Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Volkswagen New Beetle 1998-2011. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Volkswagen New Beetle 1998-2011 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

EXCERPT:
Volkswagen New Beetle - ENGINE 2.5 Liter - Cylinder Head, Valvetrain - Engine Code(s): BPR & BPS (Convertible)
VALVETRAIN ASSEMBLY OVERVIEW
Fig. 13: Valvetrain, Assembly Overview
1. Bolt, 8 Nm + 90° (1/4) additional turn
Replace
2. Guide Frame
Removal and installation, refer to CAMSHAFTS.
With integrated camshaft bearings.
Clean the sealing surface, reworking is not permitted.
Remove old sealant residue.
3. Exhaust Camshaft Sprocket
4. Bolt, 60 Nm + 90° (1/4) additional turn
Replace
5. Bolt, 60 Nm + 90° (1/4) additional turn
Replace
6. Intake Camshaft Adjuster
7. Seals
For the camshaft adjuster.
Note the installed position, refer to CAMSHAFTS.
8. Timing Chain
Removing from the sprocket/actuator, refer to VALVE TIMING, ADJUSTING.
9. Cylinder Head
Do not grind the valve seats, only lapping is permitted.
10. Hydraulic Valve Play Balancing Element
Do not interchange
Lubricate the contact surface.
11. Valve Keepers
12. Top Valve Spring Retainer
13. Valve Spring
14. Valve Stem Seal
Replacing, refer to VALVE STEM SEALS.
15. Valve Guide
Checking, refer to VALVE GUIDES, CHECKING.
16. Intake Valve
Do not grind, only lapping is permitted.
Valve dimensions, refer to VALVE DIMENSIONS.
Checking valve guides, refer to VALVE GUIDES, CHECKING.
17. Exhaust Valve
Do not grind, only lapping is permitted.
Valve dimensions, refer to VALVE DIMENSIONS.
Checking valve guides, refer to VALVE GUIDES, CHECKING.
18. Sealing Plugs
Replace
Installing, refer to CAMSHAFTS.
19. Intake Camshaft
Removal and installation, refer to CAMSHAFTS.
Check radial clearance using Plastigage (roller rocker lever removed).
Wear limit: 0.1 millimeter (mm)
Runout: Max. 0.035 mm
Axial clearance: Max. 0.17 mm
20. Exhaust Camshaft
Removal and installation, refer to CAMSHAFTS.
Check radial clearance using Plastigage (roller rocker lever removed).
Wear limit: 0.1 mm
Runout: Max. 0.035 mm
Axial clearance: Max. 0.17 mm
SPECIFICATIONS
VALVE DIMENSIONS
NOTE: Intake and exhaust valves must not be refaced by grinding. Only lapping is permitted.
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