Logo

Cart

Click title to display cart contents.
0 Items $0.00

Komatsu Hydraulic Excavator PC130 Repair Service Manuals

Catalog: 

Make: 

Model: 

Price: $29.00

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC130, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Hydraulic Excavator PC130-7, PC130-8 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

SEBM036300 - Hydraulic Excavator PC130-7 Shop Manual.pdf
SEBM036301 - Hydraulic Excavator PC130-7 Shop Manual.pdf
SEBM036303 - Hydraulic Excavator PC130-7 Shop Manual.pdf
SEN03763-03 - Hydraulic Excavator PC130-8 Shop Manual.pdf
SEN03763-10 - Hydraulic Excavator PC130-8 Shop Manual.pdf
TEN00166-01 - Hydraulic Excavator GALEO PC130-7 Shop Manual.pdf
TEN00266-00TH - Hydraulic Excavator PC130-8 Operation & Maintenance Manual.pdf
TEN00266-06 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual.pdf
TEN00485-00 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual.pdf
TEN00510-00 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual.pdf
TEN00526-00 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual.pdf
UEAM003604 - Hydraulic Excavator PC130-7 Operation & Maintenance Manual.pdf

PRODUCT DETAILS:
Total Pages: 5,718 pages
File Format: PDF
Language: English

SEBM036300 - Hydraulic Excavator PC130-7 Shop Manual....2
  01(01-10).pdf....0
    01 GENERAL....4
      general assembly Drawing....5
      Specifications....7
      Weight table....10
      List of lubricants and water....12
  10(001-100).pdf....0
    10 STRUCTURE AND FUNCTION....4
      PTO....15
      cooling system....16
      Power Train....18
      Swing circle....19
      SWING MACHINERY....20
      Track frame....21
      Idler Cushion....22
      Hydraulic component Layout....23
      valve Control....25
      Hydraulic tank and filter....27
      Hydraulic Pump (Piston Pump)....28
      Control Valve....49
      Suction Safety Valve....59
      CLSS....60
      Self Pressure Reducing Valve....92
      Center Swivel Joint....99
      Travel Motor (Final Drive)....100
      Swing Motor....109
  10(101-154).pdf....0
    Solenoid Valve....115
    PPC Accumulator....117
    PPC Valve....118
    WORK EQUIPMENT....129
    Air Conditioner Piping....130
    ENGINE CONTROL....131
    Electric Control System....135
    Monitor System....163
  40(01-48).pdf....0
    40 MAINTENANCE STANDARD....4
      SWING MACHINERY....170
      SWING CIRCLE....172
      Track Frame, Idler Cushion....173
      carrier roller....175
      track roller....176
      sprocket....177
      Track shoe....178
      hydraulic pump....182
      CONTROL VALVE....183
      Suction Safety Valve....192
      Self Pressure Reduction Valve....193
      Travel Motor....194
      swing motor....195
      Solenoid Valve....196
      center swivel joint....197
      ppc valve....198
      hydraulic cylinder....202
      WORK equipment....204
      dimension of work equipment....206
  90(1-).pdf....0
    90 OTHERS....210
  90(03-)_A2.pdf....0
    Hydraulic circuit diagram....212
    Electrical circuit diagram (1/4)....214
    Electrical circuit diagram (2/4)....216
    Electrical circuit diagram (3/4)....218
    Electrical circuit diagram (4/4)....220
SEBM036301 - Hydraulic Excavator PC130-7 Shop Manual....222
  20-201--.pdf....0
    POINTS TO REMEMBER WHEN TROUBLESHOOTING....313
      1. When carrying out troubleshooting, do not hurry to disassemble the components....313
      2. Points to ask user or operator....313
        1) Have any other problems occurred apart from the problem that has been reported?....313
        2) Was there anything strange about the machine before the failure occurred?....313
        3) Did the failure occur suddenly, or were there problems with the machine condition before this?....313
        4) Under what conditions did the failure occur?....313
        5) Had any repairs been carried out before the failure?....313
        6) Has the same kind of failure occurred before?....313
      3. Check before troubleshooting....313
        1) Check the oil level....313
        2) Check for any external leakage of oil from the piping or hydraulic equipment....313
        3) Check the travel of the control levers....313
        4) Check the stroke of the control valve spool....313
        5) Other maintenance items can be checked externally, so check any item that is considered to be .....313
      4. Confirming failure....313
      5. Troubleshooting....313
        1) Start from the simple points....313
        2) Start from the most likely points....313
        3) Investigate other related parts or information....313
      6. Measures to remove root cause of failure....313
    SEQUENCE OF EVENTS IN TROUBLESHOOTING....314
    POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE....315
      To maintain the performance of the machine over a long period, and to prevent failures or other t.....315
        1. Points to remember when handling electric equipment....315
          1) Handling wiring harnesses and connectors....315
            1) Defective contact of connectors (defective contact between male and female)....315
            2) Defective crimping or soldering of connectors....315
            3) Disconnections in wiring....316
            4) High-pressure water entering connector....316
            5) Oil or dirt stuck to connector....316
          2) Removing, installing, and drying connectors and wiring harnesses....317
            1) Hold the connectors when disconnecting....317
            2) When removing from clips....317
            3) Action to take after removing connectors....317
            1) Check the connector visually....318
              1) Check that there is no oil, dirt, or water stuck to the connector pins (mating portion)....318
              2) Check that there is no deformation, defective contact, corrosion, or damage to the connector p.....318
              3) Check that there is no damage or breakage to the outside of the connector....318
            2) Fix the connector securely....318
            3) Correct any protrusion of the boot and any misalignment of the wiring harness....318
            4) If the connector clamp has been removed, be sure to return it to its original position. Check .....318
            1) Disconnect the connector and wipe off the water with a dry cloth....319
            2) Dry the inside of the connector with a dryer....319
            3) Carry out a continuity test on the connector....319
          3) Handling control box....320
            1) The control box contains a microcomputer and electronic control circuits. These control all of.....320
            2) Do not open the cover of the control box unless necessary....320
            3) Do not place objects on top of the control box....320
            4) Cover the control connectors with tape or a vinyl bag....320
            5) During rainy weather, do not leave the control box in a place where it is exposed to rain....320
            6) Do not place the control box on oil, water, or soil, or in any hot place, even for a short time....320
            7) Precautions when carrying out arc welding....320
        2. Points to remember when troubleshooting electric circuits....320
          1) Always turn the power OFF before disconnecting or connect connectors....320
          2) Before carrying out troubleshooting, check that all the related connectors are properly inserted....320
          3) Always connect any disconnected connectors before going on to the next step....320
          4) When carrying out troubleshooting of circuits (measuring the voltage, resistance, continuity, .....320
        3. Points to remember when handling hydraulic equipment....321
      With the increase in pressure and precision of hydraulic equipment, the most common cause of fail.....321
        1) Be careful of the operating environment....321
        2) Disassembly and maintenance work in the field....321
        3) Sealing openings....321
        4) Do not let any dirt or dust get in during refilling operations....321
        5) Change hydraulic oil when the temperature is high....322
        6) Flushing operations....322
        7) Cleaning operations....322
    Inspection before troubleshooting....323
    Classification of and procedures for troubleshooting....324
      If a phenomenon looking like a trouble occurs in the machine, select a proper troubleshooting No.....324
        1. Procedure for troubleshooting to be taken when user code is displayed on monitor panel:....324
        2. Procedure for troubleshooting when electrical system error code or mechanical system error cod.....324
        3. Procedure for troubleshooting to be taken when user code is not displayed and error history is.....324
    Connector arrangement drawing and electric circuit diagram of each system....328
    CONNECTION TABLE FOR CONNECTOR PIN NUMBERS....345
      [The pin No. is also marked on the connector (electric wire insertion end)]....359
      [The pin No. is also marked on the connector (electric wire insertion end)]....360
      [The pin No. is also marked on the connector (electric wire insertion end)]....361
      [The pin No. is also marked on the connector (electric wire insertion end)]....362
      [The pin No. is also marked on the connector (electric wire insertion end)]....363
      [The pin No. is also marked on the connector (electric wire insertion end)]....364
      [The pin No. is also marked on the connector (electric wire insertion end)]....365
      8GR: 799-601-9060....365
      8B: 799-601-9070....365
      8G: 799-601-9080....365
      8BR: 799-601-9090....365
      12GR: 799-601-9110....365
      12B: 799-601-9120....365
      12G: 799-601-9130....365
      12BR: 799-601-9140....365
      [The pin No. is also marked on the connector (electric wire insertion end)]....366
      [The pin No. is also marked on the connector (electric wire insertion end)]....366
      [The pin No. is also marked on the connector (electric wire insertion end)]....367
    T-BRANCH BOX AND T-BRANCH TABLE....368
      TROUBLESHOOTING....312
SEBM036303 - Hydraulic Excavator PC130-7 Shop Manual....564
  COVER....564
  CONTENTS....565
  01 GENERAL....589
    GENERAL ASSEMBLY DRAWING....590
    SPECIFICATIONS....592
    WEIGHT TABLE....595
    LIST OF LUBRICANTS AND WATER....597
  10 STRUCTURE AND FUNCTION ....598
    PTO....599
    COOLING SYSTEM....600
    POWER TRAIN ....602
    SWING CIRCLE....603
    SWING MACHINERY....604
    TRACK FRAME....605
    IDLER CUSHION....606
    HYDRAULIC COMPONENT LAYOUT....607
    VALVE CONTROL....609
    HYDRAULIC TANK AND FILTER....611
    HYDRAULIC PUMP (PISTON PUMP)....612
    CONTROL VALVE....633
    SUCTION SAFETY VALVE....643
    CLASS....644
    SELF PRESSURE REDUCING VALVE....680
    CENTER SWIVEL JOINT....687
    TRAVEL MOTOR (FINAL DRIVE)....688
    SWING MOTOR....697
    SOLENOID VALVE....703
    PPC ACCUMULATOR....705
    PPC VALVE....706
    WORK EQUIPMENT....717
    AIR CONDITIONER PIPING....718
    ENGINE CONTROL ....719
    ELECTRIC CONTROL SYSTEM....723
    MONITOR SYSTEM....750
  20 TESTING AND ADJUSTING....756
    STANDARD VALUE TABLE FOR ENGINE....757
    STANDARD VALUE TABLE FOR CHASSIS....758
    TESTING AND ADJUSTING....767
      TOOLS FOR TESTING,ADJUSTING, AND TROUBLESHOOTING....768
      TESTING AND ADJUSTING ENGINE SPEED....770
      MEASURING EXHAUST GAS COLOR....771
      ADJUSTING VALVE CLEARANCE....773
      MEASURING COMPRESSION PRESSURE....775
      MEASURING BLOW-BY PRESSURE....776
      MEASURING ENGINE OIL PRESSURE....777
      TESTING AND ADJUSTING FOR FUEL INJECTION TIMING....778
      ADJUSTING ENGINE SPEED SENSOR....782
      TESTING AND ADJUSTING FAN BELT TENSION....783
      TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION....784
      MEASURING CLEARANCE OF SWING CIRCLE BEARING....785
      TESTING AND ADJUSTING TRACK SHOE TENSION....786
      TESTING AND ADJUSTING OIL PRESSURE IN WORK EQUIPMENT,SWING,AND TRAVEL CIRCUITS....788
      MEASURING CONTROL CIRCUIT BASIC PRESSURE....791
      TESTING AND ADJUSTING OIL PRESSURE IN PUMP PC CONTROL CIRCUIT....792
      TESTING AND ADJUSTING OIL PRESSURE IN PUMP LS CONTROL CIRCUIT....795
      MEASURING SOLENOID VALVE OUTPUT PRESSURE....799
      MEASURING PPC VALVE OUTPUT PRESSURE....801
      ADJUSTMENT PLAY OF WORK EQUIPMENT AND SWING PPC VALVES....802
      TESTING PARTS WHICH CAUSE HYDRAULIC DRIFT OF WORK EQUIPMENT....803
      MEASURING OIL LEAKAGE....805
      RELEASING RESIDUAL PRESSURE IN HYDRAULIC CIRCUIT....808
      BLEEDING AIR FROM EACH PART....809
      TESTING PROCEDURES FOR DIODE....812
      SPECIAL FUNCTIONS OF MONITOR PANEL ....813
      PREPARATION WORK FOR TROUBLESHOOTING FOR ELECTRIC SYSTEM....831
      PM-CLINIC SERVICE....832
    TROUBLESHOOTING....837
      POINTS TO REMEMBER WHEN TROUBLESHOOTING....838
      SEQUENCE OF EVENTS IN TROUBLESHOOTING....839
      POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE....840
      INSPECTION BEFORE TROUBLESHOOTING....848
      CLASSIFICATION OF AND PROCEDURES FOR TROUBLESHOOTING ....849
      CONNECTOR ARRANGEMENT DRAWING AND ELECTRIC CIRCUIT DIAGRAM OF EACH SYSTEM....853
      CONNECTION TABLE FOR CONNECTOR PIN NUMBERS....868
      T-BRANCH BOX AND T-BRANCH TABLE....891
      TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED (DISPLAY OF ERROR CODE)....893
        BEFORE CARRYING OUT TROUBLESHOOTING WHEN CODE IS DISPLAYED....894
        INFORMATION IN TROUBLESHOOTING TABLE....899
        ERROR CODE [104] (CLOGGING OF AIR CLEANER)....901
        ERROR CODE [108] (OVERHEATING OF ENGINE COOLANT)....902
        ERROR CODE [112] (SHORT CIRCUIT IN WIPER MOTOR DRIVE FORWARD SYSTEM)....903
        ERROR CODE [113] (SHORT CIRCUIT IN WIPER MOTOR DRIVE REVERSE SYSTEM)....905
        ERROR CODE [114] (SHORT CIRCUIT IN WIND SHIELD WASHER DRIVE SYSTEM)....907
        ERROR CODE [115] (TROUBLE IN OPERATION OF WINDSHIELD WIPER)....909
        ERROR CODE [116] (TROUBLE IN STORAGE OF WINDSHIELD WIPER)....911
        ERROR CODE [203] (SHORT CIRCUIT IN SWING HOLDING BRAKE SOLENOID)....913
        ERROR CODE [205] (SHORT CIRCUIT IN 2-STAGE RELIEF SOLENOID)....915
        ERROR CODE [206] (SHORT CIRCUIT IN TRAVEL SPEED SHIFTING SOLENOID)....917
        ERROR CODE [213] (DISCONNECTION IN SWING HOLDING BRAKE SOLENOID)....919
        ERROR CODE [215] (DISCONNECTION IN 2-STAGE RELIEF SOLENOID)....921
        ERROR CODE [216] (DISCONNECTION IN TRAVEL SPEED SHIFTING SOLENOID)....923
        ERROR CODE [217] (ABNORMALITY IN INPUT MODEL CODE)....925
        ERROR CODE [218] (DISCONNECTION IN S-NET SIGNAL LINE)....927
        ERROR CODE [222] (SHORT CIRCUIT IN LS-EPC SOLENOID)....929
        ERROR CODE [223] (DISCONNECTION IN LS-EPC SOLENOID)....930
        ERROR CODE [224] (ABNORMALITY IN PUMP PRESSURE SENSOR)....931
        ERROR CODE [226] (ABNORMALITY IN PRESSURE SENSOR POWER SUPPLY)....933
        ERROR CODE [227] (ABNORMALITY IN ENGINE SPEED SENSOR)....935
        ERROR CODE [232] (SHORT CIRCUIT IN PC-EPC SOLENOID)....937
        ERROR CODE [233] (DISCONNECTION IN PC-EPC SOLENOID)....939
        ERROR CODE [251] (ABNORMALITY IN OVERLOAD PRESSURE SENSOR)....941
        ERROR CODE [301] (ENGINE LOW IDLING SPEED OUT OF STANDARD RANGE)....943
        ERROR CODE [302] (ENGINE HIGH IDLING SPEED OUT OF STANDARD RANGE)....943
        ERROR CODE [306] (ABNORMALITY IN GOVERNOR POTENTIOMETER)....944
        ERROR CODE [308] (ABNORMALITY IN FUEL CONTROL DIAL)....946
        ERROR CODE [315] (SHORT CIRCUIT IN BATTERY RELAY OUTPUT LINE)....948
        ERROR CODE [316] (STEP-OUT OF GOVERNOR MOTOR)....950
        ERROR CODE [317] (DISCONNECTION IN PHASES A AND B OF GOVERNOR MOTOR)....951
        ERROR CODE [318] (SHORT CIRCUIT IN PHASES A AND B OF GOVERNOR MOTOR)....953
      TROUBLESHOOTING FOR ELECTRICAL SYSTEM (E-MODE)....955
        BEFORE CARRYING OUT TROUBLESHOOTING WHEN CODE IS DISPLAYED....956
        INFORMATION IN TROUBLESHOOTING TABLE....957
        E-1 ENGINE DOES NOT START ....958
        E-2 ENGINE STOPS DURING OPERATION....961
        E-3 ENGINE SPEED IS UNSTABLE OR ENGINE HUNTS....963
        E-4 ENGINE DOES NOT STOP....965
        E-5 AUTO-DECELERATOR DOES NOT OPERATE....967
        E-6 AUTOMATIC WARM-UP SYSTEM DOES NOT OPERATE....968
        E-7 PREHEATER DOES NOT OPERATE....969
        E-8 WORK EQUIPMENT, SWING AND TRAVEL SYSTEM DO NOT OPERATE....971
        E-9 ONE-TOUCH POWER MAXIMIZING SYSTEM DOES NOT OPERATE....973
        E-10 NO ITEMS OF MONITOR PANEL LIGHT UP....974
        E-11 7-SEGMENT LED'S OF MONITOR PANEL DOES NOT LIGHT UP PARTIALLY....975
        E-12 MONITOR LAMP OF MONITOR PANEL IS DIFFERENT FROM MOUNTED MODEL....975
        E-13 WHEN STARTING SWITH IS TURNED ON,BASIC CHECK ITEMS LIGHT UP OR FLASH....976
        E-14 WHILE ENGINE IS RUNNING,CAUTION ITEMS FLASH....977
        E-15 WHILE ENGINE IS RUNNING,EMERGENCY STOP ITEMS FLASH....981
        E-16 ENGINE COOLANT THERMOMETER IS ABNORMAL....983
        E-17 FUEL LEVEL GAUGE IS ABNORMAL....984
        E-18 SWING LOCK MONITOR IS ABNORMAL....985
        E-19 WHEN MONITOR SWITCH IS OPERATED,DISPLAY BY LAMP DOES NOT CHANGE ....987
        E-20 WINDSHIELD WIPER AND WINDSHIELD WASHER DO NOT OPERATE....988
        E-21 LOWER WINDSHIELD WIPER DOES NOT OPERATE....992
        E-22 CAUTION BUZZER DOES NOT STOP....994
        E-23 MONITORING FUNCTION DOES NOT DISPLAY "BOOM RAISE" NORMALLY....996
        E-24 MONITORING FUNCTION DOES NOT DISPLAY "BOOM LOWER" NORMALLY....998
        E-25 MONITORING FUNCTION DOES NOT DISPLAY "ARM IN" NORMALLY....1000
        E-26 MONITORING FUNCTION DOES NOT DISPLAY "ARM OUT" NORMALLY....1002
        E-27 MONITORING FUNCTION DOES NOT DISPLAY "BUCKET CURL" NORMALLY....1004
        E-28 MONITORING FUNCTION DOES NOT DISPLAY "BUCKET DUMP" NORMALLY....1006
        E-29 MONITORING FUNCTION DOES NOT DISPLAY "SWING" NORMALLY....1008
        E-30 MONITORING FUNCTION DOES NOT DISPLAY "TRAVEL" NORMALLY....1010
        E-31 MONITORING FUNCTION DOES NOT DISPLAY "SERVICE" NORMALLY....1012
        E-32 TROUBLESHOOTING OF AIR CONDITIONER ....1016
        E-33 TRAVEL ALARM DOES NOT SOUND OR DOES NOT STOP SOUNDING....1027
      TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H-MODE)....1029
        INFORMATION IN TROUBLESHOOTING TABLE....1030
        HYDRAULIC AND MECHANICAL SYSTEM DIAGRAM....1031
        H-1 SPEED OR POWER OF WHOLE WORK EQUIPMENT,SWING,AND TRAVEL IS LOW....1033
        H-2 ENGINE SPEED LOWERS EXTREMELY OR ENGINE STALLS....1034
        H-3 WORK EQUIPMENT,SWING,AND TRAVEL SYSTEMS DO NOT WORK....1035
        H-4 ABNORMAL SOUND COMES OUT FROM AROUND HYDRAULIC PUMP....1035
        H-5 AUTO-DECELERATOR DOES NOT OPERATE....1036
        H-6 FINE CONTROL PERFORMANCE OR RESPONSE IS LOW....1036
        H-7 SPEED OR POWER OF BOOM IS LOW....1037
        H-8 SPEED OR POWER OF ARM IS LOW....1038
        H-9 SPEED OR POWER OF BUCKET IS LOW....1039
        H-10 WORK EQUIPMENT DOES NOT MOVE SINGLY....1040
        H-11 HYDRAULIC DRIFT OF WORK EQUIPMENT IS LARGE....1041
        H-12 TIME LAG OF WORK EQUIPMENT IS LARGE....1042
        H-13 ONE-TOUCH POWER MAXIMIZING FUNCTION DOES NOT WORK....1042
        H-14 IN COMPOUND OPERATION OF WORK EQUIPMENT,SPEED OF PART LOADED MORE IS LOW....1043
        H-15 WHEN MACHINE SWINGS AND RAISES BOOM SIMULTANEOUSLY,BOOM RISING SPEED IS LOW....1043
        H-16 WHEN MACHINE OPERATES WORK EQUIPMENT OR SWINGS AND TRAVELS SIMULTANEOUSLY,TRAVEL SPEED LOWERS LARGELY....1043
        H-17 MACHINES DEVIATES DURING TRAVEL....1044
        H-18 TRAVEL SPEED IS LOW....1045
        H-19 MACHINE IS NOT STEERED WELL OR STEERING POWER IS LOW....1046
        H-20 TRAVEL SPEED DOES NOT CHANGE....1046
        H-21 TRAVEL MOTOR DOES NOT WORK (ONLY ONE SIDE)....1047
        H-22 UPPER STRUCTURE DOES NOT SWING....1048
        H-23 SWING ACCELERATION OR SWING SPEED IS LOW....1049
        H-24 UPPER STRUCTURE OVERTURNS REMARKABLY WHEN IT STOPS SWINGING....1050
        H-25 LARGE SHOCK IS MADE WHEN UPPER STRUCTURE STOPS SWINGING....1051
        H-26 LARGE SOUND IS MADE WHEN UPPER STRUCTURE STOPS SWINGING....1051
        H-27 HYDRAULIC DRIFT OF SWING IS LARGE....1052
      TROUBLESHOOTING OF ENGINE (S-MODE)....1053
        METHOD OF USING TROUBLESHOOTING CHARTS....1054
        S-1 STARTING PERFORMANCE IS POOR (STARTING ALWAYS TAKES TIME)....1058
        S-2 ENGINE DOES NOT START....1060
          (1) ENGINE DOES NOT TURN....1060
          (2) ENGINE TURNS BUT NO EXHAUST SMOKE COMES OUT (FUEL IS NOT BEING INJECTED)....1061
          (3) EXHAUST SMOKE COMES OUT BUT ENGINE DOES NOT START (FUEL IS NOT BEING INJECTED)....1062
        S-3 ENGINE DOES NOT PICK-UP SMOOTHLY (FOLLOW-UP IS POOR)....1063
        S-4 ENGINE STOPS DURING OPERATIONS....1064
        S-5 ENGINE DOES NOT ROTATE SMOOTHLY (HUNTING)....1065
        S-6 ENGINE LACKS OUTPUT (OR LACKS POWER)....1066
        S-7 EXHAUST SMOKE IS BLACK (INCOMPLETE COMBUSTION)....1067
        S-8 OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST SMOKE IS BLUE)....1068
        S-9 OIL BECOMES CONTAMINATED QUICKLY....1069
        S-10 FUEL CONSUMPTION IS EXCESSIVE....1070
        S-11 OIL IS IN COOLING WATER,OR WATER SPURTS BACK,OR WATER LEVEL GOES DOWN....1071
        S-12 OIL PRESSURE CAUTION LAMP LIGHTS UP (DROP IN OIL PRESSURE)....1072
        S-13 OIL LEVEL RISES (WATER,FUEL IN OIL)....1073
        S-14 WATER TEMPERATURE BECOMES TOO HIGH (OVERHEATING)....1074
        S-15 ABNORMAL NOISE IS MADE....1075
        S-16 VIBRATION IS EXCESSIVE....1076
  30 DISASSEMBLY AND ASSEMBLY....1077
    HOW TO READ THIS MANUAL....1078
    PRECAUTIONS WHEN PERFORMING OPERATION....1080
    SPECIAL TOOL LIST....1082
    SKETCH OF SPECIAL TOOL ....1085
    REMOVAL AND INSTALLATION OF FUEL INJECTION PUMP ASSEMBLY....1086
    REMOVAL AND INSTALLATION OF CYLINDER HEAD ASSEMBLY....1089
    REMOVAL AND INSTALLATION OF RADIATOR ASSEMBLY....1094
    REMOVAL AND INSTALLATION OF AFTERCOOLER ASSEMBLY....1095
    REMOVAL AND INSTALLATION OF HYDRAULIC OIL COOLER ASSEMBLY....1097
    REMOVAL AND INSTALLATION OF ENGINE AND HYDRAULIC PUMP ASSEMBLY....1099
    EXPANSION AND INSTALLATION OF TRACK SHOE ASSEMBLY....1104
    REMOVAL AND INSTALLATION OF SPROCKET....1106
    REMOVAL AND INSTALLATION OF FINAL DRIVE ASSEMBLY....1107
    DISASSEMBLY AND ASSEMBLY OF IDLER ASSEMBLY....1108
    DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING....1111
    DISASSEMBLY AND ASSEMBLY OF TRACK ROLLER ASSEMBLY....1115
    DISASSEMBLY AND ASSEMBLY OF CARRIER ROLLER ASSEMBLY....1116
    REMOVAL AND INSTALLATION OF SWING MOTOR AND SWING MACHINERY ASSEMBLY....1117
    DISASSEMBLY AND ASSEMBLY OF SWING MOTOR AND SWING MACHINERY ASSEMBLY....1118
    REMOVAL AND INSTALLATION OF CENTER SWIVEL JOINT....1124
    DISASSEMBLY AND ASSEMBLY OF CENTER SWIVEL JOINT ASSEMBLY....1126
    REMOVAL AND INSTALLATION OF WORK EQUIPMENT ASSEMBLY....1127
    REMOVAL AND INSTALLATION OF REVOLVING FRAME....1130
    REMOVAL AND INSTALLATION OF SWING CIRCLE ASSEMBLY....1132
    REMOVAL AND INSTALLATION OF HYDRAULIC TANK ASSEMBLY....1133
    REMOVAL AND INSTALLATION OF CONTROL VALUE ASSEMBLY....1136
    DISASSEMBLY AND ASSEMBLY OF CONTROL VALVE ASSEMBLY....1139
    REMOVAL AND INSTALLATION OF HYDRAULIC PUMP ASSEMBLY....1141
    REMOVAL AND INSTALLATION OF HYDRAULIC PUMP INPUT SHAFT OIL SEAL....1144
    DISASSEMBLY AND ASSEMBLY OF HYDRAULIC CYLINDER ASSEMBLY....1145
    REMOVAL AND INSTALLATION OF COUNTERWEIGHT ASSEMBLY....1151
    REMOVAL AND INSTALLATION OF AIR CONDITIONER UNIT ASSEMBLY....1152
    REMOVAL AND INSTALLATION OF OPERATOR'S CAB....1155
    REMOVAL AND INSTALLATION OF OPERATOR'S CAB GLASS (STUCK GLASS)....1159
    REMOVAL AND INSTALLATION OF FRONT WINDOW ASSEMBLY....1170
    REMOVAL AND INSTALLATION OF MONITOR PANEL ASSEMBLY....1177
    REMOVAL AND INSTALLATION OF CONTROLLER ASSEMBLY....1178
  40 MAINTENANCE STANDARD....1179
    SWING MACHINERY....1180
    SWING CIRCLE ....1182
    TRACK FRAME,IDLER CUSHION....1183
    IDLER....1184
    CARRIER ROLLER....1185
    TRACK ROLLER....1186
    SPROCKET....1187
    TRACK SHOE....1188
    HYDRAULIC PUMP....1192
    CONTROL VALVE....1193
    SUCTION SAFETY VALVE....1202
    SELF PRESSURE REDUCTION VALVE....1203
    TRAVEL MOTOR....1204
    SWING MOTOR....1205
    SOLENOID VALVE....1206
    CENTER SWIVEL JOINT....1207
    PPC VALVE....1208
    HYDRAULIC CYLINDER....1211
    WORK EQUIPMENT....1213
    DIMENSION OF WORK EQUIPMENT....1215
  90 OTHERS....1219
    HYDRAULIC CIRCUIT DIAGRAM ....1220
    ELECTRICAL CIRCUIT DIAGRAM (1/4)....1221
    ELECTRICAL CIRCUIT DIAGRAM (2/4)....1222
    ELECTRICAL CIRCUIT DIAGRAM (3/4)....1223
    ELECTRICAL CIRCUIT DIAGRAM (4/4)....1224
SEN03763-03 - Hydraulic Excavator PC130-8 Shop Manual....1225
  COVER....1225
  00 Index and foreword....0
    Index....1226
      Composition of shop manual....1227
      Table of contents....1229
    Foreword and general information....1238
      Safety notice....1239
      How to read the shop manual....1244
      Explanation of terms for maintenance standard....1246
      Handling of electric equipment and hydraulic component....1248
      Handling of connectors newly used for engines....1257
      How to read electric wire code....1260
      Precautions when carrying out operation....1263
      Method of disassembling and connecting push-pull type coupler....1266
      Standard tightening torque table....1269
      Conversion table....1273
  01 Specification....0
    Specification and technical data....1280
      Specification dimension drawings....1281
      Working range diagram....1282
      Specifications....1283
      List of weights....1287
      List of lubricant and coolant to be filled....1289
  10 Structure, function and maintenance standard....0
    Engine and cooling system....1292
      Engine mount....1293
      PTO....1294
      Cooling system....1295
    Power train....1298
      Power train....1299
      Swing circle....1300
      Swing machinery....1301
    Undercarriage and frame....1304
      Track frame....1305
      Idler cushion....1306
      Idler....1307
      Track roller....1308
      Carrier roller....1309
      Sprocket....1310
      Track shoe....1311
    Hydraulic system, Part 1....1316
      Hydraulic equipment layout drawing....1317
      Valve control....1319
      Hydraulic tank and filter....1321
      Hydraulic pump....1323
    Hydraulic system, Part 2....1352
      Control valve....1353
      CLSS....1363
      Functions and operation by valve....1367
    Hydraulic system, Part 3....1398
      PPC valve....1399
      Swing motor....1414
      Travel motor....1422
      Center swivel joint....1431
      Solenoid valve....1433
      Accumulator....1437
      Holding valve....1439
      Hydraulic cylinder....1445
    Work equipment....1448
      Work equipment....1449
      Dimensions of components....1451
    Cab and its attachments....1456
      Air conditioner....1457
    Electrical system....1460
      Electronic control system....1461
      Machine monitor system....1492
      KOMTRAX system....1506
      Sensor....1508
  20 Standard value table....0
    Standard service value table....1516
      Standard value table for engine related parts....1517
      Standard value table for chassis related parts....1518
  30 Testing and adjusting....0
    Testing and adjusting, Part 1....1528
      Tools for testing, adjusting, and troubleshooting....1530
      Testing engine speed....1534
      Testing exhaust temperature....1535
      Checking exhaust gas color....1536
      Adjusting valve clearance....1537
      Testing compression pressure....1539
      Testing blow-by pressure....1541
      Testing engine oil pressure....1542
      Handling fuel system parts....1543
      Releasing residual pressure from fuel system....1543
      Testing fuel pressure....1544
      Testing fuel return rate and fuel leakage....1545
      Bleeding air from fuel circuit....1547
      Checking fuel circuit for leakage....1549
      Testing and adjusting alternator belt tension....1550
      Checking and adjusting air conditioner compressor belt tension....1551
      Testing swing circle bearing clearance....1552
      Checking and adjusting track shoe tension....1553
      Testing and adjusting oil pressure in work equipment, swing, and travel circuits....1555
      Testing control circuit basic pressure....1558
      Testing and adjusting oil pressure in pump PC control circuit....1559
      Testing and adjusting oil pressure in pump LS control circuit....1562
      Testing solenoid valve output pressure....1565
      Testing PPC valve output pressure....1569
      Adjusting play of work equipment and swing PPC valves....1570
      Checking parts which cause hydraulic drift of work equipment....1571
      Testing and adjusting travel deviation....1573
      Releasing residual pressure from hydraulic circuit....1575
      Testing oil leakage....1576
      Bleeding air from each part....1579
      Checking cab tipping stopper....1581
      Installation and adjustment of mirrors and camera....1582
      Inspection of air conditioner Recirc/Fresh air filter....1586
    Testing and adjusting, Part 2....1588
      Special functions of machine monitor....1589
    Testing and adjusting, Part 3....1640
      Handling voltage circuit of engine controller....1641
      Preparation work for troubleshooting of electrical system....1642
      Procedure for testing diodes....1647
      Pm Clinic service....1648
  40 Troubleshooting....0
    Failure code table and fuse locations....1654
      Failure code table....1655
      Fuse locations....1659
    General information on troubleshooting....1662
      Points to remember when troubleshooting....1663
      Sequence of events in troubleshooting....1664
      Checks before troubleshooting....1665
      Classification and procedures for troubleshooting....1666
      Information in troubleshooting table....1667
      Phenomena looking like troubles and troubleshooting Nos....1669
      Connection table for connector pin numbers....1672
      T- branch box and T- branch adapter table....1708
    Troubleshooting by failure code, Part 1....1712
      Failure code [989L00] Engine controller lock caution 1....1714
      Failure code [989M00] Engine controller lock caution 2....1714
      Failure code [989N00] Engine controller lock caution 3....1715
      Failure code [AA10NX] Air cleaner clogging....1716
      Failure code [AB00KE] Charge voltage low....1717
      Failure code [B@BAZG] Eng oil press. low....1719
      Failure code [B@BAZK] Eng oil level low....1720
      Failure code [B@BCNS] Eng coolant overheat....1721
      Failure code [B@BCZK] Eng water level low....1723
      Failure code [B@HANS] Hydr oil overheat....1725
      Failure code [CA111] ECM critical internal failure....1727
      Failure code [CA115] Eng Ne and Bkup speed sensor error....1730
      Failure code [CA122] Charge air press sensor high error....1731
      Failure code [CA123] Charge air press sensor low error....1733
      Failure code [CA131] Throttle sensor high error....1735
      Failure code [CA132] Throttle sensor low error....1737
      Failure code [CA144] Coolant temp. sensor high error....1739
      Failure code [CA145] Coolant temp. sensor low error....1741
      Failure code [CA153] Charge air temp. sensor high error....1743
      Failure code [CA154] Charge air temp. sensor low error....1745
      Failure code [CA155] Chg air temp high speed derate....1745
      Failure code [CA187] Sensor sup. 2 volt. low error....1746
      Failure code [CA221] Ambient air press. sensor high error....1747
      Failure code [CA222] Ambient air press. sensor low error....1749
      Failure code [CA227] Sensor sup. 2 volt. high error....1750
      Failure code [CA234] Eng. overspeed....1751
      Failure code [CA238] Ne speed sensor sup. volt. error....1753
      Failure code [CA271] IMV/PCV1 short error....1755
      Failure code [CA272] IMV/PCV1 open error....1756
      Failure code [CA322] Injector #1 (L #1) system open/short error....1757
      Failure code [CA324] Injector #3 (L #3) system open/short error....1759
      Failure code [CA331] Injector #2 (L #2) system open/short error....1761
      Failure code [CA332] Injector #4 (L #4) system open/short error....1763
    Troubleshooting by failure code, Part 2....1766
      Failure code [CA342] Calibration code incompatibility....1768
      Failure code [CA351] Inj. drive circuit error....1769
      Failure code [CA352] Sensor sup. 1 volt. low error....1772
      Failure code [CA386] Sensor sup. 1 volt. high error....1773
      Failure code [CA435] Abnormality in engine oil pressure switch....1775
      Failure code [CA441] Battery voltage low error....1776
      Failure code [CA442] Battery voltage high error....1777
      Failure code [CA449] Rail press. very high error....1778
      Failure code [CA451] Rail press. sensor high error....1779
      Failure code [CA452] Rail press. sensor low error....1781
      Failure code [CA488] Chg air temp high torque derate....1782
      Failure code [CA553] Rail press. high error....1783
      Failure code [CA559] Rail press. low error....1784
      Failure code [CA689] Eng. Ne speed sensor error....1787
      Failure code [CA731] Eng. Bkup speed sensor phase error....1789
      Failure code [CA757] All persistent data lost error....1790
      Failure code [CA778] Eng. Bkup speed sensor error....1791
      Failure code [CA1633] KOMNET datalink timeout error....1793
      Failure code [CA2185] Throttle sens. sup. volt. high error....1795
      Failure code [CA2186] Throttle sens. sup. volt. low error....1797
      Failure code [CA2249] Rail press. very low error....1797
      Failure code [CA2311] Abnormality in IMV solenoid....1798
      Failure code [D110KB] Battery relay drive short....1799
      Failure code [D19JKZ] Personal code relay abnormality....1801
      Failure code [D862KA] GPS antenna discon....1803
      Failure code [DA22KK] Pump solenoid power low error....1805
      Failure code [DA25KP] 5V sensor 1 power abnormality....1807
      Failure code [DA26KP] 5V sensor 2 power abnormality....1810
      Failure code [DA29KQ] Model selection abnormality....1811
    Troubleshooting by failure code, Part 3....1814
      Failure code [DA2RMC] CAN discon (Pump controller detected)....1817
      Failure code [DAF8KB] Short circuit in camera power supply....1819
      Failure code [DAFGMC] GPS module error....1821
      Failure code [DAFRMC] CAN discon (Monitor detected)....1823
      Failure code [DGH2KB] Hydr oil sensor short....1825
      Failure code [DHPAMA] Pump press sensor abnormality....1827
      Failure code [DHSFMA] Travel left forward PPC press sensor abnormality....1829
      Failure code [DHSGMA] Travel right forward PPC press sensor abnormality....1831
      Failure code [DHSHMA] Travel left reverse PPC press sensor abnormality....1833
      Failure code [DHSJMA] Travel right reverse PPC press sensor abnormality....1835
      Failure code [DHX1MA] Overload sensor abnormality (Analog)....1837
      Failure code [DV20KB] Travel alarm short circuit....1838
      Failure code [DW43KA] Travel speed sol discon....1839
      Failure code [DW43KB] Travel speed sol short....1840
      Failure code [DW45KA] Swing brake sol discon....1841
      Failure code [DW45KB] Swing brake sol short....1843
      Failure code [DW91KA] Travel junction sol discon....1845
      Failure code [DW91KB] Travel junction sol short....1847
      Failure code [DWJ0KA] Merge-divider sol discon....1849
      Failure code [DWJ0KB] Merge-divider sol short....1851
      Failure code [DWK0KA] 2-stage relief sol discon....1853
      Failure code [DWK0KB] 2-stage relief sol short....1855
    Troubleshooting by failure code, Part 4....1858
      Failure code [DXA8KA] PC-EPC sol discon....1859
      Failure code [DXA8KB] PC-EPC sol short....1861
      Failure code [DXE4KA] Service current EPC discon....1863
      Failure code [DXE4KB] Service current EPC short....1865
      Failure code [DY20KA] Wiper working abnormality....1867
      Failure code [DY20MA] Wiper parking abnormality....1869
      Failure code [DY2CKA] Washer drive discon....1871
      Failure code [DY2CKB] Washer drive short....1873
      Failure code [DY2DKB] Wiper drive (for) short....1875
      Failure code [DY2EKB] Wiper drive (rev) short....1877
    Troubleshooting of electrical system (E-mode)....1880
      Before carrying out troubleshooting of electrical system....1882
      Information in troubleshooting table....1884
      E-1 When starting switch turned ON, machine monitor displays nothing....1885
      E-2 When starting switch turned ON (before starting engine), basic check item lights up....1887
      E-3 Engine does not start (Engine does not turn)....1890
      E-4 Preheater does not operate....1893
      E-5 Automatic warm-up system does not operate (in cold season)....1895
      E-6 All work equipment, swing, and travel mechanism do not move or cannot be locked....1897
      E-7 Precaution lights up while engine is running....1899
      E-8 Emergency stop item lights up while engine is running....1904
      E-9 Engine coolant temperature gauge does not indicate normally....1905
      E-10 Hydraulic oil temperature gauge does not indicate normally....1906
      E-11 Fuel level gauge does not indicate normally....1908
      E-12 Contents of display by machine monitor are different from applicable machine....1910
      E-13 Machine monitor does not display some items....1910
      E-14 Function switch does not work....1910
      E-15 Auto-decelerator does not operate normally....1911
      E-16 Working mode does not change....1912
      E-17 Travel speed does not change....1913
      E-18 Alarm buzzer cannot be stopped....1914
      E-19 Windshield wiper and window washer do not operate....1915
      E-20 Power maximizing function does not operate normally....1919
      E-21 Swing holding brake does not operate normally....1921
      E-22 Travel alarm does not sound or does not stop sounding....1923
      E-23 Air conditioner does not operate normally (including air conditioner abnormality record)....1924
      E-24 While starting switch is in OFF position, service meter is not displayed....1936
      E-25 Machine monitor cannot be set in service mode....1936
      E-26 Monitoring function does not display lever control signal normally....1937
      E-27 KOMTRAX system does not operate normally....1953
    Troubleshooting of hydraulic and mechanical system (H-mode)....1956
      Information contained in troubleshooting table....1958
      System chart for hydraulic and mechanical systems....1959
      H-1 Speed or power of all work equipment, swing, and travel are low....1961
      H-2 Engine speed sharply drops or engine stalls....1962
      H-3 No work equipment, travel and swing move....1963
      H-4 Abnormal noise is heard from around hydraulic pump....1963
      H-5 Fine control mode does not function....1964
      H-6 Speed or power of boom is low....1965
      H-7 Speed or power of arm is low....1966
      H-8 Speed or power of bucket is low....1967
      H-9 Work equipment does not move in its single operation....1968
      H-10 Hydraulic drift of work equipment is large....1969
      H-11 Time lag of work equipment is large....1970
      H-12 Power maximizing function does not operate normally....1970
      H-13 Work equipment loaded more is slower during compound operation....1971
      H-14 Boom RAISE speed is low in compound operation of swing + boom RAISE....1971
      H-15 Travel speed lowers largely during compound operation of work equipment/swing + travel....1972
      H-16 Machine deviates during travel....1973
      H-17 Travel speed is low....1974
      H-18 Machine cannot be steered easily or steering power is low....1975
      H-19 Travel speed does not change or it is kept low or high....1976
      H-20 Track does not move (Only either side)....1976
      H-21 Machine does not swing....1977
      H-22 Swing acceleration or swing speed is low....1978
      H-23 Excessive overrun when stopping swing....1979
      H-24 When upper structure stops swinging, it makes large shock....1980
      H-25 When upper structure stops swinging, it makes large sound....1980
      H-26 Hydraulic drift of swing is large....1981
      H-27 Flow rate in attachment circuit cannot be adjusted....1982
    Troubleshooting of engine (S-mode)....1984
      Method of using troubleshooting chart....1987
      S-1 Starting performance is poor....1991
      S-2 Engine does not start....1992
      S-3 Engine does not pick up smoothly....1995
      S-4 Engine stops during operations....1996
      S-5 Engine does not rotate smoothly....1997
      S-6 Engine lacks output (or lacks power)....1998
      S-7 Exhaust smoke is black (incomplete combustion)....1999
      S-8 Oil consumption is excessive (or exhaust smoke is blue)....2000
      S-9 Oil becomes contaminated quickly....2001
      S-10 Fuel consumption is excessive....2002
      S-11 Oil is in coolant (or coolant spurts back or coolant level goes down)....2003
      S-12 Oil pressure drops....2004
      S-13 Oil level rises (Entry of coolant or fuel)....2005
      S-14 Coolant temperature becomes too high (overheating)....2006
      S-15 Abnormal noise is made....2007
      S-16 Vibration is excessive....2008
  50 Disassembly and assembly....0
    General information on disassembly and assembly....2010
      How to read this manual....2011
      Coating materials list....2013
      Special tool list....2016
      Sketch of special tool....2020
    Engine and cooling system....2026
      Removal and installation of fuel supply pump assembly....2027
      Removal and installation of fuel injector assembly....2030
      Removal and installation of front oil seal....2033
      Removal and installation of rear oil seal....2035
      Removal and installation of cylinder head assembly....2038
      Removal and installation of radiator assembly....2048
      Removal and installation of aftercooler assembly....2050
      Removal and installation of work equipment oil cooler assembly....2052
      Removal and installation of engine and work equipment pump assembly....2054
      Removal and installation of fuel tank assembly....2062
    Power train....2066
      Removal and installation of travel motor and final drive assembly....2067
      Removal and installation of swing motor and swing machinery assembly....2069
      Disassembly and assembly of swing machinery assembly....2071
      Removal and installation of swing circle assembly....2077
    Undercarriage and frame....2080
      Disassembly and assembly of track roller....2081
      Disassembly and assembly of idler assembly....2084
      Disassembly and assembly of recoil spring....2087
      Spreading and installation of track shoe assembly....2090
      Removal and installation of sprocket....2092
      Removal and installation of revolving frame assembly....2093
      Removal and installation of counterweight assembly....2095
    Hydraulic system....2098
      Removal and installation of center swivel joint assembly....2099
      Disassembly and assembly of center swivel joint assembly....2101
      Removal and installation of hydraulic tank assembly....2102
      Removal and installation of work equipment pump assembly....2105
      Removal and installation of control valve assembly....2109
      Disassembly and assembly of control valve assembly....2113
      Disassembly and assembly of work equipment PPC valve assembly....2125
      Disassembly and assembly of travel PPC valve assembly....2127
      Disassembly and assembly of hydraulic cylinder assembly....2130
    Work equipment....2138
      Removal and installation of work equipment assembly....2139
    Cab and its attachments....2144
      Removal and installation of operator's cab assembly....2145
      Removal and installation of operator cab glass (stuck glass)....2148
      Removal and installation of front window assembly....2158
      Removal and installation of floor frame assembly....2165
    Electrical system....2170
      Removal and installation of air compressor assembly....2171
      Removal and installation of air conditioner condenser....2172
      Removal and installation of air compressor unit assembly....2173
      Removal and installation of KOMTRAX communication modem assembly....2176
      Removal and installation of monitor assembly....2177
      Removal and installation of pump controller assembly....2179
      Removal and installation of engine controller assembly....2181
  90 Diagrams and drawings....0
    Hydraulic diagrams and drawings....2184
      Hydraulic circuit diagram (1/2)....2186
      Hydraulic circuit diagram (2/2)....2187
    Electrical diagrams and drawings....2190
      Electrical circuit diagram (1/5)....2192
      Electrical circuit diagram (2/5)....2193
      Electrical circuit diagram (3/5)....2194
      Electrical circuit diagram (4/5)....2195
      Electrical circuit diagram (5/5)....2196
      Connectors table and arrangement drawing....2197
SEN03763-10 - Hydraulic Excavator PC130-8 Shop Manual....2200
  Cover....2200
  00 Index and foreword....0
    Index....2202
      Composition of shop m....2203
      Table of cont....2205
    Foreword and general information....2215
      Safety notice....2216
      How to read the shop manual....2221
      Explanation of terms for maintenance standard....2223
      Handling of electric equipment and hydraulic component....2225
      Handling of connectors newly used for engines....2234
      How to read electric wire code....2237
      Precautions when carrying out operation....2240
      Method of disassembling and connecting push-pull type coupler....2243
      Standard tightening torque table....2246
      Conversion table....2250
  01 Specification....0
    Specification and technical data....2257
      Specification dimension drawings....2258
      Working range diagram....2259
      Specifications....2260
      List of weights....2264
      List of lubricant and coolant to be filled....2266
  10 Structure, function and maintenance standard....0
    Engine and cooling system....2269
      Engine mount....2270
      PTO....2271
      Cooling system....2272
    Power train....2275
      Power train....2276
      Swing circle....2277
      Swing machinery....2278
    Undercarriage and frame....2281
      Track frame....2282
      Idler cushion....2283
      Idler....2284
      Track roller....2285
      Carrier roller....2286
      Sprocket....2287
      Track shoe....2288
    Hydraulic system, Part 1....2293
      Hydraulic equipment layout drawing....2294
      Valve control....2296
      Hydraulic tank and filter....2298
      Hydraulic pump....2300
    Hydraulic system, Part 2....2329
      Control valve....2330
      CLSS....2340
      Functions and operation by valve....2344
    Hydraulic system, Part 3....2375
      PPC valve....2376
      Swing motor....2391
      Travel motor....2399
      Center swivel joint....2408
      Solenoid valve....2410
      Accumulator....2414
      Holding valve....2416
      Hydraulic cylinder....2422
    Work equipment....2425
      Work equipment....2426
      Dimensions of components....2428
    Cab and its attachments....2433
      Air conditioner....2434
    Electrical system....2438
      Electronic control system....2439
      Machine monitor sy....2471
      KOMTRAX system....2485
      Sensor....2487
  20 Standard value table....0
    Standard service value table....2437
      Standard value table for engine related parts....2496
      Standard value table for chassis related parts....2497
  30 Testing and adjusting....0
    Testing and adjusting, Part 1....2507
      Tools for testing, adjusting, and troubleshooting....2509
      Sketches of special tools....2514
      Testing engine speed....2515
      Testing exhaust temperature....2516
      Checking exhaust gas color....2517
      Adjusting valve clearance....2518
      Testing compression pressure....2520
      Testing blow-by pressure....2522
      Testing engine oil pressure....2523
      Reduced cylinder mode operation....2524
      No-injection cranking....2524
      Handling fuel system parts....2525
      Releasing residual pressure from fuel system....2525
      Testing fuel pressure....2526
      Testing fuel return rate and fuel leakage....2527
      Bleeding air from fuel circuit....2529
      Checking fuel circuit for leakage....2530
      Testing and adjusting alternator belt tension....2531
      Checking and adjusting air conditioner compressor belt tension....2532
      Testing swing circle bearing clearance....2533
      Checking and adjusting track shoe tension....2534
      Testing and adjusting oil pressure in work equipment, swing, and travel circuits....2536
      Testing control circuit basic pressure....2539
      Testing and adjusting oil pressure in pump PC control circuit....2540
      Testing and adjusting oil pressure in pump LS control circuit....2543
      Testing solenoid valve output pressure....2546
      Testing PPC valve output pressure....2550
      Adjusting play of work equipment and swing PPC valves....2551
      Checking parts which cause hydraulic drift of work equipment....2552
      Testing and adjusting travel deviation....2554
      Releasing residual pressure from hydraulic circuit....2556
      Testing oil leakage....2557
      Bleeding air from each part....2560
      Checking cab tipping stopper....2562
      Installation and adjustment of mirrors and camera....2563
      Inspection of air conditioner Recirc/Fresh air filter....2572
    Testing and adjusting, Part 2....2575
      Special functions of machine monitor....2576
    Testing and adjusting, Part 3....2627
      Handling voltage circuit of engine controller....2628
      Preparation work for troubleshooting of electrical system....2629
      Procedure for testing diodes....2634
      Pm Clinic service....2635
  40 Troubleshooting....0
    Failure code table and fuse locations....2641
      Failure code table....2642
      Fuse locations....2646
    General information on troubleshooting....2649
      Points to remember when troubleshooting....2650
      Sequence of events in troubleshooting....2651
      Checks before troubleshooting....2652
      Classification and procedures for troubleshooting....2653
      Information in troubleshooting table....2654
      Phenomena looking like troubles and troubleshooting Nos....2656
      Connection table for connector pin numbers....2659
      T- branch box and T- branch adapter table....2695
    Troubleshooting by failure code, Part 1....2699
      Failure code [989L00] Engine controller lock caution 1....2701
      Failure code [989M00] Engine controller lock caution 2....2701
      Failure code [989N00] Engine controller lock caution 3....2702
      Failure code [AA10NX] Air cleaner clogging....2703
      Failure code [AB00KE] Charge voltage low....2704
      Failure code [B@BAZG] Eng oil press. low....2706
      Failure code [B@BAZK] Eng oil level low....2707
      Failure code [B@BCNS] Eng coolant overheat....2708
      Failure code [B@BCZK] Eng water level low....2710
      Failure code [B@HANS] Hydr oil overheat....2712
      Failure code [CA111] ECM critical internal failure....2714
      Failure code [CA115] Eng Ne and Bkup speed sensor error....2717
      Failure code [CA122] Charge air press sensor high error....2718
      Failure code [CA123] Charge air press sensor low error....2720
      Failure code [CA131] Throttle sensor high error....2722
      Failure code [CA132] Throttle sensor low error....2724
      Failure code [CA144] Coolant temp. sensor high error....2726
      Failure code [CA145] Coolant temp. sensor low error....2728
      Failure code [CA153] Charge air temp. sensor high error....2730
      Failure code [CA154] Charge air temp. sensor low error....2732
      Failure code [CA155] Chg air temp high speed derate....2732
      Failure code [CA187] Sensor sup. 2 volt. low error....2733
      Failure code [CA221] Ambient air press. sensor high error....2734
      Failure code [CA222] Ambient air press. sensor low error....2736
      Failure code [CA227] Sensor sup. 2 volt. high error....2737
      Failure code [CA234] Eng. overspeed....2738
      Failure code [CA238] Ne speed sensor sup. volt. error....2740
      Failure code [CA271] IMV/PCV1 short error....2742
      Failure code [CA272] IMV/PCV1 open error....2743
      Failure code [CA322] Injector #1 (L #1) system open/short error....2744
      Failure code [CA324] Injector #3 (L #3) system open/short error....2746
      Failure code [CA331] Injector #2 (L #2) system open/short error....2748
      Failure code [CA332] Injector #4 (L #4) system open/short error....2750
    Troubleshooting by failure code, Part 2....2753
      Failure code [CA342] Calibration code incompatibility....2755
      Failure code [CA351] Inj. drive circuit error....2756
      Failure code [CA352] Sensor sup. 1 volt. low error....2759
      Failure code [CA386] Sensor sup. 1 volt. high error....2760
      Failure code [CA435] Abnormality in engine oil pressure switch....2762
      Failure code [CA441] Battery voltage low error....2763
      Failure code [CA442] Battery voltage high error....2764
      Failure code [CA449] Rail press. very high error....2765
      Failure code [CA451] Rail press. sensor high error....2766
      Failure code [CA452] Rail press. sensor low error....2768
      Failure code [CA488] Chg air temp high torque derate....2769
      Failure code [CA553] Rail press. high error....2770
      Failure code [CA559] Rail press. low error....2771
      Failure code [CA689] Eng. Ne speed sensor error....2774
      Failure code [CA731] Eng. Bkup speed sensor phase error....2776
      Failure code [CA757] All persistent data lost error....2777
      Failure code [CA778] Eng. Bkup speed sensor error....2778
      Failure code [CA1633] KOMNET datalink timeout error....2780
      Failure code [CA2185] Throttle sens. sup. volt. high error....2782
      Failure code [CA2186] Throttle sens. sup. volt. low error....2784
      Failure code [CA2249] Rail press. very low error....2784
      Failure code [CA2311] Abnormality in IMV solenoid....2785
      Failure code [D110KB] Battery relay drive short....2786
      Failure code [D19JKZ] Personal code relay abnormality....2788
      Failure code [D862KA] GPS antenna discon....2790
      Failure code [DA22KK] Pump solenoid power low error....2792
      Failure code [DA25KP] 5V sensor 1 power abnormality....2794
      Failure code [DA26KP] 5V sensor 2 power abnormality....2797
      Failure code [DA29KQ] Model selection abnormality....2798
    Troubleshooting by failure code, Part 3....2801
      Failure code [DA2RMC] CAN discon (Pump controller detected)....2804
      Failure code [DAF8KB] Short circuit in camera power supply....2806
      Failure code [DAFGMC] GPS module error....2808
      Failure code [DAFRMC] CAN discon (Monitor detected)....2810
      Failure code [DGH2KB] Hydr oil sensor short....2812
      Failure code [DHPAMA] Pump press sensor abnormality....2814
      Failure code [DHSFMA] Travel left forward PPC press sensor abnormality....2816
      Failure code [DHSGMA] Travel right forward PPC press sensor abnormality....2818
      Failure code [DHSHMA] Travel left reverse PPC press sensor abnormality....2820
      Failure code [DHSJMA] Travel right reverse PPC press sensor abnormality....2822
      Failure code [DHX1MA] Overload sensor abnormality (Analog)....2824
      Failure code [DV20KB] Travel alarm short circuit....2825
      Failure code [DW43KA] Travel speed sol discon....2826
      Failure code [DW43KB] Travel speed sol short....2827
      Failure code [DW45KA] Swing brake sol discon....2828
      Failure code [DW45KB] Swing brake sol short....2830
      Failure code [DW91KA] Travel junction sol discon....2832
      Failure code [DW91KB] Travel junction sol short....2834
      Failure code [DWJ0KA] Merge-divider sol discon....2836
      Failure code [DWJ0KB] Merge-divider sol short....2838
      Failure code [DWK0KA] 2-stage relief sol discon....2840
      Failure code [DWK0KB] 2-stage relief sol short....2842
    Troubleshooting by failure code, Part 4....2845
      Failure code [DXA8KA] PC-EPC sol discon....2846
      Failure code [DXA8KB] PC-EPC sol short....2848
      Failure code [DXE4KA] Service current EPC discon....2850
      Failure code [DXE4KB] Service current EPC short....2852
      Failure code [DY20KA] Wiper working abnormality....2854
      Failure code [DY20MA] Wiper parking abnormality....2856
      Failure code [DY2CKA] Washer drive discon....2858
      Failure code [DY2CKB] Washer drive short....2860
      Failure code [DY2DKB] Wiper drive (for) short....2862
      Failure code [DY2EKB] Wiper drive (rev) short....2864
    Troubleshooting of electrical system (E-mode)....2867
      Before carrying out troubleshooting of electrical system....2869
      Information in troubleshooting table....2871
      E-1 When starting switch turned ON, machine monitor displays nothing....2872
      E-2 When starting switch turned ON (before starting engine), basic check item lights up....2874
      E-3 Engine does not start (Engine does not turn)....2877
      E-4 Preheater does not operate....2880
      E-5 Automatic warm-up system does not operate (in cold season)....2882
      E-6 All work equipment, swing, and travel mechanism do not move or cannot be locked....2884
      E-7 Precaution lights up while engine is running....2886
      E-8 Emergency stop item lights up while engine is running....2891
      E-9 Engine coolant temperature gauge does not indicate normally....2892
      E-10 Hydraulic oil temperature gauge does not indicate normally....2893
      E-11 Fuel level gauge does not indicate normally....2895
      E-12 Contents of display by machine monitor are different from applicable machine....2897
      E-13 Machine monitor does not display some items....2897
      E-14 Function switch does not work....2897
      E-15 Auto-decelerator does not operate normally....2898
      E-16 Working mode does not change....2899
      E-17 Travel speed does not change....2900
      E-18 Alarm buzzer cannot be stopped....2901
      E-19 Windshield wiper and window washer do not operate....2902
      E-20 Power maximizing function does not operate normally....2906
      E-21 Swing holding brake does not operate normally....2908
      E-22 Travel alarm does not sound or does not stop sounding....2910
      E-23 Air conditioner does not operate normally (including air conditioner abnormality record)....2911
      E-24 While starting switch is in OFF position, service meter is not displayed....2923
      E-25 Machine monitor cannot be set in service mode....2923
      E-26 Monitoring function does not display lever control signal normally....2924
      E-27 KOMTRAX system does not operate normally....2940
    Troubleshooting of hydraulic and mechanical system (H-mode)....2943
      Information contained in troubleshooting table....2945
      System chart for hydraulic and mechanical systems....2946
      H-1 Speed or power of all work equipment, swing, and travel are low....2948
      H-2 Engine speed sharply drops or engine stalls....2949
      H-3 No work equipment, travel and swing move....2950
      H-4 Abnormal noise is heard from around hydraulic pump....2950
      H-5 Fine control mode does not function....2951
      H-6 Speed or power of boom is low....2952
      H-7 Speed or power of arm is low....2953
      H-8 Speed or power of bucket is low....2954
      H-9 Work equipment does not move in its single operation....2955
      H-10 Hydraulic drift of work equipment is large....2956
      H-11 Time lag of work equipment is large....2957
      H-12 Power maximizing function does not operate normally....2957
      H-13 Work equipment loaded more is slower during compound operation....2958
      H-14 Boom RAISE speed is low in compound operation of swing + boom RAISE....2958
      H-15 Travel speed lowers largely during compound operation of work equipment/swing + travel....2959
      H-16 Machine deviates during travel....2960
      H-17 Travel speed is low....2961
      H-18 Machine cannot be steered easily or steering power is low....2962
      H-19 Travel speed does not change or it is kept low or high....2963
      H-20 Track does not move (Only either side)....2963
      H-21 Machine does not swing....2964
      H-22 Swing acceleration or swing speed is low....2965
      H-23 Excessive overrun when stopping swing....2966
      H-24 When upper structure stops swinging, it makes large shock....2967
      H-25 When upper structure stops swinging, it makes large sound....2967
      H-26 Hydraulic drift of swing is large....2968
      H-27 Flow rate in attachment circuit cannot be adjusted....2969
    Troubleshooting of engine (S-mode)....2971
      Method of using troubleshooting chart....2974
      S-1 Starting performance is poor....2978
      S-2 Engine does not start....2979
      S-3 Engine does not pick up smoothly....2982
      S-4 Engine stops during operations....2983
      S-5 Engine does not rotate smoothly....2984
      S-6 Engine lacks output (or lacks power)....2985
      S-7 Exhaust smoke is black (incomplete combustion)....2986
      S-8 Oil consumption is excessive (or exhaust smoke is blue)....2987
      S-9 Oil becomes contaminated quickly....2988
      S-10 Fuel consumption is excessive....2989
      S-11 Oil is in coolant (or coolant spurts back or coolant level goes down)....2990
      S-12 Oil pressure drops....2991
      S-13 Oil level rises (Entry of coolant or fuel)....2992
      S-14 Coolant temperature becomes too high (overheating)....2993
      S-15 Abnormal noise is made....2994
      S-16 Vibration is excessive....2995
  50 Disassembly and assembly....0
    General information on disassembly and assembly....2997
      How to read this manual....2998
      Coating materials list....3000
      Special tool list....3003
      Sketch of special tool....3007
    Engine and cooling system....3013
      Removal and installation of fuel supply pump assembly....3014
      Removal and installation of fuel injector assembly....3017
      Removal and installation of front oil seal....3020
      Removal and installation of rear oil seal....3022
      Removal and installation of cylinder head assembly....3025
      Removal and installation of radiator assembly....3035
      Removal and installation of aftercooler assembly....3037
      Removal and installation of work equipment oil cooler assembly....3039
      Removal and installation of engine and work equipment pump assembly....3041
      Removal and installation of fuel tank assembly....3049
    Power train....3053
      Removal and installation of travel motor and final drive assembly....3054
      Disassembly and assembly of travel motor and final drive assembly....3056
      Removal and installation of swing motor and swing machinery assembly....3093
      Disassembly and assembly of swing machinery assembly....3095
      Removal and installation of swing circle assembly....3101
    Undercarriage and frame....3103
      Disassembly and assembly of track roller....3104
      Disassembly and assembly of idler assembly....3107
      Disassembly and assembly of recoil spring....3110
      Spreading and installation of track shoe assembly....3113
      Removal and installation of sprocket....3115
      Removal and installation of revolving frame assembly....3116
      Removal and installation of counterweight assembly....3118
    Hydraulic system....3121
      Removal and installation of center swivel joint assembly....3122
      Disassembly and assembly of center swivel joint assembly....3124
      Removal and installation of hydraulic tank assembly....3125
      Removal and installation of work equipment pump assembly....3128
      Removal and installation of control valve assembly....3132
      Disassembly and assembly of control valve assembly....3136
      Disassembly and assembly of work equipment PPC valve assembly....3148
      Disassembly and assembly of travel PPC valve assembly....3150
      Disassembly and assembly of hydraulic cylinder assembly....3153
    Work equipment....3161
      Removal and installation of work equipment assembly....3162
    Cab and its attachments....3167
      Removal and installation of operator's cab assembly....3168
      Removal and installation of operator cab glass (stuck glass)....3171
      Removal and installation of front window assembly....3181
      Removal and installation of floor frame assembly....3188
    Electrical system....3193
      Removal and installation of air compressor assembly....3194
      Removal and installation of air conditioner condenser....3195
      Removal and installation of air compressor unit assembly....3196
      Removal and installation of KOMTRAX communication modem assembly....3199
      Removal and installation of monitor assembly....3200
      Removal and installation of pump controller assembly....3202
      Removal and installation of engine controller assembly....3204
  90 Diagrams and drawings....0
    Hydraulic diagrams and drawings....3207
      Hydraulic circuit diagram (1/2)....3209
      Hydraulic circuit diagram (2/2)....3210
    Electrical diagrams and drawings....3213
      Electrical circuit diagram (1/5)....3215
      Electrical circuit diagram (2/5)....3216
      Electrical circuit diagram (3/5)....3217
      Electrical circuit diagram (4/5)....3218
      Electrical circuit diagram (5/5)....3219
      Connectors table and arrangement drawing....3220
TEN00166-01 - Hydraulic Excavator GALEO PC130-7 Shop Manual....3223
  COVER....3223
  FOREWORD....3224
    FOREWORD....3225
    SAFETY INFORMATION....3228
    INTRODUCTION....3230
      DIRECTIONS OF MACHINE....3230
      BREAKING-IN THE NEW MACHINE....3230
    PRODUCT INFORMATION....3231
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....3231
      ENGINE SERIAL NUMBER PLATE AND ITS LOCATION....3231
      SERVICE METER LOCATION....3232
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....3232
  CONTENTS....3233
  SAFETY....3236
    SAFETY....3237
    SAFETY LABELS....3239
      LOCATION OF SAFETY LABELS....3239
      SAFETY LABELS....3240
    GENERAL PRECAUTIONS....3246
      SAFETY RULES....3246
      IF PROBLEMS ARE FOUND....3246
      WORKING WEAR AND PERSONAL PROTECTIVE ITEMS....3246
      FIRE EXTINGUISHER AND FIRST AID KIT....3246
      SAFETY EQUIPMENT....3246
      KEEP MACHINE CLEAN....3247
      KEEP OPERATOR'S COMPARTMENT CLEAN....3247
      LEAVING OPERATOR'S SEAT WITH LOCK....3247
      HANDRAILS AND STEPS....3248
      MOUNTING AND DISMOUNTING....3248
      NO PERSONS ON ATTACHMENTS....3248
      BURN PREVENTION....3249
      FIRE PREVENTION AND EXPLOSION PREVENTION....3250
      ACTION IF FIRE OCCURS....3251
      WINDSHIELD WASHER FLUID....3251
      FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION....3251
      ATTACHMENT INSTALLATION....3251
      ATTACHMENT COMBINATIONS....3251
      CAB WINDOW GLASSES....3251
      UNAUTHORIZED MODIFICATIONS....3252
      SAFETY AT JOBSITE....3252
      WORKING ON LOOSE GROUND....3252
      DISTANCE TO HIGH VOLTAGE CABLES....3253
      ENSURE GOOD VISIBILITY....3253
      VENTILATION FOR ENCLOSED AREA....3254
      SIGNALMAN'S SIGNAL AND SIGNS....3254
      EMERGENCY EXIT FROM OPERATOR'S CAB....3254
      ASBESTOS DUST HAZARD PREVENTION....3254
    SAFETY MACHINE OPERATION....3255
      STARTING ENGINE....3255
        CHECKS BEFORE STARTING ENGINE....3255
        SAFETY RULES FOR STARTING ENGINE....3255
        STARTING ENGINE IN COLD WEATHER....3256
      OPERATION....3257
        CHECKS BEFORE OPERATION....3257
        SAFETY RULES FOR CHANGING MACHINE DIRECTIONS....3257
        SAFETY RULES FOR TRAVELING....3258
        TRAVELING ON SLOPES....3259
        OPERATIONS ON SLOPES....3260
        PROHIBITED OPERATIONS....3260
        OPERATIONS ON SNOW....3261
        PARKING MACHINE....3262
      TRANSPORTATION....3263
        LOADING AND UNLOADING....3263
        SHIPPING THE MACHINE....3263
      BATTERY....3264
        BATTERY HAZARD PREVENTION....3264
        STARTING ENGINE WITH BOOSTER CABLES....3265
      TOWING....3266
        SAFETY RULES FOR TOWING....3266
      LIFTING OBJECTS WITH BUCKET....3267
        LIFTING WORK USING BUCKET WITH HOOK....3267
        SAFETY RULES FOR LIFTING OBJECTS....3267
    SAFETY MAINTENANCE INFORMATION....3269
      WARNING TAG....3269
      KEEP WORK PLACE CLEAN AND TIDY....3269
      APPOINT LEADER WHEN WORKING WITH OTHERS....3269
      STOP ENGINE BEFORE CARRYING OUT MAINTENANCE....3270
      TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING....3271
      PROPER TOOLS....3271
      ACCUMULATOR....3271
      PERSONNEL....3272
      ATTACHMENTS....3272
      WORK UNDER THE MACHINE....3272
      NOISE....3272
      WHEN USING HAMMER....3272
      WELDING WORKS....3273
      REMOVING BATTERY TERMINALS....3273
      SAFETY FIRST WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION....3273
      DO NOT DISASSEMBLE RECOIL SPRINGS....3273
      SAFETY RULES FOR HIGH-PRESSURE OIL....3274
      SAFETY HANDLING HIGH-PRESSURE HOSES....3274
      WASTE MATERIALS....3274
      AIR CONDITIONER MAINTENANCE....3274
      COMPRESSED AIR....3275
      PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS....3275
  OPERATION....3276
    MACHINE VIEW ILLUSTRATIONS....3277
      OVERALL MACHINE VIEW....3277
      CONTROLS AND GAUGES....3278
    DETAILED CONTROLS AND GAUGES....3279
      MONITORING SYSTEM....3279
      SWITCHES....3292
      CONTROL LEVERS AND PEDALS....3296
      SUN ROOF....3299
      WINDSHIELD....3299
      EMERGENCY EXIT FROM OPERATOR'S CAB....3304
      DOOR LOCK....3304
      CAP WITH LOCK....3305
      HOT AND COOL BOX....3306
      MAGAZINE BOX....3306
      ASHTRAY....3306
      AIR CONDITIONER CONTROLS....3307
      RADIO....3321
      AUXILIARY ELECTRIC POWER....3326
      FUSE....3327
      FUSIBLE LINK....3328
      CONTROLLER....3328
      TOOL BOX....3328
      GREASE GUN HOLDER....3328
      HANDLING GREASE GUN....3329
      ACCUMULATOR....3330
    MACHINE OPERATIONS AND CONTROLS....3331
      BEFORE STARTING ENGINE....3331
      STARTING ENGINE....3347
      AFTER STARTING ENGINE....3351
      STOPPING THE ENGINE....3358
      MACHINE OPERATION....3359
      STEERING THE MACHINE....3363
      SWINGING....3365
      WORK EQUIPMENT CONTROLS AND OPERATIONS....3366
      WORKING MODE....3368
      PROHIBITED OPERATIONS....3369
      GENERAL OPERATION INFORMATION....3371
      TRAVELING ON SLOPES....3372
      ESCAPE FROM MUD....3374
      RECOMMENDED APPLICATIONS....3375
      BUCKET REPLACEMENT AND INVERSION....3377
      PARKING MACHINE....3379
      CHECK AFTER SHUT OFF ENGINE....3380
      MACHINE INSPECTION AFTER DAILY WORK....3381
      LOCKING....3381
    TRANSPORTATION....3382
      TRANSPORTATION PROCEDURE....3382
      LOADING AND UNLOADING WITH TRAILER....3382
      LIFTING MACHINE....3391
    COLD WEATHER OPERATION....3392
      COLD WEATHER OPERATION INFORMATION....3392
      AFTER DAILY WORK COMPLETION....3394
      AFTER COLD WEATHER SEASON....3394
    LONG TERM STORAGE....3395
      BEFORE STORAGE....3395
      DURING STORAGE....3395
      AFTER STORAGE....3395
      STARTING MACHINE AFTER LONG-TERM STORAGE....3396
    TROUBLES AND ACTIONS....3397
      RUNNING OUT OF FUEL....3397
      PHENOMENA THAT ARE NOT FAILURES....3397
      TOWING THE MACHINE....3398
      LIGHTWEIGHT TOWING HOLE....3398
      SEVERE JOB CONDITION....3398
      DISCHARGED BATTERY....3399
      OTHER TROUBLE....3403
  MAINTENANCE....3408
    MAINTENANCE INFORMATION....3409
    OUTLINE OF SERVICE....3411
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....3411
      ELECTRIC SYSTEM MAINTENANCE....3414
    WEAR PARTS....3415
      WEAR PARTS LIST....3415
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT....3416
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....3418
    TIGHTENING TORQUE SPECIFICATIONS....3419
      TIGHTENING TORQUE LIST....3419
    SAFETY CRITICAL PARTS....3420
      SAFETY CRITICAL PARTS LIST....3420
    MAINTENANCE SCHEDULE....3421
      MAINTENANCE SCHEDULE CHART....3421
      MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER....3423
    MAINTENANCE PROCEDURE....3424
      INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)....3424
      WHEN REQUIRED....3425
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....3425
        CLEAN INSIDE OF COOLING SYSTEM....3428
        CHECK AND TIGHTEN TRACK SHOE BOLTS....3431
        CHECK AND ADJUST TRACK TENSION....3432
        CHECK ELECTRICAL INTAKE AIR HEATER....3434
        REPLACE BUCKET TEETH (VERTICAL PIN TYPE)....3435
        REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)....3438
        ADJUST BUCKET CLEARANCE....3439
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....3440
        CHECK AND MAINTENANCE AIR CONDITIONER....3441
        WASH WASHABLE FLOOR....3442
        BLEEDING AIR FROM HYDRAULIC SYSTEM....3445
        METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT....3447
        CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (CONTROL CIRCUIT)....3448
      CHECK BEFORE STARTING....3449
      EVERY 100 HOURS MAINTENANCE....3450
        LUBRICATING....3450
        CHECK SWING MACHINERY CASE OIL, ADD OIL....3452
      EVERY 250 HOURS MAINTENANCE....3453
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....3453
        CHECK LEVEL OF BATTERY ELECTROLYTE....3454
      EVERY 500 HOURS MAINTENANCE....3457
        REPLACE FUEL FILTER CARTRIDGE....3457
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....3458
        CHECK SWING PINION GREASE LEVEL, ADD GREASE....3458
        LUBRICATE SWING CIRCLE....3459
        RADIATOR CORE AND FINS - CHECK/CLEAN....3459
        CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS....3460
        REPLACE HYDRAULIC OIL FILTER ELEMENT....3461
        REPLACE BREATHER ELEMENT IN HYDRAULIC TANK....3462
        CHECK AND ADJUST COOLING FAN BELT TENSION....3463
        CHECK, ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION....3464
      EVERY 1000 HOURS MAINTENANCE....3465
        CHANGE OIL IN SWING MACHINERY CASE....3465
        CHANGE OIL IN FINAL DRIVE CASE....3466
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....3466
        CHECK PLAY TURBOCHARGER ROTOR....3466
        REPLACE CORROSION RESISTOR CARTRIDGE....3467
        CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (FOR BREAKER)....3467
      EVERY 2000 HOURS MAINTENANCE....3468
        CHECK OIL LEVEL IN DAMPER CASE, ADD OIL....3468
        CLEAN HYDRAULIC TANK STRAINER....3469
        CLEAN, CHECK TURBOCHARGER....3469
        CHECK ALTERNATOR, STARTING MOTOR....3469
        CHECK ENGINE VALVE CLEARANCE, ADJUST....3469
      EVERY 4000 HOURS MAINTENANCE....3470
        CHECK WATER PUMP....3470
      EVERY 5000 HOURS MAINTENANCE....3471
        CHANGE OIL IN HYDRAULIC TANK....3471
  SPECIFICATIONS....3472
    SPECIFICATIONS....3473
  ATTACHMENTS, OPTIONS....3476
    GENERAL PRECAUTIONS FOR SAFETY....3477
      PRECAUTIONS WHEN SELECTING....3477
      READ THE INSTRUCTION MANUAL THOROUGHLY....3477
      PRECAUTIONS WHEN REMOVING OR INSTALLING....3477
      PRECAUTIONS WHEN USING....3477
    BUCKET WITH HOOK....3478
      HOOK CONDITION....3478
      PROHIBITED OPERATIONS....3478
    MACHINE READY FOR ATTACHMENT....3479
      LOCATIONS....3479
      HYDRAULIC CIRCUIT....3483
      ATTACHMENT REMOVAL AND INSTALLATION....3486
      ATTACHMENT OPERATIONS....3488
      ACCUMULATOR....3490
      LONG TERM STORAGE....3491
      SPECIFICATIONS....3491
    ATTACHMENT GUIDE....3492
      OTHER ATTACHMENTS....3492
      ATTACHMENT COMBINATIONS....3493
      TRACK SHOES SELECTION....3494
      BUCKET TEETH SELECTION....3495
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER....3496
    RECOMMENDED ATTACHMENT OPERATIONS....3498
      HYDRAULIC BREAKER....3498
  INDEX....3504
TEN00266-00TH - Hydraulic Excavator PC130-8 Operation & Maintenance Manual....3508
TEN00266-06 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual....3889
  COVER....3889
  FOREWORD....3890
    BEFORE READING THIS MANUAL....3891
    SAFETY INFORMATION....3892
    INTRODUCTION....3893
      USE OF MACHINE....3893
      DIRECTIONS OF MACHINE....3893
      VISIBILITY FROM OPERATOR'S SEAT....3893
    PRODUCT INFORMATION....3894
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....3894
      EPA REGULATIONS, ENGINE NUMBER PLATE....3894
      SERVICE METER LOCATION....3895
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....3895
    CONTENTS....3896
  SAFETY....3900
    SAFETY....3901
    SAFETY LABELS....3904
      LOCATION OF SAFETY LABELS....3905
      SAFETY LABELS....3906
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....3912
      PRECAUTIONS BEFORE STARTING OPERATION....3912
      PREPARATIONS FOR SAFE OPERATION....3912
      FIRE PREVENTION....3914
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....3915
      DO NOT GET CAUGHT IN WORK EQUIPMENT....3917
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....3917
      PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS....3918
      UNAUTHORIZED MODIFICATION....3918
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....3918
      PRECAUTIONS RELATED TO CAB GLASS....3918
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....3919
    PRECAUTIONS FOR OPERATION....3920
      PRECAUTIONS FOR JOBSITE....3920
      STARTING ENGINE....3922
      OPERATION....3924
      TRANSPORTATION....3932
      TOWING....3933
      LIFTING OBJECTS WITH BUCKET....3934
    PRECAUTIONS FOR MAINTENANCE....3935
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....3935
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE....3939
  OPERATION....3946
    MACHINE VIEW ILLUSTRATIONS....3947
      OVERALL MACHINE VIEW....3947
      CONTROLS AND GAUGES....3948
    DETAILED CONTROLS AND GAUGES....3950
      MONITORING SYSTEM....3950
      SWITCHES....4015
      CONTROL LEVERS AND PEDALS....4020
      SUN ROOF....4023
      WINDSHIELD....4023
      EMERGENCY ESCAPE HAMMER....4029
      DOOR LOCK....4029
      CAP WITH LOCK....4030
      DRINK BOX....4031
      MAGAZINE BOX....4031
      ASHTRAY....4031
      AIR CONDITIONER CONTROLS....4032
      RADIO....4045
      AUXILIARY ELECTRIC POWER....4050
      FUSE....4051
      SLOW BLOW FUSE....4052
      CONTROLLER....4052
      TOOL BOX....4052
      GREASE PUMP HOLDER....4052
      FIRE EXTINGUISHER....4053
    MACHINE OPERATIONS AND CONTROLS....4054
      BEFORE STARTING ENGINE....4054
      STARTING ENGINE....4073
      AFTER STARTING ENGINE....4078
      STOPPING THE ENGINE....4089
      MACHINE OPERATION....4090
      STEERING THE MACHINE....4094
      SWINGING....4096
      WORK EQUIPMENT CONTROLS AND OPERATIONS....4097
      WORKING MODE....4099
      PROHIBITED OPERATIONS....4101
      GENERAL OPERATION INFORMATION....4104
      TRAVELING ON SLOPES....4106
      ESCAPE FROM MUD....4108
      RECOMMENDED APPLICATIONS....4109
      BUCKET REPLACEMENT AND INVERSION....4111
      PARKING MACHINE....4114
      MACHINE INSPECTION AFTER DAILY WORK....4115
      LOCKING....4116
      ROAD LINERS....4117
    TRANSPORTATION....4119
      TRANSPORTATION PROCEDURE....4119
      LOADING AND UNLOADING WITH TRAILER....4120
      LIFTING MACHINE....4129
    COLD WEATHER OPERATION....4132
      COLD WEATHER OPERATION INFORMATION....4132
      AFTER DAILY WORK COMPLETION....4134
      AFTER COLD WEATHER SEASON....4134
    LONG TERM STORAGE....4135
      BEFORE STORAGE....4135
      DURING STORAGE....4135
      AFTER STORAGE....4136
      STARTING MACHINE AFTER LONG-TERM STORAGE....4136
    TROUBLES AND ACTIONS....4137
      RUNNING OUT OF FUEL....4137
      PHENOMENA THAT ARE NOT FAILURES....4137
      TOWING THE MACHINE....4138
      LIGHTWEIGHT TOWING HOLE....4139
      SEVERE JOB CONDITION....4139
      DISCHARGED BATTERY....4140
      OTHER TROUBLE....4144
  MAINTENANCE....4150
    MAINTENANCE INFORMATION....4151
    OUTLINE OF SERVICE....4153
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....4153
      ELECTRIC SYSTEM MAINTENANCE....4156
    WEAR PARTS....4157
      WEAR PARTS LIST....4157
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT....4158
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....4160
    TIGHTENING TORQUE SPECIFICATIONS....4161
      TIGHTENING TORQUE LIST....4161
    SAFETY CRITICAL PARTS....4162
      SAFETY CRITICAL PARTS LIST....4163
    MAINTENANCE SCHEDULE....4164
      MAINTENANCE SCHEDULE CHART....4164
      MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER....4166
    MAINTENANCE PROCEDURE....4167
      WHEN REQUIRED....4167
      CHECK BEFORE STARTING....4196
      EVERY 100 HOURS MAINTENANCE....4197
      EVERY 250 HOURS MAINTENANCE....4199
      EVERY 500 HOURS MAINTENANCE....4204
      EVERY 1000 HOURS MAINTENANCE....4215
      EVERY 2000 HOURS MAINTENANCE....4221
      EVERY 4000 HOURS MAINTENANCE....4225
      EVERY 5000 HOURS MAINTENANCE....4227
      EVERY 8000 HOURS MAINTENANCE....4228
  SPECIFICATIONS....4230
    SPECIFICATIONS....4231
  ATTACHMENTS, OPTIONS ....4234
    ATTACHMENTS AND OPTIONS - GENERAL INFORMATION....4235
      SAFETY FIRST....4235
      ATTACHMENT INSTALLATION....4236
    BUCKET WITH HOOK....4237
      HOOK CONDITION....4237
      PROHIBITED OPERATIONS....4237
    MACHINE READY FOR ATTACHMENT....4238
      LOCATIONS....4238
      HYDRAULIC CIRCUIT....4242
      ATTACHMENT REMOVAL AND INSTALLATION....4243
      ATTACHMENT OPERATIONS....4247
      LONG TERM STORAGE....4251
      SPECIFICATIONS....4251
    ATTACHMENT GUIDE....4252
      ATTACHMENT COMBINATIONS....4253
      TRACK SHOES SELECTION....4254
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER....4255
    RECOMMENDED ATTACHMENT OPERATIONS....4257
      HYDRAULIC BREAKER....4257
    HANDLING MACHINES EQUIPPED WITH KOMTRAX....4262
      BASIC PRECAUTIONS....4262
  INDEX....4264
TEN00485-00 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual....4268
  COVER....4268
  FOREWORD....4269
    BEFORE READING THIS MANUAL....4270
    SAFETY INFORMATION....4271
    INTRODUCTION....4272
      USE OF MACHINE....4272
      DIRECTIONS OF MACHINE....4272
      VISIBILITY FROM OPERATOR'S SEAT....4272
      PROTECTIVE STRUCTURE....4272
    PRODUCT INFORMATION....4273
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....4273
      EPA REGULATIONS, ENGINE NUMBER PLATE....4273
      SERVICE METER LOCATION....4274
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....4274
    CONTENTS....4275
  SAFETY....4279
    SAFETY....4280
    SAFETY LABELS....4283
      LOCATION OF SAFETY LABELS....4284
      SAFETY LABELS....4285
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....4291
      PRECAUTIONS BEFORE STARTING OPERATION....4291
      PREPARATIONS FOR SAFE OPERATION....4291
      FIRE PREVENTION....4293
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....4294
      DO NOT GET CAUGHT IN WORK EQUIPMENT....4296
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....4296
      PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS....4297
      UNAUTHORIZED MODIFICATION....4297
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....4297
      PRECAUTIONS RELATED TO CAB GLASS....4297
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....4298
    PRECAUTIONS FOR OPERATION....4299
      PRECAUTIONS FOR JOBSITE....4299
      STARTING ENGINE....4301
      OPERATION....4303
      TRANSPORTATION....4311
      TOWING....4312
      LIFTING OBJECTS WITH BUCKET....4313
    PRECAUTIONS FOR MAINTENANCE....4314
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....4314
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE....4318
  OPERATION....4325
    MACHINE VIEW ILLUSTRATIONS....4326
      OVERALL MACHINE VIEW....4326
      CONTROLS AND GAUGES....4327
    DETAILED CONTROLS AND GAUGES....4329
      MONITORING SYSTEM....4329
      SWITCHES....4394
      CONTROL LEVERS AND PEDALS....4399
      SUN ROOF....4402
      WINDSHIELD....4402
      EMERGENCY ESCAPE HAMMER....4408
      DOOR LOCK....4408
      CAP WITH LOCK....4409
      DRINK BOX....4410
      MAGAZINE BOX....4410
      ASHTRAY....4410
      AIR CONDITIONER CONTROLS....4411
      RADIO....4424
      AUXILIARY ELECTRIC POWER....4429
      FUSE....4430
      SLOW BLOW FUSE....4431
      CONTROLLER....4431
      TOOL BOX....4431
      GREASE PUMP HOLDER....4431
      FIRE EXTINGUISHER....4432
    MACHINE OPERATIONS AND CONTROLS....4433
      BEFORE STARTING ENGINE....4433
      STARTING ENGINE....4452
      AFTER STARTING ENGINE....4457
      STOPPING THE ENGINE....4468
      MACHINE OPERATION....4469
      STEERING THE MACHINE....4473
      SWINGING....4475
      WORK EQUIPMENT CONTROLS AND OPERATIONS....4476
      WORKING MODE....4478
      PROHIBITED OPERATIONS....4480
      GENERAL OPERATION INFORMATION....4483
      TRAVELING ON SLOPES....4485
      ESCAPE FROM MUD....4487
      RECOMMENDED APPLICATIONS....4488
      BUCKET REPLACEMENT AND INVERSION....4490
      PARKING MACHINE....4493
      MACHINE INSPECTION AFTER DAILY WORK....4494
      LOCKING....4495
      ROAD LINERS....4496
    TRANSPORTATION....4498
      TRANSPORTATION PROCEDURE....4498
      LOADING AND UNLOADING WITH TRAILER....4499
      LIFTING MACHINE....4508
    COLD WEATHER OPERATION....4511
      COLD WEATHER OPERATION INFORMATION....4511
      AFTER DAILY WORK COMPLETION....4513
      AFTER COLD WEATHER SEASON....4513
    LONG TERM STORAGE....4514
      BEFORE STORAGE....4514
      DURING STORAGE....4514
      AFTER STORAGE....4515
      STARTING MACHINE AFTER LONG-TERM STORAGE....4515
    TROUBLES AND ACTIONS....4516
      RUNNING OUT OF FUEL....4516
      PHENOMENA THAT ARE NOT FAILURES....4516
      TOWING THE MACHINE....4517
      LIGHTWEIGHT TOWING HOLE....4518
      SEVERE JOB CONDITION....4518
      DISCHARGED BATTERY....4519
      OTHER TROUBLE....4523
  MAINTENANCE....4529
    MAINTENANCE INFORMATION....4530
    OUTLINE OF SERVICE....4532
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....4532
      ELECTRIC SYSTEM MAINTENANCE....4535
    WEAR PARTS....4536
      WEAR PARTS LIST....4536
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT....4537
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....4538
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....4539
    TIGHTENING TORQUE SPECIFICATIONS....4540
      TIGHTENING TORQUE LIST....4540
    SAFETY CRITICAL PARTS....4541
      SAFETY CRITICAL PARTS LIST....4542
    MAINTENANCE SCHEDULE....4543
      MAINTENANCE SCHEDULE CHART....4543
      MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER....4545
    MAINTENANCE PROCEDURE....4546
      WHEN REQUIRED....4546
      CHECK BEFORE STARTING....4574
      EVERY 100 HOURS MAINTENANCE....4575
      EVERY 250 HOURS MAINTENANCE....4577
      EVERY 500 HOURS MAINTENANCE....4582
      EVERY 1000 HOURS MAINTENANCE....4593
      EVERY 2000 HOURS MAINTENANCE....4599
      EVERY 4000 HOURS MAINTENANCE....4603
      EVERY 5000 HOURS MAINTENANCE....4605
      EVERY 8000 HOURS MAINTENANCE....4606
  SPECIFICATIONS....4607
    SPECIFICATIONS....4608
  ATTACHMENTS, OPTIONS....4611
    ATTACHMENTS AND OPTIONS - GENERAL INFORMATION....4612
      SAFETY FIRST....4612
      ATTACHMENT INSTALLATION....4613
    BUCKET WITH HOOK....4614
      HOOK CONDITION....4614
      PROHIBITED OPERATIONS....4614
    MACHINE READY FOR ATTACHMENT....4615
      LOCATIONS....4615
      HYDRAULIC CIRCUIT....4619
      ATTACHMENT REMOVAL AND INSTALLATION....4620
      ATTACHMENT OPERATIONS....4624
      LONG TERM STORAGE....4628
      SPECIFICATIONS....4628
    ATTACHMENT GUIDE....4629
      ATTACHMENT COMBINATIONS....4630
      TRACK SHOES SELECTION....4631
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER....4632
    RECOMMENDED ATTACHMENT OPERATIONS....4634
      HYDRAULIC BREAKER....4634
    HANDLING MACHINES EQUIPPED WITH KOMTRAX....4639
      BASIC PRECAUTIONS....4639
  INDEX....4641
TEN00510-00 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual....4645
  COVER....4645
  FOREWORD....4646
    BEFORE READING THIS MANUAL....4647
    SAFETY INFORMATION....4648
    INTRODUCTION....4649
      USE OF MACHINE....4649
      DIRECTIONS OF MACHINE....4649
      VISIBILITY FROM OPERATOR'S SEAT....4649
      PROTECTIVE STRUCTURE....4649
    PRODUCT INFORMATION....4650
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....4650
      EPA REGULATIONS, ENGINE NUMBER PLATE....4650
      SERVICE METER LOCATION....4651
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....4651
    CONTENTS....4652
  SAFETY....4656
    SAFETY....4657
    SAFETY LABELS....4660
      LOCATION OF SAFETY LABELS....4661
      SAFETY LABELS....4662
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....4668
      PRECAUTIONS BEFORE STARTING OPERATION....4668
      PREPARATIONS FOR SAFE OPERATION....4668
      FIRE PREVENTION....4670
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....4671
      DO NOT GET CAUGHT IN WORK EQUIPMENT....4673
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....4673
      PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS....4674
      UNAUTHORIZED MODIFICATION....4674
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....4674
      PRECAUTIONS RELATED TO CAB GLASS....4674
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....4675
    PRECAUTIONS FOR OPERATION....4676
      PRECAUTIONS FOR JOBSITE....4676
      STARTING ENGINE....4678
      OPERATION....4680
      TRANSPORTATION....4688
      TOWING....4689
      LIFTING OBJECTS WITH BUCKET....4690
    PRECAUTIONS FOR MAINTENANCE....4691
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....4691
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE....4695
  OPERATION....4702
    MACHINE VIEW ILLUSTRATIONS....4703
      OVERALL MACHINE VIEW....4703
      CONTROLS AND GAUGES....4704
    DETAILED CONTROLS AND GAUGES....4706
      MONITORING SYSTEM....4706
      SWITCHES....4771
      CONTROL LEVERS AND PEDALS....4776
      SUN ROOF....4779
      WINDSHIELD....4779
      EMERGENCY ESCAPE HAMMER....4785
      DOOR LOCK....4785
      CAP WITH LOCK....4786
      DRINK BOX....4787
      MAGAZINE BOX....4787
      ASHTRAY....4787
      AIR CONDITIONER CONTROLS....4788
      RADIO....4801
      AUXILIARY ELECTRIC POWER....4806
      FUSE....4807
      SLOW BLOW FUSE....4808
      CONTROLLER....4808
      TOOL BOX....4808
      GREASE PUMP HOLDER....4808
      FIRE EXTINGUISHER....4809
    MACHINE OPERATIONS AND CONTROLS....4810
      BEFORE STARTING ENGINE....4810
      STARTING ENGINE....4829
      AFTER STARTING ENGINE....4834
      STOPPING THE ENGINE....4845
      MACHINE OPERATION....4846
      STEERING THE MACHINE....4850
      SWINGING....4852
      WORK EQUIPMENT CONTROLS AND OPERATIONS....4853
      WORKING MODE....4855
      PROHIBITED OPERATIONS....4857
      GENERAL OPERATION INFORMATION....4860
      TRAVELING ON SLOPES....4862
      ESCAPE FROM MUD....4864
      RECOMMENDED APPLICATIONS....4865
      BUCKET REPLACEMENT AND INVERSION....4867
      PARKING MACHINE....4870
      MACHINE INSPECTION AFTER DAILY WORK....4871
      LOCKING....4872
      ROAD LINERS....4873
    TRANSPORTATION....4875
      TRANSPORTATION PROCEDURE....4875
      LOADING AND UNLOADING WITH TRAILER....4876
      LIFTING MACHINE....4885
    COLD WEATHER OPERATION....4888
      COLD WEATHER OPERATION INFORMATION....4888
      AFTER DAILY WORK COMPLETION....4890
      AFTER COLD WEATHER SEASON....4890
    LONG TERM STORAGE....4891
      BEFORE STORAGE....4891
      DURING STORAGE....4891
      AFTER STORAGE....4892
      STARTING MACHINE AFTER LONG-TERM STORAGE....4892
    TROUBLES AND ACTIONS....4893
      RUNNING OUT OF FUEL....4893
      PHENOMENA THAT ARE NOT FAILURES....4893
      TOWING THE MACHINE....4894
      LIGHTWEIGHT TOWING HOLE....4895
      SEVERE JOB CONDITION....4895
      DISCHARGED BATTERY....4896
      OTHER TROUBLE....4900
  MAINTENANCE....4906
    MAINTENANCE INFORMATION....4907
    OUTLINE OF SERVICE....4909
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....4909
      ELECTRIC SYSTEM MAINTENANCE....4912
    WEAR PARTS....4913
      WEAR PARTS LIST....4913
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT....4914
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....4915
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....4916
    TIGHTENING TORQUE SPECIFICATIONS....4917
      TIGHTENING TORQUE LIST....4917
    SAFETY CRITICAL PARTS....4918
      SAFETY CRITICAL PARTS LIST....4919
    MAINTENANCE SCHEDULE....4920
      MAINTENANCE SCHEDULE CHART....4920
      MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER....4922
    MAINTENANCE PROCEDURE....4923
      WHEN REQUIRED....4923
      CHECK BEFORE STARTING....4951
      EVERY 100 HOURS MAINTENANCE....4952
      EVERY 250 HOURS MAINTENANCE....4954
      EVERY 500 HOURS MAINTENANCE....4959
      EVERY 1000 HOURS MAINTENANCE....4970
      EVERY 2000 HOURS MAINTENANCE....4976
      EVERY 4000 HOURS MAINTENANCE....4980
      EVERY 5000 HOURS MAINTENANCE....4982
      EVERY 8000 HOURS MAINTENANCE....4983
  SPECIFICATIONS....4984
    SPECIFICATIONS....4985
  ATTACHMENTS, OPTIONS....4988
    ATTACHMENTS AND OPTIONS - GENERAL INFORMATION....4989
      SAFETY FIRST....4989
      ATTACHMENT INSTALLATION....4990
    BUCKET WITH HOOK....4991
      HOOK CONDITION....4991
      PROHIBITED OPERATIONS....4991
    MACHINE READY FOR ATTACHMENT....4992
      LOCATIONS....4992
      HYDRAULIC CIRCUIT....4996
      ATTACHMENT REMOVAL AND INSTALLATION....4997
      ATTACHMENT OPERATIONS....5001
      LONG TERM STORAGE....5005
      SPECIFICATIONS....5005
    ATTACHMENT GUIDE....5006
      ATTACHMENT COMBINATIONS....5007
      TRACK SHOES SELECTION....5008
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER....5009
    RECOMMENDED ATTACHMENT OPERATIONS....5011
      HYDRAULIC BREAKER....5011
    HANDLING MACHINES EQUIPPED WITH KOMTRAX....5016
      BASIC PRECAUTIONS....5016
  INDEX....5018
TEN00526-00 - Hydraulic Excavator PC130-8 Operation & Maintenance Manual....5022
  COVER....5022
  FOREWORD....5023
    BEFORE READING THIS MANUAL....5024
    SAFETY INFORMATION....5025
    INTRODUCTION....5026
      USE OF MACHINE....5026
      DIRECTIONS OF MACHINE....5026
      VISIBILITY FROM OPERATOR'S SEAT....5026
      PROTECTIVE STRUCTURE....5026
    PRODUCT INFORMATION....5027
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....5027
      EPA REGULATIONS, ENGINE NUMBER PLATE....5027
      SERVICE METER LOCATION....5028
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....5028
    CONTENTS....5029
  SAFETY....5033
    SAFETY....5034
    SAFETY LABELS....5037
      LOCATION OF SAFETY LABELS....5038
      SAFETY LABELS....5039
    GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE....5045
      PRECAUTIONS BEFORE STARTING OPERATION....5045
      PREPARATIONS FOR SAFE OPERATION....5045
      FIRE PREVENTION....5047
      PRECAUTIONS WHEN GETTING ON OR OFF MACHINE....5048
      DO NOT GET CAUGHT IN WORK EQUIPMENT....5050
      PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES....5050
      PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS....5051
      UNAUTHORIZED MODIFICATION....5051
      PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS....5051
      PRECAUTIONS RELATED TO CAB GLASS....5051
      PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING....5052
    PRECAUTIONS FOR OPERATION....5053
      PRECAUTIONS FOR JOBSITE....5053
      STARTING ENGINE....5055
      OPERATION....5057
      TRANSPORTATION....5065
      TOWING....5066
      LIFTING OBJECTS WITH BUCKET....5067
    PRECAUTIONS FOR MAINTENANCE....5068
      PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE....5068
      PRECAUTIONS FOR INSPECTION AND MAINTENANCE....5072
  OPERATION....5079
    MACHINE VIEW ILLUSTRATIONS....5080
      OVERALL MACHINE VIEW....5080
      CONTROLS AND GAUGES....5081
    DETAILED CONTROLS AND GAUGES....5083
      MONITORING SYSTEM....5083
      SWITCHES....5148
      CONTROL LEVERS AND PEDALS....5153
      SUN ROOF....5156
      WINDSHIELD....5156
      EMERGENCY ESCAPE HAMMER....5162
      DOOR LOCK....5162
      CAP WITH LOCK....5163
      DRINK BOX....5164
      MAGAZINE BOX....5164
      ASHTRAY....5164
      AIR CONDITIONER CONTROLS....5165
      RADIO....5178
      AUXILIARY ELECTRIC POWER....5183
      FUSE....5184
      SLOW BLOW FUSE....5185
      CONTROLLER....5185
      TOOL BOX....5185
      GREASE PUMP HOLDER....5185
      FIRE EXTINGUISHER....5186
    MACHINE OPERATIONS AND CONTROLS....5187
      BEFORE STARTING ENGINE....5187
      STARTING ENGINE....5206
      AFTER STARTING ENGINE....5211
      STOPPING THE ENGINE....5222
      MACHINE OPERATION....5223
      STEERING THE MACHINE....5227
      SWINGING....5229
      WORK EQUIPMENT CONTROLS AND OPERATIONS....5230
      WORKING MODE....5232
      PROHIBITED OPERATIONS....5234
      GENERAL OPERATION INFORMATION....5237
      TRAVELING ON SLOPES....5239
      ESCAPE FROM MUD....5241
      RECOMMENDED APPLICATIONS....5242
      BUCKET REPLACEMENT AND INVERSION....5244
      PARKING MACHINE....5247
      MACHINE INSPECTION AFTER DAILY WORK....5248
      LOCKING....5249
      ROAD LINERS....5250
    TRANSPORTATION....5252
      TRANSPORTATION PROCEDURE....5252
      LOADING AND UNLOADING WITH TRAILER....5253
      LIFTING MACHINE....5262
    COLD WEATHER OPERATION....5265
      COLD WEATHER OPERATION INFORMATION....5265
      AFTER DAILY WORK COMPLETION....5267
      AFTER COLD WEATHER SEASON....5267
    LONG TERM STORAGE....5268
      BEFORE STORAGE....5268
      DURING STORAGE....5268
      AFTER STORAGE....5269
      STARTING MACHINE AFTER LONG-TERM STORAGE....5269
    TROUBLES AND ACTIONS....5270
      RUNNING OUT OF FUEL....5270
      PHENOMENA THAT ARE NOT FAILURES....5270
      TOWING THE MACHINE....5271
      LIGHTWEIGHT TOWING HOLE....5272
      SEVERE JOB CONDITION....5272
      DISCHARGED BATTERY....5273
      OTHER TROUBLE....5277
  MAINTENANCE....5283
    MAINTENANCE INFORMATION....5284
    OUTLINE OF SERVICE....5286
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....5286
      ELECTRIC SYSTEM MAINTENANCE....5289
    WEAR PARTS....5290
      WEAR PARTS LIST....5290
    RECOMMENDED FUEL, COOLANT, AND LUBRICANT....5291
      USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....5292
      RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....5293
    TIGHTENING TORQUE SPECIFICATIONS....5294
      TIGHTENING TORQUE LIST....5294
    SAFETY CRITICAL PARTS....5295
      SAFETY CRITICAL PARTS LIST....5296
    MAINTENANCE SCHEDULE....5297
      MAINTENANCE SCHEDULE CHART....5297
      MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER....5299
    MAINTENANCE PROCEDURE....5300
      WHEN REQUIRED....5300
      CHECK BEFORE STARTING....5328
      EVERY 100 HOURS MAINTENANCE....5329
      EVERY 250 HOURS MAINTENANCE....5331
      EVERY 500 HOURS MAINTENANCE....5336
      EVERY 1000 HOURS MAINTENANCE....5347
      EVERY 2000 HOURS MAINTENANCE....5353
      EVERY 4000 HOURS MAINTENANCE....5357
      EVERY 5000 HOURS MAINTENANCE....5359
      EVERY 8000 HOURS MAINTENANCE....5360
  SPECIFICATIONS....5361
    SPECIFICATIONS....5362
  ATTACHMENTS, OPTIONS....5365
    ATTACHMENTS AND OPTIONS - GENERAL INFORMATION....5366
      SAFETY FIRST....5366
      ATTACHMENT INSTALLATION....5367
    BUCKET WITH HOOK....5368
      HOOK CONDITION....5368
      PROHIBITED OPERATIONS....5368
    MACHINE READY FOR ATTACHMENT....5369
      LOCATIONS....5369
      HYDRAULIC CIRCUIT....5373
      ATTACHMENT REMOVAL AND INSTALLATION....5374
      ATTACHMENT OPERATIONS....5378
      LONG TERM STORAGE....5382
      SPECIFICATIONS....5382
    ATTACHMENT GUIDE....5383
      ATTACHMENT COMBINATIONS....5384
      TRACK SHOES SELECTION....5385
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER....5386
    RECOMMENDED ATTACHMENT OPERATIONS....5388
      HYDRAULIC BREAKER....5388
    HANDLING MACHINES EQUIPPED WITH KOMTRAX....5393
      BASIC PRECAUTIONS....5393
  INDEX....5395
UEAM003604 - Hydraulic Excavator PC130-7 Operation & Maintenance Manual....5399
  COVER....5399
  FOREWORD....5401
    FOREWORD....5402
    SAFETY INFORMATION....5403
      Noise emission levels....5405
      Vibration levels....5405
        Guide to Reduce Vibration Levels on Machine....5406
    INTRODUCTION....5407
      DIRECTIONS OF MACHINE....5407
      BREAKING-IN THE NEW MACHINE....5407
    PRODUCT INFORMATION....5408
      PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE....5408
      ENGINE SERIAL NUMBER PLATE AND ITS LOCATION....5408
      SERVICE METER LOCATION....5409
      YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR....5409
      MACHINE SERIAL NUMBER PLATE....5410
      FOREWORD....5412
      SAFETY....5412
      OPERATION....5412
      MAINTENANCE....5415
      SPECIFICATIONS....5417
      ATTACHMENTS AND OPTIONS....5417
      INDEX....5419
      COLOPHON....5419
  SAFETY....5421
    SAFETY INFORMATION....5422
    SAFETY LABELS....5424
      LOCATION OF SAFETY LABELS....5424
      SAFETY LABELS....5425
    SAFETY INFORMATION....5433
    SAFETY MACHINE OPERATION....5443
      STARTING ENGINE....5443
      OPERATION....5445
      TRANSPORTATION....5452
      BATTERY....5453
      TOWING....5455
      LIFTING OBJECTS WITH BUCKET....5456
    SAFETY MAINTENANCE INFORMATION....5458
  OPERATION....5465
    MACHINE VIEW ILLUSTRATIONS....5466
      OVERALL MACHINE VIEW....5466
      CONTROLS AND GAUGES....5467
    DETAILED CONTROLS AND GAUGES....5468
      MONITORING SYSTEM....5468
        Basic Check Monitors....5469
        Caution Monitors....5471
        Emergency Monitors....5473
        Meter Display Portion....5475
        Monitor Switches Portion....5478
      SWITCHES....5481
      CONTROL LEVERS AND PEDALS....5487
      SUN ROOF....5490
      WINDSHIELD....5490
      EMERGENCY EXIT FROM OPERATOR'S CAB....5495
      DOOR LOCK....5495
      CAP WITH LOCK....5496
      HOT AND COOL BOX....5498
      MAGAZINE BOX....5498
      ASHTRAY....5498
      AIR CONDITIONER CONTROLS....5499
        Air Conditioner Control Panel....5499
        Method of Operation....5504
        Use Air Conditioner with Care....5510
        Inspection and maintenance of Air Conditioner Equipped Machine....5510
        Other Functions....5511
      CAB RADIO CASSETTE....5512
        Controls of Radio cassette....5512
        Precautions when Using....5512
      AUXILIARY ELECTRIC POWER....5513
        24V power source....5513
        12V power source....5513
      FUSE....5514
      FUSIBLE LINK....5515
      CONTROLLERS....5515
      TOOL BOX....5515
      GREASE GUN HOLDER....5515
      HANDLING GREASE GUN....5516
      REFUELLING PUMP....5517
      ACCUMULATOR....5519
        Releasing Hydraulic Pressure with Accumulator....5519
    MACHINE OPERATIONS AND CONTROLS....5520
      BEFORE STARTING ENGINE....5520
        Walk-around Checks....5520
        Checks Before Starting....5522
        Adjustment....5528
        Seat Belt....5533
        Operations Before Starting Engine....5534
      STARTING ENGINE....5536
        Normal Starting....5536
        Starting Engine in Cold Weather....5538
      AMBIENT TEMPERATURE RANGE FOR OPERATION....5540
      AFTER STARTING ENGINE....5540
        Warming-up Operation....5540
        In Cold Weather Areas....5543
      STOPPING THE ENGINE....5547
      MACHINE OPERATION....5548
        Preparations for Moving the Machine Off....5548
        Moving Machine Forward....5549
        Moving Machine Backward....5550
        Stopping Machine....5551
      STEERING THE MACHINE....5552
        Steering....5552
      SWINGING....5554
      WORK EQUIPMENT CONTROLS AND OPERATIONS....5555
      WORKING MODE....5557
      PROHIBITED OPERATIONS....5558
      GENERAL OPERATION INFORMATION....5560
      TRAVELING ON SLOPES....5561
      ESCAPE FROM MUD....5563
        Stuck One Side of Track....5563
        Stuck Both Sides of Tracks....5563
      RECOMMENDED APPLICATIONS....5564
        Backhoe Work....5564
        Shovel Work....5564
        Ditching Work....5564
        Loading Work....5565
      BUCKET REPLACEMENT AND INVERSION....5566
        Replacement....5566
        Inversion....5567
      PARKING MACHINE....5568
      CHECK AFTER SHUT OFF ENGINE....5569
      MACHINE INSPECTION AFTER DAILY WORK....5570
      LOCKING....5570
      OVERLOAD WARNING DEVICE....5570
    TRANSPORTATION....5571
      TRANSPORTATION PROCEDURE....5571
      LOADING AND UNLOADING WITH TRAILER....5572
        Loading....5573
        Securing Machine....5575
        Unloading....5578
      LIFTING MACHINE....5580
    COLD WEATHER OPERATION....5581
      COLD WEATHER OPERATION INFORMATION....5581
        Fuel and Lubricants....5581
        Cooling System Coolant....5581
        Battery....5582
      AFTER DAILY WORK COMPLETION....5583
      AFTER COLD WEATHER SEASON....5583
    LONG TERM STORAGE....5584
      BEFORE STORAGE....5584
      DURING STORAGE....5584
      AFTER STORAGE....5585
      STARTING MACHINE AFTER LONG-TERM STORAGE....5585
    TROUBLES AND ACTIONS....5586
      RUNNING OUT OF FUEL....5586
      PHENOMENA THAT ARE NOT FAILURES....5586
      TOWING THE MACHINE....5587
      LIGHTWEIGHT TOWING HOLE....5587
      SEVERE JOB CONDITION....5588
      DISCHARGED BATTERY....5589
        Battery Removal and Installation....5589
        Battery Charges....5590
        Starting Engine with Booster Cables....5591
      OTHER TROUBLE....5593
        Electrical System....5593
        Chassis....5594
        Engine....5595
        Electronic Control System....5596
  MAINTENANCE....5597
    MAINTENANCE INFORMATION....5598
    LUBRICANTS, COOLANT AND FILTERS....5601
      HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC....5601
        Oil....5601
        Fuel....5601
        Cooling System Coolant....5602
        Grease....5602
        Carrying Out KOWA (Komatsu Oil Wear Analysis)....5603
        Oil and Fuel Storage....5604
        Filters....5604
      ELECTRIC SYSTEM MAINTENANCE....5604
    WEAR PARTS....5605
      WEAR PARTS LIST....5605
    LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS....5606
      PROPER SELECTION....5606
    TIGHTENING TORQUE SPECIFICATIONS....5610
      TIGHTENING TORQUE LIST....5610
    SAFETY CRITICAL PARTS....5611
      SAFETY CRITICAL PARTS LIST....5611
    MAINTENANCE SCHEDULE....5612
      MAINTENANCE SCHEDULE CHART....5612
      MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER....5614
    MAINTENANCE PROCEDURE....5615
      INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)....5615
      INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)....5615
      WHEN REQUIRED....5616
        CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT....5616
        CLEAN INSIDE OF COOLING SYSTEM....5621
        CHECK AND TIGHTEN TRACK SHOE BOLTS....5624
        CHECK AND ADJUST TRACK TENSION....5625
        CHECK ELECTRICAL INTAKE AIR HEATER....5627
        REPLACE BUCKET TEETH (VERTICAL PIN TYPE)....5628
        REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)....5631
        ADJUST BUCKET CLEARANCE....5632
        CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID....5633
        CHECK AND ADJUST AIR CONDITIONER....5634
        WASH WASHABLE FLOOR....5635
        BLEEDING AIR FROM HYDRAULIC SYSTEM....5639
        METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT....5642
        CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (control circuit)....5642
      CHECK BEFORE STARTING....5643
      EVERY 100 HOURS MAINTENANCE....5644
        LUBRICATING....5644
        CHECK SWING MACHINERY CASE OIL, ADD OIL....5646
      EVERY 250 HOURS MAINTENANCE....5647
        CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL....5647
        CHECK LEVEL OF BATTERY ELECTROLYTE....5648
      EVERY 500 HOURS MAINTENANCE....5651
        REPLACE FUEL FILTER CARTRIDGE....5651
        CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE....5652
        CHECK SWING PINION GREASE LEVEL, ADD GREASE....5653
        LUBRICATE SWING CIRCLE....5653
        Radiator Core and Fins - Check/Clean....5654
        CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS....5655
        REPLACE HYDRAULIC OIL FILTER ELEMENT....5657
        REPLACE BREATHER ELEMENT IN HYDRAULIC TANK....5658
        CHECK AND ADJUST COOLING FAN BELT TENSION....5659
        CHECK, ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION....5660
      EVERY 1000 HOURS MAINTENANCE....5661
        CHANGE OIL IN SWING MACHINERY CASE....5661
        CHANGE OIL IN FINAL DRIVE CASE....5662
        CHECK ALL TIGHTENING PARTS OF TURBOCHARGER....5662
        CHECK PLAY TURBOCHARGER ROTOR....5662
        CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (for breaker)....5662
      EVERY 2000 HOURS MAINTENANCE....5663
        CHECK PTO GEAR CASE, ADD OIL....5663
        CLEAN HYDRAULIC TANK STRAINER....5664
        CLEAN, CHECK TURBOCHARGER....5664
        CHECK ALTERNATOR, STARTING MOTOR....5664
        CHECK ENGINE VALVE CLEARANCE, ADJUST....5664
      EVERY 4000 HOURS MAINTENENCE....5665
        CHECK WATER PUMP....5665
      EVERY 5000 HOURS MAINTENANCE....5666
        CHANGE OIL IN HYDRAULIC TANK....5666
  SPECIFICATIONS....5667
    SPECIFICATIONS....5668
      EXPLANATION OF LIFTING CAPACITY CHART (PC130-7 1- PC BOOM)....5671
      EXPLANATION OF LIFTING CAPACITY CHART (PC130-7 2-PC BOOM)....5673
  ATTACHMENTS AND OPTIONS....5675
    GENERAL PRECAUTIONS FOR SAFETY....5676
      HYDRAULIC QUICK COUPLER PIPING....5676
        LOCATIONS....5676
        OPERATION....5677
      PRECAUTIONS WHEN SELECTING....5679
      READ THE INSTRUCTION MANUAL THOROUGHLY....5679
      PRECAUTIONS WHEN REMOVING OR INSTALLING....5679
      PRECAUTIONS WHEN USING....5680
    BUCKET WITH HOOK....5681
      HOOK CONDITION....5681
      PROHIBITED OPERATIONS....5681
    MACHINE READY FOR ATTACHMENT....5682
      LOCATIONS....5682
      HYDRAULIC CIRCUIT....5685
        Hydraulic Circuit Connection....5685
      ATTACHMENT REMOVAL AND INSTALLATION....5686
        Attachment Removal....5686
        Attachment Installation....5686
      ATTACHMENT OPERATIONS....5688
        When Using Breaker....5688
        When Using General Attachment Such as Crusher....5689
      CRUSHER CONTROL FOR ROTATION....5690
      ACCUMULATOR....5691
        Hydraulic System - Pressure Release....5691
      LONG TERM STORAGE....5692
      SPECIFICATIONS....5692
    ATTACHMENT GUIDE....5693
      OTHER ATTACHMENTS....5693
      ATTACHMENT COMBINATIONS....5694
      TRACK SHOES SELECTION....5695
      BUCKET TEETH SELECTION....5696
        Teeth Selection....5696
        Selection Guide for Horizontal or Vertical Pin Type Tooth....5696
      HANDLING OF RUBBER PAD SHOE AND ROAD LINER....5697
        Working Environment....5697
        Working Conditions....5697
        Storage, Protection....5698
        Extent of Damage to Rubber....5698
        Check Road Liner....5698
        Replace Road Liner....5698
    RECOMMENDED ATTACHMENT OPERATIONS....5699
      HYDRAULIC BREAKER....5699
    2-PC BOOM....5703
      FEATURES OF 2-PIECE BOOM & ARM....5703
      OPERATION....5704
        BEFORE STORAGE POSTURE WHEN LEAVING MACHINE....5705
        TESTING AND ADJUSTING....5706
        PERODIC MAINTENANCE....5706
      TRANSPORTATION....5707
    HANDLING MACHINES EQUIPPED WITH KOMTRAX....5708
      BASIC PRECAUTIONS....5708
    SUPER LONG FRONT BOOM AND ARM....5709
      OPERATION INSTRUCTION....5709
      WORKING MODES....5710
      CHECKS BEFORE STARTING....5711
      USING SUPER LONG FRONT....5712
      METHOD OF WORK....5713
        WHEN TRAVELLING....5713
      CONTROL LEVERS, PEDALS....5714
        SAFETY LOCK LEVER (1)....5714
        TRAVEL LEVERS (WITH PEDAL, AUTO-DECELERATION MECHANISM) (2)....5715
        LEFT WORK EQUIPMENT CONTROL LEVER (3)....5715
        RIGHT WORK EQUIPMENT CONTROL LEVER (4)....5716
      MACHINE OPERATION....5717
        PRECAUTIONS FOR OPERATION OF SUPER LONG FRONT....5717
      TRANSPORT & STORAGE OF SUPER LONG FRONT MACHINE....5718
        INSTALLATION OF SUPPORTING LINK....5718
      TRANSPORTATION OF SUPER LONG FRONT MACHINE....5718
      WORKING RANGE OF SUPER LONG FRONT....5719
      LIFTING CAPACITY PC130 SUPER LONG FRONT....5720
      MAINTENANCE....5721
        SPECIAL SERVICE REQUIREMENTS FOR SUPER LONG FRONT WORK EQUIPMENT....5721
      LUBRICATING....5721
  INDEX....5723
  COLOPHON....5727

Komatsu Hydraulic Excavator PC130 Repair Service Manuals

Please use Promo Code 10POFF for additional 10% off discount (valid for Credit/Debit Card payments only).

Due to the continuous Paypal fee hikes (Monopoly Taxes), we will charge additional 15% fee no longer accept Paypal!