Complete digital repair service manual contains service, maintenance, and troubleshooting information for the Caterpillar 3508, 3508B, 3508C. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Caterpillar 3508 like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Caterpillar 3508, 3508B, 3508C Engine is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

ENGINE - GENERATOR SET
Model Prefix
3508 GEN SET ENGINE 1ZF
3508 GEN SET ENGINE 23Z
3508 GEN SET ENGINE 5XM
3508 GEN SET ENGINE 70Z
3508 GENERATOR SET 5PW
3508 GENERATOR SET BGX
3508 GENERATOR SET CAW
3508 GENERATOR SET CNF
3508 GENERATOR SET ZAB
3508B GEN SET ENGINE 2HW
3508B GEN SET ENGINE 3LS
3508B GEN SET ENGINE 4GM
3508B GEN SET ENGINE 6PN
3508B GEN SET ENGINE DPN
3508B GENERATOR SET 5KW
3508B GENERATOR SET CNB
3508B GENERATOR SET GS7
3508B GENERATOR SET PTN
3508B GENERATOR SET ZAD
3508C GENERATOR SET PTK

ENGINE - INDUSTRIAL
Model Prefix
3508 INDUSTRIAL ENGINE 68Z
3508 INDUSTRIAL ENGINE 95Y
3508 LOCOMOTIVE ENGINE 6TJ
3508 VEHICULAR ENGINE 97Y
3508B INDUSTRIAL ENGINE 7AF
3508B INDUSTRIAL ENGINE BPX
3508B INDUSTRIAL ENGINE CBB
3508B LOCOMOTIVE ENGINE 5PS
3508B LOCOMOTIVE ENGINE C8R
3508B REMAN ENGINE 5XS
3508B REMAN ENGINE BTB
3508B REMAN ENGINE BTR
3508B REMAN ENGINE BWA
3508B REMAN ENGINE KAM
3508C LOCOMOTIVE ENGINE F1X

ENGINE - MACHINE
Model Prefix
3508 ENGINE - MACHINE 4RB
3508 ENGINE - MACHINE 4ZL
3508 ENGINE - MACHINE 5TL
3508 ENGINE - MACHINE 7YG
3508 ENGINE - MACHINE 99W
3508B ENGINE - MACHINE 2GR
3508B ENGINE - MACHINE C8T
3508B ENGINE - MACHINE JDM

MARINE PRODUCTS
Model Prefix
3508 GEN SET ENGINE 8TL
3508 MARINE ENGINE 3HM
3508 MARINE ENGINE 3PS
3508 MARINE ENGINE 69Z
3508 MARINE ENGINE 96Y
3508 MARINE ENGINE 9WN
3508B GENERATOR SET LPD
3508B MARINE AUXILIARY 3DM
3508B MARINE AUXILIARY 3DW
3508B MARINE AUXILIARY BAG
3508B MARINE AUXILIARY S2A
3508B MARINE AUXILIARY S2B
3508B MARINE ENGINE 1TW
3508B MARINE ENGINE 2BM
3508B MARINE ENGINE 7SM
3508B MARINE ENGINE M8A
3508B MARINE ENGINE S2D
3508B MARINE ENGINE S2E
3508B MARINE ENGINE S2F
3508C MARINE AUXILIARY TTM
3508C MARINE ENGINE PXA
3508C MARINE ENGINE PXB
3508C MARINE ENGINE TTA
3508C MARINE ENGINE TTB
3508C MARINE ENGINE TTP

PETROLEUM PRODUCTS
Model Prefix
3508B PETROLEUM ENGINE P8K
3508C PETROLEUM ENGINE C8E
3508C PETROLEUM ENGINE C8K
3508C PETROLEUM ENGINE LLC
3508C PETROLEUM ENGINE LLE

 Product Safety (SENR2995-04).pdf
 RENR1377 - Systems Operation (Electric Protection System Energize-To-Run for Generator Set, Industrial and Marine Diesel Engines)
    Abbreviations and Symbols.pdf
    ETR Component Descriptions.pdf
    ETR Introduction.pdf
    ETR Junction Box-Switchgear Not Required (OP,WT).pdf
    ETR Junction Box-Switchgear Not Required (OP,WT,OS).pdf
    ETR Junction Box-Switchgear Required (OP,WT,OS).pdf
    Junction Box and Enclosure Group.pdf
 RENR1377 - Testing & Adjusting (Electric Protection System Energize-To-Run for Generator Set, Industrial and Marine Diesel Engines)
    Crank Terminate Speed Calibration.pdf
    Diode Test.pdf
    Electric Protection System Functional Test.pdf
    Engine Oil Pressure Switch Test.pdf
    General Testing and Adjusting Information.pdf
    General Troubleshooting Information.pdf
    Magnetic Pickup Test.pdf
    Oil Step Speed Calibration.pdf
    Overspeed Calibration.pdf
    Overspeed Verification Test.pdf
    Slave Relay Test.pdf
    Troubleshooting the ETR Full Protective System (OP, WT, OS).pdf
    Troubleshooting the ETR Partial Protection System (OP, WT).pdf
    Water Temperature Contactor Switch Test.pdf
 RENR5057 - Specifications (3500B Generator Set Engines)
    Accessory Drive (Lower Left Hand).pdf
    Accessory Drive (Upper Right Hand) 1.pdf
    Accessory Drive (Upper Right Hand) 2.pdf
    Accessory Drive (Upper Right Hand) 3.pdf
    Accessory Drive.pdf
    Aftercooler Coolant Temperature Sensor.pdf
    Air Cleaner 1.pdf
    Air Cleaner 2.pdf
    Air Cleaner 3.pdf
    Air Cleaner 4.pdf
    Air Cleaner Adapter.pdf
    Air Inlet and Exhaust Lines 1.pdf
    Air Inlet and Exhaust Lines 2.pdf
    Air Inlet and Exhaust Lines 3.pdf
    Air Inlet and Exhaust Lines 4.pdf
    Air Inlet and Exhaust Lines 5.pdf
    Air Inlet and Exhaust Lines 6.pdf
    Air Lines - Air Starting Lines.pdf
    Air Lines 1.pdf
    Air Lines 2.pdf
    Air Lines 3.pdf
    Air Lines.pdf
    Air Shutoff 1.pdf
    Air Shutoff 2.pdf
    Air Shutoff 3.pdf
    Air Shutoff 4.pdf
    Air Shutoff 5.pdf
    Air Starting Motor 1.pdf
    Air Starting Motor 2.pdf
    Air Starting Motor 3.pdf
    Air Starting Motor Pressure Regulating Valve.pdf
    Alternator Mounting 1.pdf
    Alternator Mounting 2.pdf
    Alternator and Regulator 1.pdf
    Alternator and Regulator 2.pdf
    Alternator and Regulator 3.pdf
    Alternator and Regulator 4.pdf
    Atmospheric Pressure Sensor 1.pdf
    Atmospheric Pressure Sensor 2.pdf
    Auxiliary Drive Pulley 1.pdf
    Auxiliary Drive Pulley 2.pdf
    Auxiliary Drive Pulley 3.pdf
    Auxiliary Drive Shaft.pdf
    Auxiliary Water Pump - Sea Water.pdf
    Auxiliary Water Pump 1.pdf
    Auxiliary Water Pump 2.pdf
    Auxiliary Water Pump 3.pdf
    Belt Tension Chart 1.pdf
    Belt Tension Chart 2.pdf
    Camshaft 1.pdf
    Camshaft 2.pdf
    Camshaft 3.pdf
    Camshaft 4.pdf
    Connecting Rod 1.pdf
    Connecting Rod 2.pdf
    Connecting Rod 3.pdf
    Connecting Rod 4.pdf
    Connecting Rod and Main Bearing Journals 1.pdf
    Connecting Rod and Main Bearing Journals 2.pdf
    Coolant Level Sensor 1.pdf
    Coolant Level Sensor 2.pdf
    Coolant Level Switch.pdf
    Coolant Temperature Switch.pdf
    Cooling System Pressure Cap.pdf
    Cover Group (Front Housing).pdf
    Crankcase Breather 1.pdf
    Crankcase Breather 2.pdf
    Crankcase Breather 3.pdf
    Crankcase Breather 4.pdf
    Crankcase Breather 5.pdf
    Crankcase Pressure Sensor 1.pdf
    Crankcase Pressure Sensor 2.pdf
    Crankshaft 1.pdf
    Crankshaft 2.pdf
    Crankshaft 3.pdf
    Crankshaft 4.pdf
    Crankshaft 5.pdf
    Crankshaft 6.pdf
    Crankshaft Wear Sleeves and Seals.pdf
    Cylinder Block 1.pdf
    Cylinder Block 2.pdf
    Cylinder Block 3.pdf
    Cylinder Block 4.pdf
    Cylinder Head 1.pdf
    Cylinder Head 2.pdf
    Cylinder Head 3.pdf
    Cylinder Head Valves 1.pdf
    Cylinder Head Valves 2.pdf
    Cylinder Liner.pdf
    Disconnect Switch.pdf
    Duplex Engine Oil Filters 1.pdf
    Duplex Engine Oil Filters 2.pdf
    Duplex Engine Oil Filters 3.pdf
    Duplex Engine Oil Filters 4.pdf
    Duplex Engine Oil Filters 5.pdf
    Electric Starting Motor 1.pdf
    Electric Starting Motor 2.pdf
    Electric Starting Motor 3.pdf
    Electric Starting Motor 4.pdf
    Electric Starting Motor 5.pdf
    Electric Starting Motor 6.pdf
    Electronic Control Module.pdf
    Engine Air Cleaner Service Indicator 1.pdf
    Engine Air Cleaner Service Indicator 2.pdf
    Engine Air Cleaner Service Indicator 3.pdf
    Engine Coolant Temperature Sensor 1.pdf
    Engine Coolant Temperature Sensor 2.pdf
    Engine Coolant Temperature Sensor 3.pdf
    Engine Design - SN - JM31-UP.pdf
    Engine Design - SN - JM41-UP.pdf
    Engine Design SN - GD31-UP, SN - JCH1-UP.pdf
    Engine Design SN - JCN1-UP.pdf
    Engine Design SN - JCY1-UP, SN - PBR1-UP, SN - PDR1-UP, SN - YAP1-UP, SN - YAT1-UP, SN - YBT1-UP, SN - ZAP1-UP, SN - ZBP1-UP.pdf
    Engine Design SN - JDE1-UP, SN - YAR1-UP, SN - YAW1-UP, SN - YBW1-UP, SN - ZAR1-UP, SN - ZBR1-UP.pdf
    Engine Design SN - YAM1-UP, SN - YAY1-UP, SN - YBB1-UP, SN - ZAH1-UP.pdf
    Engine Design SN - YAN1-UP, SN - YAZ1-UP, SN - YBC1-UP, SN - ZAJ1-UP.pdf
    Engine Design SN - ZAD1-UP.pdf
    Engine Oil Cooler 1.pdf
    Engine Oil Cooler 2.pdf
    Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 1.pdf
    Engine Oil Cooler Bypass and Cooling Jet Sequence Valves 2.pdf
    Engine Oil Filter 1.pdf
    Engine Oil Filter 2.pdf
    Engine Oil Filter 3.pdf
    Engine Oil Filter 4.pdf
    Engine Oil Filter 5.pdf
    Engine Oil Lines 1.pdf
    Engine Oil Lines 2.pdf
    Engine Oil Pan 1.pdf
    Engine Oil Pan 10.pdf
    Engine Oil Pan 11.pdf
    Engine Oil Pan 12.pdf
    Engine Oil Pan 2.pdf
    Engine Oil Pan 3.pdf
    Engine Oil Pan 4.pdf
    Engine Oil Pan 5.pdf
    Engine Oil Pan 6.pdf
    Engine Oil Pan 7.pdf
    Engine Oil Pan 8.pdf
    Engine Oil Pan 9.pdf
    Engine Oil Pressure Sensor 1.pdf
    Engine Oil Pressure Sensor 2.pdf
    Engine Oil Pump 1.pdf
    Engine Oil Pump 2.pdf
    Engine Oil Pump 3.pdf
    Engine Oil Pump 4.pdf
    Engine Oil Sump Pump.pdf
    Engine Oil Temperature Sensor 1.pdf
    Engine Oil Temperature Sensor 2.pdf
    Engine Speed Sensor 1.pdf
    Engine Speed Sensor 2.pdf
    Engine SpeedTiming Sensor 1.pdf
    Engine SpeedTiming Sensor 2.pdf
    Exhaust Fitting 1.pdf
    Exhaust Fitting 2.pdf
    Exhaust Fitting 3.pdf
    Exhaust Fitting 4.pdf
    Exhaust Flange 1.pdf
    Exhaust Flange 2.pdf
    Exhaust Flange 3.pdf
    Exhaust Flange 4.pdf
    Exhaust Manifold 1.pdf
    Exhaust Manifold 2.pdf
    Exhaust Manifold 3.pdf
    Exhaust Manifold 4.pdf
    Exhaust Manifold 5.pdf
    Exhaust Manifold 6.pdf
    Exhaust Manifold 7.pdf
    Fan Drive 1.pdf
    Fan Drive 2.pdf
    Fan Drive 3.pdf
    Fan Drive 4.pdf
    Flexible Coupling 1.pdf
    Flexible Coupling 2.pdf
    Flywheel Housing Cover 1.pdf
    Flywheel Housing Cover 2.pdf
    Flywheel Housing.pdf
    Flywheel.pdf
    Fuel Filter (Primary) SMCS - 1260, SN - JCH1-UP, SN - JCN1-UP, SN - JM31-UP, SN - JM41-UP.pdf
    Fuel Filter (Primary) SN - JCH1-UP, SN - JCN1-UP, SN - JCY1-UP, SN - JDE1-UP.pdf
    Fuel Filter 1.pdf
    Fuel Filter 2.pdf
    Fuel Filter 3.pdf
    Fuel Filter 4.pdf
    Fuel Injector 1.pdf
    Fuel Injector 2.pdf
    Fuel Injector 3.pdf
    Fuel Injector 4.pdf
    Fuel Injector Mechanism 1.pdf
    Fuel Injector Mechanism 2.pdf
    Fuel Pressure Regulator.pdf
    Fuel Pressure Sensor 1.pdf
    Fuel Pressure Sensor 2.pdf
    Fuel Priming Pump.pdf
    Fuel Transfer Pump.pdf
    Gear Group (Front) 1.pdf
    Gear Group (Front) 2.pdf
    Gear Group (Rear) 1.pdf
    Gear Group (Rear) 2.pdf
    Gear Group (Rear) 3.pdf
    Gear Group (Rear) 4.pdf
    Gear Group (Rear).pdf
    Generator Coupling 1.pdf
    Generator Coupling 2.pdf
    Generator Coupling 3.pdf
    Generator Coupling 4.pdf
    Generator Coupling 5.pdf
    Generator Coupling 6.pdf
    Governor - Woodward 2301A Speed Control.pdf
    Housing (Front) 1.pdf
    Housing (Front) 2.pdf
    Magnetic Switch.pdf
    Piston and Rings - One-Piece Piston 1.pdf
    Piston and Rings - One-Piece Piston 2.pdf
    Piston and Rings - One-Piece Piston 3.pdf
    Piston and Rings - One-Piece Piston 4.pdf
    Prelube Pressure Switch.pdf
    Prelube Pump - Air.pdf
    Prelube Pump 1.pdf
    Prelube Pump 2.pdf
    Prelube Pump 3.pdf
    Radiator 1.pdf
    Radiator 2.pdf
    Radiator 3.pdf
    Radiator 4.pdf
    Radiator 5.pdf
    Radiator 6.pdf
    Radiator 7.pdf
    Stub Shaft (Front) 1.pdf
    Stub Shaft (Front) 2.pdf
    Stub Shaft (Front) 3.pdf
    Thermocouple 1.pdf
    Thermocouple 2.pdf
    Thermostatic Valve.pdf
    Turbocharger 1.pdf
    Turbocharger 10.pdf
    Turbocharger 2.pdf
    Turbocharger 3.pdf
    Turbocharger 4.pdf
    Turbocharger 5.pdf
    Turbocharger 6.pdf
    Turbocharger 7.pdf
    Turbocharger 8.pdf
    Turbocharger 9.pdf
    Turbocharger Exhaust Temperature Sensor 1.pdf
    Turbocharger Exhaust Temperature Sensor 2.pdf
    Turbocharger Inlet Pressure Sensor 1.pdf
    Turbocharger Inlet Pressure Sensor 2.pdf
    Turbocharger Oil Lines 1.pdf
    Turbocharger Oil Lines 2.pdf
    Turbocharger Oil Lines 3.pdf
    Turbocharger Oil Lines 4.pdf
    Turbocharger Oil Lines 5.pdf
    Turbocharger Outlet Pressure Sensor 1.pdf
    Turbocharger Outlet Pressure Sensor 2.pdf
    Valve Mechanism 1.pdf
    Valve Mechanism 2.pdf
    Vibration Damper 1.pdf
    Vibration Damper 2.pdf
    Vibration Damper 3.pdf
    Vibration Damper 4.pdf
    Vibration Damper 5.pdf
    Vibration Damper 6.pdf
    Vibration Damper Guard 1.pdf
    Vibration Damper Guard 2.pdf
    Vibration Damper Guard 3.pdf
    Vibration Damper Guard 4.pdf
    Water Lines.pdf
    Water Pump 1.pdf
    Water Pump 2.pdf
    Water Pump 3.pdf
    Water Temperature Regulator 1.pdf
    Water Temperature Regulator 2.pdf
    Water Temperature Regulator 3.pdf
 RENR5058 - Systems Operation (3500B and 3500C Generator Set Engines)
    Air Inlet and Exhaust System
       Aftercooler - Jacket Water Aftercooler.pdf
       Air Inlet and Exhaust System Operation.pdf
       Air Shutoff.pdf
       Turbocharger.pdf
       Valve Mechanism.pdf
    Air Starting System
       Air Starting System.pdf
    Basic Engine
       Camshaft.pdf
       Crankshaft.pdf
       Cylinder Block, Liners and Heads.pdf
       Pistons, Rings and Connecting Rods - Two-Piece Piston.pdf
    Cooling System
       Cooling System Operation.pdf
    Electrical System
       Alternator.pdf
       Circuit Breaker.pdf
       Electrical System Operation.pdf
       Engine Speed Sensor.pdf
       Grounding Practices.pdf
    Electronic Control System
       100 Hour Free Configuration on Engine Start-up.pdf
       Cat Data Link.pdf
       Electronic Control Module (ECM).pdf
       Electronic Control System Components.pdf
       Electronic Control System Operation.pdf
       System Configuration Parameters.pdf
    Engine Monitoring System
       ECM Hour Increment Adjustment.pdf
       ECM Total Fuel Consumption Adjustment - Diesel Fuel.pdf
       Engine Monitoring System.pdf
       Fuel Rate Scaling (Fuel Correction Factor) - Diesel Fuel.pdf
       Histogramming.pdf
    Engine Operation
       Cold Cylinder Cutout.pdf
       Ether Control System.pdf
    Fuel System
       Fuel Injector Mechanism.pdf
       Fuel Injector.pdf
       Fuel System Operation.pdf
    Lubrication System
    Lubrication System Operation.pdf
 RENR5058 - Testing & Adjusting (3500B and 3500C Generator Set Engines)
    Alternator Regulator.pdf
    Battery.pdf
    Calibration.pdf
    Camshaft Timing.pdf
    Charging System.pdf
    Checking Engine Cylinders with an Electronic Service Tool.pdf
    Checking Engine Cylinders.pdf
    Configuration Parameters.pdf
    Connecting Rod Bearings.pdf
    Coolant Temperature Sensor - Test.pdf
    Cooling System Pressure Cap - Test.pdf
    Crankcase Pressure.pdf
    Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting.pdf
    Cylinder Block.pdf
    Cylinder Liner Projection.pdf
    Electric Starting System.pdf
    Engine Oil Pressure - Test.pdf
    Engine Oil Pressure is High.pdf
    Engine Oil Pressure is Low.pdf
    Engine Rotation.pdf
    Excessive Bearing Wear - Inspect.pdf
    Excessive Engine Oil Consumption - Inspect.pdf
    Finding the Top Center Position for the No. 1 Piston.pdf
    Flywheel - Inspect.pdf
    Flywheel Housing - Inspect.pdf
    Fuel Injector Adjustment.pdf
    Fuel Pressure.pdf
    Fuel System Inspection.pdf
    General Information (AirElectric Starting System).pdf
    General Information (Cooling System).pdf
    General Information (Lubrication System).pdf
    Increased Engine Oil Temperature - Inspect.pdf
    Indicators for Engine Oil Pressure.pdf
    Main Bearings.pdf
    Measuring Exhaust Temperature.pdf
    Measuring Inlet Manifold Pressure.pdf
    Monitoring System Parameters.pdf
    Pinion Clearance Adjustment.pdf
    Restriction of Air Inlet and Exhaust.pdf
    Test Tools for the Cooling System.pdf
    Test Tools for the Electrical System.pdf
    Testing the Cooling System.pdf
    Valve Lash - Adjust.pdf
    Vibration Damper.pdf
    Visual Inspection.pdf
 RENR5059 - Troubleshooting (3500B and 3500C Generator Set Engines)
    Electrical Connectors and Functions.pdf
    Electronic Service Tools.pdf
    Self-Diagnostics.pdf
    System Overview.pdf
 RENR5060 - Disassembly & Assembly (3508B, 3512B and 3516B Generator Set Engines)
    Accessory Drive (Front) - Assemble - Engine Oil Pump and Water Pump.pdf
    Accessory Drive (Front) - Assemble.pdf
    Accessory Drive (Front) - Disassemble - Engine Oil Pump and Water Pump.pdf
    Accessory Drive (Front) - Disassemble.pdf
    Accessory Drive (Front) - Install - Engine Oil Pump and Water Pump.pdf
    Accessory Drive (Front) - Install.pdf
    Accessory Drive (Front) - Remove - Engine Oil Pump and Water Pump.pdf
    Accessory Drive (Front) - Remove.pdf
    Aftercooler - Remove and Install.pdf
    Aftercooler Coolant Temperature Sensor - Remove and Install.pdf
    Air Inlet Manifold - Remove and Install.pdf
    Air Starting Motor - Assemble.pdf
    Air Starting Motor - Disassemble.pdf
    Air Starting Motor - Install.pdf
    Air Starting Motor - Remove.pdf
    Alternator - Remove and Install - Alternator and Mounting Group.pdf
    Atmospheric Pressure Sensor - Remove and Install.pdf
    Auxiliary Water Pump - Assemble.pdf
    Auxiliary Water Pump - Disassemble.pdf
    Auxiliary Water Pump - Install.pdf
    Auxiliary Water Pump - Remove.pdf
    Balancer Group (Front) - Remove and Install - 3508B Engine.pdf
    Bearing Clearance - Check.pdf
    Camshaft - Install.pdf
    Camshaft - Remove.pdf
    Camshaft Bearings - Install.pdf
    Camshaft Bearings - Remove.pdf
    Connecting Rod Bearings - Remove and Install .pdf
    Coolant Level Sensor - Remove and Install.pdf
    Coolant Temperature Sensor - Remove and Install.pdf
    Crankcase Breather - Remove and Install.pdf
    Crankcase Pressure Sensor - Remove and Install.pdf
    Crankshaft - Install.pdf
    Crankshaft - Remove.pdf
    Crankshaft Front Seal and Wear Sleeve - Install .pdf
    Crankshaft Front Seal and Wear Sleeve - Remove .pdf
    Crankshaft Main Bearings - Install.pdf
    Crankshaft Main Bearings - Remove.pdf
    Crankshaft Rear Seal and Wear Sleeve - Install .pdf
    Crankshaft Rear Seal and Wear Sleeve - Remove .pdf
    Cylinder Head - Install.pdf
    Cylinder Head - Remove.pdf
    Cylinder Liner - Install.pdf
    Cylinder Liner - Remove.pdf
    Electric Starting Motor - Remove and Install.pdf
    Electronic Control Module (Engine) - Remove and Install.pdf
    Electronic Unit Injector - Install.pdf
    Engine Oil Cooler - Assemble.pdf
    Engine Oil Cooler - Disassemble.pdf
    Engine Oil Cooler - Install.pdf
    Engine Oil Cooler - Remove.pdf
    Engine Oil Filter Housing - Assemble.pdf
    Engine Oil Filter Housing - Disassemble.pdf
    Engine Oil Filter Housing - Install.pdf
    Engine Oil Filter Housing - Remove.pdf
    Engine Oil Pan - Assemble.pdf
    Engine Oil Pan - Disassemble.pdf
    Engine Oil Pan - Install.pdf
    Engine Oil Pan - Remove.pdf
    Engine Oil Pressure Sensor - Remove and Install.pdf
    Engine Oil Pump - Assemble.pdf
    Engine Oil Pump - Disassemble.pdf
    Engine Oil Pump - Install.pdf
    Engine Oil Pump - Remove.pdf
    Engine Oil Sequence Valves - Remove and Install.pdf
    Engine Speed Sensor - Remove and Install.pdf
    Engine SpeedTiming Sensor - Remove and Install.pdf
    Exhaust Elbow - Remove and Install.pdf
    Exhaust Manifold - Remove and Install.pdf
    Fan - Remove and Install.pdf
    Fan Drive - Assemble.pdf
    Fan Drive - Disassemble.pdf
    Fan Drive - Install.pdf
    Fan Drive - Remove.pdf
    Flywheel - Remove and Install.pdf
    Flywheel Housing - Install.pdf
    Flywheel Housing - Remove.pdf
    Fuel Cooler - Remove and Install 1.pdf
    Fuel Cooler - Remove and Install 2.pdf
    Fuel Filter Housing - Install.pdf
    Fuel Filter Housing - Remove.pdf
    Fuel Pressure Sensor - Remove and Install.pdf
    Fuel Priming Pump - Remove and Install.pdf
    Fuel Transfer Pump - Assemble.pdf
    Fuel Transfer Pump - Disassemble.pdf
    Fuel Transfer Pump - Install.pdf
    Fuel Transfer Pump - Remove.pdf
    Gear Group (Rear) - Install.pdf
    Gear Group (Rear) - Remove.pdf
    Housing (Front) - Install.pdf
    Housing (Front) - Remove.pdf
    Inlet and Exhaust Valve Guides - Remove and Install.pdf
    Inlet and Exhaust Valve Seat Inserts - Remove and Install.pdf
    Inlet and Exhaust Valve Springs - Remove and Install.pdf
    Inlet and Exhaust Valves - Remove and Install.pdf
    Piston Cooling Jets - Remove and Install.pdf
    Pistons and Connecting Rods - Install.pdf
    Pistons and Connecting Rods - Remove.pdf
    Prelubrication Oil Pump - Remove and Install.pdf
    Radiator Core - Install 1.pdf
    Radiator Core - Install 2.pdf
    Radiator Core - Remove 1.pdf
    Radiator Core - Remove 2.pdf
    Radiator Group - Install 1.pdf
    Radiator Group - Install 2.pdf
    Radiator Group - Remove 1.pdf
    Radiator Group - Remove 2.pdf
    Rocker Shaft - Assemble.pdf
    Rocker Shaft - Disassemble.pdf
    Rocker Shaft and Pushrod - Install.pdf
    Rocker Shaft and Pushrod - Remove.pdf
    Turbocharger - Assemble - Type 1.pdf
    Turbocharger - Assemble - Type 2.pdf
    Turbocharger - Disassemble - Type 1.pdf
    Turbocharger - Disassemble - Type 2.pdf
    Turbocharger - Install.pdf
    Turbocharger - Remove.pdf
    Turbocharger Inlet Pressure Sensor - Remove and Install.pdf
    Turbocharger Outlet Pressure Sensor - Remove and Install.pdf
    Valve Mechanism Cover - Remove and Install.pdf
    Vibration Damper - Remove and Install.pdf
    Water Pump - Assemble.pdf
    Water Pump - Disassemble.pdf
    Water Pump - Install.pdf
    Water Pump - Remove.pdf
    Water Temperature Regulators - Remove 1.pdf
    Water Temperature Regulators - Remove 2.pdf
 RENR7885 - Electrical System (3500B and 3500C Generator Set Engine)
    Collage Schematic.pdf
    Main Schematic.pdf
    info.txt
 RENR9845 - Electrcial Schematic (3500B Generator with EMCP 3)
    Collage Schematic.pdf
    Main Schematic.pdf
 SENR2995 - Technical Manual (Introduction, Systems & Maintenance for 3500 Series Diesel Engines).pdf
 SENR3078 - Specifications (3500 Series Engines Hydramechanical Protective System)
    Accessory (Shutoff) Drive Group.pdf
    Air Intake Shutoff.pdf
    Electrical Switches.pdf
    Remote Shutoff Valve Group.pdf
    Shutoff Control Group Identification.pdf
    Shutoff Control Group.pdf
    Tachometer And Service Meter Drive.pdf
    Thermostatic Pilot Valve.pdf
 SENR3078 - Systems Operation (3500 Series Engines Hydramechanical Protective System).pdf
 SENR3078 - Testing & Adjusting - Troubleshooting (3500 Series Engines Hydramechanical Protective System).pdf
 SENR3878 - Specifications (3500 Generator Set Engines)
    Accessory Drive (Upper Right Hand).pdf
    Air Shutoff 1.pdf
    Air Shutoff 2.pdf
    Air Starting Motor 1.pdf
    Air Starting Motor Pressure Regulating Valve 2.pdf
    Alternator and Regulator 1.pdf
    Alternator and Regulator 2.pdf
    Alternator and Regulator 3.pdf
    Balancer Group (Front).pdf
    Belt Tension Chart.pdf
    Camshaft SN - 1ZF1-UP.pdf
    Camshaft SN - 3YF1-UP, SN - 4XF1-UP.pdf
    Connecting Rod and Main Bearing Journals.pdf
    Connecting Rod.pdf
    Coolant Level Switch.pdf
    Coolant Temperature Switch.pdf
    Crankcase Breather.pdf
    Crankshaft SN - 1ZF1-UP.pdf
    Crankshaft SN - 3YF1-UP, SN - 4XF1-UP.pdf
    Crankshaft Wear Sleeves and Seals.pdf
    Cylinder Block.pdf
    Cylinder Head Valves.pdf
    Cylinder Head.pdf
    Cylinder Liner.pdf
    Electric Starting Motor 1.pdf
    Electric Starting Motor 2.pdf
    Engine Design SN - 1ZF1-UP.pdf
    Engine Design SN - 3YF1-UP.pdf
    Engine Design SN - 4XF1-UP.pdf
    Engine Oil Cooler Bypass and Cooling Jet Sequence Valves SN - 1ZF1-UP, SN - 3YF1-UP, SN - 4XF1-UP.pdf
    Engine Oil Cooler Bypass and Cooling Jet Sequence Valves SN - 4XF1-UP.pdf
    Engine Oil Filter Base.pdf
    Engine Oil Filter.pdf
    Engine Oil Pan.pdf
    Engine Oil Pump (SN - 1ZF1-UP).pdf
    Engine Oil Pump SN - 3YF1-UP.pdf
    Engine Oil Pump SN - 4XF1-UP.pdf
    Engine Speed Sensor.pdf
    Exhaust Manifold SN - 1ZF1-UP.pdf
    Exhaust Manifold SN - 3YF1-UP, SN - 4XF1-UP.pdf
    Fan Drive.pdf
    Flexible Coupling.pdf
    Flywheel Housing.pdf
    Flywheel.pdf
    Fuel Filter Base.pdf
    Fuel Injection Control Linkage.pdf
    Fuel Injector Mechanism.pdf
    Fuel Pressure Regulator.pdf
    Fuel Shutoff.pdf
    Fuel Transfer Pump.pdf
    Gear Group (Front).pdf
    Gear Group (Rear).pdf
    Governor Drive.pdf
    Governor Linkage.pdf
    Jacket Water Heater.pdf
    Magnetic Switch 1.pdf
    Magnetic Switch 2.pdf
    Manual Shutoff.pdf
    Piston and Rings - Two-Piece Piston.pdf
    Pressure Contactor 1.pdf
    Pressure Contactor 2.pdf
    Pressure Gauge - Engine Oil.pdf
    Pressure Switch 1.pdf
    Pressure Switch 2.pdf
    Radiator Mounting.pdf
    Sending Unit - Engine Oil Pressure 1.pdf
    Sending Unit - Engine Oil Pressure 2.pdf
    Sending Unit - Water Temperature.pdf
    Sending Unit.pdf
    Service Meter.pdf
    Tachometer.pdf
    Temperature Contactor 1.pdf
    Temperature Contactor 2.pdf
    Temperature Gauge.pdf
    Temperature Switch.pdf
    Turbocharger.pdf
    Valve Mechanism.pdf
    Vibration Damper 1.pdf
    Vibration Damper 2.pdf
    Vibration Damper 3.pdf
    Vibration Damper Guard.pdf
    Water Pump.pdf
    Water Temperature Regulator.pdf
 SENR3879 - Systems Operation (3500 Generator Set Engines)
    Air Inlet and Exhaust System 01_12_2005
       Aftercooler.pdf
       Turbocharger.pdf
       Valve System Components.pdf
    Basic Engine 01_12_2005
       Camshaft.pdf
       Crankshaft.pdf
       Cylinder Block, Liners and Heads.pdf
       Pistons, Rings and Connecting Rods - One-Piece Piston.pdf
       Pistons, Rings and Connecting Rods - Two-Piece Piston.pdf
    Cooling System 01_12_2005
       Cooling System Operation - Jacket Water Aftercooled.pdf
    Electrical System 01_12_2005
       Alternator.pdf
       Circuit Breaker.pdf
       Coolant Temperature Switch.pdf
       Electrical System Operation.pdf
       Starting Motor.pdf
       Starting Solenoid.pdf
    Fuel System 01_12_2005
       Electronic Governors.pdf
       Fuel Injection Control Linkage.pdf
       Fuel Injection Cycle.pdf
       Fuel Injector.pdf
       Fuel Transfer Pump.pdf
       Governor - 3161.pdf
    Lubrication System 01_12_2005
    Lubrication System Operation.pdf
 SENR3879 - Testing and Adjusting (3500 Generator Set Engines)
    Alternator Regulator.pdf
    Battery.pdf
    Camshaft Timing.pdf
    Charging System.pdf
    Checking Engine Cylinders.pdf
    Compression.pdf
    Connecting Rod Bearings.pdf
    Crankcase Pressure.pdf
    Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting.pdf
    Cylinder Block.pdf
    Cylinder Heads.pdf
    Cylinder Liner Projection.pdf
    Electric Starting System.pdf
    Engine Oil Pressure - Test.pdf
    Engine Oil Pressure is High.pdf
    Engine Oil Pressure is Low.pdf
    Engine Rotation.pdf
    Engine Speed Measurement.pdf
    Excessive Bearing Wear - Inspect.pdf
    Excessive Engine Oil Consumption - Inspect.pdf
    Finding the Top Center Position for the No. 1 Piston.pdf
    Flywheel - Inspect.pdf
    Flywheel Housing - Inspect.pdf
    Fuel Injector Synchronization.pdf
    Fuel Injector Testing.pdf
    Fuel Injector Timing.pdf
    Fuel Pressure.pdf
    Fuel Setting.pdf
    Fuel System Inspection.pdf
    Increased Engine Oil Temperature - Inspect.pdf
    Lubrication.pdf
    Main Bearings.pdf
    Measuring Exhaust Temperature.pdf
    Measuring Inlet Manifold Pressure.pdf
    Pinion Clearance Adjustment.pdf
    Pressure Regulating Valve.pdf
    Restriction of Air Inlet and Exhaust.pdf
    Test Tools for the Electrical System.pdf
    Testing the Cooling System.pdf
    Valve Lash Check.pdf
    Valve Lash and Valve Bridge Adjustment.pdf
    Vibration Damper.pdf
    Visual Inspection.pdf
    Water Temperature Regulator - Test.pdf
 SENR3882 - Disassembly and Assembly (3500 Generator Set Engines)
    Accessory Drive (Front).pdf
    Aftercooler.pdf
    Air Inlet Manifold.pdf
    Bridge Dowels.pdf
    Camshaft Bearings.pdf
    Camshafts.pdf
    Connecting Rod Bearings.pdf
    Contactor Group.pdf
    Crankshaft Front Seal And Wear Sleeve.pdf
    Crankshaft Main Bearings.pdf
    Crankshaft Rear Seal And Wear Sleeve.pdf
    Crankshaft Vibration Damper.pdf
    Crankshaft.pdf
    Cylinder Head Assemblies.pdf
    Cylinder Liners.pdf
    Exhaust Elbow.pdf
    Exhaust Manifold.pdf
    Flywheel Housing.pdf
    Flywheel.pdf
    Front Balancer Group (3508).pdf
    Front Drive Housing.pdf
    Fuel Filter Base.pdf
    Fuel Injection Control Linkage.pdf
    Fuel Injectors.pdf
    Fuel Transfer Pump.pdf
    Governor Actuator Drive.pdf
    Governor Actuator.pdf
    Governor Fastener Group.pdf
    Manual Shutoff.pdf
    Oil And Water Pump Drive.pdf
    Oil Cooler.pdf
    Oil Filter Base.pdf
    Oil Pan.pdf
    Oil Pump.pdf
    Oil Sequence Valves.pdf
    Piston Cooling Jets.pdf
    Pistons And Connecting Rod Assemblies.pdf
    Rear Gear Group.pdf
    Rocker Shaft Assemblies And Push Rods.pdf
    Rocker Shaft Assemblies.pdf
    Spacer Plates.pdf
    Turbochargers.pdf
    Valve Covers.pdf
    Valve Guides.pdf
    Valve Lifters.pdf
    Valve Seat Inserts.pdf
    Valves.pdf
    Water Pump.pdf
    Water Temperature Regulators.pdf
 SENR6581 - Systems Operation (Ether Aid Starting System For 3500 Mui Engines).pdf
 SENR6581 - Testing & Adjusting (Ether Aid Starting System For 3500 Mui Engines).pdf
 UENR3262 - Disassembly and Assembly - Seal Installation
 Duo-Cone Seals - Install.pdf
 Lip Type Seals - Install.pdf
 O-Ring Seals - Install - RADIAL, FITTING ASSEMBLY O-RINGS & OTHER O-RING APPLICATIONS.pdf

EXCERPT:

Disassembly and Assembly
3500 GENERATOR SET ENGINES Media Number -SENR3882-03 Publication Date -01/04/2006 Date Updated -24/04/2013

Front Drive Housing

Remove And Install Front Drive Housing

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Start By:

a. remove governor fastener group

b. remove accessory drive (front)

c. remove oil and water pump drive

d. remove crankshaft front seal and wear sleeve

NOTE: Make sure there is a new crankshaft front seal and wear sleeve before the front drive housing is removed. Anytime the front seal is removed from the wear sleeve, a new seal and sleeve must be installed.

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1. Remove elbow (2) and tube (3) as a unit.

2. Remove the cover and gasket from opening (1).

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3. Remove bolts (6) and use tooling (B) to remove shaft (5). Remove idler gear (4).

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4. If necessary, use tooling (C) and a press to remove the bearing from idler gear (4).

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5. Remove washer (7).

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6. Remove bolt (9), the washer, and clip (8).

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7. Remove cover (11).

8. Remove all of the bolts that hold the oil pan to the engine. Install 3/8" -16 NC guide bolts in each side of the oil pan. Fasten a hoist to the engine and lift the engine approximately 12 mm (0.5 in) off of the oil pan. Put two 50 mm wide x 100 m long x 6 mm thick (2 in wide x 4 in long x 1/4 in thick) plates in position between the cylinder block and the oil pan on each side of the engine. Lower the engine on the plates and remove the hoist. The weight of the 3508 engine is approximately 4445 kg (9800 lb). The weight of the 3512 engine is approximately 5902 kg (13,000 lb). The weight of the 3516 Engine is approximately 7718 kg (17,000 lb).

NOTICE

Fuel control linkage (10) must be moved for clearance to pull the front drive housing from the engine or damage to the parts can be the result.

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9. Fasten a hoist and tooling (A) to front drive housing (12). Remove bolts (13) and the remainder of the bolts that hold housing (12) in position. Remove front drive housing (12) and the gasket. The weight of the housing is 209 kg (460 lb).

NOTE: The following steps are for installation of the front drive housing.

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10. Put the housing gasket in position on the front of the cylinder block. Install two 5/8" -11 NC guide bolts (14) in the cylinder block.

11. Fasten a hoist and tooling (A) to front drive housing (12). Put housing (12) in position on the guide bolts to hold it in position. Remove guide bolts (14) and install the remainder of the bolts. Tighten all of the bolts evenly and cut the housing gasket even with the bottom of the cylinder block.

12. Fasten a hoist to the engine and lift the engine enough to remove the plates between the cylinder block and the oil pan. If the oil pan gasket is damaged, the engine will have to be removed from the oil pan to make a replacement of the gasket. Lower the engine on the oil pan and remove the guide bolts from the oil pan. Install all of the bolts that hold the oil pan to the engine.

13. Put clean engine oil on the O-ring seal and install cover (11) on the drive housing.

14. Install clip (8), the washer, and bolt (9).

15. Put washer (7) in position inside the drive housing.

16. Use tooling (C) and a press to install the bearing in idler gear (4). Check the bore in the bearing after assembly. The bore in the bearing must be 90.000 ± 0.065 mm (3.5430 ± .0026 in).

17. Put clean engine oil on the O-ring seal on shaft (5). Install idler gear (4), shaft (5) and bolts (6).

18. Install the cover and gasket over opening (1).

19. Install elbow (2) and tube (3).

NOTE: Anytime the front crankshaft seal and wear sleeve are removed a new seal and wear sleeve must be installed.

End By:

a. install crankshaft front seal and wear sleeve

b. install oil and water pump drive

c. install accessory drive (front)

d. install governor fastener group