.2 AFTER COMPLETION OF WORK....1111
14.3 AFTER COLD WEATHER....1111
15. LONG-TERM STORAGE....1112
15.1 BEFORE STORAGE....1112
15.2 DURING STORAGE....1112
15.3 AFTER STORAGE....1112
16. TROUBLESHOOTING....1113
16.1 AFTER RUNNING OUT OF FUEL....1113
16.2 IF BATTERY IS DISCHARGED....1113
16.3 OTHER TROUBLE....1116
MAINTENANCE....1121
17. GUIDES TO MAINTENANCE....1122
18. OUTLINES OF SERVICE....1125
18.1 OUTLINE OF OIL, FUEL, COOLANT....1125
18.2 RELATING TO ELECTRIC SYSTEM....1127
19. WEAR PARTS LIST....1128
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURES....1130
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1134
21.1 INTRODUCTION OF NECESSARY TOOLS....1134
21.2 TORQUE LIST....1135
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....1136
23. MAINTENANCE SCHEDULE CHART....1138
24. SERVICE PROCEDURE....1141
24.1 WHEN REQUIRED....1141
CLEAN INSIDE OF COOLING SYSTEM....1141
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....1145
CHECK TRACK TENSION....1147
CHECK AND TIGHTEN TRACK SHOE BOLTS ....1149
CHECK ELECTRICAL INTAKE AIR HEATER....1149
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES....1150
CLEAN, CHECK RADIATOR FINS....1152
ADJUST IDLER CLEARANCE....1153
ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZERS ONLY)(POWER TILT, POWER PITCH DOZER ONLY)....1154
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)(MACHINES EQUIPPED WITH CAB)....1155
CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1156
GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)....1156
CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB)....1156
REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB)....1157
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB)....1157
BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY)....1157
REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB)....1158
CHECK IDLER OIL LEVEL....1159
24.2 CHECK BEFORE STARTING....1160
CHECK COOLANT LEVEL, ADD WATER....1160
CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION)....1160
CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION)....1161
CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL....1162
CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL....1162
CHECK BRAKE PEDAL TRAVEL....1163
CHECK DUST INDICATOR....1163
CHECK THAT LAMPS LIGHT UP....1163
CHECK HORN SOUND....1163
CHECK BACKUP ALARM SOUND....1163
CHECK SEAT BELT FOR WEAR OR DAMAGE....1163
CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER....1163
24.3 EVERY 50 HOURS SERVICE....1164
DRAIN WATER, SEDIMENT FROM FUEL TANK....1164
24.4 EVERY 250 HOURS SERVICE....1165
LUBRICATING....1165
(POWER TILT DOZER)....1165
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1165
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1165
LIFT CYLINDER BALL JOINT (2 PLACES)....1165
TILT CYLINDER BALL JOINT (1 PLACE)....1165
TILT BRACE BALL JOINT (1 PLACE)....1165
BRACE BALL JOINT (2 PLACES)....1165
TILT BRACE THREAD (1 PLACE)....1165
(POWER TILT - POWER PITCH DOZER)....1166
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1166
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1166
LIFT CYLINDER BALL JOINT (2 PLACES)....1166
TILT CYLINDER BALL JOINT (1 PLACE)....1166
PITCH CYLINDER BALL JOINT (1 PLACE)....1166
BRACE BALL JOINT (2 PLACES)....1166
(ANGLEDOZER)....1167
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1167
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1167
LIFT CYLINDER BALL JOINT (2 PLACES)....1167
TILT BRACE BALL JOINT (2 PLACES)....1167
TILT BRACE THREAD (2 PLACES)....1167
GREASE EQUALIZER BAR SIDE PAN (LEFT TO RIGHT, 2 PLACES EACH TOTAL 4 PLACES)....1168
GREASE EQUALIZER BAR CENTER PIN (1 PLACE)....1168
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....1169
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....1169
CHECK LEVEL OF BATTERY ELECTROLYTE....1170
CHECK FAN BELT TENSION, ADJUST....1171
DRAIN WATER AND SEDIMENT FROM FUEL FILTER....1172
CHECK, CLEAN ADDITIONAL FUEL STRAINER....1172
REPLACE POWER TRAIN OIL FILTER ELEMENT....1173
CHECK BRAKE PERFORMANCE....1174
24.5 EVERY 500 HOURS SERVICE ....1175
REPLACE FUEL FILTER CARTRIDGE....1175
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....1177
24.6 EVERY 1000 HOURS SERVICE ....1179
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....1179
CHANGE OIL IN FINAL DRIVE CASE....1181
CLEAN BREATHER....1182
GREASE UNIVERSAL JOINT....1182
REPLACE CORROSION RESISTOR CARTRIDGE (D65P ONLY)....1183
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P ONLY)....1183
CHECK PLAY OF TURBOCHARGER ROTOR (D65P ONLY)....1183
CHECK FOR LOOSE ROPS MOUNT BOLTS....1183
24.7. EVERY 2000 HOURS SERVICE ....1184
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRUALIC OIL FILTER ELEMENT....1184
CLEAN, CHECK TURBOCHARGER (D65P ONLY)....1186
CLEAN ENGINE BREATHER ELEMENT....1186
CHECK VIBRATION DAMPER....1186
CHECK ALTERNATOR, STARTING MOTOR....1186
CHECK ENGINE VALVE CLEARANCE, ADJUST....1186
24.8 EVERY 4000 HOURS SERVICE....1187
CHECK WATER PUMP....1187
SPECIFICATIONS....1189
25. SPECIFICATIONS....1190
OPTIONS, ATTACHMENTS....1195
26. GENERAL PRECAUTIONS....1196
26.1 PRECAUTIONS RELATED TO SAFETY....1196
27. USING SEAT BELT....1197
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....1197
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER....1198
28. HANDLING DELUXE SEAT....1199
29. HANDLING ACCUMULATOR....1201
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....1201
30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT....1202
SEAM007102 - Bulldozer D65E-12, D65P-12 Operation & Maintenance Manual)....1205
COVER....1205
1. FOREWORD....1206
2. SAFETY INFORMATION....1207
3. INTRODUCTION....1208
4. LOCATION OF PLATES, TABLES TO ENTER SERIAL NO. AND DISTRIBUTOR....1209
5. CONTENTS....1210
SAFETY....1214
6. GENERAL PRECAUTIONS....1215
7. PRECAUTIONS DURING OPERATION....1222
7.1. BEFORE STARTING ENGINE....1222
7.2 OPERATING MACHINE....1224
7.3 TRANSPORTATION....1227
7.4 BATTERY....1228
7.5. TOWING....1229
8. PRECAUTIONS FOR MAINTENANCE....1230
8.1 BEFORE CARRYING OUT MAINTENANCE....1230
8.2. DURING MAINTENANCE....1232
9. POSITION FOR ATTACHING SAFETY LABELS....1237
9.1. POSITION FOR ATTACHING SAFETY LABELS....1237
OPERATION....1240
10. GENERAL VIEW....1241
10.1 GENERAL VIEW OF MACHINE....1241
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....1242
11. EXPLANATION OF COMPONENTS....1245
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES)....1246
11.2 SWITCHES....1259
11.3 CONTROL LEVERS, PEDALS....1262
11.4 FUSE BOX....1269
11.5 GREASE PUMP HOLDER....1270
11.6 SHOVEL HOLDER....1270
11.7 DOOR-OPEN LOCK (MACHINE EQUIPPED WITH CAB)....1270
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)....1271
11.9 CAP WITH LOCK....1271
11.10 HOT AND COLD BOX (MACHINES EQUIPPED WITH CAB)....1272
11.11 DOOR POCKET (MACHINE EQUIPPED WITH CAB)....1272
11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB)....1272
11.13 TOOL BOX....1272
11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)....1273
11.15 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1277
11.16 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)....1281
12. OPERATION....1282
12.1 CHECK BEFORE STARTING ENGINE....1282
12.2 STARTING ENGINE....1291
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....1297
12.4 MOVING MACHINE....1299
12.5 SHIFTING GEAR....1300
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1301
12.7 STEERING MACHINE....1302
12.8 STOPPING MACHINE....1304
12.9 PRECAUTIONS FOR OPERATION....1305
12.10 PARKING MACHINE....1307
12.11 CHECK AFTER FINISHING WORK....1308
12.12 STOPPING ENGINE....1309
12.13 CHECK AFTER STOPPING ENGINE....1310
12.14 LOCKING....1310
12.15 WORK POSSIBLE USING BULLDOZER....1311
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT....1312
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE....1315
13. TRANSPORTATION....1318
13.1 LOADING, UNLOADING WORK....1318
13.2 PRECAUTIONS FOR LOADING AND SECURING THE MACHINE....1319
13.3 PRECAUTIONS FOR TRANSPORATION....1320
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....1320
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....1320
13.6 LIFTING THE MACHINE....1321
14. COLD WEATHER OPERATION....1324
14.1 PRECAUTIONS FOR LOW TEMPERATURE....1324
14.2 AFTER COMPLETION OF WORK....1326
14.3 AFTER COLD WEATHER....1326
15. LONG-TERM STORAGE....1327
15.1 BEFORE STORAGE....1327
15.2 DURING STORAGE....1327
15.3 AFTER STORAGE....1327
16. TROUBLESHOOTING....1328
16.1 AFTER RUNNING OUT OF FUEL....1328
16.2 IF BATTERY IS DISCHARGED....1328
16.3 OTHER TROUBLE....1331
MAINTENANCE....1336
17. GUIDES TO MAINTENANCE....1337
18. OUTLINES OF SERVICE....1340
18.1 OUTLINE OF OIL, FUEL, COOLANT....1340
18.2 RELATING TO ELECTRIC SYSTEM....1342
19. WEAR PARTS LIST....1343
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURES....1345
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1349
21.1 INTRODUCTION OF NECESSARY TOOLS....1349
21.2 TORQUE LIST....1350
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....1351
23. MAINTENANCE SCHEDULE CHART....1353
24. SERVICE PROCEDURE....1356
24.1 WHEN REQUIRED....1356
CLEAN INSIDE OF COOLING SYSTEM....1356
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....1360
CHECK TRACK TENSION....1362
CHECK AND TIGHTEN TRACK SHOE BOLTS ....1364
CHECK ELECTRICAL INTAKE AIR HEATER....1364
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES....1365
CLEAN, CHECK RADIATOR FINS....1367
ADJUST IDLER CLEARANCE....1368
ADJUSTING TENSION OF CENTER BRACE (POWER TILT DOZERS ONLY)(POWER TILT, POWER PITCH DOZER ONLY)....1369
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)(MACHINES EQUIPPED WITH CAB)....1370
CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1371
GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)....1371
CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB)....1371
REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB)....1372
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB)....1372
BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY)....1372
REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB)....1373
CHECK IDLER OIL LEVEL....1374
24.2 CHECK BEFORE STARTING....1375
CHECK COOLANT LEVEL, ADD WATER....1375
CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION)....1375
CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION)....1376
CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL....1377
CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL....1377
CHECK BRAKE PEDAL TRAVEL....1378
CHECK DUST INDICATOR....1378
CHECK THAT LAMPS LIGHT UP....1378
CHECK HORN SOUND....1378
CHECK BACKUP ALARM SOUND....1378
CHECK SEAT BELT FOR WEAR OR DAMAGE....1378
CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER....1378
24.3 EVERY 50 HOURS SERVICE....1379
DRAIN WATER, SEDIMENT FROM FUEL TANK....1379
24.4 EVERY 250 HOURS SERVICE....1380
LUBRICATING....1380
(POWER TILT DOZER)....1380
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1380
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1380
LIFT CYLINDER BALL JOINT (2 PLACES)....1380
TILT CYLINDER BALL JOINT (1 PLACE)....1380
TILT BRACE BALL JOINT (1 PLACE)....1380
BRACE BALL JOINT (2 PLACES)....1380
TILT BRACE THREAD (1 PLACE)....1380
(POWER TILT - POWER PITCH DOZER)....1381
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1381
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1381
LIFT CYLINDER BALL JOINT (2 PLACES)....1381
TILT CYLINDER BALL JOINT (1 PLACE)....1381
PITCH CYLINDER BALL JOINT (1 PLACE)....1381
BRACE BALL JOINT (2 PLACES)....1381
(ANGLEDOZER)....1382
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1382
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1382
LIFT CYLINDER BALL JOINT (2 PLACES)....1382
TILT BRACE BALL JOINT (2 PLACES)....1382
TILT BRACE THREAD (2 PLACES)....1382
GREASE EQUALIZER BAR SIDE PAN (LEFT TO RIGHT, 2 PLACES EACH TOTAL 4 PLACES)....1383
GREASE EQUALIZER BAR CENTER PIN (1 PLACE)....1383
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....1384
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....1384
CHECK LEVEL OF BATTERY ELECTROLYTE....1385
CHECK FAN BELT TENSION, ADJUST....1386
DRAIN WATER AND SEDIMENT FROM FUEL FILTER....1387
CHECK, CLEAN ADDITIONAL FUEL STRAINER....1387
REPLACE POWER TRAIN OIL FILTER ELEMENT....1388
CHECK BRAKE PERFORMANCE....1389
24.5 EVERY 500 HOURS SERVICE ....1390
REPLACE FUEL FILTER CARTRIDGE....1390
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....1392
24.6 EVERY 1000 HOURS SERVICE ....1394
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....1394
CHANGE OIL IN FINAL DRIVE CASE....1396
CLEAN BREATHER....1397
GREASE UNIVERSAL JOINT....1397
REPLACE CORROSION RESISTOR CARTRIDGE (D65P ONLY)....1398
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P ONLY)....1398
CHECK PLAY OF TURBOCHARGER ROTOR (D65P ONLY)....1398
CHECK FOR LOOSE ROPS MOUNT BOLTS....1398
24.7. EVERY 2000 HOURS SERVICE ....1399
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRUALIC OIL FILTER ELEMENT....1399
CLEAN, CHECK TURBOCHARGER (D65P ONLY)....1401
CLEAN ENGINE BREATHER ELEMENT....1401
CHECK VIBRATION DAMPER....1401
CHECK ALTERNATOR, STARTING MOTOR....1401
CHECK ENGINE VALVE CLEARANCE, ADJUST....1401
24.8 EVERY 4000 HOURS SERVICE....1402
CHECK WATER PUMP....1402
SPECIFICATIONS....1404
25. SPECIFICATIONS....1405
OPTIONS, ATTACHMENTS....1410
26. GENERAL PRECAUTIONS....1411
26.1 PRECAUTIONS RELATED TO SAFETY....1411
27. USING SEAT BELT....1412
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....1412
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER....1413
28. HANDLING DELUXE SEAT....1414
29. HANDLING ACCUMULATOR....1416
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....1416
30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT....1417
SEAM007104 - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN61365&up)....1420
COVER....1420
1. FORWARD....1423
2. SAFETY INFORMATION....1424
3. INTRODUCTION....1425
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....1426
5. CONTENTS....1427
SAFETY....1431
6. GENERAL PRECAUTIONS....1432
7. PRECAUTIONS DURING OPERATION....1437
7.1 BEFORE STARTING ENGINE....1437
7.2 AFTER STARTING ENGINE....1439
7.3 TRANSPORTATION....1445
7.4 BATTERY....1446
7.5 TOWING....1448
8. PRECAUTIONS FOR MAINTENANCE....1449
8.1 BEFORE CARRYING OUT MAINTENANCE....1449
8.2 DURING MAINTENANCE....1453
9. POSITION FOR ATTACHING SAFETY LABELS....1458
9.1 POSITION FOR ATTACHING SAFETY LABELS....1458
OPERATION....1461
10. GENERAL VIEW....1462
10.1 GENERAL VIEW OF MACHINE....1462
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....1463
11. EXPLANATION OF COMPONENTS....1466
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES)....1467
11.2 SWITCHES....1480
11.3 CONTROL LEVERS, PEDALS....1483
11.4 FUSE BOX....1490
11.5 POWER PICKUP CONNECTORS....1491
11.6 GREASE PUMP HOLDER....1492
11.7 SHOVEL HOLDER....1492
11.8 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)....1492
11.9 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)....1493
11.10 CAP WITH LOCK (VANDALISM -PROOF MACHINES)....1493
11.11 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)....1494
11.12 DOOR POCKET (MACHINES EQUIPPED WITH CAB)....1494
11.13 ASHTRAY (MACHINES EQUIPPED WITH CAB)....1494
11.14 TOOL BOX....1494
11.15 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAB RADIO)....1495
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1499
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)....1503
12. OPERATION....1504
12.1 CHECK BEFORE STARTING ENGINE....1504
12.2 STARTING ENGINE....1516
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....1522
12.4 MOVING MACHINE....1524
12.5 SHIFTING GEAR....1525
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1526
12.7 STEERING MACHINE....1527
12.8 STOPPING MACHINE....1529
12.9 PRECAUTIONS FOR OPERATION....1530
12.10 PARKING MACHINE....1532
12.11 CHECK AFTER FINISHING WORK....1533
12.12 STOPPING ENGINE....1534
12.13 CHECK AFTER STOPPING ENGINE....1535
12.14 LOCKING....1535
12.15 WORK POSSIBLE USING BULLDOZER....1536
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT....1537
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE....1540
13. TRANSPORTATION....1543
13.1 LOADING, UNLOADING WORK....1543
13.2 PRECAUTIONS FOR LOADING AND SECURING THE MACHINE....1544
13.3 PRECAUTIONS FOR TRANSPORTATION....1545
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....1545
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....1545
13.6 LIFTING THE MACHINE....1546
14. COLD WEATHER OPERATION....1549
14.1 PRECAUTIONS FOR LOW TEMPERATURE....1549
14.2 AFTER COMPLETION OF WORK....1551
14.3 AFTER COLD WEATHER....1551
15. LONG-TERM STORAGE....1552
15.1 BEFORE STORAGE....1552
15.2 DURING STORAGE....1552
15.3 AFTER STORAGE....1552
16. TROUBLESHOOTING....1553
16.1 AFTER RUNNING OUT OF FUEL....1553
16.2 IF BATTERY IS DISCHARGED....1553
16.3 OTHER TROUBLE....1556
MAINTENANCE....1561
17. GUIDES TO MAINTENANCE....1561
18. OUTLINES OF SERVICE....1565
18.1 OUTLINE OF OIL, FUEL, COOLANT....1565
18.2 RELATING TO ELECTRIC SYSTEM....1567
19. WEAR PARTS LIST....1568
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....1570
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1574
21.1 INTRODUCTION OF NECESSARY TOOLS....1574
21.2 TORQUE LIST....1575
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....1576
23. MAINTENANCE SCHEDULE CHART....1578
24. SERVICE PROCEDURE....1581
24.1 WHEN REQUIRED....1581
CLEAN INSIDE OF COOLING SYSTEM....1581
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....1585
CHECK TRACK TENSION....1587
CHECK AND TIGHTEN TRACK SHOE BOLTS....1589
CHECK ELECTRICAL INTAKE AIR HEATER....1589
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES....1590
CLEAN, CHECK RADIATOR FINS....1592
ADJUST IDLER CLEARANCE....1593
ADJUSTING TENSION OF CENTER BRACE (POWER TILT, POWER PITCH DOZER ONLY)....1594
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER) (MACHINES EQUIPPED WITH CAB)....1595
CHECK, ADJUST AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....1596
GREASE DOOR HINGE (MACHINES EQUIPPED WITH CAB)....1596
CHECK DOOR LOCK STRIKER (MACHINES EQUIPPED WITH CAB)....1596
REPLACE DOOR DAMPER (MACHINES EQUIPPED WITH CAB)....1597
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID (MACHINES EQUIPPED WITH CAB)....1597
BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER (POWER TILT, POWER PITCH DOZER ONLY)....1597
REPLACE WIPER BLADE (MACHINES EQUIPPED WITH CAB)....1598
CHECK IDLER OIL LEVEL, ADD OIL....1599
CHECK OIL LEVEL IN DAMPER CASE, ADD AND CHANGE OIL....1600
24.2 CHECK BEFORE STARTING....1602
CHECK COOLANT LEVEL, ADD WATER....1602
CHECKING WITH MACHINE MONITOR (MONITOR PANEL SPECIFICATION)....1602
CHECK FUEL LEVEL, ADD FUEL (MONITOR PANEL SPECIFICATION)....1603
CHECK FUEL LEVEL, ADD FUEL (GAUGE PANEL SPECIFICATION)....1603
CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL....1604
CHECK OIL LEVEL IN POWER TRAIN CASE, ADD OIL....1604
CHECK BRAKE PEDAL TRAVEL....1605
CHECK DUST INDICATOR....1605
CHECK THAT LAMPS LIGHT UP....1605
CHECK HORN SOUND....1605
CHECK BACKUP ALARM SOUND (OPTION)....1606
CHECK SEAT BELT FOR WEAR OR DAMAGE (OPTION)....1606
CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR, DRAIN WATER....1606
24.3 EVERY 50 HOURS SERVICE....1607
DRAIN WATER, SEDIMENT FROM FUEL TANK....1607
24.4 EVERY 250 HOURS SERVICE....1608
LUBRICATING....1608
(POWER TILT DOZER)....1608
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1608
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1608
LIFT CYLINDER BALL JOINT (2 PLACES)....1608
TILT CYLINDER BALL JOINT (1 PLACE)....1608
TILT BRACE BALL JOINT (1 PLACE)....1608
BRACE BALL JOINT (2 PLACES)....1608
TILT BRACE THREAD (1 PLACE) (SCREW-ADJUSTABLE)....1608
(POWER TILT-POWER PITCH DOZER)....1609
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1609
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1609
LIFT CYLINDER BALL JOINT (2 PLACES)....1609
TILT CYLINDER BALL JOINT (1 PLACE)....1609
PITCH CYLINDER BALL JOINT (1 PLACE)....1609
BRACE BALL JOINT (2 PLACES)....1609
ANGLEDOZER....1610
LIFT CYLINDER SUPPORT YOKE (4 PLACES)....1610
LIFT CYLINDER SUPPORT SHAFT (2 PLACES)....1610
LIFT CYLINDER BALL JOINT (2 PLACES)....1610
TILT BRACE BALL JOINT (2 PLACES)....1610
TILT BRACE THREAD (2 PLACES)....1610
GREASE EQUALIZER BAR SIDE PIN (4 PLACES)....1611
GREASE EQUALIZER BAR CENTER PIN (1 PLACE)....1611
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....1612
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....1612
CHECK LEVEL OF BATTERY ELECTROLYTE....1613
CHECK FAN BELT TENSION, ADJUST....1614
DRAIN WATER AND SEDIMENT FROM FUEL FILTER....1615
CHECK, CLEAN ADDITIONAL FUEL STRAINER....1615
REPLACE POWER TRAIN OIL FILTER ELEMENT....1616
CHECK BRAKE PERFORMANCE....1617
24.5 EVERY 500 HOURS SERVICE....1618
REPLACE FUEL FILTER CARTRIDGE....1618
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....1620
24.6 EVERY 1000 HOURS SERVICE....1622
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....1622
CHANGE OIL IN FINAL DRIVE CASE (TRANSMISSION)....1624
CLEAN BREATHER (1 PLACE)....1625
GREASE UNIVERSAL JOINT (2 PLACES)....1625
REPLACE CORROSION RESISTOR CARTRIDGE (D65P ONLY)....1626
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER (D65P ONLY)....1626
CHECK PLAY OF TURBOCHARGER ROTOR (D65P ONLY)....1626
CHECK FOR LOOSE ROPS MOUNT BOLTS....1626
24.7 EVERY 2000 HOURS SERVICE....1627
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT....1627
CLEAN, CHECK TURBOCHARGER (D65P ONLY)....1629
CLEAN ENGINE BREATHER ELEMENT....1629
CHECK VIBRATION DAMPER....1629
CHECK ALTERNATOR, STARTING MOTOR....1629
CHECK ENGINE VALVE CLEARANCE, ADJUST....1629
24.8 EVERY 4000 HOURS SERVICE....1630
CHECK WATER PUMP....1630
SPECIFICATIONS....1631
25. SPECIFICATIONS....1632
OPTIONS, ATTACHMENTS....1637
26. GENERAL PRECAUTIONS....1638
26.1 PRECAUTIONS RELATED TO SAFETY....1638
27. USING SEAT BELT....1639
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....1639
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER....1640
28. HANDLING DELUXE SEAT....1641
29. HANDLING ACCUMULATOR....1643
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....1643
30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT....1644
SEAM007202 - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN60915&up)....1649
1. FOREWORD....1650
2. SAFETY INFORMATION....1651
3. INTRODUCTION....1652
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....1653
5. CONTENTS....1654
SAFETY....1658
6. GENERAL PRECAUTIONS ....1659
7. PRECAUTIONS DURING OPERATION ....1666
7.1 BEFORE STARTING ENGINE ....1666
7.2 OPERATING MACHINE ....1668
7.3 TRANSPORTATION ....1671
7.4 BATTERY ....1672
7.5 TOWING ....1673
8. PRECAUTIONS FOR MAINTENANCE ....1674
8.1 BEFORE CARRYING OUT MAINTENANCE ....1674
8.2 DURING MAINTENANCE ....1676
9. POSITION FOR ATTACHING SAFETY LABELS ....1681
9.1 POSITION FOR ATTACHING SAFETY LABELS ....1681
OPERATION....1684
10. GENERAL VIEW ....1685
10.1 GENERAL VIEW OF MACHINE ....1685
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....1686
11. EXPLANATION OF COMPONENTS ....1689
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....1690
11.2 SWITCHES ....1703
11.3 CONTROL LEVERS, PEDALS ....1706
11.4 FUSE BOX ....1713
11.5 GREASE PUMP HOLDER ....1714
11.6 SHOVEL HOLDER ....1714
11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....1714
11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ....1715
11.9 CAP WITH LOCK ....1715
11.10 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....1716
11.11 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ....1716
11.12 ASHTRAY (MACHINES EQUIPPED WITH CAB) ....1716
11.13 TOOL BOX ....1716
11.14 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....1717
11.15 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....1721
11.16 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....1725
12. OPERATION ....1726
12.1 CHECK BEFORE STARTING ENGINE ....1726
12.2 STARTING ENGINE ....1735
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....1741
12.4 MOVING MACHINE ....1743
12.5 SHIFTING GEAR ....1744
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1745
12.7 STEERING MACHINE ....1746
12.8 STOPPING MACHINE ....1749
12.9 PRECAUTIONS FOR OPERATION ....1750
12.10 PARKING MACHINE ....1752
12.11 CHECK AFTER FINISHING WORK ....1753
12.12 STOPPING ENGINE ....1754
12.13 CHECK AFTER STOPPING ENGINE ....1755
12.14 LOCKING ....1755
12.15 WORK POSSIBLE USING BULLDOZER ....1756
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT ....1757
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE ....1760
13. TRANSPORTATION ....1763
13.1 LOADING, UNLOADING WORK ....1763
13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE ....1764
13.3 PRECAUTIONS FOR TRANSPORTATION ....1765
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT ....1765
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB) ....1765
13.6 LIFTING THE MACHINE ....1766
14. COLD WEATHER OPERATION ....1769
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....1769
14.2 AFTER COMPLETION OF WORK ....1771
14.3 AFTER COLD WEATHER ....1771
15. LONG-TERM STORAGE ....1772
15.1 BEFORE STORAGE ....1772
15.2 DURING STORAGE ....1772
15.3 AFTER STORAGE ....1772
16. TROUBLESHOOTING ....1773
16.1 AFTER RUNNING OUT OF FUEL ....1773
16.2 IF BATTERY IS DISCHARGED ....1773
16.3 OTHER TROUBLE ....1776
MAINTENANCE....1780
17. GUIDES TO MAINTENANCE ....1781
18. OUTLINES OF SERVICE ....1784
18.1 OUTLINE OF OIL, FUEL, COOLANT ....1784
18.2 RELATING TO ELECTRIC SYSTEM ....1786
19. WEAR PARTS LIST ....1787
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....1789
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....1793
21.1 INTRODUCTION OF NECESSARY TOOLS ....1793
21.2 TORQUE LIST ....1794
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....1795
23. MAINTENANCE SCHEDULE CHART ....1798
23.1 MAINTENANCE SCHEDULE CHART ....1798
24. SERVICE PROCEDURE ....1801
24.1 WHEN REQUIRED ....1801
24.2 CHECK BEFORE STARTING ....1820
24.3 EVERY 50 HOURS SERVICE ....1824
24.4 EVERY 250 HOURS SERVICE ....1825
24.5 EVERY 500 HOURS SERVICE ....1835
24.6 EVERY 1000 HOURS SERVICE ....1839
24.7 EVERY 2000 HOURS SERVICE ....1844
24.8 EVERY 4000 HOURS SERVICE ....1847
SPECIFICATIONS....1848
25. SPECIFICATIONS ....1849
OPTIONS, ATTACHMENTS....1854
26. GENERAL PRECAUTIONS ....1855
26.1 PRECAUTIONS RELATED TO SAFETY ....1855
27. USING SEAT BELT ....1856
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ....1856
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ....1857
28. HANDLING DELUXE SEAT ....1858
29. HANDLING ACCUMULATOR ....1860
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....1860
30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT ....1861
SEAM007204 - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN61369&up)....1863
1. FOREWORD....1864
2. SAFETY INFORMATION....1865
3. INTRODUCTION....1866
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....1867
5. CONTENTS....1868
SAFETY....1872
6. GENERAL PRECAUTIONS ....1873
7. PRECAUTIONS DURING OPERATION ....1878
7.1 BEFORE STARTING ENGINE ....1878
7.2 AFTER STARTING ENGINE ....1880
7.3 TRANSPORTATION ....1886
7.4 BATTERY ....1887
7.5 TOWING ....1889
8. PRECAUTIONS FOR MAINTENANCE ....1890
8.1 BEFORE CARRYING OUT MAINTENANCE ....1890
8.2 DURING MAINTENANCE ....1894
9. POSITION FOR ATTACHING SAFETY LABELS ....1899
9.1 POSITION FOR ATTACHING SAFETY LABELS ....1899
OPERATION....1902
10. GENERAL VIEW ....1903
10.1 GENERAL VIEW OF MACHINE ....1903
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ....1904
11. EXPLANATION OF COMPONENTS ....1907
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES) ....1908
11.2 SWITCHES ....1921
11.3 CONTROL LEVERS, PEDALS ....1924
11.4 FUSE BOX ....1931
11.5 POWER PICKUP CONNECTORS ....1932
11.6 GREASE PUMP HOLDER ....1933
11.7 SHOVEL HOLDER ....1933
11.8 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB) ....1933
11.9 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB) ....1934
11.10 CAP WITH LOCK (VANDALISM-PROOF MACHINES) ....1934
11.11 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB) ....1935
11.12 DOOR POCKET (MACHINES EQUIPPED WITH CAB) ....1935
11.13 ASHTRAY (MACHINES EQUIPPED WITH CAB) ....1935
11.14 TOOL BOX ....1935
11.15 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ....1936
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB) ....1940
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB) ....1944
12. OPERATION....1945
12.1 CHECK BEFORE STARTING ENGINE ....1945
12.2 STARTING ENGINE ....1957
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ....1963
12.4 MOVING MACHINE....1965
12.5 SHIFTING GEAR ....1966
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....1967
12.7 STEERING MACHINE ....1968
12.8 STOPPING MACHINE ....1971
12.9 PRECAUTIONS FOR OPERATION ....1972
12.10 PARKING MACHINE ....1974
12.11 CHECK AFTER FINISHING WORK ....1975
12.12 STOPPING ENGINE ....1976
12.13 CHECK AFTER STOPPING ENGINE ....1977
12.14 LOCKING ....1977
12.15 WORK POSSIBLE USING BULLDOZER ....1978
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT ....1979
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE ....1982
13. TRANSPORTATION ....1985
13.1 LOADING, UNLOADING WORK....1985
13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE....1986
13.3 PRECAUTIONS FOR TRANSPORTATION....1987
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....1987
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....1987
13.6 LIFTING THE MACHINE ....1988
14. COLD WEATHER OPERATION ....1991
14.1 PRECAUTIONS FOR LOW TEMPERATURE ....1991
14.2 AFTER COMPLETION OF WORK ....1993
14.3 AFTER COLD WEATHER ....1993
15. LONG-TERM STORAGE ....1994
15.1 BEFORE STORAGE ....1994
15.2 DURING STORAGE ....1994
15.3 AFTER STORAGE ....1994
16. TROUBLESHOOTING ....1995
16.1 AFTER RUNNING OUT OF FUEL ....1995
16.2 IF BATTERY IS DISCHARGED ....1995
16.3 OTHER TROUBLE ....1998
MAINTENANCE....2002
17. GUIDES TO MAINTENANCE ....2003
18. OUTLINES OF SERVICE ....2006
18.1 OUTLINE OF OIL, FUEL, COOLANT ....2006
18.2 RELATING TO ELECTRIC SYSTEM ....2008
19. WEAR PARTS LIST ....2009
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....2011
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....2015
21.1 INTRODUCTION OF NECESSARY TOOLS ....2015
21.2 TORQUE LIST ....2016
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ....2017
23. MAINTENANCE SCHEDULE CHART ....2020
24. SERVICE PROCEDURE ....2023
24.1 WHEN REQUIRED....2023
24.2 CHECK BEFORE STARTING ....2044
24.3 EVERY 50 HOURS SERVICE ....2049
24.4 EVERY 250 HOURS SERVICE ....2050
24.5 EVERY 500 HOURS SERVICE ....2060
24.6 EVERY 1000 HOURS SERVICE ....2064
24.7 EVERY 2000 HOURS SERVICE ....2069
24.8 EVERY 4000 HOURS SERVICE ....2072
SPECIFICATIONS....2073
25. SPECIFICATIONS ....2074
OPTIONS, ATTACHMENTS....2079
26. GENERAL PRECAUTIONS ....2080
26.1 PRECAUTIONS RELATED TO SAFETY ....2080
27. USING SEAT BELT ....2081
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ....2081
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER ....2082
28. HANDLING DELUXE SEAT ....2083
29. HANDLING ACCUMULATOR ....2085
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR ....2085
30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT ....2086
SEAM007205 - Bulldozer D65EX,PX-12 Operation & Maintenance Manual....2089
1. FOREWORD....2089
2. SAFETY INFORMATION....2090
3. INTRODUCTION....2091
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....2092
5. CONTENTS....2093
SAFETY....2097
6. GENERAL PRECAUTIONS....2098
7. PRECAUTIONS DURING OPERATION....2103
7.1 BEFORE STARTING ENGINE....2103
7.2 AFTER STARTING ENGINE....2105
7.3 TRANSPORTATION....2111
7.4 BATTERY....2112
7.5 TOWING....2114
8. PRECAUTIONS FOR MAINTENANCE....2115
8.1 BEFORE CARRYING OUT MAINTENANCE....2115
8.2 DURING MAINTENANCE....2119
9. POSITION FOR ATTACHING SAFETY LABELS....2124
9.1 POSITION FOR ATTACHING SAFETY LABELS....2124
OPERATION....2129
10. GENERAL VIEW....2130
10.1 GENERAL VIEW OF MACHINE....2130
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....2131
11. EXPLANATION OF COMPONENTS....2134
11.1 FRONT PANEL (METERS, LAMPS, SWITCHES)....2135
11.2 SWITCHES....2148
11.3 CONTROL LEVERS, PEDALS....2151
11.4 FUSE BOX....2158
11.5 POWER PICKUP CONNECTORS....2159
11.6 GREASE PUMP HOLDER....2160
11.7 SHOVEL HOLDER....2160
11.8 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)....2160
11.9 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)....2161
11.10 CAP WITH LOCK (VANDALISM-PROOF MACHINES)....2161
11.11 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)....2162
11.12 DOOR POCKET (MACHINES EQUIPPED WITH CAB)....2162
11.13 ASHTRAY (MACHINES EQUIPPED WITH CAB)....2162
11.14 TOOL BOX....2162
11.15 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)....2163
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....2167
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)....2171
12. OPERATION....2172
12.1 CHECK BEFORE STARTING ENGINE....2172
12.2 STARTING ENGINE....2184
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....2190
12.4 MOVING MACHINE....2192
12.5 SHIFTING GEAR....2193
12.6 SHIFTING BETWEEN FOREWORD AND REVERSE....2194
12.7 STEERING MACHINE....2195
12.8 STOPPING MACHINE....2198
12.9 PRECAUTIONS FOR OPERATION....2199
12.10 PARKING MACHINE....2201
12.11 CHECK AFTER FIINISHING WORK....2202
12.12 STOPPING ENGINE....2203
12.13 CHECK AFTER STOPPING....2204
12.14 LOCKING....2204
12.15 WORK POSSIBLE USING BULLDOZER....2205
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT....2206
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE....2210
13. TRANSPORTATION....2213
13.1 LOADING, UNLOADING WORK....2213
13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE....2214
13.3 PRECAUTIONS FOR TRANSPORTATION....2215
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....2215
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....2215
13.6 LIFTING THE MACHINE....2216
14. COLD WEATHER OPERATION....2219
14.1 PRECAUTIONS FOR LOW TEMPERATURE....2219
14.2 AFTER COMPLETION OF WORK....2221
14.3 AFTER COLD WEATHER....2221
15. LONG-TERM STORAGE....2222
15.1 BEFORE STORAGE....2222
15.2 DURING STORAGE....2222
15.3 AFTER STORAGE....2222
16. TROUBLESHOOTING....2223
16.1 AFTER RUNNING OUT OF FUEL....2223
16.2 IF BATTERY IS DISCHARGED....2223
16.3 OTHER TROUBLE....2226
MAINTENANCE....2231
17. GUIDES TO MAINTENANCE....2232
18. OUTLINES OF SERVICE....2235
18.1 OUTLINE OF OIL, FUEL, COOLANT....2235
18.2 RELATING TO ELECTRIC SYSTEM....2237
19. WEAR PARTS LIST....2238
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....2240
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....2244
21.1 INTRODUCTION OF NECESSARY TOOLS....2244
21.2 TORQUE LIST....2245
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....2246
23. MAINTENANCE SCHEDULE CHART....2249
24. SERVICE PROCEDURE....2252
24.1 WHEN REQUIRED....2252
24.2 CHECK BEFORE STARTING....2272
24.3 EVERY 50 HOURS SERVICE....2277
24.4 EVERY 250 HOURS SERVICE....2278
24.5 EVERY 500 HOURS SERVICE....2289
24.6 EVERY 1000 HOURS SERVICE....2293
24.7 EVERY 2000 HOURS SERVICE....2298
24.8 EVERY 4000 HOURS SERVICE....2301
SPECIFICATIONS....2303
25. SPECIFICATIONS....2304
OPTIONS, ATTACHMENTS....2309
26. GENERAL PRECAUTIONS....2310
26.1 PRECUATIONS RELATED TO SAFETY....2310
27. USING SEAT BELT....2311
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....2311
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER....2312
28. HANDLING DELUXE SEAT....2313
29. HANDLING ACCUMULATOR....2315
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....2315
30. EQUIPPING THE FIRE EXTIGUISHER AND THE FIRST-AID KIT....2316
SEAM007207T - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN63304&up)....2319
COVER....2319
FOREWORD....2320
FOREWORD....2321
SAFETY INFORMATION....2325
INTRODUCTION....2327
FRONT/REAR,LEFT/RIGHT DIRECTIONS OF MACHINE....2327
NECESSARY INFORMATION....2328
MACHINE SERIAL NO. PLATE AND POSITION....2328
ENGINE SERIAL NO. PLATE AND POSITION....2328
POSITION OF SERVICE METER....2329
TABLE OF ENTER SERIAL NO.AND DISTRIBUTORN....2329
CONTENTS....2330
SAFETY....2333
SAFETY....2334
SAFETY LABELS....2336
POSITIONS OF SAFETY PICTOGRAMS....2337
SAFETY LABLES....2338
GENERAL PRECAUTIONS....2341
SAFETY RULES....2341
IF ABNORMALITIES ARE FOUND....2341
CLOTHING AND PERSONAL PROTECTIVE ITEMS....2341
FIRE EXTINGUISHER AND FIRST AID KIT....2341
SAFETY FEATURES....2341
KEEP MACHINE CLEAN....2342
INSIDE OPERATOR'S COMPARTMENT....2342
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT....2342
HANDRAILS AND STEPS....2343
MOUNTING AND DISMOUNTING....2343
NO PEOPLE ON ATTACHMENTS....2343
CRUSHING OR CUTTING PREVENTION....2343
PREVENTION OF BURNS....2344
FIRE PREVENTION....2344
ACTION IF FIRE OCCURS....2345
WINDOW WASHER LIQUID....2345
PRECAUTIONS WHEN USING ROPS....2345
PRECAUTIONS FOR ATTACHMENTS....2345
UNAUTHORIZED MODIFICATION....2346
SAFETY AT WORKSITE....2346
WORKING ON LOOSE GROUND....2346
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES....2346
ENSURE GOOD VISIBILITY....2347
VENTILATION FOR ENCLOSED AREAS....2347
CHECKING SIGNALMAN'S SIGNALS AND SIGNS....2347
BE CAREFUL ABOUT ASBESTOS DUST....2348
PRECAUTIONS FOR OPERATION....2349
BEFORE STARTING ENGINE....2349
CHECKS BEFORE STARTING ENGINE....2349
PRECAUTIONS WHEN STARTING....2349
PRECAUTIONS IN COLD AREAS....2349
AFTER STARTING ENGINE....2351
CHECKS AFTER STARTING ENGINE....2351
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....2351
PRECAUTIONS WHEN TRAVELING....2352
TRAVELING ON SLOPES....2353
PROHIBITED OPERATIONS....2353
USING BRAKES....2353
OPERATE CAREFULLY ON SNOW....2353
PARKING MACHINE....2354
TRANSPORTATION....2355
LOADING AND UNLOADING....2355
SHIPPING....2355
BATTERY....2356
BATTERY HAZARD PREVENTION....2356
STARTING WITH BOOSTER CABLE....2357
TOWING....2358
WHEN TOWING....2358
PRECAUTIONS FOR MAINTENANCE....2359
WARNING TAG....2359
KEEP WORK PLACE CLEAN AND TIDY....2359
APPOINT LEADER WHEN WORKING WITH OTHERS....2359
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE....2359
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....2360
PROPER TOOLS....2361
ACCUMULATOR....2361
NO UNAUTHORIZED PERSONNEL INTO AREA....2361
ATTACHMENTS....2361
WORK UNDER THE MACHINE....2362
NOISE....2362
PRECAUTIONS WHEN USING HAMMER....2362
REPAIR WELDING....2362
REMOVING BATTERY TERMINAL....2362
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....2363
DO NOT DISASSEMBLE RECOIL SPRING....2363
PRECAUTION WITH HIGH-PRESSURE OIL....2363
HANDLING HIGH-PRESSURE HOSES....2364
WASTE MATERIAL....2364
MAINTENANCE FOR AIR CONDITIONER....2364
COMPRESSED AIR....2364
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....2364
OPERATION....2365
GENERAL VIEW....2366
GENERAL VIEW OF MACHINE....2366
GENERAL VIEW OF CONTROLS AND GAUGES....2367
EXPLANATION OF COMPONENTS....2370
MONITOR PANEL....2370
SWITCHES....2376
LAMP....2382
CONTROL LEVERS AND PEDALS....2383
FUSE....2391
ELECTRIC POWER TAKE-OUT ADAPTER....2392
GREASE PUMP HOLDER....2393
SHOVEL HOLDER....2393
DOOR-OPEN LOCK....2394
SASH GLASS INTERMEDIATE LOCK....2394
CAP,COVER WITH LOCK....2395
HOT AND COOL BOX....2396
DOOR POCKET....2397
ASHTRAY....2397
TOOL BOX....2397
CAR RADIO,HANDLING....2398
AIR CONDITIONER,HANDLING....2403
HANDLING HEATER....2409
OPERATION....2412
CHECK BEFORE STARTING ENGINE,ADJUST....2412
STARTING ENGINE....2431
OPERATIONS AND CHECKS AFTER STARTING ENGINE....2439
STOPPING ENGINE....2443
CHECK AFTER STOPPING ENGINE....2444
MACHINE OPERATION....2445
SHIFTING GEAR....2449
SHIFTING BETWEEN FORWARD AND REVERSE....2450
STEERING MACHINE....2452
PRECAUTIONS FOR OPERATION....2456
WORK POSSIBLE USING BULLDOZER....2458
ADJUSTING POSTURE OF WORK EQUIPMENT....2460
PARKING MACHINE....2464
CHECK AFTER FINISHING WORK....2466
LOCKING....2466
TIPS FOR LONGER UNDERCARRIAGE LIFE....2467
TRANSPORTATION....2470
TRANSPORTATION MEANS....2470
REMOVING CAB....2470
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....2471
LOADING,UNLOADING WORK....2472
LIFTING MACHINE....2475
COLD WEATHER OPERATION....2477
PRECAUTIONS FOR LOW TEMPERATURE....2477
AFTER COMPLETION OF WORK....2479
AFTER COLD WEATHER....2479
LONG-TERM STORAGE....2480
BEFORE STORAGE....2480
DURING STORAGE....2480
AFTER STORAGE....2480
STARTING MACHINE AFTER LONG-TERM STORAGE....2480
TROUBLESHOOTING....2481
AFTER RUNNING OUT OF FUEL....2481
MACHINE TOWING METHOD....2481
IF BATTERY IS DISCHARGED....2482
OTHER TROUBLE....2486
MAINTENANCE....2491
GUIDE TO MAINTENANCE....2492
OUTLINE OF SERVICE....2494
OUTLINE OF OIL,FUEL,COOLANT....2494
RELATING TO ELECTRIC SYSTEM....2496
WEAR PARTS LIST....2497
WEAR PARTS LIST....2497
USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....2499
PROPER SELECTION OF FUEL,COOLANT AND LUBRICANTS....2499
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....2504
TORQUE LIST....2504
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....2505
SAFETY CRITICAL PARTS....2506
MAINTENANCE SCHEDULE CHART....2507
MAINTENANCE SCHEDULE CHART....2507
SERVICE PROCEDURE....2509
WHEN REQUIRED....2509
CHECK,CLEAN AND REPLACE AIR CLEANER ELEMNET....2509
CLEAN INSIDE OF COOLING SYSTEM....2512
CHECK TRACK TENSION....2514
CHECK AND TIGHTEN TRACK SHOE BOLTS....2516
CHECK ELECTRICAL INTAKE AIR HEATER....2516
REVERSE AND REPLACE END BITS AND CUTTING EDGES....2517
CLEAN,CHECK RADIATOR FINS....2519
ADJUST IDLER CLEARANCE....2519
ADJUSTING TENSION OF CENTER BRACE....2520
CHECK,ADJUST AIR CONDITIONER....2521
GREASE DOOR HINGE....2522
CHECK DOOR LOCK STRIKER....2522
REPLACE DOOR DAMPER....2522
CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID....2523
REPLACE WIPER BLADE....2523
CHECK IDLER OIL LEVEL,ADD OIL....2525
CHECK OIL LEVEL IN DAMPER CASE,ADD AND CHANGE OIL....2526
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM....2528
PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM....2529
CHECK BEFORE STARTING....2530
EVERY 50 HOURS SERVICE....2531
DRAIN WATER,SEDIMENT FROM FUEL TANK....2531
EVERY 250 HOURS SERVICE....2532
LUBRICATING....2532
GREASE EQUALIZER BAR SIDE PIN....2534
GREASE EQUALIZER BAR CENTER PIN....2534
CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL....2534
CHECK OIL LEVEL IN HYDRAULIC TANK,ADD OIL....2535
CHECK LEVEL OF BATTERY ELECTROLYTE....2536
CHECK FAN BELT TENSION,ADJUST....2537
CHECK,CLEAN FUEL STRAINER....2538
REPLACE POWER TRAIN OIL FILTER ELEMENT....2538
CHECK BRAKE PERFORMANCE....2540
CLEAN AIR CONDITIONER AIR FILTER(FRESH/RECIRC FILTER)....2541
EVERY 500 HOURS SERVICE....2542
REPLACE FUEL FILTER CARTRIDGE....2542
CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE....2544
EVERY 1000 HOURS SERVICE....2545
CHANGE OIL IN POWER TRAIN CASE,CLEAN STRAINERS(POWER TRAIN STRAINER,SCAVENGING PUMP STRAINER)....2545
CHANGE OIL IN FIANL DRIVE CASE....2547
CLEAN BREATHER....2547
GREASE UNIVERSAL JOINT....2548
REPLACE CORROSION RESISTOR CARTRIDGE....2549
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....2549
CHECK PLAY OF TURBOCHARGER ROTOR....2549
CHECK FOR LOOSE ROPS MOUNT BOLTS....2549
EVERY 2000 HOURS SERVICE....2550
CHANGE OIL IN HYDRAULIC TANK,REPLACE HYDRAULIC OIL FILTER ELEMENT....2550
CLEAN,CHECK TURBOCHARGER....2552
CLEAN ENGINE BREATHER ELEMENT....2552
CHECK VIBRATION DAMPER....2552
CHECK ALTERNATOR,STARTING MOTOR....2553
CHECK ENGINE VALVE CLEARANCE,ADJUST....2553
EVERY 4000 HOURS SERVICE....2554
CHECK WATER PUMP....2554
SPECIFICATIONS....2555
SPECIFICATIONS....2556
ATTACHMENTS,OPTIONS....2557
GENERAL PRECAUTIONS....2558
PRECAUTIONS RELATED TO SAFETY....2558
SUSPENSION SEAT....2559
HEADREST....2560
HANDLING ACCUMULATOR....2561
METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....2561
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....2562
INDEX....2563
SEAM007209T - Bulldozer D65EX,PX-12 Operation & Maintenance Manual (SN65001&up)....2566
COVER....2566
FOREWORD....2567
FOREWORD....2568
SAFETY INFORMATION....2571
INTRODUCTION....2573
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....2573
NECESSARY INFORMATION....2574
MACHINE SERIAL NO. PLATE AND POSITION....2574
ENGINE SERIAL NO. PLATE AND POSITION....2574
POSITION OF SERVICE METER....2575
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....2575
CONTENTS....2576
SAFETY....2580
SAFETY....2581
SAFETY LABELS....2583
POSITIONS OF SAFETY PICTOGRAMS....2583
SAFETY LABELS....2584
GENERAL PRECAUTIONS....2587
SAFETY RULES....2587
IF ABNORMALITIES ARE FOUND....2587
CLOTHING AND PERSONAL PROTECTIVE ITEMS....2587
FIRE EXTINGUISHER AND FIRST AID KIT....2587
SAFETY FEATURES....2588
KEEP MACHINE CLEAN....2588
INSIDE OPERATOR'S COMPARTMENT....2588
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT....2588
HANDRAILS AND STEPS....2589
MOUNTING AND DISMOUNTING....2590
NO PEOPLE ON ATTACHMENTS....2590
CRUSHING OR CUTTING PREVENTION....2590
PREVENTION OF BURNS....2591
FIRE PREVENTION....2591
ACTION IF FIRE OCCURS....2592
WINDOW WASHER LIQUID....2592
PRECAUTIONS WHEN USING ROPS....2592
PRECAUTIONS FOR ATTACHMENTS....2593
UNAUTHORIZED MODIFICATION....2593
SAFETY AT WORKSITE....2593
WORKING ON LOOSE GROUND....2594
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES....2594
ENSURE GOOD VISIBILITY....2594
VENTILATION FOR ENCLOSED AREAS....2595
CHECKING SIGNALMAN'S SIGNALS AND SIGNS....2595
EMERGENCY EXIT FROM OPERATOR'S CAB....2595
BE CAREFUL ABOUT ASBESTOS DUST....2595
PRECAUTIONS FOR OPERATION....2596
STARTING ENGINE....2596
CHECKS BEFORE STARTING ENGINE....2596
PRECAUTIONS WHEN STARTING....2597
PRECAUTIONS IN COLD AREAS....2597
OPERATION....2598
CHECKS AFTER OPERATION....2598
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....2598
PRECAUTIONS WHEN TRAVELING....2599
TRAVELING ON SLOPES....2600
USING BRAKES....2600
OPERATE CAREFULLY ON SNOW....2600
PARKING MACHINE....2601
TRANSPORTATION....2602
LOADING AND UNLOADING....2602
SHIPPING....2602
BATTERY....2603
BATTERY HAZARD PREVENTION....2603
STARTING WITH BOOSTER CABLE....2604
TOWING....2605
WHEN TOWING....2605
PRECAUTIONS FOR MAINTENANCE....2606
WARNING TAG....2606
KEEP WORK PLACE CLEAN AND TIDY....2606
APPOINT LEADER WHEN WORKING WITH OTHERS....2606
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE....2607
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....2608
PROPER TOOLS....2608
NO UNAUTHORIZED PERSONNEL INTO AREA....2608
ATTACHMENTS....2609
PRECAUTIONS FOR WORK UNDER MACHINE AND WORK EQUIPMENT....2609
NOISE....2609
PRECAUTIONS WHEN USING HAMMER....2609
REPAIR WELDING....2610
REMOVING BATTERY TERMINAL....2610
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....2610
DO NOT DISASSEMBLE RECOIL SPRING....2610
PRECAUTIONS WITH HIGH-PRESSURE OIL....2611
HANDLING HIGH-PRESSURE HOSES....2611
WASTE MATERIAL....2611
MAINTENANCE FOR AIR CONDITIONER....2612
COMPRESSED AIR....2612
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....2612
OPERATION....2613
GENERAL VIEW....2614
GENERAL VIEW OF MACHINE....2614
GENERAL VIEW OF CONTROLS AND GAUGES....2615
EXPLANATION OF COMPONENTS....2618
MONITOR PANEL....2618
GAUGE PANEL....2622
SWITCHES....2624
LAMP....2629
CONTROL LEVERS AND PEDALS....2630
FUSE....2638
ELECTRIC POWER TAKE-OUT ADAPTER....2640
DOOR-OPEN LOCK....2641
SASH GLASS INTERMEDIATE LOCK....2641
CAP, COVER WITH LOCK....2642
HOT AND COOL BOX....2643
OPERATION MANUAL STORAGE....2643
ASHTRAY....2644
TOOL BOX....2644
GREASE PUMP HOLDER....2644
AIR CONDITIONER....2645
HEATER....2651
OPERATION....2654
CHECK BEFORE STARTING ENGINE, ADJUST....2654
STARTING ENGINE....2672
OPERATIONS AND CHECKS AFTER STARTING ENGINE....2679
STOPPING ENGINE....2682
CHECK AFTER STOPPING ENGINE....2684
MACHINE OPERATION....2685
SHIFTING GAER....2689
SHIFTING BETWEEN FORWARD AND REVERSE....2690
STEERING MACHINE....2692
PRECAUTIONS FOR OPERATION....2696
WORK POSSIBLE USING BULLDOZER....2698
PARKING MACHINE....2704
CHECK AFTER FINISHING WORK....2705
LOCKING....2706
TIPS FOR LONGER UNDERCARRIAGE LIFE....2707
TRANSPORTATION....2711
TRANSPORTATION MEANS....2711
REMOVING CAB....2711
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....2711
LOADING, UNLOADING WORK....2713
LIFTING MACHINE....2717
COLD WEATHER OPERATION....2719
PRECAUTIONS FOR LOW TEMPERATURE....2719
AFTER COMPLETION OF WORK....2721
AFTER COLD WEATHER....2721
LONG-TERM STORAGE....2722
BEFORE STORAGE....2722
DURING STORAGE....2722
AFTER STORAGE....2722
TROUBLESHOOTING....2723
AFTER RUNNING OUT OF FUEL....2723
TOWING THE MACHINE....2723
IF BATTERY IS DISCHARGED....2724
OTHER TROUBLE....2728
MAINTENANCE....2734
GUIDE TO MAINTENANCE....2735
OUTLINES OF SERVICE....2738
OUTLINE OF OIL, FUEL, COOLANT....2738
RELATING TO ELECTRIC SYSTEM....2741
HANDLING HYDRAULIC SYSTEM....2741
WEAR PARTS....2743
WEAR PARTS LIST....2743
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....2745
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS....2745
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....2749
TORQUE LIST....2749
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....2750
SAFETY CRITICAL PARTS....2751
MAINTENANCE SCHEDULE CHART....2752
MAINTENANCE SCHEDULE CHART....2752
SERVICE PROCEDURE....2754
WHEN REQUIRED....2754
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....2754
CLEAN INSIDE OF COOLING SYSTEM....2758
CHECK TRACK TENSION....2761
CHECK AND TIGHTEN TRACK SHOE BOLTS....2762
CHECK ELECTRICAL INTAKE AIR HEATER....2763
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES....2764
CLEAN, CHECK RADIATOR FINS....2766
CHECK, ADJUST AIR CONDITIONER....2767
GREASE DOOR HINGE....2768
CHECK DOOR LOCKS STRIKER....2768
REPLACE DOOR DAMPER....2768
CHECK DOOR LATCH....2769
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....2770
REPLACE WIPER BLADE....2771
CHECK IDLER OIL LEVEL, ADD OIL....2772
ADJUST IDLER CLEARANCE....2773
PROCEDURE FOR BLEEDING AIR OF HYDRAULIC SYSTEM....2773
CHECK BEFORE STARTING....2774
EVERY 50 HOURS SERVICE....2775
DRAIN WATER, SEDIMENT FROM FUEL TANK....2775
EVERY 250 HOURS SERVICE....2776
LUBRICATING....2776
GREASE EQUALIZER BAR SIDE PIN....2777
GREASE EQUALIZER BAR CENTER PIN....2778
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....2778
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....2778
CHECK LEVEL OF BATTERY ELECTROLYTE....2779
DRAIN WATER, SEDIMENT FROM FUEL FILTER....2780
CHECK FAN BELT TENSION, ADJUST....2780
CHECK, CLEAN FUEL STRAINER....2781
REPLACE POWER TRAIN OIL FILTER ELEMENT....2781
CHECK BRAKE PERFORMANCE....2783
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....2784
EVERY 500 HOURS SERVICE....2785
REPLACE FUEL FILTER CARTRIDGE....2785
METHOD OF USING AUTOMATIC AIR BLEED MECHANISM....2786
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....2787
EVERY 1000 HOURS SERVICE....2788
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....2788
CHECK OIL LEVEL IN DAMPER CASE, ADD AND CHANGE OIL....2790
CHANGE OIL IN FINAL DRIVE CASE....2791
CLEAN BREATHER....2791
GREASE UNIVERSAL JOINT....2793
REPLACE CORROSION RESISTOR CARTRIDGE....2794
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....2794
CHECK PLAY OF TURBOCHARGER ROTOR....2794
CHECK FOR LOOSE ROPS MOUNT BOLTS....2794
EVERY 2000 HOURS SERVICE....2795
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT AND CLEAN SUCTION STRAINER....2795
REPLACE HYDRAULIC TANK BREATHER ELEMENT....2797
CLEAN ENGINE BREATHER ELEMENT....2798
CHANGE OIL IN DAMPER CASE....2798
CLEAN, CHECK TURBOCHARGER....2799
CHECK VIBRATION DAMPER....2799
CHECK ALTERNATOR, STARTING MOTOR....2799
CHECK ENGINE VALVE CLEARANCE, ADJUST....2799
EVERY 4000 HOURS SERVICE....2800
CHECK WATER PUMP....2800
SPECIFICATIONS....2801
SPECIFICATIONS....2802
ATTACHMENTS, OPTIONS....2803
GENERAL PRECAUTIONS....2804
PRECAUTIONS RELATED TO SAFETY....2804
SUSPENSION SEAT....2805
HEADREST....2806
HANDLING ACCUMULATOR....2807
EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT....2809
INDEX....2810
SEAM01440805 - Bulldozer D65A,E,P-8 Operation & Maintenance Manual (SN45001&up)....2815
COVER....2815
FOREWORD....2816
BREAKING IN YOUR NEW MACHINE....2817
CONTENTS....2818
GENERAL LOCATIONS AND SPECIFICATIONS....2819
OPERATOR'S COMPARTMENT....2820
INSTRUMENTS AND CONTROLS....2822
CHECK BEFORE STARTING....2832
OPERATING YOUR MACHINE....2838
COLD WEATHER OPERATION....2850
BULLDOZER'S WORK....2855
BLADE OPERATION....2857
BLADE ADJUSTMENT....2860
REVERSING OF CUTTING EDGE AND REPLACEMENT OF END BIT....2863
TIPS FOR LONGER UNDERCARRIAGE LIFE....2864
TRANSPORTATION....2865
PERIODIC MAINTENANCE....2866
MAINTENANCE TABLE....2867
EVERY 250 HOURS SERVICE....2870
EVERY 500 HOURS SERVICE....2879
EVERY 1000 HOURS SERVICE....2882
EVERY 2000 HOURS SERVICE....2888
EVERY 4000 HOURS SERVICE....2889
WHEN REQUIRED....2890
ADJUSTMENT....2899
TROUBLE SHOOTING GUIDE....2903
STORAGE....2906
SERVICE METER....2908
MACHINE AND ENGINE SERIAL NUMBERS....2909
FUEL,COOLANT AND LUBRICANTS....2910
ENGINE EQUIPPED WITH TURBOCHARGER....2912
MAINTENANCE TABLE....2913
EVERY 2000 HOURS SERVICE....2919
SEAM026600P - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN62781&up)....2921
COVER....2921
1. FOREWORD....2922
2. SAFETY INFORMATION....2923
3. INTRODUCTION....2924
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....2925
5. CONTENTS....2926
SAFETY....2930
6. GENERAL PRECAUTIONS....2931
7. PRECAUTIONS DURING OPERATION....2936
7.1 BEFORE STARTING ENGINE....2936
7.2 AFTER STARTING ENGINE....2938
7.3 TRANSPORTATION....2944
7.4 BATTERY....2945
7.5 TOWING....2947
8. PRECAUTIONS FOR MAINTENANCE ....2948
8.1 BEFORE CARRYING OUT MAINTENANCE....2948
8.2 DURING MAINTENANCE....2952
9. POSITION FOR ATTACHING SAFETY LABELS....2957
9.1 POSITION FOR ATTACHING SAFETY LABELS....2957
OPERATION....2961
10. GENERAL VIEW....2962
10.1 GENERAL VIEW OF MACHINE....2962
10.2 GENERAL VIEW OF CONTROLS AND GAUGES....2963
11. EXPLANATION OF COMPONENTS....2966
11.1 FRONT PANEL (METERS,LAMPS,SWITCHES)....2967
11.2 SWITCHES....2980
11.3 CONTROL LEVERS,PEDALS....2983
11.4 FUSE BOX....2990
11.5 POWER PICKUP CONNECTORS....2991
11.6 GREASE PUMP HOLDER....2992
11.7 SHOVEL HOLDER....2992
11.8 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)....2992
11.9 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)....2993
11.10 CAP WITH LOCK (VANDALISM-PROOF MACHINES)....2993
11.11 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)....2994
11.12 DOOR POCKET (MACHINES EQUIPPED WITH CAB)....2994
11.13 ASHTRAY (MACHINES EQUIPPED WITH CAB)....2994
11.14 TOOL BOX....2994
11.15 USING CAR RADIO (MACHINES EQUIPPED WITH CAB,CAR RADIO)....2995
11.16 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)....2999
11.17 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)....3003
12. OPERATION....3004
12.1 CHECK BEFORE STARTING ENGINE....3004
12.2 STARTING ENGINE....3016
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE....3022
12.4 MOVING MACHINE....3024
12.5 SHIFTING GEAR....3025
12.6 SHIFTING BETWEEN FORWARD AND REVERSE....3026
12.7 STEERING MACHINE....3027
12.8 STOPPING MACHINE....3029
12.9 PRECAUTIONS FOR OPERATION....3030
12.10 PARKING MACHINE....3032
12.11 CHECK AFTER FINISHING WORK....3033
12.12 STOPPING ENGINE....3034
12.13 CHECK AFTER STOPPING ENGINE....3035
12.14 LOCKING....3035
12.15 WORK POSSIBLE USING BULLDOZER....3036
12.16 ADJUSTING POSTURE OF WORK EQUIPMENT....3037
12.17 TIPS FOR LONGER UNDERCARRIAGE LIFE....3041
13. TRANSPORTATION....3044
13.1 LOADING,UNLOADING WORK....3044
13.2 PRECAUTIONS FOR LOADING,AND SECURING THE MACHINE....3045
13.3 PRECAUTIONS FOR TRANSPORTATION....3046
13.4 PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....3046
13.5 REMOVING CAB (MACHINES EQUIPPED WITH CAB)....3046
13.6 LIFTING THE MACHINE....3047
14. COLD WEATHER OPERATION....3050
14.1 PRECAUTIONS FOR LOW TEMPERATURE....3050
14.2 AFTER COMPLETION OF WORK....3052
14.3 AFTER COLD WEATHER....3052
15. LONG-TERM STORAGE....3053
15.1 BEFORE STORAGE....3053
15.2 DURING STORAGE....3053
15.3 AFTER STORAGE....3053
16. TROUBLESHOOTING....3054
16.1 AFTER RUNNING OUT OF FUEL....3054
16.2 IF BATTERY IS DISCHARGED....3054
16.3 OTHER TROUBLE....3057
MAINTENANCE....3061
17. GUIDES TO MAINTENANCE....3062
18. OUTLINES OF SERVICE....3065
18.1 OUTLINE OF OIL,FUEL,COOLANT....3065
18.2 RELATING TO ELECTRIC SYSTEM....3067
19. WEAR PARTS LIST....3068
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....3070
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....3074
21.1 INTRODUCTION OF NECESSARY TOOLS....3074
21.2 TORQUE LIST....3075
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....3076
23. MAINTENANCE SCHEDULE CHART....3078
24. SERVICE PROCEDURE....3081
24.1 WHEN REQUIRED....3081
24.2 CHECK BEFORE STARTING....3101
24.3 EVERY 50 HOURS SERVICE....3106
24.4 EVERY 250 HOURS SERVICE....3107
24.5 EVERY 500 HOURS SERVICE....3118
24.6 EVERY 1000 HOURS SERVICE....3122
24.7 EVERY 2000 HOURS SERVICE....3127
24.8 EVERY 4000 HOURS SERVICE....3130
SPECIFICATIONS....3131
25. SPECIFICATIONS....3132
OPTIONS,ATTACHMENTS....3137
26. GENERAL PRECAUTIONS....3138
26.1 PRECAUTIONS RELATED TO SAFETY....3138
27. USING SEAT BELT....3139
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER....3139
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER....3140
28. HANDLING DELUXE SEAT....3141
29. HANDLING ACCUMULATOR....3143
29.1 METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....3143
30. EQUIPPING THE FIRE EXTINGUISHER AND THE FIRST-AID KIT....3144
SRAM001202 - Бульдозер D65E-12 Технический паспорт....3146
TEN00013-00 - Bulldozer D65EX,PX,WX-15 Operation & Maintenance Manual (SN67001&up)....3405
COVER....3405
FOREWORD....3406
FOREWORD....3407
SAFETY INFORMATION....3411
INTRODUCTION....3413
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....3413
NECESSARY INFORMATION....3414
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....3414
ENGINE SERIAL NO. PLATE....3414
POSITION OF SERVICE METER....3415
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR....3415
CONTENTS....3416
SAFETY....3420
SAFETY....3421
SAFETY LABELS....3423
POSITIONS OF SAFETY PICTOGRAMS....3423
SAFETY LABELS....3424
GENERAL PRECAUTIONS....3428
SAFETY RULES....3428
IF PROBLEMS ARE FOUND....3428
CLOTHING AND PERSONAL PROTECTIVE ITEMS....3428
FIRE EXTINGUISHER AND FIRST AID KIT....3428
SAFETY FEATURES....3428
KEEP MACHINE CLEAN....3429
INSIDE OPERATOR'S COMPARTMENT....3429
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT....3429
HANDRAILS AND STEPS....3430
MOUNTING AND DISMOUNTING....3430
NO PEOPLE ON ATTACHMENTS....3430
CRUSHING OR CUTTING PREVENTION....3430
PREVENTION OF BURNS....3431
FIRE PREVENTION....3431
ACTION IF FIRE OCCURS....3432
WINDOW WASHER LIQUID....3432
PRECAUTIONS WHEN USING ROPS....3432
UNAUTHORIZED MODIFICATION....3433
SAFETY AT WORKSITE....3433
WORKING ON LOOSE GROUND....3433
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES....3433
ENSURE GOOD VISIBILITY....3434
VENTILATION FOR ENCLOSED AREAS....3434
CHECKING SIGNALMAN'S SIGNALS AND SIGNS....3434
EMERGENCY EXIT FROM OPERATOR'S CAB....3434
BE CAREFUL ABOUT ASBESTOS DUST....3435
PRECAUTIONS FOR OPERATION....3436
STARTING ENGINE....3436
CHECKS BEFORE STARTING ENGINE....3436
PRECAUTIONS WHEN STARTING....3436
PRECAUTIONS IN COLD AREAS....3436
OPERATION....3438
CHECKS BEFORE OPERATION....3438
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE....3438
PRECAUTIONS WHEN TRAVELING....3438
TRAVELING ON SLOPES....3439
USING BRAKES....3439
OPERATE CAREFULLY ON SNOW....3439
PARKING MACHINE....3440
TRANSPORTATION....3441
LOADING AND UNLOADING....3441
SHIPPING....3441
BATTERY....3442
BATTERY HAZARD PREVENTION....3442
STARTING WITH BOOSTER CABLE....3443
TOWING....3444
WHEN TOWING....3444
PRECAUTIONS FOR MAINTENANCE....3445
WARNING TAG....3445
KEEP WORK PLACE CLEAN AND TIDY....3445
APPOINT LEADER WHEN WORKING WITH OTHERS....3445
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE....3445
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....3446
PROPER TOOLS....3447
ACCUMULATOR....3447
NO UNAUTHORIZED PERSONNEL INTO AREA....3447
ATTACHMENTS....3447
WORK UNDER THE MACHINE....3448
NOISE....3448
PRECAUTIONS WHEN USING HAMMER....3448
REPAIR WELDING....3448
REMOVING BATTERY TERMINAL....3448
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....3449
DO NOT DISASSEMBLE RECOIL SPRING....3449
PRECAUTION WITH HIGH-PRESSURE OIL....3449
PRECAUTION FOR HIGH FUEL PRESSURE....3449
HANDLING HIGH-PRESSURE HOSES....3450
PRECAUTION FOR HIGH VOLTAGE....3450
WASTE MATERIAL....3450
MAINTENANCE FOR AIR CONDITIONER....3450
COMPRESSED AIR....3450
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....3451
OPERATION....3452
GENERAL VIEW....3453
GENERAL VIEW OF MACHINE....3453
GENERAL VIEW OF CONTROLS AND GAUGES....3454
EXPLANATION OF COMPONENTS....3457
FRONT PANEL....3457
SWITCHES....3484
CONTROL LEVERS AND PEDALS....3488
CIRCUIT BREAKER....3496
FUSE....3497
FUSIBLE LINK....3498
ELECTRIC POWER TAKE-OUT ADAPTER....3499
DOOR - OPEN LOCK....3500
SASH GLASS INTERMEDIATE LOCK....3500
DOOR POCKET....3501
OPENING AND CLOSING ENGINE SIDE COVER....3501
ASHTRAY....3502
CUP HOLDER....3502
TOOL BOX....3502
CAR STEREO, HANDLING....3503
AIR CONDITIONER, HANDLING....3511
ACCUMULATOR, HANDLING....3516
OPERATION....3517
CHECK BEFORE STARTING ENGINE, ADJUST....3517
STARTING ENGINE....3533
OPERATIONS AND CHECKS AFTER STARTING ENGINE....3538
STOPPING ENGINE....3541
MACHINE OPERATION....3542
SHIFTING GEARS....3545
SHIFTING BETWEEN FORWARD AND REVERSE....3548
STEERING MACHINE....3550
PRECAUTIONS FOR OPERATION....3552
WORK POSSIBLE USING BULLDOZER....3554
ADJUSTING POSTURE OF WORK EQUIPMENT....3556
PARKING MACHINE....3560
CHECK AFTER STOPPING ENGINE....3561
CHECK AFTER FINISHING WORK....3561
LOCKING....3562
TIPS FOR LONGER UNDERCARRIAGE LIFE....3563
TRANSPORTATION....3566
TRANSPORTATION MEANS....3566
REMOVING CAB....3566
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....3566
PRECAUTIONS WHEN REMOVING ROPS....3567
LOADING, UNLOADING WORK....3568
LIFTING MACHINE....3571
TRAVELING ON ROADS....3572
COLD WEATHER OPERATION....3573
PRECAUTIONS FOR LOW TEMPERATURE....3573
AFTER COMPLETION OF WORK....3575
AFTER COLD WEATHER....3575
LONG-TERM STORAGE....3576
BEFORE STORAGE....3576
DURING STORAGE....3576
AFTER STORAGE....3576
TROUBLESHOOTING....3577
AFTER RUNNING OUT OF FUEL....3577
MACHINE TOWING METHOD....3578
IF BATTERY IS DISCHARGED....3579
OTHER TROUBLE....3583
MAINTENANCE....3588
GUIDE TO MAINTENANCE....3589
OUTLINE OF SERVICE....3592
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....3592
RELATING TO ELECTRIC SYSTEM....3595
WEAR PARTS LIST....3596
WEAR PARTS LIST....3596
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....3598
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....3599
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....3600
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....3601
TORQUE LIST....3601
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....3602
SAFETY CRITICAL PARTS....3602
MAINTENANCE SCHEDULE CHART....3604
MAINTENANCE SCHEDULE CHART....3604
ADJUST INJECTOR....3606
SERVICE PROCEDURE....3607
WHEN REQUIRED....3607
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....3607
CLEAN INSIDE OF COOLING SYSTEM....3610
CHECK TRACK TENSION....3613
CHECK AND TIGHTEN TRACK SHOE BOLTS....3615
CHECK ELECTRICAL INTAKE AIR HEATER....3615
REVERSE AND REPLACE END BITS AND CUTTING EDGES....3616
CLEAN, CHECK RADIATOR FINS....3618
CHECK, ADJUST AIR CONDITIONER....3620
GREASE DOOR HINGE....3621
CHECK DOOR LOCK STRIKER....3621
REPLACE DOOR DAMPER....3621
CHECK DOOR LATCH....3622
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....3622
REPLACE WIPER BLADE....3623
CHECK IDLER OIL LEVEL, ADD OIL....3624
ADJUST IDLER CLEARANCE....3624
LUBRICATING UNIVERSAL JOINT....3625
PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM....3626
CHECK BEFORE STARTING....3627
EVERY 50 HOURS SERVICE....3628
DRAIN WATER, SEDIMENT FROM FUEL TANK....3628
EVERY 250 HOURS SERVICE....3629
LUBRICATING....3629
GREASE EQUALIZER BAR SIDE PIN....3631
GREASE EQUALIZER BAR CENTER PIN....3631
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....3631
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL....3632
CHECK LEVEL OF BATTERY ELECTROLYTE....3633
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST....3635
CHECK, CLEAN ADDITIONAL FUEL STRAINER....3636
CHECK BRAKE PERFORMANCE....3637
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)....3638
EVERY 500 HOURS SERVICE....3639
REPLACE FUEL FILTER CARTRIDGE....3639
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....3641
REPLACE POWER TRAIN OIL FILTER ELEMENT....3642
EVERY 1000 HOURS SERVICE....3643
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS (POWER TRAIN STRAINER, SCAVENGING PUMP STRAINER)....3643
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL....3645
CHANGE OIL IN FINAL DRIVE CASE....3646
CLEAN BREATHER....3646
REPLACE CORROSION RESISTOR CARTRIDGE....3647
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....3647
CHECK PLAY OF TURBOCHARGER ROTOR....3647
CHECK FOR LOOSE ROPS MOUNT BOLTS....3647
EVERY 2000 HOURS SERVICE....3648
CHANGE OIL IN HYDRAULIC TANK, REPLACE OIL FILTER ELEMENT....3648
REPLACE HYDRAULIC TANK BREATHER ELEMENT....3649
CLEAN ENGINE BREATHER ELEMENT....3649
CHANGE OIL IN DAMPER CASE....3650
CLEAN, CHECK TURBOCHARGER....3651
CHECK VIBRATION DAMPER....3651
CHECK ALTERNATOR, STARTING MOTOR....3651
CHECK ENGINE VALVE CLEARANCE, ADJUST....3651
CHECK INJECTOR....3651
EVERY 4000 HOURS SERVICE....3652
CHECK WATER PUMP....3652
CHECK INJECTOR....3652
REPLACE INJECTOR ASSEMBLY....3652
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER....3652
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER....3653
EVERY 8000 HOURS SERVICE....3654
REPLACE INJECTOR NOZZLE TIP....3654
REPLACE HIGH-PRESSURE PIPING CLAMP....3654
REPLACE FUEL SPLAY PREVENTION CAP....3654
SPECIFICATIONS....3656
SPECIFICATIONS....3657
ATTACHMENTS, OPTIONS....3658
GENERAL PRECAUTIONS....3659
PRECAUTIONS RELATED TO SAFETY....3659
HANDLING HYDRAULIC RIPPER....3660
GENERAL VIEW....3660
EXPLANATION OF COMPONENTS....3661
OPERATION....3662
TROUBLESHOOTING....3664
MAINTENANCE....3665
SPECIFICATIONS....3665
HANDLING TRIMMING DOZER....3666
GENERAL VIEW....3666
EXPLANATION OF COMPONENTS....3667
OPERATION....3669
MAINTENANCE....3672
SPECIFICATIONS....3676
DELUXE SEAT....3677
HEADREST....3679
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....3680
INDEX....3682
TEN00057-03 - Bulldozer D65EX,PX,WX-15 Operation & Maintenance Manual (SN67001&up)....3686
COVER....3686
FOREWORD....3687
FOREWORD....3688
SAFETY INFORMATION....3690
INTRODUCTION....3692
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....3692
VISIBILITY FROM OPERATOR'S SEAT....3693
NECESSARY INFORMATION....3694
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....3694
ENGINE SERIAL NO. PLATE....3694
POSITION OF SERVICE METER....3695
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR....3695
CONTENTS....3696
SAFETY....3699
SAFETY....3700
SAFETY LABELS....3702
POSITIONS OF SAFETY PICTOGRAMS....3702
SAFETY LABELS....3703
WARNING TAG....3706
GENERAL PRECAUTIONS....3707
PRECAUTIONS FOR OPERATION....3715
STARTING ENGINE....3715
OPERATION....3717
TRANSPORTATION....3720
BATTERY....3721
TOWING....3723
PRECAUTIONS FOR MAINTENANCE....3724
OPERATION....3731
GENERAL VIEW....3732
GENERAL VIEW OF MACHINE....3732
GENERAL VIEW OF CONTROLS AND GAUGES....3733
EXPLANATION OF COMPONENTS....3736
FRONT PANEL....3736
SWITCHES....3763
CONTROL LEVERS AND PEDALS....3767
CIRCUIT BREAKER....3775
FUSE....3776
FUSIBLE LINK....3777
ELECTRIC POWER TAKE-OUT ADAPTER....3778
CAP WITH LOCK....3779
DOOR - OPEN LOCK....3781
SASH GLASS INTERMEDIATE LOCK....3781
DOOR POCKET....3782
OPENING AND CLOSING ENGINE SIDE COVER....3782
ASHTRAY....3783
CUP HOLDER....3783
TOOL BOX....3783
SHOVEL HOLDER....3784
CAR STEREO, HANDLING....3785
AIR CONDITIONER, HANDLING....3793
OPERATION....3798
CHECK BEFORE STARTING ENGINE, ADJUST....3798
STARTING ENGINE....3814
OPERATIONS AND CHECKS AFTER STARTING ENGINE....3818
STOPPING ENGINE....3821
MACHINE OPERATION....3822
SHIFTING GEARS....3825
SHIFTING BETWEEN FORWARD AND REVERSE....3828
STEERING MACHINE....3830
PRECAUTIONS FOR OPERATION....3832
WORK POSSIBLE USING BULLDOZER....3834
ADJUSTING POSTURE OF WORK EQUIPMENT....3836
PARKING MACHINE....3841
CHECK AFTER FINISHING WORK....3842
LOCKING....3843
TIPS FOR LONGER UNDERCARRIAGE LIFE....3844
TRANSPORTATION....3847
TRANSPORTATION MEANS....3847
REMOVING CAB....3847
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....3847
PRECAUTIONS WHEN REMOVING ROPS....3848
LOADING, UNLOADING WORK....3849
LIFTING MACHINE....3852
TRAVELING ON ROADS....3854
COLD WEATHER OPERATION....3855
PRECAUTIONS FOR LOW TEMPERATURE....3855
AFTER COMPLETION OF WORK....3857
AFTER COLD WEATHER....3857
LONG-TERM STORAGE....3858
BEFORE STORAGE....3858
DURING STORAGE....3858
AFTER STORAGE....3858
TROUBLESHOOTING....3859
AFTER RUNNING OUT OF FUEL....3859
METHOD OF TOWING MACHINE....3860
IF BATTERY IS DISCHARGED....3861
OTHER TROUBLE....3865
MAINTENANCE....3869
GUIDE TO MAINTENANCE....3870
OUTLINE OF SERVICE....3873
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....3873
RELATING TO ELECTRIC SYSTEM....3876
HANDLING HYDRAULIC SYSTEM....3877
WEAR PARTS LIST....3878
WEAR PARTS LIST....3878
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....3880
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....3881
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....3882
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....3883
TORQUE LIST....3883
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....3884
SAFETY CRITICAL PARTS....3884
MAINTENANCE SCHEDULE CHART....3886
MAINTENANCE SCHEDULE CHART....3886
ADJUST INJECTOR....3888
SERVICE PROCEDURE....3889
WHEN REQUIRED....3889
CHECK BEFORE STARTING....3917
EVERY 50 HOURS SERVICE....3918
EVERY 250 HOURS SERVICE....3919
EVERY 500 HOURS SERVICE....3929
EVERY 1000 HOURS SERVICE....3933
EVERY 2000 HOURS SERVICE....3941
EVERY 4000 HOURS SERVICE....3947
EVERY 8000 HOURS SERVICE....3950
SPECIFICATIONS....3951
SPECIFICATIONS....3952
ATTACHMENTS, OPTIONS....3953
GENERAL PRECAUTIONS....3954
PRECAUTIONS RELATED TO SAFETY....3954
SELECTION OF TRACK SHOE....3955
METHOD OF SELECTING SHOES....3955
HANDLING HYDRAULIC RIPPER....3956
GENERAL VIEW....3956
EXPLANATION OF COMPONENTS....3957
OPERATION....3958
TROUBLESHOOTING....3960
MAINTENANCE....3961
SPECIFICATIONS....3961
HANDLING TRIMMING DOZER....3962
GENERAL VIEW....3962
EXPLANATION OF COMPONENTS....3963
OPERATION....3965
MAINTENANCE....3968
SPECIFICATIONS....3972
AIR SUSPENSION SEAT....3973
DELUXE SEAT....3975
HEADREST....3977
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....3978
HANDLING MACHINES EQUIPPED WITH KOMTRAX....3979
BASIC PRECAUTIONS....3979
INDEX....3981
TEN00061-01 - Bulldozer D65E,P-12 Operation & Maintenance Manual (SN65001&up)....3985
COVER....3985
FOREWORD....3986
FOREWORD....3987
SAFETY INFORMATION....3988
INTRODUCTION....3990
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE....3990
NECESSARY INFORMATION....3991
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....3991
ENGINE SERIAL NO. PLATE....3991
POSITION OF SERVICE METER....3992
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR....3992
CONTENTS....3993
SAFETY....3996
SAFETY....3997
SAFETY LABELS....3999
POSITIONS OF SAFETY PICTOGRAMS....3999
SAFETY LABELS....4000
GENERAL PRECAUTIONS....4004
PRECAUTIONS FOR OPERATION....4012
STARTING ENGINE....4012
OPERATION....4014
TRANSPORTATION....4017
BATTERY....4018
TOWING....4020
PRECAUTIONS FOR MAINTENANCE....4021
OPERATION....4028
GENERAL VIEW....4029
GENERAL VIEW OF MACHINE....4029
GENERAL VIEW OF CONTROLS AND GAUGES....4030
EXPLANATION OF COMPONENTS....4033
MONITOR PANEL....4033
SWITCHES....4039
LAMP....4045
CONTROL LEVERS AND PEDALS....4046
FUSE....4054
ELECTRIC POWER TAKE-OUT ADAPTER....4056
DOOR - OPEN LOCK....4057
SASH GLASS INTERMEDIATE LOCK....4057
CAP, COVER WITH LOCK....4058
HOT AND COOL BOX....4059
DOOR POCKET....4059
ASHTRAY....4060
TOOL BOX....4060
GREASE PUMP HOLDER....4060
AIR CONDITIONER, HANDLING....4061
HANDLING HEATER....4067
OPERATION....4070
CHECK BEFORE STARTING ENGINE, ADJUST....4070
STARTING ENGINE....4088
OPERATIONS AND CHECKS AFTER STARTING ENGINE....4096
STOPPING ENGINE....4100
MACHINE OPERATION....4102
SHIFTING GEARS....4106
SHIFTING BETWEEN FORWARD AND REVERSE....4107
STEERING MACHINE....4109
PRECAUTIONS FOR OPERATION....4113
WORK POSSIBLE USING BULLDOZER....4115
ADJUSTING POSTURE OF WORK EQUIPMENT....4117
PARKING MACHINE....4121
CHECK AFTER FINISHING WORK....4123
LOCKING....4124
TIPS FOR LONGER UNDERCARRIAGE LIFE....4125
TRANSPORTATION....4128
TRANSPORTATION MEANS....4128
REMOVING CAB....4128
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....4129
LOADING, UNLOADING WORK....4130
LIFTING MACHINE....4133
COLD WEATHER OPERATION....4135
PRECAUTIONS FOR LOW TEMPERATURE....4135
AFTER COMPLETION OF WORK....4136
AFTER COLD WEATHER....4136
LONG-TERM STORAGE....4137
BEFORE STORAGE....4137
DURING STORAGE....4137
AFTER STORAGE....4137
TROUBLESHOOTING....4138
AFTER RUNNING OUT OF FUEL....4138
MACHINE TOWING METHOD....4138
IF BATTERY IS DISCHARGED....4139
OTHER TROUBLE....4143
MAINTENANCE....4148
GUIDE TO MAINTENANCE....4149
OUTLINE OF SERVICE....4152
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....4152
RELATING TO ELECTRIC SYSTEM....4155
WEAR PARTS LIST....4156
WEAR PARTS LIST....4157
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....4158
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....4159
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....4160
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....4161
TORQUE LIST....4161
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....4162
SAFETY CRITICAL PARTS....4162
MAINTENANCE SCHEDULE CHART....4163
MAINTENANCE SCHEDULE CHART....4163
SERVICE PROCEDURE....4165
WHEN REQUIRED....4165
CHECK BEFORE STARTING....4190
EVERY 50 HOURS SERVICE....4191
EVERY 250 HOURS SERVICE....4192
EVERY 500 HOURS SERVICE....4204
EVERY 1000 HOURS SERVICE....4207
EVERY 2000 HOURS SERVICE....4214
EVERY 4000 HOURS SERVICE....4219
SPECIFICATIONS....4220
SPECIFICATIONS....4221
ATTACHMENTS, OPTIONS....4222
GENERAL PRECAUTIONS....4223
PRECAUTIONS RELATED TO SAFETY....4223
HANDLING HYDRAULIC RIPPER....4224
GENERAL VIEW....4224
EXPLANATION OF COMPONENTS....4225
OPERATION....4226
TROUBLESHOOTING....4228
MAINTENANCE....4229
SPECIFICATIONS....4229
HANDLING TOWING WINCH....4230
EXPLANATION OF COMPONENTS....4230
OPERATION....4231
SERVICE PROCEDURE....4236
SPECIFICATIONS....4237
DELUXE SEAT....4238
HEADREST....4240
HANDLING ACCUMULATOR....4241
METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR....4241
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....4242
INDEX....4244
TEN00103-06 - Bulldozer D65EX,PX,WX-15E0 Operation & Maintenance Manual (SN69001&up)....4248
COVER....4248
FOREWORD....4249
BEFORE READING THIS MANUAL....4250
IMPORTANT SAFETY INFORMATION....4254
INTENDED USE....4255
USE OF MACHINE....4255
GENERAL VIEW AND DIRECTIONS OF MACHINE....4255
VISIBILITY FROM OPERATOR'S SEAT....4256
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....4257
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....4257
ENGINE SERIAL NO. PLATE POSITION....4257
ADDITIONAL EPA NAMEPLATE....4258
SERVICE METER POSITION....4258
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....4259
CONTENTS....4260
SAFETY....4265
SAFETY....4266
SAFETY LABELS....4269
POSITIONS OF SAFETY PICTOGRAMS....4269
SAFETY LABELS....4270
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....4274
PRECAUTIONS BEFORE STARTING OPERATION....4274
PREPARATIONS FOR SAFE OPERATION....4274
FIRE PREVENTION....4276
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....4277
DO NOT GET CAUGHT IN WORK EQUIPMENT....4278
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....4279
UNAUTHORIZED MODIFICATION....4279
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....4279
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....4279
PRECAUTIONS FOR OPERATION....4280
PRECAUTIONS FOR JOBSITE....4280
STARTING ENGINE....4283
OPERATION....4285
TRANSPORTATION....4289
TOWING....4290
PRECAUTIONS FOR MAINTENANCE....4291
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....4291
PRECAUTIONS FOR INSPECTION AND MAINTENANCE....4295
OPERATION....4301
GENERAL VIEW....4302
GENERAL VIEW OF MACHINE....4302
GENERAL VIEW OF CONTROLS AND GAUGES....4303
EXPLANATION OF COMPONENTS....4306
FRONT PANEL....4306
SWITCHES....4333
CONTROL LEVERS AND PEDALS....4337
CIRCUIT BREAKER....4346
FUSE....4347
FUSIBLE LINK....4348
ELECTRIC POWER TAKE-OUT ADAPTER....4349
CAP WITH LOCK....4350
DOOR - OPEN LOCK....4352
SASH GLASS INTERMEDIATE LOCK....4352
DOOR POCKET....4353
OPENING AND CLOSING ENGINE SIDE COVER....4353
ASHTRAY....4354
CUP HOLDER....4354
TOOL BOX....4354
SHOVEL HOLDER....4355
CAR STEREO, HANDLING....4356
AIR CONDITIONER, HANDLING....4364
OPERATION....4370
CHECK BEFORE STARTING ENGINE, ADJUST....4370
STARTING ENGINE....4387
OPERATIONS AND CHECKS AFTER STARTING ENGINE....4392
STOPPING ENGINE....4395
MACHINE OPERATION....4396
SHIFTING GEARS....4399
SHIFTING BETWEEN FORWARD AND REVERSE....4402
STEERING MACHINE....4404
PRECAUTIONS FOR OPERATION....4406
WORK POSSIBLE USING BULLDOZER....4408
ADJUSTING POSTURE OF WORK EQUIPMENT....4410
PARKING MACHINE....4414
CHECK AFTER FINISHING WORK....4415
LOCKING....4416
TIPS FOR LONGER UNDERCARRIAGE LIFE....4417
TRANSPORTATION....4420
TRANSPORTATION MEANS....4420
REMOVING CAB....4420
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....4421
PRECAUTIONS WHEN REMOVING ROPS....4421
LOADING, UNLOADING WORK....4422
LIFTING MACHINE....4425
TRAVELING ON ROADS....4427
COLD WEATHER OPERATION....4428
PRECAUTIONS FOR LOW TEMPERATURE....4428
AFTER COMPLETION OF WORK....4429
AFTER COLD WEATHER....4429
LONG-TERM STORAGE....4430
BEFORE STORAGE....4430
DURING STORAGE....4430
AFTER STORAGE....4430
TROUBLESHOOTING....4431
AFTER RUNNING OUT OF FUEL....4431
METHOD OF TOWING MACHINE....4432
IF BATTERY IS DISCHARGED....4433
OTHER TROUBLE....4437
MAINTENANCE....4443
GUIDE TO MAINTENANCE....4444
OUTLINE OF SERVICE....4447
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....4447
RELATING TO ELECTRIC SYSTEM....4450
HANDLING HYDRAULIC SYSTEM....4451
WEAR PARTS LIST....4452
WEAR PARTS LIST....4452
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....4454
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....4455
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....4456
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....4457
TORQUE LIST....4457
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....4458
SAFETY CRITICAL PARTS....4458
MAINTENANCE SCHEDULE CHART....4460
MAINTENANCE SCHEDULE CHART....4460
SERVICE PROCEDURE....4462
WHEN REQUIRED....4462
CHECK BEFORE STARTING....4484
EVERY 50 HOURS SERVICE....4485
EVERY 250 HOURS SERVICE....4486
EVERY 500 HOURS SERVICE....4495
EVERY 1000 HOURS SERVICE....4501
EVERY 2000 HOURS SERVICE....4510
EVERY 4000 HOURS SERVICE....4516
EVERY 8000 HOURS SERVICE....4519
SPECIFICATIONS....4521
SPECIFICATIONS....4522
ATTACHMENTS, OPTIONS....4523
GENERAL PRECAUTIONS....4524
PRECAUTIONS RELATED TO SAFETY....4524
SELECTION OF TRACK SHOE....4525
METHOD OF SELECTING SHOES....4525
HANDLING HYDRAULIC RIPPER....4526
GENERAL VIEW....4526
EXPLANATION OF COMPONENTS....4527
OPERATION....4528
TROUBLESHOOTING....4530
MAINTENANCE....4531
SPECIFICATIONS....4531
HANDLING TRIMMING DOZER....4532
GENERAL VIEW....4532
EXPLANATION OF COMPONENTS....4533
OPERATION....4535
MAINTENANCE....4538
SPECIFICATIONS....4542
AIR SUSPENSION SEAT....4543
DELUXE SEAT....4545
HEADREST....4547
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....4548
HANDLING MACHINES EQUIPPED WITH KOMTRAX....4549
BASIC PRECAUTIONS....4549
INDEX....4551
TEN00276-02 - Bulldozer D65EX,PX,WX-15E0 Operation & Maintenance Manual (SN69105&up)....4555
COVER....4555
FOREWORD....4556
BEFORE READING THIS MANUAL....4557
IMPORTANT SAFETY INFORMATION....4559
INTENDED USE....4560
USE OF MACHINE....4560
GENERAL VIEW AND DIRECTIONS OF MACHINE....4560
VISIBILITY FROM OPERATOR'S SEAT....4561
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....4562
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....4562
ENGINE SERIAL NO. PLATE POSITION....4562
ADDITIONAL EPA NAMEPLATE....4563
SERVICE METER POSITION....4563
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....4564
CONTENTS....4565
SAFETY....4570
SAFETY....4571
SAFETY LABELS....4574
POSITIONS OF SAFETY PICTOGRAMS....4574
SAFETY LABELS....4575
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....4579
PRECAUTIONS BEFORE STARTING OPERATION....4579
PREPARATIONS FOR SAFE OPERATION....4579
FIRE PREVENTION....4581
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....4582
DO NOT GET CAUGHT IN WORK EQUIPMENT....4583
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....4584
UNAUTHORIZED MODIFICATION....4584
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....4584
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....4584
PRECAUTIONS FOR OPERATION....4585
PRECAUTIONS FOR JOBSITE....4585
STARTING ENGINE....4588
OPERATION....4590
TRANSPORTATION....4594
TOWING....4595
PRECAUTIONS FOR MAINTENANCE....4596
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....4596
PRECAUTIONS FOR INSPECTION AND MAINTENANCE....4600
OPERATION....4606
GENERAL VIEW....4607
GENERAL VIEW OF MACHINE....4607
GENERAL VIEW OF CONTROLS AND GAUGES....4608
EXPLANATION OF COMPONENTS....4611
FRONT PANEL....4611
SWITCHES....4638
CONTROL LEVERS AND PEDALS....4642
CIRCUIT BREAKER....4650
FUSE....4651
FUSIBLE LINK....4653
ELECTRIC POWER TAKE-OUT ADAPTER....4653
CAP WITH LOCK....4654
DOOR - OPEN LOCK....4656
SASH GLASS INTERMEDIATE LOCK....4656
DOOR POCKET....4657
OPENING AND CLOSING ENGINE SIDE COVER....4657
ASHTRAY....4658
CUP HOLDER....4658
TOOL BOX....4658
SHOVEL HOLDER....4659
CAR STEREO, HANDLING....4660
AIR CONDITIONER, HANDLING....4668
OPERATION....4674
CHECK BEFORE STARTING ENGINE, ADJUST....4674
STARTING ENGINE....4691
OPERATIONS AND CHECKS AFTER STARTING ENGINE....4695
STOPPING ENGINE....4698
MACHINE OPERATION....4699
SHIFTING GEARS....4702
SHIFTING BETWEEN FORWARD AND REVERSE....4705
STEERING MACHINE....4707
PRECAUTIONS FOR OPERATION....4709
WORK POSSIBLE USING BULLDOZER....4711
ADJUSTING POSTURE OF WORK EQUIPMENT....4713
PARKING MACHINE....4717
CHECK AFTER FINISHING WORK....4718
LOCKING....4719
TIPS FOR LONGER UNDERCARRIAGE LIFE....4720
TRANSPORTATION....4723
TRANSPORTATION MEANS....4723
REMOVING CAB....4723
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....4724
PRECAUTIONS WHEN REMOVING ROPS....4724
LOADING, UNLOADING WORK....4725
LIFTING MACHINE....4728
TRAVELING ON ROADS....4730
COLD WEATHER OPERATION....4731
PRECAUTIONS FOR LOW TEMPERATURE....4731
AFTER COMPLETION OF WORK....4732
AFTER COLD WEATHER....4732
LONG-TERM STORAGE....4733
BEFORE STORAGE....4733
DURING STORAGE....4733
AFTER STORAGE....4733
TROUBLESHOOTING....4734
AFTER RUNNING OUT OF FUEL....4734
METHOD OF TOWING MACHINE....4735
IF BATTERY IS DISCHARGED....4736
OTHER TROUBLE....4740
MAINTENANCE....4746
GUIDE TO MAINTENANCE....4747
OUTLINE OF SERVICE....4750
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....4750
RELATING TO ELECTRIC SYSTEM....4753
HANDLING HYDRAULIC SYSTEM....4754
WEAR PARTS LIST....4755
WEAR PARTS LIST....4755
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....4757
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....4758
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....4759
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....4760
TORQUE LIST....4760
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....4761
SAFETY CRITICAL PARTS....4761
MAINTENANCE SCHEDULE CHART....4763
MAINTENANCE SCHEDULE CHART....4763
SERVICE PROCEDURE....4765
WHEN REQUIRED....4765
CHECK BEFORE STARTING....4794
EVERY 50 HOURS SERVICE....4795
EVERY 250 HOURS SERVICE....4796
EVERY 500 HOURS SERVICE....4805
EVERY 1000 HOURS SERVICE....4811
EVERY 2000 HOURS SERVICE....4820
EVERY 4000 HOURS SERVICE....4826
EVERY 8000 HOURS SERVICE....4829
SPECIFICATIONS....4830
SPECIFICATIONS....4831
ATTACHMENTS, OPTIONS....4832
GENERAL PRECAUTIONS....4833
PRECAUTIONS RELATED TO SAFETY....4833
SELECTION OF TRACK SHOE....4834
METHOD OF SELECTING SHOES....4834
HANDLING HYDRAULIC RIPPER....4835
GENERAL VIEW....4835
EXPLANATION OF COMPONENTS....4836
OPERATION....4837
TROUBLESHOOTING....4839
MAINTENANCE....4840
SPECIFICATIONS....4840
HANDLING TRIMMING DOZER....4841
GENERAL VIEW....4841
EXPLANATION OF COMPONENTS....4842
OPERATION....4844
MAINTENANCE....4847
SPECIFICATIONS....4851
AIR SUSPENSION SEAT....4852
DELUXE SEAT....4854
HEADREST....4856
EQUIPPING FIRE EXTINGUISHER AND FIRST-AID KIT....4857
HANDLING MACHINES EQUIPPED WITH KOMTRAX....4858
BASIC PRECAUTIONS....4858
INDEX....4860
TEN00330-02 - Bulldozer D65EX,PX,WX-16 Operation & Maintenance Manual (SN80001&up)....4864
COVER....4864
FOREWORD....4865
BEFORE READING THIS MANUAL....4866
IMPORTANT SAFETY INFORMATION....4867
INTENDED USE....4868
USE OF MACHINE....4868
GENERAL VIEW AND DIRECTIONS OF MACHINE....4868
VISIBILITY FROM OPERATOR'S SEAT....4869
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....4870
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....4870
EPA REGULATION, ENGINE SERIAL NO. PLATE....4870
SERVICE METER POSITION....4871
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....4871
CONTENTS....4872
SAFETY....4875
SAFETY....4876
SAFETY LABELS....4879
POSITIONS OF SAFETY PICTOGRAMS....4879
SAFETY LABELS....4880
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....4884
PRECAUTIONS BEFORE STARTING OPERATION....4884
PREPARATIONS FOR SAFE OPERATION....4884
FIRE PREVENTION....4886
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....4887
DO NOT GET CAUGHT IN WORK EQUIPMENT....4889
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....4890
UNAUTHORIZED MODIFICATION....4890
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....4890
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....4890
PRECAUTIONS FOR OPERATION....4891
PRECAUTIONS FOR JOBSITE....4891
STARTING ENGINE....4894
OPERATION....4896
TRANSPORTATION....4900
TOWING....4901
PRECAUTIONS FOR MAINTENANCE....4902
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....4902
PRECAUTIONS FOR INSPECTION AND MAINTENANCE....4906
OPERATION....4913
GENERAL VIEW....4914
GENERAL VIEW OF MACHINE....4914
GENERAL VIEW OF CONTROLS AND GAUGES....4915
EXPLANATION OF COMPONENTS....4917
MACHINE MONITOR....4917
SWITCHES....4962
CONTROL LEVERS AND PEDALS....4967
DUST INDICATOR....4975
FUSE....4975
FUSIBLE LINK....4977
ELECTRIC POWER TAKE-OUT ADAPTER....4978
OIL FILLER CAP....4979
DOOR - OPEN LOCK....4981
SASH GLASS INTERMEDIATE LOCK....4981
DOOR POCKET....4982
ASHTRAY....4982
SHOVEL HOLDER....4982
CAR RADIO, HANDLING....4983
AIR CONDITIONER, HANDLING....4988
OPERATION....5002
CHECK BEFORE STARTING ENGINE, ADJUST....5002
STARTING ENGINE....5023
OPERATIONS AND CHECKS AFTER STARTING ENGINE....5027
STOPPING ENGINE....5031
MACHINE OPERATION....5032
SHIFTING GEARS....5035
SHIFTING BETWEEN FORWARD AND REVERSE....5042
STEERING MACHINE....5043
PRECAUTIONS FOR OPERATION....5045
WORK POSSIBLE USING BULLDOZER....5048
RECOMMENDED MODE FOR EACH TYPE OF OPERATION....5050
ADJUSTING POSTURE OF WORK EQUIPMENT....5052
PARKING MACHINE....5061
CHECK AFTER FINISHING WORK....5063
LOCKING....5064
TIPS FOR LONGER UNDERCARRIAGE LIFE....5065
TRANSPORTATION....5068
TRANSPORTATION MEANS....5068
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....5068
LOADING, UNLOADING WORK....5069
LIFTING MACHINE....5072
TRAVELING ON ROADS....5074
COLD WEATHER OPERATION....5075
PRECAUTIONS FOR LOW TEMPERATURE....5075
AFTER COMPLETION OF WORK....5076
AFTER COLD WEATHER....5076
LONG-TERM STORAGE....5077
BEFORE STORAGE....5077
DURING STORAGE....5077
AFTER STORAGE....5077
STARTING MACHINE AFTER LONG-TERM STORAGE....5077
TROUBLESHOOTING....5078
AFTER RUNNING OUT OF FUEL....5078
METHOD OF TOWING MACHINE....5079
IF BATTERY IS DISCHARGED....5080
OTHER TROUBLE....5084
MAINTENANCE....5089
GUIDE TO MAINTENANCE....5090
OUTLINE OF SERVICE....5093
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....5093
RELATING TO ELECTRIC SYSTEM....5096
HANDLING HYDRAULIC SYSTEM....5097
WEAR PARTS LIST....5098
WEAR PARTS LIST....5098
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....5100
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....5101
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....5102
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....5103
TORQUE LIST....5103
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....5104
SAFETY CRITICAL PARTS....5104
MAINTENANCE SCHEDULE CHART....5106
MAINTENANCE SCHEDULE CHART....5106
SERVICE PROCEDURE....5108
WHEN REQUIRED....5108
CHECK BEFORE STARTING....5140
EVERY 50 HOURS SERVICE....5141
EVERY 250 HOURS SERVICE....5143
EVERY 500 HOURS SERVICE....5153
EVERY 1000 HOURS SERVICE....5161
EVERY 2000 HOURS SERVICE....5171
EVERY 4000 HOURS SERVICE....5179
EVERY 8000 HOURS SERVICE....5182
SPECIFICATIONS....5183
SPECIFICATIONS....5184
ATTACHMENTS, OPTIONS....5187
GENERAL PRECAUTIONS....5188
PRECAUTIONS RELATED TO SAFETY....5188
HANDLING HYDRAULIC RIPPER....5189
GENERAL VIEW....5189
EXPLANATION OF COMPONENTS....5190
OPERATION....5191
TROUBLESHOOTING....5193
HANDLING MACHINES EQUIPPED WITH KOMTRAX....5194
BASIC PRECAUTIONS....5194
INDEX....5195
TEN00404-00 - Bulldozer D65EX,PX,WX-16 Operation & Maintenance Manual (SN80012&up)....5199
COVER....5199
FOREWORD....5200
BEFORE READING THIS MANUAL....5201
IMPORTANT SAFETY INFORMATION....5202
INTENDED USE....5203
USE OF MACHINE....5203
GENERAL VIEW AND DIRECTIONS OF MACHINE....5203
VISIBILITY FROM OPERATOR'S SEAT....5204
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....5205
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....5205
EPA REGULATION, ENGINE SERIAL NO. PLATE....5205
SERVICE METER POSITION....5206
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....5206
CONTENTS....5207
SAFETY....5210
SAFETY....5211
SAFETY LABELS....5214
POSITIONS OF SAFETY PICTOGRAMS....5214
SAFETY LABELS....5215
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....5219
PRECAUTIONS BEFORE STARTING OPERATION....5219
PREPARATIONS FOR SAFE OPERATION....5219
FIRE PREVENTION....5221
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....5222
DO NOT GET CAUGHT IN WORK EQUIPMENT....5224
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....5225
UNAUTHORIZED MODIFICATION....5225
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....5225
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....5225
PRECAUTIONS FOR OPERATION....5226
PRECAUTIONS FOR JOBSITE....5226
STARTING ENGINE....5229
OPERATION....5231
TRANSPORTATION....5235
TOWING....5236
PRECAUTIONS FOR MAINTENANCE....5237
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....5237
PRECAUTIONS FOR INSPECTION AND MAINTENANCE....5241
OPERATION....5248
GENERAL VIEW....5249
GENERAL VIEW OF MACHINE....5249
GENERAL VIEW OF CONTROLS AND GAUGES....5250
EXPLANATION OF COMPONENTS....5252
MACHINE MONITOR....5252
SWITCHES....5297
CONTROL LEVERS AND PEDALS....5302
DUST INDICATOR....5310
FUSE....5310
FUSIBLE LINK....5312
ELECTRIC POWER TAKE-OUT ADAPTER....5313
OIL FILLER CAP....5314
DOOR - OPEN LOCK....5316
SASH GLASS INTERMEDIATE LOCK....5316
DOOR POCKET....5317
ASHTRAY....5317
SHOVEL HOLDER....5317
CAR RADIO, HANDLING....5318
AIR CONDITIONER, HANDLING....5323
OPERATION....5337
CHECK BEFORE STARTING ENGINE, ADJUST....5337
STARTING ENGINE....5358
OPERATIONS AND CHECKS AFTER STARTING ENGINE....5362
STOPPING ENGINE....5366
MACHINE OPERATION....5367
SHIFTING GEARS....5370
SHIFTING BETWEEN FORWARD AND REVERSE....5377
STEERING MACHINE....5378
PRECAUTIONS FOR OPERATION....5380
WORK POSSIBLE USING BULLDOZER....5383
RECOMMENDED MODE FOR EACH TYPE OF OPERATION....5385
ADJUSTING POSTURE OF WORK EQUIPMENT....5387
PARKING MACHINE....5396
CHECK AFTER FINISHING WORK....5398
LOCKING....5399
TIPS FOR LONGER UNDERCARRIAGE LIFE....5400
TRANSPORTATION....5403
TRANSPORTATION MEANS....5403
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....5403
LOADING, UNLOADING WORK....5404
LIFTING MACHINE....5407
TRAVELING ON ROADS....5409
COLD WEATHER OPERATION....5410
PRECAUTIONS FOR LOW TEMPERATURE....5410
AFTER COMPLETION OF WORK....5411
AFTER COLD WEATHER....5411
LONG-TERM STORAGE....5412
BEFORE STORAGE....5412
DURING STORAGE....5412
AFTER STORAGE....5412
STARTING MACHINE AFTER LONG-TERM STORAGE....5412
TROUBLESHOOTING....5413
AFTER RUNNING OUT OF FUEL....5413
METHOD OF TOWING MACHINE....5414
IF BATTERY IS DISCHARGED....5415
OTHER TROUBLE....5419
MAINTENANCE....5424
GUIDE TO MAINTENANCE....5425
OUTLINE OF SERVICE....5428
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....5428
RELATING TO ELECTRIC SYSTEM....5431
HANDLING HYDRAULIC SYSTEM....5432
WEAR PARTS LIST....5433
WEAR PARTS LIST....5433
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....5435
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....5436
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....5437
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....5438
TORQUE LIST....5438
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....5439
SAFETY CRITICAL PARTS....5439
MAINTENANCE SCHEDULE CHART....5441
MAINTENANCE SCHEDULE CHART....5441
SERVICE PROCEDURE....5443
WHEN REQUIRED....5443
CHECK BEFORE STARTING....5475
EVERY 50 HOURS SERVICE....5476
EVERY 250 HOURS SERVICE....5478
EVERY 500 HOURS SERVICE....5488
EVERY 1000 HOURS SERVICE....5496
EVERY 2000 HOURS SERVICE....5505
EVERY 4000 HOURS SERVICE....5513
EVERY 8000 HOURS SERVICE....5516
SPECIFICATIONS....5518
SPECIFICATIONS....5519
ATTACHMENTS, OPTIONS....5522
GENERAL PRECAUTIONS....5523
PRECAUTIONS RELATED TO SAFETY....5523
HANDLING HYDRAULIC RIPPER....5524
GENERAL VIEW....5524
EXPLANATION OF COMPONENTS....5525
OPERATION....5526
TROUBLESHOOTING....5528
HANDLING 3 M WIDE BLADE....5529
GENERAL VIEW....5529
OPERATION....5530
TRANSPORTATION....5531
MAINTENANCE....5534
SPECIFICATIONS....5535
HANDLING MACHINES EQUIPPED WITH KOMTRAX....5536
BASIC PRECAUTIONS....5536
INDEX....5538
TEN00488-03 - Bulldozer D65EX,PX,WX-16 Operation & Maintenance Manual (SN80159&up)....5542
COVER....5542
FOREWORD....5543
BEFORE READING THIS MANUAL....5544
IMPORTANT SAFETY INFORMATION....5545
INTENDED USE....5546
USE OF MACHINE....5546
GENERAL VIEW AND DIRECTIONS OF MACHINE....5546
VISIBILITY FROM OPERATOR'S SEAT....5547
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....5548
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....5548
EPA REGULATION, ENGINE SERIAL NO. PLATE....5548
SERVICE METER POSITION....5549
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR....5549
CONTENTS....5550
SAFETY....5553
SAFETY....5554
SAFETY LABELS....5557
POSITIONS OF SAFETY PICTOGRAMS....5557
SAFETY LABELS....5558
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....5562
PRECAUTIONS BEFORE STARTING OPERATION....5562
PREPARATIONS FOR SAFE OPERATION....5562
FIRE PREVENTION....5564
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....5565
DO NOT GET CAUGHT IN WORK EQUIPMENT....5567
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....5568
UNAUTHORIZED MODIFICATION....5568
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....5568
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....5569
PRECAUTIONS FOR OPERATION....5570
PRECAUTIONS FOR JOBSITE....5570
STARTING ENGINE....5573
OPERATION....5575
TRANSPORTATION....5579
TOWING....5580
PRECAUTIONS FOR MAINTENANCE....5581
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....5581
PRECAUTIONS FOR INSPECTION AND MAINTENANCE....5585
OPERATION....5591
GENERAL VIEW....5592
GENERAL VIEW OF MACHINE....5592
GENERAL VIEW OF CONTROLS AND GAUGES....5593
EXPLANATION OF COMPONENTS....5595
MACHINE MONITOR....5595
SWITCHES....5640
CONTROL LEVERS AND PEDALS....5645
DUST INDICATOR....5653
FUSE....5653
FUSIBLE LINK....5655
ELECTRIC POWER TAKE-OUT ADAPTER....5656
OIL FILLER CAP....5657
DOOR - OPEN LOCK....5659
SASH GLASS INTERMEDIATE LOCK....5659
DOOR POCKET....5660
ASHTRAY....5660
SHOVEL HOLDER....5660
CAR RADIO, HANDLING....5661
AIR CONDITIONER, HANDLING....5666
OPERATION....5680
CHECK BEFORE STARTING ENGINE, ADJUST....5680
STARTING ENGINE....5701
OPERATIONS AND CHECKS AFTER STARTING ENGINE....5705
STOPPING ENGINE....5709
MACHINE OPERATION....5710
SHIFTING GEARS....5713
SHIFTING BETWEEN FORWARD AND REVERSE....5720
STEERING MACHINE....5721
PRECAUTIONS FOR OPERATION....5723
WORK POSSIBLE USING BULLDOZER....5726
RECOMMENDED MODE FOR EACH TYPE OF OPERATION....5728
ADJUSTING POSTURE OF WORK EQUIPMENT....5730
PARKING MACHINE....5739
CHECK AFTER FINISHING WORK....5741
LOCKING....5742
TIPS FOR LONGER UNDERCARRIAGE LIFE....5743
TRANSPORTATION....5746
TRANSPORTATION MEANS....5746
PRECAUTIONS WHEN REMOVING WORK EQUIPMENT....5746
LOADING, UNLOADING WORK....5747
LIFTING MACHINE....5750
TRAVELING ON ROADS....5752
COLD WEATHER OPERATION....5753
PRECAUTIONS FOR LOW TEMPERATURE....5753
AFTER COMPLETION OF WORK....5754
AFTER COLD WEATHER....5754
LONG-TERM STORAGE....5755
BEFORE STORAGE....5755
DURING STORAGE....5755
AFTER STORAGE....5755
STARTING MACHINE AFTER LONG-TERM STORAGE....5755
TROUBLESHOOTING....5756
AFTER RUNNING OUT OF FUEL....5756
METHOD OF TOWING MACHINE....5757
IF BATTERY IS DISCHARGED....5758
OTHER TROUBLE....5762
MAINTENANCE....5767
GUIDE TO MAINTENANCE....5768
OUTLINE OF SERVICE....5771
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....5771
RELATING TO ELECTRIC SYSTEM....5774
HANDLING HYDRAULIC SYSTEM....5775
WEAR PARTS LIST....5776
WEAR PARTS LIST....5776
RECOMMENDED FUEL, COOLANT, AND LUBRICANT....5778
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....5779
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....5780
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS....5781
TORQUE LIST....5781
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....5782
SAFETY CRITICAL PARTS....5782
MAINTENANCE SCHEDULE CHART....5784
MAINTENANCE SCHEDULE CHART....5784
SERVICE PROCEDURE....5786
WHEN REQUIRED....5786
CHECK BEFORE STARTING....5818
EVERY 50 HOURS SERVICE....5819
EVERY 250 HOURS SERVICE....5821
EVERY 500 HOURS SERVICE....5830
EVERY 1000 HOURS SERVICE....5837
EVERY 2000 HOURS SERVICE....5846
EVERY 4000 HOURS SERVICE....5854
EVERY 8000 HOURS SERVICE....5857
SPECIFICATIONS....5859
SPECIFICATIONS....5860
ATTACHMENTS, OPTIONS....5863
GENERAL PRECAUTIONS....5864
PRECAUTIONS RELATED TO SAFETY....5864
HANDLING HYDRAULIC RIPPER....5865
GENERAL VIEW....5867
EXPLANATION OF COMPONENTS....5866
OPERATION....5867
TROUBLESHOOTING....5869
HANDLING 3 M WIDE BLADE....5870
GENERAL VIEW....5870
OPERATION....5871
TRANSPORTATION....5872
MAINTENANCE....5875
SPECIFICATIONS....5876
HANDLING MACHINES EQUIPPED WITH KOMTRAX....5877
BASIC PRECAUTIONS....5877
INDEX....5879
TEN00512-04 - Bulldozer D65EX,PX,WX-17 Operation & Maintenance Manual (SN1001&up)....5883
COVER....5883
FOREWORD ....5884
BEFORE READING THIS MANUAL ....5885
SAFETY INFORMATION ....5886
INTRODUCTION ....5887
USE OF MACHINE ....5887
DIRECTIONS OF MACHINE ....5887
VISIBILITY FROM OPERATOR'S SEAT ....5888
PRODUCT INFORMATION ....5889
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE ....5889
EPA REGULATIONS, ENGINE NUMBER PLATE ....5889
SERVICE METER LOCATION ....5890
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ....5890
CONTENTS ....5891
SAFETY ....5894
SAFETY ....5895
SAFETY LABELS ....5897
LOCATION OF SAFETY LABELS ....5897
SAFETY LABELS ....5898
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ....5902
PRECAUTIONS BEFORE STARTING OPERATION ....5902
PREPARATIONS FOR SAFE OPERATION ....5903
FIRE PREVENTION ....5905
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE ....5907
DO NOT GET CAUGHT IN WORK EQUIPMENT ....5908
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES ....5909
UNAUTHORIZED MODIFICATION ....5909
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ....5909
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ....5909
PRECAUTIONS FOR OPERATION ....5910
PRECAUTIONS FOR JOBSITE ....5910
STARTING ENGINE ....5913
OPERATION ....5915
TRANSPORTATION ....5919
TOWING ....5920
PRECAUTIONS FOR MAINTENANCE ....5921
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ....5921
PRECAUTIONS FOR INSPECTION AND MAINTENANCE ....5925
OPERATION ....5930
GENERAL VIEW ....5931
GENERAL VIEW OF MACHINE ....5931
GENERAL VIEW OF CONTROLS AND GAUGES ....5933
EXPLANATION OF COMPONENTS ....5935
MACHINE MONITOR ....5935
SWITCHES ....6004
CONTROL LEVERS AND PEDALS ....6010
DUST INDICATOR ....6018
FUSE ....6018
FUSIBLE LINK ....6020
ACCESSORY SOCKET ....6020
AUXILIARY ELECTRIC POWER ....6021
OIL FILLER CAP ....6022
DOOR-OPEN LOCK ....6024
SASH GLASS INTERMEDIATE LOCK ....6024
DOOR POCKET ....6025
ASHTRAY ....6025
SHOVEL HOLDER ....6026
FIRE EXTINGUISHER ....6026
HANDLING AIR CONDITIONER ....6027
HANDLING RADIO ....6039
BATTERY DISCONNECT SWITCH ....6044
SYSTEM OPERATING LAMP ....6045
HANDLING Komatsu Diesel Particulate Filter (KDPF) ....6046
HANDLING KCCV FILTER ....6056
HANDLING MACHINES EQUIPPED WITH KOMTRAX ....6057
MACHINE OPERATIONS AND CONTROLS ....6059
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ....6059
STARTING ENGINE ....6085
OPERATIONS AND CHECKS AFTER STARTING ENGINE ....6090
STOPPING ENGINE ....6093
MACHINE OPERATION ....6094
SHIFTING GEARS ....6097
SHIFTING BETWEEN FORWARD AND REVERSE ....6102
STEERING THE MACHINE ....6103
RULES FOR OPERATION ....6106
RECOMMENDED APPLICATIONS ....6110
RECOMMENDED MODE BY APPLICATION ....6112
ADJUSTING WORK EQUIPMENT ....6114
PARKING MACHINE ....6122
CHECK AFTER FINISHING WORK ....6124
LOCKING ....6125
TIPS FOR LONGER UNDERCARRIAGE LIFE ....6126
TRANSPORTATION ....6129
TRANSPORTATION MEANS ....6129
WHEN REMOVING WORK EQUIPMENT ....6129
LOADING AND UNLOADING WITH TRAILER ....6130
LIFTING MACHINE ....6133
TRAVELING ON ROADS ....6135
COLD WEATHER OPERATION ....6136
COLD WEATHER OPERATION INFORMATION ....6136
AFTER DAILY WORK COMPLETION ....6137
AFTER COLD WEATHER SEASON ....6137
LONG-TERM STORAGE ....6138
BEFORE STORAGE ....6138
DURING STORAGE ....6138
AFTER STORAGE ....6138
STARTING MACHINE AFTER LONG-TERM STORAGE ....6138
TROUBLES AND ACTIONS ....6139
RUNNING OUT OF FUEL ....6139
TOWING MACHINE ....6140
DISCHARGED BATTERY ....6141
OTHER TROUBLE ....6145
MAINTENANCE ....6150
RULES FOR MAINTENANCE ....6151
SERVICE METER READING ....6151
KOMATSU GENUINE REPLACEMENT PARTS ....6151
KOMATSU GENUINE LUBRICANTS ....6151
ALWAYS USE CLEAN WASHER FLUID ....6151
FRESH AND CLEAN LUBRICANTS ....6151
CHECK DRAINED OIL AND USED FILTER ....6151
CAUTION FOR REFILLING OIL OR FUEL ....6151
WELDING INSTRUCTIONS ....6151
DO NOT DROP THINGS INSIDE MACHINE ....6151
PRECAUTIONS FOR KDPF ....6151
DUSTY JOBSITES ....6151
AVOID MIXING OIL ....6152
OPENING AND CLOSING ENGINE SIDE COVER ....6152
LOCKING INSPECTION COVERS ....6152
BLEED AIR FROM HYDRAULIC CIRCUIT ....6152
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ....6152
CHECKS AFTER INSPECTION AND MAINTENANCE ....6152
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ....6153
OUTLINE OF MAINTENANCE ....6154
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ....6154
HANDLING ELECTRICAL COMPONENTS ....6157
HYDRAULIC COMPONENTS ....6158
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS ....6159
TIGHTENING TORQUE LIST ....6159
MAINTENANCE SCHEDULE ....6160
MAINTENANCE SCHEDULE TABLE ....6160
MAINTENANCE PROCEDURE ....6162
WHEN REQUIRED ....6162
CHECKS BEFORE STARTING ....6194
EVERY 50 HOURS MAINTENANCE ....6195
EVERY 250 HOURS MAINTENANCE ....6197
EVERY 500 HOURS MAINTENANCE ....6205
EVERY 1000 HOURS MAINTENANCE ....6213
EVERY 2000 HOURS MAINTENANCE ....6223
EVERY 4000 HOURS MAINTENANCE ....6232
EVERY 4500 HOURS MAINTENANCE ....6234
EVERY 8000 HOURS MAINTENANCE ....6235
SPECIFICATIONS ....6236
SPECIFICATIONS ....6237
ATTACHMENTS AND OPTIONS ....6240
GENERAL PRECAUTIONS ....6241
PRECAUTIONS FOR SAFETY ....6241
HANDLING HYDRAULIC RIPPER ....6242
GENERAL VIEW ....6242
EXPLANATION OF COMPONENTS ....6243
MACHINE OPERATION AND CONTROLS ....6244
TROUBLES AND ACTIONS ....6246
HANDLING 3 m WIDE BLADE ....6247
GENERAL VIEW ....6247
MACHINE OPERATION AND CONTROLS ....6248
TRANSPORTATION ....6249
CHECKS AND MAINTENANCE ....6251
SPECIFICATIONS ....6252
HANDLING LANDFILL SPECIFICATIONS MACHINE ....6253
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ....6253
REPLACEMENT PARTS ....6254
SAFETY CRITICAL PARTS ....6255
SAFETY CRITICAL PARTS LIST ....6255
CONSUMABLE PARTS ....6256
CONSUMABLE PARTS LIST ....6256
RECOMMENDED FUEL, COOLANT, AND LUBRICANT ....6258
LUBRICATION CHART ....6258
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE ....6261
RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ....6263
INDEX ....6264
TFN00512-02 - Bouteur D65EX,PX,WX-17 Manuel d'utilisation et d’entretien (SN1001&up)....6268
AVANT-PROPOS ....6270
Avant de lire ce manuel ....6271
INFORMATIONS RELATIVES À LA SÉCURITÉ ....6272
Introduction ....6273
Utilisation de l'engin ....6273
Directions de l'engin ....6273
Visibilité depuis le siège de l'opérateur ....6274
INFORMATIONS SUR LE PRODUIT ....6275
Plaque de numéro d'identification du produit (PIN)/numéro de série de l'engin ....6275
Normes EPA, plaque du numéro de série du moteur ....6275
Emplacement du compteur horaire ....6276
Numéros de série de l'engin et concessionnaire ....6276
Table des matières ....6277
SÉCURITÉ ....6280
Sécurité ....6281
ÉTIQUETTES DE SÉCURITÉ ....6283
Emplacement des étiquettes de sécurité ....6283
Étiquettes de sécurité ....6284
Précautions communes à l'utilisation et à l'entretien ....6288
Précautions avant l'utilisation ....6288
Préparations pour une utilisation en toute sécurité ....6289
Prévention des incendies ....6291
Précautions à prendre pour monter ou descendre de l'engin ....6293
NE PAS SE FAIRE PRENDRE DANS L'OUTIL DE TRAVAIL ....6295
Précautions relatives aux structures de protection ....6296
Modification non autorisée ....6296
Précautions relatives aux accessoires et options ....6297
PRÉCAUTIONS LORSQUE LE MOTEUR TOURNE À L'INTÉRIEUR ....6297
Précautions d'utilisation ....6298
Précautions relatives au chantier ....6298
Démarrage du moteur ....6301
Utilisation ....6303
TRANSPORT ....6307
Remorquage ....6308
Précautions pour l'entretien ....6309
Précautions avant de commencer l'inspection et l'entretien ....6309
Précautions pour l'inspection et l'entretien ....6313
UTILISATION ....6320
Vue d'ensemble ....6321
Vue d'ensemble de l'engin ....6321
Vue d'ensemble des commandes et des indicateurs ....6323
Description des composants ....6325
Tableau de bord de l'engin ....6325
Commutateurs ....6395
Leviers de commande et pédales ....6400
Indicateur de poussière ....6408
Fusible ....6409
Fusible de ligne ....6411
Prise d'alimentation pour l'accessoire ....6412
Alimentation électrique auxiliaire ....6413
Bouchon de remplissage d'huile ....6414
Blocage de porte ouverte ....6416
Blocage intermédiaire de la fenêtre à guillotine ....6417
Casier de porte ....6418
Cendrier ....6419
Porte-pelle ....6420
Extincteur ....6421
Utilisation du climatiseur ....6422
Manipulation de la radio ....6434
Commutateur de déconnexion de la batterie ....6439
Témoin d'activation du système ....6440
Manipulation du KDPF ....6441
Manipulation du filtre KCCV ....6451
Manipulation d'engins équipés de KOMTRAX ....6452
Manœuvres et commandes de l'engin ....6453
Vérifications et réglage avant le démarrage du moteur ....6453
Démarrage du moteur ....6476
Opérations et vérifications après le démarrage du moteur ....6481
Arrêt du moteur ....6485
Utilisation de l'engin ....6486
Passer les vitesses ....6489
Changement de direction de marche ....6495
Conduite de l'engin ....6496
CONSIGNES D'UTILISATION ....6499
Utilisation du bulldozer ....6503
Mode recommandé par application ....6505
Réglage de l'outil de travail ....6507
Stationnement de l'engin ....6515
Vérifications après le travail ....6517
Verrouillage ....6518
Conseils relatifs à la durée d'utilisation des trains de roulement ....6519
TRANSPORT ....6523
Moyens de transport ....6523
Lors du démontage de l'outil de travail ....6523
Chargement sur la remorque et déchargement ....6524
Soulèvement de l'engin ....6527
Lors de déplacements sur des routes ....6529
UTILISATION PAR TEMPS FROID ....6530
INFORMATION SUR L'UTILISATION PAR TEMPS FROID ....6530
Après la journée de travail ....6532
Après la saison froide ....6533
Entreposage de longue durée ....6534
Avant l'entreposage ....6534
Pendant l'entreposage ....6534
Après l'entreposage ....6535
Démarrer l'engin après un entreposage de longue durée ....6536
Problèmes et solutions ....6537
En cas de panne de carburant ....6537
Remorquage de l'engin ....6538
BATTERIE À PLAT ....6539
Autres pannes ....6543
ENTRETIEN ....6548
Règles pour l'entretien ....6549
Relevé du compteur horaire ....6549
Pièces de rechange de la marque Komatsu ....6549
Lubrifiants de la marque Komatsu ....6549
Toujours utiliser du liquide de lave-glace propre ....6549
Lubrifiants récents et propres ....6549
Vérification de l'huile vidangée et du filtre usagé ....6549
Crépine à carburant ....6549
Instructions pour le soudage ....6549
Ne rien laisser tomber dans l'engin ....6549
Précautions relatives au KDPF ....6550
Chantiers poussiéreux ....6550
Éviter les mélanges d'huile ....6550
Ouverture et fermeture du panneau latéral du moteur ....6550
Verrouillage des capots d'inspection ....6550
Purger l'air du circuit hydraulique ....6550
Précautions lors de l'installation de flexibles hydrauliques ....6550
Vérifications après l'inspection et l'entretien ....6550
Carburant et lubrifiants à utiliser en fonction de la température ambiante ....6551
Description de l'entretien ....6552
Manipulation de l'huile, du carburant, du réfrigérant et analyse de l'huile ....6552
MANIPULATION DES COMPOSANTS ÉLECTRIQUES ....6556
Composants hydrauliques ....6557
Couple de serrage standard pour les boulons et les écrous ....6558
Liste du couple de serrage ....6558
Calendrier d'entretien ....6559
Tableau du calendrier d'entretien ....6559
Procédure d'entretien ....6561
SI NÉCESSAIRE ....6561
Vérifications avant le démarrage ....6595
Entretien toutes les 50 heures ....6596
Entretien toutes les 250 heures ....6598
Entretien toutes les 500 heures ....6607
Entretien toutes les 1.000 heures ....6614
Entretien toutes les 2.000 heures ....6623
Entretien toutes les 4.000 heures ....6632
Entretien toutes les 4.500 heures ....6634
Entretien toutes les 8.000 heures ....6635
SPÉCIFICATIONS ....6636
Spécifications ....6637
ACCESSOIRES ET OPTIONS ....6640
Précautions générales ....6641
Précautions relatives à la sécurité ....6641
Manipulation de la défonceuse hydraulique ....6642
Vue d'ensemble ....6642
Description des composants ....6643
Utilisation et commandes de l'engin ....6644
Problèmes et solutions ....6647
Manipulation de la lame large 3 m ....6648
Vue d'ensemble ....6648
Utilisation et commandes de l'engin ....6649
Transport ....6650
Vérifications et entretien ....6652
Spécifications ....6653
Pièces de rechange ....6654
Pièces essentielles à la sécurité ....6655
Liste des pièces essentielles à la sécurité ....6655
Pièces soumises à l'usage ....6656
Liste de pièces soumises à l'usage ....6656
Carburant, réfrigérant et lubrifiant recommandés ....6659
Diagramme de lubrification ....6659
Carburant, réfrigérant et lubrifiants à utiliser en fonction de la température ambiante ....6663
MARQUES ET QUALITÉS RECOMMANDÉES DE PRODUITS AUTRES QUE L'HUILE KOMATSU ....6665
INDEX ....6666
Komatsu D65- Bulldozers Operation & Maintenance Manuals
