Complete service repair manual with Electrical Wiring Diagrams for Mazda Tribute, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.

Mazda Tribute workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,701 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

Mazda Tribute
Service Manual
Workshop Manual
Wiring Diagram - LHD
Wiring Diagram - RHD
Pre-Delivery Inspection
Scheduled Maintenance Services
Bodyshop Manual

TABLE OF CONTENTSS
10000....1
  SECTION 100-00 General Information....1
    DESCRIPTION AND OPERATION....3
      Special Tool Glossary....3
        Section 100-04: Noise, Vibration and Harshness....3
        Section 204-01: Front Suspension....3
        Section 204-02: Rear Suspension....3
        Section 204-04: Wheels and Tires....4
        Section 205-00: Driveline System - General Information....4
        Section 205-02: Rear Drive Axle/Differential....4
        Section 205-04: Front Drive Halfshafts....6
        Section 205-05: Rear Drive Halfshafts....6
        Section 206-00: Brake System - General Information....6
        Section 206-02: Drum Brake....6
        Section 206-09: Anti-Lock Control....6
        Section 211-00: Steering System - General Information....6
        Section 211-02: Power Steering....7
        Section 211-03: Steering Linkage....8
        Section 211-04: Steering Column....8
        Section 211-05: Steering Column Switches....8
        Section 303-00: Engine System - General Information....8
        Section 303-01A: Engine 2.0L....8
        Section 303-01B: Engine - 3.0L....9
        Section 303-03: Engine Cooling....10
        Section 303-04A: Fuel Charging and Controls - 2.0L....11
        Section 303-13: Evaporative Emissions....11
        Section 303-14: Electronic Engine Controls....11
        Section 307-01: Automatic Transmission/Transaxle....11
        Section 307-02: Transmission/Transaxle Cooling....14
        Section 307-05: Automatic Transmission/Transaxle External Controls....14
        Section 308-00: Manual Transmission/Transaxle and Clutch - General Information....14
        Section 308-01: Clutch....14
        Section 308-03: Manual Transmission/Transaxle....15
        Section 308-07A: Four-Wheel Drive Systems....16
        Section 308-07B: Transfer Case....16
        Section 309-00: Exhaust System....17
        Section 310-00: Fuel System - General Information....18
        Section 310-01: Fuel Tank and Lines....18
        Section 310-03: Vehicle Speed Control....18
        Section 412-00: Climate Control System - General Information....18
        Section 412-03: Air Conditioning....19
        Section 412-04: Control Components....19
        Section 413-00: Instrument Cluster and Panel Illumination....19
        Section 413-01: Instrument Cluster....20
        Section 413-06: Horn....20
        Section 413-09: Warning Devices....20
        Section 414-00: Charging System - General Information....20
        Section 414-01: Battery, Mounting and Cables....20
        Section 415-00: Entertainment System - General Information....20
        Section 415-01: Audio Unit....20
        Section 417-01: Exterior Lighting....21
        Section 417-02: Interior Lighting....21
        Section 418-00: Module Communications Network....21
        Section 418-01: Module Configuration....21
        Section 419-01A: Anti-Theft - Active....21
        Section 419-01B: Anti-Theft - Passive....21
        Section 419-10: Multifunction Electronic Control Modules....21
        Section 501-09: Rear View Mirrors....22
        Section 501-10: Seating....22
        Section 501-11: Glass, Frames and Mechanisms....22
        Section 501-14: Handles, Locks, Latches and Entry Systems....22
        Section 501-16: Wipers and Washers....22
        Section 501-17: Roof Opening Panel....22
        Section 501-20A: Occupant Restraints - Active....23
        Section 501-20B: Occupant Restraints - Passive....23
        Section 502-00: Uni-Body, Subframe and Mounting System....23
      Material Specification Glossary....24
        Lubricants, Fluids and Sealers - Cross Reference Table....24
10001....25
  SECTION 100-01 Identification Codes....25
    DESCRIPTION AND OPERATION....26
      Identification Codes....26
        Vehicle Identification Number....26
        Vehicle Information Label (VIL)....29
10002....31
  SECTION 100-02 Jacking and Lifting....31
    DESCRIPTION AND OPERATION....32
      Jacking....32
        Jacking Points — Front....32
        Jacking Points — Rear....32
      Lifting....33
        Lifting Points....33
10004....34
  SECTION 100-04 Noise, Vibration and Harshness....34
    DESCRIPTION AND OPERATION....35
      Noise, Vibration and Harshness (NVH)....35
        Acceptable Noise, Vibration and Harshness....35
        Diagnostic Theory....35
        Glossary of Terms....35
        Tools and Techniques....40
    DIAGNOSIS AND TESTING....44
      Noise, Vibration and Harshness (NVH)....44
        1: Customer Interview....48
        2: Pre-Drive Check....48
        3: Preparing for the Road Test....48
        4: Verify the Customer Concern....48
        5: Road Test....49
        Slow Acceleration Test....49
        Heavy Acceleration Test....50
        Neutral Coast Down Speed Test....50
        Downshift Speed Test....50
        Steering Input Test....50
        Brake Test....50
        Road Test Over Bumps....50
        Neutral Engine Run-up (NERU) Test....50
        Drive Engine Run-up (DERU) Load Test....51
        Engine Accessory Test....51
        Vehicle Cold Soak Procedure....51
        7: Diagnostic Procedure....52
        NVH Condition and Symptom Categories....52
        Symptom Charts....53
        Pinpoint Tests....83
        Component Tests....102
    GENERAL PROCEDURES....107
      Brake Disc Machining....107
      Powertrain/Drivetrain Mount Neutralizing (14€001€0)....108
      Exhaust System Neutralizing (25€001€0)....109
      Wheel Bearing Check....110
20400....111
  SECTION 204-00 Suspension System - General Information....111
    ....112
      ....112
        General Specifications....112
        Torque Specifications....112
    DESCRIPTION AND OPERATION....113
      Suspension System....113
      Wheel Alignment Angles....114
        Camber....114
        Caster....114
        Toe....114
    DIAGNOSIS AND TESTING....115
      Suspension System....115
        Inspection and Verification — Front Suspension....115
        Vehicle Inspection....115
        Inspection and Verification — Rear Suspension....115
        Symptom Chart....116
        Component Test....123
    GENERAL PROCEDURES....124
      Wheel Bearing Inspection....124
      Camber and Caster Adjustment....125
      Front Toe Adjustment (14€117€0)....126
      Rear Toe Adjustment (15€211€0)....128
      Lean Correction....129
20401....130
  SECTION 204-01 Front Suspension....130
    ....131
      ....131
        Torque Specifications....131
    DESCRIPTION AND OPERATION....132
      Front Suspension....132
    DIAGNOSIS AND TESTING....133
      Front Suspension....133
    REMOVAL AND INSTALLATION....134
      Wheel Bearing (14€411€0)....134
      Wheel Studs....139
      Lower Arm (14€706€0)....140
      Stabilizer Bar (14€752€0)....142
      Stabilizer Bar Link....143
      Strut and Spring Assembly (14€781€0)....144
    DISASSEMBLY AND ASSEMBLY....146
      Strut and Spring Assembly (14€783€4)....146
20402....148
  SECTION 204-02 Rear Suspension....148
    ....149
      ....149
        Torque Specifications....149
    DESCRIPTION AND OPERATION....150
      Rear Suspension....150
    DIAGNOSIS AND TESTING....151
      Rear Suspension....151
    REMOVAL AND INSTALLATION....152
      Wheel Studs....152
      Upper Arm (15€701€0)....153
      Lower Arm....154
      Wheel Bearing....155
      Upper Link....161
      Lower Link....162
      Link Dust Boot....163
      Shock Absorber (15€791€0)....164
      Spring (15€621€0)....165
20404....167
  SECTION 204-04 Wheels and Tires....167
    ....168
      ....168
        General Specifications....168
        Torque Specifications....168
    DESCRIPTION AND OPERATION....169
      Wheels and Tires....169
        Safety Precautions....169
    DIAGNOSIS AND TESTING....170
      Wheels and Tires....170
        Inspection and Verification....170
        Symptom Chart....171
    GENERAL PROCEDURES....175
      Wheel Leaks....175
    REMOVAL AND INSTALLATION....176
      Wheel and Tire....176
20500....177
  SECTION 205-00 Driveline System - General Information....177
    ....178
      ....178
        General Specifications....178
    DESCRIPTION AND OPERATION....179
      Driveline System....179
    DIAGNOSIS AND TESTING....180
      Driveline System....180
        Inspection and Verification....180
        Component Tests....185
20501....186
  SECTION 205-01 Driveshaft....186
    ....187
      ....187
        General Specifications....187
        Torque Specifications....187
    DESCRIPTION AND OPERATION....188
      Driveshaft....188
      Universal Joints....189
    DIAGNOSIS AND TESTING....190
      Driveshaft....190
    GENERAL PROCEDURES....191
      Driveshaft Indexing....191
      Driveshaft Runout and Balancing....192
    REMOVAL AND INSTALLATION....193
      Driveshaft (15€514€0)....193
20502....194
  SECTION 205-02 Rear Drive Axle/Differential....194
    ....195
      ....195
        General Specifications....195
        Torque Specifications....195
    DESCRIPTION AND OPERATION....196
      Rear Drive Axle and Differential....196
    DIAGNOSIS AND TESTING....197
      Rear Drive Axle and Differential....197
    IN-VEHICLE REPAIR....198
      Stub Shaft Pilot Bearing and Seal....198
      Differential Housing Cover....200
    REMOVAL AND INSTALLATION....201
      Axle Assembly....201
      Rotary Blade Coupling....202
      Differential Mass Damper....204
    DISASSEMBLY AND ASSEMBLY....205
      Axle....205
20504....217
  SECTION 205-04 Front Drive Halfshafts....217
    ....218
      ....218
        General Specifications....218
        Torque Specifications....218
    DESCRIPTION AND OPERATION....219
      Front Drive Halfshafts....219
      Halfshaft Joint....220
    DIAGNOSIS AND TESTING....221
      Front Drive Halfshafts....221
    REMOVAL AND INSTALLATION....222
      Halfshaft....222
      Intermediate Shaft....225
    DISASSEMBLY AND ASSEMBLY....226
      Halfshaft....226
20505....232
  SECTION 205-05 Rear Drive Halfshafts....232
    ....233
      ....233
        General Specifications....233
        Torque Specifications....233
    DESCRIPTION AND OPERATION....234
      Rear Drive Halfshafts....234
        Halfshaft Handling....234
    DIAGNOSIS AND TESTING....235
      Rear Drive Halfshafts....235
    REMOVAL AND INSTALLATION....236
      Halfshaft....236
    DISASSEMBLY AND ASSEMBLY....238
      Halfshaft Joint....238
20600....244
  SECTION 206-00 Brake System - General Information....244
    ....245
      ....245
        General Specifications....245
        Torque Specifications....245
    DESCRIPTION AND OPERATION....246
      Brake System....246
    DIAGNOSIS AND TESTING....247
      Brake System....247
        Inspection and Verification....247
        Symptom Chart....247
        Pinpoint Tests....250
    GENERAL PROCEDURES....257
      Brake System Bleeding (12€141€0)....257
      Brake System Pressure Bleeding (12€141€0)....261
      Component Bleeding....264
        Brake Master Cylinder - Bench Bleed....264
        Brake Master Cylinder - In-Vehicle Bleed....265
      Brake System Leak Check....267
      Brake Disc Runout Check (12€221€0)....268
20602....270
  SECTION 206-02 Drum Brake....270
    ....271
      ....271
        General Specifications....271
        Torque Specifications....271
    DESCRIPTION AND OPERATION....272
      Drum Brake....272
    DIAGNOSIS AND TESTING....273
      Drum Brake....273
    GENERAL PROCEDURES....274
      Brake Shoe Adjustment....274
    REMOVAL AND INSTALLATION....275
      Brake Drum (12€275€0)....275
      Brake Shoes (12€285€0)....277
      Wheel Cylinder (12€305€0)....279
      Brake Backing Plate (12€313€0)....281
    DISASSEMBLY AND ASSEMBLY....282
      Wheel Cylinder....282
20603....284
  SECTION 206-03 Front Disc Brake....284
    ....285
      ....285
        General Specifications....285
        Torque Specifications....285
    DESCRIPTION AND OPERATION....286
      Front Disc Brake....286
    DIAGNOSIS AND TESTING....287
      Front Disc Brake....287
    REMOVAL AND INSTALLATION....288
      Brake Pads (12€234€0)....288
      Brake Caliper (12€243€0)....289
      Brake Caliper Anchor Plate....291
      Brake Disc (12€223€0)....292
    DISASSEMBLY AND ASSEMBLY....293
      Brake Caliper (12€001€0)....293
20605....295
  SECTION 206-05 Parking Brake and Actuation....295
    ....296
      ....296
        Torque Specifications....296
    DESCRIPTION AND OPERATION....297
      Parking Brake....297
    DIAGNOSIS AND TESTING....298
      Parking Brake....298
        Inspection and Verification....298
        Visual Inspection Chart....298
        Symptom Chart....298
    GENERAL PROCEDURES....300
      Parking Brake Cable Adjustment (12€662€0)....300
    REMOVAL AND INSTALLATION....301
      Parking Brake Control (12€664€0)....301
      Parking Brake Front Cable (12€675€0)....302
      Parking Brake Rear Cables (12€675€0)....303
      Parking Brake Warning Indicator Switch (33€546€0)....305
20606....306
  SECTION 206-06 Hydraulic Brake Actuation....306
    ....307
      ....307
        General Specifications....307
        Torque Specifications....307
    DESCRIPTION AND OPERATION....308
      Hydraulic Brake Actuation....308
        Disc/Drum Actuation....308
        Brake Fluid....308
        Brake Master Cylinder....308
        Brake Fluid Level Warning Switch....308
        Brake Master Cylinder Reservoir....309
        Brake Pressure Control Valve....309
        Brake Lines and Hoses....309
    DIAGNOSIS AND TESTING....310
      Hydraulic Brake Actuation....310
    REMOVAL AND INSTALLATION....311
      Brake Pedal and Bracket....311
      Brake Master Cylinder (12€343€0)....312
      Brake Fluid Reservoir (12€341€0)....314
      Brake Pressure Control Valve....316
    DISASSEMBLY AND ASSEMBLY....317
      Brake Master Cylinder....317
20607....320
  SECTION 206-07 Power Brake Actuation....320
    ....321
      ....321
        Torque Specifications....321
    DESCRIPTION AND OPERATION....322
      Brake Booster....322
    DIAGNOSIS AND TESTING....323
      Power Brake System....323
    REMOVAL AND INSTALLATION....324
      Brake Booster — RHD (12€451€0)....324
      Brake Booster — LHD (12€451€0)....326
20609....328
  SECTION 206-09 Anti-Lock Control....328
    ....329
      ....329
        General Specifications....329
        Torque Specifications....329
    DESCRIPTION AND OPERATION....330
      Anti-Lock Control....330
    DIAGNOSIS AND TESTING....331
      Anti-Lock Control....331
        Principles of Operation....331
        Inspection and Verification....332
        Visual Inspection Chart....332
        Warning Lamp Indicators....333
        Anti-Lock Brake Control Module Diagnostic Trouble Code (DTC) Index....333
        Anti-Lock Brake Control Module Parameter Identification (PID) Index....334
        Anti-Lock Brake Control Module Active Command Index....334
        Symptom Chart....334
        Pinpoint Tests....336
    REMOVAL AND INSTALLATION....351
      Hydraulic Control Unit (HCU)....351
      Anti-Lock Brake System (ABS) Module....353
      Front Wheel Speed Sensor....354
      Rear Wheel Speed Sensor....355
      Front Wheel Speed Sensor Ring....356
      Rear Wheel Speed Sensor Ring....357
21100....358
  SECTION 211-00 Steering System - General Information....358
    ....359
      ....359
        General Specifications....359
        Torque Specifications....359
    DESCRIPTION AND OPERATION....360
      Steering System....360
    DIAGNOSIS AND TESTING....361
      Steering System....361
        Inspection and Verification....361
        Visual Inspection Chart....363
        Symptom Chart....364
    GENERAL PROCEDURES....369
      Power Steering System Flushing....369
      Power Steering System Purging....371
      Power Steering System Filling....373
21102....375
  SECTION 211-02 Power Steering....375
    ....376
      ....376
        General Specifications....376
        Torque Specifications....376
    DESCRIPTION AND OPERATION....378
      Power Steering....378
    DIAGNOSIS AND TESTING....379
      Power Steering....379
    REMOVAL AND INSTALLATION....380
      Power Steering Fluid Reservoir (13€438€0)....380
      Power Steering Pump — 2.0L (13€434€0)....381
      Power Steering Pump — 3.0L (13€434€0)....384
      Power Steering Pump Pulley (13€425€0)....389
      Power Steering Pump to Steering Gear Pressure Line — 2.0L....390
      Power Steering Pump to Steering Gear Pressure Line — 3.0L....393
      Steering Gear to Fluid Cooler Return Hose (13€441€0)....395
      Power Steering Fluid Cooler (13€444€0)....397
      Steering Gear — LHD (13€116€0)....398
      Steering Gear — RHD (13€116€0)....402
21103....406
  SECTION 211-03 Steering Linkage....406
    ....407
      ....407
        Torque Specifications....407
    DESCRIPTION AND OPERATION....408
      Steering Linkage....408
    DIAGNOSIS AND TESTING....409
      Steering Linkage....409
    REMOVAL AND INSTALLATION....410
      Tie-Rod End (13€273€0)....410
      Steering Gear Boot (13€134€0)....411
21104....412
  SECTION 211-04 Steering Column....412
    ....413
      ....413
        Torque Specifications....413
    DESCRIPTION AND OPERATION....414
      Steering Column....414
        Tilt Columns....414
        Steering Column Air Bag....414
        Steering Column Lock....414
    DIAGNOSIS AND TESTING....415
      Steering Column....415
    REMOVAL AND INSTALLATION....416
      Ignition Switch Lock Cylinder....416
      Steering Wheel (13€524€0)....417
      Steering Column (13€542€0)....426
      Steering Column Shaft....439
      Steering Column Coupling....440
    DISASSEMBLY AND ASSEMBLY....441
      Steering Column (13€543€4)....441
21105....444
  SECTION 211-05 Steering Column Switches....444
    DESCRIPTION AND OPERATION....445
      Steering Column Switches....445
    DIAGNOSIS AND TESTING....446
      Steering Column Switches....446
        Inspection and Verification....446
        Visual Inspection Chart....446
        Symptom Chart....446
    REMOVAL AND INSTALLATION....453
      Steering Column Multifunction Switch (33€612€0)....453
      Hazard Flasher Switch — LHD....454
      Hazard Flasher Switch — RHD....455
      Ignition Switch (36€424€0)....456
30300....457
  SECTION 303-00 Engine System - General Information....457
    DESCRIPTION AND OPERATION....460
      Engine....460
    DIAGNOSIS AND TESTING....461
      Engine....461
        Inspection and Verification....461
        Symptom Chart....461
        Compression Test....465
        Excessive Engine Oil Consumption....466
        Oil Consumption Test....467
        Intake Manifold Vacuum Test....468
    GENERAL PROCEDURES....470
      Sprockets....470
      Camshaft Journal Diameter....471
      Camshaft Journal Clearance - Plastigage Method....472
      Camshaft End Play....473
      Camshaft Surface Inspection....474
      Camshaft Lobe Lift....475
      Camshaft Runout....476
      Crankshaft Main Bearing Journal Diameter....477
      Crankshaft Main Bearing Journal Taper....478
      Crankshaft Main Bearing Journal Clearance....479
      Crankshaft End Play....480
      Crankshaft Runout....481
      Crankshaft Connecting Rod Journal Taper....482
      Cylinder Bore Taper....483
      Cylinder Bore Out-of-Round....484
      Piston Inspection....485
      Piston Pin to Bore Diameter....486
      Piston Diameter....487
      Piston to Cylinder Bore Clearance....488
      Piston Selection....489
      Piston Ring End Gap....490
      Piston Ring-to-Groove Clearance....491
      Piston Pin Diameter....492
      Connecting Rod Cleaning....493
      Connecting Rod Large End Bore....494
      Connecting Rod Bushing Diameter....495
      Connecting Rod Bend....496
      Connecting Rod Twist....497
      Piston Wrist Pin Slide Clearance....498
      Connecting Rod Bearing Journal Clearance....499
      Camshaft Roller Follower Inspection....500
      Valve Tappet Inspection....501
      Valve Tappet Hydraulic Leakdown Test....502
      Valve Stem Diameter....503
      Valve Stem to Valve Guide Clearance....504
      Valve Inspection....505
      Valve Guide Inner Diameter....506
      Valve Guide Reaming....507
      Valve Spring Installed Length....508
      Valve Spring Free Length....509
      Valve Spring Squareness....510
      Valve Spring Strength....511
      Valve Seat Inspection....512
      Valve Seat Width....513
      Valve Seat Runout....514
      Cylinder Bore Cleaning....515
      Cylinder Block Core Plug Replacement....516
      Spark Plug Inspection....517
      Exhaust Manifold Cleaning and Inspection....519
      Bearing Inspection....520
30301A....521
  SECTION 303-01A Engine....521
    ....523
      ....523
        General Specifications....523
        Torque Specifications....526
    DESCRIPTION AND OPERATION....529
      Engine....529
    DIAGNOSIS AND TESTING....539
      Engine....539
    IN-VEHICLE REPAIR....540
      Intake Manifold (21€183€0)....540
      Valve Cover (21€141€0)....544
      Crankshaft Pulley (21€572€0)....545
      Crankshaft Front Oil Seal (21€467€0)....546
      Timing Belt Cover (21€146€0)....548
      Timing Belt (21€304€0)....550
      Timing Drive Components....555
      Valve Clearance Adjustment (21€215€4)....559
      Valve Tappets....561
      Camshafts (21€284€0)....562
      Camshaft Oil Seal (21€288€0)....565
      Exhaust Manifold (21€187€0)....566
      Cylinder Head (21€163€0)....567
      Oil Cooler (21€764€0)....570
      Oil Pressure Sender....571
      Oil Level Indicator and Tube....572
      Oil Pan (21€154€0)....573
      Oil Pump Screen and Pickup Tube....574
      Flexplate....575
      Flywheel....576
      Crankshaft Rear Oil Seal (21€468€4)....577
      Engine Mount....578
    REMOVAL....580
      Engine — Vehicles With: Automatic Transaxle....580
      Engine — Vehicles With: Manual Transaxle....589
    DISASSEMBLY....599
      Engine (21€134€8)....599
    DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES....610
      Cylinder Head (21€165€6)....610
      Piston....614
    ASSEMBLY....616
      Engine (21€134€8)....616
    INSTALLATION....632
      Engine — Vehicles With: Automatic Transaxle....632
      Engine — Vehicles With: Manual Transaxle....641
30301B....650
  SECTION 303-01B Engine....650
    ....652
      ....652
        General Specifications....652
        General Specifications....652
        Torque Specifications....655
    DESCRIPTION AND OPERATION....658
      Engine....658
    DIAGNOSIS AND TESTING....663
      Engine....663
    IN-VEHICLE REPAIR....664
      Upper Intake Manifold (21€183€0)....664
      Lower Intake Manifold (21€195€0)....668
      Engine Front Cover (21€148€0)....670
      Valve Cover LH (21€141€0)....674
      Valve Cover RH (21€140€0)....677
      Camshafts LH (21€284€0)....679
      Camshafts RH (21€285€0)....683
      Timing Drive Components....685
      Hydraulic Lash Adjuster....691
      Crankshaft Pulley (21€572€0)....693
      Crankshaft Front Oil Seal (21€467€0)....696
      Exhaust Manifold LH (21€187€0)....697
      Exhaust Manifold RH (21€186€0)....699
      Cylinder Head LH (21€163€0)....700
      Cylinder Head RH (21€162€0)....703
      Oil Cooler (21€764€0)....706
      Oil Pressure Sender....707
      Oil Level Indicator and Tube....708
      Oil Pan (21€154€0)....709
      Oil Pump Screen and Pickup Tube....711
      Oil Pan Baffle....712
      Oil Pump (21€714€0)....713
      Flexplate....714
      Crankshaft Rear Oil Seal (21€468€4)....715
      Engine Support Insulators....716
    REMOVAL....717
      Engine....717
    DISASSEMBLY....726
      Engine (21€134€8)....726
    DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES....737
      Cylinder Head (21€165€6)....737
      Piston....740
    ASSEMBLY....743
      Engine (21€134€8)....743
    INSTALLATION....760
      Engine....760
30303....769
  SECTION 303-03 Engine Cooling....769
    ....770
      ....770
        General Specifications....770
        Torque Specifications....770
    DESCRIPTION AND OPERATION....771
      Engine Cooling....771
    DIAGNOSIS AND TESTING....772
      Engine Cooling....772
        Inspection and Verification....772
        Visual Inspection Chart....772
        Symptom Chart....772
        Component Tests....777
        Pressure Test....777
        Cap....778
        Thermostat-Water....778
        Thermostat-Mechanical Test....779
        Radiator Leak Test, Removed From the Vehicle....779
    GENERAL PROCEDURES....780
      Cooling System Inspection....780
      Cooling System Draining, Filling and Bleeding (24€122€0)....781
      Cooling System Flushing (24€003€0)....783
    REMOVAL AND INSTALLATION....784
      Block Heater....784
      Thermostat — 2.0L (24€454€0)....785
      Thermostat — 3.0L (24€454€0)....786
      Thermostat Housing — 2.0L (24€001€0)....787
      Bypass Tube — 3.0L....788
      Water Pump — 3.0L (24€404€0)....789
      Water Pump — 2.0L (24€404€0)....790
      Cooling Fan (24€212€0)....791
      Radiator (24€254€0)....792
      Degas Bottle....794
30304A....795
  SECTION 303-04A Fuel Charging and Controls....795
    ....796
      ....796
        General Specifications....796
        Torque Specifications....796
    DESCRIPTION AND OPERATION....797
      Fuel Charging and Controls....797
    DIAGNOSIS AND TESTING....798
      Fuel Charging and Controls....798
    REMOVAL AND INSTALLATION....799
      Throttle Body (23€198€0)....799
      Fuel Injectors (23€455€0)....800
      Fuel Charging Wiring Harness (36€437€0)....801
      Fuel Injection Supply Manifold (23€450€0)....803
      Fuel Pulse Damper....805
30304B....806
  SECTION 303-04B Fuel Charging and Controls....806
    ....807
      ....807
        General Specifications....807
        Torque Specifications....807
    DESCRIPTION AND OPERATION....808
      Fuel Charging and Controls....808
    DIAGNOSIS AND TESTING....809
      Fuel Charging and Controls....809
    REMOVAL AND INSTALLATION....810
      Throttle Body (23€198€0)....810
      Fuel Injectors (23€455€0)....811
      Fuel Charging Wiring Harness (36€437€0)....812
      Fuel Injection Supply Manifold (23€450€0)....814
      Fuel Pulse Damper....815
      Fuel Pressure Relief Valve....816
30305....817
  SECTION 303-05 Accessory Drive....817
    ....818
      ....818
        Torque Specifications....818
    DESCRIPTION AND OPERATION....819
      Accessory Drive....819
    DIAGNOSIS AND TESTING....821
      Accessory Drive....821
        Inspection and Verification....821
        Visual Inspection Chart....821
        Symptom Chart....821
        Component Tests....822
    REMOVAL AND INSTALLATION....824
      Accessory Drive Belt — 2.0L (31€413€0)....824
      Accessory Drive Belt — 3.0L (31€413€0)....825
      Water Pump Belt — 3.0L, Vehicles With: Water Pump Belt Tensioner (24€403€0)....826
      Water Pump Belt — 3.0L, Vehicles Without: Water Pump Belt Tensioner (24€403€0)....827
      Accessory Drive Belt Tensioner — 2.0L (31€002€0)....828
      Accessory Drive Belt Tensioner — 3.0L (31€002€0)....829
      Accessory Drive Belt Idler Pulley — 2.0L (31€001€0)....830
      Belt Tensioner — 3.0L....831
30306....832
  SECTION 303-06 Starting System....832
    ....833
      ....833
        General Specifications....833
        Torque Specifications....833
    DESCRIPTION AND OPERATION....834
      Starting System....834
    DIAGNOSIS AND TESTING....835
      Starting System....835
        Inspection and Verification....835
        Visual Inspection Chart....835
        Symptom Chart....835
        Component Tests....840
    GENERAL PROCEDURES....842
      Starter Drive and Flywheel Ring Gear Inspection....842
    REMOVAL AND INSTALLATION....843
      Starter Motor — 2.0L (26€204€0)....843
      Starter Motor — 3.0L (26€204€0)....844
30307A....845
  SECTION 303-07A Engine Ignition....845
    ....846
      ....846
        General Specifications....846
        Torque Specifications....846
    DESCRIPTION AND OPERATION....847
      Engine Ignition....847
    DIAGNOSIS AND TESTING....848
      Engine Ignition....848
    REMOVAL AND INSTALLATION....849
      Ignition Coil (22€414€0)....849
      Ignition Coil Bracket (22€001€0)....850
      Spark Plug Wires (22€454€0)....851
      Spark Plugs....852
30307B....853
  SECTION 303-07B Engine Ignition....853
    ....854
      ....854
        General Specifications....854
        Torque Specifications....854
    DESCRIPTION AND OPERATION....855
      Engine Ignition....855
    DIAGNOSIS AND TESTING....856
      Engine Ignition....856
    REMOVAL AND INSTALLATION....857
      Ignition Coil-On-Plug LH....857
      Ignition Coil-On-Plug RH....858
      Spark Plugs....859
30308....860
  SECTION 303-08 Engine Emission Control....860
    ....861
      ....861
        Torque Specifications....861
    DESCRIPTION AND OPERATION....862
      Engine Emission Control....862
        Positive Crankcase Ventilation (PCV) System....862
        Exhaust Gas Recirculation (EGR) System....862
    DIAGNOSIS AND TESTING....863
      Engine Emission Control....863
    REMOVAL AND INSTALLATION....864
      Exhaust Gas Recirculation (EGR) Valve — 2.0L (23€312€0)....864
      Exhaust Gas Recirculation (EGR) Valve — 3.0L (23€312€0)....865
      Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube — 2.0L (23€301€0)....866
      Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube — 2.0L (23€301€0)....868
      Crankcase Ventilation Tube — 2.0L....869
      Crankcase Vent Oil Separater — 2.0L....870
      Differential Pressure Feedback Exhaust Gas Recirculation (EGR) System (29€242€0)....871
      Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve — 2.0L (23€313€0)....872
      Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve — 3.0L (23€313€0)....873
      Positive Crankcase Ventilation (PCV) Valve — 2.0L (29€623€0)....874
30312....875
  SECTION 303-12 Intake Air Distribution and Filtering....875
    ....876
      ....876
        Torque Specifications....876
    DESCRIPTION AND OPERATION....877
      Intake Air Distribution and Filtering....877
    DIAGNOSIS AND TESTING....878
      Intake Air Distribution and Filtering....878
    REMOVAL AND INSTALLATION....879
      Air Cleaner Outlet Pipe — 2.0L (23€176€0)....879
      Air Cleaner Outlet Pipe — 3.0L (23€176€0)....880
      Air Cleaner Intake Pipe — 2.0L/3.0L (23€175€0)....881
      Air Cleaner — 2.0L/3.0L (23€174€0)....882
      Intake Air Resonator — 2.0L/3.0L....883
30313....884
  SECTION 303-13 Evaporative Emissions....884
    DESCRIPTION AND OPERATION....886
      Evaporative Emissions....886
    DIAGNOSIS AND TESTING....887
      Evaporative Emissions....887
        Evaporative Emission System....887
        Principles of Operation....887
        Inspection and Verification....888
        Visual Inspection Chart....888
        Symptom Chart....888
    GENERAL PROCEDURES....892
      Evaporative Emission System Leak Test....892
    REMOVAL AND INSTALLATION....893
      Evaporative Emission Canister (29€250€0)....893
      Evaporative Emission Canister Purge Valve (33€772€0)....895
30314....896
  SECTION 303-14 Electronic Engine Controls....896
    ....897
      ....897
        General Specifications....897
        Torque Specifications....897
    DESCRIPTION AND OPERATION....898
      Electronic Engine Controls....898
    DIAGNOSIS AND TESTING....900
      Electronic Engine Controls....900
    REMOVAL AND INSTALLATION....901
      Camshaft Position (CMP) Sensor — 2.0L (29€232€0)....901
      Camshaft Position (CMP) Sensor — 3.0L (29€232€0)....902
      Crankshaft Position (CKP) Sensor — 2.0L (29€230€0)....903
      Crankshaft Position (CKP) Sensor — 3.0L (29€230€0)....904
      Power Steering Pressure (PSP) Switch — 3.0L (33€611€0)....905
      Powertrain Control Module (PCM) (29€200€0)....906
      Throttle Position (TP) Sensor — 3.0L (23€325€0)....907
      Idle Air Control (IAC) Valve — 2.0L (23€323€0)....908
      Idle Air Control (IAC) Valve — 3.0L (23€323€0)....909
      Engine Coolant Temperature (ECT) Sensor — 3.0L (21€190€0)....910
      Mass Air Flow (MAF) Sensor (29€226€0)....911
      Heated Oxygen Sensor (HO2S) — 2.0L (29€220€0)....912
      Heated Oxygen Sensor (HO2S) LH — 3.0L (29€220€0)....913
      Heated Oxygen Sensor (HO2S) RH — 3.0L (29€220€0)....914
      Catalyst Monitor Sensor — 2.0L (29€220€0)....915
      Catalyst Monitor Sensor LH — 3.0L (29€220€0)....916
      Catalyst Monitor Sensor RH — 3.0L (29€220€0)....917
      Knock Sensor (KS) — 2.0L (29€222€0)....918
      Knock Sensor (KS) — 3.0L (29€222€0)....919
      Cylinder Head Temperature (CHT) Sensor — 2.0L....920
      Clutch Pedal Position (CPP) Switch (33€503€0)....921
30701....922
  SECTION 307-01 Automatic Transmission/Transaxle....922
    ....929
      ....929
        Torque Specifications....929
    DESCRIPTION AND OPERATION....931
      Transaxle Description....931
      Identification Tags....932
      Range Selection....933
      Shift Patterns....934
      Disassembled Views....935
      Bushings, Bearing and Thrust Washer Locator....943
      Torque Converter....945
      Geartrain....946
      Apply Components....949
      Hydraulic System....950
      Transaxle Electronic Control System....952
    DIAGNOSIS AND TESTING....955
      Diagnostic Strategy....955
        Preliminary Inspection....955
        Diagnostics....955
      Diagnostic Flow Chart....956
      Preliminary Inspection....958
        Know and Understand the Concern....958
        Verification of Condition....958
      Road Testing Vehicle....961
      Shift Point Road Test....962
      Torque Converter Diagnosis....963
        Torque Converter Clutch Operation Test....963
      Visual Inspection....964
        Shift Linkage Check....964
        Check TSBs and OASIS....964
        Carry Out On-Board Diagnostics....964
      Diagnostics....965
        On-Board Diagnostics With Diagnostic Tool....965
      Transaxle Drive Cycle Test....967
      Diagnostic Trouble Code Charts....968
      Transmission/Transaxle Connector Layouts....976
      Pinpoint Tests - Non OSC Equipped Vehicle....977
        Shift Solenoid Failure Mode Chart "Always OFF"....977
        Shift Solenoid Failure Mode Chart "Always ON"....977
        Pinpoint Tests....978
      Special Testing Procedures....1015
      Leakage Inspection....1018
        External Sealing....1018
        Fluid Leakage in Torque Converter Area....1020
        Leak Check Test....1020
        Leak Check Test With Black Light....1021
      Transmission Fluid Cooler....1022
        Transmission Fluid Cooler Flow Test....1022
        Transmission Fluid Cooler Tube Replacement....1022
      Diagnosis By Symptom....1023
        Diagnosis by Symptom Chart Directions....1023
        Diagnostic Routines....1024
    GENERAL PROCEDURES....1069
      Transmission Fluid Cooler - Backflushing and Cleaning....1069
    IN-VEHICLE REPAIR....1070
      Transmission Fluid Drain and Refill (17€115€0)....1070
      Main Control Valve Body....1071
      Turbine Shaft Speed (TSS) Sensor....1079
      Output Shaft Speed (OSS) Sensor....1081
      Differential Fluid Seals LH....1083
      Differential Fluid Seals RH....1085
      Transmission Range (TR) Sensor (17€705€0)....1087
      Overdrive Servo....1090
      Transaxle Front Support Insulator....1092
      Transaxle Rear Support Insulator....1094
      Transaxle Support Insulator LH....1096
    REMOVAL....1101
      Transaxle (17€214€0)....1101
    DISASSEMBLY....1110
      Transaxle (17€214€8)....1110
    DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES....1124
      Chain Sprockets....1124
      Torque Converter Housing....1126
      Final Drive Carrier and Differential Assembly....1130
      Forward One-Way Clutch....1133
      Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum - Disassembly....1137
      Forward/Coast/Direct Clutches....1139
      Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum - Assembly....1151
      Low One-Way Clutch Assembly....1153
      Low/Reverse Piston....1155
      Main Control Valve Body....1156
      Transaxle Case....1162
      Pump Assembly....1170
      Reverse Clutch....1176
      Planetary Gearsets and Chain Drive Parts....1181
      Torque Converter....1184
      Torque Converter Cleaning and Inspection....1185
      Torque Converter Flushing....1186
      Torque Converter Leak Check....1187
      Torque Converter End Play Check....1188
      Torque Converter Insert Check....1189
      Torque Converter Turbine Torque Check....1190
    ASSEMBLY....1191
      Transmission....1191
    INSTALLATION....1218
      Transaxle (17€214€0)....1218
30702....1228
  SECTION 307-02 Transmission/Transaxle Cooling....1228
    ....1229
      ....1229
        Torque Specifications....1229
    DESCRIPTION AND OPERATION....1230
      Transaxle Cooling....1230
    DIAGNOSIS AND TESTING....1231
      Transaxle Cooling....1231
        Inspection and Verification....1231
        Symptom Chart....1231
    GENERAL PROCEDURES....1232
      Transmission Fluid Cooler - Backflushing and Cleaning....1232
    REMOVAL AND INSTALLATION....1233
      Auxiliary Transmission Fluid Cooler....1233
      Transmission Fluid Cooler Tubes (17€857€0)....1234
30705....1235
  SECTION 307-05 Automatic Transmission/Transaxle External Controls....1235
    ....1236
      ....1236
        General Specifications....1236
        Torque Specifications....1236
    DESCRIPTION AND OPERATION....1237
      External Controls....1237
        Shift Interlock System....1237
    DIAGNOSIS AND TESTING....1238
      External Controls....1238
        Inspection and Verification....1238
        Visual Inspection Chart....1238
        Symptom Chart....1238
    GENERAL PROCEDURES....1250
      Selector Lever Cable Adjustment....1250
    REMOVAL AND INSTALLATION....1252
      Selector Lever Cable....1252
      Transmission Selector Lever....1256
30800....1257
  SECTION 308-00 Manual Transmission/Transaxle and Clutch - General Information....1257
    ....1258
      ....1258
        General Specifications....1258
    DESCRIPTION AND OPERATION....1259
      Manual Transaxle and Clutch....1259
    DIAGNOSIS AND TESTING....1260
      Manual Transaxle and Clutch....1260
        Inspection and Verification....1260
        Symptom Chart....1260
    GENERAL PROCEDURES....1269
      Clutch Disc Check....1269
      Clutch Master Cylinder Check....1271
      Clutch Pressure Plate Check....1272
      Clutch Release Fork Check....1273
      Flywheel Runout Check....1274
      Transmission Bearing Cone and Race Inspection....1275
      Clutch System Bleeding (16€843€0)....1276
    REMOVAL AND INSTALLATION....1277
      Clutch Housing Locating Dowels....1277
      Clutch Pressure Plate Locating Dowels....1278
30801....1279
  SECTION 308-01 Clutch....1279
    ....1280
      ....1280
        General Specifications....1280
        Torque Specifications....1280
    DESCRIPTION AND OPERATION....1281
      Clutch....1281
    DIAGNOSIS AND TESTING....1282
      Clutch....1282
    REMOVAL AND INSTALLATION....1283
      Clutch Release Fork....1283
      Clutch Disc and Pressure Plate (16€724€4)....1284
      Pilot Bearing....1288
      Flywheel Ring Gear....1290
30802....1291
  SECTION 308-02 Clutch Controls....1291
    ....1292
      ....1292
        Torque Specifications....1292
    DESCRIPTION AND OPERATION....1293
      Clutch Controls....1293
    DIAGNOSIS AND TESTING....1294
      Clutch Controls....1294
    REMOVAL AND INSTALLATION....1295
      Clutch Pedal....1295
      Clutch Master Cylinder (16€856€0)....1296
      Slave Cylinder....1298
30803....1299
  SECTION 308-03 Manual Transmission/Transaxle....1299
    ....1300
      ....1300
        General Specifications....1300
        Torque Specifications....1300
    DESCRIPTION AND OPERATION....1302
      Manual Transaxle....1302
        External Shift Linkage....1304
        Internal Shift Linkage....1304
        Reverse Gear....1304
        Differential....1305
    DIAGNOSIS AND TESTING....1307
      Manual Transaxle....1307
    GENERAL PROCEDURES....1308
      Transaxle Draining and Filling....1308
      Bearings....1310
    IN-VEHICLE REPAIR....1312
      Halfshaft Oil Seal....1312
      Vehicle Speed Sensor (VSS) (33€654€0)....1313
      Transaxle LH Support Insulator....1314
      Transaxle Front Support Insulator....1315
      Transaxle Rear Support Insulator....1316
    REMOVAL....1317
      Transaxle (16€114€0)....1317
    DISASSEMBLY....1323
      Transaxle (16€118€8)....1323
    DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES....1334
      Input Shaft....1334
      Output Shaft....1339
      Synchronizers....1345
      Differential (16€118€6)....1346
    ASSEMBLY....1351
      Transaxle (16€118€8)....1351
    INSTALLATION....1365
      Transaxle (16€114€0)....1365
30806....1371
  SECTION 308-06 Manual Transmission/Transaxle External Controls....1371
    ....1372
      ....1372
        Torque Specifications....1372
    DESCRIPTION AND OPERATION....1373
      External Controls....1373
    REMOVAL AND INSTALLATION....1374
      Gearshift Linkage — 4x2 (16€534€0)....1374
      Gearshift Cables — 4x4 (16€575€0)....1375
      Gearshift Lever — 4x2 (16€524€0)....1378
      Gearshift Lever — 4x4 (16€524€0)....1379
      Gearshift Stabilizer Bar Bushing (16€589€4)....1380
      Gearshift Stabilizer Bar (16€588€0)....1381
      Gearshift Lever Boot....1382
30807A....1383
  SECTION 308-07A Four-Wheel Drive Systems....1383
    ....1384
      ....1384
        General Specifications....1384
    DESCRIPTION AND OPERATION....1385
      Four-Wheel Drive Systems....1385
    DIAGNOSIS AND TESTING....1386
      Four-Wheel Drive Systems - Electronic Shift....1386
        Principles of Operation....1386
        Inspection and Verification....1386
        Visual Inspection Chart....1386
        Symptom Chart....1387
    REMOVAL AND INSTALLATION....1392
      Mode Select Switch (MSS) — LHD....1392
      Mode Select Switch (MSS) — RHD....1393
      Four-Wheel Drive (4WD) Control Module....1394
30807B....1395
  SECTION 308-07B Transfer Case....1395
    ....1396
      ....1396
        General Specifications....1396
        Torque Specifications....1396
    DESCRIPTION AND OPERATION....1397
      Transfer Case....1397
    DIAGNOSIS AND TESTING....1398
      Transfer Case....1398
    GENERAL PROCEDURES....1399
      Transfer Case Draining and Filling....1399
    IN-VEHICLE REPAIR....1400
      Transfer Case Rear Output Shaft Oil Seal....1400
      Transfer Case Inner Halfshaft Seal....1401
      Halfshaft Seal RH....1404
      Transfer Case Rear Output Shaft Flange....1406
      Transfer Case Rear Output Shaft Flange Dust Shield....1407
      Transfer Case Driven Gear Seal....1408
    DISASSEMBLY AND ASSEMBLY....1409
      Transfer Case....1409
    REMOVAL....1419
      Transfer Case — 3.0L....1419
      Transfer Case — 2.0L....1420
    INSTALLATION....1421
      Transfer Case — 3.0L....1421
      Transfer Case — 2.0L....1422
30900....1423
  SECTION 309-00 Exhaust System....1423
    ....1424
      ....1424
        Torque Specifications....1424
    DESCRIPTION AND OPERATION....1425
      Exhaust System....1425
        Three Way Catalytic Converter (TWC)....1425
        Sound Insulators and Shields....1425
    DIAGNOSIS AND TESTING....1426
      Exhaust System....1426
        Inspection and Verification....1426
        Symptom Chart....1427
    REMOVAL AND INSTALLATION....1430
      Muffler and Tailpipe (25€003€0)....1430
      Catalytic Converter — 2.0L (25€250€0)....1431
      Catalytic Converter — 3.0L (25€250€0)....1433
      Resonator — 3.0L....1434
      Exhaust Flexible Pipe — 3.0L (25€004€0)....1435
31000....1436
  SECTION 310-00 Fuel System - General Information....1436
    ....1437
      ....1437
        General Specifications....1437
    DESCRIPTION AND OPERATION....1438
      Fuel System....1438
    DIAGNOSIS AND TESTING....1439
      Fuel System....1439
    GENERAL PROCEDURES....1440
      Fuel System Pressure Release — 2.0L (23€420€0)....1440
      Fuel Pressure Gauge Installation — 2.0L (23€420€0)....1441
      Fuel System Pressure Release — 3.0L (23€420€0)....1442
      Fuel Tank Draining (23€551€0)....1443
      Spring Lock Couplings (23€004€0)....1444
      Vapor Tube Fittings....1446
      Quick Release Coupling - Push Connect....1447
      Quick Release Coupling - R Clip....1448
      Quick Release Coupling - Type A/Type B....1450
      Quick Release Coupling - Posi-Lock....1452
31001....1454
  SECTION 310-01 Fuel Tank and Lines....1454
    ....1455
      ....1455
        General Specifications....1455
        Torque Specifications....1455
    DESCRIPTION AND OPERATION....1456
      Fuel Tank and Lines....1456
    DIAGNOSIS AND TESTING....1457
      Fuel Tank and Lines....1457
    REMOVAL AND INSTALLATION....1458
      Fuel Tank (23€554€0)....1458
      Fuel Tank Support Straps (23€005€0)....1460
      Fuel Pump Module (23€534€0)....1461
      Fuel Tank Filler Pipe (23€572€0)....1463
      Fuel Filter (23€545€0)....1464
      Inertia Fuel Shutoff (IFS) Switch (33€577€0)....1465
31002....1466
  SECTION 310-02 Acceleration Control....1466
    ....1467
      ....1467
        Torque Specifications....1467
    DESCRIPTION AND OPERATION....1468
      Acceleration Control....1468
    DIAGNOSIS AND TESTING....1469
      Acceleration Control....1469
        Inspection and Verification....1469
        Symptom Chart....1469
    REMOVAL AND INSTALLATION....1470
      Accelerator Pedal and Shaft....1470
      Accelerator Cable — 2.0L (23€826€0)....1471
      Accelerator Cable — 3.0L (23€826€0)....1473
      Accelerator Cable Bracket....1475
31003....1477
  SECTION 310-03 Vehicle Speed Control....1477
    ....1478
      ....1478
        Torque Specifications....1478
    DESCRIPTION AND OPERATION....1479
      Vehicle Speed Control....1479
    DIAGNOSIS AND TESTING....1480
      Vehicle Speed Control....1480
        Inspection and Verification....1480
        Visual Inspection Chart....1480
        Self-Test Diagnostics....1480
        Symptom Chart....1481
        Pinpoint Tests....1483
    REMOVAL AND INSTALLATION....1503
      Speed Control Cable....1503
      Speed Control Actuator (33€678€0)....1504
      Speed Control Switch (33€500€0)....1505
      Speed Control Deactivator Switch (33€502€0)....1506
41200....1507
  SECTION 412-00 Climate Control System - General Information....1507
    ....1508
      ....1508
        General Specifications....1508
    DESCRIPTION AND OPERATION....1509
      Climate Control System....1509
        PANEL....1511
    DIAGNOSIS AND TESTING....1514
      Climate Control System....1514
        Principles of Operation....1514
        The Refrigerant Cycle....1515
        Climate Control System....1517
        Inspection and Verification....1519
        Visual Inspection Chart....1519
        Symptom Chart....1521
        Component Tests....1585
    GENERAL PROCEDURES....1589
      Air Conditioning (A/C) System Check - Retail Procedure....1589
      Spring Lock Coupling....1591
      Refrigerant System Tests....1595
      Air Conditioning Line (Peanut) Fitting....1598
      Air Conditioning (A/C) Clutch Air Gap Adjustment (34€628€6)....1600
      Manifold Gauge Set Connection....1601
      Electronic Leak Detection (34€620€7)....1602
      Flourescent Dye Leak Detection....1603
      Discharging and Recovery (34€620€8)....1605
      Air Conditioning (A/C) System Flushing (34€818€1)....1606
      Air Conditioning (A/C) System Recovery, Evacuation and Charging....1608
      Refrigerant System Filtering Following Air Conditioning (A/C) Compressor Installation....1609
      Refrigerant Oil Adding (34€621€1)....1611
      Inspection and Assembly Requirements (34€605€1)....1613
      Refrigerant Identification Testing (34€620€1)....1614
      Contaminated Refrigerant Handling (34€620€9)....1615
      Vacuum Hose Repair....1616
41201....1617
  SECTION 412-01 Air Distribution and Filtering....1617
    DESCRIPTION AND OPERATION....1618
      Air Distribution....1618
    DIAGNOSIS AND TESTING....1619
      Air Distribution....1619
    REMOVAL AND INSTALLATION....1620
      Cabin Air Filter....1620
      Rear Footwell Duct....1621
      Defroster Duct....1622
      Center Register Duct....1623
41202....1624
  SECTION 412-02 Heating and Ventilation....1624
    ....1625
      ....1625
        General Specifications....1625
        Torque Specifications....1625
    DESCRIPTION AND OPERATION....1626
      Heating and Ventilation....1626
        Heater Core Housing....1626
        Heater Core....1626
        Blower Motor....1626
    DIAGNOSIS AND TESTING....1627
      Heating and Ventilation....1627
    REMOVAL AND INSTALLATION....1628
      Heater Hose — 2.0L....1628
      Heater Hose — 3.0L....1629
      Blower Motor (34€374€0)....1630
      Blower Motor Wheel....1631
      Heater Core (34€364€0)....1632
      Heater Core Housing (34€354€0)....1633
      Evaporator Core Housing....1634
41203....1635
  SECTION 412-03 Air Conditioning....1635
    ....1636
      ....1636
        Torque Specifications....1636
    DESCRIPTION AND OPERATION....1637
      Air Conditioning....1637
        A/C Compressor and Clutch Assembly....1639
        A/C Compressor Pressure Relief Valve....1640
        A/C Condenser Core....1640
        Refrigerant Lines....1640
        A/C Evaporator Core....1640
        A/C Evaporator Core Orifice....1641
        Suction Accumulator....1641
        A/C Cycling Switch....1642
        A/C Pressure Cut-Off Switch....1642
        Spring Lock Coupling....1643
        Air Conditioning Line (Peanut) Fitting....1643
        Gauge Port Valves....1644
    DIAGNOSIS AND TESTING....1645
      Air Conditioning....1645
    REMOVAL AND INSTALLATION....1646
      Air Conditioning (A/C) Compressor — 3.0L (34€626€0)....1646
      Air Conditioning (A/C) Compressor — 2.0L (34€626€0)....1648
      Air Conditioning (A/C) Compressor Bracket....1649
      Clutch and Clutch Field Coil (34€628€0)....1650
      Air Conditioning (A/C) Compressor Shaft Seal....1653
      Evaporator Core — LHD (34€622€0)....1656
      Evaporator Core — RHD (34€622€0)....1657
      Evaporator Core Orifice (34€624€0)....1658
      Suction Accumulator — LHD (34€630€0)....1660
      Suction Accumulator — RHD (34€630€0)....1661
      Air Conditioning (A/C) Cycling Switch....1662
      Pressure Cutoff Switch....1663
      Air Conditioning (A/C) Pressure Relief Valve....1664
      Condenser Core (34€632€0)....1665
      Manifold and Tube Assembly — LHD....1666
      Manifold and Tube Assembly — RHD....1668
      Condenser to Evaporator Line — LHD (34€645€0)....1670
      Condenser to Evaporator Line — RHD (34€645€0)....1671
41204....1672
  SECTION 412-04 Control Components....1672
    DESCRIPTION AND OPERATION....1673
      Control Components....1673
        Manual A/C....1673
        Control System Inputs....1673
        Control System Outputs....1673
    DIAGNOSIS AND TESTING....1675
      Control Components....1675
    REMOVAL AND INSTALLATION....1676
      Climate Control Assembly (34€300€0)....1676
      Temperature Control Switch — LHD (34€321€0)....1677
      Function Selector Switch — LHD....1678
      Blower Motor Switch — LHD (33€574€0)....1679
      Temperature Blend Door Control Cable — LHD....1680
      Defrost Vent Blend Door Vacuum Control Motor — LHD....1682
      Instrument Panel Blend Door Vacuum Control Motor — LHD....1683
      Footwell Vent Blend Door Vacuum Control Motor — LHD....1684
      Recircluation Blend Door Vacuum Control Motor — LHD....1685
      Climate Control Assembly Illumination Bulbs....1686
      Defrost Vent/Register Blend Door Actuator — RHD....1687
      Temperature Blend Door Actuator — RHD (34€590€0)....1688
      Air Inlet Blend Door Actuator — RHD....1689
41300....1690
  SECTION 413-00 Instrument Cluster and Panel Illumination....1690
    DESCRIPTION AND OPERATION....1691
      Instrument Cluster and Panel Illumination....1691
    DIAGNOSIS AND TESTING....1692
      Instrument Cluster and Panel Illumination....1692
        Principles of Operation....1692
        Inspection and Verification....1692
        Visual Inspection Chart....1692
        Symptom Chart....1693
    REMOVAL AND INSTALLATION....1708
      Instrument Cluster Bulb (33€121€0)....1708
      Selector Lever Indicator Bulb....1709
      Instrument Panel Dimmer Switch....1710
41301....1711
  SECTION 413-01 Instrument Cluster....1711
    DESCRIPTION AND OPERATION....1712
      Instrument Cluster....1712
    DIAGNOSIS AND TESTING....1714
      Instrument Cluster....1714
        Principles of Operation....1714
        Gauge Indication Systems....1714
        Inspection and Verification....1717
        Visual Inspection Chart....1717
        Symptom Chart....1722
        Pinpoint Tests....1725
    REMOVAL AND INSTALLATION....1781
      Instrument Cluster (33€214€0)....1781
      Warning Indicator Bulb....1782
      Cluster Lens....1783
41306....1784
  SECTION 413-06 Horn....1784
    ....1785
      ....1785
        Torque Specifications....1785
    DESCRIPTION AND OPERATION....1786
      Horn....1786
    DIAGNOSIS AND TESTING....1787
      Horn....1787
        Inspection and Verification....1787
        Visual Inspection Chart....1787
        Symptom Chart....1787
    REMOVAL AND INSTALLATION....1793
      Horn (32€815€0)....1793
41309....1794
  SECTION 413-09 Warning Devices....1794
    DESCRIPTION AND OPERATION....1795
      Gauges and Warning Devices....1795
        Warning Devices....1795
    DIAGNOSIS AND TESTING....1796
      Gauges and Warning Devices....1796
        Inspection and Verification....1796
        Visual Inspection Chart....1796
        Symptom Chart....1797
41400....1802
  SECTION 414-00 Charging System - General Information....1802
    ....1803
      ....1803
        General Specifications....1803
        Torque Specifications....1803
    DESCRIPTION AND OPERATION....1804
      Charging System....1804
    DIAGNOSIS AND TESTING....1805
      Charging System....1805
        Principles of Operation....1805
        Inspection and Verification....1806
        Visual Inspection Chart....1806
        Symptom Chart....1807
        Component Tests....1826
    GENERAL PROCEDURES....1829
      Battery Charging (31€003€0)....1829
41401....1831
  SECTION 414-01 Battery, Mounting and Cables....1831
    ....1832
      ....1832
        Torque Specifications....1832
    DESCRIPTION AND OPERATION....1833
      Battery and Cables....1833
    DIAGNOSIS AND TESTING....1834
      Battery....1834
        Inspection and Verification....1834
        Visual Inspection Chart....1834
        Pinpoint Tests....1834
    GENERAL PROCEDURES....1835
      Battery Disconnect....1835
    REMOVAL AND INSTALLATION....1836
      Battery (31€214€0)....1836
      Battery Tray (44€271€4)....1837
      Battery Cables — 2.0L....1838
      Battery Cables — 3.0L....1840
41402....1842
  SECTION 414-02 Generator and Regulator....1842
    ....1843
      ....1843
        General Specifications....1843
        Torque Specifications....1843
    DESCRIPTION AND OPERATION....1844
      Generator....1844
    DIAGNOSIS AND TESTING....1845
      Generator....1845
    REMOVAL AND INSTALLATION....1846
      Generator — 2.0L (31€414€0)....1846
      Generator — 3.0L (31€414€0)....1847
41500....1849
  SECTION 415-00 Entertainment System - General Information....1849
    DIAGNOSIS AND TESTING....1850
      Audio System....1850
        Inspection and Verification....1850
        Visual Inspection Chart....1850
        Symptom Chart....1850
41501....1854
  SECTION 415-01 Audio Unit....1854
    ....1855
      ....1855
        Torque Specifications....1855
    DESCRIPTION AND OPERATION....1856
      Audio System....1856
    DIAGNOSIS AND TESTING....1862
      Audio System....1862
    REMOVAL AND INSTALLATION....1892
      Ground Strap....1892
      Audio Unit (38€222€0)....1893
      Audio Unit Upper Module (38€222€0)....1894
      Audio Unit Lower Module (38€222€0)....1895
41502....1896
  SECTION 415-02 Antenna....1896
    ....1897
      ....1897
        Torque Specifications....1897
    DESCRIPTION AND OPERATION....1898
      Antenna....1898
    DIAGNOSIS AND TESTING....1899
      Antenna....1899
    REMOVAL AND INSTALLATION....1900
      Power Antenna (38€352€0)....1900
      Antenna Base....1901
      Antenna Upper Cable — LHD....1902
      Antenna Upper Cable — RHD....1903
41503....1904
  SECTION 415-03 Speakers....1904
    DESCRIPTION AND OPERATION....1905
      Speakers....1905
    DIAGNOSIS AND TESTING....1906
      Speakers....1906
41701....1907
  SECTION 417-01 Exterior Lighting....1907
    DESCRIPTION AND OPERATION....1909
      Exterior Lighting....1909
    DIAGNOSIS AND TESTING....1910
      Headlamps....1910
        Inspection and Verification....1910
        Visual Inspection Chart....1910
        Symptom Chart....1911
      Stoplamps....1924
        Inspection and Verification....1924
        Visual Inspection Chart....1924
        Symptom Chart....1924
      Turn Signal and Hazard Lamps....1929
        Inspection and Verification....1929
        Visual Inspection Chart....1929
        Symptom Chart....1930
      Parking, Rear and License Lamps....1938
        Inspection and Verification....1938
        Visual Inspection Chart....1938
        Symptom Chart....1938
      Front Fog Lamps....1945
        Inspection and Verification....1945
        Visual Inspection Chart....1945
        Symptom Chart....1945
      Rear Fog Lamps....1951
        Inspection and Verification....1951
        Visual Inspection Chart....1951
        Symptom Chart....1951
      Reversing Lamps....1957
        Inspection and Verification....1957
        Visual Inspection Chart....1957
        Symptom Chart....1957
      Trailer Lamps....1961
        Inspection and Verification....1961
        Visual Inspection Chart....1961
        Symptom Chart....1961
      Headlamp Leveling....1966
        Inspection and Verification....1966
        Visual Inspection Chart....1966
        Symptom Chart....1966
    GENERAL PROCEDURES....1971
      Headlamp Adjustment - Photometric Aiming Method (32€113€0)....1971
      Headlamp Adjustment - Screen Aiming Method (32€113€0)....1972
    REMOVAL AND INSTALLATION....1974
      Headlamp Bulb (32€147€0)....1974
      Side Lamp/Front Turn Signal Lamp Bulb (32€237€0)....1975
      High Mounted Stoplamp Bulb (32€326€0)....1976
      Fog Lamp Bulb (32€286€0)....1977
      Headlamp Assembly (32€115€0)....1978
      Rear Lamp Assembly (32€305€0)....1979
      Fog Lamp....1980
      License Plate Lamp....1981
      Brake Pedal Position (BPP) Switch....1982
      Fog Lamp Switch....1983
41702....1984
  SECTION 417-02 Interior Lighting....1984
    DESCRIPTION AND OPERATION....1985
      Interior Lighting....1985
        Interior/Map Reading Lamp....1985
        Cargo Lamp....1985
    DIAGNOSIS AND TESTING....1986
      Interior Lighting....1986
        Principles of Operation....1986
        Inspection and Verification....1986
        Visual Inspection Chart....1986
        Symptom Chart....1987
    REMOVAL AND INSTALLATION....2014
      Interior/Map Reading Lamp....2014
      Cargo Lamp....2015
41800....2016
  SECTION 418-00 Module Communications Network....2016
    ....2017
      ....2017
        General Specifications....2017
    DESCRIPTION AND OPERATION....2018
      Communications Network....2018
    DIAGNOSIS AND TESTING....2019
      Communications Network....2019
        Principles of Operation....2019
        Inspection and Verification....2020
        Visual Inspection Chart....2020
        System Precheck....2020
    GENERAL PROCEDURES....2037
      Communication Circuit Wiring Repair....2037
41801....2038
  SECTION 418-01 Module Configuration....2038
    DIAGNOSIS AND TESTING....2039
      Module Configuration....2039
        Principles of Operation....2039
        Inspection and Verification....2040
        Visual Inspection Chart....2040
        Module Configuration Index....2040
        Diagnostic Tool Message Index....2041
        Symptom Chart....2042
    GENERAL PROCEDURES....2044
      Programmable Module Installation....2044
      Programmable Module Installation Using Backup Data....2045
      Customer Preference Items....2046
41901A....2047
  SECTION 419-01A Anti-Theft - Active....2047
    ....2048
      ....2048
        Torque Specifications....2048
    DESCRIPTION AND OPERATION....2049
      Anti-Theft - Active....2049
    DIAGNOSIS AND TESTING....2050
      Anti-Theft - Active....2050
        Principles of Operation....2050
        Inspection and Verification....2050
        Visual Inspection Chart....2050
        GEM Diagnostic Trouble Code (DTC) Index....2051
        Symptom Chart....2051
    REMOVAL AND INSTALLATION....2063
      Anti-Theft Alarm Horn (33€774€0)....2063
41901B....2064
  SECTION 419-01B Anti-Theft - Passive....2064
    ....2065
      ....2065
        Torque Specifications....2065
    DESCRIPTION AND OPERATION....2066
      Anti-Theft - Passive....2066
    DIAGNOSIS AND TESTING....2067
      Anti-Theft - Passive....2067
        Principles of Operation....2067
        Inspection and Verification....2067
        PCM Diagnostic Trouble Code (DTC) Index....2068
        Symptom Chart....2069
    GENERAL PROCEDURES....2087
      Key Programming Using Two Programmed Keys (33€005€0)....2087
      Key Programming Switch State Control....2088
      Key Programming Using Diagnostic Equipment (33€005€0)....2089
      Anti-Theft Security Access (33€004€0)....2090
    REMOVAL AND INSTALLATION....2091
      Passive Anti-Theft System (PATS) Transceiver (33€662€0)....2091
41910....2092
  SECTION 419-10 Multifunction Electronic Modules....2092
    ....2093
      ....2093
        Torque Specifications....2093
    DESCRIPTION AND OPERATION....2094
      Module Controlled Functions....2094
    DIAGNOSIS AND TESTING....2095
      Multifunction Electronic Module....2095
        Principles of Operation....2095
        Inspection and Verification....2095
        Visual Inspection Chart....2095
        GEM Diagnostic Trouble Code (DTC) Index....2096
        Symptom Chart....2097
    REMOVAL AND INSTALLATION....2101
      Generic Electronic Module (GEM)....2101
50100....2102
  SECTION 501-00 Body System - General Information....2102
    ....2103
      ....2103
        General Specifications....2103
    DESCRIPTION AND OPERATION....2104
      Body....2104
      Insulation....2105
      Body Sealer Types and Applications....2106
        Liquid Butyl Sealer....2106
        Caulking Cord....2106
        Weather Strip Adhesive....2106
    DIAGNOSIS AND TESTING....2107
      Body System....2107
        Inspection and Verification....2107
        Symptom Chart....2107
50102....2109
  SECTION 501-02 Front End Body Panels....2109
    ....2110
      ....2110
        Torque Specifications....2110
    DESCRIPTION AND OPERATION....2111
      Front End Body Panels....2111
    REMOVAL AND INSTALLATION....2112
      Fender Splash Shield (43€228€0)....2112
      Cowl Panel Grille (43€230€0)....2113
      Fender (44€252€0)....2114
50103....2116
  SECTION 501-03 Body Closures....2116
    ....2117
      ....2117
        General Specifications....2117
        Torque Specifications....2117
    DESCRIPTION AND OPERATION....2118
      Body Closures....2118
    GENERAL PROCEDURES....2119
      Front Door Hinge Adjustment....2119
      Rear Door Hinge Adjustment....2122
      Front Door Alignment....2123
      Rear Door Alignment....2124
      Striker Adjustment....2125
50105....2126
  SECTION 501-05 Interior Trim and Ornamentation....2126
    ....2127
      ....2127
        Torque Specifications....2127
    DESCRIPTION AND OPERATION....2128
      Interior Trim....2128
    REMOVAL AND INSTALLATION....2129
      B-Pillar Trim Panel (43€617€0)....2129
      C-Pillar Trim Panel (43€618€0)....2131
      Front Door Trim Panel (43€705€0)....2133
      Rear Door Trim Panel (43€706€0)....2135
      Headliner (43€612€0)....2137
50108....2140
  SECTION 501-08 Exterior Trim and Ornamentation....2140
    ....2141
      ....2141
        Torque Specifications....2141
    DESCRIPTION AND OPERATION....2142
      Exterior Trim....2142
    REMOVAL AND INSTALLATION....2143
      Radiator Grille (43€232€0)....2143
      Front Door Moulding....2144
      Rear Door Moulding....2145
      Rocker Panel Moulding....2146
      Fender Moulding....2147
50109....2148
  SECTION 501-09 Rear View Mirrors....2148
    ....2149
      ....2149
        Torque Specifications....2149
    DESCRIPTION AND OPERATION....2150
      Rear View Mirrors....2150
    DIAGNOSIS AND TESTING....2151
      Rear View Mirrors....2151
        Inspection and Verification....2151
        Visual Inspection Chart....2151
        Symptom Chart....2151
    REMOVAL AND INSTALLATION....2158
      Exterior Mirror (43€364€0)....2158
      Exterior Mirror Control Switch (33€519€0)....2159
50110....2160
  SECTION 501-10 Seating....2160
    ....2161
      ....2161
        Torque Specifications....2161
    DESCRIPTION AND OPERATION....2162
      Seats....2162
    DIAGNOSIS AND TESTING....2163
      Seats....2163
        Inspection and Verification....2163
        Visual Inspection Chart....2163
        Symptom Chart....2163
        Pinpoint Tests....2163
    REMOVAL AND INSTALLATION....2169
      Seat Control Switch (33€581€0)....2169
      Driver Seat Backrest — RHD....2172
      Driver Seat Backrest — LHD....2185
      Passenger Seat Backrest — RHD....2196
      Passenger Seat Backrest — LHD....2208
      Rear Seat Backrest — Vehicles With: 60/40 Split Seat (40€128€0)....2219
      Rear Seat Backrest (40€128€0)....2221
      Driver Seat Track — RHD....2222
      Driver Seat Track — LHD....2236
      Passenger Seat Track — RHD....2248
      Passenger Seat Track — LHD....2260
      Driver Seat — RHD (40€100€0)....2272
      Driver Seat — LHD (40€100€0)....2282
      Passenger Seat — RHD (40€100€0)....2291
      Passenger Seat — LHD (40€100€0)....2301
      Rear Seat Backrest Latch (40€534€0)....2310
    DISASSEMBLY AND ASSEMBLY....2311
      Driver Seat Cushion — RHD (40€104€0)....2311
      Driver Seat Cushion — LHD (40€104€0)....2321
      Passenger Seat Cushion — RHD (40€104€0)....2331
      Passenger Seat Cushion — LHD (40€104€0)....2342
      Rear Seat Cushion....2352
      Driver Seat Backrest — RHD (40€106€0)....2353
      Driver Seat Backrest — LHD (40€106€0)....2368
      Passenger Seat Backrest — RHD (40€106€0)....2382
      Passenger Seat Backrest — LHD (40€106€0)....2396
      Rear Seat Backrest (40€127€0)....2408
50111....2410
  SECTION 501-11 Glass, Frames and Mechanisms....2410
    ....2411
      ....2411
        General Specifications....2411
        Torque Specifications....2411
    DESCRIPTION AND OPERATION....2412
      Glass, Frames and Mechanisms....2412
    DIAGNOSIS AND TESTING....2413
      Glass, Frames and Mechanisms....2413
        Principles of Operation....2413
        Inspection and Verification....2413
        Symptom Chart....2414
        Pinpoint Test....2415
    GENERAL PROCEDURES....2436
      Heated Window Grid Wire Repair....2436
      Lead Terminal Repair....2437
    REMOVAL AND INSTALLATION....2438
      Window Control Switch....2438
      Rear Window Defrost Switch....2439
      Liftgate Window Glass....2440
      Front Door Window Glass (42€314€0)....2441
      Rear Door Window Glass (42€315€0)....2442
      Rear Quarter Window Glass (42€514€0)....2443
      Front Door Window Regulator (42€338€0)....2444
      Rear Door Window Regulator (42€338€0)....2446
      Windshield Glass (42€115€0)....2448
      Front Door Glass Top Run (42€333€0)....2454
      Rear Door Glass Top Run (42€334€0)....2455
50112....2457
  SECTION 501-12 Instrument Panel and Console....2457
    ....2458
      ....2458
        Torque Specifications....2458
    DESCRIPTION AND OPERATION....2459
      Instrument Panel....2459
      Overhead Console....2460
      Floor Console....2461
    REMOVAL AND INSTALLATION....2462
      Instrument Panel (43€644€0)....2462
      Instrument Cluster Center Finish Panel — LHD....2467
      Instrument Cluster Finish Panel — RHD....2468
50114....2469
  SECTION 501-14 Handles, Locks, Latches and Entry Systems....2469
    ....2470
      ....2470
        General Specifications....2470
        Torque Specifications....2470
    DESCRIPTION AND OPERATION....2471
      Handles, Locks, Latches and Entry Systems....2471
        Keyless Entry....2471
    DIAGNOSIS AND TESTING....2472
      Locks, Latches and Entry Systems....2472
        Principles of Operation....2472
        Inspection and Verification....2473
        Visual Inspection Chart....2473
        GEM Diagnostic Trouble Code (DTC) Index....2473
        Symptom Chart....2474
    GENERAL PROCEDURES....2505
      Remote Transmitter Programming (41€004€0)....2505
    REMOVAL AND INSTALLATION....2506
      Hood Latch (41€232€0)....2506
      Front Door Latch (41€351€0)....2508
      Rear Door Latch (41€352€0)....2510
      Fuel Filler Door Latch....2512
      Liftgate Window Latch....2514
      Liftgate Latch (41€666€0)....2516
      Hood Latch Release Handle (41€226€0)....2517
      Exterior Front Door Handle....2518
      Exterior Rear Door Handle....2519
      Interior Door Handle (41€334€0)....2520
      Door Lock Cylinder (41€336€0)....2521
      Liftgate Lock Cylinder (41€664€0)....2522
      Liftgate Latch Remote Control....2523
      Liftgate Latch Actuator (33€781€0)....2524
      Fuel Filler Door Release Handle and Cable....2525
50116....2526
  SECTION 501-16 Wipers and Washers....2526
    ....2527
      ....2527
        Torque Specifications....2527
    DESCRIPTION AND OPERATION....2528
      Front Wipers and Washers....2528
      Rear Wipers and Washers....2529
    DIAGNOSIS AND TESTING....2530
      Wipers and Washers....2530
        Principles of Operation....2530
        Inspection and Verification....2531
        Visual Inspection Chart....2531
        Symptom Chart....2532
        Component Test....2555
    GENERAL PROCEDURES....2556
      Windshield Wiper Blade and Pivot Arm Adjustment....2556
      Rear Window Wiper Blade and Pivot Arm Adjustment....2557
      Washer Hose Repair....2558
    REMOVAL AND INSTALLATION....2559
      Front Wiper Pivot Arm....2559
      Rear Wiper Pivot Arm....2560
      Windshield Wiper Motor (32€524€0)....2561
      Rear Window Wiper Motor (32€530€0)....2562
      Windshield Washer Pump (32€624€0)....2563
      Rear Window Washer Pump....2564
      Washer Pump and Reservoir....2565
      Windshield Wiper/Washer Switch....2566
50117....2567
  SECTION 501-17 Roof Opening Panel....2567
    ....2568
      ....2568
        General Specifications....2568
        Torque Specifications....2568
    DESCRIPTION AND OPERATION....2569
      Roof Opening Panel....2569
    DIAGNOSIS AND TESTING....2570
      Roof Opening Panel....2570
        Principals of Operation....2570
        Inspection and Verification....2570
        Symptom Chart....2570
        Pinpoint Tests....2571
    GENERAL PROCEDURES....2584
      Roof Opening Panel Alignment (41€113€0)....2584
    REMOVAL AND INSTALLATION....2585
      Roof Opening Panel (41€114€0)....2585
      Roof Opening Panel Shield (41€123€0)....2586
      Roof Opening Panel Motor (33€786€0)....2587
      Roof Opening Panel Frame....2588
      Roof Opening Panel Front Drain Hose....2589
      Roof Opening Panel Rear Drain Hose....2590
      Air Deflector....2591
      Roof Opening Panel Module....2592
50119....2593
  SECTION 501-19 Bumpers....2593
    ....2594
      ....2594
        Torque Specifications....2594
    DESCRIPTION AND OPERATION....2595
      Bumpers....2595
    REMOVAL AND INSTALLATION....2596
      Front Bumper Cover (43€427€0)....2596
      Rear Bumper Cover (43€447€0)....2597
      Front Bumper (43€423€0)....2598
      Rear Bumper (43€443€0)....2599
50120A....2600
  SECTION 501-20A Occupant Restraints - Active....2600
    ....2601
      ....2601
        Torque Specifications....2601
    DESCRIPTION AND OPERATION....2602
      Occupant Restraint System....2602
        Safety Belt Buckle and Pretensioner Assembly —Front....2602
        Safety Belt, Lap/Shoulder—Dual Locking Mode....2603
        Safety Belt Extension....2603
        Attaching Safety Seats With Tether Straps....2603
        Safety Belt Warning System....2603
    DIAGNOSIS AND TESTING....2604
      Occupant Restraint System....2604
        Inspection and Verification....2604
        Visual Inspection Chart....2604
        Symptom Chart....2604
    GENERAL PROCEDURES....2606
      Safety Belt Cleaning....2606
      Safety Belt With Anchor Plate Thread Damage....2607
      Safety Belt Shoulder Height Adjuster With Stripped Weld Nuts....2608
      Safety Belt Procedure After a Collision....2609
      Safety Belt Tongue Rotated On Belt....2610
    REMOVAL AND INSTALLATION....2611
      Front Safety Belt Retractor (40€222€0)....2611
      Rear Safety Belt Retractor (40€248€0)....2613
      Safety Belt Buckle and Pretensioner (40€232€0)....2617
      Rear Center Safety Belt — LHD....2621
      Rear Center Safety Belt — RHD....2622
      Child Safety Seat Tether Anchor....2623
      Safety Belt Shoulder Height Adjuster (40€225€0)....2624
      Rear Safety Belt Buckle RH and Centre — LHD (40€245€0)....2625
      Rear Safety Belt Buckle LH — LHD (40€245€0)....2626
      Rear Safety Belt Buckle RH and Centre — RHD (40€245€0)....2627
      Rear Safety Belt Buckle LH — RHD (40€245€0)....2628
50120B....2629
  SECTION 501-20B Occupant Restraints - Passive....2629
    ....2632
      ....2632
        Torque Specifications....2632
    DESCRIPTION AND OPERATION....2633
      Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)....2633
        Air Bag Module - Driver....2633
        Clockspring....2633
        Air Bag Module - Driver Side....2633
        Air Bag Module - Passenger....2633
        Air Bag Module - Passenger Side....2633
        Safety Belt Pretensioners....2634
        Restraints Control Module (RCM)....2634
        Electrical System....2634
        Sensors....2635
    DIAGNOSIS AND TESTING....2636
      Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)....2636
        Restraint System Diagnostic Tool Warning....2636
        Diagnosing Customer Concerns Without Hard Diagnostic Trouble Codes (DTCs)....2636
        Diagnosing Customer Concerns with Hard Diagnostic Trouble Codes (DTCs)....2636
        Deactivation Procedures....2637
        Prove Out Procedure....2641
        Glossary....2641
        Air Bag Reconnect Checklist....2642
      Diagnostic Instructions - Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)....2643
        Diagnostic Test Modes....2643
        PID/Data Monitor and Record....2644
        Active Commands....2644
        Inspection and Verification....2645
        Visual Inspection Chart....2646
        Symptom Chart....2646
      Pinpoint Tests - Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS)....2648
        Restraint System Diagnostic Tool Warning....2648
        Pinpoint Test A: Air Bag Warning Indicator Is Illuminated Continuously - RCM Disconnected, Inoperative or Lost/Low Ignition Feed....2648
        Pinpoint Test B: LFC 15/DTC B1887 - Driver Air Bag Circuit Shorted to Ground....2652
        Pinpoint Test C: LFC 15/DTC B1916 - Driver Air Bag Circuit Shorted to Battery or Ignition....2655
        Pinpoint Test D: LFC 16/DTC B1888 - Passenger Air Bag Circuit Shorted to Ground....2658
        Pinpoint Test E: LFC 16/DTC B1925 - Passenger Air Bag Circuit Shorted to Battery or Ignition....2661
        Pinpoint Test F: LFC17/DTC B1878 - Driver Pretensioner Circuit Short To Battery....2664
        Pinpoint Test G: LFC17/DTC B1879 - Driver Pretensioner Circuit Short To Ground....2667
        Pinpoint Test H: LFC18/DTC B1882 - Passenger Pretensioner Circuit Short To Battery....2669
        Pinpoint Test I: LFC18/DTC B1883 - Passenger Pretensioner Circuit Short To Ground....2672
        Pinpoint Test J: LFC 19/DTC B1231 - RCM Crash Data Memory Full....2675
        Pinpoint Test K: LFC 21/DTC B1921 - RCM Bracket Ground Resistance High....2676
        Pinpoint Test L: LFC 24/DTC B1342 - RCM Internal Fault....2679
        Pinpoint Test M: LFC 29/DTC C1414 - Incorrect Vehicle Identification Code....2680
        Pinpoint Test N: LFC 32/DTC B1932 - Driver Air Bag Circuit Resistance High....2682
        Pinpoint Test O: LFC 33/DTC B1933 - Passenger Air Bag Circuit Resistance High....2685
        Pinpoint Test P: LFC 34/DTC B1934 - Driver Air Bag Circuit Resistance Low....2688
        Pinpoint Test Q: LFC 35/DTC B1935 - Passenger Air Bag Circuit Resistance Low....2691
        Pinpoint Test R: LFC 36/DTC B1992 - Driver Side Air Bag Circuit Shorted to Battery or Ignition....2693
        Pinpoint Test S: LFC 36/DTC B1993 - Driver Side Air Bag Circuit Shorted to Ground....2697
        Pinpoint Test T: LFC 36/DTC B1994 - Driver Side Air Bag Circuit Resistance High....2700
        Pinpoint Test U: LFC 36/DTC B1995 - Driver Side Air Bag Circuit Resistance Low....2702
        Pinpoint Test V: LFC 37/DTC B1996 - Passenger Side Air Bag Circuit Shorted to Battery or Ignition....2705
        Pinpoint Test W: LFC 37/DTC B1997 - Passenger Side Air Bag Circuit Shorted to Ground....2708
        Pinpoint Test X: LFC 37/DTC B1998 - Passenger Side Air Bag Circuit Resistance High....2712
        Pinpoint Test Y: LFC 37/DTC B1999 - Passenger Side Air Bag Circuit Resistance Low....2715
        Pinpoint Test Z: LFC 42/DTC B2441 - Driver Side Crash Sensor Mounting Failure....2718
        Pinpoint Test AA: LFC 43/DTC B2440 - Passenger Side Crash Sensor Mounting Failure....2721
        Pinpoint Test AB: LFC 44/DTC U2017 - Driver Side Crash Sensor Communications Fault....2725
        Pinpoint Test AC: LFC 45/DTC U2018 - Passenger Side Crash Sensor Communications Fault....2731
        Pinpoint Test AD: LFC46/DTC B1877/B1885- Driver Pretensioner Circuit Resistance High or Low....2738
        Pinpoint Test AE: LFC47/DTC B1881/B1886 - Passenger Pretensioner Circuit Resistance High or Low....2740
        Pinpoint Test AF: LFC 48/DTC B2444 - Driver Side Crash Sensor Internal Fault....2743
        Pinpoint Test AG: LFC 49/DTC B2445 - Passenger Side Crash Sensor Internal Fault....2744
        Pinpoint Test AH: DTC B1869 - Air Bag Indicator Inoperative....2745
        Pinpoint Test AI: DTC B1870 - Air Bag Indicator Shorted to Battery....2748
        Pinpoint Test AJ: DTC B1891 - Air Bag Tone Warning Indicator Circuit Shorted to Battery or Ignition....2751
        Pinpoint Test AK: DTC B1892 - Air Bag Tone Warning Indicator Circuit Shorted to Ground or Open....2754
        Pinpoint Test AL: No Communication with the Restraints Control Module (RCM)....2757
    GENERAL PROCEDURES....2761
      Deployed Air Bag Disposal ....2761
      Unserviceable Air Bag Disposal ....2762
      Unserviceable Driver Air Bag Disposal ....2763
        Remote Deployment....2763
      Unserviceable Passenger Air Bag Disposal ....2766
      Unserviceable Side Air Bag Disposal ....2769
      Scrapped Vehicle Undeployed Driver Air Bag Disposal ....2772
        Remote Deployment....2772
      Scrapped Vehicle Undeployed Passenger Air Bag Disposal ....2774
      Scrapped Vehicle Undeployed Side Air Bag Disposal ....2776
      Deployed Safety Belt Pretensioner Disposal....2778
      Unserviceable Safety Belt Pretensioner Disposal....2779
      Unserviceable Safety Belt Pretensioner Disposal....2780
        Remote Deployment....2780
      Scrapped Vehicle Undeployed Safety Belt Pretensioner Disposal....2783
      Wiring Repair....2785
      J Nut Repair....2786
      Missing Weld Nut Repair....2787
      Stripped Weld Nut Repair....2789
    REMOVAL AND INSTALLATION....2790
      Side Impact Sensor LH — LHD ....2790
      Side Impact Sensor RH — LHD ....2796
      Side Impact Sensor RH — RHD ....2802
      Side Impact Sensor LH — RHD ....2808
      Restraints Control Module (RCM) — LHD....2814
      Restraints Control Module (RCM) — RHD....2821
      Driver Air Bag Module ....2828
      Passenger Air Bag Module — LHD ....2830
      Passenger Air Bag Module — RHD ....2837
      Side Air Bag Module ....2844
      Clockspring....2853
50200....2859
  SECTION 502-00 Uni-Body, Subframe and Mounting System....2859
    ....2860
      ....2860
        Torque Specifications....2860
    DESCRIPTION AND OPERATION....2861
      Frame Assembly....2861
    GENERAL PROCEDURES....2862
      Body Misalignment Check....2862
      Underbody Misalignment Check....2863
    REMOVAL AND INSTALLATION....2864
      Front Subframe ....2864
      Rear Subframe....2867

Mazda Tribute Repair & Service Manual 2001-2011