Volkswagen Touran 2003-2016 Workshop Repair & Service Manual
Catalog:
Model:
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Volkswagen Touran 2003-2016. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Touran like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Volkswagen Touran 2003-2016 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
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6-speed_manual_gearbox_0AJ.pdf
7-speed_dual_clutch_gearbox_0CW.pdf
Auxiliary_heater.pdf
Body_Repairs.pdf
Brake_system.pdf
Communication.pdf
Electrical_system.pdf
Emission_test_VW.pdf
Fuel_supply_system_-_Diesel_engines.pdf
Fuel_supply_system_-_petrol_engines.pdf
General_body_repairs__exterior.pdf
General_body_repairs__interior.pdf
Guide_for_using_trailers.pdf
Heating__air_conditioning.pdf
Maintenance.pdf
Manual_for_Troubleshooting_and_Diagnosing_Noises.pdf
Manual_on_Localising_the_Ingress_of_Water.pdf
Running_gear__axles__steering.pdf
Vehicle-specific_paint_information.pdf
Wheels_and_Tyres_Guide.pdf
Wheels_and_Tyres_Guide_-_General_Information.pdf
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EXCERPT:
Removing
– Move front seats to foremost position.
– Switch off ignition.
– Remove centre rear seat in 2nd row ⇒ General body repairs, interior; Rep. gr. 72 ; Rear seats; Removing and installing bench seat/individual seats .
– Fold up floor covering under seat towards left and right ⇒
General body repairs, interior; Rep. gr. 70 ; Trims, interior;
Assembly overview - foot rest and floor covering .
– Fold insulation under seat towards front.
– Draining fuel tank ⇒ page 23
– Unclip cover -1- for flange at retaining tabs -arrows-.
– Unclip sealing grommet -2- downwards from cover -1-.
– Move cover -1- towards rear along wiring harness.
– Release and pull off connectors -2- and -3- on flange.
– If fitted, detach, release and pull off connector -6-.
– Push up tab -1- in -direction of arrow C-; to do this, reach between floor panel and fuel tank with your finger.
– At the same time, carefully pull fuel pump control unit - J538--2- -in direction of arrow B- out of mounting by grasping hold of wiring harness.
– Carefully pull fuel pump control unit - J538- upwards via wiring harness.
– Guide fuel pump control unit - J538- out towards interior between fuel tank and floor panel.
– Release connector, and remove fuel pump control unit - J538- .
– Guide fuel pump control unit - J538- out towards interior between fuel tank and floor panel.
– Open tank flap unit -2-.
– Clean area around fuel filler neck.
– Unscrew cap -1- for fuel filler neck.
Note
In order to prevent the ingress of dirt, seal the opening of the fuel filler neck with a clean plug.
– Remove tank flap unit -2- ⇒ General body repairs, exterior;
Rep. gr. 55 ; Tank flap unit; Removing and installing tank flap unit .
– Guide sealing grommet -1- out of filler pipes -arrows-.
– Pull sealing grommet -1- off body -2-, and remove it.
– Remove rear right wheel ⇒ Running gear, axles, steering;
Rep. gr. 44 ; Wheels, tyres and alignment .
– Remove rear right wheel housing liner ⇒ General body repairs,
exterior; Rep. gr. 66 ; Wheel housing liner; Assembly overview - rear wheel housing liner .
– Remove rear right and left underbody cover ⇒ General body repairs, exterior; Rep. gr. 66 ; Underbody cover; Assembly overview - underbody covers .
– Unscrew bolts -1- and -2- for fuel filler neck.
– Remove rear section of exhaust system ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Removing and installing silencer .
Vehicles with SCR system:
– Remove filler pipe for tank for reducing agent ⇒ Rep. gr. 26 ; SCR system (selective catalytic reduction), Assembly overview
- tank for reducing agent .
Continuation for all vehicles:
– If fitted, remove exhaust system bracket from fuel tank ⇒ Rep. gr. 26 ; Exhaust pipes/silencers; Assembly overview - silencers.
– Disconnect fuel supply lines -1- and -2- at underbody. Separate plug-in connectors ⇒ page 42 .
Vehicles with auxiliary heater
– Disconnect fuel line -3- to auxiliary heater. Separate plug-in connectors ⇒ page 42 .
Continuation for all vehicles
– Mark installation position between wheel bearing housing -1- and rear right trailing arm -2-.
– To do this, use a suitable marker pen.
– Make a mark on the trailing arm in the area shown -arrow-.
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