Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 2006-2016 Suzuki SX4, SX4 Crossover. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for 2006-2016 Suzuki SX4, SX4 Crossover is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

MAKE: Suzuki
YEAR: 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
MODEL: SX4/SX4 Crossover (RW415, RW416, RW420 Series)
FORMAT: PDF
LANGUAGE: EN/DE/FR/ES/HU/IT/NL/SK

EXCERPT:
Heater and Ventilation: 7A-5
Repair Instructions
HVAC Unit Components
For non-A/C and manual A/C, refer to “HVAC Unit Components: Manual Type in Section 7B”.
For auto A/C, refer to “HVAC Unit Components: Automatic Type in Section 7B”.
HVAC Unit Removal and Installation (Non-A/C)
For manual A/C and auto A/C, refer to “HVAC Unit Removal and Installation: Manual Type in Section 7B”.
Removal
1) Drain engine coolant referring to “Cooling System Draining in Section 1F”, and then disconnect heater hoses from HVAC unit.
2) Remove cowl top cover from vehicle body referring to “Radiator Grille Removal and Installation in Section 9K”.
3) Remove instrument panel from vehicle body referring to “Instrument Panel Removal and
Installation in Section 9C”.
4) Remove HVAC unit (1) from vehicle body by removing nuts (2).
Installation
Reverse removal procedure noting the following instructions.
• Be careful not to catch any cable and wiring harness in inappropriate position.
• Adjust control cables of HVAC control unit referring to “HVAC Control Unit Removal and Installation”.
• Refill cooling system with coolant referring to “Cooling System Flush and Refill in Section 1F”.
Blower Motor Removal and Installation
Removal
1) Disconnect negative (–) cable from battery.
2) Disconnect connector (1) from blower motor (2).
3) Remove blower motor (2) from HVAC unit as follows.
a) Remove screws (4).
b) Release tub (3) to arrow direction.
c) Hold Step b) and turn blower motor (2) to arrow direction.
Installation
Reverse removal procedure.
Blower Motor Inspection
• Check blower motor for resistance between two terminals as shown.
If there is no continuity, replace blower motor
• Check for operation and current.
a. Put blower motor (1) in a soft-jawed vise.
b. Connect battery to blower motor as shown.
c. Check if blower motor operates smoothly without noise.
d. Check if ammeter indicates the specified current.
If measured current is out of specification, replace blower motor.
Blower motor specified current at 12 V
18.5 A maximum at 20 – 25 °C (68 – 77 °F)
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