Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Mercury Monterey 2004-2007. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Mercury Monterey 2004-2007 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
2007 ENGINE Engine - 3.9L and 4.2L - Freestar & Monterey
1. If necessary, install the following:
1. Cylinder block dowels
2. Oil gallery plugs
3. Coolant jacket plugs
Fig. 299: Identifying Cylinder Block Dowels, Oil Gallery Plugs And Coolant Jacket Plugs
2. Using the Camshaft Service Set, install the 2 engine dynamic balance shaft bearings.
Fig. 300: Identifying Engine Dynamic Balance Shaft Bearings
3. Using the Camshaft Service Set, install the 4 camshaft bearings.
Fig. 301: Identifying Camshaft Bearings
4. Install the following:
1. Engine dynamic balance shaft bearing cover
2. Camshaft bearing cover
Fig. 302: Identifying Engine Dynamic Balance Shaft Bearing Cover & Camshaft Bearing Cover
5. If equipped, install the block heater.
Tighten to 2 Nm (18 lb-in).
CAUTION: Make sure the components are installed in the correct locations.
NOTE: Lubricate the crankshaft main bearings with clean engine oil prior to
Fig. 303: Locating Block Heater
6. Install the 4 crankshaft upper main bearings and the crankshaft upper thrust main bearing.
Fig. 304: Identifying Crankshaft Upper Main Bearings & Upper Thrust Main Bearing
CAUTION: The crankshaft journals must be protected from damage when installing the crankshaft.
7. Position the crankshaft.
Fig. 305: Locating Crankshaft
CAUTION: The main bearings are precision selective fit. Inspect the bearing clearance. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION article.
8. Clean the rear main bearing cap sealing area with metal surface cleaner. Apply silicone gasket and sealant to the rear main bearing cap-to-cylinder block parting line.