Toyota Industrial Equipment Forklift Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Toyota Industrial Equipment (Forklift, Towing Tractor, Engine...). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your forklift truck like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Toyota Industrial Equipment Forklift is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
FILELIST (6.5 GB)
EPC
Toyota Industrial EPC v1.92 - HOW TO INSTALL & USE.txt
Toyota Industrial EPC v1.92.iso
Toyota Industrial EPC v1.92 - Model application.txt
Operator's Manual
Counterbalance Electric
2FB7-2FB9.pdf
2FBE10,13,15,18 Pub No.95340.pdf
5FBC13,30.pdf
5FBE10-18.pdf
5FBRE10,14,16.pdf
7FB10,14,15,18,20,25,30.pdf
7FBCU15,18,20,25,30,35,45,55.pdf
7FBEF15,16,18,20.pdf
7FBEST.pdf
7FBMF16,18,20,25,30,35,40,45,50.pdf
FBESF10,12,15.pdf
FBM16-30.pdf
FBM16-30 Pub No.A6302-2.pdf
FBMF16-30.pdf
Counterbalance IC
40-2FG7-9.pdf
5FG10,14,15,18,20,23,25,28,30.pdf
5FG33,35,40,45.pdf
5FG50-60.pdf
5FGC18,20,25,28,30.pdf
6FG33,35,40,45.pdf
6FGCU15,18,20,25,30.pdf
6FGCU33,35,45.pdf
6FGF15,18,20,25,30(1).pdf
6FGF15,18,20,25,30.pdf
7FG35,40,45.pdf
7FGCU15-32.pdf
7FGF15,18,20,25,30.pdf
7FGU15,18,20,25,30.pdf
7FGU35,45,60,70,80.pdf
Hand Pallet
HT20 and 23 ops.pdf
HT 23 - 171589-002.pdf
HT23.pdf
HTH10E,EX,EI,M,MX,MI.pdf
HTH10.pdf
LPG
LPG operations manual.pdf
Order Picker
7LOP10CF.pdf
7LOP10CW.pdf
7LOP12-25.pdf
7LOP12.pdf
7LOP25.pdf
Powered Pallet
2PML20.pdf
7PLL24.pdf
7PM18,20.pdf
PLL22,22-8.pdf
PM14,16,20.pdf
PML20.pdf
PP13.pdf
Reach
5FBRE10,14,16 Pub No.A5301-2.pdf
6FBRE12,14,16,20.pdf
7FBRE12,14.pdf
7FBRE16,20,25.pdf
FBRE20,25,28.pdf
Stacker
7SLL12.5 and 16.pdf
7SLL12.5F and 16F.pdf
7SLL13.5S.pdf
7SM08F.pdf
7SM10,12.pdf
7SM12F.pdf
7SM12S.pdf
7SM16D.pdf
7SMH16.pdf
SLL16.pdf
SM10 SM12.pdf
SM12F.pdf
SM12S.pdf
SP10.pdf
SP10S.pdf
Tow Tractor
2TG(D)20,25.pdf
4CBT2.3, 4CBTK4, 4CBTY2, 4CBTYK4.pdf
4CBTY_English.pdf
CBT4,6.pdf
Repair Service Manual
11Z, 12Z, 13Z, 14Z Engine Repair Manual (EN-ES).pdf
1DZ Engine Repair Manual (7FD, 7FDU15, 7FDU18, 7FDU20, 7FDU25, 7FDU30, 7FDU32).pdf
201004-040 - Forklift Truck 7FBRE12, 12C, 14, 14C, 16, 16C, 20, 20C, 25, 25C Service Manual.pdf
202184-040 - 7SM1035720024212, 7SM12S Series Service Manual.pdf
202185-040 - 7SM Series Service Manual.pdf
202187-040 - 7SM12F, 7SM16D Service Manual.pdf
207717-040 - SLL12.5, SLL12.5F, 13.5S Master Service Manual.pdf
208588-040 - PP13 Service Manual.pdf
216867-040 - LOP10 Service Manual.pdf
216868-040 - LOP20 Service Manual.pdf
216869-040 - LOP10CW357200242CF Service Manual.pdf
222995-040 - 7PM18, 7PM20, 7PML20 Service Manual.pdf
222996-040 - 7PLL24 Service Manual.pdf
226306-040 (2005-06-15) - 7SM10, 7SM12, 7SM12S Service Manual.pdf
226306-040 (2006-03-13) - 7SM10, 7SM12, 7SM12S Service Manual.pdf
226307-040 - 7SM12F, 7SM16D Service Manual.pdf
229102-040 - 7SM12F, 7SM16D Service Manual.pdf
229735-040 (2005-11-04) - 7SM08F Service Manual.pdf
229735-040 (2006-03-13) - 7SM08F Service Manual.pdf
230087-040 - 7SLL12.5, 7SLL16, 7SLL13.5S, 7SLL12.5F, 7SLL16F Service Manual.pdf
235568-040 - SP10, SP10S Service Manual.pdf
3F Engine Repair Manual.pdf
4Y-ECS Engine Repair Manual Supplement (7FGUf7FGCU20-32).pdf
4Y Engine Repair Manual.pdf
5FBE 10-20 Repair Manual.pdf
5FBE10-20 Repair Manual.pdf
5FBE 10-20 Service Manual.pdf
5FD50-80, 5FG50-60 & 5FDM60-70 Repair Manual.pdf
7FB10-30, 7FBJ35 Repair Manual.pdf
7FB 10-35 Repair Manual.pdf
7FBCU15-55 Repair Manual.pdf
7FBCU 15-55 Service Manual.pdf
7FBE13, 7FBEF13-20 Service Manual.pdf
7FBEF15-20 Service Manual.pdf
7FBEF15 to 20 Service Manual.pdf
7FBEST 10-15 Service Manual.pdf
7FB(H)10-35 Service Manual.pdf
7FBMF 16-50 Service Manual.pdf
7FBMF16-50 Service Manual.pdf
7FBMF-OPS_s.pdf
7FD & 7FG 35-50 Service Manual.pdf
7FDF15-35 & 7FGF15-35 Service Manual.pdf
7FDF & FGF 15-35 Repair Manual.pdf
7FDF & FGF 15-35 Service Manual.pdf
7FD357200242FG 35-50 Service Manual.pdf
7FDF_Minispakar_s.pdf
7FDF_OPS_s.pdf
7FD_OPS_s.pdf
7FDU357200242FGU 35-80, 7FGCU 35-70 Service Manual.pdf
7FGCU15-18 & 7FGCSU20 Repair Manual.pdf
7FGCU15-18, 7FGCSU20 Repair Manual.pdf
7FGCU15-18, 7FGU357200242DU15-32, 7FGCU20-32 & 7FGU357200242CU357200242DU35-80 3-Way Catalytic System 2004 on Repair Manual.pdf
7FGCU35-70 & 7FDU35-80 & 7FGU35-80 Repair Manual.pdf
7FGU15-32 & 7FDU15-32 & 7FGCU20-32 Electrical Wiring Diagram.pdf
7FGU15-32 & 7FDU15-32 & 7FGCU20-32 Repair Manual.pdf
7FGU15-32 & 7FDU15-32 & 7FGCU20-32 Service Manual.pdf
7FGU35-80 & 7FDU35-80 & 7FGCU35-70 Repair Manual.pdf
7FGU357200242CU20-32 4Y ENGINE SUPPL. 4Y-ECS Repair Manual.pdf
7FGU357200242DU 15-32, 7FGCU20-32, 35-70 & 7FGU357200242DU35-80 3-Way Catalytic System 2003 & Older Repair Manual.pdf
8FG(D)U15-32, 8FGCU20-32, 8FGCU15,18,SU20 Service Repair Manual Vol.1.pdf
8FG(D)U15-32, 8FGCU20-32, 8FGCU15,18,SU20 Service Repair Manual Vol.2.pdf
8FG(D)U15-32, 8FGCU20-32, 8FGCU15,18,SU20 Service Repair Manual Vol.3.pdf
8-Series [8FG(D)U15-32, 8FGCU15-32] Repair Manual
8 Series Body.pdf
8 Series Brake.pdf
8 Series Cylinder.pdf
8 Series Differential.pdf
8 Series Engine.pdf
8 Series Front Axle.pdf
8 Series General.pdf
8 Series Index.pdf
8 Series Mast.pdf
8 Series Material Handling System.pdf
8 Series Mini Lever - Joystick.pdf
8 Series Multifunction Display DX (Optional).pdf
8 Series Oil Control Valve.pdf
8 Series Oil Pump.pdf
8 Series Propeller Shaft.pdf
8 Series Rear Axel.pdf
8-series Repair Manual sections 0 thru 1.3a.pdf
8 Series SAS-OPS.pdf
8 Series SSTLIST - Service Standards List.pdf
8 Series Steering.pdf
8 Series Transmission.pdf
Wiring Section.pdf
x888 section 11 to 18.pdf
x888 section 19 to e.pdf
x888 section 2 to 10.pdf
x888 section 6 rear axle.pdf
95545 - H Diesel Engine Repair Manual.pdf
95686 - 2F Engine Repair Manual.pdf
95716 - 5P Engine Repair Manual.pdf
95722-1 - Forklift 2FBE(10-13-15-18) Engine Repair Manual.pdf
C4311-1 - FBMF16, 20, 25, 30 Repair Manual (EN-DE-ES-FR).pdf
CBT4-6 Repair Manual.pdf
CE013 - 6FGF15,18,20,25,30 & 6FDF15,18,20,25,30 Repair Manual.pdf
CE025-3 - 7FG35,40,45 & 7FD35,40,45 & 7FGK40 & 7FGA50 & 7FDK40 & 7FDA50 Repair Manual.pdf
CE029 - 7FG10,15,18,20,30 & 7FD10,15,18,20,30 & 7FGK20,25,30 & 7FGJ35 & 7FDK20,25,30 & 7FDJ35 Repair Manual Supplement.pdf
CE032-1 - 7FG35,40,45 & 7FD35,40,45 & 7FGK40 & 7FGA50 & 7FDK40 & 7FDA50 Repair Manual Supplement.pdf
CE034-1 - 7FG10,15,18,20,30 & 7FD10,15,18,20,30 & 7FGK20,25,30 & 7FGJ35 & 7FDK20,25,30 & 7FDJ35 Repair Manual.pdf
CE301-1 - 5FBRE10,14,16 & 5FBR10,13,15,18 Repair Manual.pdf
CE303 - FBM Series (Model FBM16,20,25,30) Repair Manual.pdf
CE307 - FBM Series (Model FBM16,20,25,30) Repair Manual Supplement.pdf
CE309 - Battery Forklift 6FBR10,13,15,18 & 6FBRE12,14,16,20 Repair Manual.pdf
CE315-4 - Forklift 7FB10,14,15,18,20,25,30 & 7FBH10,14,15,18,20,25,30 & 7FBJ35 Repair Manual Vol. 1.pdf
CE315-4 - Forklift 7FB10,14,15,18,20,25,30 & 7FBH10,14,15,18,20,25,30 & 7FBJ35 Repair Manual Vol. 2.pdf
CE340-1 - 7FBEST10,13,15 Repair Manual.pdf
CE602-2 - 4Y Engine Repair Manual.pdf
CE603 - 2J Engine Service Manual.pdf
CE610-05 - LPG Device Repair Manual.pdf
CE618-2 - 1DZ-II Engine Repair Manual.pdf
CE625-1 - 2Z Engine Repair Manual.pdf
CE638-1 - Towing Tractor 2TD20-25, 2TG20-25 Service Manual.pdf
CE646 - 1FZ Engine Repair Manual.pdf
CE654-1 - Electric Powered Towing Tractor CBT4, CBT6, CBTY4 Service Repair Manual.pdf
CE660 - 2TE15 & 2TE18 Repair Manual.pdf
CE662 - Towing Tractor 4CBT2,3 & 4CBTY2 & 4CBTK4 & 4CBTYK4 for Europe Repair Manual.pdf
CU015 - 6FGCU15,18,20,25,30 Repair Manual.pdf
CU027-3 - 7FGU15, 18, 20, 25, 30, 32 & 7FDU15, 18, 20, 25, 30, 32 & 7FGCU20, 25, 30, 32 Repair Manual.pdf
CU028 - 7FGCU15,18 & 7FGCSU20 Repair Manual.pdf
CU066 - 8FGU15-32, 8FDU15-32, 8FGCU20-32 Repair Manual Supplement.pdf
CU321 - (30-)7FBCU15,18,20,25,30,32,35,45,55 & (30-)7FBCHU25 Repair Manual Vol.1.pdf
CU321 - (30-)7FBCU15,18,20,25,30,32,35,45,55 & (30-)7FBCHU25 Repair Manual Vol.2.pdf
CU668 - GM6-262 Repair Manual Supplement (Fuel System Gasoline 357200242 Convertible Type LPG Device).pdf
FBESF 10-12-15 Service Manual (EN-DE-FR-ES).pdf
FBESF 10-15 Repair Manual.pdf
FBESF 10-15 Service Manual.pdf
FBMF 16-30 Repair Manual.pdf
FBMF 16-30 Service Manual.pdf
GM6-262 Engine Repair Manual (EN-ES).pdf
PE313 - 7FBMF16-50 New Model Features.pdf
EXCERPT:
DISASSEMBLY · INSPECTION · REASSEMBLY
Disassembly Procedure
1. Remove the steering cylinder end.
2. Remove the piston.
3. Remove the bushing.
4. Remove the rack.
5. Remove the steering torque cylinder. [Point 1]
Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
Note:
• Apply hydraulic oil to each part before installation.
• Replace O-ring, U-packing and dust seal.
Point Operations
[POINT 1]
Inspection:
Measure the steering cylinder bore.
Inside diameter standard: 70.0 mm (2.76 in)
Wear limit: 70.35 mm (2.77 in)
...
DISC BRAKE
REMOVAL • INSTALLATION
Removal Procedure
1 Raise the inner mast and securely fix it to prevent lowering. [Point 1]
2 Remove the brake cover.
3 Remove the toe board (front and rear) and tilt cylinder cover.
4 Remove the instrument panel.
5 Disconnect the links from the brake pedal and parking brake.
6 Disconnect the brake rods between frame and brake ASSY (LH and RH).
7 Remove the brake ASSY (LH).
8 Remove the brake ASSY (RH).
Installation Procedure
The installation procedure is the reverse of the removal procedure.
Point Operations
[POINT 1]
Removal:
Raise the inner mast and support it by putting wooden block inside the outer mast rail to prevent the inner mast lowering.
DISASSEMBLY • INSPECTION • REASSEMBLY
Disassembly Procedure
1 Remove the pin, castle nut and lever.
2 Separate the lever ASSY No.1 and 2. [Point 1]
Reassembly Procedure
The reassembly procedure is the reverse of the disassembly procedure.
Point Operations
[POINT 1]
Inspection:
Measure the pad thickness.
Standard: 6.0 mm (0.24 in)
Limit: 3.5 mm (0.14 in)
DISK BRAKE ADJUSTMENT
1. Adjust the pad clearance with adjusting bolt.
Pad clearance: 9.8 to 10.2 mm (0.39 to 0.40 in)
2. Adjust the clearance between the brake disc wheel and pad evenly with an adjusting bolt.
Clearance: 0.4 to 0.6 mm (0.016 to 0.024 in)
...





