Complete Operation & Maintenance Manuals for Komatsu Bulldozer D155- Series, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

EEAM020802 - Bulldozer D155AX-5 Operation & Maintenance Manual (SN75001&up).pdf
EEAM023402 - Bulldozer D155AX-5 Operation & Maintenance Manual (SN76243&up).pdf
EEAM025000 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN80001&up).pdf
GEN00002-00 - Bulldozer GALEO D155AX-5 Field Assembly Manual (SN76001&up).pdf
GEN00049-05 - Bulldozer D155AX-6 Field Assembly Manual (SN80001&up).pdf
GEN00078-04 - Bulldozer D155A-6 Field Assembly Manual (SN85001&up).pdf
GEN00108-03 - Bulldozer D155AX-7 Field Assembly Manual (SN90001&up).pdf
PEN00385-01 - Bulldozer D155A-6 Operation & Maintenance Manual (SN85071&up).pdf
PRU00019-00 - БУЛЬДОЗЕР D155A-5 Инструкция по эксплуатации и техобслуживанию.pdf
SEAD005201 - Bulldozer Super D155AX-3 Operation & Maintenance Manual (SN60001&up).pdf
SEAM015A0201 - Bulldozer D135A-2 Operation & Maintenance Manual.pdf
SEAM005201 - Bulldozer Super D155AX-3 Operation & Maintenance Manual.pdf
SEAM011100 - Bulldozer Super D155AX-3 Operation & Maintenance Manual (SN60280&up).pdf
SEAM021202T - Bulldozer D155AX-5 Operation & Maintenance Manual (SN70001&up).pdf
SEAM021204T - Bulldozer D155AX-5 Operation & Maintenance Manual (SN75001&up).pdf
SEAM022500 - Bulldozer D155AX-5 Operation & Maintenance Manual.pdf
SEAM039600P - Bulldozer D155A-5 Operation & Maintenance Manual.pdf
SEAM059901T - Bulldozer GALEO D155AX-5 Operation & Maintenance Manual (SN76001&up).pdf
SRAM005500 - Бульдозер D155A-5 Технический паспорт.pdf
TEN00033-00 - Bulldozer GALEO D155AX-5 Operation & Maintenance Manual (SN76243&up).pdf
TEN00139-07 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN80001&up).pdf
TEN00170-00 - Bulldozer D155A-5 Operation & Maintenance Manual (SN65139&up).pdf
TEN00310-01 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN80807&up).pdf
TEN00342-01 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN81017&up).pdf
TEN00482-04 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN81077&up).pdf
TEN00524-03 - Bulldozer D155AX-7 Operation & Maintenance Manual (SN90001&up).pdf
AEPB273-00 - Avance Crawler Dozer D155AX-5 Product Bulletin.pdf

PRODUCT DETAILS:
Total Pages: 6,707 pages
File Format: PDF

AEPB273-00 - Avance Crawler Dozer D155AX-5 Product Bulletin...2
EEAM020802 - Bulldozer D155AX-5 Operation & Maintenance Manual (SN75001&up)...23
  FOREWORD...25
    FOREWORD...26
    SAFETY INFORMATION...28
      NOISE...30
      VIBRATION...31
    INTRODUCTION...32
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...32
    NECESSARY INFORMATION...33
      MACHINE SERIAL NO. PLATE AND POSITION...33
      ENGINE SERIAL NO. PLATE AND POSITION...33
      BLADE SERIAL NO. PLATE POSITION...34
      RIPPER SERIAL NO. PLATE POSITION...34
      POSITION OF SERVICE METER...34
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...35
        FOREWORD 1-2...37
        SAFETY INFORMATION 1-4...37
          NOISE 1-6...37
          VIBRATION 1-7...37
        INTRODUCTION 1-8...37
          FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE 1-8...37
        NECESSARY INFORMATION 1-9...37
          MACHINE SERIAL NO. PLATE AND POSITION 1-9...37
          ENGINE SERIAL NO. PLATE AND POSITION 1-9...37
          BLADE SERIAL NO. PLATE POSITION 1-10...37
          RIPPER SERIAL NO. PLATE POSITION 1-10...37
          POSITION OF SERVICE METER 1-10...37
          TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR 1-11...37
        SAFETY 2-2...37
        SAFETY LABELS 2-4...37
          POSITIONS OF SAFETY PICTOGRAMS 2-5...37
          SAFETY LABELS 2-6...37
        GENERAL PRECAUTIONS 2-11...37
        PRECAUTIONS FOR OPERATION 2-20...37
          STARTING ENGINE 2-20...37
          OPERATION 2-22...37
          TRANSPORTATION 2-26...37
          BATTERY 2-27...37
          TOWING 2-29...37
        PRECAUTIONS FOR MAINTENENCE 2-30...37
        GENERAL VIEW 3-2...37
          GENERAL VIEW OF MACHINE 3-2...37
          GENERAL VIEW OF CONTROLS AND GAUGES 3-3...37
        EXPLANATION OF COMPONENTS 3-6...37
          FRONT PANEL 3-7...37
          SWITCHES 3-24...37
          CONTROL LEVERS, PEDALS, DIAL 3-28...37
          DUST INDICATOR 3-35...37
          POWER SOURCE 3-35...37
          FUSE BOX 3-36...37
          TOOL BOX 3-40...37
          AM/FM RADIO 3-46...37
          HANDLING ACCUMULATOR 3-59...37
        OPERATION 3-60...37
          CHECK BEFORE STARTING ENGINE 3-60...37
          STARTING ENGINE 3-79...38
          AFTER STARTING ENGINE 3-84...38
          WARMING-UP OPERATION 3-85...38
          STOPPING ENGINE 3-89...38
          CHECK AFTER STOPPING ENGINE 3-90...38
          MACHINE OPERATION 3-91...38
          STEERING MACHINE 3-97...38
          PRECAUTIONS FOR OPERATION 3-100...38
          PARKING MACHINE 3-102...38
          CHECK AFTER FINISHING WORK 3-104...38
          LOCKING 3-104...38
          RIPPER OPERATION 3-105...38
          WORK POSSIBLE USING BULLDOZER 3-107...38
          ADJUSTING POSTURE OF WORK EQUIPMENT 3-109...38
          TIPS FOR LONGER UNDERCARRIAGE LIFE 3-116...38
        TRANSPORTATION 3-119...38
          LOADING, UNLOADING WORK 3-119...38
          PRECAUTIONS FOR LOADING 3-119...38
          METHOD OF LIFTING MACHINE 3-120...38
          PRECAUTIONS FOR TRANSPORTATION 3-121...38
        COLD WEATHER OPERATION 3-124...38
          COLD WEATHER OPERATION INFORMATION 3-124...38
          AFTER DAILY WORK COMPLETION 3-126...38
          AFTER COLD WEATHER SEASON 3-126...38
        LONG TERM STORAGE 3-127...38
          BEFORE STORAGE 3-127...38
          DURING STORAGE 3-127...38
          AFTER STORAGE 3-127...38
        TROUBLESHOOTING 3-128...38
          AFTER RUNNING OUT OF FUEL 3-128...38
          METHOD OF TOWING MACHINE 3-129...38
          DISCHARGED BATTERY 3-130...38
          OTHER TROUBLE 3-134...38
        GUIDE TO MAINTENANCE 4-2...38
        OUTLINE OF SERVICE 4-5...38
          OUTLINE OF OIL, FUEL, COOLANT 4-5...38
          ELECTRIC SYSTEM MAINTENANCE 4-8...38
        WEAR PARTS 4-9...38
          WEAR PARTS LIST 4-9...38
        USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE 4-11...38
        STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS 4-15...38
          TORQUE LIST 4-15...39
        PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS 4-16...39
          SAFETY CRITICAL PARTS 4-17...39
        MAINTENANCE SCHEDURE CHART 4-19...39
          MAINTENANCE SCHEDURE CHART 4-19...39
        SERVICE PROCEDURE 4-22...39
          WHEN REQUIRED 4-23...39
          CHECK BEFORE STARTING 4-44...39
          EVERY 250 HOURS SERVICE 4-45...39
          EVERY 500 HOURS SERVICE 4-52...39
          EVERY 1000 HOURS SERVICE 4-58...39
          EVERY 2000 HOURS SERVICE 4-66...39
          EVERY 4000 HOURS SERVICE 4-70...39
          EVERY 8000 HOURS SERVICE 4-73...39
        SPECIFICATIONS 5-2...39
        GENERAL PRECAUTIONS 6-2...39
          PRECAUTIONS RELATED TO SAFETY 6-2...39
        INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS 6-4...39
          INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS 6-4...39
        HANDLING HEADREST 6-5...39
        HANDLING REVERSIBLE FAN 6-6...39
          REVERSING REVERSIBLE FAN 6-6...39
        HANDLING CAP WITH LOCK 6-7...39
          OPENING AND CLOSING LOCKABLE CAP 6-7...39
        PROCEDURE FOR SELECTING RIPPER POINT 6-8...39
          PROCEDURE FOR SELECTING RIPPER POINT 6-8...39
  SAFETY...41
    SAFETY...42
    SAFETY LABELS...44
      POSITIONS OF SAFETY PICTOGRAMS...45
      SAFETY LABELS...46
    GENERAL PRECAUTIONS...51
      SAFETY RULES...51
      IF ABNORMALITIES ARE FOUND...51
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...51
      FIRE EXTINGUISHER AND FIRST AID KIT...51
      SAFETY FEATURES...52
      KEEP MACHINE CLEAN...52
      INSIDE OPERATOR'S COMPARTMENT...52
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...52
      HANDRAILS AND STEPS...53
      MOUNTING AND DISMOUNTING...54
      NO PEOPLE ON ATTACHMENTS...54
      PREVENTION OF BURNS...55
      FIRE PREVENTION...55
      ACTION IF FIRE OCCURS...56
      WINDOW WASHER LIQUID...56
      PRECAUTIONS WHEN USING ROPS...56
      PRECAUTIONS FOR ATTACHMENTS...57
      UNAUTHORIZED MODIFICATION...57
      SAFETY AT WORKSITE...57
      WORKING ON LOOSE GROUND...58
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...58
      ENSURE GOOD VISIBILITY...58
      VENTILATION FOR ENCLOSED AREAS...59
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...59
      BE CAREFUL ABOUT ASBESTOS DUST...59
    PRECAUTIONS FOR OPERATION...60
      STARTING ENGINE...60
        CHECKS BEFORE STARTING ENGINE...60
        PRECAUTIONS WHEN STARTING...61
        PRECAUTIONS IN COLD AREAS...61
      OPERATION...62
        CHECKS BEFORE OPERATION...62
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...62
        PRECAUTIONS WHEN TRAVELING...63
        TRAVELING ON SLOPES...64
        PROHIBITION OF DANGEROUS WORK...64
        USING BRAKES...64
        OPERATE CAREFULLY ON SNOW...64
        PARKING MACHINE...65
      TRANSPORTATION...66
        LOADING AND UNLOADING...66
        SHIPPING...66
      BATTERY...67
        BATTERY HAZARD PREVENTION...67
        STARTING WITH BOOSTER CABLE...68
      TOWING...69
        WHEN TOWING...69
    PRECAUTIONS FOR MAINTENENCE...70
      WARNING TAG...70
      KEEP WORK PLACE CLEAN AND TIDY...70
      APPOINT LEADER WHEN WORKING WITH OTHERS...70
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...71
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...71
      PROPER TOOLS...72
      HANDLING ACCUMULATOR...72
      NO UNAUTHORIZED PERSONNEL INTO AREA...72
      ATTACHMENTS...73
      PRECAUTIONS FOR WORK UNDER MACHINE AND WORK EQUIPMENT...73
      NOISE...73
      PRECAUTIONS WHEN USING HAMMER...73
      REPAIR WELDING...74
      REMOVING BATTERY TERMINAL...74
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...74
      DO NOT DISASSEMBLE RECOIL SPRING...74
      PRECAUTION WITH HIGH-PRESSURE OIL...75
      PRECAUTIONS WITH PRESSURIZED FUEL...75
      HANDLING HIGH-PRESSURE HOSES...75
      PRECAUTIONS WITH HIGH VOLTAGE...75
      WASTE MATERIAL...76
      MAINTENANCE FOR AIR CONDITIONER...76
      COMPRESSED AIR...76
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...76
  OPERATION...77
    GENERAL VIEW...78
      GENERAL VIEW OF MACHINE...78
      GENERAL VIEW OF CONTROLS AND GAUGES...79
    EXPLANATION OF COMPONENTS...82
      FRONT PANEL...83
        MONITOR PANEL...83
        CAUTION ITEMS...85
        EMERGENCY STOP ITEMS...86
        METER DISPLAY PORTION...88
        AIR CONDITIONER PANEL...91
        HEATER PANEL...94
        SWITCH PANEL...96
        ALARM LAMPS...99
      SWITCHES...100
        HORN SWITCH...100
        ROOM LAMP SWITCH...101
        CIGARETTE LIGHTER...101
        WIPER SWITCH...101
        ADDITIONAL WORKING LAMP SWITCH...102
      CONTROL LEVERS, PEDALS, DIAL...104
        FUEL CONTROL DIAL...104
        JOYSTICK...105
        BRAKE PEDAL...107
        DECELERATION PEDAL...107
        PARKING LEVER...107
        SAFETY LEVER...108
        BLADE CONTROL LEVER...109
        RIPPER CONTROL LEVER...110
        PIN PULLER CONTROL SWITCH...110
      DUST INDICATOR...111
      POWER SOURCE...111
      FUSE BOX...112
        FUSE CAPACITY AND NAME OF CIRCUIT...113
      DOOR-OPEN LOCK...114
      SASH GLASS INTERMEDIATE LOCK...114
      HOT AND COOL BOX...115
      DOOR POCKET...115
      ASHTRAY...115
      TOOL BOX...116
      USING CAR RADIO...117
        EXPLANATION OF PARTS...117
        METHOD OF USE...120
        PRECAUTIONS WHEN USING...121
      AM/FM RADIO...122
        EXPLANATION OF COMPONENTS...122
        METHOD OF OPERATION...127
        PRECAUTIONS WHEN USING...129
      HANDLING AIR CONDITIONER...130
        COOLING OPERATION...130
        HEATING OPERATION...131
        PRECAUTIONS WHEN USING AIR CONDITIONER...132
        INSPECTION DURING OFF-SEASON...132
        PROCEDURE FOR REPLACING RECEIVER...132
        CLEANING AIR FILTER...133
        CLEAN AIR CONDITIONER CONDENSER FINS...133
      HANDLING HEATER...134
        METHOD OF OPERATION...134
        CLEANING AIR FILTER...134
      HANDLING ACCUMULATOR...135
        METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR...135
    OPERATION...136
      CHECK BEFORE STARTING ENGINE...136
        WALK-AROUND CHECK...136
        CHECK BEFORE STARTING...137
        ADJUSTING BEFORE STARTING OPERATION...149
        USING SEAT BELT...151
        ADJUST ARMREST...152
        OPERATIONS AND CHECKS BEFORE STARTING ENGINE...153
      STARTING ENGINE...155
        NORMAL STARTING...155
        STARTING IN COLD WEATHER...157
      AFTER STARTING ENGINE...160
        BREAKING-IN THE NEW MACHINE...160
      WARMING-UP OPERATION...161
        IN COLD AREAS...163
      STOPPING ENGINE...165
      CHECK AFTER STOPPING ENGINE...166
      MACHINE OPERATION...167
        MOVING MACHINE OFF...167
        STOPPING MACHINE...169
        SHIFTING GEAR...170
        SHIFTING BETWEEN FORWARD AND REVERSE...171
      STEERING MACHINE...173
        NORMAL TURNING...173
        TURNING WHILE DESCENDING A SLOPE...175
      PRECAUTIONS FOR OPERATION...176
        PERMISSIBLE WATER DEPTH...176
        PAY ATTENTION TO GAUGES...176
        PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...176
        PRECAUTIONS ON SLOPES...176
        METHOD OF USING BRAKES...177
        IT IS PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS...177
        IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW...177
        PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY...177
      PARKING MACHINE...178
      CHECK AFTER FINISHING WORK...180
      LOCKING...180
      RIPPER OPERATION...181
        EFFECTIVE METHOD OF USE...181
        DIGGING UP BOULDERS OR ROCKBED...181
        OPERATING ON SLOPES...182
        METHOD OF OPERATING PIN PULLER...182
      WORK POSSIBLE USING BULLDOZER...183
        DOZING...183
        SMOOTHING NOTICE...183
        CUTTING INTO HARD OR FROZEN GROUND OR DITCHING...184
        FELLING TREES, REMOVING STUMPS...184
        PUSHER OPERATIONS...184
      ADJUSTING POSTURE OF WORK EQUIPMENT...185
        METHOD OF ANGLING BLADE...185
        ADJUSTING TILT AMOUNT...186
        ADJUSTING RIPPER...189
        ADJUST ANGLE OF BLADE EDGE...190
      TIPS FOR LONGER UNDERCARRIAGE LIFE...192
        OPERATION METHOD...192
        INSPECTION AND ADJUSTMENT...192
        INSPECTION AND REPAIR...193
    TRANSPORTATION...195
      LOADING, UNLOADING WORK...195
      PRECAUTIONS FOR LOADING...195
      METHOD OF LIFTING MACHINE...196
      PRECAUTIONS FOR TRANSPORTATION...197
      REMOVAL OF CAB...198
    COLD WEATHER OPERATION...200
      COLD WEATHER OPERATION INFORMATION...200
        FUEL AND LUBRICANTS...200
        COOLING SYSTEM COOLANT...200
        BATTERY...201
      AFTER DAILY WORK COMPLETION...202
      AFTER COLD WEATHER SEASON...202
    LONG TERM STORAGE...203
      BEFORE STORAGE...203
      DURING STORAGE...203
      AFTER STORAGE...203
    TROUBLESHOOTING...204
      AFTER RUNNING OUT OF FUEL...204
      METHOD OF TOWING MACHINE...205
      DISCHARGED BATTERY...206
        REMOVAL AND INSTALLATION OF BATTERY...207
        BATTERY CHARGES...207
        STARTING ENGINE WITH BOOSTER CABLES...208
      OTHER TROUBLE...210
        ELECTRICAL SYSTEM...210
        MONITOR RELATED...212
        CHASSIS...213
        ENGINE...215
  MAINTENANCE...219
    GUIDE TO MAINTENANCE...220
      CHECK SERVICE METER...220
      KOMATSU GENUINE REPLACEMENTPARTS:...220
      KOMATSU GENUINE OILS:...220
      ALWAYS USE CLEAN WASHER FLUID:...220
      CLEAN OIL AND GREASE:...220
      CHECKING FOREIGN MATERIALS DRAINED OIL:...220
      FUEL STRAINER:...220
      WELDING INSTRUCTIONS:...220
      DO NOT DROP THINGS INSIDE MACHINE:...221
      DUSTY WORKSITES:...221
      AVOID MIXING OILS:...221
      PRECAUTIONS FOR OPENING AND CLOSING ENGINE SIDE COVER...221
      LOOKING THE INSPECTION COVERS:...222
      HYDRAULIC SYSTEM - AIR BLEEDING...222
      PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES...222
      CHECK AFTER INSPECTION AND MAINTENANCE WORKS:...222
      FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE...222
    OUTLINE OF SERVICE...223
      OUTLINE OF OIL, FUEL, COOLANT...223
        OIL...223
        FUEL...223
        COOLANT...224
        GREASE...224
        CARRYING OUT KOWA (Komatsu Oil Wear Analysis)...225
        STORING OIL AND FUEL...226
        FILTERS...226
      ELECTRIC SYSTEM MAINTENANCE...226
    WEAR PARTS...227
      WEAR PARTS LIST...227
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...229
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...233
      TORQUE LIST...233
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...234
      SAFETY CRITICAL PARTS...235
    MAINTENANCE SCHEDURE CHART...237
      MAINTENANCE SCHEDURE CHART...237
    SERVICE PROCEDURE...240
      INITIAL 250 HOURS MAINTENANCE...240
      WHEN REQUIRED...241
        CLEAN INSIDE OF COOLING SYSTEM...241
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...244
        CHECK ELECTRICAL INTAKE AIR HEATER...246
        CHECK TRACK TENSION...246
        CHECK AND TIGHTEN TRACK SHOE BOLTS...248
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...249
        CLEAN, CHECK RADIATOR FINS...250
        REPLACE AIR CONDITIONER BELT...251
        CLEAN, CHECK HYDRAULIC COOLER FINS...252
        CLEAN, CHECK AIR CONDITIONER CONDENSER FINS...253
        ADJUST IDLER CLEARANCE...253
        CHECK UNDERCARRIAGE OIL...254
        CLEAN AIR CONDITIONER AIR FILTER...255
        CHECK, ADJUST AIR CONDITIONER...256
        GREASE DOOR HINGE...257
        CHECK DOOR LOCK STRIKER...257
        CHECK DOOR LATCH...258
        REPLACE DOOR DAMPER...259
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...259
        REPLACE WIPER BLADE...260
        PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM...261
        PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM...261
      CHECK BEFORE STARTING...262
      EVERY 250 HOURS SERVICE...263
        LUBRICATING...263
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...266
        CHECK LEVEL OF BATTERY ELECTROLYTE...266
        CHECK, ADJUST ALTERNATOR DRIVE BELT TENSION...268
        CHECK BRAKE PERFORMANCE...269
      EVERY 500 HOURS SERVICE...270
        REPLACE FUEL FILTER CARTRIDGE...270
        REPLACE POWER TRAIN OIL FILTER ELEMENT...271
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...272
        CHECK AND REPLACE FAN BELT...273
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...274
      EVERY 1000 HOURS SERVICE...276
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS...276
        CHANGE OIL IN FINAL DRIVE CASE...278
        CLEAN POWER TRAIN CASE BREATHER...279
        GREASE UNIVERSAL JOINT (2 PLACES)...279
        REPLACE CORROSION RESISTOR CARTRIDGE...280
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER...280
        GREASE TENSION PULLEY ASSEMBLY...280
        CHECK, CLEAN FUEL STRAINER...281
        REPLACE CHARGE FILTER ELEMENT...282
        GREASE DLER ADJUSTMENT ROD...283
        CHECK FOR LOOSE ROPS MOUNT BOLTS...283
      EVERY 2000 HOURS SERVICE...284
        CHANGE OIL IN HYDRAULIC TANK,REPLACE HYDRAULIC OIL FILTER ELEMENT...284
        CHECK PLAY OF TURBOCHARGER ROTOR...285
        CLEAN, CHECK TURBOCHARGER...285
        CLEAN ENGINE BREATHER ELEMENT...285
        CHECK ALTERNATOR, STARTING MOTOR...285
        CHECK ENGINE VALVE CLEARANCE, ADJUST...285
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...286
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...287
        CHECK INJECTOR...287
      EVERY 4000 HOURS SERVICE...288
        CHECK WATER PUMP...288
        CHECK FAN PULLEY AND TENSION PULLEY...288
        CHECK VIBRATION DAMPER...288
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...289
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...290
        REPLACE INJECTOR NOZZLE TIP...290
      EVERY 8000 HOURS SERVICE...291
        REPLACE HIGH-PRESSURE PIPING CLAMP...291
        REPLACE FUEL SPLAY PREVENTION CAP...291
  SPECIFICATIONS...293
    SPECIFICATIONS...294
  ATTACHMENTS AND OPTIONS...295
    GENERAL PRECAUTIONS...296
      PRECAUTIONS RELATED TO SAFETY...296
    INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...298
      INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...298
    HANDLING HEADREST...299
    HANDLING REVERSIBLE FAN...300
      REVERSING REVERSIBLE FAN...300
    HANDLING CAP WITH LOCK...301
      OPENING AND CLOSING LOCKABLE CAP...301
    PROCEDURE FOR SELECTING RIPPER POINT...302
      PROCEDURE FOR SELECTING RIPPER POINT...302
EEAM023402 - Bulldozer D155AX-5 Operation & Maintenance Manual (SN76243&up)...313
  FOREWORD...315
    FOREWORD...316
    SAFETY INFORMATION...318
      Noise emission levels...320
      Vibration levels...320
        Guide to Reduce Vibration Levels on Machine...321
    INTRODUCTION...322
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...322
      BREAKING IN THE MACHINE...323
    NECESSARY INFORMATION...324
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...324
      ENGINE SERIAL NO. PLATE AND POSITION (1)...324
      ENGINE SERIAL NO. PLATE AND POSITION (2)...325
      BLADE SERIAL NO. PLATE POSITION...325
      RIPPER SERIAL NO. PLATE POSITION...326
      ROPS, FOPS NO. PLATE POSITION...326
      POSITION OF SERVICE METER...326
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...327
      MACHINE SERIAL NUMBER PLATE...327
      FOREWORD...330
      SAFETY...330
      OPERATION...331
      MAINTENANCE...334
      SPECIFICATIONS...335
      ATTACHMENTS, OPTIONS...335
      INDEX...335
      COLOPHON...335
  SAFETY...337
    SAFETY...338
    SAFETY LABELS...340
      POSITIONS OF SAFETY PICTOGRAMS...340
      SAFETY LABELS...341
    GENERAL PRECAUTIONS...347
    PRECAUTIONS FOR OPERATION...356
      BEFORE STARTING ENGINE...356
      OPERATION...358
      TRANSPORTATION...362
      BATTERY...363
      TOWING...365
    PRECAUTIONS FOR MAINTENANCE...366
  OPERATION...373
    GENERAL VIEW...374
      GENERAL VIEW OF MACHINE...374
      GENERAL VIEW OF CONTROLS AND GAUGES...375
    EXPLANATION OF COMPONENTS...377
      FRONT PANEL...377
        CHECK MONITOR GROUP...379
        CAUTION MONITOR GROUP...381
        EMERGENCY CAUTION ITEMS...383
        METER GROUP...386
        SWITCHES...390
        LAMPS...393
        METHOD OF USING DISPLAY PANEL B (Multi-information)...395
      SWITCHES...404
      CONTROL LEVERS, PEDALS...409
      DUST INDICATOR...416
      POWER SOURCE...416
      FUSE BOX...417
        CIRCUIT BREAKER...419
        CIRCUIT BREAKER FOR MAIN POWER SUPPLY...419
        FUSE CAPACITY AND NAME OF CIRCUIT...420
      DOOR POCKET...421
      ASHTRAY...421
      CAR RADIO, HANDLING...422
        EXPLANATION OF COMPONENTS...422
        METHOD OF USE...424
        PRECAUTIONS WHEN USING...426
      CAR STEREO, HANDLING...427
        EXPLANATION OF COMPONENTS...427
        METHOD OF OPERATION...430
        PRECAUTION WHEN USING...432
      AIR CONDITIONER...433
        GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL...433
        METHOD OF OPERATION...435
        PRECAUTIONS WHEN USING...436
        SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE...436
        CHECKS DURING OFF-SEASON...436
        PROCEDURE FOR REPLACING RECEIVER...437
        CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL...437
        CLEANING AIR FILTER...437
        SKILLFUL USE OF AIR-CONDITIONER...438
      HEATER, HANDLING...439
        METHOD OF OPERATION...439
        CLEANING AIR FILTER...439
      ACCUMULATOR, HANDLING...440
        METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR...440
    OPERATION...441
      CHECK BEFORE STARTING ENGINE, ADJUST...441
        WALK-AROUND CHECK...441
        CHECK BEFORE STARTING...443
        ADJUSTMENT...454
        OPERATIONS AND CHECKS BEFORE STARTING ENGINE...458
      STARTING ENGINE...460
        NORMAL STARTING...460
        STARTING IN COLD WEATHER...462
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...465
        WARMING UP OPERATIONS...465
        IN COLD AREAS...466
      STOPPING ENGINE...467
      MOVING MACHINE...468
      STOPPING MACHINE...470
      SHIFTING GEAR...471
      SHIFTING BETWEEN FORWARD AND REVERSE...474
      STEERING MACHINE...476
        NORMAL TURNING...476
        TURNING WHILE DESCENDING A SLOPE...477
      PRECAUTIONS FOR OPERATION...478
        PAY ATTENTION TO GAUGES...478
        PERMISSIBLE WATER DEPTH...478
        PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...478
        PRECAUTIONS ON SLOPE...479
        METHOD OF USING BRAKES...479
        PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS...479
        IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW...479
        PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY...480
      PARKING MACHINE...480
      CHECK AFTER STOPPING ENGINE...481
      CHECK AFTER FINISHING WORK...482
      LOCKING...482
      RIPPER OPERATION...483
        EFFECTIVE METHOD OF USE...483
        DIGGING UP BOULDERS OR ROCKBED...483
        OPERATING ON SLOPES...484
        METHOD OF OPERATING PIN PULLER...484
      OPERATING METHOD FOR RIPPING OPERATIONS...485
        BASIC OPERATING METHOD...485
        RIPPING BY CLIFFS...486
        RIPPING BY SLOPE FACES...486
        DIGGING UP BOULDERS...487
        PRECAUTIONS WHEN RIPPING...488
      WORK POSSIBLE USING BULLDOZER...490
        DOZING...490
        SMOOTHING...490
        CUTTING INTO HARD OR FROZEN GROUND OR DITCHING...491
        FELLING TREES, REMOVING STUMPS...491
        PUSHER OPERATIONS...491
      ADJUSTING POSTURE OF WORK EQUIPMENT...492
        METHOD OF ANGLING BLADE...492
        ADJUSTING TILT AMOUNT...494
        ADJUSTING RIPPER...496
        ADJUST ANGLE OF BLADE EDGE...497
      TIPS FOR LONGER UNDERCARRIAGE LIFE...498
        OPERATION METHOD...498
        INSPECTION AND ADJUSTING...499
        INSPECTION AND REPAIR...500
    TRANSPORTATION...502
      LOADING, UNLOADING WORK...502
      PRECAUTIONS FOR LOADING...502
      METHOD OF LIFTING MACHINE...503
      PRECAUTIONS FOR TRANSPORTATION...504
      TRAVELING ON ROADS...504
      REMOVAL OF CAB...505
    COLD WEATHER OPERATION...507
      PRECAUTIONS FOR LOW TEMPERATURE...507
        FUEL AND LUBRICANTS...507
        COOLANT...507
        BATTERY...508
      AFTER COMPLETION OF WORK...508
      AFTER COLD WEATHER...509
    LONG-TERM STORAGE...510
      BEFORE STORAGE...510
      DURING STORAGE...510
      AFTER STORAGE...510
    TROUBLESHOOTING...511
      AFTER RUNNING OUT OF FUEL...511
        PROCEDURE FOR BLEEDING AIR...511
      METHOD OF TOWING MACHINE...513
      IF BATTERY IS DISCHARGED...514
        REMOVAL AND INSTALLATION OF BATTERY...514
        PRECAUTIONS WHEN CHARGING BATTERY...515
        STARTING ENGINE WITH BOOSTER CABLE...515
      OTHER TROUBLE...518
        ELECTRICAL SYSTEM...518
        MONITOR PANEL...519
        CHASSIS...520
        ENGINE...521
  MAINTENANCE...523
    GUIDES TO MAINTENANCE...524
    OUTLINES OF SERVICE...527
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...527
        OIL...527
        FUEL...528
        COOLANT AND WATER FOR DILUTION...528
        GREASE...528
        CARRYING OUT KOWA (Komatsu Oil Wear Analysis)...529
        STORING OIL AND FUEL...530
        FILTERS...530
      OUTLINE OF ELECTRIC SYSTEM...530
      HANDLING HYDRAULIC RELATED EQUIPMENT...531
    WEAR PARTS LIST...532
      WEAR PARTS LIST...533
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...534
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...535
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...536
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...537
      TORQUE LIST...537
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...538
      SAFETY CRITICAL PARTS...538
    MAINTENANCE SCHEDULE CHART...540
      MAINTENANCE SCHEDULE CHART...540
        INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...540
        WHEN REQUIRED...540
        CHECK BEFORE STARTING...540
        EVERY 250 HOURS SERVICE...540
        EVERY 500 HOURS SERVICE...541
        EVERY 1000 HOURS SERVICE...541
        EVERY 2000 HOURS SERVICE...541
        EVERY 4000 HOURS SERVICE...541
        EVERY 8000 HOURS SERVICE...541
    SERVICE PROCEDURE...542
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...542
      WHEN REQUIRED...543
      CHECK BEFORE STARTING...567
      EVERY 250 HOURS SERVICE...568
      EVERY 500 HOURS SERVICE...577
      EVERY 1000 HOURS SERVICE...585
      EVERY 2000 HOURS SERVICE...593
      EVERY 4000 HOURS SERVICE...597
      EVERY 8000 HOURS SERVICE...600
  SPECIFICATIONS...601
    SPECIFICATIONS...602
  ATTACHMENTS, OPTIONS...603
    GENERAL PRECAUTIONS...604
      PRECAUTIONS RELATED TO SAFETY...604
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...605
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...605
    HEADREST, HANDLING...606
    CAP WITH LOCK, HANDLING...607
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...607
    PROCEDURE FOR SELECTING RIPPER POINT...608
      PROCEDURE FOR SELECTING RIPPER POINT...608
  INDEX...609
    <A>...611
    <B>...611
    <C>...611
    <D>...611
    <E>...611
    <F>...611
    <G>...611
    <H>...611
    <I>...611
    <L>...611
    <M>...611
    <N>...611
    <O>...611
    <P>...612
    <R>...612
    <S>...612
    <T>...612
    <V>...612
    <W>...612
  COLOPHON...613
EEAM025000 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN80001&up)...615
  FOREWORD...617
    FOREWORD...618
    SAFETY INFORMATION...619
      Noise emission levels...621
      Vibration levels...621
        Guide to Reduce Vibration Levels on Machine...622
    INTRODUCTION...624
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...624
      VISIBILITY FROM OPERATOR'S SEAT...625
        PROXIMITY VISIBILITY...625
        12M CIRCUMFERENCE VISIBILITY...625
      BREAKING IN THE MACHINE...626
    NECESSARY INFORMATION...627
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...627
      EPA REGULATIONS, ENGINE NUMBER PLATE...628
      BLADE SERIAL NO. PLATE POSITION...629
      RIPPER SERIAL NO. PLATE POSITION...629
      ROPS, FOPS NO. PLATE POSITION...629
      POSITION OF SERVICE METER...629
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...630
      MACHINE SERIAL NUMBER PLATE...631
    CONTENTS...633
      FOREWORD...633
      SAFETY...633
      OPERATION...634
      MAINTENANCE...636
      SPECIFICATIONS...637
      ATTACHMENTS, OPTIONS...637
      INDEX...638
      COLOPHON...638
  SAFETY...639
    SAFETY...640
    SAFETY LABELS...642
      POSITIONS OF SAFETY PICTOGRAMS...642
      SAFETY LABELS...643
    GENERAL PRECAUTIONS...647
    PRECAUTIONS FOR OPERATION...656
      BEFORE STARTING ENGINE...656
      OPERATION...657
      TRANSPORTATION...661
      BATTERY...662
      TOWING...664
    PRECAUTIONS FOR MAINTENANCE...665
  OPERATION...673
    GENERAL VIEW...674
      GENERAL VIEW OF MACHINE...674
      GENERAL VIEW OF CONTROLS AND GAUGES...675
    EXPLANATION OF COMPONENTS...677
      MACHINE MONITOR...677
        BASIC OPERATION OF MACHINE MONITOR...678
        BASIC CHECK MONITORS...681
        CAUTION MONITORS...682
        EMERGENCY MONITORS...684
        METER DISPLAY PORTION...686
        MONITOR SWITCHES PORTION...693
        HANDLING FUNCTION SWITCHES...698
        SPEED RANGE DISPLAY...720
      SWITCHES...721
      CONTROL LEVERS, PEDALS...725
      DUST INDICATOR...733
      FUSE BOX...733
        CIRCUIT BREAKER...735
        CIRCUIT BREAKER FOR MAIN POWER SUPPLY...735
        FUSE CAPACITY AND NAME OF CIRCUIT...736
      DOOR POCKET...737
      ASHTRAY...737
      HANDLING AIR CONDITIONER...738
        GENERAL LOCATIONS OF CONTROL PANEL...738
        METHOD OF OPERATION...742
        PRECAUTIONS WHEN USING AIR CONDITIONER...748
        INSPECTION AND MAINTENANCE OF AIR CONDITIONER EQUIPPED MACHINE...749
    OPERATION...750
      CHECK BEFORE STARTING ENGINE, ADJUST...750
        WALK-AROUND CHECK...750
        CHECK BEFORE STARTING...751
        ADJUSTMENT...761
        OPERATIONS AND CHECKS BEFORE STARTING ENGINE...765
      STARTING ENGINE...767
        NORMAL STARTING...767
        STARTING IN COLD WEATHER...769
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...772
        WARMING UP OPERATIONS...772
        IN COLD AREAS...773
      STOPPING ENGINE...774
      MOVING MACHINE...775
      STOPPING MACHINE...777
      SHIFTING GEAR...778
      SHIFTING BETWEEN FORWARD AND REVERSE...784
      STEERING MACHINE...786
        NORMAL TURNING...786
        TURNING WHILE DESCENDING A SLOPE...787
      PRECAUTIONS FOR OPERATION...788
        PAY ATTENTION TO GAUGES...788
        PERMISSIBLE WATER DEPTH...788
        PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...788
        PRECAUTIONS ON SLOPE...788
        METHOD OF USING BRAKES...789
        PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS...789
        IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW...789
      PARKING MACHINE...790
      CHECK AFTER STOPPING ENGINE...791
      CHECK AFTER FINISHING WORK...792
      LOCKING...792
      RIPPER OPERATION...792
        EFFECTIVE METHOD OF USE...792
        DIGGING UP BOULDERS OR ROCKBED...793
        OPERATING ON SLOPES...793
        METHOD OF OPERATING PIN PULLER...794
      OPERATING METHOD FOR RIPPING OPERATIONS...795
        BASIC OPERATING METHOD...795
        RIPPING BY CLIFFS...796
        RIPPING BY SLOPE FACES...796
        DIGGING UP BOULDERS...797
        PRECAUTIONS WHEN RIPPING...798
      WORK POSSIBLE USING BULLDOZER...799
        DOZING...799
        SMOOTHING...800
        CUTTING INTO HARD OR FROZEN GROUND OR DITCHING...800
        FELLING TREES, REMOVING STUMPS...800
        PUSHER OPERATIONS...801
      ADJUSTING POSTURE OF WORK EQUIPMENT...801
        BLADE ADJUSTMENT...801
        METHOD OF ANGLING BLADE...803
        ADJUSTING TILT AMOUNT...804
        ADJUSTING RIPPER...806
        ADJUST ANGLE OF BLADE EDGE...807
      TIPS FOR LONGER UNDERCARRIAGE LIFE...808
        OPERATION METHOD...808
        INSPECTION AND ADJUSTING...809
        INSPECTION AND REPAIR...809
    TRANSPORTATION...811
      LOADING, UNLOADING WORK...811
        LOADING...811
        SECURING MACHINE...812
        UNLOADING...813
      METHOD OF LIFTING MACHINE...814
      PRECAUTIONS FOR TRANSPORTATION...816
      TRAVELING ON ROADS...816
      REMOVAL OF CAB...817
    COLD WEATHER OPERATION...819
      PRECAUTIONS FOR LOW TEMPERATURE...819
        FUEL AND LUBRICANTS...819
        COOLANT...819
        BATTERY...820
      AFTER COMPLETION OF WORK...821
      AFTER COLD WEATHER...821
    LONG-TERM STORAGE...822
      BEFORE STORAGE...822
      DURING STORAGE...822
      AFTER STORAGE...822
    TROUBLESHOOTING...823
      AFTER RUNNING OUT OF FUEL...823
        PROCEDURE FOR BLEEDING AIR...823
      METHOD OF TOWING MACHINE...825
      IF BATTERY IS DISCHARGED...826
        REMOVAL AND INSTALLATION OF BATTERY...826
        PRECAUTIONS WHEN CHARGING BATTERY...827
        STARTING ENGINE WITH BOOSTER CABLE...827
      OTHER TROUBLE...830
        ELECTRICAL SYSTEM...830
        ELECTRONIC CONTROL SYSTEM...831
        CHASSIS...832
        ENGINE...833
        POINT OF CONTACT TO TELEPHONE WHEN ERROR OCCURS...834
  MAINTENANCE...835
    GUIDES TO MAINTENANCE...836
    OUTLINES OF SERVICE...839
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...839
        OIL...839
        FUEL...840
        COOLANT AND WATER FOR DILUTION...840
        GREASE...841
        CARRYING OUT KOWA (Komatsu Oil Wear Analysis)...841
        STORING OIL AND FUEL...842
        FILTERS...842
      OUTLINE OF ELECTRIC SYSTEM...842
    WEAR PARTS LIST...844
      WEAR PARTS LIST...844
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...846
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...848
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...849
      TORQUE LIST...849
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...850
      SAFETY CRITICAL PARTS...850
    MAINTENANCE SCHEDULE CHART...852
      MAINTENANCE SCHEDULE CHART...852
        INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...852
        WHEN REQUIRED...852
        CHECK BEFORE STARTING...852
        EVERY 250 HOURS SERVICE...852
        EVERY 500 HOURS SERVICE...852
        EVERY 1000 HOURS SERVICE...853
        EVERY 2000 HOURS SERVICE...853
        EVERY 4000 HOURS SERVICE...853
        EVERY 8000 HOURS SERVICE...853
    SERVICE PROCEDURE...854
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...854
      WHEN REQUIRED...854
      CHECK BEFORE STARTING...873
      EVERY 250 HOURS SERVICE...874
      EVERY 500 HOURS SERVICE...882
      EVERY 1000 HOURS SERVICE...889
      EVERY 2000 HOURS SERVICE...899
      EVERY 4000 HOURS SERVICE...906
      EVERY 8000 HOURS SERVICE...910
  SPECIFICATIONS...911
    SPECIFICATIONS...912
  ATTACHMENTS, OPTIONS...913
    GENERAL PRECAUTIONS...914
      PRECAUTIONS RELATED TO SAFETY...914
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...915
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...915
    HEADREST, HANDLING...916
    CAP WITH LOCK, HANDLING...917
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...917
    PROCEDURE FOR SELECTING RIPPER POINT...918
      PROCEDURE FOR SELECTING RIPPER POINT...918
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...919
      BASIC PRECAUTIONS...919
  INDEX...921
    INDEX...923
      <A>...923
      <B>...923
      <C>...923
      <D>...923
      <E>...923
      <F>...923
      <G>...923
      <H>...923
      <I>...923
      <L>...923
      <M>...923
      <N>...923
      <O>...923
      <P>...923
      <R>...924
      <S>...924
      <T>...924
      <V>...924
      <W>...924
  COLOPHON...925
GEN00002-00 - Bulldozer GALEO D155AX-5 Field Assembly Manual (SN76001&up)...927
  COVER...927
  CONTENTS...929
  PRECAUTIONS FOR FIELD ASSEMBLY...930
  TIGHTENING TORQUE...931
  A. ASSEMBLY...936
    A-1 Installation of operator’s cab...937
      1. Installation of open lock stopper...937
      2. Installation of cab mounting L-plate...937
      3. Installation of seal to air conditioner box...939
      4. Installation of seals to operator’s cab mating face...939
      5. Installation of operator’s cab...941
      6. Installation of interior parts...948
      7. Change of antenna mounting angle...952
    A-2 Installation of additional working lamps...953
  M. TESTING AND ADJUSTING AFTER INSTALLATION...956
    M-1 Testing and adjusting operator’s cab...957
      1. Testing painting...957
      2. Pressurizing test...957
      3. Shower test...958
      4. Testing door lock...959
      5. Testing open lock...961
GEN00049-05 - Bulldozer D155AX-6 Field Assembly Manual (SN80001&up)...966
  Cover...966
  Preface...967
  CONTENTS...969
  SPECIFICATIONS...971
  PRECAUTIONS FOR FIELD ASSEMBLY...972
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...973
  LAYOUT OF KIT...974
  STYLE FOR TRANSPORTATION...975
  LIST OF TOOLS FOR FIELD ASSEMBLING...979
  TIGHTENING TORQUE...981
  COATING MATERIALS LIST...987
  Selection of wire ropes used for assembly...991
  A. Assembly...993
    A-1. Unloading and installing tractor...994
    A-2. Installing track shoes...995
    A-3. Installation of blade lift cylinder...996
    A-4. Assembly of blade...998
    A-5. Installation of full roller guard...1004
    A-6. Installation of blade...1008
    A-7. Installation of ripper assembly...1011
    A-8. Installation of operator’s cab...1023
    A-9. Check track tension...1039
    A-10. Check of oil and coolant levels...1041
    A-11. Lubricating...1043
    A-12. Bleeding air from hydraulic cylinders...1046
    A-13. Installation of additional working lamps...1048
    A-14. Installation of KOMTRAX parts...1050
    A-15. Installation of KOMTRAX antenna...1056
    A-16. Installation of fire extinguisher...1057
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...1059
    M-1. Testing and adjusting operator’s cab...1060
    M-2. Replacement of return filter (Standard filter to flushing filter)...1070
    M-3. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...1072
    M-4. Replacement of return filter (Flushing filter to standard filter)...1073
    M-5. Bleeding air from hydraulic cylinders (Part 2)...1075
  FIELD ASSEMBLY INSPECTION REPORT...1077
GEN00078-04 - Bulldozer D155A-6 Field Assembly Manual (SN85001&up)...1092
  Cover...1092
  Preface...1093
  CONTENTS...1095
  Specifications...1097
  Precautions for field assembly...1099
  Assembly procedure, necessary equipment, and schedule...1100
  Layout of kit...1101
  Style for transportation...1102
  List of tools for field assembling...1107
  Tightening torque...1108
  Coating materials...1112
  A. Assembly...1115
    A-1 Unloading and installing tractor...1116
    A-2 Installing track shoes...1117
    A-3 Assembly of blade...1118
    A-4 Installation of blade lift cylinder...1124
    A-5 Installation of blade...1126
    A-6 Installation of ripper assembly...1128
    A-7 Adjusting track tension...1139
    A-8 Check fuel, coolant and lubricants...1141
    A-9 Lubricating...1143
    A-10 Bleeding air from hydraulic cylinders...1146
    A-11 Installation of additional working lamps...1147
  S. Reference material (Installed when delivered)...1149
    S-1 Installation of operator's cab...1150
    S-2 Installation of KOMTRAX parts...1166
    S-3 Installation of KOMTRAX antenna...1172
    S-4 Installation of fire extinguisher...1174
  M. Check and maintenance procedures after completion of assembly...1177
    M-1 Testing and adjusting operator's cab...1178
    M-2 Replacement of return filter (Standard filter to flushing filter)...1188
    M-3 Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...1190
    M-4 Replacement of return filter (Flushing filter to standard filter)...1191
    M-5 Bleeding air from hydraulic cylinders (Part 2)...1193
  Field assembly inspection report...1195
GEN00108-03 - Bulldozer D155AX-7 Field Assembly Manual (SN90001&up)...1208
  COVER...1208
  Preface...1209
  CONTENTS...1211
  SPECIFICATIONS...1213
  PRECAUTIONS FOR FIELD ASSEMBLY...1214
  ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHEDULE...1215
  LAYOUT OF KIT...1216
  STYLE FOR TRANSPORTATION...1217
  LIST OF TOOLS FOR FIELD ASSEMBLING...1222
  SKETCH OF JIGS...1223
  TIGHTENING TORQUE...1225
  COATING MATERIALS LIST...1230
  SELECTION OF WIRE ROPES USED FOR ASSEMBLY...1233
  A. Assembly...1235
    A-1. Unloading and installing tractor...1236
    A-2. Installation of trunnion...1237
    A-3. Installation of blade lift cylinder...1238
    A-4. Assembly of blade...1241
    A-5. Installation of full roller guard...1247
    A-6. Installation of blade...1251
    A-7. Installation of ripper assembly...1256
    A-8. Check of oil and coolant levels...1268
    A-9. Lubricating...1270
    A-10. Bleeding air from hydraulic cylinders...1272
    A-11. Installation of additional working lamps...1274
    A-12. Installation of fire extinguisher...1277
  M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY...1279
    M-1. Replacement of return filter (Standard filter to flushing filter)...1280
    M-2. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)...1282
    M-3. Replacement of return filter (Flushing filter to standard filter)...1283
    M-4. Bleeding air from hydraulic cylinders (Part 2)...1285
    M-5. Error code...1286
  FIELD ASSEMBLY INSPECTION REPORT...1287
PEN00385-01 - Bulldozer D155A-6 Operation & Maintenance Manual (SN85071&up)...1301
  COVER...1301
  FOREWORD...1302
    BEFORE READING THIS MANUAL...1303
    SAFETY INFORMATION...1304
    INTRODUCTION...1305
      USE OF MACHINE...1305
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...1305
      VISIBILITY FROM OPERATOR'S SEAT...1306
    NECESSARY INFORMATION...1307
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...1307
      ENGINE SERIAL NO. PLATE AND POSITION...1307
      BLADE SERIAL NO. PLATE POSITION...1308
      RIPPER SERIAL NO. PLATE POSITION...1308
      ROPS, FOPS NO. PLATE POSITION...1308
      POSITION OF SERVICE METER...1308
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1309
    CONTENTS...1310
  SAFETY...1314
    SAFETY...1315
    SAFETY LABELS...1318
      POSITIONS OF SAFETY PICTOGRAMS...1319
      SAFETY LABELS...1320
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...1324
      PRECAUTIONS BEFORE STARTING OPERATION...1324
      PREPARATIONS FOR SAFE OPERATION...1324
      FIRE PREVENTION...1326
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...1327
      DO NOT GET CAUGHT IN WORK EQUIPMENT...1329
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...1329
      UNAUTHORIZED MODIFICATION...1329
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...1329
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...1330
    PRECAUTIONS FOR OPERATION...1331
      PRECAUTIONS FOR JOBSITE...1331
      STARTING ENGINE...1333
      OPERATION...1336
      TRANSPORTATION...1340
      TOWING...1341
    PRECAUTIONS FOR MAINTENANCE...1342
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...1342
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...1346
  OPERATION...1352
    GENERAL VIEW...1353
      GENERAL VIEW OF MACHINE...1353
      GENERAL VIEW OF CONTROLS AND GAUGES...1354
    EXPLANATION OF COMPONENTS...1356
      MACHINE MONITOR...1356
      SWITCHES...1402
      CONTROL LEVERS, PEDALS...1407
      DUST INDICATOR...1412
      FUSE BOX...1413
      CAP WITH LOCK...1417
      DOOR POCKET...1419
      ASHTRAY...1419
      CAR RADIO, HANDLING...1420
      CAR STEREO, HANDLING...1425
      HANDLING AIR CONDITIONER...1432
    OPERATION...1446
      CHECK BEFORE STARTING ENGINE, ADJUST...1446
      STARTING ENGINE...1469
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...1474
      STOPPING ENGINE...1477
      MOVING MACHINE...1478
      STOPPING MACHINE...1480
      SHIFTING GEAR...1481
      SHIFTING BETWEEN FORWARD AND REVERSE...1487
      STEERING MACHINE...1489
      PRECAUTIONS FOR OPERATION...1491
      PARKING MACHINE...1493
      CHECK AFTER STOPPING ENGINE...1495
      CHECK AFTER FINISHING WORK...1495
      LOCKING...1495
      WORK POSSIBLE USING BULLDOZER...1496
      RIPPER OPERATION...1498
      OPERATING METHOD FOR RIPPING OPERATIONS...1501
      ADJUSTING POSTURE OF WORK EQUIPMENT...1506
      TIPS FOR LONGER UNDERCARRIAGE LIFE...1513
    TRANSPORTATION...1516
      LOADING, UNLOADING WORK...1516
      METHOD OF LIFTING MACHINE...1520
      PRECAUTIONS FOR TRANSPORTATION...1521
      TRAVELING ON ROADS...1521
      REMOVAL OF CAB...1522
      INSTALLATION OF CAB...1524
    COLD WEATHER OPERATION...1525
      PRECAUTIONS FOR LOW TEMPERATURE...1525
      AFTER COMPLETION OF WORK...1527
      AFTER COLD WEATHER...1527
    LONG-TERM STORAGE...1528
      BEFORE STORAGE...1528
      DURING STORAGE...1528
      AFTER STORAGE...1528
    TROUBLESHOOTING...1529
      AFTER RUNNING OUT OF FUEL...1529
      METHOD OF TOWING MACHINE...1530
      IF BATTERY IS DISCHARGED...1531
      OTHER TROUBLE...1535
  MAINTENANCE...1540
    GUIDES TO MAINTENANCE...1541
    OUTLINES OF SERVICE...1544
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...1544
      OUTLINE OF ELECTRIC SYSTEM...1548
    WEAR PARTS...1549
      WEAR PARTS LIST...1549
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...1551
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...1553
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...1554
      TORQUE LIST...1554
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...1555
      SAFETY CRITICAL PARTS...1555
    MAINTENANCE SCHEDULE CHART...1557
      MAINTENANCE SCHEDULE CHART...1557
    SERVICE PROCEDURE...1559
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...1559
      WHEN REQUIRED...1560
      CHECK BEFORE STARTING...1593
      EVERY 250 HOURS SERVICE...1594
      EVERY 500 HOURS SERVICE...1603
      EVERY 1000 HOURS SERVICE...1610
      EVERY 2000 HOURS SERVICE...1620
      EVERY 4000 HOURS SERVICE...1628
      EVERY 8000 HOURS SERVICE...1632
  SPECIFICATIONS...1634
    SPECIFICATIONS...1635
  ATTACHMENTS, OPTIONS...1636
    GENERAL PRECAUTIONS...1637
      PRECAUTIONS RELATED TO SAFETY...1637
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...1638
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...1638
    HEADREST, HANDLING...1639
    PROCEDURE FOR SELECTING RIPPER POINT...1640
      PROCEDURE FOR SELECTING RIPPER POINT...1640
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...1641
      BASIC PRECAUTIONS...1641
  INDEX...1642
PRU00019-00 - БУЛЬДОЗЕР D155A-5 Инструкция по эксплуатации и техобслуживанию...1646
SEAD005201 - Bulldozer Super D155AX-3 Operation & Maintenance Manual (SN60001&up)...1914
  1. FOREWORD...1915
  2. SAFETY INFORMATION...1916
  3. INTRODUCTION...1917
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...1918
  5. CONTENTS...1919
  SAFETY...1923
    6. GENERAL PRECAUTIONS ...1924
    7. PRECAUTIONS DURING OPERATION ...1931
      7.1 BEFORE STARTING ENGINE ...1931
      7.2 OPERATING MACHINE ...1933
      7.3 TRANSPORTATION ...1936
      7.4 BATTERY ...1937
      7.5 TOWING ...1938
    8. PRECAUTIONS FOR MAINTENANCE ...1939
      8.1 BEFORE CARRYING OUT MAINTENANCE ...1939
      8.2 DURING MAINTENANCE ...1941
    9. POSITION FOR ATTACHING SAFETY LABELS AND STORAGE OF OPERATION & MAINTENANCE MANUAL ...1946
      9.1 POSITION FOR ATTACHING SAFETY LABELS ...1946
      9.2 CONTENT AND USE OF WARNING PLATES...1950
      9.3 PLACE FOR STORING MANUAL ...1951
  OPERATION...1953
    10. GENERAL VIEW ...1954
      10.1 GENERAL VIEW OF MACHINE ...1954
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES ...1955
    11. EXPLANATION OF COMPONENTS ...1957
      11.1 FRONT PANEL (METERS, LAMPS,  SWITCHES) ...1958
      11.2 SWITCHES ...1970
      11.3  CONTROL  LEVERS, PEDALS,  DIAL ...1973
      11.4 DUST INDICATOR ...1983
      11.5 FUSE BOX ...1983
      11.6 GREASE PUMP HOLDER ...1985
      11.7 DOOR-OPEN LOCK  (MACHINES EQUIPPED WITH CAB) ...1985
      11.8 SASH GLASS INTERMEDIATE LOCK  (MACHINES EQUIPPED WITH CAB) ...1985
      11.9 HOT AND COOL BOX  (MACHINES EQUIPPED WITH CAB) ...1985
      11.10 DOOR POCKET  (MACHINES EQUIPPED WITH CAB) ...1986
      11.11 ASHTRAY  (MACHINES EQUIPPED WITH CAB) ...1986
      11.12 TOOL BOX ...1986
      11.13 USING CAR RADIO  (MACHINES EQUIPPED WITH CAB, CAR RADIO) ...1987
      11.14 HANDLING AIR CONDITIONER  (MACHINES  EQUIPPED WITH CAB) ...1991
      11.15 HANDLING HEATER  (MACHINES EQUIPPED WITH CAB)...1995
      11.16 HANDLING ACCUMULATOR ...1996
      11.17 LOCATION  OF FIRE EXTINGUISHER ...1997
    12. OPERATION ...1998
      12.1 CHECK BEFORE STARTING ENGINE ...1998
      12.2 STARTING  ENGINE ...2012
      12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ...2016
      12.4 MOVING MACHINE...2018
      12.5 SHIFTING GEARS ...2020
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...2021
      12.7 STEERING MACHINE ...2022
      12.8 STOPPING MACHINE ...2025
      12.9 PRECAUTIONS FOR OPERATION ...2026
      12.10 PARKING MACHINE ...2028
      12.11 CHECK AFTER FINISHING WORK ...2029
      12.12 STOPPING ENGINE...2030
      12.13 CHECK AFTER STOPPING ENGINE ...2031
      12.14 LOCKING ...2031
      12.15 RIPPER OPERATION ...2032
      12.16 WORK POSSIBLE USING BULLDOZER ...2034
      12.17 ADJUSTING POSTURE OF WORK  EQUIPMENT ...2036
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE ...2042
    13. TRANSPORTATION ...2045
      13.1 LOADING, UNLOADING WORK ...2045
      13.2 PRECAUTIONS FOR LOADING ...2046
      13.3 METHOD OF LIFTING MACHINE ...2047
      13.4 PRECAUTIONS FOR TRANSPORTATION ...2048
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED  WITH CAB) ...2048
    14. COLD WEATHER OPERATION ...2049
      14.1 PRECAUTIONS FOR LOW TEMPERATURE ...2049
      14.2 AFTER COMPLETION OF WORK ...2051
      14.3 AFTER COLD WEATHER ...2051
    15. LONG-TERM STORAGE ...2052
      15.1 BEFORE STORAGE ...2052
      15.2 DURING STORAGE ...2052
      15.3 AFTER STORAGE ...2053
    16. TROUBLESHOOTING ...2054
      16.1 PHENOMENA THAT ARE NOT FAILURES ...2054
      16.2 AFTER RUNNING OUT OF FUEL ...2055
      16.3 METHOD OF TOWING MACHINE ...2055
      16.4 IF BATTERY IS DISCHARGED ...2056
      16.5 OTHER TROUBLE ...2059
  MAINTENANCE...2063
    17. GUIDES TO MAINTENANCE ...2064
    18. OUTLINES OF SERVICE ...2067
      18.1 OUTLINE OF OIL, FUEL, COOLANT ...2067
      18.2 RELATING TO ELECTRIC SYSTEM ...2069
    19. WEAR PARTS  LIST ...2070
    20. USE OF FUEL COOLANT AND LUBRICANTS  ACCORDING TO AMBIENT TEMPERATURE ...2072
    21. STANDARD  TIGHTENING TORQUES FOR BOLTS AND NUTS...2076
      21.1 INTRODUCTION OF NECESSARY TOOLS ...2076
      21.2 TORQUE LlST...2077
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...2078
    23. MAINTENANCE SCHEDULE CHART ...2082
    24. SERVICE PROCEDURE ...2086
      24.1 INITIAL 250 HOURS SERVICE ...2086
      24.2 WHEN REQUIRED ...2087
      24.3 CHECK BEFORE STARTING ...2110
      24.4 EVERY 250 HOURS SERVICE...2118
      24.5 EVERY 500 HOURS SERVICE...2128
      24.6 EVERY 1000 HOURS SERVICE...2130
      24.7 EVERY 2000 HOURS SERVICE...2135
      24.8 EVERY 4000 HOURS SERVICE...2139
  SPECIFICATIONS...2141
    25. SPECIFICATIONS...2142
  OPTIONS, ATTACHMENTS...2145
    26.  INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...2146
      26.1  INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...2146
    27.  USING SEAT BELT...2147
      27.1  FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...2147
    28.  HANDLING HEADREST...2148
      28.1  ADJUSTING HEIGHT OF HEADREST...2148
    29.  HANDLING REVERSIBLE FAN...2149
      29.1  REVERSING REVERSIBLE FAN...2149
    30.  HANDLING CAP WITH LOCK...2150
      30.1  OPENING AND CLOSING LOCKABLE CAP...2150
    31.  PROCEDURE FOR SELECTING RIPPER POINT...2151
      31.1  PROCEDURE FOR SELECTING RIPPER POINT...2151
    32.  GENERAL PRECAUTIONS...2152
      32.1  PRECAUTIONS RELATED TO SAFETY...2152
SEAM005201 - Bulldozer Super D155AX-3 Operation & Maintenance Manual...2154
  1. FOREWORD...2155
  2. SAFETY INFORMATION...2156
  3. INTRODUCTION...2157
  4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2158
  5. CONTENTS...2159
  SAFETY...2163
    6. GENERAL PRECAUTIONS ...2164
    7. PRECAUTIONS DURING OPERATION ...2171
      7.1 BEFORE STARTING ENGINE ...2171
      7.2 OPERATING MACHINE ...2173
      7.3 TRANSPORTATION ...2176
      7.4 BATTERY ...2177
      7.5 TOWING ...2178
    8. PRECAUTIONS FOR MAINTENANCE ...2179
      8.1 BEFORE CARRYING OUT MAINTENANCE ...2179
      8.2 DURING MAINTENANCE ...2181
    9. POSITION FOR ATTACHING SAFETY LABELS AND STORAGE OF OPERATION & MAINTENANCE MANUAL ...2186
      9.1 POSITION FOR ATTACHING SAFETY LABELS ...2186
      9.2 CONTENT AND USE OF WARNING PLATES...2190
      9.3 PLACE FOR STORING MANUAL ...2191
  OPERATION...2193
    10. GENERAL VIEW ...2194
      10.1 GENERAL VIEW OF MACHINE ...2194
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES ...2195
    11. EXPLANATION OF COMPONENTS ...2197
      11.1 FRONT PANEL (METERS, LAMPS,  SWITCHES) ...2198
      11.2 SWITCHES ...2210
      11.3  CONTROL  LEVERS, PEDALS,  DIAL ...2213
      11.4 DUST INDICATOR ...2223
      11.5 FUSE BOX ...2223
      11.6 GREASE PUMP HOLDER ...2225
      11.7 DOOR-OPEN LOCK  (MACHINES EQUIPPED WITH CAB) ...2225
      11.8 SASH GLASS INTERMEDIATE LOCK  (MACHINES EQUIPPED WITH CAB) ...2225
      11.9 HOT AND COOL BOX  (MACHINES EQUIPPED WITH CAB) ...2225
      11.10 DOOR POCKET  (MACHINES EQUIPPED WITH CAB) ...2226
      11.11 ASHTRAY  (MACHINES EQUIPPED WITH CAB) ...2226
      11.12 TOOL BOX ...2226
      11.13 USING CAR RADIO  (MACHINES EQUIPPED WITH CAB, CAR RADIO) ...2227
      11.14 HANDLING AIR CONDITIONER  (MACHINES  EQUIPPED WITH CAB) ...2231
      11.15 HANDLING HEATER  (MACHINES EQUIPPED WITH CAB)...2235
      11.16 HANDLING ACCUMULATOR ...2236
      11.17 LOCATION  OF FIRE EXTINGUISHER ...2237
    12. OPERATION ...2238
      12.1 CHECK BEFORE STARTING ENGINE ...2238
      12.2 STARTING  ENGINE ...2252
      12.3 OPERATIONS AND CHECKS AFTER  STARTING ENGINE ...2256
      12.4 MOVING MACHINE...2258
      12.5 SHIFTING GEARS ...2260
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...2261
      12.7 STEERING MACHINE ...2262
      12.8 STOPPING MACHINE ...2265
      12.9 PRECAUTIONS FOR OPERATION ...2266
      12.10 PARKING MACHINE ...2268
      12.11 CHECK AFTER FINISHING WORK ...2269
      12.12 STOPPING ENGINE...2270
      12.13 CHECK AFTER STOPPING ENGINE ...2271
      12.14 LOCKING ...2271
      12.15 RIPPER OPERATION ...2272
      12.16 WORK POSSIBLE USING BULLDOZER ...2274
      12.17 ADJUSTING POSTURE OF WORK  EQUIPMENT ...2276
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE ...2282
    13. TRANSPORTATION ...2285
      13.1 LOADING, UNLOADING WORK ...2285
      13.2 PRECAUTIONS FOR LOADING ...2286
      13.3 METHOD OF LIFTING MACHINE ...2287
      13.4 PRECAUTIONS FOR TRANSPORTATION ...2288
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED  WITH CAB) ...2288
    14. COLD WEATHER OPERATION ...2289
      14.1 PRECAUTIONS FOR LOW TEMPERATURE ...2289
      14.2 AFTER COMPLETION OF WORK ...2291
      14.3 AFTER COLD WEATHER ...2291
    15. LONG-TERM STORAGE ...2292
      15.1 BEFORE STORAGE ...2292
      15.2 DURING STORAGE ...2292
      15.3 AFTER STORAGE ...2293
    16. TROUBLESHOOTING ...2294
      16.1 PHENOMENA THAT ARE NOT FAILURES ...2294
      16.2 AFTER RUNNING OUT OF FUEL ...2295
      16.3 METHOD OF TOWING MACHINE ...2295
      16.4 IF BATTERY IS DISCHARGED ...2296
      16.5 OTHER TROUBLE ...2299
  MAINTENANCE...2303
    17. GUIDES TO MAINTENANCE ...2304
    18. OUTLINES OF SERVICE ...2307
      18.1 OUTLINE OF OIL, FUEL, COOLANT ...2307
      18.2 RELATING TO ELECTRIC SYSTEM ...2309
    19. WEAR PARTS  LIST ...2310
    20. USE OF FUEL COOLANT AND LUBRICANTS  ACCORDING TO AMBIENT TEMPERATURE ...2312
    21. STANDARD  TIGHTENING TORQUES FOR BOLTS AND NUTS...2316
      21.1 INTRODUCTION OF NECESSARY TOOLS ...2316
      21.2 TORQUE LlST...2317
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ...2318
    23. MAINTENANCE SCHEDULE CHART ...2322
    24. SERVICE PROCEDURE ...2326
      24.1 INITIAL 250 HOURS SERVICE ...2326
      24.2 WHEN REQUIRED ...2327
      24.3 CHECK BEFORE STARTING ...2350
      24.4 EVERY 250 HOURS SERVICE...2358
      24.5 EVERY 500 HOURS SERVICE...2368
      24.6 EVERY 1000 HOURS SERVICE...2370
      24.7 EVERY 2000 HOURS SERVICE...2375
      24.8 EVERY 4000 HOURS SERVICE...2379
  SPECIFICATIONS...2381
    25. SPECIFICATIONS...2382
  OPTIONS, ATTACHMENTS...2385
    26.  INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...2386
      26.1  INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...2386
    27.  USING SEAT BELT...2387
      27.1  FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...2387
    28.  HANDLING HEADREST...2388
      28.1  ADJUSTING HEIGHT OF HEADREST...2388
    29.  HANDLING REVERSIBLE FAN...2389
      29.1  REVERSING REVERSIBLE FAN...2389
    30.  HANDLING CAP WITH LOCK...2390
      30.1  OPENING AND CLOSING LOCKABLE CAP...2390
    31.  PROCEDURE FOR SELECTING RIPPER POINT...2391
      31.1  PROCEDURE FOR SELECTING RIPPER POINT...2391
    32.  GENERAL PRECAUTIONS...2392
      32.1  PRECAUTIONS RELATED TO SAFETY...2392
SEAM011100 - Bulldozer Super D155AX-3 Operation & Maintenance Manual (SN60280&up)...2394
  COVER...2394
  1.FOREWORD...2395
  2.SAFETY INFORMATION...2396
  3.INTRODUCTION...2397
  4.LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2398
  5.CONTENTS...2399
  SAFETY...2403
    6.GENERAL PRECAUTIONS...2404
    7.PRECAUTIONS DURING OPERATION...2411
      7.1 BEFORE STARTING ENGINE...2411
      7.2 OPERATING MACHINE...2413
      7.3 TRANSPORTATION...2416
      7.4 BATTERY...2417
      7.5 TOWING...2418
    8.PRECAUTIONS FOR MAINTENANCE...2419
      8.1 BEFORE CARRYING OUT MAINTENANCE...2419
      8.2 DURING MAINTENANCE...2421
    9.POSITION FOR ATTACHING SAFETY LABELS AND STORAGE OF OPERATION & MAINTENANCE MANUAL...2426
      9.1 POSITION FOR ATTACHING SAFETY LABELS...2426
      9.2 CONTENT AND USE OF WARNING PLATES...2430
      9.3 PLACE FOR STORING MANUAL...2431
  OPERATION...2432
    10.GENERAL VIEW...2433
      10.1 GENERAL VIEW OF MACHINE...2433
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...2434
    11.EXPLANATION OF COMPONENTS...2436
      11.1 FRONT PANEL (METERS,LAMPS,SWITCHES)...2437
      11.2 SWITCHES...2449
      11.3 CONTROL LEVERS,PEDALS,DIAL...2452
      11.4 DUST INDICATOR...2462
      11.5 FUSE BOX...2462
      11.6 GREASE PUMP HOLDER...2464
      11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)...2464
      11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)...2464
      11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)...2464
      11.10 DOOR POCKET (MACHINES EQUIPPED WITH CAB)...2465
      11.11 ASHTRAY (MACHINES EQUIPPED WITH CAB)...2465
      11.12 TOOL BOX...2465
      11.13 USING CAR RADIO (MACHINES EQUIPPED WITH CAB,CAR RADIO)...2466
      11.14 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)...2470
      11.15 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...2474
      11.16 HANDLING ACCUMULATOR...2475
      11.17 LOCATION OF FIRE EXTINGUISHER...2476
    12.OPERATION...2477
      12.1 CHECK BEFORE STARTING ENGINE...2477
      12.2 STARTING ENGINE...2491
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...2495
      12.4 MOVING MACHINE ...2497
      12.5 SHIFTING GEARS...2499
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...2500
      12.7 STEERING MACHINE...2501
      12.8 STOPPING MACHINE...2504
      12.9 PRECAUTIONS FOR OPERATION...2505
      12.10 PARKING MACHINE...2507
      12.11 CHECK AFTER FINISHING WORK...2508
      12.12 STOPPING ENGINE...2509
      12.13 CHECK AFTER STOPPING ENGINE...2510
      12.14 LOCKING...2510
      12.15 RIPPER OPERATION ...2511
      12.16 WORK POSSIBLE USING BULLDOZER...2513
      12.17 ADJUSTING POSTURE OF WORK EQUIPMENT...2515
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...2521
    13.TRANSPORTATION...2524
      13.1 LOADING,UNLOADING WORK...2524
      13.2 PRECAUTIONS FOR LOADING...2525
      13.3 METHOD OF LIFTING MACHINE...2526
      13.4 PRECAUTIONS FOR TRANSPORTATION...2527
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...2527
    14.COLD WEATHER OPERATION...2528
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...2528
      14.2 AFTER COMPLETION OF WORK...2530
      14.3 AFTER COLD WEATHER...2530
    15.LONG-TERM STORAGE ...2531
      15.1 BEFORE STORAGE...2531
      15.2 DURING STORAGE...2531
      15.3 AFTER STORAGE...2532
    16.TROUBLESHOOTING...2533
      16.1 PHENOMENA THAT ARE NOT FAILURES...2533
      16.2 AFTER RUNNING OUT OF FUEL...2534
      16.3 METHOD OF TOWING MACHINE...2534
      16.4 IF BATTERY IS DISCHARGED...2535
      16.5 OTHER TROUBLE...2538
  MAINTENANCE ...2542
    17.GUIDES TO MAINTENANCE...2543
    18.OUTLINES OF SERVICE...2546
      18.1 OUTLINE OF OIL,FUEL,COOLANT...2546
      18.2 RELATING TO ELECTRIC SYSTEM...2548
    19.WEAR PARTS LIST...2549
    20.USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...2551
    21.STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2555
      21.1 INTRODUCTION OF NECESSARY TOOLS...2555
      21.2 TORQUE LIST...2556
    22.PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2557
    23.MAINTENANCE SCHEDULE CHART...2561
    24.SERVICE PROCEDURE...2565
      24.1 INITIAL 250 HOURS SERVICE...2565
      24.2 WHEN REQUIRED...2566
      24.3 CHECK BEFORE STARTING...2589
      24.4 EVERY 250 HOURS SERVICE...2597
      24.5 EVERY 500 HOURS SERVICE...2607
      24.6 EVERY 1000 HOURS SERVICE...2609
      24.7 EVERY 2000 HOURS SERVICE...2614
      24.8 EVERY 4000 HOURS SERVICE...2618
  SPECIFICATIONS...2619
    25.SPECIFICATIONS...2620
  OPTIONS,ATTACHMENTS...2622
    26.INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...2623
    27.USING SEAT BELT...2624
      27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...2624
    28.HANDLING HEADREST...2625
      28.1 ADJUSTING HEIGHT OF HEADREST...2625
    29.HANDLING REVERSIBLE FAN...2626
      29.1 REVERSING REVERSIBLE FAN...2626
    30.HANDLING CAP WITH LOCK...2627
      30.1 OPENING AND CLOSING LOCKABLE CAP...2627
    31.PROCEDURE FOR SELECTING RIPPER POINT...2628
    32.GENERAL PRECAUTIONS...2629
      32.1 PRECAUTIONS RELATED TO SAFETY...2629
SEAM015A0201 - Bulldozer D135A-2 Operation & Maintenance Manual...2630
  COVER...2630
  FOREWORD...2631
  BREAKING IN YOUR NEW MACHINE...2632
  CONTENTS...2633
  GENERAL LOCATIONS AND SPECIFICATIONS...2634
  INSTRUMENTS AND CONTROLS ...2636
  CHECK BEFORE STARTING...2666
  OPERATING YOUR MACHINE...2672
  COLD WEATHER OPERATION...2692
  METHOD FOR RELEASING WHEN ASSIST BRAKE HAS BEEN APPLIED...2697
  OPERATING RIPPER...2701
  BULLDOZER'S WORK...2705
  TIPS FOR LONGER UNDERCARRIAGE LIFE...2707
  ADJUSTMENT OF WORK EQUIPMENT...2709
  HOW TO REVERSE THE REVERSIBLE FAN...2713
  SELECTION OF RIPPER POINT...2715
  PERIODIC MAINTENANCE...2716
    PERIODICAL REPLACEMENT OF SAFETY...2717
    MAINTENANCE TABLE...2720
    OIL FILLER AND LEVEL GAUGE POSITIONS...2724
    EVERY 250 HOURS SERVICE...2726
    EVERY 500 HOURS SERVICE...2736
    EVERY 1000 HOURS SERVICE...2740
    EVERY 2000 HOURS SERVICE...2746
    EVERY 4000 HOURS SERVICE...2749
    WHEN REQUIRED...2750
  ADJUSTMENT...2762
  TROUBLE SHOOTING GUIDE...2770
  SERVICE METER...2774
  MACHINE AND ENGINE SERIAL NUMBERS...2776
  FUEL,COOLANT AND LUBRICANTS...2778
  SAFETY AND OPERATION...2780
    CONTENTS...2781
    SAFETY HINTS...2782
    PRECAUTIONS FOR MAINTENANCE...2796
    CAR STEREO...2802
    AIR CONDITIONER...2805
    LOCKING CAP...2813
    HANDLING OF BATTERY...2815
    STORAGE...2818
    COOLANT AND LUBRICANTS...2819
SEAM021202T - Bulldozer D155AX-5 Operation & Maintenance Manual (SN70001&up)...2821
  COVER...2821
  1. FOREWORD...2822
  2. SAFETY INFORMATION...2825
  3. INTRODUCTION...2826
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...2827
  5. CONTENTS...2828
  SAFETY...2832
    6. GENERAL PRECAUTIONS...2833
    7. PRECAUTIONS DURING OPERATION...2839
      7.1 BEFORE STARTING ENGINE...2839
      7.2 AFTER STARTING ENGINE...2841
      7.3 TRANSPORTATION...2847
      7.4 BATTERY...2848
      7.5 TOWING...2850
    8. PRECAUTIONS FOR MAINTENANCE...2851
      8.1 BEFORE CARRYING OUT MAINTENANCE...2851
      8.2 DURING MAINTENANCE...2855
    9. POSITION FOR ATTACHING SAFETY LABELS ...2860
      9.1 POSITION FOR ATTACHING SAFETY LABELS...2860
      9.2 CONTENT AND USE OF WARNING PLATES...2864
  OPERATION...2865
    10. GENERAL VIEW...2866
      10.1 GENERAL VIEW OF MACHINE...2866
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...2867
    11. EXPLANATION OF COMPONENTS...2870
      11.1 FRONT PANEL (METERS,LAMPS,SWITCHES)...2871
      11.2 SWITCHES...2883
      11.3 CONTROL LEVERS,PEDALS,DIAL...2886
      11.4 DUST INDICATOR...2892
      11.5 POWER SOURCE...2892
      11.6 FUSE BOX...2892
      11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)...2894
      11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)...2894
      11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)...2894
      11.10 DOOR POCKET (MACHINES EQUIPPED WITH CAB)...2895
      11.11 ASHTRAY (MACHINES EQUIPPED WITH CAB)...2895
      11.12 TOOL BOX...2895
      11.13 USING CAR RADIO (MACHINES EQUIPPED WITH CAB,CAR RADIO)...2896
      11.14 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)...2900
      11.15 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...2904
      11.16 HANDLING ACCUMULATOR...2905
      11.17 LOCATION OF FIRE EXTINGUISHER...2906
    12. OPERATION...2907
      12.1 CHECK BEFORE STARTING ENGINE...2907
      12.2 STARTING ENGINE...2921
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...2924
      12.4 MOVING MACHINE ...2926
      12.5 SHIFTING GEAR...2928
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...2929
      12.7 STEERING MACHINE...2930
      12.8 STOPPING MACHINE...2932
      12.9 PRECAUTIONS FOR OPERATION...2933
      12.10 PARKING MACHINE...2935
      12.11 CHECK AFTER FINISHING WORK...2936
      12.12 STOPPING ENGINE...2937
      12.13 CHECK AFTER STOPPING ENGINE...2938
      12.14 LOCKING...2938
      12.15 RIPPER OPERATION ...2939
      12.16 WORK POSSIBLE USING BULLDOZER...2941
      12.17 ADJUSTING POSTURE OF WORK EQUIPMENT...2943
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...2949
    13. TRANSPORTATION...2952
      13.1 LOADING,UNLOADING WORK...2952
      13.2 PRECAUTIONS FOR LOADING...2952
      13.3 METHOD OF LIFTING MACHINE...2953
      13.4 PRECAUTIONS FOR TRANSPORTATION...2954
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...2954
    14. COLD WEATHER OPERATION...2955
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...2955
      14.2 AFTER COMPLETION OF WORK...2957
      14.3 AFTER COLD WEATHER...2957
    15. LONG-TERM STORAGE ...2958
      15.1 BEFORE STORAGE...2958
      15.2 DURING STORAGE...2958
      15.3 AFTER STORAGE...2958
    16. TROUBLESHOOTING...2959
      16.1 AFTER RUNNING OUT OF FUEL...2959
      16.2 METHOD OF TOWING MACHINE...2959
      16.3 IF BATTERY IS DISCHARGED...2960
      16.4 OTHER TROUBLE...2963
  MAINTENANCE ...2967
    17. GUIDES TO MAINTENANCE...2968
    18. OUTLINES OF SERVICE...2971
      18.1 OUTLINE OF OIL,FUEL,COOLANT...2971
      18.2 RELATING TO ELECTRIC SYSTEM...2973
    19. WEAR PARTS LIST...2974
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...2976
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...2980
      21.1 INTRODUCTION OF NECESSARY TOOLS...2980
      21.2 TORQUE LIST...2981
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...2982
    23. MAINTENANCE SCHEDULE CHART...2985
    24. SERVICE PROCEDURE...2988
      24.1 INITIAL 250 HOURS SERVICE...2988
      24.2 WHEN REQUIRED...2989
      24.3 CHECK BEFORE STARTING...3008
      24.4 EVERY 250 HOURS SERVICE...3018
      24.5 EVERY 500 HOURS SERVICE...3027
      24.6 EVERY 1000 HOURS SERVICE...3029
      24.7 EVERY 2000 HOURS SERVICE...3035
      24.8 EVERY 4000 HOURS SERVICE...3039
  SPECIFICATIONS...3040
    25. SPECIFICATIONS...3041
  OPTIONS,ATTACHMENTS...3043
    26. GENERAL PRECAUTIONS...3044
      26.1 PRECAUTIONS RELATED TO SAFETY...3044
    27. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...3045
      27.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...3045
    28. USING SEAT BELT...3046
      28.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...3046
    29. HANDLING HEADREST...3048
      29.1 ADJUSTING HEIGHT OF HEADREST...3048
    30. HANDLING REVERSIBLE FAN...3049
      30.1 REVERSING REVERSIBLE FAN...3049
    31. HANDLING CAP WITH LOCK...3050
      31.1 OPENING AND CLOSING LOCKABLE CAP...3050
    32. PROCEDURE FOR SELECTING RIPPER POINT...3051
      32.1 PROCEDURE FOR SELECTING RIPPER POINT...3051
SEAM021204T - Bulldozer D155AX-5 Operation & Maintenance Manual (SN75001&up)...3053
  COVER...3053
  FOREWORD...3054
    FOREWORD...3055
    SAFETY INFORMATION...3058
    INTRODUCTION...3060
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3060
    NECESSARY INFORMATION...3061
      MACHINE SERIAL NO. PLATE AND POSITION...3061
      ENGINE SERIAL NO. PLATE AND POSITION...3061
      EMISSION CONTROL INFORMATION LABEL...3062
      BLADE SERIAL NO. PLATE POSITION...3062
      RIPPER SERIAL NO. PLATE POSITION...3062
      POSITION OF SERVICE METER...3063
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...3063
  CONTENTS...3064
  SAFETY...3068
    SAFETY...3069
    SAFETY LABELS...3071
      POSITIONS OF SAFETY PICTOGRAMS...3072
      SAFETY LABELS...3073
    GENERAL PRECAUTIONS...3077
      SAFETY RULES...3077
      IF ABNORMALITIES ARE FOUND...3077
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...3077
      FIRE EXTINGUISHER AND FIRST AID KIT...3077
      SAFETY FEATURES...3078
      KEEP MACHINE CLEAN...3078
      INSIDE OPERATOR'S COMPARTMENT...3078
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...3078
      HANDRAILS AND STEPS...3079
      MOUNTING AND DISMOUNTING...3080
      NO PEOPLE ON ATTACHMENTS...3080
      PREVENTION OF BURNS...3081
      FIRE PREVENTION...3081
      ACTION IF FIRE OCCURS...3082
      WINDOW WASHER LIQUID...3082
      PRECAUTIONS WHEN USING ROPS...3082
      PRECAUTIONS FOR ATTACHMENTS...3083
      UNAUTHORIZED MODIFICATION...3083
      SAFETY AT WORKSITE...3083
      WORKING ON LOOSE GROUND...3084
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...3084
      ENSURE GOOD VISIBILITY...3084
      VENTILATION FOR ENCLOSED AREAS...3085
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...3085
      BE CAREFUL ABOUT ASBESTOS DUST...3085
    PRECAUTIONS FOR OPERATION...3086
      STARTING ENGINE...3086
        CHECKS BEFORE STARTING ENGINE...3086
        PRECAUTIONS WHEN STARTING...3087
        PRECAUTIONS IN COLD AREAS...3087
      OPERATION...3088
        CHECKS BEFORE OPERATION...3088
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...3088
        PRECAUTIONS WHEN TRAVELING...3089
        TRAVELING ON SLOPES...3090
        PROHIBITION OF DANGEROUS WORK...3090
        USING BRAKES...3090
        OPERATE CAREFULLY ON SNOW...3090
        PARKING MACHINE...3091
      TRANSPORTATION...3092
        LOADING AND UNLOADING...3092
        SHIPPING...3092
      BATTERY...3093
        BATTERY HAZARD PREVENTION...3093
        STARTING WITH BOOSTER CABLE...3094
      TOWING...3095
        WHEN TOWING...3095
    PRECAUTIONS FOR MAINTENENCE...3096
      WARNING TAG...3096
      KEEP WORK PLACE CLEAN AND TIDY...3096
      APPOINT LEADER WHEN WORKING WITH OTHERS...3096
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...3097
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...3097
      PROPER TOOLS...3098
      HANDLING ACCUMULATOR...3098
      NO UNAUTHORIZED PERSONNEL INTO AREA...3098
      ATTACHMENTS...3099
      PRECAUTIONS FOR WORK UNDER MACHINE AND WORK EQUIPMENT...3099
      NOISE...3099
      PRECAUTIONS WHEN USING HAMMER...3099
      REPAIR WELDING...3100
      REMOVING BATTERY TERMINAL...3100
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...3100
      DO NOT DISASSEMBLE RECOIL SPRING...3100
      PRECAUTION WITH HIGH-PRESSURE OIL...3101
      PRECAUTIONS WITH PRESSURIZED FUEL...3101
      HANDLING HIGH-PRESSURE HOSES...3101
      PRECAUTIONS WITH HIGH VOLTAGE...3101
      WASTE MATERIAL...3102
      MAINTENANCE FOR AIR CONDITIONER...3102
      COMPRESSED AIR...3102
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3102
  OPERATION...3103
    GENERAL VIEW...3104
      GENERAL VIEW OF MACHINE...3104
      GENERAL VIEW OF CONTROLS AND GAUGES...3105
    EXPLANATION OF COMPONENTS...3108
      FRONT PANEL...3109
      SWITCHES...3126
      CONTROL LEVERS, PEDALS, DIAL...3130
      DUST INDICATOR...3137
      POWER SOURCE...3137
      FUSE BOX...3138
      DOOR-OPEN LOCK...3140
      SASH GLASS INTERMEDIATE LOCK...3140
      HOT AND COOL BOX...3141
      DOOR POCKET...3141
      ASHTRAY...3141
      TOOL BOX...3142
      USING CAR RADIO...3143
      AM/FM RADIO...3148
      HANDLING AIR CONDITIONER...3156
      HANDLING HEATER...3160
      HANDLING ACCUMULATOR...3161
    OPERATION...3162
      CHECK BEFORE STARTING ENGINE...3162
      STARTING ENGINE...3181
      AFTER STARTING ENGINE...3187
      WARMING-UP OPERATION...3188
      STOPPING ENGINE...3192
      CHECK AFTER STOPPING ENGINE...3193
      MACHINE OPERATION...3194
      STEERING MACHINE...3200
      PRECAUTIONS FOR OPERATION...3203
      PARKING MACHINE...3205
      CHECK AFTER FINISHING WORK...3207
      LOCKING...3207
      RIPPER OPERATION...3208
      WORK POSSIBLE USING BULLDOZER...3210
      ADJUSTING POSTURE OF WORK EQUIPMENT...3212
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3219
    TRANSPORTATION...3222
      LOADING, UNLOADING WORK...3222
      PRECAUTIONS FOR LOADING...3222
      METHOD OF LIFTING MACHINE...3223
      PRECAUTIONS FOR TRANSPORTATION...3224
      REMOVAL OF CAB...3225
    COLD WEATHER OPERATION...3227
      COLD WEATHER OPERATION INFORMATION...3227
      AFTER DAILY WORK COMPLETION...3229
      AFTER COLD WEATHER SEASON...3229
    LONG TERM STORAGE...3230
      BEFORE STORAGE...3230
      DURING STORAGE...3230
      AFTER STORAGE...3230
    TROUBLESHOOTING...3231
      AFTER RUNNING OUT OF FUEL...3231
      METHOD OF TOWING MACHINE...3232
      DISCHARGED BATTERY...3233
      OTHER TROUBLE...3237
  MAINTENANCE...3244
    GUIDE TO MAINTENANCE...3245
    OUTLINE OF SERVICE...3248
      OUTLINE OF OIL, FUEL, COOLANT...3248
      ELECTRIC SYSTEM MAINTENANCE...3251
    WEAR PARTS...3252
      WEAR PARTS LIST...3252
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...3254
      PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS...3254
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3258
      TORQUE LIST...3258
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3259
      SAFETY CRITICAL PARTS...3260
    MAINTENANCE SCHEDURE CHART...3262
      MAINTENANCE SCHEDURE CHART...3262
    SERVICE PROCEDURE...3264
      INITIAL 250 HOURS MAINTENANCE...3264
      WHEN REQUIRED...3265
        CLEAN INSIDE OF COOLING SYSTEM...3265
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...3268
        CHECK ELECTRICAL INTAKE AIR HEATER...3270
        CHECK TRACK TENSION...3270
        CHECK AND TIGHTEN TRACK SHOE BOLTS...3272
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...3273
        CLEAN, CHECK RADIATOR FINS...3274
        REPLACE AIR CONDITIONER BELT...3275
        CLEAN, CHECK HYDRAULIC COOLER FINS...3276
        CLEAN, CHECK AIR CONDITIONER CONDENSER FINS...3277
        ADJUST IDLER CLEARANCE...3277
        CHECK UNDERCARRIAGE OIL...3278
        CLEAN AIR CONDITIONER AIR FILTER...3279
        CHECK, ADJUST AIR CONDITIONER...3280
        GREASE DOOR HINGE...3281
        CHECK DOOR LOCK STRIKER...3281
        CHECK DOOR LATCH...3282
        REPLACE DOOR DAMPER...3283
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...3283
        REPLACE WIPER BLADE...3284
        PROCEDURE FOR BLEEDING AIR IN HYDRAULIC SYSTEM...3285
        PROCEDURE FOR RELEASING INTERNAL PRESSURE OF HYDRAULIC SYSTEM...3285
      CHECK BEFORE STARTING...3286
      EVERY 250 HOURS SERVICE...3287
        LUBRICATING...3287
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...3290
        CHECK LEVEL OF BATTERY ELECTROLYTE...3290
        CHECK, ADJUST ALTERNATOR DRIVE BELT TENSION...3292
        CHECK BRAKE PERFORMANCE...3293
      EVERY 500 HOURS SERVICE...3294
        REPLACE FUEL FILTER CARTRIDGE...3294
        REPLACE POWER TRAIN OIL FILTER ELEMENT...3295
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...3296
        CHECK AND REPLACE FAN BELT...3297
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...3298
      EVERY 1000 HOURS SERVICE...3300
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS...3300
        CHANGE OIL IN FINAL DRIVE CASE...3302
        CLEAN POWER TRAIN CASE BREATHER...3303
        GREASE UNIVERSAL JOINT (2 PLACES)...3303
        REPLACE CORROSION RESISTOR CARTRIDGE...3304
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER...3304
        GREASE TENSION PULLEY ASSEMBLY...3304
        CHECK, CLEAN FUEL STRAINER...3305
        REPLACE CHARGE FILTER ELEMENT...3306
        GREASE DLER ADJUSTMENT ROD...3307
        CHECK FOR LOOSE ROPS MOUNT BOLTS...3307
      EVERY 2000 HOURS SERVICE...3308
        CHANGE OIL IN HYDRAULIC TANK,REPLACE HYDRAULIC OIL FILTER ELEMENT...3308
        CHECK PLAY OF TURBOCHARGER ROTOR...3309
        CLEAN, CHECK TURBOCHARGER...3309
        CLEAN ENGINE BREATHER ELEMENT...3309
        CHECK ALTERNATOR, STARTING MOTOR...3309
        CHECK ENGINE VALVE CLEARANCE, ADJUST...3309
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...3310
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...3311
        CHECK INJECTOR...3311
      EVERY 4000 HOURS SERVICE...3312
        CHECK WATER PUMP...3312
        CHECK FAN PULLEY AND TENSION PULLEY...3312
        CHECK VIBRATION DAMPER...3312
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...3313
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...3314
        REPLACE INJECTOR NOZZLE TIP...3314
      EVERY 8000 HOURS SERVICE...3315
        REPLACE HIGH-PRESSURE PIPING CLAMP...3315
        REPLACE FUEL SPLAY PREVENTION CAP...3315
  SPECIFICATIONS...3316
    SPECIFICATIONS...3317
  ATTACHMENTS AND OPTIONS...3318
    GENERAL PRECAUTIONS...3319
      PRECAUTIONS RELATED TO SAFETY...3319
    INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...3321
      INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...3321
    HANDLING HEADREST...3322
    HANDLING REVERSIBLE FAN...3323
      REVERSING REVERSIBLE FAN...3323
    HANDLING CAP WITH LOCK...3324
      OPENING AND CLOSING LOCKABLE CAP...3324
    PROCEDURE FOR SELECTING RIPPER POINT...3325
      PROCEDURE FOR SELECTING RIPPER POINT...3325
  INDEX...3326
SEAM022500 - Bulldozer D155AX-5 Operation & Maintenance Manual...3332
  COVER...3332
  1. FOREWORD...3333
  2. SAFETY INFORMATION...3334
  3. INTRODUCTION...3335
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3336
  5. CONTENTS...3337
  SAFETY...3341
    6. GENERAL PRECAUTIONS...3342
    7. PRECAUTIONS DURING OPERATION...3348
      7.1 BEFORE STARTING ENGINE...3348
      7.2 AFTER STARTING ENGINE...3350
      7.3 TRANSPORTATION...3356
      7.4 BATTERY...3357
      7.5 TOWING...3359
    8. PRECAUTIONS FOR MAINTENANCE ...3360
      8.1 BEFORE CARRYING OUT MAINTENANCE...3360
      8.2 DURING MAINTENANCE...3364
    9. POSITION FOR ATTACHING SAFETY LABELS...3369
      9.1 POSITION FOR ATTACHING SAFETY LABELS...3369
      9.2 CONTENT AND USE OF WARNING PLATES...3373
  OPERATION...3374
    10. GENERAL VIEW...3375
      10.1 GENERAL VIEW OF MACHINE...3375
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...3376
    11. EXPLANATION OF COMPONENTS...3379
      11.1 FRONT PANEL (METERS, LAMPS, SWITCHES)...3380
      11.2 SWITCHES...3392
      11.3 CONTROL LEVERS, PEDALS, DIAL...3395
      11.4 DUST INDICATOR...3401
      11.5 POWER SOURCE...3401
      11.6 FUSE BOX...3401
      11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)...3403
      11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)...3403
      11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)...3403
      11.10 DOOR POCKET (MACHINES EQUIPPED WITH CAB)...3404
      11.11 ASHTRAY (MACHINES EQUIPPED WITH CAB)...3404
      11.12 TOOL BOX...3404
      11.13 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)...3405
      11.14 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)...3409
      11.15 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...3413
      11.16 HANDLING ACCUMULATOR...3414
      11.17 LOCATION OF FIRE EXTINGUISHER...3415
    12. OPERATION...3416
      12.1 CHECK BEFORE STARTING ENGINE...3416
      12.2 STARTING ENGINE...3430
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...3433
      12.4 MOVING MACHINE...3435
      12.5 SHIFTING GEAR...3437
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...3438
      12.7 STEERING MACHINE...3439
      12.8 STOPPING MACHINE...3441
      12.9 PRECAUTIONS FOR OPERATION...3442
      12.10 PARKING MACHINE...3444
      12.11 CHECK AFTER FINISHING WORK...3445
      12.12 STOPPING ENGINE...3446
      12.13 CHECK AFTER STOPPING ENGINE...3447
      12.14 LOCKING...3447
      12.15 RIPPER OPERATION...3448
      12.16 WORK POSSIBLE USING BULLDOZER...3450
      12.17 ADJUSTING POSTURE OF WORK EQUIPMENT...3452
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...3458
    13. TRANSPORTATION...3461
      13.1 LOADING, UNLOADING WORK...3461
      13.2 PRECAUTIONS FOR LOADING...3461
      13.3 METHOD OF LIFTING MACHINE...3462
      13.4 PRECAUTIONS FOR TRANSPORTATION...3463
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...3463
    14. COLD WEATHER OPERATION...3464
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...3464
      14.2 AFTER COMPLETION OF WORK...3466
      14.3 AFTER COLD WEATHER...3466
    15. LONG-TERM STORAGE...3467
      15.1 BEFORE STORAGE...3467
      15.2 DURING STORAGE...3467
      15.3 AFTER STORAGE...3467
    16. TROUBLESHOOTING...3468
      16.1 AFTER RUNNING OUT OF FUEL...3468
      16.2 METHOD OF TOWING MACHINE...3468
      16.3 IF BATTERY IS DISCHARGED...3469
      16.4 OTHER TROUBLE...3472
  MAINTENANCE...3476
    17. GUIDES TO MAINTENANCE...3477
    18. OUTLINES OF SERVICE...3480
      18.1 OUTLINE OF OIL,FUEL,COOLANT...3480
      18.2 RELATING TO ELECTRIC SYSTEM...3482
    19. WEAR PARTS LIST...3483
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...3485
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3489
      21.1 INTRODUCTION OF NECESSARY TOOLS...3489
      21.2 TORQUE LIST...3490
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3491
    23. MAINTENANCE SCHEDULE CHART...3494
    24. SERVICE PROCEDURE...3497
      24.1 INITIAL 250 HOURS SERVICE...3497
      24.2 WHEN REQUIRED...3498
      24.3 CHECK BEFORE STARTING...3517
      24.4 EVERY 250 HOURS SERVICE...3527
      24.5 EVERY 500 HOURS SERVICE...3536
      24.6 EVERY 1000 HOURS SERVICE...3538
      24.7 EVERY 2000 HOURS SERVICE...3544
      24.8 EVERY 4000 HOURS SERVICE...3548
  SPECIFICATIONS...3549
    25. SPECIFICATIONS...3550
  OPTIONS, ATTACHMENTS...3552
    26. GENERAL PRECAUTIONS...3553
      26.1 PRECAUTIONS RELATED TO SAFETY...3553
    27. INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...3554
      27.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS...3554
    28. USING SEAT BELT...3555
      28.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...3555
    29. HANDLING HEADREST...3557
      29.1 ADJUSTING HEIGHT OF HEADREST...3557
    30. HANDLING REVERSIBLE FAN...3558
      30.1 REVERSING REVERSIBLE FAN...3558
    31. HANDLING CAP WITH LOCK...3559
      31.1 OPENING AND CLOSING LOCKABLE CAP...3559
    32. PROCEDURE FOR SELECTING RIPPER POINT...3560
      32.1 PROCEDURE FOR SELECTING RIPPER POINT...3560
SEAM039600P - Bulldozer D155A-5 Operation & Maintenance Manual...3562
  COVER...3562
  1. FOREWORD...3563
  2. SAFETY INFORMATION...3564
  3. INTRODUCTION...3565
  4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...3566
  5. CONTENTS...3567
  SAFETY...3571
    6. GENERAL PRECAUTIONS...3572
    7. PRECAUTIONS DURING OPERATION...3579
      7.1 BEFORE STARTING ENGINE...3579
      7.2 OPERATING MACHINE...3581
      7.3 TRANSPORTATION...3584
      7.4 BATTERY...3585
      7.5 TOWING...3586
    8. PRECAUTIONS FOR MAINTENANCE ...3587
      8.1 BEFORE CARRYING OUT MAINTENANCE...3587
      8.2 DURING MAINTENANCE...3589
    9. POSITION FOR ATTACHING SAFETY LABELS...3594
      9.1 POSITION FOR ATTACHING SAFETY LABELS...3594
      9.2 CONTENT AND USE OF WARNING PLATES...3598
  OPERATION...3599
    10. GENERAL VIEW...3600
      10.1 GENERAL VIEW OF MACHINE...3600
      10.2 GENERAL VIEW OF CONTROLS AND GAUGES...3601
    11. EXPLANATION OF COMPONENTS...3604
      11.1 FRONT PANEL (METERS, LAMPS, SWITCHES)...3605
      11.2 SWITCHES...3618
      11.3 CONTROL LEVERS AND PEDALS...3621
      11.4 DUST INDICATOR...3628
      11.5 FUSE BOX...3628
      11.6 GREASE PUMP HOLDER...3630
      11.7 DOOR-OPEN LOCK (MACHINES EQUIPPED WITH CAB)...3630
      11.8 SASH GLASS INTERMEDIATE LOCK (MACHINES EQUIPPED WITH CAB)...3630
      11.9 HOT AND COOL BOX (MACHINES EQUIPPED WITH CAB)...3630
      11.10 DOOR POCKET (MACHINES EQUIPPED WITH CAB)...3631
      11.11 ASHTRAY (MACHINES EQUIPPED WITH CAB)...3631
      11.12 TOOL BOX...3631
      11.13 USING CAR RADIO (MACHINES EQUIPPED WITH CAB, CAR RADIO)...3632
      11.14 HANDLING AIR CONDITIONER (MACHINES EQUIPPED WITH CAB)...3636
      11.15 HANDLING HEATER (MACHINES EQUIPPED WITH CAB)...3640
      11.16 HANDLING ACCUMULATOR...3641
      11.17 LOCATION OF FIRE EXTINGUISHER...3642
    12. OPERATION...3643
      12.1 CHECK BEFORE STARTING ENGINE...3643
      12.2 STARTING ENGINE...3657
      12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE...3663
      12.4 MOVING MACHINE...3665
      12.5 SHIFTING GEAR...3667
      12.6 SHIFTING BETWEEN FORWARD AND REVERSE...3668
      12.7 STEERING MACHINE...3669
      12.8 STOPPING MACHINE...3671
      12.9 PRECAUTIONS FOR OPERATION...3672
      12.10 PARKING MACHINE...3674
      12.11 CHECK AFTER FINISHING WORK...3675
      12.12 STOPPING ENGINE...3676
      12.13 CHECK AFTER STOPPING ENGINE...3677
      12.14 LOCKING...3677
      12.15 RIPPER OPERATION...3678
      12.16 WORK POSSIBLE USING BULLDOZER...3680
      12.17 ADJUSTING POSTURE OF WORK EQUIPMENT...3682
      12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE...3688
    13. TRANSPORTATION...3691
      13.1 LOADING, UNLOADING WORK...3691
      13.2 PRECAUTIONS FOR LOADING...3692
      13.3 METHOD OF LIFTING MACHINE...3693
      13.4 PRECAUTIONS FOR TRANSPORTATION...3694
      13.5 REMOVAL OF CAB (MACHINES EQUIPPED WITH CAB)...3694
    14. COLD WEATHER OPERATION...3695
      14.1 PRECAUTIONS FOR LOW TEMPERATURE...3695
      14.2 AFTER COMPLETION OF WORK...3697
      14.3 AFTER COLD WEATHER...3697
    15. LONG-TERM STORAGE...3698
      15.1 BEFORE STORAGE...3698
      15.2 DURING STORAGE...3698
      15.3 AFTER STORAGE...3699
    16. TROUBLESHOOTING...3700
      16.1 AFTER RUNNING OUT OF FUEL...3700
      16.2 METHOD OF TOWING MACHINE...3700
      16.3 IF BATTERY IS DISCHARGED...3701
      16.4 OTHER TROUBLE...3704
  MAINTENANCE...3708
    17. GUIDES TO MAINTENANCE...3709
    18. OUTLINES OF SERVICE...3712
      18.1 OUTLINE OF OIL,FUEL,COOLANT...3712
      18.2 RELATING TO ELECTRIC SYSTEM...3714
    19. WEAR PARTS LIST...3715
    20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...3717
    21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...3721
      21.1 INTRODUCTION OF NECESSARY TOOLS...3721
      21.2 TORQUE LIST...3722
    22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3723
    23. MAINTENANCE SCHEDULE CHART...3726
    24. SERVICE PROCEDURE...3730
      24.1 INITIAL 250 HOURS SERVICE...3730
      24.2 WHEN REQUIRED...3731
      24.3 CHECK BEFORE STARTING...3752
      24.4 EVERY 250 HOURS SERVICE...3760
      24.5 EVERY 500 HOURS SERVICE...3769
      24.6 EVERY 1000 HOURS SERVICE...3771
      24.7 EVERY 2000 HOURS SERVICE...3776
      24.8 EVERY 4000 HOURS SERVICE...3780
  SPECIFICATIONS...3781
    25. SPECIFICATIONS...3782
  OPTIONS,ATTACHMENTS...3784
    26. USING SEAT BELT...3785
      26.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER...3785
    27. HANDLING HEADREST...3786
    28. HANDLING REVERSIBLE FAN...3787
      28.1 REVERSING REVERSIBLE FAN...3787
    29. HANDLING CAP WITH LOCK...3788
      29.1 OPENING AND CLOSING LOCKABLE CAP...3788
    30. PROCEDURE FOR SELECTING RIPPER POINT...3789
      30.1 PROCEDURE FOR SELECTING RIPPER POINT...3789
    31. GENERAL PRECAUTIONS...3790
      31.1 PRECAUTIONS RELATED TO SAFETY...3790
SEAM059901T - Bulldozer GALEO D155AX-5 Operation & Maintenance Manual (SN76001&up)...3792
  COVER...3792
  FOREWORD...3793
    FOREWORD...3794
    SAFETY INFORMATION...3798
    INTRODUCTION...3800
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...3800
      BREAKING IN THE MACHINE...3800
    NECESSARY INFORMATION...3801
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...3801
      ENGINE SERIAL NO. PLATE AND POSITION (1)...3801
      ENGINE SERIAL NO. PLATE AND POSITION (2)...3802
      BLADE SERIAL NO. PLATE POSITION...3802
      RIPPER SERIAL NO. PLATE POSITION...3802
      ROPS, FOPS NO. PLATE POSITION...3803
      POSITION OF SERVICE METER...3803
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN...3803
  CONTENTS...3804
  SAFETY...3807
    SAFETY...3808
    SAFETY LABELS...3810
      POSITIONS OF SAFETY PICTOGRAMS...3810
      SAFETY LABELS...3811
    GENERAL PRECAUTIONS...3817
      SAFETY RULES...3817
      IF ABNORMALITIES ARE FOUND...3817
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...3817
      FIRE EXTINGUISHER AND FIRST AID KIT...3817
      SAFETY FEATURES...3817
      KEEP MACHINE CLEAN...3818
      INSIDE OPERATOR'S COMPARTMENT...3818
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...3818
      HANDRAILS AND STEPS...3819
      MOUNTING AND DISMOUNTING...3819
      NO PEOPLE ON ATTACHMENTS...3819
      PREVENTION OF BURNS...3820
      FIRE PREVENTION...3820
      ACTION IF FIRE OCCURS...3821
      WINDOW WASHER LIQUID...3821
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)...3822
      PRECAUTIONS FOR ATTACHMENTS...3822
      UNAUTHORIZED MODIFICATION...3822
      SAFETY AT WORKSITE...3822
      WORKING ON LOOSE GROUND...3823
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...3823
      ENSURE GOOD VISIBILITY...3823
      VENTILATION FOR ENCLOSED AREAS...3824
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...3824
      BE CAREFUL ABOUT ASBESTOS DUST...3824
    PRECAUTIONS FOR OPERATION...3825
      BEFORE STARTING ENGINE...3825
        CHECKS BEFORE STARTING ENGINE...3825
        PRECAUTIONS WHEN STARTING...3825
        PRECAUTIONS IN COLD AREAS...3826
      OPERATION...3827
        CHECKS BEFORE OPERATION...3827
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...3827
        PRECAUTIONS WHEN TRAVELING...3828
        TRAVELING ON SLOPES...3829
        PROHIBITED OPERATIONS...3829
        USING BRAKES...3829
        OPERATE CAREFULLY ON SNOW...3829
        PARKING MACHINE...3830
      TRANSPORTATION...3831
        SHIPPING...3831
      BATTERY...3832
        BATTERY HAZARD PREVENTION...3832
        STARTING WITH BOOSTER CABLE...3833
      TOWING...3834
        WHEN TOWING...3834
    PRECAUTIONS FOR MAINTENANCE...3835
      WARNING TAG...3835
      KEEP WORK PLACE CLEAN AND TIDY...3835
      APPOINT LEADER WHEN WORKING WITH OTHERS...3835
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE ...3836
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...3837
      PROPER TOOLS...3837
      HANDLING ACCUMULATOR...3838
      PERSONNEL...3838
      ATTACHMENTS...3838
      WORK UNDER THE MACHINE...3838
      NOISE...3839
      PRECAUTIONS WHEN USING HAMMER...3839
      REPAIR WELDING...3839
      REMOVING BATTERY TERMINAL...3839
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...3839
      DO NOT DISASSEMBLE RECOIL SPRING...3840
      PRECAUTION WITH HIGH-PRESSURE OIL...3840
      PRECAUTION FOR HIGH FUEL PRESSURE...3840
      HANDLING HIGH-PRESSURE HOSES...3840
      PRECAUTION FOR HIGH VOLTAGE...3841
      WASTE MATERIAL...3841
      MAINTENANCE FOR AIR CONDITIONER...3841
      COMPRESSED AIR...3841
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...3841
  OPERATION...3842
    GENERAL VIEW...3843
      GENERAL VIEW OF MACHINE...3843
      GENERAL VIEW OF CONTROLS AND GAUGES...3844
    EXPLANATION OF COMPONENTS...3846
      FRONT PANEL...3846
      SWITCHES...3872
      CONTROL LEVERS, PEDALS...3877
      DUST INDICATOR...3883
      POWER SOURSE...3883
      FUSE BOX...3884
      DOOR POCKET...3888
      ASHTRAY...3888
      CAR RADIO, HANDLING...3889
      CAR STEREO, HANDLING...3894
      AIR CONDITIONER...3900
      HEATER, HANDLING...3906
      ACCUMULATOR, HANDLING...3907
    OPERATION...3908
      CHECK BEFORE STARTING ENGINE, ADJUST...3908
      STARTING ENGINE...3927
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...3932
      STOPPING ENGINE...3935
      MOVING MACHINE OFF...3936
      STOPPING MACHINE...3938
      SHIFTING GEAR...3939
      SHIFTING BETWEEN FORWARD AND REVERSE...3943
      STEERING MACHINE...3945
      PRECAUTIONS FOR OPERATION...3947
      PARKING MACHINE...3949
      CHECK AFTER STOPPING ENGINE...3950
      CHECK AFTER FINISHING WORK...3951
      LOCKING...3951
      RIPPER OPERATION...3952
      OPERATING METHOD FOR RIPPING OPERATIONS...3954
      WORK POSSIBLE USING BULLDOZER...3959
      ADJUSTING POSTURE OF WORK EQUIPMENT...3961
      TIPS FOR LONGER UNDERCARRIAGE LIFE...3967
    TRANSPORTATION...3971
      LOADING, UNLOADING WORK...3971
      PRECAUTIONS FOR LOADING...3971
      METHOD OF LIFTING MACHINE...3972
      PRECAUTIONS FOR TRANSPORTATION...3973
      TRAVELING ON ROADS...3973
      REMOVAL OF CAB...3974
    COLD WEATHER OPERATION...3976
      PRECAUTIONS FOR LOW TEMPERATURE...3976
      AFTER COMPLETION OF WORK...3978
      AFTER COLD WEATHER...3978
    LONG-TERM STORAGE...3979
      BEFORE STORAGE...3979
      DURING STORAGE...3979
      AFTER STORAGE...3979
    TROUBLESHOOTING...3980
      AFTER RUNNING OUT OF FUEL...3980
      METHOD OF TOWING MACHINE...3982
      IF BATTERY IS DISCHARGED...3983
      OTHER TROUBLE...3987
  MAINTENANCE...3993
    GUIDES TO MAINTENANCE...3994
    OUTLINES OF SERVICE...3997
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...3997
      OUTLINE OF ELECTRIC SYSTEM...4000
      HANDLING HYDRAULIC RELATED EQUIPMENT...4000
    WEAR PARTS LIST...4001
      WEAR PARTS LIST...4001
    USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...4002
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4006
      SAFETY CRITICAL PARTS...4006
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4008
      TORQUE LIST...4008
    MAINTENANCE SCHEDULE CHART...4009
      MAINTENANCE SCHEDULE CHART...4009
    SERVICE PROCEDURE...4011
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4011
      WHEN REQUIRED...4012
        CLEAN INSIDE OF COOLING SYSTEM...4012
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...4015
        CHECK ELECTRICAL INTAKE AIR HEATER...4016
        CHECK TRACK TENSION...4017
        CHECK AND TIGHTEN TRACK SHOE BOLTS...4019
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...4020
        CLEAN, CHECK RADIATOR FINS...4022
        REPLACE AIE CONDITIONER BELT...4023
        CLEAN, CHECK HYDRAULIC COOLER FINS...4024
        CLEAN, CHECK AIR CONDITIONER CONDENSER FINS...4025
        ADJUST IDLER CLEARANCE...4025
        CHECK UNDERCARRIAGE OIL...4026
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...4027
        CHECK, ADJUST AIR CONDITIONER...4028
        LUBRICATE DOOR HINGE...4029
        CHECK DOOR LATCH...4029
        CHECK DOOR LOCK STRIKER...4029
        REPLACE DOOR DAMPER...4030
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...4030
        REPLACE WIPER BLADE...4031
        PROCEDURE FOR BLEEDING AIR FROM HYDRAULIC CIRCUIT...4032
        PROCEDURE FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT...4033
      CHECK BEFORE STARTING...4034
      EVERY 250 HOURS SERVICE...4035
        LUBRICATING...4035
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...4039
        CHECK LEVEL OF BATTERY ELECTROLYTE...4039
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...4042
        CHECK BRAKE PERFORMANCE...4043
      EVERY 500 HOURS SERVICE...4044
        REPLACE FUEL FILTER CARTRIDGE...4044
        REPLACE EXTRA FUEL FILTER CARTRIDGE (WHEN EQUIPPED)...4046
        REPLACE POWER TRAIN OIL FILTER ELEMENT...4048
        REPLACE HYDRAURIC TANK BREATHER ELEMENT...4049
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...4049
      EVERY 1000 HOURS SERVICE...4051
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)...4051
        CHANGE OIL IN FINAL DRIVE CASE...4053
        WASH POWER TRAIN CASE BREATHER...4053
        LUBRICATE UNIVERSAL JOINT...4054
        REPLACE CORROSION RESISTOR CARTRIDGE...4055
        CHECK TIGHTENING PARTS OF TURBOCHARGER...4056
        CHECK, CLEAN FUEL STRAINER...4056
        REPLACE CHARGE FILTER ELEMENT...4057
        LUBRICATE IDLER ADJUSTMENT ROD...4058
        CHECK FOR LOOSE ROPS MOUNT BOLTS...4058
      EVERY 2000 HOURS SERVICE...4059
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAURIC OIL FILTER ELEMENT...4059
        CLEAN ENGINE BREATHER ELEMENT...4060
        CHECK ALTERNATOR, STARTING MOTOR...4060
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...4061
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...4062
        CHECK INJECTOR...4062
      EVERY 4000 HOURS SERVICE...4063
        CHECK PLAY OF TURBOCHARGER ROTOR...4063
        CLEAN, CHECK TURBOCHARGER...4063
        CHECK ENGINE VALVE CLEARANCE, ADJUST...4063
        CHECK WATER PUMP...4063
        CHECK VIBRATION DAMPER...4063
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...4064
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...4065
        REPLACE INJECTOR ASSEMBLY...4065
      EVERY 8000 HOURS SERVICE...4066
        REPLACE HIGH-PRESSURE PIPING CLAMP...4066
        REPLACE FUEL SPRAY PREVENTION CAP...4066
  SPECIFICATIONS...4067
    SPECIFICATIONS...4068
  ATTACHMENTS, OPTIONS...4069
    GENERAL PRECAUTIONS...4070
      PRECAUTIONS RELATED TO SAFETY...4070
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...4071
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...4071
    HEADREST, HANDLING...4072
    CAP WITH LOCK, HANDLING...4073
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...4073
    PROCEDURE FOR SELECTING RIPPER POINT...4074
      PROCEDURE FOR SELECTING RIPPER POINT...4074
  INDEX...4075
SRAM005500 - Бульдозер D155A-5 Технический паспорт...4078
TEN00033-00 - Bulldozer GALEO D155AX-5 Operation & Maintenance Manual (SN76243&up)...4355
  COVER...4355
  FOREWORD...4356
    FOREWORD...4357
    SAFETY INFORMATION...4361
    INTRODUCTION...4363
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4363
      BREAKING IN THE MACHINE...4363
    NECESSARY INFORMATION...4364
      PRODUCT IDENTIFICATION NUMBER(PIN), MACHINE SERIAL NO. PLATE...4364
      ENGINE SERIAL NO. PLATE AND POSITION (1)...4364
      ENGINE SERIAL NO. PLATE AND POSITION (2)...4365
      BLADE SERIAL NO. PLATE POSITION...4365
      RIPPER SERIAL NO. PLATE POSITION ...4365
      ROPS, FOPS NO. PLATE POSITION...4366
      POSITION OF SERVICE METER...4366
      TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR...4366
  CONTENTS...4367
  SAFETY...4370
    SAFETY...4371
    SAFETY LABELS...4373
      POSITIONS OF SAFETY PICTOGRAMS...4373
      SAFETY LABLES...4374
    GENERAL PRECAUTIONS...4379
      SAFETY RULES...4379
      IF ABNORMALITIES ARE FOUND...4379
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...4379
      FIRE EXTINGUISHER AND FIRST AID KIT...4379
      SAFETY FEATURES...4379
      KEEP MACHINE CLEAN...4380
      INSIDE OPERATOR'S COMPARTMENT...4380
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...4380
      HANDRAILS AND STEPS...4381
      MOUNTING AND DISMOUNTING...4381
      NO PEOPLE ON ATTACHMENTS...4381
      PREVENTION OF BURNS...4382
      FIRE PREVENTION...4382
      ACTION IF FIRE OCCURS...4383
      WINDOW WASHER LIQUID...4383
      PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)...4384
      PRECAUTIONS FOR ATTACHMENTS...4384
      UNAUTHORIZED MODIFICATION...4384
      SAFETY AT WORKSITE...4384
      WORKING ON LOOSE GROUND...4385
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...4385
      ENSURE GOOD VISIBILITY...4385
      VENTILATION FOR ENCLOSED AREAS...4386
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...4386
      BE CAREFUL ABOUT ASBESTOS DUST...4386
    PRECAUTIONS FOR OPERATION...4387
      BEFORE STARTING ENGINE...4387
        CHECKS BEFORE STARTING ENGINE...4387
        PRECAUTIONS WHEN STARTING...4387
        PRECAUTIONS IN COLD AREAS...4388
      OPERATION...4389
        CHECKS BEFORE OPERATION...4389
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...4389
        PRECAUTIONS WHEN TRAVELING...4390
        TRAVELING ON SLOPES...4391
        PROHIBITED OPERATIONS...4391
        USING BRAKES...4391
        OPERATE CAREFULLY ON SNOW...4391
        PARKING MACHINE...4392
      TRANSPORTATION...4393
        SHIPPING...4393
      BATTERY...4394
        BATTERY HAZARD PREVENTION...4394
        STARTING WITH BOOSTER CABLE...4395
      TOWING...4396
        WHEN TOWING...4396
    PRECAUTIONS FOR MAINTENANCE...4397
      WARNING TAG...4397
      KEEP WORK PLACE CLEAN AND TIDY...4397
      APPOINT LEADER WHEN WORKING WITH OTHERS...4397
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...4398
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...4399
      PROPER TOOLS...4399
      HANDLING ACCUMULATOR ...4400
      PERSONNEL...4400
      ATTACHMENTS...4400
      WORK UNDER THE MACHINE...4400
      NOISE...4401
      PRECAUTIONS WHEN USING HAMMER...4401
      REPAIR WELDING...4401
      REMOVING BATTERY TERMINAL...4401
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...4401
      DO NOT DISASSEMBLE RECOIL SPRING...4402
      PRECAUTION WITH HIGH-PRESSURE OIL...4402
      PRECAUTION FOR HIGH FUEL PRESSURE...4402
      HANDLING HIGH-PRESSURE HOSES...4402
      PRECAUTION FOR HIGH VOLTAGE...4403
      WASTE MATERIAL...4403
      MAINTENANCE FOR AIR CONDITIONER...4403
      COMPRESSED AIR...4403
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4403
  OPERATION...4404
    GENERAL VIEW...4405
      GENERAL VIEW OF MACHINE...4405
      GENERAL VIEW OF CONTROLS AND GAUGES...4406
    EXPLANATION OF COMPONENTS...4408
      FRONT PANEL...4408
      SWITCHES...4434
      CONTROL LEVERS, PEDALS...4439
      DUST INDICATOR...4446
      POWER SOURSE...4446
      FUSE BOX...4447
      DOOR POCKET...4451
      ASHTRAY...4451
      CAR RADIO, HANDLING...4452
      CAR STEREO, HANDLING...4457
      AIR CONDITIONER...4463
      HEATER, HANDLING...4470
      ACCUMULATOR, HANDLING...4471
    OPERATION...4472
      CHECK BEFORE STARTING ENGINE, ADJUST...4472
      STARTING ENGINE...4491
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4496
      STOPPING ENGINE...4499
      MOVING MACHINE...4500
      STOPPING MACHINE...4502
      SHIFTING GEAR...4503
      SHIFTING BETWEEN FORWARD AND REVERSE...4506
      STEERING MACHINE...4508
      PRECAUTIONS FOR OPERATION...4510
      PARKING MACHINE...4512
      CHECK AFTER FINISHING WORK...4514
      LOCKING...4514
      RIPPER OPERATION...4515
      OPERATING METHOD FOR RIPPING OPERATIONS...4517
      WORK POSSIBLE USING BULLDOZER...4522
      ADJUSTING POSTURE OF WORK EQUIPMENT...4524
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4530
    TRANSPORTATION...4534
      LOADING, UNLOADING WORK...4534
      PRECAUTIONS FOR LOADING...4534
      METHOD OF LIFTING MACHINE...4535
      PRECAUTIONS FOR TRANSPORTATION...4536
      TRAVELING ON ROADS...4536
      REMOVAL OF CAB...4537
    COLD WEATHER OPERATION...4539
      PRECAUTIONS FOR LOW TEMPERATURE...4539
      AFTER COMPLETION OF WORK...4540
      AFTER COLD WEATHER...4540
    LONG-TERM STORAGE...4541
      BEFORE STORAGE...4541
      DURING STORAGE...4541
      AFTER STORAGE...4541
    TROUBLESHOOTING...4542
      AFTER RUNNING OUT OF FUEL...4542
      METHOD OF TOWING MACHINE...4544
      IF BATTERY IS DISCHARGED...4545
      OTHER TROUBLE...4549
  MAINTENANCE...4554
    GUIDES TO MAINTENANCE...4555
    OUTLINES OF SERVICE...4558
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4558
      OUTLINE OF ELECTRIC SYSTEM...4561
      HANDLING HYDRAULIC RELATED EQUIPMENT...4562
    WEAR PARTS LIST...4563
      WEAR PARTS LIST...4563
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4564
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE...4565
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4566
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4567
      TORQUE LIST...4567
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4568
      SAFETY CRITICAL PARTS...4568
    MAINTENANCE SCHEDULE CHART...4570
      MAINTENANCE SCHEDULE CHART...4570
    SERVICE PROCEDURE...4572
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4572
      WHEN REQUIRED...4573
        CLEAN INSIDE OF COOLING SYSTEM...4573
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMNET...4576
        CHECK ELECTRICAL INTAKE AIR HEATER...4578
        CHECK AND ADJUST TRACK TENSION...4578
        CHECK AND TIGHTEN TRACK SHOE BOLTS...4581
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...4582
        CLEAN AND CHECK RADIATOR FINS...4584
        REPLACE AIR CONDITIONER BELT...4585
        CLEAN AND CHECK HYDRAULIC COOLER FINS...4586
        ADJUST IDLER CLEARANCE...4588
        CHECK UNDERCARRIAGE OIL...4589
        CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)...4590
        CHECK AND ADJUST AIR CONDITIONER...4591
        LUBRICATE DOOR HINGE...4592
        CHECK DOOR LATCH...4592
        CHECK DOOR LOCK STRIKER...4592
        REPLACE DOOR DAMPER...4593
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID...4593
        REPLACE WIPER BLADE...4594
        PROCEDURE FOR BLEEDING AIR IN HYDRAULIC CIRCUIT...4595
        PROCEDURE FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT...4596
        LUBRICATING...4596
      CHECK BEFORE STARTING...4597
      EVERY 250 HOURS SERVICE...4598
        LUBRICATING...4598
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...4602
        CHECK LEVEL OF BATTERY ELECTROLYTE...4602
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...4605
        CHECK BRAKE PERFORMANCE...4606
      EVERY 500 HOURS SERVICE...4607
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE)...4607
        REPLACE POWER TRAIN OIL FILTER ELEMENT...4609
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...4610
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...4613
        REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES)...4613
      EVERY 1000 HOURS SERVICE...4615
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)...4615
        CHANGE OIL IN FINAL DRIVE CASE...4617
        WASH POWER TRAIN CASE BREATHER...4617
        LUBRICATE UNIVERSAL JOINT...4618
        CHECK TIGHTENING PARTS OF TURBOCHARGER...4619
        CHECK, CLEAN FUEL STRAINER...4619
        REPLACE CHARGE FILTER ELEMENT...4620
        CHECK FOR LOOSE ROPS MOUNT BOLTS...4620
        REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE)...4621
      EVERY 2000 HOURS SERVICE...4623
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT...4623
        CLEAN ENGINE BREATHER ELEMENT...4624
        CHECK ALTERNATOR, STARTING MOTOR...4624
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...4625
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...4626
      EVERY 4000 HOURS SERVICE...4627
        CHECK PLAY OF TURBOCHARGER ROTOR...4627
        CLEAN, CHECK TURBOCHARGER...4627
        CHECK ENGINE VALVE CLEARANCE, ADJUST...4627
        CHECK WATER PUMP...4627
        CHECK VIBRATION DAMPER...4628
        CHECK INJECTOR...4628
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...4629
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...4630
      EVERY 8000 HOURS SERVICE...4630
        REPLACE INJECTOR NOZZLE TIP...4630
        REPLACE HIGH-PRESSURE PIPING CLAMPS...4630
        REPLACE FUEL SPLAY PREVENTION CAPS...4630
  SPECIFICATIONS...4631
    SPECIFICATIONS...4632
  ATTACHMENTS, OPTIONS...4633
    GENERAL PRECAUTIONS...4634
      PRECAUTIONS RELATED TO SAFETY...4634
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...4635
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...4635
    HEADREST, HANDLING...4636
    CAP WITH LOCK, HANDLING...4637
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...4637
    PROCEDURE FOR SELECTING RIPPER POINT...4638
      PROCEDURE FOR SELECTING RIPPER POINT...4638
  INDEX...4639
TEN00139-07 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN80001&up)...4642
  COVER...4642
  FOREWORD...4643
    BEFORE READING THIS MANUAL...4644
    SAFETY INFORMATION...4647
    INTRODUCTION...4648
      USE OF MACHINE...4648
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4648
      VISIBILITY FROM OPERATOR'S SEAT...4649
    NECESSARY INFORMATION...4650
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4650
      EPA REGULATIONS, ENGINE NUMBER PLATE...4651
      BLADE SERIAL NO. PLATE POSITION...4652
      RIPPER SERIAL NO. PLATE POSITION...4652
      ROPS, FOPS NO. PLATE POSITION...4652
      POSITION OF SERVICE METER...4652
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4653
    CONTENTS...4654
  SAFETY...4657
    SAFETY...4658
    SAFETY LABELS...4661
      POSITIONS OF SAFETY PICTOGRAMS...4662
      SAFETY LABELS...4663
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...4667
      PRECAUTIONS BEFORE STARTING OPERATION...4667
      PREPARATIONS FOR SAFE OPERATION...4667
      FIRE PREVENTION...4669
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...4670
      DO NOT GET CAUGHT IN WORK EQUIPMENT...4672
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...4672
      UNAUTHORIZED MODIFICATION...4672
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...4672
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...4673
    PRECAUTIONS FOR OPERATION...4674
      PRECAUTIONS FOR JOBSITE...4674
      STARTING ENGINE...4676
      OPERATION...4679
      TRANSPORTATION...4683
      TOWING...4684
    PRECAUTIONS FOR MAINTENANCE...4685
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...4685
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...4689
  OPERATION...4695
    GENERAL VIEW...4696
      GENERAL VIEW OF MACHINE...4696
      GENERAL VIEW OF CONTROLS AND GAUGES...4697
    EXPLANATION OF COMPONENTS...4699
      MACHINE MONITOR...4699
      SWITCHES...4745
      CONTROL LEVERS, PEDALS...4749
      DUST INDICATOR...4757
      FUSE BOX...4757
      DOOR POCKET...4761
      ASHTRAY...4761
      CAR RADIO, HANDLING...4762
      CAR STEREO, HANDLING...4767
      HANDLING AIR CONDITIONER...4774
    OPERATION...4788
      CHECK BEFORE STARTING ENGINE, ADJUST...4788
      STARTING ENGINE...4811
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...4815
      STOPPING ENGINE...4819
      MOVING MACHINE...4820
      STOPPING MACHINE...4822
      SHIFTING GEAR...4823
      SHIFTING BETWEEN FORWARD AND REVERSE...4829
      STEERING MACHINE...4831
      PRECAUTIONS FOR OPERATION...4833
      PARKING MACHINE...4835
      CHECK AFTER STOPPING ENGINE...4836
      CHECK AFTER FINISHING WORK...4837
      LOCKING...4837
      RIPPER OPERATION...4838
      OPERATING METHOD FOR RIPPING OPERATIONS...4840
      WORK POSSIBLE USING BULLDOZER...4845
      ADJUSTING POSTURE OF WORK EQUIPMENT...4847
      TIPS FOR LONGER UNDERCARRIAGE LIFE...4856
    TRANSPORTATION...4859
      LOADING, UNLOADING WORK...4859
      METHOD OF LIFTING MACHINE...4862
      PRECAUTIONS FOR TRANSPORTATION...4864
      TRAVELING ON ROADS...4864
      REMOVAL OF CAB...4865
    COLD WEATHER OPERATION...4867
      PRECAUTIONS FOR LOW TEMPERATURE...4867
      AFTER COMPLETION OF WORK...4869
      AFTER COLD WEATHER...4869
    LONG-TERM STORAGE...4870
      BEFORE STORAGE...4870
      DURING STORAGE...4870
      AFTER STORAGE...4870
      STARTING MACHINE AFTER LONG-TERM STORAGE...4870
    TROUBLESHOOTING...4871
      AFTER RUNNING OUT OF FUEL...4871
      METHOD OF TOWING MACHINE...4873
      IF BATTERY IS DISCHARGED...4874
      OTHER TROUBLE...4877
  MAINTENANCE...4883
    GUIDES TO MAINTENANCE...4884
    OUTLINES OF SERVICE...4887
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...4887
      OUTLINE OF ELECTRIC SYSTEM...4890
    WEAR PARTS...4891
      WEAR PARTS LIST...4892
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...4893
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...4895
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...4896
      TORQUE LIST...4896
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...4897
      SAFETY CRITICAL PARTS...4897
    MAINTENANCE SCHEDULE CHART...4899
      MAINTENANCE SCHEDULE CHART...4899
    SERVICE PROCEDURE...4901
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...4901
      WHEN REQUIRED...4902
      CHECK BEFORE STARTING...4927
      EVERY 250 HOURS SERVICE...4928
      EVERY 500 HOURS SERVICE...4937
      EVERY 1000 HOURS SERVICE...4944
      EVERY 2000 HOURS SERVICE...4956
      EVERY 4000 HOURS SERVICE...4965
      EVERY 8000 HOURS SERVICE...4968
  SPECIFICATIONS...4971
    SPECIFICATIONS...4972
  ATTACHMENTS, OPTIONS...4973
    GENERAL PRECAUTIONS...4974
      PRECAUTIONS RELATED TO SAFETY...4974
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...4975
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...4975
    HEADREST, HANDLING...4976
    CAP WITH LOCK, HANDLING...4977
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...4977
    PROCEDURE FOR SELECTING RIPPER POINT...4978
      PROCEDURE FOR SELECTING RIPPER POINT...4978
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...4979
      BASIC PRECAUTIONS...4979
  INDEX...4981
TEN00170-00 - Bulldozer D155A-5 Operation & Maintenance Manual (SN65139&up)...4985
  COVER...4985
  FOREWORD...4986
    FOREWORD...4987
    SAFETY INFORMATION...4990
    INTRODUCTION...4992
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...4992
      VISIBILITY FROM OPERATOR'S SEAT...4993
      BREAKING IN THE MACHINE...4994
    NECESSARY INFORMATION...4995
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...4995
      ENGINE SERIAL NO. PLATE AND POSITION...4995
      BLADE SERIAL NO. PLATE POSITION...4996
      RIPPER SERIAL NO. PLATE POSITION...4996
      POSITION OF SERVICE METER...4996
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...4997
  CONTENTS...4998
  SAFETY...5001
    SAFETY...5002
    SAFETY LABELS...5004
      POSITIONS OF SAFETY PICTOGRAMS...5005
      SAFETY LABELS...5006
    GENERAL PRECAUTIONS...5010
      SAFETY RULES...5010
      IF ABNORMALITIES ARE FOUND...5010
      CLOTHING AND PERSONAL PROTECTIVE ITEMS...5010
      FIRE EXTINGUISHER AND FIRST AID KIT...5010
      SAFETY FEATURES...5010
      KEEP MACHINE CLEAN...5011
      INSIDE OPERATOR'S COMPARTMENT...5011
      ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT...5011
      HANDRAILS AND STEPS...5011
      PRECAUTIONS WHEN WORKING IN HIGH PLACES...5012
      MOUNTING AND DISMOUNTING...5012
      NO PEOPLE ON ATTACHMENTS...5012
      CRUSHING OR CUTTING PREVENTION...5013
      PREVENTION OF BURNS...5013
      FIRE PREVENTION...5014
      ACTION IF FIRE OCCURS...5015
      WINDOW WASHER LIQUID...5015
      PRECAUTIONS WHEN USING ROPS...5015
      PRECAUTIONS FOR ATTACHMENTS...5016
      CAB WINDOW GLASSES...5016
      UNAUTHORIZED MODIFICATION...5016
      SAFETY AT WORKSITE...5016
      WORKING ON LOOSE GROUND...5016
      DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES...5017
      ENSURE GOOD VISIBILITY...5017
      VENTILATION FOR ENCLOSED AREAS...5018
      CHECKING SIGNALMAN'S SIGNALS AND SIGNS...5019
      BE CAREFUL ABOUT ASBESTOS DUST...5019
    PRECAUTIONS FOR OPERATION...5020
      BEFORE STARTING ENGINE...5020
        CHECKS BEFORE STARTING ENGINE...5020
        PRECAUTIONS WHEN STARTING...5020
        PRECAUTIONS IN COLD AREAS...5021
      OPERATION...5022
        CHECKS BEFORE OPERATION...5022
        PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE...5022
        PRECAUTIONS WHEN TRAVELING...5023
        TRAVELING ON SLOPES...5024
        PROHIBITED OPERATIONS...5024
        USING BRAKES...5024
        OPERATE CAREFULLY ON SNOW...5024
        PARKING MACHINE...5025
      TRANSPORTATION...5026
        LOADING AND UNLOADING...5026
        SHIPPING...5026
      BATTERY...5027
        BATTERY HAZARD PREVENTION...5027
        STARTING WITH BOOSTER CABLE...5028
      TOWING...5029
        WHEN TOWING...5029
    PRECAUTIONS FOR MAINTENANCE...5030
      WARNING TAG...5030
      KEEP WORK PLACE CLEAN AND TIDY...5030
      APPOINT LEADER WHEN WORKING WITH OTHERS...5030
      STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE...5030
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING...5032
      PROPER TOOLS...5032
      HANDLING ACCUMULATOR...5033
      PERSONNEL...5033
      ATTACHMENTS...5033
      WORK UNDER THE MACHINE...5033
      NOISE...5034
      PRECAUTIONS WHEN USING HAMMER...5034
      REPAIR WELDING...5034
      REMOVING BATTERY TERMINAL...5034
      PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION...5034
      DO NOT DISASSEMBLE RECOIL SPRING...5035
      PRECAUTION WITH HIGH-PRESSURE OIL...5035
      PRECAUTION FOR HIGH FUEL PRESSURE...5035
      HANDLING HIGH-PRESSURE HOSES...5035
      PRECAUTION FOR HIGH VOLTAGE...5036
      WASTE MATERIAL...5037
      MAINTENANCE FOR AIR CONDITIONER...5037
      COMPRESSED AIR...5037
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5037
  OPERATION...5038
    GENERAL VIEW...5039
      GENERAL VIEW OF MACHINE...5039
      GENERAL VIEW OF CONTROLS AND GAUGES...5040
    EXPLANATION OF COMPONENTS...5041
      FRONT PANEL...5041
      SWITCHES...5052
      CONTROL LEVERS, PEDALS...5055
      DUST INDICATOR...5063
      FUSE BOX...5063
      GREASE PUMP HOLDER...5064
      DOOR OPEN LOCK...5065
      SASH GLASS INTERMEDIATE LOCK...5065
      HOT AND COOL BOX...5066
      DOOR POCKET...5066
      ASHTRAY...5066
      TOOL BOX...5066
      CAR RADIO, HANDLING...5067
      AIR CONDITIONER, HANDLING...5072
      HEATER, HANDLING...5076
      ACCUMULATOR, HANDLING...5077
      FIRE EXTINGUISHER, LOCATION...5078
    OPERATION...5079
      CHECK BEFORE STARTING ENGINE, ADJUST...5079
      STARTING ENGINE...5097
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...5101
      STOPPING ENGINE...5103
      CHECK AFTER STOPPING ENGINE...5103
      MACHINE OPERATION...5104
      STEERING MACHINE...5109
      PRECAUTIONS FOR OPERATION...5112
      PARKING MACHINE...5113
      CHECK AFTER FINISHING WORK...5115
      LOCKING...5115
      WORK POSSIBLE USING BULLDOZER...5116
      RIPPER OPERATION...5118
      OPERATING METHOD FOR RIPPING OPERATIONS...5121
      ADJUSTING POSTURE OF WORK EQUIPMENT...5127
      TIPS FOR LONGER UNDERCARRIAGE LIFE...5134
    TRANSPORTATION...5137
      TRANSPORTATION PROCEDURE...5137
      LOADING, UNLOADING WORK...5137
      METHOD OF LIFTING MACHINE...5141
      TRAVELING ON ROADS...5142
      REMOVAL OF CAB...5143
    COLD WEATHER OPERATION...5144
      PRECAUTIONS FOR LOW TEMPERATURE...5144
      AFTER COMPLETION OF WORK...5145
      AFTER COLD WEATHER...5146
    LONG-TERM STORAGE...5147
      BEFORE STORAGE...5147
      DURING STORAGE...5147
      AFTER STORAGE...5147
    TROUBLESHOOTING...5148
      AFTER RUNNING OUT OF FUEL...5148
      METHOD OF TOWING MACHINE...5148
      IF BATTERY IS DISCHARGED...5149
      OTHER TROUBLE...5153
  MAINTENANCE...5158
    GUIDES TO MAINTENANCE...5159
    OUTLINES OF SERVICE...5162
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...5162
      OUTLINE OF ELECTRIC SYSTEM...5165
    WEAR PARTS LIST...5166
      WEAR PARTS LIST...5166
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...5167
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...5169
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...5170
      TORQUE LIST...5170
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5171
      SAFETY CRITICAL PARTS...5172
    MAINTENANCE SCHEDULE CHART...5174
      MAINTENANCE SCHEDULE CHART...5174
    SERVICE PROCEDURE...5176
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...5176
      WHEN REQUIRED...5177
        CLEAN INSIDE OF COOLING SYSTEM...5177
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT...5180
        CHECK AND ADJUST TRACK TENSION...5185
        CHECK AND TIGHTEN TRACK SHOE BOLTS...5186
        REVERSE AND REPLACE THE END BITS AND CUTTING EDGES...5188
        REPLACE FAN BELT...5190
        CLEAN AND CHECK RADIATOR FINS...5191
        CLEAN AND CHECK HYDRAULIC COOLER FINS...5191
        ADJUST IDLER CLEARANCE...5193
        CHECK UNDERCARRIAGE OIL...5194
        CLEAN HEATER AIR FILTER (FRESH/RECIRC FILTER)...5196
        LUBRICATE DOOR HINGE...5196
        CHECK DOOR LOCK STRIKER...5197
        REPLACE DOOR DAMPER...5197
        BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER...5197
        REPLACE WIPER BLADE...5198
        BLEEDING AIR IN HYDRAULIC SYSTEM...5199
        CHECK ELECTRICAL INTAKE AIR HEATER...5199
        LUBRICATING...5199
      CHECK BEFORE STARTING...5201
      EVERY 250 HOURS SERVICE...5202
        LUBRICATING...5202
        CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST...5206
        CHECK LEVEL OF BATTERY ELECTROLYTE...5208
        CHECK BRAKE PERFORMANCE...5210
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL...5211
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE...5212
      EVERY 500 HOURS SERVICE...5214
        REPLACE FUEL FILTER CARTRIDGE...5214
        REPLACE POWER TRAIN OIL FILTER ELEMENT...5215
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL...5216
        REPLACE HYDRAULIC TANK BREATHER ELEMENT...5217
      EVERY 1000 HOURS SERVICE...5218
        CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS...5218
        CHECK, CLEAN FUEL STRAINER...5220
        CHECK FOR LOOSE ROPS MOUNT BOLTS...5220
        REPLACE CORROSION RESISTOR CARTRIDGE...5221
        CHECK TIGHTENING PARTS OF TURBOCHARGER...5221
      EVERY 2000 HOURS SERVICE...5222
        CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT...5222
        CHANGE OIL IN FINAL DRIVE CASE...5224
        CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER...5225
        CHECK PIVOT BEARING OIL LEVEL, ADD OIL...5226
        CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL...5227
        CLEAN ENGINE BREATHER ELEMENT...5227
        CHECK ALTERNATOR, STARTING MOTOR...5227
        CHECK ENGINE VALVE CLEARANCE, ADJUST...5227
      EVERY 4000 HOURS SERVICE...5228
        CHECK WATER PUMP...5228
        CHECK VIBRATION DAMPER...5228
        CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER...5228
        CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER...5229
        CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)...5230
      EVERY 8000 HOURS SERVICE...5231
        REPLACE HIGH-PRESSURE PIPING CLAMPS...5231
        REPLACE FUEL SPLAY PREVENTION CAPS...5231
  SPECIFICATIONS...5232
    SPECIFICATIONS...5233
  ATTACHMENTS, OPTIONS...5234
    GENERAL PRECAUTIONS...5235
      PRECAUTIONS RELATED TO SAFETY...5235
    SELECTION OF TRACK SHOE...5236
      SELECTION OF TRACK SHOES...5236
    PROCEDURE FOR SELECTING RIPPER POINT...5237
      PROCEDURE FOR SELECTING RIPPER POINT...5237
    CAP WITH LOCK, HANDLING...5238
      METHOD OF OPENING AND CLOSING CAP WITH LOCK...5238
  INDEX...5239
TEN00310-01 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN80807&up)...5242
  COVER...5242
  FOREWORD...5243
    BEFORE READING THIS MANUAL...5244
    SAFETY INFORMATION...5245
    INTRODUCTION...5246
      USE OF MACHINE...5246
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...5246
      VISIBILITY FROM OPERATOR'S SEAT...5247
    NECESSARY INFORMATION...5248
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...5248
      EPA REGULATIONS, ENGINE NUMBER PLATE...5249
      BLADE SERIAL NO. PLATE POSITION...5250
      RIPPER SERIAL NO. PLATE POSITION...5250
      ROPS, FOPS NO. PLATE POSITION...5250
      POSITION OF SERVICE METER...5250
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...5251
    CONTENTS...5252
  SAFETY...5255
    SAFETY...5256
    SAFETY LABELS...5259
      POSITIONS OF SAFETY PICTOGRAMS...5260
      SAFETY LABELS...5261
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...5265
      PRECAUTIONS BEFORE STARTING OPERATION...5265
      PREPARATIONS FOR SAFE OPERATION...5265
      FIRE PREVENTION...5267
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...5268
      DO NOT GET CAUGHT IN WORK EQUIPMENT...5270
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...5270
      UNAUTHORIZED MODIFICATION...5270
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...5270
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...5271
    PRECAUTIONS FOR OPERATION...5272
      PRECAUTIONS FOR JOBSITE...5272
      STARTING ENGINE...5274
      OPERATION...5277
      TRANSPORTATION...5281
      TOWING...5282
    PRECAUTIONS FOR MAINTENANCE...5283
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...5283
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...5287
  OPERATION...5293
    GENERAL VIEW...5294
      GENERAL VIEW OF MACHINE...5294
      GENERAL VIEW OF CONTROLS AND GAUGES...5295
    EXPLANATION OF COMPONENTS...5297
      MACHINE MONITOR...5297
      SWITCHES...5344
      CONTROL LEVERS, PEDALS...5348
      DUST INDICATOR...5356
      FUSE BOX...5357
      CAP WITH LOCK...5361
      DOOR POCKET...5363
      ASHTRAY...5363
      CAR RADIO, HANDLING...5364
      CAR STEREO, HANDLING...5369
      HANDLING AIR CONDITIONER...5376
    OPERATION...5390
      CHECK BEFORE STARTING ENGINE, ADJUST...5390
      STARTING ENGINE...5414
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...5418
      STOPPING ENGINE...5422
      MOVING MACHINE...5423
      STOPPING MACHINE...5425
      SHIFTING GEAR...5426
      SHIFTING BETWEEN FORWARD AND REVERSE...5432
      STEERING MACHINE...5434
      PRECAUTIONS FOR OPERATION...5436
      PARKING MACHINE...5438
      CHECK AFTER STOPPING ENGINE...5439
      CHECK AFTER FINISHING WORK...5440
      LOCKING...5440
      RIPPER OPERATION...5441
      OPERATING METHOD FOR RIPPING OPERATIONS...5444
      WORK POSSIBLE USING BULLDOZER...5450
      ADJUSTING POSTURE OF WORK EQUIPMENT...5452
      TIPS FOR LONGER UNDERCARRIAGE LIFE...5461
    TRANSPORTATION...5465
      LOADING, UNLOADING WORK...5465
      METHOD OF LIFTING MACHINE...5468
      PRECAUTIONS FOR TRANSPORTATION...5470
      TRAVELING ON ROADS...5470
      REMOVAL OF CAB...5471
    COLD WEATHER OPERATION...5473
      PRECAUTIONS FOR LOW TEMPERATURE...5473
      AFTER COMPLETION OF WORK...5475
      AFTER COLD WEATHER...5475
    LONG-TERM STORAGE...5476
      BEFORE STORAGE...5476
      DURING STORAGE...5476
      AFTER STORAGE...5476
      STARTING MACHINE AFTER LONG-TERM STORAGE...5476
    TROUBLESHOOTING...5477
      AFTER RUNNING OUT OF FUEL...5477
      METHOD OF TOWING MACHINE...5479
      IF BATTERY IS DISCHARGED...5480
      OTHER TROUBLE...5483
  MAINTENANCE...5489
    GUIDES TO MAINTENANCE...5490
    OUTLINES OF SERVICE...5493
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...5493
      OUTLINE OF ELECTRIC SYSTEM...5496
    WEAR PARTS...5497
      WEAR PARTS LIST...5497
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...5499
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...5501
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...5502
      TORQUE LIST...5502
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5503
      SAFETY CRITICAL PARTS...5503
    MAINTENANCE SCHEDULE CHART...5505
      MAINTENANCE SCHEDULE CHART...5505
    SERVICE PROCEDURE...5507
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...5507
      WHEN REQUIRED...5508
      CHECK BEFORE STARTING...5538
      EVERY 250 HOURS SERVICE...5539
      EVERY 500 HOURS SERVICE...5548
      EVERY 1000 HOURS SERVICE...5555
      EVERY 2000 HOURS SERVICE...5567
      EVERY 4000 HOURS SERVICE...5576
      EVERY 8000 HOURS SERVICE...5580
  SPECIFICATIONS...5581
    SPECIFICATIONS...5582
  ATTACHMENTS, OPTIONS...5583
    GENERAL PRECAUTIONS...5584
      PRECAUTIONS RELATED TO SAFETY...5584
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...5585
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...5585
    HEADREST, HANDLING...5586
    PROCEDURE FOR SELECTING RIPPER POINT...5587
      PROCEDURE FOR SELECTING RIPPER POINT...5587
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...5588
      BASIC PRECAUTIONS...5588
  INDEX...5589
TEN00342-01 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN81017&up)...5593
  COVER...5593
  FOREWORD...5594
    BEFORE READING THIS MANUAL...5595
    SAFETY INFORMATION...5596
    INTRODUCTION...5597
      USE OF MACHINE...5597
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...5597
      VISIBILITY FROM OPERATOR'S SEAT...5598
    NECESSARY INFORMATION...5599
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...5599
      EPA REGULATIONS, ENGINE NUMBER PLATE...5600
      BLADE SERIAL NO. PLATE POSITION...5601
      RIPPER SERIAL NO. PLATE POSITION...5601
      ROPS, FOPS NO. PLATE POSITION...5601
      POSITION OF SERVICE METER...5601
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...5602
    CONTENTS...5603
  SAFETY...5606
    SAFETY...5607
    SAFETY LABELS...5610
      POSITIONS OF SAFETY PICTOGRAMS...5611
      SAFETY LABELS...5612
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...5616
      PRECAUTIONS BEFORE STARTING OPERATION...5616
      PREPARATIONS FOR SAFE OPERATION...5616
      FIRE PREVENTION...5618
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...5619
      DO NOT GET CAUGHT IN WORK EQUIPMENT...5621
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...5621
      UNAUTHORIZED MODIFICATION...5621
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...5621
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...5622
    PRECAUTIONS FOR OPERATION...5623
      PRECAUTIONS FOR JOBSITE...5623
      STARTING ENGINE...5625
      OPERATION...5628
      TRANSPORTATION...5632
      TOWING...5633
    PRECAUTIONS FOR MAINTENANCE...5634
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...5634
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...5638
  OPERATION...5644
    GENERAL VIEW...5645
      GENERAL VIEW OF MACHINE...5645
      GENERAL VIEW OF CONTROLS AND GAUGES...5646
    EXPLANATION OF COMPONENTS...5648
      MACHINE MONITOR...5648
      SWITCHES...5696
      CONTROL LEVERS, PEDALS...5701
      DUST INDICATOR...5708
      FUSE BOX...5709
      CAP WITH LOCK...5713
      DOOR POCKET...5715
      ASHTRAY...5715
      CAR RADIO, HANDLING...5716
      CAR STEREO, HANDLING...5721
      HANDLING AIR CONDITIONER...5728
    OPERATION...5742
      CHECK BEFORE STARTING ENGINE, ADJUST...5742
      STARTING ENGINE...5767
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...5771
      STOPPING ENGINE...5775
      MOVING MACHINE...5776
      STOPPING MACHINE...5778
      SHIFTING GEAR...5779
      SHIFTING BETWEEN FORWARD AND REVERSE...5785
      STEERING MACHINE...5787
      PRECAUTIONS FOR OPERATION...5789
      PARKING MACHINE...5791
      CHECK AFTER STOPPING ENGINE...5792
      CHECK AFTER FINISHING WORK...5793
      LOCKING...5793
      RIPPER OPERATION...5794
      OPERATING METHOD FOR RIPPING OPERATIONS...5797
      WORK POSSIBLE USING BULLDOZER...5803
      ADJUSTING POSTURE OF WORK EQUIPMENT...5805
      TIPS FOR LONGER UNDERCARRIAGE LIFE...5814
    TRANSPORTATION...5818
      LOADING, UNLOADING WORK...5818
      METHOD OF LIFTING MACHINE...5821
      PRECAUTIONS FOR TRANSPORTATION...5823
      TRAVELING ON ROADS...5823
      REMOVAL OF CAB...5824
    COLD WEATHER OPERATION...5826
      PRECAUTIONS FOR LOW TEMPERATURE...5826
      AFTER COMPLETION OF WORK...5828
      AFTER COLD WEATHER...5828
    LONG-TERM STORAGE...5829
      BEFORE STORAGE...5829
      DURING STORAGE...5829
      AFTER STORAGE...5829
      STARTING MACHINE AFTER LONG-TERM STORAGE...5829
    TROUBLESHOOTING...5830
      AFTER RUNNING OUT OF FUEL...5830
      METHOD OF TOWING MACHINE...5832
      IF BATTERY IS DISCHARGED...5833
      OTHER TROUBLE...5836
  MAINTENANCE...5842
    GUIDES TO MAINTENANCE...5843
    OUTLINES OF SERVICE...5846
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...5846
      OUTLINE OF ELECTRIC SYSTEM...5849
    WEAR PARTS...5850
      WEAR PARTS LIST...5850
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...5852
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...5854
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...5855
      TORQUE LIST...5855
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...5856
      SAFETY CRITICAL PARTS...5856
    MAINTENANCE SCHEDULE CHART...5858
      MAINTENANCE SCHEDULE CHART...5858
    SERVICE PROCEDURE...5860
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...5860
      WHEN REQUIRED...5861
      CHECK BEFORE STARTING...5891
      EVERY 250 HOURS SERVICE...5892
      EVERY 500 HOURS SERVICE...5901
      EVERY 1000 HOURS SERVICE...5908
      EVERY 2000 HOURS SERVICE...5919
      EVERY 4000 HOURS SERVICE...5928
      EVERY 8000 HOURS SERVICE...5932
  SPECIFICATIONS...5934
    SPECIFICATIONS...5935
  ATTACHMENTS, OPTIONS...5936
    GENERAL PRECAUTIONS...5937
      PRECAUTIONS RELATED TO SAFETY...5937
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...5938
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...5938
    HEADREST, HANDLING...5939
    PROCEDURE FOR SELECTING RIPPER POINT...5940
      PROCEDURE FOR SELECTING RIPPER POINT...5940
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...5941
      BASIC PRECAUTIONS...5941
  INDEX...5942
TEN00482-04 - Bulldozer D155AX-6 Operation & Maintenance Manual (SN81077&up)...5946
  COVER...5946
  FOREWORD...5947
    BEFORE READING THIS MANUAL...5948
    SAFETY INFORMATION...5949
      INTRODUCTION...5950
      USE OF MACHINE...5950
      FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE...5950
      VISIBILITY FROM OPERATOR'S SEAT...5951
    NECESSARY INFORMATION...5952
      PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE...5952
      EPA REGULATIONS, ENGINE NUMBER PLATE...5953
      BLADE SERIAL NO. PLATE POSITION...5954
      RIPPER SERIAL NO. PLATE POSITION...5954
      ROPS, FOPS NO. PLATE POSITION...5954
      POSITION OF SERVICE METER...5954
      TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR...5955
    CONTENTS...5956
  SAFETY...5959
    SAFETY...5960
    SAFETY LABELS...5963
      POSITIONS OF SAFETY PICTOGRAMS...5964
      SAFETY LABELS...5965
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE...5970
      PRECAUTIONS BEFORE STARTING OPERATION...5970
      PREPARATIONS FOR SAFE OPERATION...5970
      FIRE PREVENTION...5972
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE...5973
      DO NOT GET CAUGHT IN WORK EQUIPMENT...5975
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES...5975
      UNAUTHORIZED MODIFICATION...5975
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS...5975
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING...5976
    PRECAUTIONS FOR OPERATION...5977
      PRECAUTIONS FOR JOBSITE...5977
      STARTING ENGINE...5979
      OPERATION...5982
      TRANSPORTATION...5986
      TOWING...5987
    PRECAUTIONS FOR MAINTENANCE...5988
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE...5988
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE...5992
  OPERATION...5999
    GENERAL VIEW...6000
      GENERAL VIEW OF MACHINE...6000
      GENERAL VIEW OF CONTROLS AND GAUGES...6001
    EXPLANATION OF COMPONENTS...6003
      MACHINE MONITOR...6003
      SWITCHES...6051
      CONTROL LEVERS, PEDALS...6056
      DUST INDICATOR...6063
      FUSE BOX...6064
      CAP WITH LOCK...6068
      DOOR POCKET...6070
      ASHTRAY...6070
      CAR RADIO, HANDLING...6071
      CAR STEREO, HANDLING...6076
      HANDLING AIR CONDITIONER...6083
    OPERATION...6097
      CHECK BEFORE STARTING ENGINE, ADJUST...6097
      STARTING ENGINE...6122
      OPERATIONS AND CHECKS AFTER STARTING ENGINE...6126
      STOPPING ENGINE...6130
      MOVING MACHINE...6131
      STOPPING MACHINE...6133
      SHIFTING GEAR...6134
      SHIFTING BETWEEN FORWARD AND REVERSE...6140
      STEERING MACHINE...6142
      PRECAUTIONS FOR OPERATION...6144
      PARKING MACHINE...6146
      CHECK AFTER STOPPING ENGINE...6147
      CHECK AFTER FINISHING WORK...6148
      LOCKING...6148
      RIPPER OPERATION...6149
      OPERATING METHOD FOR RIPPING OPERATIONS...6152
      WORK POSSIBLE USING BULLDOZER...6158
      ADJUSTING POSTURE OF WORK EQUIPMENT...6160
      TIPS FOR LONGER UNDERCARRIAGE LIFE...6169
    TRANSPORTATION...6173
      LOADING, UNLOADING WORK...6173
      METHOD OF LIFTING MACHINE...6176
      PRECAUTIONS FOR TRANSPORTATION...6178
      TRAVELING ON ROADS...6178
      REMOVAL OF CAB...6179
    COLD WEATHER OPERATION...6181
      PRECAUTIONS FOR LOW TEMPERATURE...6181
      AFTER COMPLETION OF WORK...6183
      AFTER COLD WEATHER...6183
    LONG-TERM STORAGE...6184
      BEFORE STORAGE...6184
      DURING STORAGE...6184
      AFTER STORAGE...6184
      STARTING MACHINE AFTER LONG-TERM STORAGE...6184
    TROUBLESHOOTING...6185
      AFTER RUNNING OUT OF FUEL...6185
      METHOD OF TOWING MACHINE...6187
      IF BATTERY IS DISCHARGED...6188
      OTHER TROUBLE...6191
  MAINTENANCE...6197
    GUIDES TO MAINTENANCE...6198
    OUTLINES OF SERVICE...6201
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC...6201
      OUTLINE OF ELECTRIC SYSTEM...6204
    WEAR PARTS...6205
      WEAR PARTS LIST...6205
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT...6207
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL...6209
    STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS...6210
      TORQUE LIST...6210
    PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...6211
      SAFETY CRITICAL PARTS...6211
    MAINTENANCE SCHEDULE CHART...6213
      MAINTENANCE SCHEDULE CHART...6213
    SERVICE PROCEDURE...6215
      INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)...6215
      WHEN REQUIRED...6216
      CHECK BEFORE STARTING...6246
      EVERY 250 HOURS SERVICE...6247
      EVERY 500 HOURS SERVICE...6256
      EVERY 1000 HOURS SERVICE...6263
      EVERY 2000 HOURS SERVICE...6274
      EVERY 4000 HOURS SERVICE...6283
      EVERY 8000 HOURS SERVICE...6287
  SPECIFICATIONS...6289
    SPECIFICATIONS...6290
  ATTACHMENTS, OPTIONS...6291
    GENERAL PRECAUTIONS...6292
      PRECAUTIONS RELATED TO SAFETY...6292
    INTRODUCTION OF ATTACHMENTS AND OPTIONS...6293
      INTRODUCTION OF ATTACHMENTS AND OPTIONS...6293
    HEADREST, HANDLING...6294
    PROCEDURE FOR SELECTING RIPPER POINT...6295
      PROCEDURE FOR SELECTING RIPPER POINT...6295
    STARTING IN COLD AREAS...6296
      EXTERNAL POWER SOURCE TYPE PREHEATER...6296
    HANDLING MACHINES EQUIPPED WITH KOMTRAX...6305
      BASIC PRECAUTIONS...6305
  INDEX...6307
TEN00524-03 - Bulldozer D155AX-7 Operation & Maintenance Manual (SN90001&up)...6311
  COVER...6311
  FOREWORD ...6312
    BEFORE READING THIS MANUAL ...6313
    SAFETY INFORMATION ...6314
    INTRODUCTION ...6315
      APPLICATIONS OF MACHINE ...6315
      DIRECTIONS OF MACHINE ...6315
      VISIBILITY FROM OPERATOR'S SEAT ...6316
    PRODUCT INFORMATION ...6317
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE ...6317
      EPA REGULATIONS, ENGINE NUMBER PLATE ...6318
      BLADE SERIAL NO. PLATE ...6318
      RIPPER SERIAL NO. PLATE ...6319
      ROPS OR FOPS NAMEPLATE ...6319
      SERVICE METER LOCATION ...6320
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR ...6320
    CONTENTS ...6321
  SAFETY ...6324
    SAFETY ...6325
    SAFETY LABELS ...6327
      LOCATION OF SAFETY LABELS ...6328
      SAFETY LABELS ...6329
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE ...6335
      PRECAUTIONS BEFORE STARTING OPERATION ...6335
      PREPARATIONS FOR SAFE OPERATION ...6336
      FIRE PREVENTION ...6338
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE ...6340
      DO NOT GET CAUGHT IN WORK EQUIPMENT ...6341
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES ...6342
      UNAUTHORIZED MODIFICATION ...6342
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS ...6342
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING ...6342
    PRECAUTIONS FOR OPERATION ...6343
      PRECAUTIONS FOR JOBSITE ...6343
      STARTING ENGINE ...6346
      OPERATION ...6349
      TRANSPORTATION ...6353
      TOWING ...6354
    PRECAUTIONS FOR MAINTENANCE ...6355
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE ...6355
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE ...6359
  OPERATION ...6366
    GENERAL VIEW ...6367
      GENERAL VIEW OF MACHINE ...6367
      GENERAL VIEW OF CONTROLS AND GAUGES ...6368
    EXPLANATION OF COMPONENTS ...6370
      MACHINE MONITOR ...6370
      SWITCHES ...6448
      CONTROL LEVERS AND PEDALS ...6453
      DUST INDICATOR ...6462
      AUXILIARY ELECTRIC POWER ...6463
      FUSE ...6464
      CIRCUIT BREAKER ...6466
      OIL FILLER CAP ...6468
      DOOR-OPEN LOCK ...6470
      SASH GLASS INTERMEDIATE LOCK ...6470
      DOOR POCKET ...6471
      ASHTRAY ...6471
      FIRE EXTINGUISHER ...6471
      HANDLING AIR CONDITIONER ...6472
      HANDLING RADIO ...6484
      BATTERY DISCONNECT SWITCH ...6489
      SYSTEM OPERATING LAMP ...6490
      Handling Komatsu Diesel Particulate Filter (KDPF) ...6491
      Handling Komatsu Closed Crankcase Ventilation (KCCV) ...6501
      HANDLING MACHINES EQUIPPED WITH KOMTRAX ...6502
    MACHINE OPERATIONS AND CONTROLS ...6504
      CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE ...6504
      STARTING ENGINE ...6528
      OPERATIONS AND CHECKS AFTER STARTING ENGINE ...6533
      STOPPING ENGINE ...6536
      MACHINE OPERATION ...6537
      SHIFTING GEARS ...6540
      SHIFT BETWEEN FORWARD AND REVERSE ...6546
      STEERING THE MACHINE ...6547
      PARKING MACHINE ...6550
      CHECK AFTER FINISHING WORK ...6552
      LOCKING ...6552
      RULES FOR OPERATION ...6553
      RECOMMENDED APPLICATIONS ...6557
      EFFECTIVE USE OF RIPPER ...6559
      DRIVING METHOD FOR RIPPING OPERATION ...6562
      ADJUSTING WORK EQUIPMENT ...6566
      TIPS FOR LONGER UNDERCARRIAGE LIFE ...6571
    TRANSPORTATION ...6574
      TRANSPORTATION PROCEDURE ...6574
      LOADING AND UNLOADING WITH TRAILER ...6575
      LIFT THE MACHINE ...6578
      TRANSPORTATION ...6580
    COLD WEATHER OPERATION ...6581
      COLD WEATHER OPERATION INFORMATION ...6581
      AFTER DAILY WORK COMPLETION ...6583
      AFTER COLD WEATHER SEASON ...6583
    LONG-TERM STORAGE ...6584
      BEFORE STORAGE ...6584
      DURING STORAGE ...6584
      AFTER STORAGE ...6584
      STARTING MACHINE AFTER LONG-TERM STORAGE ...6584
    TROUBLES AND ACTIONS ...6585
      RUNNING OUT OF FUEL ...6585
      TOWING MACHINE ...6585
      DISCHARGED BATTERY ...6587
      OTHER TROUBLE ...6591
  MAINTENANCE ...6596
    RULES FOR MAINTENANCE ...6597
      SERVICE METER READING ...6597
      KOMATSU GENUINE REPLACEMENT PARTS ...6597
      KOMATSU GENUINE LUBRICANTS ...6597
      ALWAYS USE CLEAN WASHER FLUID ...6597
      FRESH AND CLEAN LUBRICANTS ...6597
      CHECK DRAINED OIL AND USED FILTER ...6597
      CAUTION FOR REFILLING OIL OR FUEL ...6597
      WELDING INSTRUCTIONS ...6597
      DO NOT DROP THINGS INSIDE MACHINE ...6597
      PRECAUTIONS FOR KDPF ...6597
      DUSTY JOBSITES ...6598
      AVOID MIXING OIL ...6598
      OPENING AND CLOSING ENGINE SIDE COVER ...6598
      PRECAUTIONS FOR OPENING AND CLOSING BATTERY COVER ...6598
      LOCKING INSPECTION COVERS ...6598
      BLEED AIR FROM HYDRAULIC CIRCUIT ...6598
      PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES ...6598
      CHECKS AFTER INSPECTION AND MAINTENANCE ...6599
      FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE ...6599
    OUTLINE OF MAINTENANCE ...6600
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ...6600
      HANDLING ELECTRICAL COMPONENTS ...6604
      HANDLING HYDRAULIC COMPONENTS ...6605
    STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS ...6606
      TORQUE LIST ...6606
    MAINTENANCE SCHEDULE ...6608
      MAINTENANCE SCHEDULE TABLE ...6608
    MAINTENANCE PROCEDURE ...6610
      INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS) ...6610
      WHEN REQUIRED ...6611
      CHECKS BEFORE STARTING ...6642
      EVERY 250 HOURS MAINTENANCE ...6643
      EVERY 500 HOURS MAINTENANCE ...6650
      EVERY 1000 HOURS MAINTENANCE ...6656
      EVERY 2000 HOURS MAINTENANCE ...6667
      EVERY 4000 HOURS MAINTENANCE ...6677
      EVERY 4500 HOURS MAINTENANCE ...6681
      EVERY 8000 HOURS MAINTENANCE ...6682
  SPECIFICATIONS ...6684
    SPECIFICATIONS ...6685
  ATTACHMENTS AND OPTIONS ...6686
    GENERAL PRECAUTIONS ...6687
      PRECAUTIONS FOR SAFETY ...6687
    ATTACHMENTS AND OPTIONS ...6688
    HANDLE HEADREST ...6689
    SELECTION PROCEDURE OF RIPPER POINT ...6690
  REPLACEMENT PARTS ...6692
    SAFETY CRITICAL PARTS ...6693
      SAFETY CRITICAL PARTS LIST ...6693
    CONSUMABLE PARTS ...6695
      CONSUMABLE PARTS LIST ...6695
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT ...6697
      LUBRICATION STANDARD CHART ...6698
      USE OF FUEL, COOLANT AND LUBRICANTS TO ACCORDING TO AMBIENT TEMPERATURE ...6700
      RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL ...6702
  INDEX ...6704

Komatsu Bulldozer D155- Series Operation & Maintenance Manual