Toyota Industrial Equipment Forklift Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Toyota Industrial Equipment (Forklift, Towing Tractor, Engine...). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your forklift truck like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Toyota Industrial Equipment Forklift is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
FILELIST (6.5 GB)
├── EPC
│ ├── Toyota Industrial EPC v1.92 - HOW TO INSTALL & USE.txt
│ ├── Toyota Industrial EPC v1.92.iso
│ └── Toyota Industrial EPC v1.92 - Model application.txt
├── Operator's Manual
│ ├── Counterbalance Electric
│ │ ├── 2FB7-2FB9.pdf
│ │ ├── 2FBE10,13,15,18 Pub No.95340.pdf
│ │ ├── 5FBC13,30.pdf
│ │ ├── 5FBE10-18.pdf
│ │ ├── 5FBRE10,14,16.pdf
│ │ ├── 7FB10,14,15,18,20,25,30.pdf
│ │ ├── 7FBCU15,18,20,25,30,35,45,55.pdf
│ │ ├── 7FBEF15,16,18,20.pdf
│ │ ├── 7FBEST.pdf
│ │ ├── 7FBMF16,18,20,25,30,35,40,45,50.pdf
│ │ ├── FBESF10,12,15.pdf
│ │ ├── FBM16-30.pdf
│ │ ├── FBM16-30 Pub No.A6302-2.pdf
│ │ └── FBMF16-30.pdf
│ ├── Counterbalance IC
│ │ ├── 40-2FG7-9.pdf
│ │ ├── 5FG10,14,15,18,20,23,25,28,30.pdf
│ │ ├── 5FG33,35,40,45.pdf
│ │ ├── 5FG50-60.pdf
│ │ ├── 5FGC18,20,25,28,30.pdf
│ │ ├── 6FG33,35,40,45.pdf
│ │ ├── 6FGCU15,18,20,25,30.pdf
│ │ ├── 6FGCU33,35,45.pdf
│ │ ├── 6FGF15,18,20,25,30(1).pdf
│ │ ├── 6FGF15,18,20,25,30.pdf
│ │ ├── 7FG35,40,45.pdf
│ │ ├── 7FGCU15-32.pdf
│ │ ├── 7FGF15,18,20,25,30.pdf
│ │ ├── 7FGU15,18,20,25,30.pdf
│ │ └── 7FGU35,45,60,70,80.pdf
│ ├── Hand Pallet
│ │ ├── HT20 and 23 ops.pdf
│ │ ├── HT 23 - 171589-002.pdf
│ │ ├── HT23.pdf
│ │ ├── HTH10E,EX,EI,M,MX,MI.pdf
│ │ └── HTH10.pdf
│ ├── LPG
│ │ └── LPG operations manual.pdf
│ ├── Order Picker
│ │ ├── 7LOP10CF.pdf
│ │ ├── 7LOP10CW.pdf
│ │ ├── 7LOP12-25.pdf
│ │ ├── 7LOP12.pdf
│ │ └── 7LOP25.pdf
│ ├── Powered Pallet
│ │ ├── 2PML20.pdf
│ │ ├── 7PLL24.pdf
│ │ ├── 7PM18,20.pdf
│ │ ├── PLL22,22-8.pdf
│ │ ├── PM14,16,20.pdf
│ │ ├── PML20.pdf
│ │ └── PP13.pdf
│ ├── Reach
│ │ ├── 5FBRE10,14,16 Pub No.A5301-2.pdf
│ │ ├── 6FBRE12,14,16,20.pdf
│ │ ├── 7FBRE12,14.pdf
│ │ ├── 7FBRE16,20,25.pdf
│ │ └── FBRE20,25,28.pdf
│ ├── Stacker
│ │ ├── 7SLL12.5 and 16.pdf
│ │ ├── 7SLL12.5F and 16F.pdf
│ │ ├── 7SLL13.5S.pdf
│ │ ├── 7SM08F.pdf
│ │ ├── 7SM10,12.pdf
│ │ ├── 7SM12F.pdf
│ │ ├── 7SM12S.pdf
│ │ ├── 7SM16D.pdf
│ │ ├── 7SMH16.pdf
│ │ ├── SLL16.pdf
│ │ ├── SM10 SM12.pdf
│ │ ├── SM12F.pdf
│ │ ├── SM12S.pdf
│ │ ├── SP10.pdf
│ │ └── SP10S.pdf
│ └── Tow Tractor
│ ├── 2TG(D)20,25.pdf
│ ├── 4CBT2.3, 4CBTK4, 4CBTY2, 4CBTYK4.pdf
│ ├── 4CBTY_English.pdf
│ └── CBT4,6.pdf
└── Repair Service Manual
├── 11Z, 12Z, 13Z, 14Z Engine Repair Manual (EN-ES).pdf
├── 1DZ Engine Repair Manual (7FD, 7FDU15, 7FDU18, 7FDU20, 7FDU25, 7FDU30, 7FDU32).pdf
├── 201004-040 - Forklift Truck 7FBRE12, 12C, 14, 14C, 16, 16C, 20, 20C, 25, 25C Service Manual.pdf
├── 202184-040 - 7SM1035720024212, 7SM12S Series Service Manual.pdf
├── 202185-040 - 7SM Series Service Manual.pdf
├── 202187-040 - 7SM12F, 7SM16D Service Manual.pdf
├── 207717-040 - SLL12.5, SLL12.5F, 13.5S Master Service Manual.pdf
├── 208588-040 - PP13 Service Manual.pdf
├── 216867-040 - LOP10 Service Manual.pdf
├── 216868-040 - LOP20 Service Manual.pdf
├── 216869-040 - LOP10CW357200242CF Service Manual.pdf
├── 222995-040 - 7PM18, 7PM20, 7PML20 Service Manual.pdf
├── 222996-040 - 7PLL24 Service Manual.pdf
├── 226306-040 (2005-06-15) - 7SM10, 7SM12, 7SM12S Service Manual.pdf
├── 226306-040 (2006-03-13) - 7SM10, 7SM12, 7SM12S Service Manual.pdf
├── 226307-040 - 7SM12F, 7SM16D Service Manual.pdf
├── 229102-040 - 7SM12F, 7SM16D Service Manual.pdf
├── 229735-040 (2005-11-04) - 7SM08F Service Manual.pdf
├── 229735-040 (2006-03-13) - 7SM08F Service Manual.pdf
├── 230087-040 - 7SLL12.5, 7SLL16, 7SLL13.5S, 7SLL12.5F, 7SLL16F Service Manual.pdf
├── 235568-040 - SP10, SP10S Service Manual.pdf
├── 3F Engine Repair Manual.pdf
├── 4Y-ECS Engine Repair Manual Supplement (7FGUf7FGCU20-32).pdf
├── 4Y Engine Repair Manual.pdf
├── 5FBE 10-20 Repair Manual.pdf
├── 5FBE10-20 Repair Manual.pdf
├── 5FBE 10-20 Service Manual.pdf
├── 5FD50-80, 5FG50-60 & 5FDM60-70 Repair Manual.pdf
├── 7FB10-30, 7FBJ35 Repair Manual.pdf
├── 7FB 10-35 Repair Manual.pdf
├── 7FBCU15-55 Repair Manual.pdf
├── 7FBCU 15-55 Service Manual.pdf
├── 7FBE13, 7FBEF13-20 Service Manual.pdf
├── 7FBEF15-20 Service Manual.pdf
├── 7FBEF15 to 20 Service Manual.pdf
├── 7FBEST 10-15 Service Manual.pdf
├── 7FB(H)10-35 Service Manual.pdf
├── 7FBMF 16-50 Service Manual.pdf
├── 7FBMF16-50 Service Manual.pdf
├── 7FBMF-OPS_s.pdf
├── 7FD & 7FG 35-50 Service Manual.pdf
├── 7FDF15-35 & 7FGF15-35 Service Manual.pdf
├── 7FDF & FGF 15-35 Repair Manual.pdf
├── 7FDF & FGF 15-35 Service Manual.pdf
├── 7FD357200242FG 35-50 Service Manual.pdf
├── 7FDF_Minispakar_s.pdf
├── 7FDF_OPS_s.pdf
├── 7FD_OPS_s.pdf
├── 7FDU357200242FGU 35-80, 7FGCU 35-70 Service Manual.pdf
├── 7FGCU15-18 & 7FGCSU20 Repair Manual.pdf
├── 7FGCU15-18, 7FGCSU20 Repair Manual.pdf
├── 7FGCU15-18, 7FGU357200242DU15-32, 7FGCU20-32 & 7FGU357200242CU357200242DU35-80 3-Way Catalytic System 2004 on Repair Manual.pdf
├── 7FGCU35-70 & 7FDU35-80 & 7FGU35-80 Repair Manual.pdf
├── 7FGU15-32 & 7FDU15-32 & 7FGCU20-32 Electrical Wiring Diagram.pdf
├── 7FGU15-32 & 7FDU15-32 & 7FGCU20-32 Repair Manual.pdf
├── 7FGU15-32 & 7FDU15-32 & 7FGCU20-32 Service Manual.pdf
├── 7FGU35-80 & 7FDU35-80 & 7FGCU35-70 Repair Manual.pdf
├── 7FGU357200242CU20-32 4Y ENGINE SUPPL. 4Y-ECS Repair Manual.pdf
├── 7FGU357200242DU 15-32, 7FGCU20-32, 35-70 & 7FGU357200242DU35-80 3-Way Catalytic System 2003 & Older Repair Manual.pdf
├── 8FG(D)U15-32, 8FGCU20-32, 8FGCU15,18,SU20 Service Repair Manual Vol.1.pdf
├── 8FG(D)U15-32, 8FGCU20-32, 8FGCU15,18,SU20 Service Repair Manual Vol.2.pdf
├── 8FG(D)U15-32, 8FGCU20-32, 8FGCU15,18,SU20 Service Repair Manual Vol.3.pdf
├── 8-Series [8FG(D)U15-32, 8FGCU15-32] Repair Manual
│ ├── 8 Series Body.pdf
│ ├── 8 Series Brake.pdf
│ ├── 8 Series Cylinder.pdf
│ ├── 8 Series Differential.pdf
│ ├── 8 Series Engine.pdf
│ ├── 8 Series Front Axle.pdf
│ ├── 8 Series General.pdf
│ ├── 8 Series Index.pdf
│ ├── 8 Series Mast.pdf
│ ├── 8 Series Material Handling System.pdf
│ ├── 8 Series Mini Lever - Joystick.pdf
│ ├── 8 Series Multifunction Display DX (Optional).pdf
│ ├── 8 Series Oil Control Valve.pdf
│ ├── 8 Series Oil Pump.pdf
│ ├── 8 Series Propeller Shaft.pdf
│ ├── 8 Series Rear Axel.pdf
│ ├── 8-series Repair Manual sections 0 thru 1.3a.pdf
│ ├── 8 Series SAS-OPS.pdf
│ ├── 8 Series SSTLIST - Service Standards List.pdf
│ ├── 8 Series Steering.pdf
│ ├── 8 Series Transmission.pdf
│ ├── Wiring Section.pdf
│ ├── x888 section 11 to 18.pdf
│ ├── x888 section 19 to e.pdf
│ ├── x888 section 2 to 10.pdf
│ └── x888 section 6 rear axle.pdf
├── 95545 - H Diesel Engine Repair Manual.pdf
├── 95686 - 2F Engine Repair Manual.pdf
├── 95716 - 5P Engine Repair Manual.pdf
├── 95722-1 - Forklift 2FBE(10-13-15-18) Engine Repair Manual.pdf
├── C4311-1 - FBMF16, 20, 25, 30 Repair Manual (EN-DE-ES-FR).pdf
├── CBT4-6 Repair Manual.pdf
├── CE013 - 6FGF15,18,20,25,30 & 6FDF15,18,20,25,30 Repair Manual.pdf
├── CE025-3 - 7FG35,40,45 & 7FD35,40,45 & 7FGK40 & 7FGA50 & 7FDK40 & 7FDA50 Repair Manual.pdf
├── CE029 - 7FG10,15,18,20,30 & 7FD10,15,18,20,30 & 7FGK20,25,30 & 7FGJ35 & 7FDK20,25,30 & 7FDJ35 Repair Manual Supplement.pdf
├── CE032-1 - 7FG35,40,45 & 7FD35,40,45 & 7FGK40 & 7FGA50 & 7FDK40 & 7FDA50 Repair Manual Supplement.pdf
├── CE034-1 - 7FG10,15,18,20,30 & 7FD10,15,18,20,30 & 7FGK20,25,30 & 7FGJ35 & 7FDK20,25,30 & 7FDJ35 Repair Manual.pdf
├── CE301-1 - 5FBRE10,14,16 & 5FBR10,13,15,18 Repair Manual.pdf
├── CE303 - FBM Series (Model FBM16,20,25,30) Repair Manual.pdf
├── CE307 - FBM Series (Model FBM16,20,25,30) Repair Manual Supplement.pdf
├── CE309 - Battery Forklift 6FBR10,13,15,18 & 6FBRE12,14,16,20 Repair Manual.pdf
├── CE315-4 - Forklift 7FB10,14,15,18,20,25,30 & 7FBH10,14,15,18,20,25,30 & 7FBJ35 Repair Manual Vol. 1.pdf
├── CE315-4 - Forklift 7FB10,14,15,18,20,25,30 & 7FBH10,14,15,18,20,25,30 & 7FBJ35 Repair Manual Vol. 2.pdf
├── CE340-1 - 7FBEST10,13,15 Repair Manual.pdf
├── CE602-2 - 4Y Engine Repair Manual.pdf
├── CE603 - 2J Engine Service Manual.pdf
├── CE610-05 - LPG Device Repair Manual.pdf
├── CE618-2 - 1DZ-II Engine Repair Manual.pdf
├── CE625-1 - 2Z Engine Repair Manual.pdf
├── CE638-1 - Towing Tractor 2TD20-25, 2TG20-25 Service Manual.pdf
├── CE646 - 1FZ Engine Repair Manual.pdf
├── CE654-1 - Electric Powered Towing Tractor CBT4, CBT6, CBTY4 Service Repair Manual.pdf
├── CE660 - 2TE15 & 2TE18 Repair Manual.pdf
├── CE662 - Towing Tractor 4CBT2,3 & 4CBTY2 & 4CBTK4 & 4CBTYK4 for Europe Repair Manual.pdf
├── CU015 - 6FGCU15,18,20,25,30 Repair Manual.pdf
├── CU027-3 - 7FGU15, 18, 20, 25, 30, 32 & 7FDU15, 18, 20, 25, 30, 32 & 7FGCU20, 25, 30, 32 Repair Manual.pdf
├── CU028 - 7FGCU15,18 & 7FGCSU20 Repair Manual.pdf
├── CU066 - 8FGU15-32, 8FDU15-32, 8FGCU20-32 Repair Manual Supplement.pdf
├── CU321 - (30-)7FBCU15,18,20,25,30,32,35,45,55 & (30-)7FBCHU25 Repair Manual Vol.1.pdf
├── CU321 - (30-)7FBCU15,18,20,25,30,32,35,45,55 & (30-)7FBCHU25 Repair Manual Vol.2.pdf
├── CU668 - GM6-262 Repair Manual Supplement (Fuel System Gasoline 357200242 Convertible Type LPG Device).pdf
├── FBESF 10-12-15 Service Manual (EN-DE-FR-ES).pdf
├── FBESF 10-15 Repair Manual.pdf
├── FBESF 10-15 Service Manual.pdf
├── FBMF 16-30 Repair Manual.pdf
├── FBMF 16-30 Service Manual.pdf
├── GM6-262 Engine Repair Manual (EN-ES).pdf
└── PE313 - 7FBMF16-50 New Model Features.pdf
EXCERPT:
DISASSEMBLY · INSPECTION · REASSEMBLY
Disassembly Procedure
1. Remove the steering cylinder end.
2. Remove the piston.
3. Remove the bushing.
4. Remove the rack.
5. Remove the steering torque cylinder. [Point 1]
Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
Note:
• Apply hydraulic oil to each part before installation.
• Replace O-ring, U-packing and dust seal.
Point Operations
[POINT 1]
Inspection:
Measure the steering cylinder bore.
Inside diameter standard: 70.0 mm (2.76 in)
Wear limit: 70.35 mm (2.77 in)
...
DISC BRAKE
REMOVAL • INSTALLATION
Removal Procedure
1 Raise the inner mast and securely fix it to prevent lowering. [Point 1]
2 Remove the brake cover.
3 Remove the toe board (front and rear) and tilt cylinder cover.
4 Remove the instrument panel.
5 Disconnect the links from the brake pedal and parking brake.
6 Disconnect the brake rods between frame and brake ASSY (LH and RH).
7 Remove the brake ASSY (LH).
8 Remove the brake ASSY (RH).
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Point Operations
[POINT 1]
Removal:
Raise the inner mast and support it by putting wooden block inside the outer mast rail to prevent the inner mast lowering.
DISASSEMBLY • INSPECTION • REASSEMBLY
Disassembly Procedure
1 Remove the pin, castle nut and lever.
2 Separate the lever ASSY No.1 and 2. [Point 1]
Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
Point Operations
[POINT 1]
Inspection:
Measure the pad thickness.
Standard: 6.0 mm (0.24 in)
Limit: 3.5 mm (0.14 in)
DISK BRAKE ADJUSTMENT
1. Adjust the pad clearance with adjusting bolt.
Pad clearance: 9.8 to 10.2 mm (0.39 to 0.40 in)
2. Adjust the clearance between the brake disc wheel and pad evenly with an adjusting bolt.
Clearance: 0.4 to 0.6 mm (0.016 to 0.024 in)
...